Stauff Surface Cable Clamps
Stauff Surface Cable Clamps
Stauff Surface Cable Clamps
www.stauffanglia.co.uk
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:27 Uhr Seite 2
INDEX
Index 3
3
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:27 Uhr Seite 3
see pages 34 to 35
Group 1A -8 Group 1A -8 Group 1A -8
OUTSIDE DIAMETER
STAUFF GROUP
OUTSIDE DIAMETER
OF PIPE IN MM
SINGLE WELD
PLATE SP
STAUFF GROUP
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
SINGLE WELD
PLATE SPV
STAUFF GROUP
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
CHANNEL RAIL
ADAPTOR CRA
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
PIPE / TUBE / HOSE
NOMINAL BORE
STAUFF GROUP
DIN GROUP
IN INCH
IN INCH
IN MM
PIPE
6 106 ✱✱✱
6,4 1
/4 106,4 ✱✱✱
8 5
/16 108 ✱✱✱
1 0 SP 1 ✱ ✱✱ SPV 1 ✱ ✱✱
9,5 3
/8 109,5 ✱✱✱
10 1
/8 110 ✱✱✱
12 112 ✱✱✱
6 106A ✱✱✱
6,4 1
/4 106,4A ✱✱✱
8 5
/16 108A ✱✱✱
1A 1 SP 1A ✱ ✱✱ SPV 1A ✱ ✱✱
9,5 3
/8 109,5A ✱✱✱
10 1
/8 110A ✱✱✱
12 112A ✱✱✱
12,7 1
/2 212,7 ✱✱✱
13,5 1
/4 213,5 ✱✱✱
14 214 ✱✱✱
2 2 15 215 ✱✱✱ SP 2 ✱ ✱✱ SPV 2 ✱ ✱✱
16 5
/8 216 ✱✱✱
17,2 3
/8 217,2 ✱✱✱
18 218 ✱✱✱
19 3
/4 319 ✱✱✱
20 320 ✱✱✱
21,3 1
/2 321,3 ✱✱✱ SP 3 ✱ ✱✱ SPV 3 ✱ ✱✱ CRA 1-8 ✱ ✱✱
3 3
22 7
/8 322 ✱✱✱
25 325 ✱✱✱
25,4 1 325,4 ✱✱✱
26,9 3
/4 426,9 ✱✱✱
4 4 28 428 ✱✱✱ SP 4 ✱ ✱✱ SPV 4 ✱ ✱✱
30 430 ✱✱✱
32 11/4 532 ✱✱✱
33,7 1 533,7 ✱✱✱
35 535 ✱✱✱ SP 5 ✱ ✱✱ SPV 5 ✱ ✱✱
5 5
38 11/2 538 ✱✱✱
40 540 ✱✱✱
42 11/4 542 ✱✱✱
44,5 13/4 644,5 ✱✱✱
6 6 48,3 11/2 648,3 ✱✱✱ SP 6 ✱ ✱✱ SPV 6 ✱ ✱✱
50,8 2 650,8 ✱✱✱
57,2 21/4 757,2 ✱✱✱
60,3 2 760,3 ✱✱✱
63,5 21/2 763,5 ✱✱✱ SP 7 ✱ ✱✱ SPV 7 ✱ ✱✱
7 7
70 23/4 770 ✱✱✱
73 21/2 except DIN EN 10220 773 ✱✱✱
76,1 3 21/2 DIN EN 10220 only 776,1 ✱✱✱
8 8 88,9 31/2 3 888,9 ✱✱✱ SP 8 ✱ ✱✱ SPV 8 ✱ ✱✱
102 4 8102L ✱✱✱
* zinc plated, blue chromated - Fe/Zn 8 B
4
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:27 Uhr Seite 4
no cover plate
W2 W1 W3 W3 STEEL / W3 W3 W3 W3
PLASTIC
STAUFF GROUP
PIPE CENTER SPACING
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
STAUFF GROUP
PIPE CENTER SPACING
NUMBER OF CLAMPS
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
COVER PLATE DP
STAUFF GROUP
MATERIAL & SURFACE
FINISHING
HEXAGON HEAD
BOLT AS
STAUFF GROUP
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
INSERT E
MATERIAL (S/P)
HEXAGON HEAD
BOLT ASE
STAUFF GROUP
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
SOCKET HEAD
SCREW IS
STAUFF GROUP
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
SLOTTED HEAD
SCREW LI
STAUFF GROUP
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
STACKING BOLT AF
STAUFF GROUP
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
▼ PLEASE TURN THE PAGE HERE ▼
5
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:27 Uhr Seite 5
SAFETY LOCKING
PLATE SIG
STAUFF GROUP
MATERIAL & SURFACE
FINISHING
MOUNTING RAIL TS
HEIGHT OF RAIL IN MM
LENGTH OF RAIL IN M
MATERIAL & SURFACE
FINISHING
HEXAGON
RAIL NUT SM
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
METAL PARTS
SIG 2 ✱✱
THREADED PARTS
SIG 5 ✱✱
SIG 6 ✱✱
SIG 7 ✱✱
SIG 8 ✱✱
6
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:27 Uhr Seite 6
ø D2
W1 L1
untreated
øD
1
L2
carbon steel St37,
W2
øD
L3
L1
phosphated
L1
ø D1
carbon steel St37,
zinc/nickel coated W3
L2
10 L2 H S B H S B
stainless steel A2 - Group 1 Group 1 Group 1
1.4301/1.4305 W4
(AISI304/303)
ø D2
stainless steel A4 -
W5
øD
1.4401/1.4571
1
(AISI316/316Ti)
ø D1
L2
L3
L1
surface finishings in addition
to the above stated standard H
L2
L1
øD
are available upon request.
L2
L1 H S B H S B
Group 1A -8 Group 1A -8 Group 1A -8
GROUP
7
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:27 Uhr Seite 7
S
types of channel rails, DIN 931/933
see page 12
L3
øD
øD
L2
L1
L2
L1
B
L3
23,5
L2
H S B H S B L1
Group 1 Group 1 Group 1
L2
L1
L2
øD
L3
S
L3
L1
L2
øD
B
L2
øD
L
L2
H S B H S B L1 G
Group 1A -6 Group 1A -6 Group 1A -8
W3* W2 W1 W3 W3
G L1 L2 L3 B1 B2 H1 H2 H3 L1 L2 L3 B S H ØD L1 L2 L3 B S H ØD L1 L2 B S ØD GxL
8
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:27 Uhr Seite 8
S
B1
B2
B1
B2
S
11
L
no cover plate Group 1 TS 11
S
M6
14
TS 14
G SW
D D B
S
S
B1
S
D2 B2 øD
L1
S
L
L2
L
L
B1
B2
H1
H
L3
30
øD
D1 L
H2
G G G G L
Group 1A -8 TS 30
STEEL / W3 W3 W3 W3 W3 W3 W1 W1
PLASTIC
7,8 (S)
11,8 6,5
8,6 (P)
M6 x 35 M6 x 30 11 0,8 M6 x 30 11 0,8 M6 44 30 12 11 6,4 47 28 11,2 1 28 11 2 25,5 10,2 13,5 5,5 12
min.
9
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:27 Uhr Seite 9
➤
➀ TYPE OF
INSTALLATION ➂ MATERIAL & DESIGN
OF CLAMP BODY *1 ➃ MOUNTING & FITTING
COMBINATION ➆ ASSEMBLING &
PACKAGING
no code without mounting plate, PP Polypropylene, profiled inside, DP - AS Cover Plate / no code components supplied
rail adaptor or rail nuts with tension clearance Hexagon Head Bolt separately (standard)
SP PPH Polypropylene, smooth inside, DP - IS Cover Plate /
Single Weld Plate
without tension clearance Socket Cap Screw A assembled (optional)
➤
➁ STAUFF GROUP &
SIZE OF CLAMP BODY ➁ STAUFF GROUP &
SIZE OF CLAMP BODY ➄ TYPE OF
THREAD ➅ MATERIAL & SURFACE
FINISHING OF
CONTINUATION METAL PARTS *6
Tube O.D.
Tube O.D.
Tube O.D.
Tube O.D.
