Adsober Sumitomo Manual

MANUAL NUMBER: CD32ZZ-069M
DATE: December 18 / 2003
TECHNICAL INSTRUCTION
CSW-71D
COMPRESSOR UNIT
For Service Personnel Only
Sumitomo Heavy Industries, Ltd.

Cryogenics Division
2-1-1 Yato-cho, Nishitokyo-City,

Tokyo 188-8585, Japan
TEL: +81-424-68-4240
FAX: +81-424-68-4219
E-mail: [email protected]
URL: http://www.shi.co.jp/cryopage
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.
TABLE OF CONTENTS
TABLE OF CONTENTS
SECTION ITEM PAGE No.
CROSS REFERANCE 1
1 GENERAL INFORMATION 2
1-1 SPECIFICATIONS 2
1-2 CONSTRUCTION 5
1-2-1 CONTROLS AND COUPLINGS 5
1-2-2 GAS AND OIL FLOW IN THE COMPRESSOR UNIT 8
1-2-3 INTERNAL COMPONENTS 10
1-3 ELECTRICAL DESCRIPTION 12
1-3-1 EXTERNAL CONNECTOR 12
1-3-2 SAFETY DEVICES 13
2 INSTALLATION 14
2-1 SITE REQUIREMENT 14
2-2 INPUT POWER CABLE CONNECTION 16
3 MAINTENANCE 18
3-1 PERIODICAL MAINTENANCE 19
3-1-1 REPLACEMENT OF THE COMPRESSOR ADSORBER 20
3-2 FUSE REPLACEMENT 24
APPENDIX
ELECTRICAL SCHEMATIC
DRAWINGS
REVISION CONTROL
CSW-71D
CROSS REFERENCE
CROSS REFERENCE
Thoroughly read this manual and following manuals before using this equipment.
MANUAL NAME MANUAL No.

OPERATION MANUAL SRDK Series CRYOCOOLER CD32ZZ-063
TECHNICAL INSTRUCTION RDK-408D2 4K COLD HEAD* CD32ZZ-160
TECHNICAL INSTRUCTION RDK-408D 4K COLD HEAD* CD32ZZ-064
TECHNICAL INSTRUCTION RDK-408S2 10K COLD HEAD* CD32ZZ-161
TECHNICAL INSTRUCTION RDK-408S 10K COLD HEAD* CD32ZZ-065
TECHNICAL INSTRUCTION RDK-400B SINGLE STAGE COLD HEAD* CD32ZZ-066
TECHNICAL INSTRUCTION RDK-415D 4K COLD HEAD* CD32ZZ-070
* See TECHNICAL INSTRUCTION of Cold Head used.
CSW-71D 1
1-1 SPECIFICATIONS
1 GENERAL INFORMATION
1-1 SPECIFICATIONS
The specifications of CSW-71D Helium Compressor Unit are summarized in Table 1.1.
Table 1.1 CSW-71D COMPRESSOR UNIT SPECIFICATION
for RDK-408D2, 408D, 415D for RDK-408S2, 408S, 400B

