Fmeman Rev 1

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FMEMAN Rev 1

www.thermadyne.com
Introduction
CIGWELD Professional:
when welding is your business
At Thermadyne we distinguish ourselves from our
competitors through superior features, dependable
products, technical innovation and excellence in
customer service and technical support.

Our range of high performance electrodes, rods and fluxes


offers an optimum solution for every welding application.

So if you’re serious about performance, cost and ease


of use the CIGWELD Professional range has the answer.

Key to Icons

DC Alternating or direct current - either polarity 10.9% IACS electrical conductivity %


AC
AC Alternating or direct current - electrode positive 630˚ Melting point
DC+ C

AC Alternating or direct current - electrode negative Gas Welding


DC–

DC Direct current electrode positive TIG/GTAW welding


+
DC Direct current electrode negative All positions except vertical down

45 Open circuit voltage rating All positions
ocv
HV30 Weld metal hardness Downhand only
780

Downhand & horizontal

©2009 CIGWELD Pty Ltd. All rights reserved.

www.thermadyne.com 3
Contents
Mild Steel & Iron Powder Electrodes
GP6012 6
Ferrocraft 12XP 6
Satincraft 13 7
Weldcraft 7
Ferrocraft 21 7
Ferrocraft 22 8
Pipearc 6010P 8
Ferrocraft 11 8

Hydrogen Controlled Electrodes


Storage & Reconditioning of CIGWELD Hydrogen Controlled Electrodes 9
Ferrocraft 16 Twincoat 9
Ferrocraft 7016 9
Ferrocraft 55U 10
Ferrocraft 61 10
Ferrocraft 61 H4 10
Ferrocraft 61 Ni H4 11
Alloycraft 80-B2 11
Alloycraft 80-C1 11
Alloycraft 90-B3 12
Alloycraft 90 12
Alloycraft 110 12

Stainless Steel & Special Electrodes


Bronzecraft AC-DC 13
Satincrome 308L-17 13
Satincrome 309Mo-17 13
Satincrome 316L-17 14
Satincrome 318-17 14
Weldall 15
Castcraft 55 15
Castcraft 100 15

Cobalarc Hardfacing Electrodes


Cobalarc Austex 16
Cobalarc Mangcraft 16
Cobalarc 350 16
Cobalarc 650 17
Cobalarc 750 17
Cobalarc Toolcraft 17
Cobalarc CR70 18
Cobalarc Borochrome 18
Cobalarc 1e 19
Cobalarc 9e 19

4 www.thermadyne.com
Contents
Gas & TIG Welding Consumables
How to select the best COMWELD rod 20
COMWELD Mild Steel 21
COMWELD High Test 21
COMWELD LW1 21
COMWELD LW1-6 22
COMWELD Super Steel 22
COMWELD CrMo1 22
COMWELD CrMo2 23
COMWELD 308L 23
COMWELD 309L 23
COMWELD 316L 24
COMWELD Galvanising Bar 24
COMWELD AL1100 25
COMWELD AL4043 25
COMWELD AL4047 25
COMWELD AL5356 26
COMWELD General Purpose, Cast Iron Rod 26
COMWELD Silicon Bronze Rod 26
COMWELD Manganese Bronze Rod 27
COMWELD Tobin Bronze Rod 27
COMWELD Nickel Bronze Rod 27
COMWELD Comcoat T 28
COMWELD Comcoat N 28
COMWELD Comcoat C 28

Solders & Fluxes


COMWELD SBA 115 29
COMWELD SBA 345T 29
COMWELD SBA 356T 29
COMCOAT Silver 356T 30
COMCOAT SBA 245 30
COMCOAT Silver 45 30
COMWELD 40/60 Soft Solder 31
COMWELD 50/50 Soft Solder 31
COMWELD 965 Solder (Soft Silver Solder) 31
COMWELD Metal Mate Solder Kit 32
COMWELD Aluminium Flux 32
COMWELD Copper & Brass Flux 32
COMWELD Silver Brazing Flux No.2 33
COMWELD G.P. Silver Brazing Flux 33
COMWELD 965 Soldering Flux 33
COMWELD Vapaflux 34
Pocket Guide - Welding Consumables Reference 34

www.thermadyne.com 5
Mild Steel and Iron Powder Electrodes

GP6012 45 DC
ocv AC

Ferrocraft 12XP



Versatile General Purpose Electrode
All Positional Welding Capabilities
Ideal for the Vertical-Down Welding of Thin Steel Sections
Typical All Weld Metal Mechanical
Properties:
Yield Stress
Tensile Strength
430 MPa
490 MPa
Approvals:
Lloyds Register of Shipping
American Bureau of Shipping
Det Norske Veritas
Grade 2
Grade 2
Grade 2
• Wrought iron furniture

Murex™ Speedex 12
Elongation 29%
• Suitable for welding Mild steel plate, sheet metal and galvanised iron sheet, ducting, CVN Impact Values 80J av @ 0°C.
hoppers, tanks, pipes and low pressure pipelines
• Pipes and low pressure pipelines Typical All Weld Metal Analysis:
• Excellent for welding joints with poor fit-up C: 0.07% Mn: 0.45% Si: 0.30%

Satincraft 13
Classifications:
AS/NZS 4855: (new) B E4311 A
AS/NZS 1553.1: (old) E4112-0

Weldcraft
AWS/ASME-SFA A5.1:

Packaging and Operating Data:


E6013

Electrode Approx No. Current Packet Carton Part No


Size mm Length mm Rods/kg Range (amps)

Murex™ Speedex 13
2.5
3.2
300
380
55
30
55 – 80
90 – 130
5kg
5kg
15kg – 3 x 5kg 611142
15kg – 3 x 5kg 611143
4.0 380 19 130 – 180 5kg 15kg – 3 x 5kg 611144

Ferrocraft 21
AC (miniumum 45 OCV) DC+ or DC- polarity

GP6012
Ferrocraft
Ferrocraft 22
12XP 45 DC
ocv AC

Pipearc
Murex


6010P 12
™ Speedex
Versatile General Purpose Electrode
All Positional Welding Capabilities
Typical All Weld Metal Mechanical
Properties:
Yield Stress 460 MPa
Approvals:
Lloyds Register of Shipping Grade 2, 2Y
American Bureau of Shipping Grade 2, 2Y
• Ideal for the Vertical-Down Welding of Thin Steel Sections
Tensile Strength 500 MPa Det Norske Veritas Grade 2

Ferrocraft 13

Satincraft
• 11
Wrought iron furniture
Suitable for welding Mild steel plate, sheet metal and galvanised iron sheet, ducting,
hoppers, tanks, pipes and low pressure pipelines
Elongation
CVN Impact Values
27%
75J av @ 0°C.

• Pipes and low pressure pipelines Typical All Weld Metal Analysis:
• Excellent for welding joints with poor fit-up C: 0.07% Mn: 0.60% Si: 0.50%

Storage & Reconditioning of CIGWELD Hydrogen Contr


Weldcraft
Classifications:
AS/NZS 4855: (new) B 4313 A
AS/NZS 1553.1: (old) E4112-0

Ferrocraft
Murex 16 Twincoat
AWS/ASME-SFA A5.1:
™ Speedex 13
Packaging and Operating Data:
E6013

Electrode Approx No. Current Packet Carton Hang-tube Part No

Murex™ Speedex
Ferrocraft
2.0
2.0 21 16
Size mm Length mm
300
300
Rods/kg
95
95
Range (amps)
40 – 70
40 – 70
2.5kg

15kg - 6x2.5kg
12kg - 12x1kg 1kg
612231
322128
2.5 300 55 60 –100 5kg 15kg - 3x5kg 611232

Ferrocraft 22
2.5

Ferrocraft
2.5
3.2
7016 300
300
380
55
55
30
60 – 100
60 – 100
90 – 130
2.5kg

5kg

15kg - 6x2.5kg
12kg - 12x1kg
15kg - 3x5kg
1kg
612232
322129
611233

Ferrocraft 55U
3.2 380 30 90 – 130 2.5kg 15kg - 6x2.5kg 612233

Pipearc 6010P
3.2
4.0
380
380
Easyweld Blister Pack:
30
19
90 – 130
130 – 180 5kg
– 12kg - 12x1kg
15kg - 3x5kg
1kg 322138
611234

Ferrocraft 11
Ferrocraft 61
10 x 2.5mm/5 x 3.2mm rod Ferrocraft 12XP Blister Pack
AC (miniumum 45 OCV) DC+ or DC- polarity
322213

Ferrocraft
Storage 61 H4 - Hermetically
& Reconditioning of Sealed
CIGWELD Hydrogen Contr
Ferrocraft 16
Ferrocraft 61 Twincoat
Ni H4 - Hermetically Sealed
6
Alloycraft
Murex 80-B2 -16Hermetically Sealed
™ Speedex www.thermadyne.com

Alloycraft 80-C1
Ferrocraft 7016 - Hermetically Sealed
Ferrocraft 12XP
Murex™ Speedex 12 Mild Steel and Iron Powder Electrodes
Satincraft 13 45 DC
ocv AC

Weldcraft



General Purpose, Rutile Type Electrode
Outstanding Operator Appeal!
Versatile – All Positional Capabilities
Typical All Weld Metal Mechanical
Properties:
Yield Stress
Tensile Strength
460 MPa
520 MPa
Typical All Weld Metal Analysis:
C: 0.07% Mn: 0.60% Si: 0.50%

Approvals:
• Smooth Mitre Fillet Welds with Low Spatter
Elongation 28% Lloyds Register of Shipping Grade 2

Murex™ Speedex 13
• BLUE flux colour for instant ID CVN Impact Values 60J av @ 0°C. American Bureau of Shipping Grade 2
• General workshop, field and structural welding of mild or galvanised steel Det Norske Veritas Grade 2
components such as pipes, tanks, frames, fences and gates, etc.

Classifications: Packaging and Operating Data:


Ferrocraft 21
GP6012AS/NZS 4855: (new)
AS/NZS 1553.1: (old)
AWS/ASME-SFA A5.1:
B E4313 A
E4113-0
E6013 2.5
Electrode
Size mm Length mm
300
Approx No.
Rods/kg
53
Current
Range (amps)
55 – 90
Packet

5kg
Carton

15kg - 3x5kg
Hang-tube
Handipack
Part No

611182
2.5 300 53 55 – 90 2.5kg 15kg - 6x2.5kg 612182

Ferrocraft 22
12XP 2.5
3.2
300
380
53
29
55 – 90
90 – 135 5kg
– 12kg - 12x1kg
15kg - 3x5kg
1kg 322135
611183
3.2 380 29 90 – 135 2.5kg 15kg - 6x2.5kg 612183

Murex ™ Speedex 12
Pipearc 6010P
3.2 380 29 90 – 135 – 12kg - 12x1kg 1kg 322136
4.0 380 19 130 – 180 5kg 15kg - 3x5kg 611184
Easyweld Blister Pack:

Satincraft
Ferrocraft 13
GP6012 11
10 x 2.5mm/5 x 3.2mm rod Satincraft Blue Blister Pack
AC (miniumum 45 OCV) DC+ or DC- polarity
322203

Weldcraft
Ferrocraft
Storage & 12XP
45 DC
Reconditioning of CIGWELD Hydrogen
ocv AC Con
Murex


™ Speedex
Ferrocraft

13
12
16 Twincoat
Rutile, basic type electrode

Higher radiographic quality
Excellent mechanical properties
Typical All Weld Metal Mechanical
Properties:
Yield Stress
Tensile Strength
420 MPa
490 MPa
Typical All Weld Metal Analysis:
C: 0.07% Mn: 0.60% Si: 0.50%

Approvals:
• Versatile ‘out of position’ capabilities
Elongation 28% Lloyds Register of Shipping Grade 3

Ferrocraft
Satincraft

21
13
‘On-site’ and workshop welding where better mechanical properties are required and

Murex™ Speedex 16
the work cannot be re-positioned to allow welding in the downhand. The electrode is
recommended for welding joints subject to radiographic examination in pressure
CVN Impact Values 60J av @ 0°C. American Bureau of Shipping
Det Norske Veritas
Grade 3
Grade 3

vessel, ship building, bridge and storage tank fabrications. Packaging and Operating Data:

Weldcraft
Ferrocraft
Ferrocraft 22
Classifications:
7016
AS/NZS 4855: (new)
AS/NZS 1553.1: (old)
B E4303 A U
E4113-2
2.5
Electrode
Size mm Length mm
300
Approx No.
Rods/kg
51
Current
Range (amps)
60 – 95
Packet

5kg
Carton

15kg – 3 x 5kg 611202


Part No

3.2 380 27 95 – 135 5kg 15kg – 3 x 5kg 611203


AWS/ASME-SFA A5.1: E6013

Pipearc
Murex 6010P
™ Speedex
Ferrocraft 55U 13
4.0 380 17
AC (miniumum 45 OCV) DC+ or DC- polarity
130 – 185 5kg 15kg – 3 x 5kg 611204

Ferrocraft 11
Ferrocraft 21
61 45 DC
ocv AC

Storage


& 22
Ferrocraft
Ferrocraft

Reconditioning of Sealed
61 H4 - Hermetically CIGWELD Hydrogen Con
Rutile Type, Medium Iron Powder Electrode
Excellent Operator Appeal!
Versatile - All Positional Capabilities.
Typical All Weld Metal Mechanical
Properties:
Yield Stress
Tensile Strength
430 MPa
500 MPa
Typical All Weld Metal Analysis:
C: 0.06% Mn: 0.65% Si: 0.30%

Approvals:
• Easy Striking - Hot or Cold!
Elongation 30% Lloyds Register of Shipping Grade 3

Ferrocraft
Pipearc

• 16
61 Twincoat
6010P
Ideal for Vertical Down Fillet Welding.

Ni H4 - Hermetically Sealed
Workshop or “on-site” repair, maintenance and fabrication welding jobs where
the iron powder addition gives improved usability over conventional E4112
CVN Impact Values 90J av @ 0°C. American Bureau of Shipping
Det Norske Veritas
Grade 3
Grade 3

rutile type electrodes.


Packaging and Operating Data:
Ferrocraft 11 -16Hermetically Sealed
• Ideal vertical-down fillet welding electrode for thinner steel sections using

Murex ™ Speedex
Alloycraft 80-B2
“Touch Welding” techniques.

Classifications:
Electrode
Size mm Length mm
2.5 300
Approx No.
Rods/kg
50
Current
Range (amps)
55 – 100
Packet

5kg
Carton

15kg - 3x5kg
Hang-tube Part No

611242
AS/NZS 4855: (new) B E4914 A U 2.5 300 53 55 – 1000 – 12kg - 12x1kg 1kg 322130

Storage & Reconditioning


Ferrocraft 7016 - Hermetically
AS/NZS 1553.1: (old)

Alloycraft 80-C1
AWS/ASME-SFA A5.1: of Sealed
CIGWELD Hydrogen Con
E4814-2
E7014
3.2
4.0
380
380
26
17
95 – 140
140 – 195
5kg
5kg
15kg - 3x5kg
15kg - 3x5kg
611243
611244
#5.0 450 9 200 – 260 5kg 15kg - 3x5kg 611245

55UTwincoat
Ferrocraft 16 Easyweld Blister Pack:
10 x 2.5mm/5 x 3.2mm rod Ferrocraft 21 Blister Pack 322205

Alloycraft 90-B3 - Hermetically Sealed AC (miniumum 45 OCV) DC+ or DC- polarity

Ferrocraft
Murex 61 16
™ Speedex
# 5.0mm Ferrocraft 21 is not recommended for out of position (ie. vertical or overhead)
welding applications.

Alloycraft 90 - Hermetically Sealed


www.thermadyne.com 7

Ferrocraft 7016
61 H4 - Hermetically Sealed
GP6012
Murex™ Speedex 13
Ferrocraft
Mild 12XP
Steel and Iron
Ferrocraft 21 Powder Electrodes

Murex™ Speedex 12
Ferrocraft 22 45 DC
ocv AC

Satincraft 13
Pipearc 6010P


Rutile Type High Iron Powder Electrode
High Productivity Fillet and Butt Welding in All Downhand Positions
Typical All Weld Metal Mechanical
Properties:
Yield Stress 440 MPa
Typical All Weld Metal Analysis:
C: 0.05% Mn: 0.75% Si: 0.25%

Weldcraft
• Self Releasing Slag
Tensile Strength 512 MPa Approvals:
• Recommended for high production welding where large standing fillet welds
Elongation 25% Lloyds Register of Shipping Grade 2Y

Ferrocraft 11
are required
• Ideal electrode for heavy structural welding – tanks, frames, girders, beams, ship
structures, rolling stock and general fabrication in the workshop or “on-site”
CVN Impact Values 60J av @ 0°C. American Bureau of Shipping
Det Norske Veritas
Grade 2
Grade 2

Murex™ Speedex 13
Classifications:
Packaging and Operating Data:

Storage & Reconditioning of CIGWELD Hydrogen Contr


AS/NZS 4855: (new)
AS/NZS 1553.1: (old)
B E4924 A
E4824-0
Electrode
Size mm Length mm
2.5 350
Approx No.
Rods/kg
34
Current
Range (amps)
85 – 120
Packet

5kg
Carton Part No

15kg – 3 x 5kg 611252

Ferrocraft 21
AWS/ASME-SFA A5.1: E7024
3.2 380 18 90 – 135 5kg 15kg – 3 x 5kg 611253

GP6012
Ferrocraft 16 Twincoat 4.0
5.0
450
450
11
7
185 – 235
260 – 320
5kg
5kg
15kg – 3 x 5kg 611254
15kg – 3 x 5kg 611255

Ferrocraft
Ferrocraft 22
12XP 16
Ferrocraft 22 is formulated to operate with AC (miniumum 45 OCV) DC+ or DC- polarity.
The preferred polarity for DC fillet welding is DC+.

