PLC 500

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Contronic

PLC 500 Series


A Growing Generation

Reliable, Expandable, Powerful


Catalog 2003-1383
Contronic
PLC500
Contineous Innovation
Overview
PLC500 offers Expandable, State of the art
maximum performance several thousands of digital and Networking capability,
and minimum cost analog inputs and outputs can easily be using profibus technology
installed in expansion racks
Simple installation Redundancy,
and programming Distributed Configuration cpu and power supply redundancy
main and expansion racks may be is available for such critical tasks
Diverse range of distributed several hundred meters that need very high availability
peripheral modules apart, greatly minimizing wiring costs and fault-tolerance

Applications
PLC500 is a configurable, expandable controller intended for automation tasks in the medium and high
performance levels. These controllers provide a simple and economical solution for open-loop and Closed-loop
control tasks.
Construction
All electronic modules including power supplies, CPUs, intelligent peripherals, Communication processors and
I/Os are built as one-slot modules that can easily be inserted to and removed from racks in few seconds.
Every module includes a plastic front plate and two locking screws that safely lock the units to the rack.
Operation of each unit and states of all incoming and outgoing signals can be monitored by appropriate light
signals installed on front plates.

PLC500 series are suitable for:


Machine control systems Process automation Process monitoring

Technical specifications
O
Storage temperature 0 to 75 C
O
Timers 48(CPU 82) 250(CPU 162)
Ambient temperature 0 to 50 C Extended Pulse, Stored On Delay, Pulse,
Atmospheric pressure 900 to 1070 hpa On Delay and Off Delay
Relative humidity 5 to 95% Non-con.
Internal relays 4096 F + 4096 M
Program memory 42 Kbytes (CPU82)
196 Kbytes (CPU162)
(bit memories)

Program backup maintenance-free Modules


FLASH memory
CPU 162
Data backup maintenance-free CPU 82
rechargeable battery PS 152 Power Supply
AI 82A 8-ch Analog Input
Backup time 180 days (minimum) AO 82B 8-ch Analog Output
Battery life time 10 years (minimum) DI 322 32-ch Digital Input
Isolation Between inputs/ DO 322 32-ch Digital Output
outputs to internal PC 212 2- ch Position Controller
circuitry 600v dc PC 52A 4-ch Fast Counter
CPI 602 Communication Controller
Degree of protection IP 20 in accordance EP 102 Expansion Rack Controller
with IEC529
COM-FMS Profibus-FMS Master Intf.
Power supply 220V ac
COM-DPM Profibus-DP Master Intf.
COM-DPS Profibus-DP Slave Interface
Counters 48 (CPU 82)
100 (CPU 162)
Contronic
PLC500
Designed for Expansion, Redundancy and Networking
Main Rack Expansion Rack 1
Expansion

CPI 602

EP 102
In large industrial process control system where, several hundred or
thousands of inputs and outputs are involved, a single rack cannot
accommodate all the modules. In such circumstances PLC500 can
be expanded using “Expansion Racks” and “Expansion Modules”. Expansion Rack 2
CPI602 and EP102 modules make such large configurations feasible Fast Serial

EP 102
using fast serial Data Highways. High-speed serial communication Data Highway
network for expansion system of PLC500 series conforms to the
industry standard EIA RS-485 Differential Bus Transceiver Multipoint
interface. .
.
.
For maximum flexibility internal electronic circuits are isolated from .
Up to .
physical layer of the bus data highway. This added feature makes it 1000m .

feasible to distribute expansion racks several hundred meters apart Expansion Rack n

from main rack and from other expansion racks.

EP 102
Distribution of expansion racks minimizes system complexity and
costs to a grate extent, as there is no need to conduct all wires to a
centralized control system.

Expansion Rack 1

EP 102
Redundancy Fast Serial
Data Highway
CPU and Power Supply redundancy can be achieved by using
CPI602R modules installed in two redundant Main Racks. Expansion Rack 2
Both CPUs execute the Control Program independently and
CPI 602R

EP 102
simultaneously but one of them controls the process. Both CPUs
interact and check each other cyclically. If the controlling CPU
fails, the redundant CPU overrides and continues the process in
a bump-less manner. .
.
Some very critical inputs and outputs that need redundancy can Up to
.
.
CPI 602R

also be duplicated and installed in the Main Racks. 1000m


.
.
Ordinary input and output modules will be installed in expansion Expansion Rack n
racks.
EP 102

Industrial Networks HMI systems


profibus is the most widely used industrial networking
protocol adopted by many international vendors.
Profibus supports data and message transfer between Other
devices ranging from process monitoring and control Manufactures
computers and large control systems to simple passive
inputs and outputs. Profibus Profibus

PLC500 series supports profibus industrial networks


as well.Using COM-FMS, COM-DPM and COM-DPS
network modules PLC500 can be configured as
FMS master, DP master or DP slave and share
data with other controllers and devices from other
manufacturers supporting this protocol. SIMATIC - S7 PLC500
Station 2 Station 1
FMS Master FMS Master
Other FMS Devices COM-FMS
Contronic
PLC 500 Series
Expandable and Powerful for Medium to Large Processes
Complete with diverse range of peripheral modules especially
designed for high performance range.

Ladwin Software
Programming PLC500 is a joy on a
Personal computer running LadWin.

LadWin provides a comprehensive,


graphical programming environment
where, you can design your applications
in popular Ladder and STL languages.

Thanks to the MDI capability (Multi-


Document Interface), the user can
design and debug several programs
simultaneously.

Technical support
Training courses
After sales services By Contronic
180 mm 12” (305 mm) 19” (482.5 mm)
222 mm
310 mm

290 mm 466 mm

We are easily accessible


Tel: (0098 21) 242 28 88 Fax: 242 28 89

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