Dimension
Width 450.0 mm (17.72’)
Length 500.0 mm (19.69’)*
Height 686.5 mm (27.03’)
Helium Gas Pressure
Static 1.60 - 1.65 MPa 1.45 - 1.50 MPa
at 20 deg.C (68 deg.F) at 20 deg.C (68 deg.F)
2 2
(16.3 - 16.8 kgf/cm G) (14.8 - 15.3 kgf/cm G)
(232 - 239 psig) (210 - 217 psig)
Operating (High Side)** 2.10 - 2.30 MPa --- approx. 2.10 - 2.30 MPa --- approx.
2 2
(21.4 - 23.5 kgf/cm G) (21.4 - 23.5 kgf/cm G)
(304 - 333 psig) (304 - 333 psig)
Ambient Operating 5 to 28 deg.C (41 to 82.4 deg.F)
Temperature 28 to 35 deg.C (82.4 to 95 deg.F) with 5% Capacity Loss
Weight 120 kg (264 LBS) --- approx.
Electrical Requirement
Power Line Voltage AC 380, 400, 415 V / 50 Hz, 3 phase (3W+PE)
(+/-10%) AC 460, 480 V / 60Hz, 3 phase (3W+PE)
(Δground, Commercial Power Source)
“WARNING”
Do not use inverter for the main power source.
Operating Current Max. 12 A
Min. Circuit Ampacity 15 A
Max. Fuse or 30 A
Circuit Breaker Size
Power Requirement Minimum 9 kVA
Recommended 12 kVA
Power Consumption Max. 8.3 kW / Steady State 7.5kW at 60Hz
Max. 7.2 kW / Steady State 6.5kW at 50Hz
See the ELECTRICAL SCHEMATIC of “APPENDIX” for detail.
Cooling water requirement “CAUTION”
Do not use the demineralized water for cooling water.
Min. Flow Rate 7 liter/min @ 28deg.C (1.85 gal./min @ 82.4 deg.F)
See the Figure 1.1
Temperature Range 4 to 28 deg.C (39.2 to 82.4 deg.F)
See the Figure 1.1
pH Value 6.5 to 8.2
Hardness Max. 200 mgCaCo3/liter
Molybdate-Reactive Max. 50 mg/liter
Silica
Suspended Matter Max. 10 mg/liter (Less than 100 micron)
Pressure Relief Valve Setting 2.61 - 2.75 MPa
2
(26.6 - 28.0 kgf/cm G, 378 - 398 psig)
Gas Supply Connector 1/2-inch Coupling
Gas Return Connector 1/2-inch Coupling
* Input Power Cable Terminal Cover is 98.0 mm (3.9’). See the Figure 1.2.
** The operating pressure varies according to the heat load of cold head and temperature around the equipment.
CSW-71D 2
1-1 SPECIFICATIONS
COOLING WATER FLOW RATE AND PRESSURE DROP
For Water
The typical flow characteristics are shown in Figure 1.1.
2
The maximum pressure drop through the cooling water line will be approx. 0.32 MPa (3.3kgf/cm G, 46
psig) at the flow rate of 10 liter/min (2.6 gal./min).
2
The maximum inlet pressure must be less than 0.69 MPa (7.0kgf/cm G, 100 psig).
For Antifreeze
Operating with Antifreeze (50/50 % mixture of water and ethylene glycol), the flow rate shall be 10%
larger than water flow rate and the pressure drop through the cooling water line will be 40% larger. The
larger circulating pump will be required for the Antifreeze. The admissible capacity range for circulation
2
pump will be more than 8 liter/min (2.1 gal./min) for flow rate and 0.29 MPa (3.0 kgf/cm G, 42 psig) for
the pressure drop.
12 3
11 Cooling Water Flow Rate [gallon/min]

Cooling Water Flow Rate [litter/min]
10 2.5
9
Admissible Range
8 Admissible Range 2
6 1.5
4 1
2 0.5
0 4 8 12 16 20 24 28 32 30 40 50 60 70 80 90
Cooling Water inlet temperature [deg C] Cooling Water Inlet Temprature [deg F]
Figure 1.1 COOLING WATER REQUIREMENT
Table 1.2 WATER COOLING SPECIFICATIONS