Murex Speedex

Pipearc
Murex 6010P
™ Speedex 12
DC
+
Ferrocraft 7016
Ferrocraft 13

• 11
User Friendly Pipe Welding Electrode

Satincraft
Lower Spatter Levels and Easy Slag Removal
Typical All Weld Metal Mechanical
Properties:
Typical All Weld Metal Analysis:
C: 0.11% Mn: 0.46% Si: 0.15%

Ferrocraft 55U


Excellent Reverse Bead Formation on Butts
Versatile “Out-of-Position” Capabilities
Yield Stress
Tensile Strength
Elongation
400 MPa
510 MPa
30%
S: 0.011% P: 0.012%

Approvals:

Storage & Reconditioning of CIGWELD Hydrogen Contr


• Batch Numbered for On-the-Job Traceability

Weldcraft
• Used to weld out (root, fill and cap) steel pipes such as API 5L, 5LX grades X42 to X52
CVN Impact Values 65J av @ -20°C
40J av @ -30°C
Lloyds Register of Shipping
American Bureau of Shipping
Grade 3
Grade 3

Ferrocraft 61
• Welding of “V” butt (groove weld) joints in higher strength steels, including 5LX
grades X60, X65 and X70. Recommended for root pass welding only.
Det Norske Veritas Grade 3

Ferrocraft 16 Twincoat
The results quoted in this data sheet are obtained from the listed Shipping Societies
Classifications: (ABS, DNV, LRS) Conformance Tests and Procedures. Actual weld metal mechanical

Murex ™ Speedex 13
Ferrocraft 61 H4 - Hermetically Sealed
AS/NZS 4855: (new)
AS/NZS 1553.1: (old)
AWS/ASME-SFA A5.1:
B E4310 A
E4110-2
E6010
properties achieved with PipeArc 6010P are influenced by many factors including, base
metal analysis, welding parameters / heat input used, number of weld passes and run
placement etc. On the job mechanical tests may produce different results. Please consult

Murex™ Speedex
Ferrocraft 21 16 your CIGWELD Area Manager or Customer Service for welding procedure
recommendations.

Ferrocraft 61 Ni H4 - Hermetically Sealed Packaging and Operating Data:

Ferrocraft 22
Ferrocraft 7016 Electrode
Size mm Length mm
Approx No.
Rods/kg
Current
Range (amps)
Packet Carton Part No

Alloycraft 80-B2 - Hermetically Sealed 2.5


3.2
300
350
66
39
45 – 85
90 – 135
5kg
5kg
15kg – 3 x 5kg 615602
15kg – 3 x 5kg 615603

Ferrocraft
Pipearc 55U
6010P
4.0 350 25 135 – 180
DC+ (Direct Current Electrode Positive) polarity
5kg 15kg – 3 x 5kg 615604

Alloycraft 80-C1 - Hermetically Sealed


Ferrocraft 11
Ferrocraft 61 65 DC
ocv AC
Alloycraft 90-B3 - Hermetically Sealed
Ferrocraft
Storage


61 H4 - Hermetically
& Reconditioning
Cellulose Pipe Welding Electrode
of Sealed
All Positional, AC / DC Capabilities CIGWELD Hydrogen Contr Typical All Weld Metal Mechanical
Properties:
Typical All Weld Metal Analysis:
C: 0.12% Mn: 0.47% Si: 0.10%

Alloycraft 90 -NiHermetically
• High Penetration, Root Pass Applications Yield Stress 415 MPa S: 0.007% P: 0.011%

Sealed Tensile Strength 500 MPa

Ferrocraft

61
Ferrocraft 16 Twincoat

H4 -
WHITE flux colour for easy ID
Hermetically Sealed
Recommended for root pass welding where the “stovepipe” or “flick”
techniques can be used to achieve full root penetration
Elongation
CVN Impact Values
28%
90J av @ -20°C
Approvals:
Lloyds Register of Shipping Grade 3, 3Y
American Bureau of Shipping Grade 3
• The root, hot fill and capping pass welding of pipelines, pressure vessels, Det Norske Veritas Grade 3

Alloycraft 80-B2
Alloycraft 110 - Hermetically
- Sealed
storage tanks, workshop and field construction

Hermetically Sealed
Murex™ Speedex 16
Classifications:
AS/NZS 4855: (new) B E4311 A
Packaging and Operating Data:
Electrode
Size mm Length mm
Approx No.
Rods/kg
Current
Range (amps)
Packet Carton Part No

Alloycraft 80-C1
Ferrocraft 7016 - Hermetically Sealed
AS/NZS 1553.1: (old)
AWS/ASME-SFA A5.1:
E4111-2
E6011
2.5
3.2
300
380
62
33
65 – 85
95 – 125
5kg
5kg
15kg – 3 x 5kg 611132
15kg – 3 x 5kg 611133
4.0 380 22 130 – 160 5kg 15kg – 3 x 5kg 611134
AC (miniumum 65 OCV) DC+ or DC- polarity.

8
Alloycraft
Ferrocraft 90-B355U - Hermetically Sealed www.thermadyne.com

Ferrocraft 90
Alloycraft 61 - Hermetically Sealed
Satincraft
Pipearc 6010P 13
Weldcraft
GP6012
Ferrocraft 11 Hydrogen Controlled Electrodes

Murex
Ferrocraft™ Speedex
12XP 13
Storage & Reconditioning of CIGWELD Hydrogen Controlled Electrodes
Ferrocraft
Murex 21 12
™ Speedex
Ferrocraft 16 Twincoat
Storage Environments:
Undamaged packs/cartons of Ferrocraft and Alloycraft electrodes stored at 50% R.H. or
Reconditioning and Hydrogen/Moisture Requirements:
AS/NZS 1553.1 low "H10" hydrogen status AS/NZS 1553.1 very low "H5" hydrogen status
less and kept at 10-15°C (50-60°F) above ambient temperature with a maximum of 40°C

Satincraft
Murex™ Speedex13
and AWS A5.1 "H8" hydrogen status. and AWS A5.1 "H4" very low hydrogen status.

Ferrocraft 22
(105°F) stored off the ground and away from walls in cupboards, containers or

16
warehouses are expected to maintain their designated hydrogen levels indefinitely.
FERROCRAFT 16 Twincoat
FERROCRAFT 7016
FERROCRAFT 61 H4
FERROCRAFT 61 Ni H4
Moisture Re-absorption: FERROCRAFT 55U ALLOYCRAFT 80-B2

Weldcraft
Cardboard packs/cartons of Ferrocraft and Alloycraft may lose their designated hydrogen

Pipearc 6010P
status due to moisture re-absorption from poor storage environments. Where electrodes

Ferrocraft 7016
have been exposed to moisture or where hydrogen control is important, the following
procedures are recommended for reconditioning.
FERROCRAFT 61 ALLOYCRAFT 90
ALLOYCRAFT 110
ALLOYCRAFT 80-C1

Ferrocraft 55U 11 13
Ferrocraft
ALLOYCRAFT 90-B3

Murex ™ Speedex
Hermetically Sealed:
Hermetically sealed, hydrogen controlled electrodes are packaged with an air tight seal to
maintain product in an original “FACTORY FRESH” condition for an indefinite period
Rebake for maximum of 2 hrs @ 300°C
(570°F) in a vented oven and thereafter use
Rebake for maximum of 2 hrs @ 350°C
(660°F) in a vented oven and thereafter use
provided the seal is unbroken. from a hot box set at 100 - 120°C from a hot box set at 100 - 120°C

Ferrocraft
Storage61& 21
Ferrocraft Reconditioning of CIGWELD Hydrogen Cont (210 - 250°F). (210 - 250°F).

Ferrocraft 16
22 Twincoat
Ferrocraft 61 H4 - Hermetically Sealed
45 DC
ocv AC

Murex
Pipearc ™ Speedex
Ferrocraft 616010P 16 Sealed
• Unique dual or twin coated flux for easy arc starting Typical All Weld Metal Mechanical Typical Diffusible Hydrogen Levels to
Properties: AS3752*:

Ni H4 - Hermetically
• Ultra smooth performance in all welding positions
• Reliable Grade 3 weld metal properties Yield Stress 460 MPa 7.0-7.5 mls of hydrogen/100gms of
Tensile Strength 550 MPa deposited weld metal.
• Ideal electrode for a wide range of maintenance jobs, including the repair of
Elongation 27% *Reconditioned for 2 hours max. @ 300˚C

Ferrocraft 11
earthmoving equipment and as a buffer layer prior to the application of hardfacing.

Alloycraft 80-B27016
CVN Impact Values 90J av @ -20°C
Approvals:

- Hermetically Sealed
Classifications:
AS/NZS 4855: (new)
AS/NZS 1553.1: (old)
B E4916 A U H10
E4816-2 H10
Typical All Weld Metal Analysis:
C: 0.07% Mn: 1.2% Si: 0.65%
S: 0.010% P: 0.015%
Lloyds Register of Shipping Grade 3, 3Y H10
American Bureau of Shipping Grade 3H10, 3Y

Storage
Ferrocraft & Reconditioning
55U
AWS/ASME-SFA A5.1:
of CIGWELD Hydrogen Cont
E7016 H8

Alloycraft 80-C1 - Hermetically Sealed Packaging and Operating Data:


Electrode Approx No. Current Pack Carton Part No

Ferrocraft 16 61 Twincoat
Size mm Length mm Rods/kg Range (amps)
2.5 350 53 50 – 90 5kg 15kg – 3 x 5kg 611752
3.2 350 31 85 – 140 5kg 15kg – 3 x 5kg 611753

Alloycraft 90-B3 - Hermetically Sealed 4.0 350 21 135 – 190 5kg 15kg – 3 x 5kg 611754

Murex ™ Speedex
Ferrocraft 61 H4 16 - Hermetically Sealed
Alloycraft 90 - Hermetically Sealed
Ferrocraft 7016 61 Ni H4 - Hermetically Sealed 50 DC
ocv AC

Alloycraft 110 - 55U


Ferrocraft Hermetically Sealed
Alloycraft 80-B2 - Hermetically Sealed
• Fully Basic Hydrogen Controlled E4816 / E7016 Type Electrode. Typical All Weld Metal Mechanical Typical Diffusible Hydrogen Levels to
• Excellent Operator Appeal in All Positions. Properties: AS3752*:
• Ideal for Fill and capping passes. Yield Stress 480 MPa 5.0-6.0 mls of hydrogen/100gms of
Tensile Strength 570 MPa deposited weld metal.
• Excellent Impact Toughness to -30 °C.
Elongation 25% *Reconditioned for 2 hours max. @ 300˚C

Ferrocraft

61 - Hermetically Sealed
Applications include pressure vessel fabrication, bridge, ship building,

Alloycraft 80-C1
equipment repair and maintenance work.
CVN Impact Values 125J av @-20°C
100J av @-30˚C Approvals:
Lloyds Register of Shipping Grade 3Y H10
Classifications: Typical All Weld Metal Analysis: American Bureau of Shipping Grade 3H10, 3Y
AS/NZS 4855: (new) B 4916 A U H10 C: 0.08% Mn: 1.10% Si: 0.65% Det Norske Veritas Grade 3Y H10

Ferrocraft 90-B3
61 H4 -- Hermetically
Hermetically Sealed
AS/NZS 1553.1: (old)

Alloycraft
AWS/ASME-SFA A5.1: Sealed E4816-3 H10
E7016 H8
S: 0.009% P: 0.019%

Packaging and Operating Data:


Electrode Approx No. Current Packet Carton Part No

Ferrocraft 90
61 -NiHermetically
H4 - Hermetically
Size mm Length mm Rods/kg Range (amps)

Sealed
Alloycraft
3.2 380 29 90 – 130 5kg 15kg - 3 x 5kg 611743

Sealed 4.0 380 19 120 – 180 5kg 15kg - 3 x 5kg 611744


Ferrocraft 7016 is formulated to operate with AC (minimum 50 OCV) DC+ or DC- polarity.

Alloycraft 80-B2 - Hermetically Sealed The preferred polarity of fillet welding and fill and capping passes is DC+.

Alloycraft 110 - Hermetically Sealed


Alloycraft 80-C1 - Hermetically Sealed
www.thermadyne.com 9

Alloycraft 90-B3 - Hermetically Sealed


Ferrocraft
Murex 12XP 16
™ Speedex
Ferrocraft 22
Murex ™ Speedex 12
Hydrogen Controlled Electrodes
Ferrocraft
Pipearc 7016
6010P
Satincraft
Ferrocraft 13
55U 70 DC
ocv AC
Ferrocraft 11
Weldcraft
Ferrocraft 61


Basic, Hydrogen Controlled E4816 / E7016 Type Electrode.
Thin Coated for Easier Joint Access.
Typical All Weld Metal Mechanical
Properties:
Typical Diffusible Hydrogen Levels to
AS3752*:

Storage

& Reconditioning of CIGWELD Hydrogen Contr
Purple End Tip Colour for instant I.D. Yield Stress
Tensile Strength
460 MPa
570 MPa
7.0-7.5 mls of hydrogen/100gms of
deposited weld metal.

Murex

Speedex 13
Designed specifically for the all positional (except vertical down) root pass welding of

steel pipes and plates.

Ferrocraft 61 H4 - Hermetically Sealed


Elongation
CVN Impact Values
29%
70J av @-20°C
*Reconditioned for 2 hours max. @ 300˚C

Approvals:

Ferrocraft 16 Twincoat
Classifications:
Typical All Weld Metal Analysis: Lloyds Register of Shipping Grade 3, 3Y H15

Ferrocraft 21
C: 0.07% Mn: 0.80% Si: 0.77% Det Norske Veritas Grade 3Y H10
AS/NZS 4855: (new) B E4916 A U H10 S: 0.007% P: 0.013%

Ferrocraft 61 Ni H4 16 - Hermetically Sealed


AS/NZS 1553.1: (old)

Murex™ Speedex
AWS/ASME-SFA A5.1:
E4816-2 H10
E7016 H8 Packaging and Operating Data:
Electrode Approx No. Current Packet Carton Part No

Ferrocraft 22 Size mm Length mm Rods/kg Range (amps)

Alloycraft 80-B2
Ferrocraft 7016 - Hermetically Sealed
2.5
3.2
4.0
350
380
380
53
29
19
40 – 90
90 – 130
120 – 180
5kg
5kg
5kg
15kg - 3 x 5kg 611492
15kg - 3 x 5kg 611493
15kg - 3 x 5kg 611494

Pipearc 6010P Ferrocraft 55U is formulated to operate on low welding current to accommodate poor

Alloycraft 80-C1
Ferrocraft 55U - Hermetically Sealed joint fit up and large root gaps. The electrode is suitable for AC (minimum 70 OCV) DC+
or DC- polarity. The preferred polarity for root pass welding is DC-. To maximise weld
metal toughness fill and capping passes should be deposited with DC+ polarity.

Ferrocraft 11 55 DC
Ferrocraft 90-B3
Alloycraft 61 - Hermetically Sealed ocv AC
Storage & Reconditioning of CIGWELD Hydrogen Contro Typical All Weld Metal Mechanical Typical Diffusible Hydrogen Levels to

Alloycraft
Ferrocraft 90 61 -Twincoat
• Basic Coated, Hydrogen Controlled E4818 / E7018 Type Electrode.


• 16 H4 - Hermetically
Hermetically Sealed
Sealed
Excellent Out-of-Position Welding.

Ferrocraft
Reliable Impact Properties to -30 °C.
BATCH NUMBER Identification.
Properties:
Yield Stress
Tensile Strength
450 MPa
545 MPa
AS3752*:
8.5-9.0 mls of hydrogen/100gms of
deposited weld metal.
Elongation 29% *Reconditioned for 2 hours max. @ 300˚C
• Designed for all positional (especially vertical-up) fillet and butt welding applications

Ferrocraft 61 Ni- Hermetically


H4 - Hermetically
CVN Impact Values 160J av @-20°C

Alloycraft
Murex 110
™ Speedex 16 SealedSealed
on heavier steel sections under high restraint such as machinery parts, pressure
vessels, mining equipment, pipework, ship construction and all maintenance & repair work.
130J av @-30˚C
Typical All Weld Metal Analysis:
C: 0.06% Mn: 1.45% Si: 0.45%
Approvals:
Lloyds Register of Shipping Grade 3, 3Y H15
American Bureau of Shipping Grade 3H15, 3Y
Classifications: S: 0.010% P: 0.012% Det Norske Veritas Grade 3Y H10

Alloycraft 80-B2
7016 - Hermetically Sealed
AS/NZS 4855: (new)
AS/NZS 1553.1: (old)

Ferrocraft
AWS/ASME-SFA A5.1:
B E4918 A U H10
E4818-3 H10
E7018
Packaging and Operating Data:
Electrode Approx No. Current Packet Carton Part No
Size mm Length mm Rods/kg Range (amps)
2.5 350 42 65 – 100 5kg 15kg - 3 x 5kg 611342

Alloycraft 80-C1
Ferrocraft 55U - Hermetically Sealed 3.2
3.2
380
380
24
29
95 – 150
95 – 150
5kg 15kg - 3 x 5kg 611343
2.5kg 15kg - 6 x 2.5kg 612343
4.0 380 16 145 – 220 5kg 15kg - 3 x 5kg 611344
5.0 450 9 195 – 270 5kg 15kg - 3 x 5kg 611345

Alloycraft
Ferrocraft 90-B3
61 - Hermetically Sealed Ferrocraft 61 is formulated to operate with AC (minimum 55 OCV), DC+ or DC- polarity.
The preferred polarity for fillet welding and fill and capping passes is DC+.

Alloycraft
Ferrocraft 90 61 -H4 - Hermetically
Hermetically Sealed
Sealed 70 DC
ocv AC

Ferrocraft



61 Ni- Hermetically
Alloycraft 110 H4 - Hermetically
Ultra-Seal vacuum packs.
SealedSealed
Highly Basic, E4918-1/ E7018-1 Type Hydrogen controlled electrode.
Advanced moisture resistant flux coating.
Typical All Weld Metal Mechanical
Properties:
Yield Stress 460 MPa
Typical Diffusible Hydrogen Levels to
AS3752:
3.0-3.5 mls of hydrogen/100gms of
Tensile Strength 550 MPa deposited weld metal.
• Very low “H5 / H4” diffusible hydrogen class.
Elongation 28%
C-Mn weld deposit for reliable impact properties to -40 °C.

Alloycraft 80-B2 - Hermetically Sealed


• CVN Impact Values 110J av @-40°C Approvals:
• Recommended for critical DC welding applications. Lloyds Register of Shipping Grade 3, 3Y H5
• Batch Number Identification. Typical All Weld Metal Analysis: American Bureau of Shipping Grade 3H5, 3Y
C: 0.06% Mn: 1.45% Si: 0.45% Det Norske Veritas Grade 3Y H5
S: 0.010% P: 0.012%

Alloycraft 80-C1 - Hermetically Sealed


Classifications:
AS/NZS 4855: (new)
AS/NZS 1553.1:
B E4918-1 A U H5
E4818-5 H5R
Packaging and Operating Data:
Electrode Approx No. Current Pack Carton Part No
AWS/ASME-SFA A5.1: E7018-1 H4R
Size mm Length mm Rods/kg Range (amps)

Alloycraft 90-B3 - Hermetically Sealed 2.5


3.2
4.0
350
350
350
42
26
18
65 – 100
95 – 150
145 – 220
2.5kg
2.5kg
2.5kg
15kg – 6x2.5kg 612912
15kg – 6x2.5kg 612913
15kg – 6x2.5kg 619914
AC (miniumum 55 OCV) DC+ or DC- polarity.

