Oil and Gas Barrel Pumps

ISO 13709/API 610 (BB5)

Multistage, Double Case Pumps
WXB, BP, WCC, HDO/HSO, WIK

Experience In Motion
Supplier of choice to the
global oil and gas industry
For more than 150 years, We has pioneered many of the Typical applications
most significant advancements in petroleum-related pumping
technology. We developed the first double case pump for • Water injection
hot oil in 1926 and introduced high-pressure water and CO2 • Pipeline
injection pumps in 1934. In 1982, we built the world’s largest • Amine
water injection pump, requiring 17,900 kW (24,000 hp). And
• Hydrocarbon charge
since 1938, Flowserve has been in the vanguard of hydraulic
decoking with numerous “firsts” and innovations to our credit. • Decoking jet water
• Ethylene feed
Further reflecting our industry leadership, Flowserve continues
to be involved in establishing the ISO 13709/API 610 (BB5) • Refinery boiler feed
standard governing the construction of double case pumps. • Power recovery device
From water injection and pipeline to charge and decoking,
Flowserve is the preferred provider of double case pump
technology worldwide.
Operating parameters
• Flows to 4,090 m3/h (18,000 gpm)
• Differential pressures to 650 bar (9,500 psi)
• Temperatures to 450°C (840°F)

2 Flowserve.com
Number one in barrel pump technology
Flowserve offers both diffuser and volute type, double case
(barrel) pump models for the oil and gas industries. These
pumps are CE-compliant and manufactured to stringent
criteria, often exceeding those established in the current edition
of ISO 13709/API 610 (BB5). Flowserve pump models of this
type include:

• WXB diffuser-style pump

• BP diffuser-style pump
• WCC diffuser-style pump
• HDO/HSO dual volute pump
• WIK diffuser-style pump

With this family of pumps, Flowserve is able to precisely and

economically tailor an appropriate pump and driver package
to all sizes and types of oil and gas industry applications.

Additionally, manufacturing operations in North and South

Design classes
America, Europe and Asia Pacific, mean Flowserve is well- General purpose pumps meet ISO 13709/API 610 (BB5),
positioned to meet the needs of barrel pump users worldwide. latest edition requirements and are normally intended to be
installed in conjunction with a spare pump. By having an
installed spare pump, system availability is maximized while
Selection criteria optimizing the upfront cost of much of the equipment.

Through our extensive experience and engineering expertise Special purpose pumps are typically found in installations
in hydraulic design, Flowserve is able to assist customers featuring a single 100% capacity pump. This is more common
in selecting the best barrel pump design for their specific where the system design precludes the installation of a spare
applications’ needs. Critical factors may include: unit. This high-performance design has an extreme focus
on durability and reliability, and achieves it through a
Hydraulic conditions Project conditions
no-compromise rotor design. It also features advanced
• Flow • Total cost vs. initial cost materials, auxiliary seal and lubrication systems, all precisely
• Pressure • Point of delivery engineered for unspared service when the loss of the pump
• Available NPSH conditions • Customer preferences will jeopardize the user’s process.

• Fluid characteristics • Power limitations

Mechanical conditions
• Spared vs. unspared
• Space limitations
• Weight considerations

Oil and Gas Barrel Pumps 3

WXB
multistage,
diffuser barrel pump

The WXB is an API-style barrel pump that offers features Features and benefits
common to API latest edition pumps, such as a cartridge
Forged barrel casing materials of construction are available
design and renewable wear rings. It is designed for users who
to all ISO 13709/API 610 columns as well as super duplex
need the hydraulic range of a ring section pump, but demand
stainless steel and other high alloys.
the design and maintenance attributes of a barrel pump.
Radially split inner case subassembly includes radial
Boasting a compact, space-saving design and convenient
and thrust bearings to facilitate inspection and maintenance
cartridge-style construction, the WXB pump is field proven
in the field.
in oil refineries and chemical, power and hydrocarbon plants
throughout the world. It is an ideal choice for lower-capacity Generous shaft diameter results in low shaft deflection,
and lower-pressure services. thereby increasing bearing, mechanical seal and wear ring life.