Bore Pipe
Bore Pipe
Nominal
in inch
Group
Group
in mm
in mm
8 /16
5
108 35 535 W4
DIN 0
6
6
8 /16
5
108A 50,8 2 650,8 parts zinc/nickel coated
9,5 3/8 109,5A 57,2 21/4 757,2
10 /8
1
110A 60,3 2 760,3
STAUFF 7
DIN 7
16 /8
5
216 102 4 8102L
17,2 /8
3
217,2
18 218
19 /4
3
319
20 320
STAUFF 3
DIN 3
21,3 /2
1
321,3
22 /8
7
322
25 325
25,4 1 325,4
26,9 /4
3
426,9
28 428
4
4
30 430
TECHNICAL NOTES
10
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:27 Uhr Seite 10
SPV 212,7 PP-DP-AS M W10 SPV 212,7 PP-IS M W10 SPV 212,7 PP-LI M W10
▼ PLEASE TURN THE PAGE HERE ▼
11
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:27 Uhr Seite 11
12
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:27 Uhr Seite 12
ALSO AVAILABLE CLAMP BODY WELD PLATE FOR WELD PLATE FOR
consisting of two SINGLE CLAMPS DOUBLE CLAMPS
Extensive range of special clamping systems and clamp halves SPAL SPAS
accessories, e.g. for noise and vibration reducing installation,
for electric applications and cables or for particular mounting
purposes see pages 28 to 32
STAUFF GROUP
(SEE BELOW)
OUTSIDE
DIAMETERS
IN MM
MATERIAL
& DESIGN OF
CLAMP BODY
STAUFF GROUP
TYPE OF THREAD
MATERIAL &
SURFACE
FINISHING
STAUFF GROUP
TYPE OF THREAD
MATERIAL &
SURFACE
FINISHING
O.D. OF PIPE / O.D. OF PIPE / NOMINAL
STAUFF
GROUP
GROUP
IN MM IN INCH IN INCH
6 3006 ✱✱✱
6,4 1
/4 3006,4 ✱✱✱
8 /16
5
3008 ✱✱✱
9,5 3
/8 3009,5 ✱✱✱
10 1
/8 3010 ✱✱✱
12 3012 ✱✱✱
3S 1 12,7 1
/2 3012,7 ✱✱✱ SPAL 3S ✱ ✱✱ SPAS 3S ✱ ✱✱
13,5 1
/4 3013,5 ✱✱✱
14 3014 ✱✱✱
15 3015 ✱✱✱
16 5
/8 3016 ✱✱✱
17,2 3
/8 3017,2 ✱✱✱
18 3018 ✱✱✱
19 3
/4 4019 ✱✱✱
20 4020 ✱✱✱
21,3 1
/2 4021,3 ✱✱✱
22 7
/8 4022 ✱✱✱
4S 2 25 4025 ✱✱✱ SPAL 4S ✱ ✱✱ SPAS 4S ✱ ✱✱
25,4 1 4025,4 ✱✱✱
26,9 3
/4 4026,9 ✱✱✱
28 4028 ✱✱✱
30 4030 ✱✱✱
30 5030 ✱✱✱
32 11/4 5032 ✱✱✱
33,7 1 5033,7 ✱✱✱
5S 3 35 5035 ✱✱✱ SPAL 5S ✱ ✱✱ SPAS 5S ✱ ✱✱
38 11/2 5038 ✱✱✱
40 5040 ✱✱✱
42 11/4 5042 ✱✱✱
38 11/2 6038 ✱✱✱
42 11/4 6042 ✱✱✱
44,5 13/4 6044,5 ✱✱✱
48,3 1 /2
1
6048,3 ✱✱✱
50,8 2 6050,8 ✱✱✱
6S 4 55 6055 ✱✱✱ SPAL 6S ✱ ✱✱ SPAS 6S ✱ ✱✱
57 21/4 6057 ✱✱✱
60,3 2 6060,3 ✱✱✱
63,5 21/2 6063,5 ✱✱✱
65 6065 ✱✱✱
70 23/4 6070 ✱✱✱
65 7065 ✱✱✱
70 7070 ✱✱✱
73 27/8 21/2 except DIN EN 10220 7073 ✱✱✱
75 7075 ✱✱✱ SPAL 7S ✱ ✱✱ SPAS 7S ✱ ✱✱
7S 5 76,1 3 21/2 DIN EN 10220 only 7076,1 ✱✱✱
80 7080 ✱✱✱
82,5 31/4 7082,5 ✱✱✱
88,9 31/2 3 7088,9 ✱✱✱
88,9 31/2 3 8088,9 ✱✱✱
100 8100 ✱✱✱
102 31/2 8102 ✱✱✱
8S 6 108 41/4 8108 ✱✱✱ SPAL 8S ✱ ✱✱ SPAS 8S ✱ ✱✱
114 4 8114 ✱✱✱
127 5 8127 ✱✱✱
133 51/4 8133 ✱✱✱
133 51/4 9133 ✱✱✱
140 5 9140 ✱✱✱
152 6 9152 ✱✱✱ SPAL 9S ✱ ✱✱ SPAS 9S ✱ ✱✱
9S 7 159 61/4 9159 ✱✱✱
165 61/2 9165 ✱✱✱
168 6 9168 ✱✱✱
168 6 10168 ✱✱✱
177,8 7 10177,8 ✱✱✱
10S 8 193,7 75/8 10193,7 ✱✱✱ SPAL 10S ✱ ✱✱ SPAS 10S ✱ ✱✱
216 81/2 10216 ✱✱✱
219 8 10219 ✱✱✱
219 8 11219 ✱✱✱
11S 9 273 10 11273 ✱✱✱ SPAL 11S ✱ ✱✱ SPAS 11S ✱ ✱✱
324 12 11324 ✱✱✱
12S 10 356 14 12356 ✱✱✱ SPAL 12S ✱ ✱✱ SPAS 12S ✱ ✱✱
406 16 12406 ✱✱✱
13
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:27 Uhr Seite 13
CHANNEL RAIL ELONGATED WELD COVER PLATE FOR COVER PLATE FOR HEXAGON SOCKET CAP STACKING
ADAPTOR PLATE FOR SINGLE SINGLE CLAMPS DOUBLE CLAMPS HEAD BOLT SCREW BOLT
CRA CLAMPS SPAL/DUEB DPAL DPAS AS IS AF
STAUFF GROUP
TYPE OF THREAD
MATERIAL &
SURFACE
FINISHING
ELONGATED
WELD PLATE FOR
SINGLE CLAMPS
SPAL/DUEB
STAUFF GROUP
TYPE OF THREAD
MATERIAL &
SURFACE
FINISHING
COVER PLATE
FOR SINGLE
CLAMPS DPAL
STAUFF GROUP
MATERIAL &
SURFACE
FINISHING
COVER PLATE
FOR DOUBLE
CLAMPS DPAS
STAUFF GROUP
MATERIAL &
SURFACE
FINISHING
HEXAGON
HEAD BOLT AS
STAUFF GROUP
TYPE OF THREAD
MATERIAL &
SURFACE
FINISHING
SOCKET CAP
SCREW IS
STAUFF GROUP
TYPE OF THREAD
MATERIAL &
SURFACE
FINISHING
STACKING
BOLT AF
STAUFF GROUP
TYPE OF THREAD
MATERIAL &
SURFACE
FINISHING
CRA 3S M ✱✱ SPAL/DUEB 3S ✱ ✱✱ DPAL 3S ✱✱ DPAS 3S ✱✱ AS 3S M ✱✱ IS 3S M ✱✱ AF 3S ✱ ✱✱
for use with bolt M10 x 40 (M10 x 45) (M10 x 30)
--- SPAL/DUEB 10S ✱ ✱✱ DPAL 10S ✱✱ DPAS 10S ✱✱ AS 10S M ✱✱ --- AF 10S ✱ ✱✱
(M30 x 300)
--- SPAL/DUEB 11S ✱ ✱✱ DPAL 11S ✱✱ DPAS 11S ✱✱ AS 11S M ✱✱ --- ---
(M30 x 450)
--- SPAL/DUEB 12S ✱ ✱✱ DPAL 12S ✱✱ DPAS 12S ✱✱ AS 12S M ✱✱ --- ---
(M30 x 560)
14
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:27 Uhr Seite 14
SAFETY
LOCKING PLATE
SIP
STAUFF GROUP
MATERIAL &
SURFACE
FINISHING
MOUNTING
RAIL STSV
LENGTH OF
RAIL IN M
MATERIAL &
SURFACE
FINISHING
MOUNTING RAIL
NUT GMV
STAUFF GROUP
(3-5S OR 6S)
TYPE OF THREAD
MATERIAL &
SURFACE
FINISHING
with tension clearance
Santoprene smooth inside, black
without tension clearance SAH
Aluminium profiled inside, aluminium
with tension clearance AL
PPH, PAH, SA and SAH are available up to STAUFF Group 6S only.