10 Alloycraft 90 - Hermetically Sealed www.thermadyne.com

Alloycraft 110 - Hermetically Sealed


Ferrocraft 11
Ferrocraft
Murex 61
™ Speedex 13
Storage & Reconditioning ofHydrogen
CIGWELD Hydrogen
Controlled Cont
Electrodes
Ferrocraft 21
Ferrocraft 61 H4 - Hermetically Sealed
Ferrocraft 16 Twincoat
Ferrocraft
Ferrocraft 61
22 Ni H4 - Hermetically Sealed 70 DC
ocv AC

Murex™ Speedex 16
Alloycraft

• 80-B2 - Hermetically Sealed
Ultra-Seal vacuum packs.

Pipearc 6010P
Highly Basic, E4818-G / E7018-G Type Hydrogen controlled electrode.
Typical All Weld Metal Mechanical
Properties:
Yield Stress 450 MPa
Typical Diffusible Hydrogen Levels to
AS3752:
3.0-3.5 mls of hydrogen/100gms of

Ferrocraft 7016
• Very Low “H5 / H4” Diffusible Hydrogen Class.
Tensile Strength 560 MPa deposited weld metal.
• C-Mn-Ni Weld Deposit for Reliable Impact Properties to -50 °C.
Elongation 27%
• BATCH NUMBER Identification.

Alloycraft
Ferrocraft 80-C1

11 - Hermetically Sealed
Recommended for the critical welding of C-Mn, microalloyed and low alloy structural
steels in the 350-450 MPa yield strength class.
CVN Impact Values 130J av @-20°C
80J av @ -40°C
Approvals:
Lloyds Register of Shipping Grade 3, 3Y H5

Ferrocraft 55U
60J av @ -50°C American Bureau of Shipping Grade 3H10, 3Y
• Applications include the all positional (except vertical down) fillet and butt Det Norske Veritas Grade 3Y H5
welding of pressure vessels, offshore platforms, pipes, earth moving equipment. Typical All Weld Metal Analysis:
C: 0.07% Mn: 1.20% Si: 0.25%

Storage & 90-B3


Alloycraft
Ferrocraft Reconditioning
61 - Hermetically
Classifications:
AS/NZS 4855: (new)
of Sealed
CIGWELD Hydrogen Cont
B E4918-N2 A U H5
Ni: 0.9% S: 0.007% P: 0.012%

Packaging and Operating Data:


AS/NZS 1553.2: (old) E4818-G

Ferrocraft 90
16 -Twincoat
Electrode Approx No. Current Pack Carton Part No

Alloycraft Hermetically Sealed


AWS/ASME-SFA A5.5:

Ferrocraft 61 H4 - Hermetically Sealed


E7018-G Size mm Length mm
2.5
3.2
350
350
Rods/kg
42
28
Range (amps)
65-100
110 – 145
2.5kg
2.5kg
15kg – 6x2.5kg 612812
15kg – 6x2.5kg 612813

Murex ™ Speedex 16
4.0 350 18 140 – 200 2.5kg 15kg – 6x2.5kg 612814

Alloycraft
Ferrocraft 110
61 Ni- Hermetically SealedSealed
H4 - Hermetically
Ferrocraft 61 Ni H4 is formulated to operate with AC (miniumum 70 OCV) DC+ or DC-
polarity. The preferred polarity of fillet welding and fill and capping passes is DC+.

Ferrocraft 7016
Alloycraft 80-B2 - Hermetically Sealed 70 DC
ocv AC

Ferrocraft 55U
Alloycraft 80-C1 - Hermetically Sealed


Ultra-Seal vacuum packs.
Improved High Strength, Low Alloy Steel Electrode.
Typical All Weld Metal Mechanical
Properties:
Typical Diffusible Hydrogen Levels to
AS3752:

Ferrocraft 61
• Advanced Flux Coating. 0.2% Proof Stress 570 MPa 3.0-3.5 mls of hydrogen/100gms of
Tensile Strength 670 MPa deposited weld metal.
• Very Low “H5/H4” Diffusible Hydrogen Class.
Elongation 24%
• 550 MPa Tensile Class Comparable CIGWELD Products:

Alloycraft 90-B3 - Hermetically Sealed




BATCH NUMBERED for On-the-Job Traceability.
Recommended for the all positional (except vertical down) welding of Chromium and
Typical All Weld Metal Analysis:
C: 0.07% Mn: 0.9% Si: 0.25%
Autocraft CrMo1
Comweld CrMo1
GMAW
GTAW

Ferrocraft 61 H4 - Hermetically Sealed


Chromium – Molybdenum bearing steels as used in elevated temperature applications. Mo: 0.65% S: 0.007% P: 0.012%
Cr: 1.40%

Alloycraft 90 - Hermetically Sealed


Classifications: Packaging and Operating Data:

Ferrocraft 61 Ni H4 - Hermetically Sealed


AS/NZS 4856: (new)
AS/NZS 1553.2: (old)
AWS/ASME-SFA A5.5:
B E5518-1CM H5
E5518-B2
E8018-B2 H4 2.5
Electrode
Size mm Length mm
350
Approx No.
Rods/kg
40
Current
Range (amps)
65 – 100
Pack

2.5kg
Carton Part No

15kg – 6x2.5kg 612922

Alloycraft 80-B2
Alloycraft 110 - Hermetically Sealed
- Hermetically Sealed
3.2
4.0
350
350
27
17
AC (miniumum 70 OCV) DC+ or DC- polarity.
105 – 150
145 – 200
2.5kg
2.5kg
15kg – 6x2.5kg 612923
15kg – 6x2.5kg 612924

Alloycraft 80-C1 - Hermetically Sealed 70


ocv
DC
AC

Alloycraft 90-B3 - Hermetically Sealed


• Ultra-Seal vacuum packs. Typical All Weld Metal Mechanical Typical Diffusible Hydrogen Levels to
• Improved High Strength, Low Alloy Steel Electrode. Properties: AS3752:
• Very Low “H5/H4” Diffusible Hydrogen Class. 0.2% Proof Stress 570 MPa 3.0-3.5 mls of hydrogen/100gms of
Tensile Strength 670 MPa deposited weld metal.
• 550 MPa Tensile Class, Reliable Impact Toughness to -60 °C.
Elongation 24%
• BATCH NUMBERED for On-the-Job Traceability. Comparable CIGWELD Products:

Alloycraft 90 - Hermetically Sealed


• Suitable for the full or under matching strength welding of high strength nickel
bearing steels as used for low temperature applications.
Typical All Weld Metal Analysis:
C: 0.05% Mn: 1.10% Si: 0.39%
Ni: 2.45% S: 0.013% P: 0.015%
Verti-Cor 81Ni2
Autocraft CrMo1
FCAW
GMAW

Classifications:
Alloycraft 110 - Hermetically Sealed
AS/NZS 4855: (new)
AS/NZS 1553.2:
AWS/ASME-SFA A5.5:
B E5518-N5 A U H5
E5518-C1
E8018-C1 H4
Packaging and Operating Data:
Electrode
Size mm Length mm
Approx No.
Rods/kg
Current
Range (amps)
Pack Carton Part No

3.2 380 24 110 – 145 2.5kg 15kg - 6x2.5kg 612833


4.0 380 15 140 – 200 2.5kg 15kg - 6x2.5kg 612834
5.0 450 10 190 – 270 2.5kg 15kg - 6x2.5kg 612835
Alloycraft 80-C1 is formulated to operate with AC (miniumum 70 OCV) DC+ or DC- polarity.
The preferred polarity for DC welding is DC+.

www.thermadyne.com 11
Ferrocraft
Alloycraft
Pipearc 6010P 7016 - Hermetically Sealed
80-B2
Ferrocraft
Alloycraft
Ferrocraft
Hydrogen 55U
80-C1 - Hermetically Sealed
11 Electrodes
Controlled
Ferrocraft 61
Storage & 90-B3
Alloycraft Reconditioning ofSealed
- Hermetically CIGWELD Hydrogen
70 DC
ocv AC Contr
Ferrocraft
Ferrocraft 61
16 H4 - Hermetically Sealed
Twincoat
Alloycraft 90 - Hermetically Sealed


Hermetically Sealed Ultra-Seal vacuum packs.
Improved High Strength, Low Alloy Steel Electrode.
Typical All Weld Metal Mechanical
Properties:
0.2% Proof Stress 630 MPa
Typical Diffusible Hydrogen Levels to
AS3752:
3.0-3.5 mls of hydrogen/100gms of

Ferrocraft 61 Ni H4 - Hermetically Sealed


• Very Low “H5/H4” Diffusible Hydrogen Class.
Tensile Strength 720 MPa deposited weld metal.
• 620 MPa Tensile Class.

Murex

™ Speedex 16
BATCH NUMBERED for On-the-Job Traceability.

Alloycraft 110 - Hermetically Sealed


• Recommended for the all positional (except-down) welding of Cr-Mo and Cr-Mo-V
bearing steels as used for high temperature applications.
Elongation 20%

Typical All Weld Metal Analysis:


C: 0.08% Mn: 0.82% Si: 0.39%

Alloycraft
Ferrocraft80-B2
7016 - Hermetically Sealed
Classifications:
Mo: 1.05% Cr: 2.20% S: 0.013%
P: 0.015%

AS/NZS 4856: (new) B E6218-2C1M H5 Packaging and Operating Data:

Alloycraft
Ferrocraft80-C1
55U - Hermetically Sealed
AS/NZS 1553.2: (old) E6218-B3
Electrode Approx No. Current Pack Carton Part No
AWS/ASME-SFA A5.5: E9018-B3 H4 Size mm Length mm Rods/kg Range (amps)
3.2 350 27 105 – 150 2.5kg 15kg - 6x2.5kg 612963
4.0 380 17 145 – 200 2.5kg 15kg - 6x2.5kg 612964

Ferrocraft90-B3
Alloycraft 61 - Hermetically Sealed
AC (miniumum 70 OCV) DC+ or DC- polarity.

Alloycraft
Ferrocraft90
61-H4 - Hermetically
Hermetically Sealed
Sealed 70
ocv
DC
AC

Ferrocraft 110
Alloycraft



61 Ni- Hermetically
H4 - Hermetically
SealedSealed
Hermetically Sealed Ultra-Seal vacuum packs.
Improved High Strength, Low Alloy Steel Electrode.
Very Low “H5/H4” Diffusible Hydrogen Class.
Typical All Weld Metal Mechanical
Properties:
0.2% Proof Stress 590 MPa
Typical Diffusible Hydrogen Levels to
AS3752:
3.0-3.5 mls of hydrogen/100gms of
Tensile Strength 680 MPa deposited weld metal.
• 550 MPa Tensile Class, Reliable Impact Toughness to -40 °C.
Elongation 26%

Alloycraft 80-B2 - Hermetically Sealed


• BATCH NUMBERED for On-the-Job Traceability. CVN Impact Values 90J av @-40°C Comparable CIGWELD Products:
• Applications include the full or under matching strength welding of high Verti-Cor 91 K2 H4 (AWS A5.20: E91T1-K2)
strength steels, including Bisalloy 60, 70 and 80, Welten 60 and 80, AS2074 Gr L6, Typical All Weld Metal Analysis:
Comsteel 023/026. ASTM A514 and A517 used in structural, transport, mining and C: 0.07% Mn: 1.0% Si: 0.40%
earthmoving applications. Ni: 1.6% Mo: 0.3%

Alloycraft 80-C1 - Hermetically Sealed


Classifications: Packaging and Operating Data:
Electrode Approx No. Current Pack Carton Part No
AS/NZS 4857: (new) B 6218-N3M1 A H5 Size mm Length mm Rods/kg Range (amps)
AS/NZS 1553.2: (old) E6218-M

Alloycraft 90-B3 - Hermetically Sealed


AWS/ASME-SFA A5.5: E9018-M H4
3.2
4.0
5.0
350
350
350
28
18
12
110 – 145
140 – 200
190 – 270
2.5kg
2.5kg
2.5kg
15kg - 6x2.5kg 612873
15kg - 6x2.5kg 612874
15kg - 6x2.5kg 612875
Alloycraft 90 is formulated to operate with AC (miniumum 70 OCV) DC+ or DC- polarity.

Alloycraft 90 - Hermetically Sealed The preferred polarity for DC welding is DC+.

Alloycraft 110 - Hermetically Sealed 70


ocv
DC
AC

• Hermetically Sealed Ultra-Seal vacuum packs. Typical All Weld Metal Mechanical Typical Diffusible Hydrogen Levels to
• Improved High Strength, Low Alloy Steel Electrode. Properties: AS3752:
• Very Low “H5/H4” Diffusible Hydrogen Class. 0.2% Proof Stress 710 MPa 3.0-3.5 mls of hydrogen/100gms of
Tensile Strength 820 MPa deposited weld metal.
• 760 MPa Tensile Class, Reliable Impact Toughness to -40 °C.
Elongation 22%
• BATCH NUMBERED for On-the-Job Traceability. CVN Impact Values 60J av @-50°C Comparable CIGWELD Products:
• Applications include the full strength welding of high strength steels, including Tensi-Cor 110 TXP H4 (AWS A5.20: E110T5-K4)
Bisalloy 80, USST1 and T1A, welten 80, HY80, AS2074 Grade L6A and ASTM A533 Typical All Weld Metal Analysis: Verti-Cor 111K3 H4 (AWS A5.20: E111T1-K3)
type A, A514 and A517 grades used in structural transport, mining and earthmoving C: 0.07% Mn: 1.5% Si: 0.45%
applications. Ni: 2.1% Mo: 0.4% Cr: 0.2%

Classifications: Packaging and Operating Data:


Electrode Approx No. Current Pack Carton Part No
AS/NZS 4857: (new) B 7618-N5CM3 A H5 Size mm Length mm Rods/kg Range (amps)
AS/NZS 1553.2: (old) E7618-M
3.2 380 28 110 – 145 2.5kg 15kg - 6x2.5kg 612893
AWS/ASME-SFA A5.5: E11018-M H4
4.0 380 18 140 – 200 2.5kg 15kg - 56x2.5kg 612894
Alloycraft 110 is formulated to operate with AC (miniumum 70 OCV) DC+ or DC- polarity.
The preferred polarity for DC welding is DC+.

12 www.thermadyne.com
Castcraft 55
Stainless Steel & Special Electrodes
Castcraft 100
Bronzecraft AC-DC 45
ocv
AC
DC–

• Phosphor Bronze electrode containing 7% Tin. Typical All Weld Metal Mechanical Comparable CIGWELD Products:
• For Welding Copper and Copper Alloys. Properties: Autocraft Silicon Bronze Copper Alloy MIG Wire
• Also for Joining Copper and Copper Alloys to Steel. 0.2% Proof Stress 315 MPa AWS A5.7: ERCuSi-A
Tensile Strength 460 MPa
• Easy to use, High Quality Weld Deposit Appearance. Comweld Silicon Bronze Copper Alloy TIG Wire
Elongation 22%
AWS A5.7: RCuSi-A
Hardness 120 HV30
Classifications: Typical All Weld Metal Analysis:
AS/NZS 2576: E 6200-A2 Mn: 0.02% Sn: 7.5% Al: 0.008%
AWS/ASME-SFA A5.6: E Cu-Sn-C P: 0.26% Fe: 0.20% Cu: Bal

Packaging and Operating Data:


Electrode Approx No. Current Packet Carton Part No
Size mm Length mm Rods/kg Range (amps)
3.2 350 30 70 – 110 2.5kg 15kg - 6 x 2.5kg 611783
AC (miniumum 45 OCV) DC- polarity.

Satincrome 308L-17 45
ocv
AC
DC+

Murex™ Speedex 308L-16





Hermetically Sealed Ultra-Seal vacuum packs.
Rutile Type, Stainless Steel Electrode.
Outstanding Operator Appeal. Improved slag lift.
Typical All Weld Metal Mechanical
Properties:
0.2% Proof Stress 500 MPa
Approvals:
American Bureau of Shipping AWS A5.4:
E308L-17
Tensile Strength 630 MPa
• All Positional (except vertical down) Welding Capabilities.

Satincrome 309Mo-17
Elongation 40% Comparable CIGWELD Products:
• Applications include the single and multi-pass welding of 19Cr/10Ni type CVN Impact Values 75J av @+20°C Autocraft 308LSi GMAW wire
stainless steel grades including 201, 202, 301, 302, 303, 304, 304L, 305, 308 etc. AWS A5.9: ER308LSi
Typical All Weld Metal Analysis:
Comweld 308L Gas/TIG wire
C: 0.025% Mn: 0.76% Si: 0.87%
AWS A5.9: ER308L

Murex™ Speedex 309L-16


Classifications:
AS/NZS 4854: (new)
AS/NZS 1553.3: (old)
B ES308L-17
E308L-17
Cr: 20.4% Ni: 9.8%
P: 0.071%

Ferrite Number:
S: 0.010%
Verti-Cor 308LT & FCAW wires
AWS A5.22: E308LT1-1/4
AWS/ASME-SFA A5.4: E308L-17 3.0-10.0 FN* *using Severn Gauge

Satincrome 316L-17 Packaging and Operating Data:


Electrode Approx No. Current Packet Carton Part No

Satincrome
Murex 308L-17
™ Speedex 316L-16
Size mm Length mm
2.5
3.2
300
350
Rods/kg
47
28
Range (amps)
40 – 70
75 – 110
2.5kg 15kg - 6 x 2.5kg 611602
2.5kg 15kg - 6 x 2.5kg 611603
4.0 350 18 110 – 150 2.5kg 15kg - 6 x 2.5kg 611604

Murex ™ Speedex 308L-16 AC (miniumum 45 OCV) DC+ polarity.