ANSI or DIN flange connections are available to meet

customer and application requirements. Other flange standards
Typical operating parameters
available upon special request.
• Flows to 300 m3/h (1,320 US gpm) Nozzles are top suction, top discharge as standard or can be
• Heads to 1,200 m (3,940 ft) configured side suction, side discharge as an alternate.
• Pressures to 150 bar (2,175 psi) Cartridge-type mechanical seals are standard and minimize
• Temperatures to 200°C (390°F) downtime.

Renewable wear rings are standard on all casings and

impellers to permit economical restoration of running clearances.

4 Flowserve.com
 Axial thrust balancing device
The WXB pump employs an innovative balancing device that
creates nearly constant axial thrust throughout the pump’s
operating range. This results in minimal balance line flow,
leading to improved efficiency at all loads.

Antifriction bearings
Radial bearings are antifriction rolling element type, and thrust
bearings are back-to-back angular contact type. Bearings
are sleeve mounted to facilitate removal when service for the
bearings or the mechanical seals is required. The bearing
lubrication system includes an oil bath, a constant level oiler
and an oil sight glass.
Applications
• Produced water re-injection • Hydrocarbon charge
• Crude oil • Condensate Stable low-flow performance
• Solvents • Refinery boiler feed An extension of the well-proven WXB product range, the
• Naphtha • Booster and recycle WXB-B pump incorporates Barske-style impellers to produce
stable low-flow performance. It is a reliable, direct-drive solution
• Wash oil
for low-flow, high-head applications.

• Constantly rising head curve induces stable operation at

Multivane diffuser construction low flows.
With its radially split inner case sub-assembly, the diffuser-
• ISO/API-compliant vibration levels result in high reliability and
casing construction results in balanced radial loads over the
extended mean time between planned maintenance.
entire flow range, including partial-load operation. Ceramic core
casting technology produces exceptionally smooth surfaces,
enhancing hydraulic efficiency and operation.

Precision cast impellers

Impellers are precision cast and dynamically balanced to
ensure hydraulic efficiency and performance repeatability. Other
notable features include:

• Multiple hydraulic selections allow pumps to be sized to

operate in the best efficiency range.

• Large-eye, first-stage impeller optimizes NPSH characteristics.

• Assembled rotor is checked for run-out to minimize vibration.

Oil and Gas Barrel Pumps 5

BP
multistage,
diffuser barrel pump

The BP pump is a medium-pressure, diffuser-style Features and benefits

cartridge barrel pump that meets ISO 13709/API 610 (BB5)
Barrel casing is constructed of forged, carbon-controlled
specifications. Hydraulically, the flow and head range of
steel and meets ISO 13709/API 610 specifications.
the pump positions it between the WXB and WCC models.
Critical portions of its massive forged barrel are analyzed by Shaft diameter is progressively stepped at each impeller hub,
finite element analysis to withstand high stresses of each easing replacement of shrink-fit impellers.
application. The center diffuser stack is designed using the
Impellers are individually secured to the shaft with a clearance
latest computational fluid dynamics technology to ensure
fit using split spring-rings. For high-speed or high-temperature
exceptional efficiency and ultra-low radial loads.
services, impellers can be affixed to the shaft by shrink-fitting of
each stage.

Typical operating parameters Spiral-wound gaskets resist the effects of pressure and
temperature fluctuations while providing high corrosion resistance.
• Flows to 1,050 m3/h (4,620 gpm)
Critical sealing surfaces are coated with Inconel®, providing
• Heads to 3,500 m (11,480 ft)
superior corrosion protection while assuring reliable sealing on
• Pressures to 295 bar (4,260 psi)
high-pressure, high-temperature services.
• Temperatures to 425°C (800°F)
ISO 20149/API 682 seal chamber accommodates a wide
• Speeds to 6,000 rpm
variety of seal configurations. Cartridge-type single or double
mechanical seals are standard.

® Inconel is a registered trademark of International Nickel Company.

6 Flowserve.com
Applications High-temperature construction
• Reactor charge service • Descaling An element spring located at the discharge end of the inner case
subassembly allows the assembly to move freely with thermal
• Desulfurization • Other high-temperature
expansion. The rotating assembly will not bind, even during large
• Boiler feedwater and high-pressure services
temperature transients.