Alternative materials, designs and colours in addition to the above
stated standard are available upon request.
SI 10,5 ✱✱ SIP 3S ✱✱
METAL PARTS
THREADED PARTS
SI 13 ✱✱ SIP 6S ✱✱ GMV 6S ✱ ✱✱
TYPE OF THREAD CODE
Metric Thread
M
UNC Thread
U
SI 17 ✱✱ SIP 7S ✱✱ --- --- All threaded parts are available with Metric or UNC Thread on request.
15
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:28 Uhr Seite 15
MATERIAL & SURFACE CLAMP BODY WELD PLATE FOR WELD PLATE FOR
FINISHING OF METAL consisting of two SINGLE CLAMPS DOUBLE CLAMPS
PARTS clamp halves SPAL SPAS
carbon steel St37,
untreated
W1 ø D1 ø D1
1
øD
carbon steel St37, G G
W2
H
H
phosphated
carbon steel St37,
S
W3
S
zinc/nickel coated
H
L1
S
stainless steel A2 - L1 L2
1.4301/1.4305 (AISI304/303) W4 L2
stainless steel A4 - L2
W5
B2
B1
1.4401/1.4571
B
(AISI316/316Ti) L1
Inside Surface
O.D. OF PIPE / L1
STAUFF
GROUP
GROUP
16
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:28 Uhr Seite 16
CHANNEL RAIL ELONGATED WELD PLATE FOR COVER PLATE FOR COVER PLATE FOR
ADAPTOR SINGLE CLAMPS SINGLE CLAMPS DOUBLE CLAMPS
CRA SPAL/DUEB DPAL DPAS
ø D1 øD
G
ø D2 øD
S
L1
S
L1 L2
L3 L1
L2 L2
B2
B1
B
B
Group 3S - 6S
G L1 L2 L3 B1 B2 H1 H2 H3 L1 L2 L3 B S H G øD1 øD2 L1 L2 B S øD L1 L2 B1 B2 S øD
M12 21,5 35 45 25 19 9,2 15,2 27,5 187 90 155 45 10 8 M12 20 16 115 90 45 10 14 116 90 90 46 10 14
--- 238 122 198 60 10 12 M16 24 21 152 122 60 10 19 153 122 120 61 10 19
--- 309 168 259 80 15 18 M20 30 26 206 168 80 15 22 206 168 160 81 15 22
--- 370 205 310 90 15 21 M24 35 31 251 205 90 15 26 251 205 180 91 15 26
--- 440 265 380 120 25 21 M30 45 31 320 265 120 25 35 320 265 240 121 25 35
--- 590 395 530 160 30 38 M30 50 31 470 395 160 30 35 470 395 321 166 30 35
--- 750 534 690 180 30 38 M30 50 31 630 534 180 30 35 630 534 361 186 30 35
17
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:28 Uhr Seite 17
H2
HEAD BOLT
H1
AS
S
L1 B1
L1
H3
ø D2
L
L2
L2 B2
S
B2
B1
øD
L3
H
G G G
Group 3S - 6S Group 3S - 10S Group 3S - 10S up to Group 6S up to Group 6S
3S-07S: W2
W1 W1 W2 W3 8S-10S: W1
W1 W3
M
M10 x 60 M10 x 40 M10 65 40 15 15 10,5 70 26 30 15,2 8 40 13 22 5 17,8 24 21 7,6 7,4 10
min.
M
M12 x 100 M12 x 80 M12 110 82 18 17 13,0 116 68 45 17,2 10 19,8 24 23 8,8 8,2 12
min.
--- ---
M16 x 130 --- M16 144 110 24 21 17,0 153 96 60 22 10
min.
M20 x 190 --- M20 200 150 30 27 21,0 206 130 80 28 15 --- ---
min.
M24 x 220 --- M24 240 180 50 30 25,0 251 166 90 31 15 --- ---
min.
M30 x 300 --- M30 331 256 62 46 31,0 317 205 120 49 25 --- ---
min.
18
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:28 Uhr Seite 18
➤
➀ TYPE OF
INSTALLATION ➂ MATERIAL & DESIGN
OF CLAMP BODY *1 ➃ MOUNTING & FITTING
COMBINATION ➆ ASSEMBLING &
PACKAGING
no code without mounting plate, PP Polypropylene, profiled inside, DPAL - AS Single Cover Plate / no code components supplied
rail adaptor or rail nuts with tension clearance Hexagon Head Bolt separately (standard)
SPAL Weld Plate for
Single Clamps
PPH * 2 Polypropylene, smooth inside,
without tension clearance
DPAS - AS Double Cover Plate /
Hexagon Head Bolt A assembled (optional)
SPAS Weld Plate for PA Polyamide, profiled inside, DPAL - IS Single Cover Plate /
Double Clamps with tension clearance Socket Cap Screw K packed in kits (optional)
CRA * 2 3
* Channel Rail Adaptor SA 2 Santoprene,
* profiled inside,
with tension clearance
SIP - AF *4 Safety Locking Plate /
Stacking Bolt
Santoprene, smooth inside,
GMV * 2 Mounting Rail Nut 2
*
SAH without tension clearance
AL Aluminium, profiled inside,
with tension clearance
➤
➤
➁ STAUFF GROUP &
SIZE OF CLAMP BODY ➁ STAUFF GROUP &
SIZE OF CLAMP BODY ➄ TYPE OF
THREAD ➅ MATERIAL & SURFACE
FINISHING OF
CONTINUATION METAL PARTS *7
Tube O.D.
Tube O.D.
Tube O.D.
Tube O.D.
Bore Pipe
Bore Pipe
Nominal
in inch
Group
Group
in mm
in mm
8 5
/16 3008 65 6065 all metal parts made of stain-
9,5 3
/8 3009,5 70 6070
W4 less steel A2 - 1.4301/1.4305
10 1
/8 3010 65 7065 (AISI 304/303)
STAUFF 3S
STAUFF 7S
13,5 1
/4 3013,5 75 7075
14
15
3014
3015
76,1
80
3 2 /2 7076,1
1
7080
*6
W10 weld plate phosphated, all
other parts zinc/nickel coated
16 /8
5
3016 82,5 3/
1
4 7082,5 W12 weld plate and cover
17,2 3
/8 3017,2 88,9 3 7088,9 plate phosphated, bolts
88,9 3 8088,9 untreated
18 3018
19 /4
3
4019 100 8100 W13 rail nut zinc/nickel coated,
STAUFF 8S
bolts untreated
21,3 1
/2 4021,3 108 4 /4
1
8108
STAUFF 4S
22 /8
7
4022 114 4 8114 W15 weld plate and cover
DIN 2
11S
273 10 11273
9
TECHNICAL NOTES
SEE MATERIAL PROPERTIES ON PAGE 52. OTHER CLAMP BODY MATERIALS AND COLOURS ARE AVAILABLE UPON REQUEST.
*1
AVAILABLE FOR STAUFF GROUP 3S TO 6S ONLY (DIN GROUPS 1 TO 4).
*2
SPECIAL BOLT LENGTHS REQUIRED. SUPPLIED WHEN ORDERED AS KITS.
*3
AVAILABLE FOR STAUFF GROUP 3S TO 10S ONLY (DIN GROUPS 1 TO 8).
*4
NOMINAL BORE, EXCEPT DIN EN 10220.
*5
NOMINAL BORE, ONLY DIN EN 10220.
*6
INDIVIDUAL COMBINATIONS OF ALTERNATIVE SURFACE FINISHINGS AND SPECIAL PROPERTY MATERIALS ARE AVAILABLE
*7 UPON REQUEST.