Inlet Inlet Temperature Temperature
Recommend Pressure Typical Maximum
Temperature Pressure Rise Rise
Flow Rate Drop Heat Output Heat Output
Range Range <Typical> <Maximum>
[liter/min] [MPa] [kW] [kW]
[deg.C] [MPa] [deg.C] [deg.C]
(gal/min) (psig) (BTU/Hr) (BTU/Hr)
(deg.F) (psig) (deg.F) (deg.F)
[26.9] (80.4) [29.6] (85.3)
for 60Hz for 60Hz
[0.05] (7)
minimum [21.9] (71.4) [23.9] (75.0)
at minimum [7.5] (25590) [8.3] (28320)
[4.0] (1.1) for 50Hz for 50Hz
flow rate for 60Hz for 60Hz
at minimum at minimum
Operation Operation
[4.0 ~ 28.0] [0.20 ~ 0.69] flow rate flow rate
(39.2 ~ 82.4) (29 ~ 100) [10.8] (51.4) [11.9] (53.4)
[6.5] (22180) [7.2] (24570)
for 60Hz for 60Hz
[0.32] (46) for 50Hz for 50Hz
maximum [8.7] (47.7) [9.6] (49.3)
at maximum Operation Operation
[10.0] (2.6) for 50Hz for 50Hz
flow rate
at maximum at maximum
flow rate flow rate
CSW-71D 3
1-1 SPECIFICATIONS
Figure 1.2 OUTLINE VIEW FOR CSW-71D COMPRESSOR UNIT
CSW-71D 4
1-2 CONSTRUCTION
1-2 CONSTRUCTION
The function of the Compressor Unit is to supply high pressure He gas to the Cold Head and re-compress
the returned He gas from the Cold Head. The Compressor Unit consists of the following major
components: a Compressor Capsule, a Cooling system, Oil separation and injection system, and
Adsorber.
1-2-1 CONTROLS AND COUPLINGS

The controls and coupling for CSW-71D are described in Table 1.3 and Figure 1.3.
Table 1.3 CONTROLS AND COUPLINGS FOR CSW-71D COMPRESSOR UNIT
No. ITEM FUNCTIONS

A twist handle for main electric power supply and for protection from
1 MAIN POWER SWITCH : (QF1)
over-current and short-circuit.
A seesaw switch for start-up and shut-down operation for the compressor
unit. The refrigerating system can be in a operating condition by the
2 DRIVE SWITCH : (SA1)
DRIVE SWITCH “ON” after switching the MAIN POWER SWITCH “ON”
condition.
A switch for operating the COLD HEAD maintenance only. Under the
MAIN POWER SWITCH “ON” and the DRIVE SWITCH “OFF”.
COLD HEAD DRIVE SWITCH :
3 Caution; Be sure to turn it OFF in normal operation.
(SA2)
Using the compressor unit with the cold head drive switch turned ON
may result in misoperation or malfunction.
The compressor unit can be operated remotely with the external control by
REMOTE DRIVE SWITCH :
4 switching “EXT”, and cannot be started up in condition of switching “EXT”
(SA3)
after the Drive Switch operated.
To indicate an Open/Shut condition of the Solenoid Valve (YV) ;
5 INDICATING LAMP : (HL) Solenoid Valve : “Shut” ----- the Lamp “ON”
“Open” ----- the Lamp “OFF”
To indicate a filled He-gas pressure in the compressor unit, during not in
6 SUPPLY PRESSURE GAUGE operation of the compressor unit, and a compressed He-gas pressure
(Supply Pressure) can be indicated under the operating condition.
To indicate a total operating hour of the compressor unit, and the hour
7 HOUR METER : (HM)
counting will be referred for maintenance interval.
To use for connecting of input power supply cable.
At a connecting power cable, verify the phase label markings L1, L2 and
8 FIELD TERMINAL : (TB0)
L3. The compressor unit cannot be operated in case of miss-connecting
the power cable.
A connector for the earth wiring, and verify the tight connecting for earth
9 GROUND TERMINAL : (PE)
wiring as well as Input Power Cable.
CSW-71D 5
1-2 CONSTRUCTION
Table 1.3 CONTROLS AND COUPLINGS FOR CSW-71D COMPRESSOR UNIT