Satincrome 318-17
45
Satincrome 309Mo-17 ocv
AC
DC+
Weldall
Murex™™ Speedex 309L-16


Hermetically Sealed Ultra-Seal vacuum packs.
Rutile Type, Stainless Steel Electrode.
Typical All Weld Metal Mechanical
Properties:
Approvals:
American Bureau of Shipping AWS A5.4:

Murex Speedex 312-16




Outstanding Operator Appeal. Improved slag lift.
All Positional (except vertical down) Welding Capabilities.
0.2% Proof Stress
Tensile Strength
Elongation
500 MPa
620 MPa
35%
E309Mo-17

Comparable CIGWELD Products:

Satincrome55316L-17
• Applications include the single and multi-pass welding of matching 309 and 309L CVN Impact Values 60J av @+20°C Autocraft 309LSi GMAW wire
stainless steels. Also suitable for the dissimilar welding of other “300 series” AWS A5.9: ER309LSi

Castcraft
austenitic stainless steels and selected “400 series” ferritic grades to mild or low
alloy steels.
Typical All Weld Metal Analysis:
C: 0.05% Mn: 0.75% Si: 0.9%
Cr: 23.0% Ni: 13.0% Mo: 2.2%
Comweld 309L Gas/TIG wire
AWS A5.9: ER309L

Murex ™ Speedex 316L-16


Classifications:
Castcraft 100
AS/NZS 4854: (new) B ES309Mo-17
S: 0.012% P: 0.017%

Ferrite Number:
15.0-20.0 FN*
Verti-Cor 309LT & FCAW wires
AWS A5.22: E309LT1-1/4

*using Severn Gauge


AS/NZS 1553.3: (old) E309Mo-17

Satincrome 318-17
AWS/ASME-SFA A5.4:

Bronzecraft AC-DC
E309Mo-17
Packaging and Operating Data:
Electrode Approx No. Current Packet Carton Part No
Size mm Length mm Rods/kg Range (amps)

Weldall 2.5
3.2
4.0
300
350
350
52
30
19
40 – 70
75 – 110
110 – 150
2.5kg 15kg - 6 x 2.5kg 611692
2.5kg 15kg - 6 x 2.5kg 611693
2.5kg 15kg - 6 x 2.5kg 611694
AC (miniumum 45 OCV) DC+ polarity.

Murex™ Speedex 312-16


www.thermadyne.com 13

Castcraft 55
Satincrome 309Mo-17
Stainless Steel & Special Electrodes
Murex™ Speedex 309L-16
Satincrome 316L-17 45
ocv
AC
DC+

Murex™ Speedex 316L-16


• Hermetically Sealed Ultra-Seal vacuum packs. Typical All Weld Metal Mechanical Approvals:
• Rutile Type, Stainless Steel Electrode. Properties: American Bureau of Shipping AWS A5.4:

Satincrome 308L-17


Outstanding Operator Appeal. Improved slag lift.
All Positional (except vertical down) Welding Capabilities.
0.2% Proof Stress
Tensile Strength
Elongation
480 MPa
600 MPa
40%
E316L-17

Comparable CIGWELD Products:

Satincrome 318-17
• Applications include the single and multi-pass welding of 19Cr/10Ni type CVN Impact Values 30J av @-120°C Autocraft 316LSi GMAW wire
stainless steel grades including 201, 202, 301, 302, 303, 304, 304L, 305, 308 etc. AWS A5.9: ER316LSi

Murex™ Speedex 308L-16


Classifications:
Typical All Weld Metal Analysis:
C: 0.025% Mn: 0.8%
Cr: 19.4% Ni: 11.5%
Si: 0.85%
Mo: 2.5%
Comweld 316L Gas/TIG wire
AWS A5.9: ER316L

WeldallAS/NZS 4854: (new)

Satincrome 309Mo-17
AS/NZS 1553.3: (old)
AWS/ASME-SFA A5.4:
B ES316L-17
E316L-17
E316L-17
S: 0.011% P: 0.017%

Ferrite Number:
3.0-10.0 FN*
Verti-Cor 316LT & FCAW wires
AWS A5.22: E316LT1-1/4

*using Severn Gauge

Murex ™ Speedex 312-16


Murex™ Speedex 309L-16
Packaging and Operating Data:
Electrode
Size mm Length mm
Approx No.
Rods/kg
Current
Range (amps)
Packet Carton Part No

2.0 300 87 35 – 55 2.5kg 15kg - 6 x 2.5kg 611661

Castcraft 55
Satincrome 316L-17
2.5
3.2
300
350
46
28
40 – 70
75 – 110
2.5kg 15kg - 6 x 2.5kg 611662
2.5kg 15kg - 6 x 2.5kg 611663
4.0 350 18 110 – 150 2.5kg 15kg - 6 x 2.5kg 611664

Castcraft™
100
Murex Speedex 316L-16
Easyweld Blister Pack:
10 x 2.5mm/5 x 3.2mm rod Satincrome 316L-17 Blister Pack
AC (miniumum 45 OCV) DC+ polarity.
322214

Bronzecraft
Satincrome 318-17AC-DC 45
ocv
AC
DC+

Weldall



Hermetically Sealed Ultra-Seal vacuum packs.
Rutile Type, Stainless Steel Electrode.
Outstanding Operator Appeal. Improved slag lift.
Typical All Weld Metal Mechanical
Properties:
0.2% Proof Stress
Tensile Strength
490 MPa
610 MPa
Ferrite Number:
5.0-10.0 FN*
*using Severn Gauge
• All Positional (except vertical down) Welding Capabilities.
Elongation 36%
• Applications include the all positional (except vertical-down) fillet and butt

Murex™ Speedex 312-16


welding of stabilised and unstabilised 19Cr/10Ni type stainless steels,
such as 316, 318 and 321.
Typical All Weld Metal Analysis:
C: 0.025% Mn: 0.8%
Cr: 19.4% Ni: 11.5%
Si: 0.85%
Mo: 2.5%
S: 0.011% P: 0.017%

Castcraft 55
Classifications:
AS/NZS 4854: (new)
AS/NZS 1553.3: (old)
B ES318-17
E318-17
Packaging and Operating Data:
Electrode Approx No. Current Packet Carton Easyweld Part No
AWS/ASME-SFA A5.4: E318-17 Size mm Length mm Rods/kg Range (amps) Handipaks

Castcraft 100 2.5 300 46 40 – 70 2.5kg 15k -6x2.5kg


611652
20 rod 322105
3.2 350 28 75 – 110 2.5kg 15kg-6x2.5kg 611663

Bronzecraft AC-DC AC (miniumum 45 OCV) DC+ polarity.

14 www.thermadyne.com
Satincrome 308L-17
Murex™ Speedex 316L-16
Murex ™ Speedex 308L-16 Stainless Steel & Special Electrodes
Satincrome 318-17
Satincrome
Weldall 309Mo-17 45 AC
ocv DC+

Murex•

™ Speedex 309L-16
Murex™ Speedex 312-16
Hermetically Sealed Ultra-Seal vacuum packs.
Easy-to-Use Rutile Type, High Alloy Electrode.
Typical All Weld Metal Mechanical
Properties:
Typical All Weld Metal Analysis:
C: 0.11% Mn: 0.60% Si: 0.88%
• Outstanding Operator Appeal! 0.2% Proof Stress 630 MPa Cr: 27.0% Ni: 9.10% S: 0.011%

Satincrome
Castcraft 55316L-17
Tensile Strength 780 MPa P: 0.020%
• WELDS ALL Steels!
Elongation 25%

Satincrome



308L-17
Ideal for Repair & Maintenance jobs.
Easy Arc Starting and Excellent Stability on Low O.C.V. Welding Machines.
Not Recommended for Welding Cast Irons.
CVN Impact Values 30J av@ +20˚C Comparable CIGWELD Products:
Murex Speedex 312-16
AWS A5.4: E312-16

Murex
Murex ™ Speedex 316L-16
™ Speedex
Castcraft 100 308L-16
Classifications: Packaging and Operating Data:
Electrode Approx No. Current Packet Carton Easyweld Part No
AS/NZS 4854: (new) B ES312-17
Size mm Length mm Rods/kg Range (amps) Handipaks
AS/NZS 1553.3: (old) E312-17

Satincrome
Bronzecraft318-17
Satincrome 309Mo-17
AWS/ASME-SFA A5.4:

AC-DC
E312-17 2.5 300 57 40 – 80
2.5kg

15k -6x2.5kg

611702
20 rod 322105
2.5kg 15kg-6x2.5kg 611703
3.2 350 30 75 – 110
– – 15 rod 322102

Weldall
Murex™ Speedex 309L-16 4.0 350
Easyweld Blister Pack:
20 110 – 150 2.5kg 15kg-6x2.5kg 611704

10 x 2.5mm/5 x 3.2mm rod Weldall Blister Pack 322216

Murex ™ Speedex 312-16


Satincrome 316L-17
AC (miniumum 45 OCV) DC+ polarity.

45 AC
Castcraft 55
Murex™ Speedex 316L-16 ocv DC–

Castcraft 100
• Maintenance Welding of S.G. Cast Irons. Typical All Weld Metal Mechanical Core Wire:

Satincrome



318-17
Higher Strength Nickel / Iron Deposit.
Easy starting and Stable Running on Portable 240V Welding Machines.
Applications include the higher strength repair and maintenance welding of
Properties:
Tensile Strength
Hardness
500 MPa
220 HV30
Nickel Iron (55% Ni, 45% Fe)

Comparable CIGWELD Products:


Nicore 55 Cast Iron Flux Cored Wire
Spheroidal Graphite (S.G.) irons, austenitic cast irons, meehanites and a wide

Bronzecraft
Weldall AC-DC
range of grey cast irons.
Typical All Weld Metal Analysis:
C: 0.95% Mn: 0.65% Si: 0.25%
Al: 0.25% Ni: 53% Fe: Bal
AWS A5.15: ENiFe-Cl

Classifications:
AWS/ASME-SFA A5.15: ENiFe-Cl Packaging and Operating Data:
Murex Speedex 312-16 ™ Electrode
Size mm Length mm
3.2 350
Approx No.
Rods/kg
31
Current
Range (amps)
75 – 120
Packet Carton

2.5kg 15kg - 6 x 2.5kg 611723


Part No

Castcraft 55 4.0 350 21


AC (miniumum 45 OCV) DC- polarity.
100 – 150 2.5kg 15kg - 6 x 2.5kg 611724

Castcraft 100 45
ocv
AC
DC–

Bronzecraft AC-DC



Maintenance Welding of Cast Irons.
Soft, Ductile and Machineable Nickel Deposit.
Easy starting and Stable Running on Portable 240V Welding Machines.
Typical All Weld Metal Mechanical
Properties:
Tensile Strength
Hardness
400 MPa
170 HV30
Core Wire:
Nickel Iron (98% Ni)

• Smoother Weld Deposit Surface Finish.


• Applications include the repair and reclamation of engine blocks, cylinder heads, Typical All Weld Metal Analysis:
differential housings, gear boxes, pump and machine housings and cast iron C: 1.0% Mn: 0.05% Fe: 0.5%
pulleys etc. Si: 0.1% Al: 0.2% Ni: Bal

Classifications: Packaging and Operating Data:


AWS/ASME-SFA A5.15: ENiFe-Cl Electrode Approx No. Current Packet Carton Easyweld Part No
Size mm Length mm Rods/kg Range (amps) Handipaks
2.5kg 15k -6x2.5kg 611732
2.5 300 49 55 – 85
– – 20 rod 322110
2.5kg 15kg-6x2.5kg 611733
3.2 350 31 75 – 120
– – 15 rod 322111
4.0 350 21 100 – 150 2.5kg 15kg-6x2.5kg 611734
Easyweld Blister Pack:
10 x 2.5mm/5 x 3.2mm rod Castcraft 100 Blister Pack 322217
AC (miniumum 45 OCV) DC- polarity.

www.thermadyne.com 15
Cobalarc Hardfacing Electrodes

Cobalarc Austex HV30


400
50
ocv
AC
DC

Cobalarc Mangcraft
• Metal Enriched, Rutile Type Electrode.
• For Joining Dissimilar steels or as a Buffer Layer Prior to Hard Surfacing.
• Tough, Machinable Austenitic Stainless Steel Deposit.
Typical All Weld Metal Deposit Analysis:
C: 0.10%
Cr:24.5%
Mn: 1.50% Si: 0.90%
Ni: 9.3%
Finishing Recommendations:
Machinable with carbide tools

Typical Weld Deposit Hardness:

Cobalarc 350
NOTE: 3.2mm size can be used for vertical welding by depositing overlapping
horizontal stringer passes. All weld metal deposit
Hardness
HRC
20
40
HV30
240
400

Cobalarc 650
Classifications:
AS/NZS 2756: 1315-A4
Packaging and Operating Data:
Electrode Approx No. Current Packet Carton Part No
WTIA Tech. Note 4: 1315-A4 Size mm Length mm Rods/kg Range (amps)

Cobalarc 750 3.2


4.0
5.0
380
380
450
20
13
7
105 – 140
140 – 180
170 – 210
5kg
5kg
5kg
15kg - 3 x 5kg 613973
15kg - 3 x 5kg 613974
15kg - 3 x 5kg 613975
AC (miniumum 50 OCV) DC+ or DC- polarity.

Cobalarc Austex
Cobalarc Toolcraft
Cobalarc
Cobalarc CR70
Mangcraft HV30
425
55
ocv
AC
DC

Cobalarc 350
Cobalarc


Borochrome
Austenitic Manganese Steel Electrode.
For Building Up & Reinforcing 11-14% Manganese Steels.
Typical All Weld Metal Deposit Analysis:
C: 0.60% Mn: 12.0% Si: 0.10%
Finishing Recommendations:
Machinable with carbide tools
• Tough and Impact Resistant Weld Deposit.
Typical Weld Deposit Hardness: Comparable CIGWELD products:
• Work Hardens Under Heavy Impact.
HRC HV30 Stoody Dynamang-O tubular wire

Cobalarc 650 All weld metal deposit


Hardness
15
43

425

Classifications:

Cobalarc 750
AS/NZS 2756:
WTIA Tech. Note 4:
1215-A4
1215-A4 Packaging and Operating Data:
Electrode Approx No. Current Packet Carton Part No
Size mm Length mm Rods/kg Range (amps)

Cobalarc Toolcraft
Austex 4.0
5.0
380
450
17
10
130 – 170
150 – 200
AC (miniumum 55 OCV) DC+ or DC- polarity.
5kg
5kg
15kg - 3 x 5kg 611504
15kg - 3 x 5kg 611505

Mangcraft
Cobalarc CR70
55
Cobalarc Borochrome
Cobalarc 350 HV30
350 ocv
AC
DC

Cobalarc 650



Metal Enriched, Rutile Type Electrode.
For Re-building Worn Steel Components.
Tough, Machinable Low Carbon Martensitic Steel Deposit.
Typical All Weld Metal Deposit Analysis:
C: 0.07%
Cr:1.85%
Mn: 0.85% Si: 0.30%
Mo: 0.5%
Finishing Recommendations:
Machinable

Comparable CIGWELD products:


• For the manual arc build-up and surfacing of steel gear, shafts, rails, shovel pads,
Typical Weld Deposit Hardness: Stoody Super Build-up G/O tubular wire

Cobalarc 750
track links, rolls and wheels etc. HRC HV30 AS/NZS 2576: 1435-B5
Single layer on mild steel 28 290
NOTE: 3.2mm and 4.00mm sizes can be used for vertical welding by depositing All weld metal deposit 35 350
overlapping horizontal stringer passes.

Cobalarc Toolcraft
Classifications:
AS/NZS 2756: 1435-A4
Packaging and Operating Data:
Electrode
Size mm Length mm
Approx No.
Rods/kg
Current
Range (amps)
Packet Carton Part No

3.2 380 26 100 – 150 5kg 15kg - 3 x 5kg 611443

Cobalarc CR70
WTIA Tech. Note 4: 1435-A4
4.0 380 17 140 – 200 5kg 15kg - 3 x 5kg 611444
AC (miniumum 55 OCV) DC+ or DC- polarity.

Cobalarc Borochrome
16 www.thermadyne.com
Cobalarc Mangcraft
Cobalarc Hardfacing Electrodes
Cobalarc 350
Cobalarc 650 HV30
640
55
ocv
AC
DC

Cobalarc 750


Metal Enriched, Rutile Type Electrode.
For Re-building or Surfacing Worn Steel Components.
Typical All Weld Metal Deposit Analysis:
C: 0.58%
Cr:5.3%
Mn: 1.1%
Mo: 0.25%
Si: 0.6%
Finishing Recommendations:
Not machinable - Grinding only

Cobalarc Austex
• Air Hardening, Crack Free, Martensitic Steel Deposit.
Comparable CIGWELD products:
• Typical applications include te surfacing of agricultural points, shares and tynes,
Typical Weld Deposit Hardness: Stoody 965 G/O tubular wire
grader and dozer blades, conveyor screws and post hole augers etc.

Cobalarc Toolcraft HRC


Single layer on mild steel 55
HV30
600
AS/NZS 2576: 1855-B5/B7

Stoody 850-O tubular wire

Cobalarc Mangcraft
All weld metal deposit 57 640
AS/NZS 2576: 1865-B5/B7
Classifications:

Cobalarc CR70
AS/NZS 2756: 1855-A4 Packaging and Operating Data:

Cobalarc 350
WTIA Tech. Note 4: 1855-A4 Electrode
Size mm Length mm
3.2 380
Approx No.
Rods/kg
31
Current
Range (amps)
105 – 135
Packet

5kg
Carton Part No

15kg - 3 x 5kg 611463

Cobalarc Borochrome
Cobalarc 650
4.0 380 21 140 – 180
AC (miniumum 55 OCV) DC+ or DC- polarity.
5kg 15kg - 3 x 5kg 611464

HV30 45
Cobalarc 750 720 ocv
AC
DC

Typical All Weld Metal Deposit Analysis: Finishing Recommendations:

Cobalarc Toolcraft
• Rutile type, AC/DC Hard Surfacing Electrode.
• Easy Arc Starting and Stable Running on Portable AC Welding Sets (45 O.C.V.). C: 0.60% Mn: 0.46% Si: 0.75% Not machinable - Grinding only
• Air Hardening, Crack Free, Martensitic Steel Deposit. Cr:5.9% Mo: 0.40%

Cobalarc Austex
• Typical applications include the surfacing of agricultural equipment and
components including points, shares, post hole augers, rupper teeth & tynes etc.
Typical Weld Deposit Hardness:
Comparable CIGWELD products:
Cobalarc 650 manual arc electrode

Cobalarc CR70
NOTE: 3.2mm & 4.0mm sizes can be used for vertical welding by depositing
HRC
Single layer on mild steel 64
Two layers on mild steel* 62
HV30
800
750
AS/NZS 2576: 1855-A4

Stoody 965 G/O tubular wire

Cobalarc Mangcraft
overlapping horizontal stringer passes.
*Not recommended for multi-pass welding
AS/NZS 2576: 1855-B5/B7

Stoody 850-O tubular wire

Cobalarc Borochrome
Classifications:
heavier than 3 layers
AS/NZS 2576: 1865-B5/B7

Cobalarc 350
AS/NZS 2756:
WTIA Tech. Note 4:
1860-A4
1860-A4 Packaging and Operating Data:
Electrode Approx No. Current Packet Carton Part No
Size mm Length mm Rods/kg Range (amps)

Cobalarc 650 3.2


4.0
380
380
Easyweld Blister Pack:
26
17
95 – 130
120 – 170
5kg
5kg
15kg - 3 x 5kg 611473
15kg - 3 x 5kg 611474

10 x 3.2mm rod Cobalarc 750 Blister Pack 322218

Cobalarc 750 AC (miniumum 45 OCV) DC+ or DC- polarity.