19 19
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1x Cover Plate for Single Clamps 1x Cover Plate for Double Clamps
Surface: W2, phosphated Surface: W2, phosphated
20
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2x Stacking Bolt
Surface: W2, phosphated 2x Hexagon Head Bolt
Thread: metric Surface: W1, untreated
Thread: metric
1x Safety Locking plate
Surface: W2, phosphated 1x Cover Plate for Single Clamps
Surface: W2, phosphated
1x Clamp (two halves)
Material: Polypropylene 1x Clamp (two halves)
Design: profiled inside, Material: Polypropylene
with tension Design: profiled inside,
clearance with tension
Group: STAUFF 3S / DIN 1 clearance
Pipe-O.D. 6 mm Group: STAUFF 3S / DIN 1
Pipe-O.D. 6 mm
UNISTRUT-Rails
2x Hexagon Head Bolt P 1000, P 1000 T, P 1000 V, P 1000 VT, P 1001
Surface: W1, untreated P 2000, P 2000 T
Thread: metric P 3003, P 3003 T, P 3300 V, P 3300 VT, P 3301
P 4000, P 4000 T
1x Cover Plate for Single Clamps P 5000, P 5000 T, P 5001, P 5500, P 5500 T, P 5501
Surface: W2, phosphated
HALFEN-Rails
1x Clamp (two halves) HM 41/41
Material: Polypropylene HZA 41/22
Design: smooth inside, HZM 41/41
without tension HZM 41/22
clearance HL 41/41, HL 41/B2
Group: STAUFF 3S / DIN 1
Pipe-O.D. 6 mm HILTI-Rails
MQ-21, MQ-41, MQ-52, MQ-72
1x Weld Plate for Single Clamps MQ-21U, MQ-41U, MQ-72U
Surface: W2, phosphated MQ-21D, MQ-41D, MQ-52-72D
Thread: metric
21
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see pages 28 to 32
see pages 34 to 35
OUTSIDE DIAMETER
STAUFF GROUP
OUTSIDE DIAMETERS
OF BOTH PIPES IN MM
SINGLE WELD
PLATE SP
STAUFF GROUP
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
GROUP WELD
PLATE RAP
STAUFF GROUP
PIPE CENTER SPACING
NUMBER OF CLAMPS
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
CHANNEL RAIL
ADAPTOR CRA
STAUFF GROUP
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
PIPE / TUBE / HOSE
NOMINAL BORE
STAUFF GROUP
DIN GROUP
IN INCH
IN INCH
IN MM
PIPE
6 106/06 ✱✱✱
6,4 1
/4 106,4/06,4 ✱✱✱
8 5
/16 108/08 ✱✱✱ SP 1D ✱ ✱✱ RAP 1D/40/5 ✱ ✱✱ CRA 1D M ✱✱
1D 1 for use with bolt M6 x 35
9,5 3
/8 109,5/09,5 ✱✱✱
10 1
/8 110/10 ✱✱✱
12 112/12 ✱✱✱
12,7 1
/2 212,7/12,7 ✱✱✱
13,5 1
/4 213,5/13,5 ✱✱✱
14 214/14 ✱✱✱
SP 2D ✱ ✱✱ RAP 2D/58/5 ✱ ✱✱ CRA 2D M ✱✱
2D 2 15 215/15 ✱✱✱ for use with bolt M8 x 35
16 5
/8 216/16 ✱✱✱
17,2 3
/8 217,2/17,2 ✱✱✱
18 218/18 ✱✱✱
19 3
/4 319/19 ✱✱✱
20 320/20 ✱✱✱
21,3 1
/2 321,3/21,3 ✱✱✱ CRA 3D M ✱✱
3D 3 SP 3D ✱ ✱✱ RAP 3D/72/5 ✱ ✱✱
22 7
/8 322/22 ✱✱✱ for use with bolt M8 x 45
25 325/25 ✱✱✱
25,4 1 325,4/25,4 ✱✱✱
26,9 3
/4 426,9/26,9 ✱✱✱
SP 4D ✱ ✱✱ RAP 4D/90/5 ✱ ✱✱ CRA 4D M ✱✱
4D 4 28 428/28 ✱✱✱ for use with bolt M8 x 50
30 430/30 ✱✱✱
32 532/32 ✱✱✱
33,7 533,7/33,7 ✱✱✱
35 535/35 ✱✱✱ CRA 5D M ✱✱
5D 5 SP 5D ✱ ✱✱ RAP 5D/112/5 ✱ ✱✱
for use with bolt M8 x 60
38 538/38 ✱✱✱
40 540/40 ✱✱✱
42 542/42 ✱✱✱
COMPONENT PART IDENTIFICATION FOR TWIN SERIES CLAMP BODIES AND COMPONENTS
CLAMP BODY
22
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for multi-level
DIN 931/933 assembly, prevents
upper clamp from
turning
SM 1-8/1D
Group 1D - 3D SM 2-5D
W3 W3 W3 W3 W3 W1 W1 / W3
STAUFF GROUP
MATERIAL & SURFACE
FINISHING
HEXAGON
HEAD BOLT AS
STAUFF GROUP
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
STACKING
BOLT AF
STAUFF GROUP
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
SAFETY LOCKING
PLATE SI
STAUFF GROUP
(1D OR 2-5D ONLY)
MATERIAL & SURFACE
FINISHING
SAFETY LOCKING
PLATE SIV
STAUFF GROUP
(1D OR 2-3D ONLY)
MATERIAL & SURFACE
FINISHING
MOUNTING
RAIL TS
HEIGHT OF RAIL IN MM
LENGTH OF RAIL IN M
MATERIAL & SURFACE
FINISHING
HEXAGON
RAIL NUT SM
STAUFF GROUP
(1-8/1D OR 2-5D ONLY)
TYPE OF THREAD
MATERIAL & SURFACE
FINISHING
GD 1D ✱✱ AS 1D M ✱✱ AF 1D ✱ ✱✱ SI 1D ✱✱ SIV 1D ✱✱ SM 1-8/1D ✱ W1
(M6 x 35)
GD 2D ✱✱ AS 2D M ✱✱ AF 2D ✱ ✱✱
(M8 x 35)
available lengths:
1m and 2 m
GD 3D ✱✱ AS 3D M ✱✱ AF 3D ✱ ✱✱
(M8 x 45)
SI 2-5D ✱✱ SM 2-5D ✱ W3
GD 4D ✱✱ AS 4D M ✱✱ AF 4D ✱ ✱✱ ---
(M8 x 50)
GD 5D ✱✱ AS 5D M ✱✱ AF 5D ✱ ✱✱ ---
(M8 x 60)
COMPONENT PART IDENTIFICATION FOR TWIN SERIES CLAMP BODIES AND COMPONENTS
Alternative materials and surface finishings in addition to
METAL PARTS the below stated standard are available upon request THREADED PARTS
23
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MATERIAL & SURFACE CLAMP BODY SINGLE GROUP WELD CHANNEL RAIL
FINISHING OF METAL consisting of two clamp WELD PLATE PLATE ADAPTOR
PARTS halves SP RAP CRA
L1
L2
1D
stainless steel A4 -
1.4401/1.4571 W5
(AISI316/316Ti)
øD
L2
G
L1
øD
G
Alternative materials
L
L2
and surface finishings in
L3
S
H
øD
H
2
2-5D
Ø D1 / Ø D2 IN MM
STAUFF GROUP
DIN GROUP
Inside Surface
gerippt glatt
L1 L2 H S H Breite L B S H øD G L1 L2 L3 B S H øD G G L1 L2 L3 B1 B2 H1 H2 H3
6
6,4
8 36 20 27 0,6 26,5 30 37 30 3 6,5 12 M6 196 40 18 30 3 6,5 12 M6 M6 21 35 40 16 19 6 13 20,5
1D 1 min.
9,5
10
12
12,7
13,5
14
53 29 27 0,7 26,5 30 55 30 5 6 14 M8 288 58 28 30 5 6 14 M8
2D 2 15 min.
16
17,2
M8 21 35 38 53 19 9 17 23,5
18
19
20
21,3 67 36 37 0,7 36,5 30 70 30 5 6 14 M8 358 72 35 30 5 6 14 M8
3D 3 min.
22
25
25,4
26,9
4D 4 28 80 45 40 0,7 38 30 85 30 5 6 14 M8 445 90 42 30 5 6 14 M8
min.
30
32
M8 21 35 38 80 19 9 17 23,5
33,7
35
5D 5 106 56 53 0,7 52 30 110 30 5 6 14 M8 558 112 55 30 5 6 14 M8
38 min.