(Continued)
COLD HEAD CONNECTOR : To use for connecting the Cold Head Cable to supply a Cold Head driving
10
(JC) power.
To use for the external signal output of condition monitoring for the
compressor unit. The connector to be “D-Sub 15 Pins (Female type)” in
use.
EXTERNAL CONNECTOR : Warning; Pay special attention to its wiring when using the external connector on
11
(JR) the Compressor Unit.
Connecting a jumper wire between Pins No.6 - No.8, No.6 - No.13 and
No.6 - No.15 may result in misoperation in some of safety devices in the
equipment, causing electric shock, burn or malfunction.
12 HE-GAS SUPPLY CONNECTOR To use for connecting a Flex Line (for Supply He-gas line)
13 HE-GAS RETURN CONNECTOR To use for connecting a Flex Line (for Return He-gas line)
14 HE-GAS CHARGE CONNECTOR To use for charging and refilling a He-gas.
COOLING WATER INPUT
15 A connector for cooling water inlet. (PT3/8 inch, Female type)
CONNECTOR
COOLING WATER OUTPUT
16 A connector for cooling water outlet. (PT3/8 inch, Female type)
CONNECTOR
CSW-71D 6
1-2 CONSTRUCTION
Figure 1.3 CONTROLS AND COUPLINGS FOR CSW-71D COMPRESSOR UNIT
CSW-71D 7
1-2 CONSTRUCTION
1-2-2 GAS AND OIL FLOW IN THE COMPRESSOR UNIT
The flow diagram for CSW-71D Compressor Unit is shown in Figure 1.4.
Internal components diagram and its functions are described in Figure 1.5 and Table 1.4.
The Compressor Unit works as follows;
2
1） Low pressure He gas (Press.: 0.59 MPa (6.0 kgf/cm G, 85psig) & below) discharged from a Cold
Head can be led through a HE-GAS RETURN CONNECTOR to the Compressor Unit.
2） The low pressure (Return) He gas can pass through a STORAGE TANK and a FILTER, and flow into
a COMPRESSOR CAPSULE.
3） The low pressure He gas will be compressed and pressurized in the COMPRESSOR CAPSULE, and
the high pressure with high temperature He gas after the compression will be discharged from the
COMPRESSOR CAPSULE outlet.
4） The high pressure with high temperature He gas will be led to a water cooled HE-GAS COOLER and
cooled down in the cooler.
5） The high pressure He gas after cooling will flow into an OIL SEPARATOR to separate an almost all of
lubricating oil mist from the high pressure He gas.
6） The separated lubricating oil can be returned to the COMPRESSOR CAPSULE through a lub oil
return pipings.
7） The high pressure He gas discharged from the OIL SEPARATOR will be led to an ADSORBER.
8） The remained lub oil contents in the high pressure He gas can be adsorbed through an active
charcoal layer to make the high pressure He gas being pure.
9） The pure high pressure He gas can be supplied to the Cold Head through a HE-GAS SUPPLY
CONNECTOR.
CSW-71D 8
1-2 CONSTRUCTION
Figure 1.4 HELIUM GAS FLOW DIAGRAM FOR

CSW-71D COMPRESSOR UNIT
CSW-71D 9
1-2 CONSTRUCTION
1-2-3 INTERNAL COMPONENTS
The parts list and its functions are described in Table 1.4.
The He-gas flow diagram and internal components are shown in Figure 1.4 and Figure 1.5.
Table 1.4. FUNCTIONS OF THE INTERNAL COMPONENTS FOR