Cobalarc Toolcraft HV30


700
55
ocv
AC
DC

Cobalarc CR70



Versatile Manual Arc Welding Electrode.
Secondary Hardening, Shock Resistant Properties.
Crack Free Cr-Mo Steel Deposit for Repairing Blades, Dies, Punches etc.
Typical All Weld Metal Deposit Analysis:
C: 0.58%
Cr:5.5%
Mn: 0.10% Si: 0.20%
Mo: 6.8%
Finishing Recommendations:
Not machinable - Grinding only

• Also Suitable for General Hard Surfacing in Low Stress Abrasion Conditions.
Typical Weld Deposit Hardness:

Cobalarc Borochrome
NOTE: 3.2mm size can be used for vertical welding by depositing overlapping
horizontal stringer passes. All weld metal deposit
HRC
Single layer on mild steel 55
60
HV30
600
700

Classifications: Packaging and Operating Data:


Electrode Approx No. Current Packet Carton Part No
AS/NZS 2756: 1560-A4
Size mm Length mm Rods/kg Range (amps)
WTIA Tech. Note 4: 1560-A4
2.5 300 58 65 – 90 20 rod – 322115
3.2 380 28 90 – 125 5kg 15kg - 3 x 5kg 611523
AC (miniumum 55 OCV) DC+ or DC- polarity.

www.thermadyne.com 17
Cobalarc 750
Cobalarc Hardfacing Electrodes
Cobalarc Toolcraft
50
Cobalarc CR70 HV30
650 ocv
AC
DC

Typical Weld Deposit Analysis: Finishing Recommendations:

Cobalarc Borochrome
• Highly Alloyed Manual Arc Electrode.
• High Chromium Carbide Iron Deposit. Single Layer on Mild Steel Grinding only
• Primary Chromium Iron Carbides in a Single Layer. C: 3.3% Mn: 1.5% Si: 1.0% Cr: 25%
All Weld Metal Deposit Comparable CIGWELD products:
• Ideal for Coarse Abrasion and Low to Moderate Impact Loading.
C: 4.0% Mn: 1.8% Si: 1.2% Cr: 31% Stoody 101 HC-G/O tubular wire
• Typical applications of Cobalarc CR70 include the hard surfacing of crusher cones AS/NZS 2576: 2360-B5/B7
and mantles, swing hammers, bucket teeth and lips, dozer end plates and Typical Weld Deposit Hardness:
sugar mill rolls etc. HRC HV30
Single layer on mild steel 55 600
All weld metal deposit 59 690
NOTE: 3.2mm and 4.00mm sizes can be used for vertical welding by depositing
overlapping horizontal stringer passes.
Deposits contain Chromium Carbide with
hardness up to 1,500 HV.

Classifications:
AS/NZS 2756: 2355-A4
Packaging and Operating Data:
Electrode Approx No. Current Packet Carton Part No
WTIA Tech. Note 4: 2355-A4 Size mm Length mm Rods/kg Range (amps)
3.2 380 18 90 – 140 5kg 15kg - 3 x 5kg 613493
4.0 380 11 130 – 200 5kg 15kg - 3 x 5kg 613494

Cobalarc Austex 5.0 450 6 180 – 250


AC (miniumum 50 OCV) DC+ or DC- polarity.
5kg 15kg - 3 x 5kg 613495

Cobalarc Mangcraft
Cobalarc 350
Cobalarc 650
Cobalarc 750
Cobalarc Toolcraft
Cobalarc CR70
50
Cobalarc Borochrome HV30
700 ocv
AC
DC

• Highly Alloyed Manual Arc Electrode. Typical Weld Deposit Analysis: Finishing Recommendations:
• Martensitic Chromium Carbide Iron Deposit. Single Layer on Mild Steel Grinding only
• Ideal for Fine Particle (Wet or Dry) Abrasion and Low Impact Loading. C: 2.7% Mn: 0.4% Si: 1.8%
Cr: 20.0% V: 1.4% B: 1.0% Comparable CIGWELD products:
• Primary Chromium Iron Carbides in a Hard, Martensitic Matrix.
All Weld Metal Deposit Stoody Fineclad-O tubular wire
• Typical applications include the hard surfacing of sand chutes, dredge components, C: 3.2% Mn: 0.4% Si: 2.4% AS/NZS 2576: 2565-B7
ripper shanks, screens, grizzly bars, scraper blades and bucket lips and teeth. Cr: 24.0% V: 1.7% B: 1.2%

Typical Weld Deposit Hardness:


HRC HV30
Classifications: Single layer on mild steel 58 660
All weld metal deposit 60 700
AS/NZS 2756: 2560-A4
WTIA Tech. Note 4: 2560-A4 Deposits contain Chromium Carbide with
hardness up to 1,500 HV.

Packaging and Operating Data:


Electrode Approx No. Current Packet Carton Part No
Size mm Length mm Rods/kg Range (amps)
4.0 380 11 140 – 180 5kg 15kg - 3 x 5kg 613964
5.0 450 6 170 – 210 5kg 15kg - 3 x 5kg 613965
AC (miniumum 50 OCV) DC+ or DC- polarity.

18 www.thermadyne.com
Cobalarc Hardfacing Electrodes

Cobalarc 1e HV30
720
55
ocv
AC
DC+

Cobalarc 9e



Highly Alloyed Extruded Electrode.
High Chromium Carbide Iron Deposit.
Ideal for Coarse Abrasion and Low to Moderate Impact Loading.
Typical All Weld Deposit Analysis:
C: 5.00% Mn: 1.10% Si: 1.3%
Cr: 35.0%
Finishing Recommendations:
Grinding only

Comparable CIGWELD products:


• For wear resistant overlays on austenitic manganese steels.
Typical Weld Deposit Hardness: Cobalarc CR70 extruded electrode
HRC HV30 AS/NZS 2576: 2355-A4
Single layer on mild steel 58 660
Classifications: All weld metal deposit 61 730 Stoody 100 HC-G/O tubular wire
AS/NZS 2756: 2360-A4 AS/NZ 2576: 2360-B7
Deposits contain complex Chromium
WTIA Tech. Note 4: 2360-A4
Carbides with hardness up to 1,500 HV.

Packaging and Operating Data:


Electrode Approx No. Current Packet Carton Part No
Size mm Length mm Rods/kg Range (amps)
4.0 380 10 130 – 190 5kg 15kg - 3 x 5kg 613210
5.0 450 5 170 – 260 5kg 15kg - 3 x 5kg 613235
AC (miniumum 55 OCV) DC+ or DC- polarity.

Cobalarc 1e
Cobalarc 9e HV30
750
55
ocv
AC
DC+

• Highly Alloyed Extruded Electrode. Typical All Weld Deposit Analysis: Finishing Recommendations:
• Versatile, Complex Carbide Iron Deposit. C: 4.8% Mn: 1.1% Si: 1.4% Grinding only
• Resistant to both Coarse and Fine Abrasion and Moderate to Heavy Impact Loading. Cr: 30.0% Ni: 0.5% Mo: 1.7% V: 0.2%
Comparable CIGWELD products:
• Typical applications include the hard surfacing of reilway ballast tampers, dredge
Typical Weld Deposit Hardness: Stoody 143-O
buckets and lips, earth moving equipment, power shovels, rolling mill guides, sizing HRC HV30
screens, ripper teeth and crushing equipment. Single layer on mild steel 58 660
All weld metal deposit 63 780

Classifications: Deposits contain complex Chromium


AS/NZS 2756: 2460-A4 Carbides with hardness up to 1,500 HV.
WTIA Tech. Note 4: 2460-A4
Packaging and Operating Data:
Electrode Approx No. Current Packet Carton Part No
Size mm Length mm Rods/kg Range (amps)
3.2 380 17 95 – 145 5kg 15kg - 3 x 5 kg 613350
4.0 380 10 130 – 190 5kg 15kg - 3 x 5kg 613360
5.0 450 5 170 – 260 5kg 15kg - 3 x 5kg 613370
AC (miniumum 55 OCV) DC+ or DC- polarity.

www.thermadyne.com 19
Gas & TIG Welding Consumables

How to select the best COMWELD rod


COMWELD Mild Steel
To assist you in selecting the most suitable alloy and process for the particular application, we have recommended
below the alloy and process that would be most suitable for your use. Once you have selected the best alloy, refer
to contents for detailed information on its characteristics, technical specifications, applications and procedure.

COMWELD High Test


Process Comweld Alloy Comweld Flux

Joining copper, brass, bronze, etc.

COMWELD LW1
Braze Welding

Braze Welding
Comcoat T or *Tobin Bronze

Comcoat N or *Nickel Bronze


*Copper & Brass

*Copper & Brass

GTA Welding (TIG) Comweld Silicon Bronze No flux

COMWELD LW1-6
Soldering

Silver Brazing
965 Silver Solder

SBA115
965 Soldering Flux

G.P. Silver Brazing Flux

COMWELD Super Steel


SBA356T G.P. Silver Brazing Flux

Joining Steel.

COMWELD CrMo1
Oxy Acetylene Fusion Welding

GTA Welding (TIG)


Mild Steel, High Test

Comweld LW1, Super Steel


No flux

No flux

Braze Welding Comcoat C No flux

COMWELD CrMo2
Braze Welding

Soldering
Manganese Bronze

965 Silver Solder


Copper & Brass

965 Soldering Flux

Silver Brazing SBA 345T; 356T G.P. Silver Brazing Flux

COMWELD 308L
Repairing Cast Iron.

COMWELD 309L
Oxy Acetylene Fusion Welding Cast Iron No Flux

GTA Welding (TIG) Cast Iron No flux

Braze Welding Comcoat C No flux

Braze Welding Manganese Bronze No Flux

COMWELD 316L
Braze Welding

Braze Welding
Comcoat N

Nickel Bronze
No flux

No Flux

COMWELD Galvanising Bar


Joining Stainless Steel.

Oxy Acetylene Fusion Welding Comweld 308L, 309L, 316L No Flux

GTA Welding (TIG) Comweld 308L, 309L, 316L No flux

COMWELD AL1100
Soldering

Silver Brazing
965 Silver Solder

SBA 356T
965 Soldering Flux

G.P. Silver Brazing Flux

COMWELD AL4043
Joining Aluminium.

Oxy Acetylene Fusion Welding AL1188, AL4043, AL4047 & AL5356 Aluminium Welding Flux

GTA Welding (TIG) AL1188, AL4043 & AL5356 No flux

COMWELD AL4047
COMWELD AL5356
COMWELD General Purpose, Cast Iron Rod
20 COMWELD Silicon Bronze Rod www.thermadyne.com
Gas & TIG Welding Consumables
How to select the best COMWELD rod
COMWELD Mild Steel
COMWELD High Test
• Black Annealed, Low Carbon Steel Rod for Oxy-Acetylene Welding.
• Recommended for Gas Welding of Steels and Wrought Irons.
• Not Suitable for Gas Tungsten Arc Welding.
Typical Weld Deposit Properties:
All weld metal tensile strength 370 MPa
Elongation 30%
Typical Rod Analysis:
C: 0.07%
S:0.08%
Mn: 0.05%
P: 0.011%
Si: 0.08%
Fe: Balance
Approx. melting point 1490˚C
Weld metal density 7.85gms/cm3 Joining process:

COMWELD LW1
Classifications:
AS/NZS 1167.2: RG
Gas (fusion) welding only

Packaging Data:
AWS/ASME-SFA A5.2: R45

COMWELD LW1-6
Rod Size Pack Approx Part No.
mm Weight/Type Rods/kg
1.6 x 500 1kg Handipack 130 322045
1.6 x 1000 5kg pack 64 321334

COMWELD Super Steel


2.4 x 750 5kg pack 29 321337
3.2 x 750 5kg pack 16 321339

How to select the best COMWELD rod


COMWELD CrMo1
COMWELD Mild Steel
COMWELD CrMo2
COMWELD High Test
COMWELD
COMWELD 308L
LW1
• Copper Coated, Steel Filler Rod for Gas and Gas Tungsten Arc (TIG) Welding.
• Higher Strength (400-450MPa) Oxy-Acetylene and TIG Welding of Steels.
Typical Weld Deposit Properties:
All weld metal tensile strength 425 MPa
Typical Rod Analysis:
C: 0.12% Mn: 1.17% Si: 0.25%
Elongation 28% S:0.009% P: 0.015% Fe: Balance
Approx. melting point 1490˚C

COMWELD LW1-6
309L
Classifications:
COMWELD
AS/NZS 1167.2: R1
Weld metal density 7.85gms/cm3 Joining process:
Gas (fusion) and Gas Tungsten Arc (TIG)
welding
AWS/ASME-SFA A5.2: R60
Packaging Data:

COMWELD Super
316L
How to select theSteel
best COMWELD rod
Rod Size
mm
1.6 x 915
Pack
Weight/Type
5kg pack
Approx
Rods/kg
70
Part No.

321357
2.4 x 915 5kg pack 31 321360

COMWELD
COMWELD CrMo1
Mild Steel Bar
Galvanising
3.2 x 915 5kg pack 17 321362

COMWELD CrMo2
High Test
COMWELD AL1100
COMWELD LW1
308L
COMWELD AL4043
COMWELD 309L
LW1-6
• Copper Coated, Low Carbon Steel Rod for Gas Tungsten Arc Welding Applications. Typical Weld Deposit Properties: Joining process:

COMWELD
• GREEN END TIP for Instant I.D.
• Ideal for root pass welding applications where tough and ductile welds are produced.
Yield Stress
Tensile Strength
400 MPa
500 MPa
Gas (fusion) and Gas Tungsten Arc (TIG)
welding

COMWELD AL4047 Elongation


CVN Impact Values
29%
100J av@-20˚C Comparable CIGWELD Products:

COMWELD Super Steel


Autocraft LW1 GMAW wire
Classifications: AWS A5.18: ER70S-4

COMWELD
COMWELD 316L
AS/NZS 1167.2:

AL5356
AWS/ASME-SFA A5.2:
R4
ER70S-4
Typical Rod Analysis:
C: 0.08%
S:0.010%
Mn: 1.16%
P: 0.015%
Si: 0.75%
Fe: Balance

COMWELD CrMo1 Packaging Data:


COMWELD CrMo2
COMWELD Galvanising
General Bar Cast Iron Rod
Purpose, Rod Size
mm
1.6 x 915
Pack
Weight/Type
5kg pack
Approx
Rods/kg
70
Part No.

321411
2.4 x 915 5kg pack 31 321412

COMWELD AL1100
COMWELD Silicon
308L Bronze Rod
COMWELD Tobin
COMWELD AL4043
309L Bronze Rod
www.thermadyne.com 21

COMWELD AL4047
COMWELD High Test
Gas & TIG Welding Consumables
COMWELD LW1
COMWELD LW1-6
• Copper Coated, Low Carbon Steel Rod for Gas TIG & Oxy Welding Applications. Typical Weld Deposit Properties: Joining process:

COMWELD
How Super
to select theSteel
best COMWELD rod
• End stamped with “ER70S-6” for easy I.D.
• Recommended for the TIG welding of steel pipes, plates and castings with a tensile
strength in the 500 MPa class.
Yield Stress
Tensile Strength
Elongation
400 MPa
500 MPa
29%
Gas (fusion) and Gas Tungsten Arc (TIG)
welding

CVN Impact Values 100J av@-20˚C Comparable CIGWELD Products:

COMWELD CrMo1
Autocraft LW1-6 GMAW wire

Mild Steel
Classifications:
Typical Rod Analysis:
C: 0.08% Mn: 1.16% Si: 0.75%
AWS A5.18: ER70S-4

AS/NZS 1167.2: R6 S:0.010% P: 0.015% Fe: Balance

COMWELD CrMo2 High Test


AWS/ASME-SFA A5.2: ER70S-4

Packaging Data:
Rod Size Pack Approx Part No.

COMWELD LW1
mm Weight/Type Rods/kg

308L 1.6 x 915


2.4 x 915
5kg pack
5kg pack
70
31
321417
321418

COMWELD LW1-6 309L


COMWELD
How to select
COMWELD Super
316L theSteel
best COMWELD rod
COMWELD CrMo1



Mild Steel
Low Carbon Steel Filler Rod for Gas Tungsten Arc (TIG) Welding.
Triple Deoxidised for Superior Weld Deposit Quality and Resistance to Porosity.
End Stamped with AWS Class ER70S-2.
Typical Weld Deposit Properties:
Yield Stress
Tensile Strength
425 MPa
520 MPa
Joining process:
Gas Tungsten Arc (TIG) welding

COMWELD Galvanising Bar


• Ideal for TIG welding rusty or mill scaled plates and pipes and the root pass welding
Elongation
CVN Impact Values
34%
150J av@-29˚C
Comparable CIGWELD Products:
Autocraft Super Steel GMAW wire

COMWELD CrMo2 High Test


of pipes, tanks and heavy walled joints. AWS A5.18: ER70S-2

Typical Rod Analysis:

COMWELD
COMWELD AL1100
Classifications:
LW1
C: 0.06%
Ti: 0.08%
Mn: 1.08%
Zr: 0.07%
Si: 0.52%
Al: 0.08%

308L
AS/NZS 1167.2:
AWS/ASME-SFA A5.2:
R2
ER70S-2
S:0.007% P: 0.008%

Packaging Data:
Fe: Balance

COMWELD
COMWELD AL4043
LW1-6
Rod Size
mm
Pack
Weight/Type
Approx
Rods/kg
Part No.