Multivane diffuser construction Antifriction bearings

The diffuser and return channel vanes are designed for optimal
In the majority of BP pump applications, pressure-lubricated
hydraulic performance, streamlining liquid transfer from
tilting pad axial bearings are utilized with journal-type bearings
one stage to the next. With its radially split inner case sub-
used in the radial position. In applications where operating
assembly, the diffuser-casing construction of the BP pump
parameters allow, rolling-contact antifriction bearings may
results in balanced radial loads.
be specified.

Cavitation-resistant impeller design

The inlet angle and vane shape of the first-stage impeller are
optimized for the conditions of service of each application.
Further, an optional double-suction, first-stage impeller is
available for services operating with low NPSH available.

Axial balancing device

A straight balancing drum is used for quick and simple assembly
of the BP pump, since no close axial setting is required. Spiral
counter-rotating grooves on the inside of a stationary balancing
ring are used to restrict internal leakage flow and prevent its
seizing to the matching wear surface. The balancing drum is
shrink-fit to the shaft adjacent to the last-stage impeller.

Oil and Gas Barrel Pumps 7

WCC
multistage,
diffuser barrel
pump

When process requirements demand a fully compliant, Features and benefits

ISO 13709/API 610 (BB5) pump, but also call for a flexible,
cost-efficient solution, the WCC pump is the optimum choice. Barrel casing and discharge head materials of construction
With its extensive list of options and metallurgical choices, meet all ISO 13709/API 610 columns, as well as super duplex
it can fit almost any oil and gas application. In addition, the stainless steel and other high alloys.
WCC features a trusted legacy design, which is proven in a Nozzles are top suction, top discharge as standard or can be
worldwide installation base. It also includes several standard configured side suction, side discharge as an alternate. Flange
features, like an inner element cartridge design that makes the facing is raised face as standard with options for ring-type joint
pump compact and maintenance friendly. or weld-end. Ratings to 170 PN (2500 lb) are available.

A variety of bearing configurations are available to meet

Typical operating parameters application requirements. For the most demanding applications,
sleeve radial and tilting pad thrust bearings are provided due to
• Flows to 1,000 m3/h (4,500 US gpm) their reliability and versatility. Alternatively, rolling element bearings
• Heads to 4,000 m (13,100 ft) are available as needed. They may be used in conjunction
with either rolling element radial or self-lubricated radial sleeve
• Pressure ratings to 300 bar (4,350 psi)
bearings. When space is at a premium, a space-saving integral
• Temperatures from -73°C to 425°C (-100°F to 800°F)
lubrication circulation system can be supplied, offering the
• Speeds to 6,500 rpm benefits of circulation while maintaining a compact size and
minimizing maintenance demands.

8 Flowserve.com
Applications
• Water injection • Ethylene feed
• Pipeline • Refinery boiler feed
• Amine • Power recovery device
• Hydrocarbon charge

Multivane diffuser construction

Back-to-back impeller design
The WCC pump’s precision cast multivane diffuser collects
and diffuses the high-velocity flow from the impeller. Both the
diffuser and return guide vanes are integral to each stage
piece, forming the inner casing. A continuous metal-to-metal Available back-to-back impeller rotor
seal between stage pieces minimizes risk of internal leakage. An optional back-to-back impeller configuration ensures
hydraulic balance of axial thrust. This allows for rolling element
bearing selections, even for conditions reaching beyond the
Precision cast impellers API 610 limits. The center bushing and sleeve provide improved
Impellers are precision cast to ensure optimum hydraulic rotor dynamics by adding rotor stability and low vibration levels
efficiency and repeatability of performance. Impeller wear for higher stage counts, even in low-density applications.
surfaces—whether separate wear rings (standard) or integral The cross-under/crossover piece is designed specifically for
(optional)—are engineered for the best possible performance. each hydraulic to guarantee an optimized performance and
Standard materials can be upgraded with customized surface reliable operation.
treatments like laser hardening or Stellite® for better durability
in more difficult services.
Optional shear ring closure system
As an option, a shear ring closure system replaces the traditional
Single-diameter balance drum
bolting on the discharge cover. In this configuration, the high-
The single-diameter balance drum compensates for residual strength split seal ring is locked into the barrel body by cap
axial thrust produced by the tandem impeller arrangement. The nuts. This design maintains cartridge integrity but still allows
drum may be plain or serrated as appropriate for the application maintenance with conventional tooling. The shear ring design
to reduce leakage and optimize reliability and efficiency. is more compact and boasts one of the quickest maintenance
turnarounds in the industry.

