FogBuster Install

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Fog Buster Installation

Product Identification: Fog Buster Spray Coolant Kit


Purpose: This document details installation of the Fog Buster kit
on the PCNC 1100, PCNC 770, and PCNC 440.
Qty. Fog Buster Spray Coolant Kit (PN 32682)
1 Solenoid Valve (PN 32644)
1 Solenoid Valve Fitting
1 Mounting Bracket
1 Fluid Reservoir w/ Pressure Gauge
12” Blue Tubing
1 Quick Mount System
1 Fog Buster Sprayer Head
4 Mounting Bracket Bolts
2 Phillips Head Screws
NOTE: If any of these items are missing, contact Tormach Customer Service
at (608) 849-8381 for a replacement.

1. Wrap Valve Fitting with thread seal tape (PTFE tape) and secure in Solenoid (see Figure 1). Ensure
fitting is installed in airflow direction shown in Figure 3; do not over tighten.
2. Secure Solenoid Valve to underside of Mounting Bracket using two Phillips Head Screws (see Figure 2).

Solenoid

Valve
Fitting

Figure 1 Figure 2

Tormach Inc. ©Tormach® 2012. All rights reserved.


1071 Uniek Drive, Waunakee, WI 53597 Specifications subject to change without notice.
Phone: 608.849.8381 / Fax: 209.885.4534 TD10144_FogBuster_Install_0116A
Page 1
Fog Buster Connections

To power

Air in from Air out to


compressor Pressure Gauge

To
Sprayer
Head

Figure 3
Nut
3. Mount Fluid Reservoir to Mounting Bracket
using four Mounting Bracket Bolts (see Figure 4).
NOTE: Add a few drops of lubricating oil in each bolt
hole to help with threading.

NOTE: If desired, Solenoid can be rotated by loosening


Nut on top of Solenoid (see Figure 4).

Figure 4

Tormach Inc. ©Tormach® 2012. All rights reserved.


1071 Uniek Drive, Waunakee, WI 53597 Specifications subject to change without notice.
Phone: 608.849.8381 / Fax: 209.885.4534 TD10144_FogBuster_Install_0116A
Page 2
4. Firmly press 12” Blue Tubing onto barbed
hose fittings on Pressure Gauge and Solenoid
Valve (see Figure 5).
NOTE: Once Blue Tubing is connected, it cannot be
removed without cutting it off. If replacement is
required use ¼” outer diameter tubing.

Figure 5

5. Mount Fluid Reservoir on side of mill’s back


splash (see Figure 6).
NOTE: If mill does not have a back splash, mount it
to back panel or other convenient location.

NOTE: For best results, mount Fluid Reservoir at


approximately same height as Sprayer Head.

Figure 6

Tormach Inc. ©Tormach® 2012. All rights reserved.


1071 Uniek Drive, Waunakee, WI 53597 Specifications subject to change without notice.
Phone: 608.849.8381 / Fax: 209.885.4534 TD10144_FogBuster_Install_0116A
Page 3
6. To fill Reservoir Tank, unscrew it from blue
Fluid Reservoir and add coolant to just below
rubber seal (see Figure 7); do not overfill.

7. Attach Quick Mount System’s 2” Magnet to


head casting (see Figure 8).
8. Mount Sprayer Head to Quick Mount System,
locking it to small diameter rod using a hex
head wrench (see Figure 9). Position Sprayer
Head’s nozzle tip toward cutting tool.
9. Open knurled Needle Valve to adjust coolant
flow to cutting tool (see Figure 9).
NOTE: Do not over tighten Needle Valve.

Figure 7

2” Magnet Sprayer
Head

Needle
Valve

Figure 8 Figure 9

Tormach Inc. ©Tormach® 2012. All rights reserved.


1071 Uniek Drive, Waunakee, WI 53597 Specifications subject to change without notice.
Phone: 608.849.8381 / Fax: 209.885.4534 TD10144_FogBuster_Install_0116A
Page 4
Power Connections

Co
PCNC 1100: Plug into outlet marked Coolant on power connection

Co
nt

ola
panel located under electrical cabinet (see Figure 10).

ro

nt
lle
r
PCNC 770: Plug into outlet marked Coolant on power connection
panel located under electrical cabinet (see Figure 11).
PCNC 440: Plug into Cord End located under electrical cabinet
Secondary Monitor
(see Figure 12).
power
input
Air Connections
Air is supplied to the Solenoid (1/4” NPT port) via an Air Figure 10
Compressor (PN 31945) and Pneumatic Hose Kit (PN 31991).

Co
NOTE: The Fog Buster is designed to run at high volume/low

nt
ro
pressure using 10-15 PSI, consuming approximately 0.65 CFM.

ll
er
Coolant Control
PCNC 1100, PCNC 770: The Fog Buster is activated via either
the Operator Panel coolant switch or the PathPilot interface’s Coolant Monitor
Coolant button.
PCNC 440: The Fog Buster is activated by clicking the PathPilot Figure 11
interface’s Coolant button.

For more information, refer to the operator manual.

Cord
End

Figure 12

Tormach Inc. ©Tormach® 2012. All rights reserved.


1071 Uniek Drive, Waunakee, WI 53597 Specifications subject to change without notice.
Phone: 608.849.8381 / Fax: 209.885.4534 TD10144_FogBuster_Install_0116A
Page 5

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