40
42
* zinc plated, blue chromated - Fe/Zn 8 B
24
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for multi-level
DIN 931/933 assembly, prevents
G
S upper clamp from
turning
B1
B
øD
B2
S
øD
11
H1
TS 11
H2
L
B1
B2 SM 1-8/1D
H
S
14
G SW TS 14
H
S
ØD
B2 B1
L
L B2
S
H1
L1
B2
L2
H2
L
B1
30
L3
B1
G B
B G G L TS 30
Group 1D - 3D SM 2-5D
W3 W3 W3 W3 W3 W1 W1/W3
Nominal
L B H S øD GxL G L1 L2 L3 SW L B1 B2 S L B1 B2 S H Size B1 B2 S L B H1 H2 øD G
M6
5,5
12
min.
TS 11
TS 14
28 11 2
TS 30
65 30 7 3 9 M8 x 45 M8 44 29 12 12 27 22 12,2 0,5 45 28 12,1 1 7
min.
25,5
10,4
M8
13
14
5
25
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:28 Uhr Seite 25
➀ ✱ ✱ ✱ ➁ ✱ ✱ ✱,✱/✱ ✱,✱ ➂ ✱ ✱ ✱ ➃ ✱ ✱ - ✱ ✱
➤ ➄✱ ➅ W ✱✱ ➆ ✱
➤
➀ TYPE OF
INSTALLATION ➂ MATERIAL & DESIGN
OF CLAMP BODY *1 ➃ MOUNTING & FITTING
COMBINATION ➆ ASSEMBLING &
PACKAGING
no code without mounting plate, PP Polypropylene, profiled inside, GD - AS Cover Plate / no code components supplied
rail adaptor or rail nuts with tension clearance Hexagon Head Bolt separately (standard)
PPH Polypropylene, smooth inside, SI - AF Safety Locking Plate /
SP Single Weld Plate without tension clearance Stacking Bolt A assembled (optional)
➤
➁ STAUFF GROUP &
SIZE OF CLAMP ➄ TYPE OF
THREAD ➅ MATERIAL & SURFACE
FINISHING OF
BODY *3 METAL PARTS *2
Tube O.D.
Tube O.D.
Bore Pipe
in mm
Clamp Body
(both halves) U UNC Thread W2 all parts are phosphated
6 106/06
W3 all parts are zinc/nickel coated
6,4 1/4 106,4/06,4
STAUFF 1D
20 320/20
DIN 3
21,3 /2
1
321,3/21,3
22 /8
7
322/22
25 325/25
25,4 1 325,4/25,4
26,9 /4
3
426,9/26,9
4D
28 428/28
4
30 430/30
32 532/32
33,7 533,7/33,7
STAUFF 5D
DIN 5
35 535/35
38 538/38
40 540/40
42 542/42
TECHNICAL NOTES
26
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1x Weld Plate
Surface: W2, phosphated
Thread: metric
27
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Temperature Properties
Temperature Resistance: -40°C - +125°C
Chemical Properties
weak acids, solvents consistent
benzine, mineral oils conditionally consistent
alcohol, other oils, seawater consistent
Attention !
The relation between tube O.D. and RI-clamp size does not match For dimensions of clamp bodies please refer to the dimensional
with that of standard series (profiled and smooth bore). tables of the standard series, respectively heavy series.
28
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MATERIAL & DESIGN OF CLAMP BODY CLAMP BODY WELD PLATE COVER PLATE HEXAGON
Polypropylene, profiled inside, PP consisting of two HEAD BOLT
with tension clearance clamp halves SPAD DPAD AS
Polyamide, profiled inside, PA
with tension clearance
DIN 931/933
MATERIAL & SURFACE FINISHING
OF METAL PARTS
carbon steel St37, untreated W1
carbon steel St37, phosphated W2
carbon steel St37, zinc/nickel coated W3
stainless steel A2 - W4
1.4301/1.4305 (AISI304)
stainless steel A4 - W5
1.4401/1.4571 (AISI316/316Ti)
TYPE OF THREAD
Metric Thread M
UNC Thread U
MATERIAL & SURFACE FINISHING SEE COMPONENT W1 W1 W1
(STANDARD DELIVERY / DETAILS ABOVE ) PART IDENTIFICATION
OUTSIDE DIAMETER
PIPE / TUBE / HOSE
OUTSIDE DIAMETERS
OF PIPES IN MM
NOMINAL BORE
STAUFF GROUP
Ø D1 / D2 IN MM
IN INCH
PIPE
19/19 3
/4 / 3/4 4019/19 ✱✱
20/20 4020/20 ✱✱
21,3/21,3 /2 / 1/2
1
4021,3/21,3 ✱✱
4S-D SPAD 4S ✱ ✱✱ DPAD 4S ✱✱ AS 4S M ✱✱
22/22 7
/8 / 7/8 4022/22 ✱✱ (M10 x 60)
25,4/25,4 1/1 4025,4/25,4 ✱✱
26,9/26,9 /4 / 3/4
3
4026,9/26,9 ✱✱
OUTSIDE DIAMETER
PIPE / TUBE / HOSE
NOMINAL BORE
STAUFF GROUP
Ø D1 / D2 IN MM
IN INCH
PIPE
L1 L2 L3 H1 H2 Width L1 L2 B S H Ø D L1 L2 B S ØD GxL
19/19 3
/4 / 3/4
20/20
21,3/21,3 1
/2 / 1/2
4S-D 115 90 45 48 24 30 130 90 30 8 8,5 18 115 90 30 8 11 M10 x 60
22/22 7
/8 / /8 7
25,4/25,4 1 /1
26,9/26,9 3
/4 / 3/4
32/32 1 1/4 / 1 1/4
33,7/33,7 1/1
5S-D 38/38 1 1/2 / 1 1/2 145 120 60 60 30 30 160 120 30 8 8,5 18 145 120 30 8 11 M10 x 70
40/40
42/42 1 1/4 / 1 1/4
29
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:28 Uhr Seite 29
example of mounting
Clamp Body
Group ØD Group
in mm ØD only for Group 5
8 208
10 210
12 212
12,7 212,7
s min.
13,5 213,5
2 14 214
15 215
H
16 216
17,2 217,2
18 218
20 520 - MGR
21,3 521,3 - MGR
22 522 - MGR
23 523 - MGR (L3) (L3)
25 525 - MGR
26,9 526,9 - MGR
28 528 - MGR L2
5 30 530 - MGR
32 532 - MGR L1
33,7 533,7 - MGR
35 535 - MGR
38 538 - MGR
40 540 - MGR
42 542 - MGR Group L1 L2 L3 H s
2 42 26 - 33 0,4
= Clamp Body Material: PP Polypropylene PA Polyamide
5 71 52 26 58 0,8
Other diameters / materials / designs upon request.
All dimensions in mm.
L3 L3 L3 L3 L3 M6
RAP-MGR 25 / 312 M W1 L4
30
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AGRICULTURAL CLAMPS
TYPE AG ADJUSTMENT CLAMPS
31
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:28 Uhr Seite 31
40(36)
)
(40
40
• clamping of industrial pipes, tubes and other lines • clamping of industrial pipes, tubes and other lines
with outer diameters between 6,4 mm and 168,4 mm with outer diameters between 6,4 mm and 152 mm
• appropriately rounded-off edges and corners to prevent dirt • smooth surfaces to prevent dirt adhesion
adhesion; no exposed threads; plastic components, which • all plastic components optionally available in
comply with the specifications of the FDA (Food and Drug Polypropylene (blue) and Santoprene (natural)
Administration of the United States) • all metal components are manufactured from corrosion-
• all metal components are manufactured from corrosion- resistant stainless steel, upon request with electrolytically
resistant stainless steel, upon request with electrolytically high-gloss polished material surfaces
high-gloss polished material surfaces
Please consult STAUFF for further details. Please consult STAUFF for further details.
32
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:28 Uhr Seite 32
Material Thermoplastic
Elastomer (TPE)
Shore Hardness: 75±5 A
Colour: Black (Standard)
Order Code: ZR 518
33
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MACHINED VERSION
Dimensions and designs acc. to customer’s specifications.
Materials: plastics, metals, non-ferrous metals
Accessories such as weld plates, cover plates, bolts as well as rubber inserts are available on request.
34
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:28 Uhr Seite 34
Accessories such as weld plates, cover plates, bolts as well as rubber inserts are available on request.