Tandem impeller rotor design

The standard WCC pump rotor is built on a wrought shaft
that is incrementally stepped at each impeller fit for ease of
assembly. The shaft is robustly sized and machined to tight
tolerances to eliminate vibration and increase stability under
the most extreme operating conditions.

Integral cartridge compression device Shear ring

closure system
A proprietary integral cartridge compression device prevents
internal leakage over the entire operating range.

® Stellite is a registered trademark of Deloro Stellite.

Oil and Gas Barrel Pumps 9

HDO/HSO
multistage, volute
barrel pumps

HDO pump

The Flowserve model HDO/HSO pump is a unique member of

the double case barrel pump family in that it is offered in both
general purpose and special purpose configurations. Both
configurations are fully compliant with ISO 13709/API 610 (BB5).

The general purpose HDO/HSO pump is designed for those Features and benefits
users who have an installed spare but prefer a volute design.
Pump design features two high-pressure, fully confined circular
Featuring a hydraulic envelope that fits many general service
compression gasketed sealing joints to the atmosphere.
applications, the HDO/HSO pump offers a volute solution for
customers who do not need the premium design features Inner case subassembly consists of hydraulically identical
and expenses of a special purpose pump, but still desire the halves which feature dual volutes with outlets 180 degrees
advantages of a volute design. apart. This design assures radial balance throughout the entire
operating range.
For applications that require the highest reliability and the
features of a volute design, the special purpose HDO/HSO Nozzles have standard raised face flanges. Nozzle orientation
pump is the optimum choice. The special purpose volute design can be adjusted to suit site requirements. Several nozzle
retains all of the advantages of a volute double case while configurations are available. Weld-end, ring-type joint, and
offering enhanced features for service in critical processes. tongue and groove flanges are optional.

Wrought shafts are incrementally stepped at each impeller

Typical operating parameters fit for ease of assembly. The standard shaft extension is a
shaft end taper.
• Flows to 4,000 m3/h (17,610 US gpm)
Sleeve journal radial bearings and tilting pad thrust
• Heads to 5,365 m (16,000 ft) bearings are standard. Fan-cooled duplex ball thrust bearings
• Pressures to 450 bar (6,525 psi) are available where appropriate and permitted by ISO 13709/
• Temperatures to 425°C (800°F) API 610 (BB5).
• Speeds to 9,000 rpm

10 Flowserve.com
 Axially balanced configuration
The volute-type opposed impeller design of the HDO and
HSO pumps results in nearly balanced axial hydraulic thrust
over the full operating range of the pump. Furthermore, this
arrangement limits the pressure breakdown across the running
clearances to a maximum of 50% of the pressure differential at
the center bushing and the balance stage piece.

Forged barrel casing and discharge head

Barrel casing and discharge head materials of construction are
available to all ISO 13709/API 610 columns and include:
Applications
• Carbon steel
• Water injection • Ethylene feed • High-chrome steel
• Pipeline • Refinery boiler feed • Austenitic stainless steel
• Amine • Power recovery device • Duplex stainless steel
• Hydrocarbon charge • Super duplex stainless steel

Special materials to meet customer requests or specific

Double volute design application requirements are also available.

The double volute design of the HDO and HSO pumps balances
radial loads at all operational points. This balance reduces Dynamically balanced rotor
harmful vibration and helps ensure dependable performance.
The fully assembled rotor is dynamically balanced and installed
as a complete unit, providing excellent rotor dynamic stability.
Precision-cast opposed impellers
Impellers are precision cast to improve hydraulic efficiency and Fully machined inner casing halves
performance repeatability. The impellers are secured to the
stepped shaft with a shrink-fit. Axial movement is prevented by Inner casing halves are fully precision machined and operate
split rings. Standard single-suction (HSO) or optional double- under hydraulic compression, thereby eliminating the need for
suction (HDO), first-stage impellers provide the flexibility to gasketing. Only light bolting is required, facilitating dismantling
meet a variety of NPSH requirements. for maintenance.