COMWELD 309L 1.6 x 915


2.4 x 915
5kg tube
5kg tube
70
31
321370
321373

COMWELD
COMWELD AL4047Super Steel
COMWELD 316L
COMWELD CrMo1 AL5356
COMWELD CrMo2
COMWELD Galvanising Bar
General Purpose, Cast Iron Rod
• Nominal 1 1/4Cr 1/2Mo steel TIG rod. Typical All Weld Metal Mechanical
• End Stamped with AWS Class ER80S-B2 for Easy Identification. Properties: Comparable CIGWELD Products:
• For the Gas Tungsten Arc (TIG) Welding of matching Cr - Mo Creep Resistant Welding Grade Argon: Alloycraft 80-B2 electrode
0.2% Proof Stress 500 MPa AWS A5.5: E8018-B2

COMWELD
COMWELD AL1100
Steels for Elevated Temperature and Corrosive Service.
Tensile Strength 600 MPa

COMWELD 308L
Elongation (in 2 inches) 20% Autocraft CrMo1 GMAW wire

Silicon Bronze Rod


Classifications:
CVN Impact Values 60J av @+ 20˚C
Post weld heat treated at 620˚C as
required by AWS A5.28
AWS A5.28: ER80S-B2

COMWELD
COMWELD AL4043
AS/NZS 1167.2:

309L Bronze Rod


AWS/ASME-SFA A5.28:
RB2
ER80S-B2
Typical Rod Analysis:
C: 0.09% Mn: 0.60% Si: 0.60%

COMWELD Tobin Cr: 1.30%


S:0.010%
Mo: 0.50%
Fe: Balance
P: 0.015%

COMWELD AL4047 Packaging Data:


COMWELD 316L Nickel Bronze Rod Rod Size
mm
Pack
Weight/Type
Approx
Rods/kg
Part No.

COMWELD AL5356 2.4 x 915 5kg tube 31 321379

COMWELD Comcoat
GalvanisingT Bar
COMWELD General Purpose, Cast Iron Rod
22
COMWELD AL1100
COMWELD Comcoat N www.thermadyne.com
How to select the best COMWELD rod
COMWELD Super Steel
COMWELD Mild Steel Gas & TIG Welding Consumables
COMWELD CrMo1
COMWELD High Test
COMWELD CrMo2
COMWELD LW1
• Nominal 2 1/2CR1Mo steel TIG rod. Typical All Weld Metal Mechanical Typical Rod Analysis:

COMWELD 308L
• End Stamped with AWS Class ‘ER90S-B3’ for Easy Identification.
• For the Gas Tungsten Arc (TIG) Welding of Cr-Mo and Cr-Mo-V Creep Resistant
Properties:
Welding Grade Argon:
C: 0.08%
Cr: 2.50%
Mn: 0.70%
Mo: 1.00%
Si: 0.60%
P: 0.015%

COMWELD LW1-6
Steels for Elevated Temperature and Corrosive Service.
0.2% Proof Stress
Tensile Strength
Elongation (in 2 inches)
560 MPa
670 MPa
18%
S:0.010% Fe: Balance

Comparable CIGWELD Products:

COMWELD 309L
Classifications:
CVN Impact Values 60J av @+ 20˚C
Post weld heat treated at 690˚C as
Alloycraft 90-B3 electrode
AWS A5.5: E9018-B3

COMWELD
How Super
to select theSteel
AS/NZS 1167.2:

best COMWELD rod


AWS/ASME-SFA A5.28:
RB3
ER90S-B3
required by AWS A5.28

Packaging Data:
COMWELD CrMo1
COMWELD 316L Rod Size
mm
Pack
Weight/Type
Approx
Rods/kg
Part No.

COMWELD Mild Steel 2.4 x 915 5kg tube 31 321383

COMWELD
COMWELD CrMo2
Galvanising
High Test Bar
COMWELD LW1
308L
AL1100
Typical All Weld Metal Mechanical Comparable CIGWELD Products:

309L
• Resealable 5kg Plastic Tube.

COMWELD LW1-6



AL4043
Suitable for Gas and GTA (TIG) Welding.
End Stamped with AS / AWS Class ‘308L’.
DARK BLUE COLOUR CODED Label for Instant I.D.
Properties:
0.2% Proof Stress
Tensile Strength
450 MPa
600 MPa
Satincrome 308L-17 electrode
AWS A5.4: E308L-17

Approx. melting point 1400˚C Autocraft 308LSi GMAW wire


Weld metal density 7.95 gms/cm3 AWS A5.9: ER308LSi

COMWELD 316L
COMWELD Super
AL4047Steel
Classifications:
AS/NZS 1167.2: R308L
Weld metal microstructure Austenite with
5-8% ferrite Verti-Cor 308LT FCAW wire
AWS A5.22: E308LT1-1/4
Typical Rod Analysis:
AWS/ASME-SFA A5.9: ER308L
C: 0.015% Mn: 1.90% Si: 0.50%

COMWELD
COMWELD CrMo1
AL5356
Cr: 19.90%
S:0.005%
Ni: 9.75%
Fe: Balance
P: 0.020%

COMWELD Galvanising Bar Packaging Data:


COMWELD
COMWELD CrMo2
General Purpose, Cast Iron Rod
Rod Size
mm
Pack
Weight/Type
Approx
Rods/kg
Part No.

COMWELD AL1100 1.6 x 1000


2.4 x 1000
5kg tube
5kg tube
69
30
321406
321407

COMWELD 308L
COMWELD AL4043
Silicon Bronze Rod
COMWELD 309L
Tobin Bronze Rod
COMWELD AL4047
• Resealable 5kg Plastic Tube. Typical All Weld Metal Mechanical
Properties:
Comparable CIGWELD Products:
Satincrome 309Mo-17 electrode

COMWELD 316L
• Suitable for Gas and GTA (TIG) Welding of highly alloyed 309 or 309L type stainless
steel. 0.2% Proof Stress 440 MPa AWS A5.4: E309Mo-17

Nickel Bronze Rod


Tensile Strength 590 MPa

COMWELD AL5356
• End Stamped with AS / AWS Class ‘309L’.
• RED COLOUR CODED Pack Label for Instant I.D.
• Also suitable for the dissimilar joining of other 300 series austenitic stainless steels
Approx. melting point
Weld metal density
1400˚C
7.95 gms/cm3
Weld metal microstructure Austenite with
Autocraft 309LSi GMAW wire
AWS A5.9: ER309LSi

to ferritic steels. 15-20% ferrite Verti-Cor 309LT FCAW wire

COMWELD
COMWELD Galvanising
General T Bar Cast Iron Rod
ComcoatPurpose,
Classifications:
Typical Rod Analysis:
C: 0.015% Mn: 1.90% Si: 0.45%
AWS A5.22: E309LT-1-1/4

Cr: 23.5% Ni: 13.5% P: 0.020%


AS/NZS 1167.2: R309L
S:0.005% Fe: Balance

COMWELD
COMWELD AL1100
Comcoat N Rod
AWS/ASME-SFA A5.9:

Silicon Bronze
ER309L

Packaging Data:
Rod Size Pack Approx Part No.

COMWELD AL4043
Comcoat C
mm Weight/Type Rods/kg
1.6 x 1000 5kg tube 69 321403

COMWELD Tobin Bronze Rod


2.4 x 1000 5kg tube 30 321404

COMWELD AL4047
Manganese Bronze Rod
COMWELD Nickel Bronze Rod
www.thermadyne.com 23

COMWELD AL5356
COMWELD Comcoat T
COMWELD 308L
COMWELD
Gas 309L
& TIG Welding Consumables

COMWELD 316L
• Resealable 5kg Plastic Tube. Typical All Weld Metal Mechanical Comparable CIGWELD Products:
Properties: Satincrome 316L-17 electrode

COMWELD Galvanising Bar


• Suitable for Gas and GTA (TIG) Welding of Molybdenum bearing stainless steels;
in particular matching 316 and 316L alloys. 0.2% Proof Stress 470 MPa AWS A5.4: E316L-17
Tensile Strength 640 MPa

How to select the best COMWELD rod


• End Stamped with AS / AWS Class ‘316L’.
• GOLD COLOUR CODED Pack Label for Instant I.D.
• Also suitable for the general welding of other 300 series stainless steels including
Approx. melting point
Weld metal density
1400˚C
7.95 gms/cm3
Weld metal microstructure Austenite with
Murex Speedex 316L
AWS A5.4: E316L-16

COMWELD
COMWELD AL1100
302 and 304; as well as ferritic stainless steels grades such as 409, 444 and 3Cr12.

Mild Steel Typical Rod Analysis:


7-10% ferrite Autocraft 316LSi GMAW wire
AWS A5.9: ER316LSi

C: 0.012% Mn: 1.57% Si: 0.50% Verti-Cor 316LT FCAW wire


Classifications: Cr: 19.00% Ni: 12.6% Mo: 2.5% AWS A5.20: E316LT1-1/4

COMWELD
COMWELD AL4043
High Test
AS/NZS 1167.2:
AWS/ASME-SFA A5.9:
R316L
ER316L
P:0.015% S: 0.001%

Packaging Data:
Fe: Balance

Rod Size Pack Approx Part No.

COMWELD AL4047
LW1
mm

1.6 x 1000
Weight/Type
5kg tube
25 rod handipack
Rods/kg
69

321400
322054
2.4 x 1000 5kg tube 30 321401

COMWELD LW1-6
AL5356
COMWELD General
Super Steel
Purpose, Cast Iron Rod
COMWELD
COMWELD CrMo1
Silicon Bronze Rod
COMWELD CrMo2
COMWELD Tobin Bronze Rod
COMWELD 308L
COMWELD Nickel Bronze Rod
COMWELD 309L
COMWELD Comcoat T
COMWELD 316L
Comcoat N
COMWELD
COMWELD Comcoat C Bar
Galvanising 300˚
C

COMWELD AL1100
COMWELD Manganese Bronze Rod
• Strong corrosion resistant alloy.
• Used where any welding of galvanised parts is required.
• Can be used as a pre-treatment to produce base metals.
Typical Properties:
Approx. melting point 300˚C

Typical Rod Analysis:


Pb: 57.50% (Lead)
Sn: 32.5% (Tin)

COMWELD AL4043 Zn: 10.00% (Zinc)

Packaging Data:
Rod Size Pack Easyweld Part No.

COMWELD AL4047 mm
6.3 x 500
6.3 x 500
Weight/Type
2.5kg pack

Handipack

2 rod handipack
321695
322985

COMWELD AL5356
24 www.thermadyne.com

COMWELD General Purpose, Cast Iron Rod


COMWELD Super
316L
How to select theSteel
best COMWELD rod
COMWELD
COMWELD CrMo1
Mild Steel BarGas & TIG Welding Consumables
Galvanising
COMWELD
COMWELD CrMo2
High Test
COMWELD AL1100 660˚
C

COMWELD 308L
LW1 Weld Deposit Properties: Comparable CIGWELD Products:

COMWELD AL4043
• 99.88% Pure Aluminium Alloy Rod.
• Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Applications. Tensile strength 75 MPa Autocraft AL1050 GMAW wire
• Embossed with AS / AWS Class ‘1050’. Approx. melting point 660˚C AWS A5.10: ER1050

COMWELD 309L
Post anodised colour tint Clear

LW1-6
For the joining of selected high purity 1XXX series Aluminium sheets and plates used
extensively in the electrical and chemical industries. Rod Analysis Limits:

COMWELD AL4047
Classifications:
Single values are maximum allowable,
unless otherwise state
Si: 0.06% Fe: 0.26% Cu: 0.005%

COMWELD 316L
COMWELD Super Steel
AS/NZS 1167.2:
AWS/ASME-SFA A5.10:
R1100 (nearest equivalent)
R1050
Mn: 0.01%
Ti: 0.01%
Mg: 0.01% Zn: 0.03%
Others each: 0.01%

COMWELD AL5356 Al: 99.6% min

COMWELD CrMo1 Packaging Data:

COMWELD Galvanising Bar Cast Iron Rod


Rod Size Pack Carton Approx Part No.

COMWELD General Purpose,


mm Weight/Type Size Rods/kg
1.6 x 914 2.5kg pack 15kg 185 322600

COMWELD CrMo2 2.4 x 914 2.5kg pack 15kg 82 322601

COMWELD
COMWELD AL1100
COMWELD Silicon
308L Bronze Rod
COMWELD AL4043 630˚
C
COMWELD Tobin

309L Bronze Rod
Aluminium - 5% Silicon Alloy Rod. Weld Deposit Properties: Comparable CIGWELD Products:

COMWELD AL4047
• Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Applications. Tensile strength
Approx. melting point
110 MPa
630˚C
Autocraft AL4043 GMAW wire
AWS A5.10: ER4043

COMWELD
COMWELD Nickel

316L Bronze Rod


Embossed with AS / AWS Class ‘4043’.
For the repair welding (fractures and blow holes etc) of selected aluminium alloy
castings
Post anodised colour tint

Rod Analysis Limits:


Grey

COMWELD Comcoat
COMWELD AL5356 T
Classifications:
Single values are maximum allowable,
unless otherwise state
Si: 4.5-6.0% Fe: 0.80%
Mn: 0.05% Mg: 0.05%
Cu: 0.30%
Zn: 0.10%
AS/NZS 1167.2: R4043

COMWELD General
Galvanising Bar Cast Iron Rod
AWS/ASME-SFA A5.10:

COMWELD Purpose,
R4043
Ti: 0.20%
Al: Balance
Others each: 0.15%

COMWELD Comcoat N Packaging Data:

COMWELD Comcoat
COMWELD AL1100 C
Silicon Bronze Rod
Rod Size
mm
1.6 x 1000
Pack
Weight/Type
2.5kg pack
Carton
Size
15kg
Approx
Rods/kg
185
Part No.

321610
2.4 x 1000 2.5kg pack 15kg 82 321611

COMWELD
COMWELD AL4043
Manganese
3.2 x 1000 2.5kg pack 15kg 46 321612

COMWELD Tobin BronzeBronze


Rod Rod
COMWELD AL4047 582˚
C

COMWELD Nickel Bronze Rod


• Aluminium - 10% Silicon Alloy Rod. Weld Deposit Properties: Rod Analysis Limits:

COMWELD AL5356
• Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Applications. Tensile strength
Approx. melting point
150 MPa
577-582˚C
Single values are maximum allowable,
unless otherwise state

COMWELD Comcoat T


Embossed with AS / AWS Class ‘4047’.
Used extensively for the brazing of many types of Aluminium alloy sheets, extruded
shapes and castings.
Post anodised colour tint Grey-Black Si: 11.0-13.0% Fe: 0.80%
Mn: 0.15% Mg: 0.10%
Cu: 0.30%
Zn: 0.20%
Total others each: 0.15% Al: Balance

COMWELD Comcoat
COMWELD General Purpose,
N
Classifications: Cast Iron Rod Packaging Data:
AS/NZS 1167.2: R4047
Rod Size Pack Carton Approx Part No.
AWS/ASME-SFA A5.10: R4047 mm Weight/Type Size Rods/kg

COMWELD Comcoat
Silicon Bronze
C
AWS/ASME-SFA A5.8:
Rod BAISi-4
1.6 x 915
2.5kg pack
100 rod handipack
15kg
8 pks
185

321620
322070
2.5kg pack 15kg 82 321621
2.4 x 915
50 rod handipack 8 pks – 322071

COMWELD Tobin
Manganese
BronzeBronze
Rod Rod 3.2 x 915 2.5kg pack 15kg 46 321622

COMWELD Nickel Bronze Rod


www.thermadyne.com 25
COMWELD AL4043
COMWELD309L
COMWELD Super Steel
Gas & TIG Welding
COMWELD Consumables
AL4047
COMWELD CrMo1
COMWELD 316L
COMWELD CrMo2
COMWELD AL5356 640˚
C

COMWELD

GalvanisingPurpose,
Bar
Aluminium - 5% Magnesium Alloy Rod.

COMWELD
Weld Deposit Properties: Comparable CIGWELD Products:

COMWELD General
308L Cast Iron Rod
• Suitable for Gas Welding and Gas Tungsten Arc (GTAW/TIG) Welding Applications. Tensile strength 270 MPa Autocraft 5356 GMAW wire
• Embossed with ‘AS/AWS Class 5356’. Approx. melting point 640˚C AWS A5.10: ER5356
Post anodised colour tint White
• Produces intermediate deposit strength and good ductility and corrosion resistance

COMWELD
COMWELDAL1100
for the welding of a wide range of 3XXX, 5XXX, 6XXX and 5XX Aluminium alloys. Rod Analysis Limits:

Silicon
309L Bronze Rod
Classifications:
AS/NZS 1167.2: R5356
Single values are maximum allowable,
unless otherwise state
Si: 0.25% Fe: 0.40%
Mn: 0.05-0.20% Mg: 4.5-5.5%
Cu: 0.10%

COMWELD AL4043
AWS/ASME-SFA A5.10: R5356
Cr: 0.05-0.20%
Ti: 0.05-0.20%
Zn: 0.10%

COMWELD Tobin
316L Bronze Rod
Total others: 0.15%

Packaging Data:
Al: balance

COMWELD AL4047 Rod Size Pack Carton Approx Part No.

COMWELD
COMWELD Nickel Bronze Rod
mm Weight/Type Size Rods/kg

Galvanising Bar
1.6 x 1000 2.5kg pack 15kg 185 321640
2.5kg pack 15kg 82 321641
2.4 x 1000

COMWELD AL5356
COMWELD Comcoat T 3.2 x 1000
40 rod handipack
2.5kg pack
8 pks
15kg

46
322078
321642

COMWELD AL1100
COMWELD
COMWELDGeneral
Comcoat Purpose,
N Cast Iron Rod 1150˚
C

COMWELD AL4043
• A High Strength, General Purpose, Cast Iron Alloy for Joining and Building up Grey Weld Deposit Properties: Joining Process:

COMWELD Comcoat
COMWELD Silicon C Rod
Bronze
Cast Iron Castings.
• Machinable Weld Deposit.
Tensile strength
Approx. melting point
230 MPa
1150˚C
Gas (fusion) and Gas Tungsten Arc (TIG)
welding

COMWELD AL4047
Classifications:
Typical Rod Analysis:
C: 3.37% Mn: 0.75% Si: 3.25%
Tip Colour:
Bue

COMWELDTobin
COMWELD Manganese Bronze Rod
Bronze Rod
AS/NZS 1167.2: RC11
S: 0.008% P: 0.011% Fe: Balance

COMWELD AL5356 Packaging Data:


Rod Size Pack Carton Approx Part No.

COMWELD Nickel Bronze Rod


mm Weight/Type Size Rods/kg
5.0 x 700 2.5kg pack – 8 321420

COMWELD General Purpose, Cast Iron Rod


COMWELD Comcoat T
COMWELDComcoat
COMWELD Silicon NBronze Rod 1020˚
C

• Premium Quality Deoxidised Silicon - Bronze alloy. Weld Deposit Properties: Joining Process:

COMWELDComcoat
COMWELD Tobin Bronze
C Rod
• Recommended for the Braze Welding and GTA (TIG) welding of Copper Silicon alloys
(Everdur and Cusilman).
• CANARY YELLOW End Tip Colour.
Tensile strength
Approx. melting point
Weld metal density
Hardness
370 MPa
970-1020˚C
8.85 gms/cm3
90 HV (90HB)
Gas (fusion) and Gas Tungsten Arc (TIG)
welding

Comparable CIGWELD Products:


• Produces excellent joints on copper, brass and copper-zinc sheet, tube and extruded Autocraft Silicon Bronze
section.