35
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FEATURES TYPES
Clamp Body Clamp Body Weld Plate LBBU-SP Cover Plate LBBU-DP Sleeve LBBU-HUE
Groups 1 to 3 Groups 1D to 3D Groups 1 to 3 Groups 1 to 3
Ø14
Ø9
H
L2 R Ø12
5
10,3
Ø12 Ø12 L1 L2 L1 3
1
ØD
2
ØD
ØD
1
L
H2
H2
H1
H1
H
R
10,3
5
L1 L1 3
36
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:29 Uhr Seite 36
TYPE OF MOUNTING SP with Weld Plate LBBU-SP TYPE OF MOUNTING SM with Hexagon Rail Nut SM TYPE OF MOUNTING PM for Panel Mounting*
Hexagon Head Bolt AS Hexagon Rail Nut SM Mounting Rail TS ORDERING CODES
DIN EN 4014/4017 (DIN 931/933) identical to Twin Series Hexagon
Rail Nut SM 2-5D according to Clamp Body LBBU 2 15/15 SA M8
DIN 3015, Part 3
STAUFF Group
Diameter ØD in mm
Material
ØD
L
H1
TS 14
Weld Plate LBBU-SP 2D M8 W2
H2
G L
STAUFF Group
TS 30
STAUFF Group
STAUFF Group
Type of Mounting
(SP, SM or PM)
Through Hole for
Bolts M8
Bolt Dimensions G x L
Heigth in mm
Length in m
(1m or 2m)
Material & Surface
UNC Thread
Types of Mounting SP and SM: M8 x 45 5/16”-18 (on request)
(UNC 5/16”-18x1”3/4 on request) for parts without
thread:
Type of Mounting PM*: M8 x 50 through hole suitable
(UNC 5/16”-18x2” on request)) for 5/16”-18 UNC
37
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:29 Uhr Seite 37
ø D2 B
ø D3
H
S
ø D1
L2 L3
L1 L1
03,2 /8
1
06 PP black
1 22 9 6,5 12 10,5 2 6,8 7
06,4 /4
1
PA yellow
08
09,5 /8
3
10 /8
1
PP black
2 27 11 7 16 15 2 6,8 7
11,1 PA yellow
12
12,7 /2
1
13,5 /4
1
14
PP black
3 15 34 15 7 20 22,5 2 6,8 7
PA yellow
16 /8
5
17,2 /8
3
18
19 /4
3
20
21,3 /2
1
PP black
4 42 19 7 20 30 2 6,8 7
22 PA yellow
25
25,4 1
ORDER CODE
LB
*** xx
PP Polypropylene
PA Polyamide
Pipe-O.D. Ø D1 (mm)
STAUFF Group
38
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:29 Uhr Seite 38
(identical (different
diameters) diameters) ø D3 B
ø D4
H
S
ø D1 ø D2
L2
L1 L1
03,2/03,2 1
/8 / 1/8
06/06 PP black
1 31 18 12 10,5 2 6,8 7
06,4/06,4 1
/4 / 1/4 PA yellow
08/08
09,5/09,5 3
/8 / 3/8
10/10 1
/8 / 1/8 PP black
2 39 22 16 14,5 2 6,8 7
11,1/11,1 PA yellow
12/12
12,7/12,7 1
/2 / 1/2
13,5/13,5 1
/4 / 1/4
14/14
PP black
3 15/15 53 30 20 22,5 2 6,8 7
PA yellow
16/16 5
/8 / 5/8
17,2/17,2 3
/8 / 3/8
18/18
19/19 3
/4 / 3/4
20/20
21,3/21,3 1
/2 / 1/2 PP black
4 70 38 20 30 2 6,8 7
22/22 PA yellow
25/25
25,4/25,4 1/1
ORDER CODE
LBx
***/** xx Type
39
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ø D2 B
1
øD
H
L3
L2
L1
06
PP green
1 06,4 1
/4 22 9 7 14,5 13,5 6,8
PA black
08
08
09,5 3
/8
PP green
2 10 /8
1
27 11 7 14,5 18,5 6,8
PA black
12
12,7 1
/2
10 /8
1
12
12,7 1
/2
PP green
3 13,5 /4
1
33 15 7 14,5 23,5 6,8
PA black
14
15
16 5
/8
14
15
16 5
/8
17,2 /8
3
PP green
4 18 40 19 7 14,5 30,5 6,8
PA black
19 3
/4
20
21,3 /2
1
22
ORDER CODE
LN
*** xx
PP Polypropylene
PA Polyamide
Pipe-O.D. Ø D1 (mm)
STAUFF Group
40
Prosp_Clamps_GB_11.09.qxd:Prosp_Clamps_GB.qxd 24.11.2009 9:29 Uhr Seite 40
ø D3 B L4
2
øD
B2
H
1
øD
ø D4
L2
L1
06/06
PP green
1 06,4/06,4 1
/4 / 1/4 32 18 14,5 13,5 6,8 29,5,5 15,5 6,8 DPL 1
PA black
08/08
08/08
09,5/09,5 3
/8 / 3/8
PP green
2 10/10 1
/8 / 1/8 41 22 14,5 18,5 6,8 40,5 15,5 6,8 DPL 2
PA black
12/12
12,7/12,7 1
/2 / 1/2
10/10 1
/8 / 1/8
12/12
12,7/12,7 1
/2 / 1/2
PP green
3 13,5/13,5 1
/4 / 1/4 54 30 14,5 23,5 6,8 51 16,5 6,8 DPL 3
PA black
14/14
15/15
16/16 5
/8 / 5/8
14/14
15/15
16/16 5
/8 / 5/8
17,2/17,2 3
/8 / 3/8
PP green
4 18/18 70 38 14,5 30,5 6,8 63,5 16,5 6,8 DPL 4
PA black
19/19 3
/4 / /4
3
20/20
21,3/21,3 1
/2 / 1/2
22/22
ORDER CODE
LNxF
***/** xx Type
Information
41
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KS DKS
H2
ø D1
H1
H3
L2 B1 B3
L1 B2
KSV DKSV
L1
(for anchor bolt (for anchor bolt
fastening) fastening)
H2
ø D1
H1
H4
H3
ø D2 L2 B1 B3
L4 B2
L3
Number
Pipe-O.D. Hexagon
L1 L2 L3 L4 H1 H2 H3 H4 B1 B2 B3 D2 of plastic
Ø D1 in mm Head Bolt
pads
220 to 275 420 330 580 490 220 220 60 90 140 290 150 35 M 30 x 420 4
276 to 325 460 370 620 530 240 240 60 90 140 290 150 35 M 30 x 460 4
326 to 370 510 420 670 580 260 260 60 90 140 290 150 35 M 30 x 500 4
371 to 425 570 480 750 640 290 290 60 90 140 290 150 35 M 30 x 560 4
426 to 485 620 530 800 730 305 305 60 90 140 290 150 35 M 30 x 590 4
486 to 550 680 590 860 790 370 370 60 90 140 290 150 35 M 30 x 720 4
551 to 630 760 670 940 870 410 410 60 90 140 290 150 35 M 30 x 800 5
631 to 715 845 755 1025 955 452 452 60 90 140 290 150 35 M 30 x 884 5
716 to 800 940 850 1120 1050 495 495 60 90 140 290 150 35 M 30 x 970 5
ORDER CODES
KSx
**** xx xx Plastic pads Polypropylene PP
DKSx
**** xx xx Plastic pads Polypropylene PP
Plastic pads Polyamide PA Plastic pads Polyamide PA
Material and surface finishing Material and surface finishing
carbon steel St 37, prime painted W7 carbon steel St 37, prime painted W7
carbon steel St37, hot-dip zinc galvanised W40 carbon steel St37, hot-dip zinc galvanised W40
Pipe-O.D. Ø D1 (please indicate exact Ø D1) Pipe-O.D. Ø D1 (please indicate exact Ø D1)
Type Type
Normal design – no further Normal design – no further
– information required information required
Anchor bolt design –V Anchor bolt design –V
42
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with plastic pipe saddle Type RUK and U-profile (to be used as fixed point clamps only!)