HSO pump

Oil and Gas Barrel Pumps 11

WIK
multistage,
diffuser barrel pump

When the pump specification analysis results in the need to Multi-vane, radially split diffuser and channel ring
install only one pump and still have unmatched dependability, collectors are cast components, eliminating radial imbalance
the WIK is the preferred choice. With a design based on an across the entire operating range. Collectors provide continuous
uncompromised engineering philosophy, the WIK pump is metal-to-metal sealing between stages and also between
unmatched by any pump in its class. Fully compliant with inner and outer casings. Collectors are milled to create smooth
ISO 13709/API 610, this special purpose diffuser-style pump passageways and ensure repeatability of performance.
includes superior rotor dynamics, unequaled mechanical design,
Large-diameter shafts are incrementally stepped at all of the
and a proven record of global experience in unspared service.
impeller, seal and thrust collar fits for ease of assembly. Shafts
are thermally stabilized to eliminate potential distortion from
residual stresses.
Typical operating parameters
Heavy-duty, journal-type radial bearings are thick walled
• Flows to 4,000 m3/h (17,610 US gpm) and pressure-lubricated for long life.
• Heads to 7,000 m (23,000 ft)
Heavy-duty tilting pad thrust bearings are leading edge
• Pressure to 650 bar (9,425 psi) groove (L.E.G.) pressure-lubricated, self-equalizing type.
• Temperatures to 450°C (840°F) Bearings and forced feed lubricating systems are conservatively
• Speeds to 9,000 rpm sized for each application.

Normal single, dual pressurized and unpressurized

Features and benefits mechanical seals are contained within a full API 682 seal
chamber. Wet and dry gas seals are also available and utilized
High-stiffness rotor with low static deflection is the result when appropriate.
of a large-diameter shaft, short bearing spans, unique low
specific speed hydraulic designs and high design speeds. This Forged barrel casing and discharge head are precision
minimizes angularity through the shaft seals and reduces the designed for each application and manufactured from high-
risk of accidental contact within the running clearances. High strength forgings to ensure unparalleled durability.
mechanical stiffness also improves the pump’s ability to tolerate
inadvertent vapor-bound operation and reduces sensitivity to
wear at running clearances.

12 Flowserve.com
Applications Back pullout, cartridge construction
• Decoking jet water • Lean solution/amine gas The standard construction cartridge-style inner case
processing service subassembly includes the rotor, diffusers, discharge head,
• Hydrocarbon charge
suction head, seals and bearing assemblies. This cartridge-style
• Seawater injection • Reactor feed/ethylene
construction eases maintenance by allowing quick replacement
charge
• Produced water re-injection of the entire subassembly. Major assembly, disassembly, and
• High-pressure CO2 injection
• Main oil line mechanical seal and rotor setting can then be performed in the
• Pipeline shop, rather than in the field. A conventional construction version
is also available.

Unique low specific speed impellers

WIKO pump: Innovative opposed impeller
Precision cast, low specific speed impellers are statically design for extreme pressures
and dynamically balanced. Impellers are double keyed and
The WIKO pump was developed to meet ever-increasing
positively secured against axial movement by split rings and
customer requirements for extreme discharge pressures and
a shrink-fit on a stepped shaft. Large-eye, single-suction or
the need to balance residual axial thrust. By pairing an opposed
alternate double-suction, first-stage impellers are available,
impeller rotor with diffuser collectors and a single-diameter balance
depending on NPSH conditions. Impeller hubs have integral
drum, this design can be customized to meet higher pressures.
hardened wear surfaces.
Every WIKO pump is custom designed and built to order for
specific ultra high-pressure applications.
Single-diameter balance drum
The single-diameter balance drum compensates for the residual
axial thrust produced by the tandem impeller arrangement.
The sleeve is grooved against the flow to improve rotor stability,
lower balancing leak-off flow, and reduce the risk of galling in the
running clearance. It is mounted with a shrink-fit key driven and
located with a split ring.