COMWELD Nickel Bronze Rod


Typical Rod Analysis:

COMWELD Manganese
Classifications:
Bronze Rod Fe: 0.25%
Si: 3.40%
Cu: Balance
Mn: 1.00%
Sn: 0.90%
Pb: 0.02%
Zn: 0.09%

AS/NZS 1167.1; AS/NZS 1167.2: R Cu Si-A

COMWELD Comcoat T
AWS/ASME-SFA A5.7: R Cu Si-A (UNS No. C65600)

Packaging Data:

COMWELD Comcoat N Rod Size


mm
3.2 x 750
Pack
Weight/Type
5kg pack
Carton
Size

Approx
Rods/kg
19
Part No.

321295

COMWELD Comcoat C
COMWELD Manganese Bronze Rod
26 www.thermadyne.com
COMWELD Comcoat
CrMo1 N
COMWELD Galvanising BarGas & TIG Welding Consumables
COMWELD Comcoat
CrMo2 C
COMWELD AL1100
COMWELD Manganese
308L Bronze Rod 890˚
C

COMWELD AL4043
• General Purpose Brazing Alloy. Typical Weld Deposit Properties: Joining Process:

COMWELD 309L



Recommended for Braze Welding of Steels and Cast and Malleable Irons.
Not Suitable for Copper Pipes in Hot Water Systems.
BLUE End Tip Colour for Instant I.D.
Tensile Strength
0.2% Proof Stress
Elongation
460 MPa
165 MPa
35%
Gas (Braze) Welding only

Comparable CIGWELD Products:

COMWELD AL4047
Classifications:
Approx. melting point
Weld metal density
890˚C
8.30 gms/cm3
Comcoat C Flux Coated Manganese Bronze
AS 1167.1 & 2: R Cu Zn-C

COMWELD 316L
AS/NZS 1167.1; AS/NZS 1167.2: R Cu Zn-C
Typical Rod Analysis:
Zn: 40.5% Mn: 0.10% Si: 0.10%

COMWELD AL5356
Sn: 1.0% Fe: 0.50% Cu: Balance
AWS/ASME-SFA A5.8/A5.27: RB Cu Zn-C

Packaging Data:

COMWELD General
COMWELD Galvanising Bar Cast Iron Rod
Purpose,
Rod Size
mm
1.6 x 750
Pack
Weight/Type
5kg pack
Carton
Size

Approx
Rods/kg
83
Part No.

321195
2.4 x 750 5kg pack – 37 321199

COMWELD AL1100
3.2 x 750 5kg pack – 20 321202
5.0 x 750 5kg pack – 8 321203

COMWELD Silicon Bronze Rod 6.3 x 750 5kg pack – 5 321204

COMWELD AL4043
COMWELD Tobin Bronze Rod 900˚
C

COMWELD AL4047
• Low Strength Copper - Zinc Brazing Alloy. Typical Weld Deposit Properties: Joining Process:

COMWELD Nickel Bronze Rod




Recommended for the Fusion or Braze Welding of Selected Brasses and Bronzes.
Suitable for Low Strength Brazing of Steels.
Tensile Strength
0.2% Proof Stress
Elongation
400 MPa
110 MPa
45%
Gas (Fusion and Braze) Welding only

Comparable CIGWELD Products:

COMWELD AL5356


Not Suitable for Cast Irons.
WHITE End Tip Colour for Instant I.D.
Approx. melting point
Weld metal density
900˚C
8.41 gms/cm3
Comcoat T Flux Coated Tobin Bronze
AS 1167.1 & 2: R Cu Zn-A

COMWELD Comcoat T
Classifications:
Typical Rod Analysis:
Zn: 37.5% Si: 0.30% Sn: 0.50%

COMWELD Comcoat
COMWELD General Purpose,
N Cast Iron Rod
AS/NZS 1167.1; AS/NZS 1167.2:
AWS/ASME-SFA A5.8/A5.27:
R Cu Zn-A
RB Cu Zn-A
Cu: Balance

Packaging Data:
Rod Size Pack Easyweld Approx Part No.

COMWELD Comcoat
Silicon Bronze Rod
mm Weight/Type Handipack Rods/kg

C 1.6 x 750
2.4 x 750
5kg pack
5kg pack


83
37
321246
321247
5kg pack – 20 321249
3.2 x 750
– 15 rod handipack – 322038

COMWELD Tobin
Manganese
BronzeBronze
Rod Rod 5.0 x 750 5kg pack – 8 321250

COMWELD Nickel Bronze Rod 910˚


C

COMWELD Comcoat T
• High Strength, Wear Resistant Brazing Alloy. Typical Weld Deposit Properties: Joining Process:
• High Strength Braze Welding of Steels and Cast or Malleable Irons. Tensile Strength 560 MPa Gas (Fusion and Braze) Welding only
• Fusion Welding of Copper Based Alloys of Similar Composition. 0.2% Proof Stress 250 MPa
Elongation 18% Comparable CIGWELD Products:
• CRIMSON End Tip Colour for Instant I.D.
Hardness 170 HV Comcoat N Flux Coated Tobin Bronze

COMWELD Comcoat N
Classifications:
Approx. melting point
Weld metal density

Typical Rod Analysis:


910˚C
8.39 gms/cm3
AS 1167.1 & 2: R Cu Zn-A

AS/NZS 1167.1; AS/NZS 1167.2: R Cu Zn-D


Zn: 43.5% Mn: 0.20% Si: 0.20%

COMWELD Comcoat C
AWS/ASME-SFA A5.8/A5.27: RB Cu Zn-D
Ni: 10.0% Cu: Balance

Packaging Data:
Rod Size Pack Carton Approx Part No.

COMWELD Manganese Bronze Rod


mm Weight/Type Size Rods/kg
2.4 x 500 5kg pack – 52 321224
3.2 x 750 5kg pack – 19 321225
5.0 x 750 5kg pack – 8 321226

www.thermadyne.com 27
COMWELD AL4047Tobin Bronze Rod
COMWELD 316L
Gas & TIG Welding Consumables
COMWELD NickelAL5356Bronze Rod
COMWELD Galvanising Bar
COMWELD Comcoat T
General Purpose, Cast Iron Rod 900˚
C

COMWELD Comcoat
COMWELD AL1100 N
• Flux Coated Tobin Bronze Rod. Typical Weld Deposit Properties: Joining Process:

COMWELD Silicon Bronze Rod


• Recommended for the ‘Self Fluxing’ Fusion Braze Welding of Selected Brasses
& Bronzes.
Tensile Strength
0.2% Proof Stress
Elongation
400 MPa
110 MPa
45%
Gas (Fusion and Braze) Welding only

Comparable CIGWELD Products:

COMWELD Comcoat
AL4043 C
• Suitable for Low Strength brazing of Steels.
Approx. melting point 900˚C Comcoat Tobin Bronze Bare Rod

COMWELD
• Not Suitable for Cast Irons.
• WHITE Flux Colour for Instant I.D.
Weld metal density 8.41 gms/cm3 AS 1167.1 & 2: R Cu Zn-A

COMWELD Tobin Bronze Rod


Classifications:
Typical Rod Analysis:
Zn: 37.5% Si: 0.30% Sn: 0.50%

COMWELD Manganese
AL4047 Bronze Rod
AS/NZS 1167.1; AS/NZS 1167.2:
AWS/ASME-SFA A5.8/A5.27:
R Cu Zn-A
RB Cu Zn-A
Cu: Balance

Packaging Data:
COMWELD Nickel Bronze Rod Rod Size
mm
Pack
Weight/Type
Easyweld
Handipack
Blister
Pack
Approx
Rods/kg
Part No.

COMWELD AL5356 2.4 x 500


3.2 x 750

5kg pack


5 rod blister pack


19
322207
321236

COMWELD Comcoat T
COMWELD General Purpose, Cast Iron Rod
COMWELD Comcoat N 910˚
C

COMWELD Comcoat
COMWELD


Silicon Bronze
C Rod
Flux Coated Nickel Bronze Rod.
High Strength, Excellent Wear Resistance.
Typical Weld Deposit Properties:
Tensile Strength
0.2% Proof Stress
560 MPa
250 MPa
Joining Process:
Gas (Fusion and Braze) Welding only
• High Strength Braze Welding of Steels and Cast or Malleable Irons.
Elongation 18% Comparable CIGWELD Products:
• Fusion Welding of Copper Based Alloys of Similar Composition.
Hardness 170 HV Comcoat Nickel Bronze Bare Rod

COMWELD Manganese

Tobin BronzeBronze
Classifications:
Rod Rod
PINK Flux Colour for Instant I.D. Approx. melting point
Weld metal density
910˚C
8.39 gms/cm3
AS 1167.1 & 2: R Cu Zn-D

Typical Rod Analysis:


AS/NZS 1167.1; AS/NZS 1167.2: R Cu Zn-D Zn: 43.5% Mn: 0.20% Si: 0.20%

COMWELD Nickel Bronze Rod


AWS/ASME-SFA A5.8/A5.27: RB Cu Zn-D
Ni: 10.0% Cu: Balance

Packaging Data:
Rod Size Pack Easyweld Blister Approx Part No.
mm Weight/Type Handipack Pack Rods/kg

COMWELD Comcoat T 2.4 x 500





10 rod handipack
3 rod pack



322208
322209
2.5kg pack – – 19 321215

COMWELD Comcoat N
3.2 x 750
– 8 rod handipack – – 322030

COMWELD Comcoat C 890˚


C

• Flux Coated Manganese Bronze Rod. Typical Weld Deposit Properties: Joining Process:

COMWELD Manganese Bronze Rod





General Purpose Brazing Alloy.
Recommended for Braze Welding of Steels and Cast and Malleable Irons.
Not Suitable for Copper Pipes in Hot Water Systems.
Tensile Strength
0.2% Proof Stress
Elongation
460 MPa
165 MPa
35%
Gas (Braze) Welding only

Comparable CIGWELD Products:


Approx. melting point 890˚C Comcoat Manganese Bronze Bare Rod
• BLUE Flux Colour for Instant I.D. Weld metal density 8.39 gms/cm3 AS 1167.1 & 2: R Cu Zn-D

Typical Rod Analysis:


Zn: 40.5% Mn: 0.10% Si: 0.10%
Classifications: Sn: 1.0% Fe: 0.50% Cu: Balance
AS/NZS 1167.1; AS/NZS 1167.2: R Cu Zn-C
AWS/ASME-SFA A5.8/A5.7: RB Cu Zn-C Packaging Data:
Rod Size Pack Easyweld Blister Approx Part No.
mm Weight/Type Handipack Pack Rods/kg
2.5kg – – 50 321191
2.4 x 500 – 20 rod handipack – – 322020
– – 5 rod blister – 322206
5kg pack – – 19 321215
3.2 x 750
– 15 rod handipack – – 322022

28 www.thermadyne.com
Solders and Fluxes

COMWELD SBA 115 705˚


C

COMWELD SBA 345T


• Low Silver, Cadmium free silver brazing alloy
• Alloy group 1: Silver, Copper, Phosphorous self fluxing alloys for brazing of Copper
to Copper alloys
Technical Data:
Silver content
Typical melting range (˚C)
Brazing temp. for
15%
645-700˚
Silver Brazing Flux if required:
GP Silver Brazing flux

• Not suitable for Ferrous metals


complete fluidity 705˚C

COMWELD SBA 356T


• Use with flux on Copper alloys
• TAN end tip colour Typical Wire Analysis:
Ag: 15.0% Cu: 79.9% P: 5.0%
Cd*: 0.05% Zn*: 0.50%
Classifications:
COMCOAT Silver 356T
*Cadmium and Zinc may be present only
AS/NZS 1167.1: B4 as trace element impurities
AWS/ASME-SFA A5.8: BCuP-5 Packaging Data:
Wire Size Pack Pack Approx Part No.

COMWELD SBA 245 mm


2.4 x 750
2.4 x 500
Type
Standard pack
Blister pack
Size
1kg
5 rods
Rods/kg
32
49
320505
322004
3.0 x 750 Standard pack 1kg 22 320506

COMCOAT Silver 45
COMWELD SBA 115
COMWELD SBA
COMWELD 40/60345T
Soft Solder 715˚
C

COMWELD
COMWELD 50/50 Soft Solder
SBA 356T
• Cadmium free high silver brazing alloy
• Alloy group 3: Silver, Copper, Zinc, Tin alloys for intermediate to low temperature
Technical Data:
Silver content
Typical melting range (˚C)
45%
640-680˚
Silver Brazing Flux if required:
Silver Brazing flux No. 2
brazing of all metals
Brazing temp. for Comparable COMWELD Cadmium
• Not suitable for Aluminium, Magnesium & Zinc based alloys

COMWELDSilver
COMCOAT 965 Solder
356T (Soft Silver Solder)
• Safe for use on food carrying containers, vessels and food processing equipment
• To be used with flux
• ROCK end tip colour
complete fluidity

Typical Wire Analysis:


Ag: 45.0% Cu: 27.5%
715˚C

Zn: 25.0%
bearing alloys:
COMWELD SBA 245

Sn: 2.5% Cd*: 0.05%

COMWELD SBA
Metal245
Classifications:
AS/NZS 1167.1:
Mate Solder Kit A19
*Cadmium may be present only as trace
element impurities

Packaging Data:
AWS/ASME-SFA A5.8: BAg-36 Wire Size Pack Pack Approx Part No.

COMWELDSilver
COMCOAT Aluminium
45 Flux
mm
1.6 x 750
Type
Standard pack
Size
0.5kg
Rods/kg
72 320525

COMWELD SBA 115 2.4 x 750 Standard pack 0.5kg 33 320526

COMWELD 40/60
COMWELD CopperSoft
& Brass
Solder Flux
COMWELD SBA 345T
COMWELD 50/50
COMWELD Silver Soft
Brazing Flux No.2
Solder
COMWELD SBA 356T 660˚
C

COMWELD G.P. Silver Brazing Flux


COMWELD 965 Solder
COMCOAT Silver 356T (Soft Silver Solder)
• Cadmium free high silver brazing alloy
• Alloy group 3: Silver, Copper, Zinc, Tin alloys for intermediate to low temperature
Technical Data:
Silver content 56%
Silver Brazing Flux if required:
GP Silver Brazing flux

COMWELD 965 Soldering Flux


brazing of all metals Typical melting range (˚C) 625-650˚
Brazing temp. for Comparable COMWELD Cadmium
• Not suitable for Aluminium, Magnesium & Zinc based alloys

COMWELD SBA
Metal Mate Solder Kit
245
complete fluidity 660˚C bearing alloys:
• Safe for use on food carrying containers, vessels and food processing equipment COMWELD SBA 245
• To be used with flux Typical Wire Analysis:

COMWELD Vapaflux
• WHITE end tip colour Ag: 56.0%
Sn: 5%
Cu: 22.0%
Cd*: 0.05%
Zn: 16.95%

*Cadmium may be present only as trace

COMWELD Silver
COMCOAT Aluminium
45 Flux
Classifications:
AS/NZS 1167.1: A2
element impurities

Pocket Guide - Welding Consumables Reference


AWS/ASME-SFA A5.8: BAg-7
Packaging Data:
Wire Size Pack Pack Approx Part No.

COMWELD 40/60
CopperSoft
& Brass
SolderFlux
mm
1.6 x 750
2.4 x 750
Type
Standard pack
Standard pack
Size
0.5kg
0.5kg
Rods/kg
74
33
320527
320528

COMWELD 50/50
Silver Soft
Brazing Flux No.2
Solder
COMWELD 965
G.P. Solder
Silver Brazing
www.thermadyne.com

COMWELD Flux
(Soft Silver Solder)
29
COMWELD SBA 345T
Solders and Fluxes
COMWELD SBA 356T
COMCOAT Silver 356T 660˚
C

COMWELD SBA 245


• Cadmium free high silver brazing alloy
• Alloy group 3: Silver, Copper, Zinc, Tin alloys for intermediate to low temperature
brazing of all metals
Technical Data:
Silver content
Typical melting range (˚C)
Brazing temp. for
56%
625-650˚
Silver Brazing Flux if required:
No flux required

Comparable COMWELD Cadmium


• Not suitable for Aluminium, Magnesium & Zinc based alloys
complete fluidity 660˚C bearing alloy:
• Extruded flux coated version of Comweld SBA 356T

COMCOAT Silver 45
• Safe for use on food carrying containers, vessels and food processing equipment
• PINK flux colour
Typical Wire Analysis:
Ag: 56.0% Cu: 22.0% Zn: 16.95%
Comcoat Silver 45

COMWELD SBA 115


Classifications:
Sn: 5.0% Cd*: 0.05%
*Cadmium may be present only as trace
element impurities

COMWELD SBA
COMWELD 40/60345T
Soft Solder
AS/NZS 1167.1:
AWS/ASME-SFA A5.8:
A2
BAg-7 Packaging Data:
Wire Size Pack Pack Approx Part No.
mm Type Size Rods/kg

COMWELD
COMWELD 50/50 Soft Solder
SBA 356T
1.6 x 500
1.6 x 500
Standard pack
Blister pack
1kg
5 rods
88
88
320532
322007

COMWELDSilver
COMCOAT 965 Solder
356T (Soft Silver Solder)
COMWELD SBA
COMWELD Metal245Mate Solder Kit 625˚
C

COMWELDSilver
COMCOAT Aluminium
45 Flux
• High silver, excellent fluidity silver brazing alloy
• Alloy group 2: Silver, Copper, Cadmium, Zinc, alloys for low temperature brazing of
Technical Data:
Silver content 45%
Silver Brazing Flux if required:
Silver Brazing flux No. 2

COMWELD SBA 115


all ferrous and non ferrous metals
• Not suitable for Aluminium, Magnesium & Zinc based alloys
• To be used with flux
Typical melting range (˚C)
Brazing temp. for
complete fluidity
605-620˚

625˚C
Comparable COMWELD Cadmium
free alloys:

COMWELD 40/60
CopperSoft
& Brass
SolderFlux
• LIGHT BLUE end tip colour

COMWELD
Typical Wire Analysis:
Comweld SBA 345T

SBA 345T Ag: 45.0%


Cd: 24.0%
Cu: 15.0% Zn: 16.0%

COMWELD 50/50
Silver Brazing
Classifications:

COMWELD Soft
SBA 356T
AS/NZS 1167.1:
AWS/ASME-SFA A5.8:
Flux
Solder No.2 A6
BAg-1
Packaging Data:
Wire Size Pack Pack Approx Part No.