B1
øD
1 RUK
DN 40 dimension L4
H1
is 90° staggered
H6
H3
H2
H7
H4
H5
L4 D2
L2 B2
L3 B3
L1
Pipe-O.D. Ø D1 Flat Steel U-Bolt Clamp FB U-profile Plastic Pipe Saddle RUK Accessories
DN Nominal B1 Hexagon
mm Bore L1 L2 H1 H2 H3 Flat B2 x H4 L3 L4 B3 D2 H5 H6 H7 Head
inch Steel Bolts
40 48,3 1 1/2 100 76 95 67 24 25 35 8 8 5
57 85 103 71,5 DIN 1026
50 115 5 20 x 3 5 M 10 x 40
60,3 2 88 106 73,2 50 x 38 38 25 50 10 10 6
65 76,1 2 1/2 132 104 122 81
80 88,9 3 160 122 146 97,5
108 170 140 165 107
100
114,3 4 180 147 171 110 40 x 4 75 40 70 15 17 M 12 x 55
133 165 190 119,5
125 210
139,7 5 172 197 123
159 265 201 220 132,5
150
168,3 6 275 211 230 137 DIN 1026
8 8 10
175 193,7 305 236 255 150 40 x 6 80 x 45 M 16 x 75
216 260 277 161 140 90 25 26
200 320
219,1 8 261 280 162,5 75
267 380 325 328 186,5
250
273 10 385 330 334 189,5
40 x 8 M 20 x 80
318 440 375 384 212
300 220 150 30 32
323,9 12 450 382 390 215
355,6 14 480 420 421 236
350
368 490 430 434 242
406,4 16 470 472 261
550 DIN 1026
400 419 482 485 267,5 12 60 x 8 100 x 50 220 150 75 30 8 32 10 M 24 x 100
457 18 585 520 523 286,5
508 20 630 570 574 312
500
521 640 585 587 319
ORDER CODES
FB + RUK complete Plastic Pipe Saddle
FB + RUK/xx , W1 RUK , xx
*** * *** * PP – Polypropylene
Pipe-O.D. Ø D1 (mm)
PA – Polyamide
PP – Polypropylene Pipe-O.D. Ø D1 (mm)
PA – Polyamide
43
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RUK
DN 20 – DN 40:
H1
øD
1
H4
from DN 50 on:
H2
H6
H3
H5
G L3 D2
H7
L1 L2 B
up to DN 25 without counternut
Pipe-O.D. Ø D1 Round Steel U-Bolt RB Plastic Pipe Saddle RUK
DN
Nominal Bore
mm A L1 H1 H2 H3 H4 G L2 L3 B H5 H6 H7 D2
inch
25 17,5
20 30 40 73,5 41
26,9 0 3/4 18,5
30 20
25 38 48 81 30
33,7 1 22
48 M 10 35 24 8 5 8
38 24
32 46 56 89
42,4 1 /41
26,2 25 5
44,5 27,2
40 52 62 100 55 35
48,3 1 1/2 29
57 33,5
50 64 76 118 63
60,3 2 39 35,2 38 50 10 6 10
M 12
65 76,1 2 1/2 82 94 135 77 43
80 88,9 3 94 106 152 82 41 52,5
108 62
100 120 136 190
114,3 4 65 75 40 70 17 15
49
133 74,5
125 148 164 217
139,7 5 105 78 M 16
159 87,5
150 176 192 247
168,3 6 51 92
175 193,7 202 218 273 105
216 116 140 90 26 25
200 228 248 311
219,1 8 117,5
59
267 141,5 8 10
250 282 302 364 125 M 20
273 10 144,5
318 167
300 332 352 418 62
323,9 12 170 75
355,6 14 186
350 378 402 475
368 192
406,4 16 428 452 526 211 220 150 32 30
400
419 145 70 217,5 M 24
508 20 262
500 530 554 627
521 269
ORDER CODES
RB + RUK complete Round Steel U-Bolt Plastic Pipe Saddle
RB xx RUK/xx , RB xx A kompl RUK , xx
*** *Pipe-O.D. Ø D1 (mm) *** Dimension A
*** * PP – Polypropylene
PP – Polypropylene PA – Polyamide
PA – Polyamide Pipe-O.D. Ø D1 (mm)
Material and surface finishing Material and surface finishing
carbon steel St 37, untreated W1 carbon steel St 37, untreated W1
carbon steel St 37, zinc plated, W66 carbon steel St 37, zinc plated, W66
thick film passivated thick film passivated
stainless steel A4 - 1.4401/1.4571 W5 stainless steel A4 - 1.4401/1.4571 W5
(AISI 316/316Ti) (AISI 316/316Ti)
carbon steel St 37, plastic coated W6 carbon steel St 37, plastic coated W6
Clamp consisting of: Clamp consisting of: Information
1 x Round Steel U-Bolt, 4 x Nuts DIN EN ISO 4032, 1 x Round Steel U-Bolt Items are supplied non-assembled. Other
1 x Plastic Pipe Saddle RUK/xx 4 x Nuts DIN EN ISO 4032 materials and surface finishings on request.
44
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up to DN 50
without counternut
H1
A
1
øD
ø D4
H4
H6
H2
H3
H5
L3 B
G
L1 L2
ORDER CODES
RB + RUL complete Round Steel U-Bolt Plastic Pipe Saddle
RB xx RUL/xx , RB xx A kompl RUL , xx
*** *Pipe-O.D. Ø D1 (mm) *** Dimension A
*** * PP – Polypropylene
PP – Polypropylene PA – Polyamide
PA – Polyamide Pipe-O.D. Ø D1 (mm)
Material and surface finishing Material and surface finishing
carbon steel St 37, untreated W1 carbon steel St 37, untreated W1
carbon steel St 37, zinc plated, W66 carbon steel St 37, zinc plated, W66
thick film passivated thick film passivated
stainless steel A4 - 1.4401/1.4571 W5 stainless steel A4 - 1.4401/1.4571 W5
(AISI 316/316Ti) (AISI 316/316Ti)
carbon steel St 37, plastic coated W6 carbon steel St 37, plastic coated W6
Clamp consisting of: Clamp consisting of: Information
1 x Round Steel U-Bolt, 4 x Nuts DIN EN ISO 4032, 1 x Round Steel U-Bolt Items are supplied non-assembled. Other
1 x Plastic Pipe Saddle RUL/xx 4 x Nuts DIN EN ISO 4032 materials and surface finishings on request.
45
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H1
A
øD
H2
G
L
40
30
25 38 48 76
33,7 1
M 10
38
32 46 56 86
42,4 1 /4 1
44,5
40 52 62 92
48,3 1 1/2
50
57
50 64 76 109
60,3 2
M 12
65 76,1 2 1/2 82 94 125
80 88,9 3 94 106 138
108
100 120 136 171
114,3 4
133
125 148 164 191
139,7 5 60 M 16
159
150 176 192 217
168,3 6
175 193,7 202 218 249
216
200 228 248 283
219,1 8
267
250 282 302 334 M 20
273 10
318
300 332 352 385
323,9 12
70
355,6 14
350 378 402 435
368
406,4 16
400 428 452 487 M 24
419
508 20
500 530 554 589
521
ORDER CODE
RBD xx A
*** komplDimension A
Material and surface finishing
carbon steel St 37, untreated W1
carbon steel St 37, zinc plated, thick film passivated W66
46
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ø D2 ø D2 ø D2
ø D1
S1
S1
øD
S2
S2
1
L2 L1 L2 L2 L1 L3 L2
B1
B1
Accessories Accessories
STAUFF Nominal Size STAUFF Nominal Size
Hexagon Hexagon
Group L1 L2 S1 S2 D2 B1 Group L1 L2 L3 S1 S2 D2 B1
Pipe Head Bolts Head Bolts
ØD1 mm ØD1 mm Pipe
inch Hexagon Nuts inch Hexagon Nuts
20 57 20 57
15 15
22 59 22 59
25 62 25 62
20 20
27 /4
3
66 27 /4
3
66
30 68 M 10 x 30 30 68 M 10 x 30
25 15 5 7 11,5 30 25 15 46 5 7 11,5 30
34 1 72 M 10 34 1 72 M 10
38 76 38 76
32 32
43 1 1/4 82 43 1 1/4 82
45 84 45 84
40 40
49 1 1/2 88 49 1 1/2 88
57 104 57 104
50 50
61 2 108 M 12 x 35 61 2 108 M 12 x 35
18 6 9 14,0 40 18 54 6 9 14,0 40
77 65 2 / 1
2 122 M 12 77 65 2 / 1
2 122 M 12
89 80 3 136 89 80 3 136
108 172 108 172
100 100
115 4 178 115 4 178
133 196 133 196
125 125
140 204 140 204
M 16 x 45 M 16 x 45
159 222 24 8 11 18,0 50 159 222 24 70 8 11 18,0 50
150 M 16 150 M 16
169 232 169 232
194 175 258 194 175 258
216 280 216 280
200 200
220 284 220 284
267 342 267 342
250 250
273 348 273 348
M 20 x 50 M 20 x 50
318 392 30 8 14 23,0 60 318 392 30 86 8 14 23,0 60
300 M 20 300 M 20
324 398 324 398
368 350 444 368 350 444
407 498 407 498
400 M 24 x 60 400 M 24 x 60
419 510 36 10 18 27,0 70 419 510 36 104 10 18 27,0 70
M 24 M 24
521 500 614 521 500 614
47
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HEAVY SADDLES
H
H
øD
øD
1
S
ø D2 ø D2
S
L1 L2
B
B
L2
L1
L3
STAUFF STAUFF
Diameter Diameter
Group L1 L2 L3 H D2 B S Group L1 L2 H D2 B S
range range
Ø D1 Ø D1
23 20 – 23,0 51 35 67 19 23 20 – 23,0 82 56 19
26 23 – 26,0 52 36 70 22 26 23 – 26,0 84 58 22
14,0 30 5 11,0 25 3
28,5 26 – 28,5 53 37 73 24 28,5 26 – 28,5 24
90 64
31 28,5 – 31,0 55 39 75,5 27 31 28,5 – 31,0 27
DIN 1592 -
*** xx Material and surface finishing
DIN 1593 -
*** xx Material and surface finishing
STAUFF Group ØD1 STAUFF Group ØD1
Other materials, surface finishings and diameters on request. Other materials, surface finishings and diameters on request.