WIKO pump opposed

impeller design

Oil and Gas Barrel Pumps 13

Options and technical information
Materials of construction Laser-processing technologies
The search for new crude feed stocks and advancements in Flowserve offers
refinery technology continue to extend pump requirements to two advanced laser
new limits. As a result, the pumps that handle these new liquids treatments to create
must be constantly refined to incorporate improved materials superior surface
and coatings to extend service life. Materials scientists at properties on critical
Flowserve continually advance the field of abrasion and clearance parts.
corrosion-resistant materials in pumps by leveraging Flowserve- These processes are
developed innovations and commercially available solutions an effective means of
from other industries. improving component
reliability and durability.
These treatments
Baseplate solutions include:
In addition to providing baseplate systems to the basic • Laser hardening
structures required by API, Flowserve has developed an
• Direct laser deposition (DLD)
extensive list of refinements driven by decades of application
experience in the most critical applications. A partial list of These treatments are often applied to impeller hubs, impeller
these refinements includes: wear rings and casing wear rings. The surfacing improves
durability and allows more precise optimization of the
• High nozzle load designs for large pumps corresponding clearances. The hydraulic balance surfaces are
• Spring-loaded baseplates for high-temperature services also frequently treated for improved pump reliability.
• Gimbal-mounted baseplates for offshore applications
(shown below)
Back pullout cartridge construction
• Pre-engineered systems with piping included for
additional safety Flowserve diffuser double case pumps feature an inner case
that includes the rotor, discharge head, suction head and
bearing assembly. This cartridge construction allows the entire
assembly to be removed as a single unit. This design eases
maintenance and reduces downtime, allowing major assembly
and disassembly in the workshop, rather than in the field.

DLD-treated impeller with front and

back integral wear rings

14 Flowserve.com
Hydraulic options
Single-suction, first-stage impeller
With the industry’s most extensive and sophisticated library
of hydraulic designs for barrel pumps, Flowserve can offer
customized and optimized pump performance for the most
difficult applications. Flowserve engineers employ leading-
edge techniques that can extend the operating range of the
pump or mitigate the risks of damage caused by cavitation.

Pump analytics
With a new series of intelligent pump products, Flowserve
is on the pioneering frontier of pump intelligence. Flowserve
has developed pre-engineered solutions that integrate
electronics, computer technology, sensors and actuating
equipment. These easy-to-use, pump-specific solutions allow
barrel pump operators to benefit from monitoring, equipment
protection and control, diagnostics and predictive tools that Double-suction, first-stage impeller
significantly decrease overall pump lifecycle costs. Intelligent
pump solutions from Flowserve help end users eliminate costly
downtime and repairs caused by:

• Cavitation
• Pump overloads
• Excessive wear or rubbing
• Blocked lines
• Dry running

Single- or double-suction,
first-stage impellers
Most Flowserve barrel pumps are available with
either single- or double-suction, first-stage impellers.
Flowserve hydraulic engineers are able to precisely
fit a pump to the system requirements with either
impeller design. Furthermore, Flowserve engineers have
optimized various diameter suction eyes that also can
be implemented. The “leading-edge hook” and “bias-
wedge” Flowserve designs virtually eliminate cavitation
damage, contributing to a smoother-running pump
while prolonging pump life.

Oil and Gas Barrel Pumps 15

Flowserve Corporation Flowserve Corporation has established industry leadership in the design and manufacture of its products.
When properly selected, this Flowserve product is designed to perform its intended function safely during
5215 North O’Connor Blvd. its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve
products might be used in numerous applications under a wide variety of industrial service conditions.
Suite 2300 Although Flowserve can provide general guidelines, it cannot provide specific data and warnings for all
possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper
Irving, Texas 75039-5421 USA sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user
should read and understand the Installation Instructions included with the product, and train its employees
Telephone: +1 937 890 5839 and contractors in the safe use of Flowserve products in connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are
supplied for informative purposes only and should not be considered certified or as a guarantee of
satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or
guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve is
continually improving and upgrading its product design, the specifications, dimensions and information
contained herein are subject to change without notice. Should any question arise concerning these
provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations
or offices.
©2020 Flowserve Corporation. All rights reserved. This document contains registered and unregistered
trademarks of Flowserve Corporation. Other company, product, or service names may be trademarks or
PUBR000067-06 (EN/A4) November 2020 service marks of their respective companies.

flowserve.com Experience In Motion