COMWELD G.P. Silver Brazing Flux


mm Type Size Rods/kg
1.6 x 750 Standard pack 0.5kg 74 320514

COMCOAT
COMWELD Silver 356T (Soft Silver Solder)
965 Solder 1.6 x 500
2.4 x 750
Blister pack
Standard pack
5 rods
0.5kg
113
33
322008
320515

COMWELD 965 Soldering Flux


SBA 245
COMWELD Metal Mate Solder Kit
COMWELD Vapaflux
COMCOAT Silver
COMWELD 45 Flux
Aluminium 625˚
C

Pocket Guide - Welding Consumables Reference


• High silver, excellent fluidity silver brazing alloy Technical Data: Silver Brazing Flux if required:

COMWELD Copper & Brass


40/60 Soft SolderFlux
• Alloy group 2: Silver, Copper, Cadmium, Zinc, alloys for low temperature brazing of
all ferrous and non ferrous metals
• Not suitable for Aluminium, Magnesium & Zinc based alloys
Silver content
Typical melting range (˚C)
Brazing temp. for
complete fluidity
45%
605-620˚

625˚C
No flux required

Comparable COMWELD Cadmium


free alloys:
• Extruded flux coated version of Comweld SBA 245 Comcoat Silver 356T

COMWELD 50/50
Silver Soft
Brazing
• SKY BLUE flux colour
Flux No.2
Solder Typical Wire Analysis:
Ag: 45.0%
Cd: 24.0%
Cu: 15.0% Zn: 16.0%

Classifications:

COMWELD
COMWELD G.P. Silver Brazing
AS/NZS 1167.1:

965 Solder
AWS/ASME-SFA A5.8:
(Soft SilverFlux
Solder)
A6
BAg-1
Packaging Data:
Wire Size Pack Pack Approx Part No.

COMWELD
COMWELD 965
MetalSoldering Flux Kit
Mate Solder
mm
1.6 x 500
1.6 x 500
Type
Standard pack
Blister pack
Size
0.5kg
5 rods
Rods/kg
90
90
320527
322009

COMWELD Vapaflux
COMWELD Aluminium Flux
www.thermadyne.com
30
Pocket Guide - Welding Consumables Reference
COMWELD Copper & Brass Flux
COMWELD SBA 245
COMCOAT
COMWELDSilver
SBA 11545 Solders and Fluxes

COMWELD 40/60 Soft Solder


SBA 345T 10.1%
234˚
C

COMWELD 50/50
COMWELD SBA 356T
Soft Solder
• General Purpose Low Cost Solder.
• General For Sheet Metal & Plumbing Applications.
• General Wide Range of Packaging Options.
Colour Code & Identification:
Cored wire reels
Sticks
Handipack (H/P) Coil
Green label
marked 40/60
Yellow backing
Typical Rod Analysis:
Sn: 40% (Tin)

Typical Properties:
Pb: 60% (Lead)

card & label Tensile strength 42 MPa

COMCOAT Silver
COMWELD 356T (Soft Silver Solder)
965 Solder
Description & application:
COMWELD 40/60 Solder is a low cost general purpose solder for general sheet metal
Joining Process:
Soldering only
Shear strength
Approx. melting range
Electrical conductivity
37 MPa
183-234˚C
10.1% IACS
Soldering iron bit temperature: 294˚C
work, plumbing (not water pipes) such as gutters and flashings and automotive

COMWELD Metal
COMWELD SBA 245Mate Solder Kit
radiator repairs.
Packaging Data:
Rod/Wire Size Pack Part No.
Classifications: mm Weight/Type

COMCOAT Silver
COMWELD 45 Flux
AS 1834 Part 1:

Aluminium
SBA 115
40Sn 12 x 6 x 400
(W x B x L)
3.2
250g stick

250g acid core wire


322305

322313
3.2 500g acid core wire 322318

SBA 345T
COMWELD Copper
40/60 Soft Solder
& Brass Flux
1.6 15g resin core H/P
For procedure recommendations refer to Pocket Guide
322220

COMWELD Silver
COMWELD SBA 356T
50/50 Soft Solder
Brazing Flux No.2 10.9% 212˚
C

COMCOAT Silver
COMWELD G.P. 356TBrazing
Silver Flux
• Higher Quality General Purpose Solder.

965 Solder (Soft Silver Solder)


• For Electrical & Electronic Applications.
• Wide Range of Packaging Options.
Colour Code & Identification:
Cored wire reels
Sticks
Orange label
marked 50/50
Typical Rod Analysis:
Sn: 50% (Tin) Pb: 50% (Lead)

Typical Properties:

COMWELD 965
COMWELD
COMWELD SBASoldering
Metal245 Flux Kit
Mate Solder
Description & application: Joining Process:
Soldering only
Tensile strength
Shear strength
Approx. melting range
Electrical conductivity
45 MPa
40 MPa
183-212˚C
10.9% IACS
COMWELD 50/50 Solder is a higher quality general purpose solder for general sheet
Soldering iron bit temperature: 272˚C

COMWELD Vapaflux
metal work, and plumbing (not water pipe) applications where better free flowing

COMCOAT Silver 45 Flux


characteristics are important.

COMWELD Aluminium Packaging Data:


Rod/Wire Size Pack Part No.
Classifications: mm Weight/Type

Pocket
COMWELDGuide - Welding
40/60
Copper Soft
AS 1834 Part 1:
Consumables
Solder
& Brass Flux Reference
50Sn 12 x 6 x 400
(W x B x L)
3.2
250g stick

250g solid wire


322306

322310
250g acid core wire 322317
1.6

COMWELD Silver
50/50 Soft Solder
Brazing Flux No.2
250g resin core wire
For procedure recommendations refer to Pocket Guide
322319

COMWELD G.P. Silver Brazing


965 Solder Flux
(Soft Silver Solder) 17% 220˚
C

COMWELD 965



MetalSoldering Flux Kit
Mate Solder
Highest Strength Soft Solder.
Lead, Zinc and Cadmium Free.
Non Toxic Solder For Electrical, Surgical and Food Equipment Applications.
Colour Code & Identification:
Blue labels & backing cards
Typical Rod Analysis:
Sn: 96.5% (Tin) Ag: 3.5% (Silver)

Joining Process: Typical Properties:


• Wide Range of Packaging Options.

COMWELD
COMWELD Vapaflux
Aluminium Flux
Description & application:
Soldering only
Soldering iron bit temperature: 281˚C
Tensile strength
Density
Approx. melting point
Electrical conductivity
60 MPa
7.5g/cm3
220˚C
17% IACS
COMWELD 965 Solder is a tin / silver eutectic solder which has the highest strength of

Pocket
COMWELDGuide - Welding
Copper Consumables
& Brass Flux Reference
all soft solders. Due to it’s high strength, good electrical and thermal conductivity, non
toxicity (lead, zinc and cadmium free) and also the fact that it remains bright and shiny,
make COMWELD 965 Solder the most universal of soft solders. Comweld 965 Solder is
Packaging Data:
Rod/Wire Size
mm
Pack
Weight/Type
Part No.

used for the joining and repair of copper, bronze, brass, nickel, monel, steel, stainless
3.2 250g solid wire 322320
steel, pewter, chrome plate, metal sculpture, model making, costume jewellery and or a

COMWELD Silver Brazing Flux No.2


combination of metals with the exception of aluminium and magnesium. 1.6 500g solid wire 322321
1.6 250g acid core wire 322324
1.6 15g handipack coil 322221
Classifications: acid core wire

COMWELD G.P. Silver Brazing Flux


AS 1834 Part 1: 96.5Sn/3.5Ag For procedure recommendations refer to Pocket Guide

COMWELD 965 Soldering Flux


www.thermadyne.com 31

COMWELD Vapaflux
COMWELD
COMWELD 50/50 Soft Solder
SBA 356T
Solders and Fluxes
COMCOAT
COMWELD Silver 356T (Soft Silver Solder)
965 Solder
COMWELD Metal SBA 245 Mate Solder Kit 17%
220˚
C

COMWELD
COMWELD SBA 115
• Highest Strength Soft Solder.

COMCOAT Silver 45 Flux


Aluminium
• Lead, Zinc and Cadmium Free.
• Non Toxic Solder For Electrical, Surgical and Food Equipment Applications.
Colour Code & Identification:
Clear plastic jar, white lid & white label
with blue print
Typical Rod Analysis:
Sn: 96.5% (Tin) Ag: 3.5% (Silver)

Typical Properties:

COMWELD
COMWELD SBA 345T
Joining Process: Tensile strength 60 MPa
Soldering only Density 7.5g/cm3

Copper & Brass


Description & application:
40/60 Soft SolderFlux
COMWELD Metal Mate Solder Kit contains a 14 gram 965 solid solder coil complete
with a 14 ml bottle of COMWELD 965 Soldering Flux which provides a very compact
Soldering iron bit temperature: 281˚C Approx. melting point
Electrical conductivity
220˚C
17% IACS

COMWELD SBA 356T


package suitable for all of the applications recommended for the standard Comweld 965 Packaging Data:

COMWELD Silver
Soft Solder.
Brazing
50/50 Soft Flux No.2
Solder Rod/Wire Size
mm
Pack
Weight/Type
Part No.

COMCOAT
COMWELD Silver
Classifications:

G.P.
AS 1834 Part 1:
356T Brazing Flux
Silver 96.5Sn/3.5Ag
1.6
1.6mm x 14g solid wire
coiled around a 14ml bottle of
965 Soldering Flux
322690

COMWELD SBA
COMWELD 965 Solder
245 (Soft Silver Solder) For procedure recommendations refer to Pocket Guide

COMWELD
COMWELD 965 Metal Soldering Flux Kit
Mate Solder
COMCOAT Silver
COMWELD 45
Vapaflux
COMWELD Aluminium Flux 545˚
C

COMWELD
Pocket 40/60
Guide Soft Solder
- Welding Consumables Reference
• For Fusion Welding Aluminium Alloys. Colour Code & Identification: Melting Point:

COMWELD Copper & Brass Flux


• Highest Quality Flux.
• Useable in either Powder or Paste Form.
White powder in black plastic jars 545˚C

COMWELD 50/50 Soft Solder


COMWELD Silver Brazing Flux No.2
Description & application:
COMWELD Aluminium Flux is an all purpose flux for fusion welding sheet and cast
Packaging Data:
Pack
Weight/Type
Part No.

COMWELD
COMWELD 965 G.P. Solder
aluminium. It eliminates the need for a number of different types of aluminium
(Soft Silver Solder)
Silver Brazing Flux
welding fluxes being stocked to handle different types of aluminium welding alloys.
COMWELD Aluminium Flux is recommended for use with the following COMWELD
250g Black plastic jar 321740

Aluminium welding rods, AL1188 (Pure), AL4043 (5% Silicon) and AL5356 (5% For procedure recommendations refer to Pocket Guide

COMWELD
COMWELD Metal
Magnesium).
Mate Solder
965 Soldering Flux Kit
COMWELD Aluminium
Vapaflux Flux
COMWELD
Pocket Guide Copper & Brass
- Welding Flux
Consumables Reference
645˚
C

• For Universal Braze Welding Applications. Colour Code & Identification: Melting Point:

COMWELD Silver Brazing Flux No.2


• Highest Quality Flux.
• Useable in either Powder or Paste Form.
Pink powder in black plastic jars or drums 645˚C

COMWELD G.P. Silver Brazing Flux


Description & application:
COMWELD Copper and Brass Flux is specially developed for the braze welding of
Packaging Data:
Pack
Weight/Type
Part No.

copper, brass and bronze and the brazing of copper, steel, etc. COMWELD Copper

COMWELD 965 Soldering Flux


and Brass Flux is particularly suitable for use with COMWELD Manganese Bronze,
Tobin Bronze, Nickel Bronze and Silicon Bronze rods.
250g Black jar 321822

For procedure recommendations refer to Pocket Guide

COMWELD Vapaflux
Pocket Guide - Welding Consumables Reference
32 www.thermadyne.com
COMWELD SBA
COMWELD Aluminium
345T Flux
COMWELD 40/60 Soft Solder Solders and Fluxes
COMWELD SBA
COMWELD Copper & Brass Flux
356T
COMWELD 50/50 Soft Solder
COMWELDSilver
COMCOAT Silver356T
Brazing Flux No.2 450˚
C

COMWELD G.P.
COMWELD 965 Solder
Silver (Soft SilverFlux
Brazing Solder)
• For Silver Brazing of Carbon Steel, Stainless Steels & Dissimilar Metals. Colour Code & Identification: Melting Point:

COMWELD SBA 245


• Highest Quality Flux.
• Used in a Paste Form.
White paste in either a black or white
plastic jar
450˚C

COMWELD
COMWELD Metal
965 Mate Solder
Soldering
Description & application:Flux Kit Packaging Data:
COMCOAT Silver 45
COMWELD Silver Brazing Flux No. 2 and Silver Brazing Alloys with a high silver Pack
Weight/Type
Part No.

COMWELD Aluminium
Vapaflux Flux
content (42-50%) produce excellent joints on carbon steel, stainless steel, nickel
alloys and copper and brass. 200g Black jar
500g Black jar
321840
321841

COMWELD 40/60 Soft Solder


Dissimilar metals in the above groups can be easily brazed. 3.5kg White plastic jar 321843

COMWELD Copper & Brass Flux


The flux is a good temperature indicator and will melt at the proper brazing

Pocket Guide - Welding


temperature.
Consumables Reference For procedure recommendations refer to Pocket Guide

COMWELD 50/50 Soft Solder


COMWELD Silver Brazing Flux No.2
COMWELD
COMWELD 965
G.P. Solder (Soft SilverFlux
Silver Brazing Solder) 485˚
C

COMWELD
COMWELD Metal Mate Solder
965 Soldering Flux Kit
• For Silver Brazing of Carbon Steel, Stainless Steels & Dissimilar Metals.
• Highest Quality Flux.
Colour Code & Identification:
White paste in either a black or white
plastic jar
Melting Point:
485˚C
• Used in a Paste Form.

COMWELD Aluminium
Vapaflux Flux
Description & application: Packaging Data:
Pack Part No.
COMWELD General Purpose Silver Brazing Flux is recommended for use with
Weight/Type
Cadmium bearing and Cadmium free silver brazing alloys with a low to medium

COMWELD Copper
Pocket Guide & Brass
- Welding Flux
Consumables Reference
silver content (2-40%). It is an excellent flux for medium to high temperature
brazing and has been specially formulated to be used for induction brazing.
COMWELD General Purpose Silver Brazing Flux and the above mentioned silver
200g Black jar
500g Black jar
3.5kg White plastic jar
321850
321851
321853
brazing alloys produce excellent joints on carbon steel, stainless steel, nickel alloys

COMWELD Silver Brazing Flux No.2


and copper and brass. For procedure recommendations refer to Pocket Guide

COMWELD G.P. Silver Brazing Flux


COMWELD 965 Soldering Flux
COMWELD Vapaflux
• For Use with all Comweld Soft Solders.
• Highest Quality Flux.
• Used in a Liquid Form Only.
Colour Code & Identification:
Pink liquid in black plastic bottles & drums

Pocket Guide - Welding Consumables Reference


Description & application:
COMWELD 965 Soldering Flux, when used in conjunction with COMWELD Soft
Solders, enables excellent joints to be made on almost all metals and combinations
Packaging Data:
Pack
Weight/Type
Part No.

125ml Bottle 321890


of metals. It is a very active flux and therefore, if used on copper, brass, bronze, etc.
may be diluted if required in the ratio 1 part flux to 4 parts water. 1 litre Bottle 321894

For procedure recommendations refer to Pocket Guide

www.thermadyne.com 33
COMWELD
COMWELDMetal Mate Solder
G.P. Silver Kit Flux
Brazing
Solders and Fluxes
COMWELD
COMWELDAluminium Flux Flux
965 Soldering
COMWELD
COMWELDCopper Vapaflux& Brass Flux
COMWELD Silver- Brazing
WeldingFlux No.2
• For Braze Welding of Steel. Colour Code & Identification: Flash Point (True Closed Cup):

Pocket Guide



Consumables Reference
Used with Comweld Manganese & Nickel Bronze Rods.
Highest Quality Flux.
Used in a Liquid Form Only.
Clear liquid in a tin plate can 17˚C

COMWELD G.P. Silver Brazing Flux


Description & application:
Packaging Data:
Pack
Weight/Type
Part No.

COMWELD Vapaflux provides an effective and time saving method of applying flux

COMWELD 965 Soldering Flux


when braze welding steel. It is intended to be applied as vapour in the flame itself
(the flux in the flame) and will impart a high fluidity to the bronze when deposited.
19 litre tin plate can 321885

For procedure recommendations refer to Pocket Guide

COMWELD Vapaflux
Pocket Guide - Welding Consumables Reference
• The Total Welders Handbook
• Recommended Storage, Conditioning of Consumables.
• Total CIGWELD Welding Consumables Range.
• Welding of all materials.
• Joint Types.
• Welding Symbols.
• Technical Facts and Figures.

Packaging Data:
Pack Part No.
Volume/Type
1 Book WCGuide

34 www.thermadyne.com
www.thermadyne.com
Authorised Distributor:

Thermadyne Asia Pacific Head Office


71 Gower St, Preston VIC 3072 Australia
Customer Care
Tel: 1300 654 674 Fax: 03 9474 7391
International Enquiries Tel: + 61 3 9474 7508
Fax: + 61 3 9474 7488
Email: [email protected]

www.thermadyne.com
AD3878 Electrodes, Rods & Fluxes 12.09

Malaysia - Thermadyne Asia Sdn Bhd Indonesia - PT. Thermadyne Utama Indonesia China - Thermadyne Industries, Inc.
Lot 151, Jalan Industri 3/5A Kawasan Industri Jababeka Unit 4F2, Zhao Feng Universal Building,
Rawang Integrated Industrial Park Jin Batu Arang JI. Jababeka IXD Blok P No. 3 No. 1800 West Zhongshan Road,
48000 Rawang Selangor Darul Ehsan Cikarang - Bekasi 17530 Xuhui District, Shanghai 200235
West Malaysia Indonesia China

Telephone: 603+ 6092 2988 Telephone: 62 21+8983 0011 / 0012 Telephone: 86 21 6407 2626
Facsimile: 603+ 6092 1085 Facsimile: 62 21+893 6067 Facsimile: 86 21 6448 3032

In the interest of continuous improvement, CIGWELD Pty Ltd ABN 56 007 226 815, a division of Thermadyne Industries, reserve the right to change the specifications or design on any of its
products without prior notice.

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