48
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LIGHT SADDLES
H
H
øD
1
øD
1
S
ø D2 ø D2
S
L1 L2
B
L2
L3 L1
STAUFF STAUFF
Diameter Diameter
Group L1 L2 L3 H D2 B S Group L1 L2 H D2 B S
range range
Ø D1 Ø D1
26 23 – 26,0 44 29 60 22 26 23 – 26,0 78 58 22
DIN 1596 -
*** xx Material and surface finishing
DIN 1597 -
*** xx Material and surface finishing
STAUFF Group ØD1 STAUFF Group ØD1
Other materials, surface finishings and diameters on request. Other materials, surface finishings and diameters on request.
49
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Standard design
– profiled inside –
Standard design
– profiled inside –
H-design
– smooth inside –
Standard design
(recommended for hoses)
– profiled inside –
RI-design
for rubber inserts H-design
– smooth inside –
(recommended for hoses)
H-design
– smooth inside –
(recommended for hoses)
Oval design
RI-design
for rubber inserts
Rectangular design
50
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Installation Information
STAUFF weld plates are available for the STAUFF mounting rails can be used with STAUFF multi-level pipe clamps permit
following Series: the following Series: easy stacking of several tubes or pipes of
the same group.
– Standard Series – Standard Series (Twin Clamps group 2 – 5 allow stacking of
– Heavy Series – Heavy Series (Group 3 S – 6 S) different group sizes.)
– Twin Series – Twin Series The clamps are connected by stacking
– Special Clamps – Special Clamps bolts (AF).
Safety plates (SIG/SIP/SI) inserted between
For best alignment of STAUFF clamps it is STAUFF mounting rails are available in the clamps prevent stacking bolts from
recommended to mark their location first. four different height sizes. turning.
Weld plates, push on bottom half of The rails are either welded or bolted to the STAUFF stacking assembly can be fitted
clamp, install pipe, mount top half of supporting construction. to weld plates or to rails.
clamp and cover plate and bolt unit toget- For Standard and Twin Series insert
her. hexagon rail nut and turn to lock.
In order to avoid damage to the clamp For Heavy Series slide in rail nut.
bodies it is recommended to mount the Push on bottom half of clamp, install pipe,
plastic clamp bodies after having welded mount top half of clamp and cover plate
the weld plates. and bolt unit together.
Clamp units can be adjusted before being
firmly bolted.
51
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CLAMP BODIES
MATERIAL PP PA AL SA
POLYPROPYLENE ALUMINIUM THERMOPLASTIC
POLYAMIDE *1
Copolymeric AlSi12 ELASTOMER
MECHANICAL PROPERTIES
Tensile E-Module 1073 N/mm 2 > 1400 N/mm 2 > 65000 N/mm 2 113 N/mm 2 at 23°C
(ISO 527) (ISO 527) (ASTM D 412)
Notch Impact Strength 7,5 kJ/m 2 at 23°C > 15 kJ/m 2 at 23°C --- ---
(acc. to Charpy / ISO 179/1eA) (acc. to Charpy / ISO 179/1eA)
Low Temperature 3,1 kJ/m 2 at -30°C > 03 kJ/m 2 at -30°C --- ---
Notch Impact Strength (acc. to Charpy / ISO 179/1eA) (acc. to Charpy / ISO 179/1eA)
Tensile Strength at Yield 25 N/mm 2 > 55 N/mm 2 > 150 N/mm 2 15,9 N/mm 2
(Tensile Strength) (ISO 527) (ISO 527) (DIN EN 10002) (ASTM D 412)
Ball Indentation Hardness 45,4 N/mm 2 > 65 N/mm 2 > 55 HBS ---
(Brinell Hardness) (ISO 2039-1) (ISO 2039-1)
THERMAL PROPERTIES
Recommended Temperature -30°C ... +90°C -40°C ... +120°C up to 300°C *2 -40°C ... +125°C
Range (Minimum / Maximum)
CHEMICAL PROPERTIES
NOTES *1 The stated information has been defined for conditions according to ISO 1110.
*2 Tensile strengths, fatigue strength (under reversed bending stress) and impact bending
toughness rise constantly at decreasing temperature level, the breaking elongation normally
decreases at a decreasing temperature level.
The above stated information is shown without any obligation and does not release you from own
test arrangements. Tightening Torques and Maximum Loads need to be considered (see page 55).
METAL PARTS
Unless otherwise stated, all metal parts are made of carbon steel St37, surface finishing according to order code.
Surface Finishings
In addition to the standard surface finishings stated (if zinc/nickel coated usually Fe/Zn Ni (12...16) 4/A/T2 according to DIN 50962,
if phosphated usually Fe/Znph r 10 according to DIN EN 12476) several alternative finishings are also available on request.
Stainless Steel Metal Parts
All metal parts are also available ex stock in two different stainless steel qualities:
Stainless Steel A 2 - 1.4301/1.4305 (AISI 304/303)
Stainless Steel A 4 - 1.4401/1.4571 (AISI 316/316 Ti)
Threads
All threaded parts are available with UNC-threads on request (see thread-chart on page 54).
52
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CLAMP BODIES
MECHANICAL PROPERTIES
THERMAL PROPERTIES
-30°C ... +120°C -30°C ... +120°C -25°C ... +90°C -25°C ... +90°C
SPECIAL PROPERTIES
NOTES *1 The stated information has been defined for conditions according to ISO 1110.
53
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Unless otherwise stated, the following property classes apply as standad for
bolts and screws offered by STAUFF:
Metric vs. UNC Thread
Bolt type Designation Material and surface finishings Standard property class
W1, W2, W3 8.8
Hexagon
AS W4 A2-70
Head Bolt
W5 A4-70 STANDARD SERIES
W1, W2, W3 8.8
Socket STAUFF Metric UNC
IS W4 A2-70 Group Thread Thread
Cap Screw
W5 A4-70
1
W1, W2, W3 4.8
Slotted 1A
LI W4 A2-70
Head Screws
W5 A4-70 2
A 8
54
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All tightening torques and maximum loads in pipe direction refer to clamps with
F cover plates and hexagon head bolts acc. to DIN EN ISO 4014/4017 (DIN 931/933).
The max. load in pipe direction (acc. to DIN 3015, part 10) is an average value,
determined by three tests at 23° C with a steel pipe acc. to DIN EN 10220,
St 37 – rolled surface – taking static friction into consideration.
1D M6 5 0,9 5 0,9
2D 12 2,1 12 2,2
3D 12 1,9 12 2,0
M8
4D 12 2,7 12 2,9
5D 8 1,7 8 2,5
55