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    Pages From SM - 3000 3

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    afadfafa
    The document provides instructions for rebuilding a module. It involves installing various bolts, fixtures, shims and tools. Precise measurements are taken using dial indicators to ensure components are within specified tolerances for end play.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Pages From SM - 3000 3

    Uploaded by

    afadfafa
    31 views1 page
    The document provides instructions for rebuilding a module. It involves installing various bolts, fixtures, shims and tools. Precise measurements are taken using dial indicators to ensure components are within specified tolerances for end play.

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    Pages from SM_3000 3

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    © © All Rights Reserved

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    The document provides instructions for rebuilding a module. It involves installing various bolts, fixtures, shims and tools. Precise measurements are taken using dial indicators to ensure components are within specified tolerances for end play.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    31 views1 page

    Pages From SM - 3000 3

    Uploaded by

    afadfafa
    The document provides instructions for rebuilding a module. It involves installing various bolts, fixtures, shims and tools. Precise measurements are taken using dial indicators to ensure components are within specified tolerances for end play.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    MODULE REBUILD

    11. Install fifteen bolts 17 (Foldout 12,B). Tighten 23. Install a dial indicator, making sure that the
    the bolts to 60–75 N·m (44–55 lb ft). end of the indicator rests squarely on the raised
    center area of the tool.
    NOTE: 24. Bottom the assembly by applying downward
    Follow Steps (12) through (27) for drive gear force and rotating tool J 39623.
    bearing preload procedure. The procedure must be
    performed with all case-to-case bolts installed, but 25. Zero the dial indicator when there is no more
    with the C6 housing and the rear output housing downward movement.
    removed. 26. Apply 734–778 N (165–175 lbs) of upward
    force using a hoist and a scale.
    12. Install test fixtures where C6 housing and rear
    output housing would normally be installed. A 27. Record the dial indicator reading and add or re-
    plate with the same diameter as C6 housing move shims if the reading is not within the
    and the same hole pattern and size is to be used specified limits; the allowable end play is
    as the test fixture and to be installed in the 0.025–0.127 mm (0.001–0.005 inch).
    place of C6 housing. Likewise, a plate with the
    same diameter and hole pattern and size as the
    NOTE:
    rear output housing is to be used in place of the
    rear output housing. When special fixture Follow Steps (28) through (34) for driven gear bear-
    plates are not available, use washers or spacers ing preload procedure.
    under the bolt heads that retain the C6 housing
    and rear output housing.
    28. Install special tool J 39623 into driven gear as-
    13. Rotate the assembly so that the front side of the sembly 80 (Foldout 13).
    transfer case is up.
    29. Install a dial indicator, making sure that the
    14. Install guide pins to facilitate installation of end of the indicator rests on the raised center
    shims 10, 11, and 12 (Foldout 13). area of the tool.
    15. Install shims 10, 11, and 12 (shim pack A); 30. Bottom the assembly by applying downward
    there may be more than or fewer than three force and rotating tool J 39623.
    shims.
    31. Zero the dial indicator when there is no more
    16. Install lube charging pump 5. Install eight downward movement.
    bolts 4 securing the pump to the case. Tighten
    bolts 4 to 60–75 N·m (44–55 lb ft). 32. Apply 734–778 N (165–175 lbs) of upward
    force using a hoist and a scale.
    17. Install guide pins into two manifold bolt holes
    in front transfer case 14. 33. Record the dial indicator reading and add or re-
    18. Install manifold shims 75, 76, and 77 (shim move shims if the reading is not within the
    pack C). specified limits; the allowable end play is
    0.025–0.127 mm (0.001–0.005 inch).
    19. Install manifold 73.
    34. If the preload reading is not within the speci-
    20. Install eight bolts 71 and tighten them to fied limit, add or remove the shims, and re-
    60–75 N·m (44–55 lb ft) Two bolts will replace check the preload.
    guide pins.
    21. Rotate the transfer case assembly so that the NOTE:
    rear side is up.
    Follow Steps (35) through (53) for idler gear bear-
    22. Install special tool J 39623 into drive gear as- ing preload procedure.
    sembly 19.

    Copyright © 2005 General Motors Corp. 5–35

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