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    Pages From SM - 3000 8

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    The document provides step-by-step instructions for disassembling and assembling the main components of an Allison 4000 product family service manual. It details removing and installing various valves, springs, pins, plugs and other parts in sequences like removing retention pins before associated parts and installing plugs before gaskets. Special tools are also referenced.

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    Pages From SM - 3000 8

    Uploaded by

    afadfafa
    20 views1 page
    The document provides step-by-step instructions for disassembling and assembling the main components of an Allison 4000 product family service manual. It details removing and installing various valves, springs, pins, plugs and other parts in sequences like removing retention pins before associated parts and installing plugs before gaskets. Special tools are also referenced.

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    Pages from SM_3000 8

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    The document provides step-by-step instructions for disassembling and assembling the main components of an Allison 4000 product family service manual. It details removing and installing various valves, springs, pins, plugs and other parts in sequences like removing retention pins before associated parts and installing plugs before gaskets. Special tools are also referenced.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    20 views1 page

    Pages From SM - 3000 8

    Uploaded by

    afadfafa
    The document provides step-by-step instructions for disassembling and assembling the main components of an Allison 4000 product family service manual. It details removing and installing various valves, springs, pins, plugs and other parts in sequences like removing retention pins before associated parts and installing plugs before gaskets. Special tools are also referenced.

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    © All Rights Reserved
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    3000 PRODUCT FAMILIES SERVICE MANUAL—ALLISON 4 th GENERATION

    3. Remove eight pressure tap plug


    assemblies 156 with O-ring 157 or nine
    plugs 145 with O-ring 146.
    4. Remove O-rings from all plugs.
    g. Assembly of the Channel Plate (Foldout 15)
    1. Install new O-rings on all plugs.

    2. Install eight pressure tap plugs 156 or nine


    plugs 145. Tighten plugs to 10–13 N·m (7–10 lb ft).
    3. Install drain plug 153 or 147. Tighten plug to
    25–32 N·m (18–24 lb ft).
    4. If removed, install two pins 151 or 143.
    5. Install gasket 165, separator plate 139, and
    Figure 5–24. Use of Tool to Release Main-Pressure channel gasket 140.
    Valve Spring Force
    h. Assembly of the Main Valve Body
    11. Remove valve retention pin 110. (Foldout 15)

    12. Remove clip 113, spring 112, and control main 1. Install converter regulator valve 133,
    valve 111. spring 134, and stop 135.

    2. Install valve retention pin 132.


    13. Remove valve retention pin 121.
    3. Install C1 latch valve 129, spring 130, and
    14. Remove stop 124, spring 123, and C2 latch stop 131.
    valve 122.
    4. Install valve retention pin 120.
    15. Remove valve retention pin 125.
    5. Install exhaust-back valve 126, spring 127, and
    16. Remove stop 128, spring 127, and exhaust stop 128.
    back valve 126.
    6. Install valve retention pin 125.
    17. Remove valve retention pin 120. 7. Install C2 latch valve 122, spring 123, and
    18. Remove stop 131, spring 130, and C1 latching stop 124.
    valve 129. 8. Install valve retention pin 121.
    19. Remove valve retention pin 132. 9. Install control main valve 111, spring 112, and
    clip 113.
    20. Remove stop 135, spring 134, and converter
    regulator valve 133. Inspect stop 135 for bat- 10. Install valve retention pin 110.
    tering. Replace the stop if it is battered. Re- 11. Install main regulator valve 107, spring 108,
    move gasket 165, separator plate 139, and and stop 109.
    channel plate gasket 140.
    12. Install spring compressor J 35924 (Figure 5–24).
    f. Disassembly of the Channel Plate Compress spring 108, install valve retention
    (Foldout 15) pin 106, and remove J 35924 after turning han-
    dle counter-clockwise until the tool clears
    1. If damaged, remove two pins 151 or 143. pin 106.
    2. Remove drain plug 155 and O-ring 154 or 13. Install lube regulator valve 103, spring 104,
    drain plug 149 and O-ring 148. and stop 105.

    5–40 Copyright © 2005 General Motors Corp.

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