CSW-71D COMPRESSOR UNIT
No. PARTS FUNCTIONS
1 OIL CHARGE CONNECTOR To use for refilling a lubricating oil.
2 FILTER To eliminate contaminators and debris from a recirculating lub oil.
To eliminate contaminators and debris from a He-gas suction for a
4 FILTER
Compressor Capsule.
5 HE-GAS RETURN CONNECTOR To use for connecting a Flex Line (for Return He-gas line).
6 STORAGE TANK A He-gas reservoir for piping to Compressor Capsule.
7 SOLENOID VALVE An electro-magnetic operation valve for He-gas piping.
8 RELIEF VALVE To keep a maximum high pressure for the He-gas piping safely.
To use for eliminating a remained oil mist in the compressed He-gas after
9 ADSORBER
treatment by the Oil Separator.
10 HE-GAS SUPPLY CONNECTOR To use for connecting a Flex Line (for Supply He-gas line).
11 HE-GAS CHARGE CONNECTOR To use for charging and refilling a He-gas.
12 OIL SEPARATOR To eliminate oil contamination from the compressed He-gas.
13 OIL COOLER A water cooled type heat exchanger for recirculating lub oil.
15 COMPRESSOR CAPSULE A He-gas compressed for the unit.
THERMOSTAT : TS1 A thermal sensor & controller for the compressed He-gas temperature of
16
110 deg.C (230 deg.F) compressor outlet.
17 HE-GAS COOLER A water cooled type heat exchanger for compressed He-gas.
THERMOSTAT : TS2 A thermal sensor & controller for the compressed He-gas temperature of
18
60 deg.C (140 deg.F) He-gas cooler outlet.
To eliminate contaminators and debris from a lub oil return of Oil
19 FILTER
Separator.
To indicate a filled He-gas pressure and compressed He-gas pressure of
20 PRESSURE GAUGE
the unit.
HIGH SIDE PRESSURE
21 A pressure sensor for compressed He-gas pressure control.
SWITCH : PSH
22 ORIFICE To use for adjusting a recirculating lub oil flow.
LOW SIDE PRESSURE
23 A pressure sensor for compressed He-gas pressure control.
SWITCH : PSL
THERMOSTAT : TS3 A thermal sensor & controller for the water temperature of cooling water
24
60 deg.C (140 deg.F) outlet.
COOLING WATER INLET
26 To use for connecting a cooling water piping (for War Supply)
CONNECTOR
COOLING WATER OUTLET
27 To use for connecting a cooling water piping (for Water Discharge)
CONNECTOR
An electronic control, surveillance and alarming system for the He-gas
28 CONTROL BOX
Compressor Unit.
CSW-71D 10
1-2 CONSTRUCTION
Figure 1.5 COMPONENTS OF CSW-71D COMPRESSOR UNIT
CSW-71D 11
1-3 ELECTRICAL DESCRIPTION
1-3-1 EXTERNAL CONNECTOR
<Warning about electric shock>

WARNING
Pay special attention to its wiring when using the external connector on the compressor unit.
Connecting a jumper wire between Pins No.6 - No.8, No.6 - No.13 and No.6 - No.15 may result
in misoperation in some of safety devices in the equipment, causing electric shock, burn or
malfunction.
This cryocooler includes a high-voltage section. Touching it may result in electric shock.
Handle it with extreme care.
“IMPORTANT”
See the “ELECTRICAL SCHEMATIC” of CSW-71D Compressor Unit, for detail.
External Connector can be used monitoring the status of the Compressor Unit and the remote control
sequences of the Compressor Unit are described in Table 1.5.
The “D-sub” pins indicated in Figure 1.6 on the control panel for the Compressor Unit can be applied to an
initial condition monitoring for a first-aid diagnostics of the Compressor Unit by means of measuring the
each item with a digital Volt/Ohm Meter. The Fault Condition classified the digital meter reading as
referred to the Table 1.5 can be identified simply an actual operation condition of the Compressor Unit in
the field.
Table 1.5 EXTERNAL CONTROL / ALARM
No. ITEM OPERATION PIN No. FAULT CONDITION*

Pressure Alarm Normal Close 6
1 Contact 1, 2 > 10 ohm
Signal Alarm Open
Temp. Alarm Normal Close 6
2 Contact 3, 4 > 10 ohm
Signal Alarm Open
DC Operate 24V DC(0.15A max.)
3 Drive Indication 6, 7 0V
Power Stop 0V
DC Output 24V DC(0.15A max.),
4 Control Voltage 7, 13
Power when Main Power SW is “ON”
Pulsed 24VDC for 1 second
5 Remote Reset Relay 12, 14
to be furnished by user.
Drive Close
6 Remote Drive Contact 8, 15
Stop Open
* Digital Volt./Ohm Meter Reading
8 7 6 5 4 3 2 1
15 14 13 12 11 10 9
Figure 1.6 EXTERNAL CONNECTOR WIRING

ON THE COMPRESSOR UNIT
CSW-71D 12
1-3-2 SAFETY DEVICES
The safety devices list for Compressor Unit is shown in Table 1.6.
Table 1.6 SAFETY DEVICES OF CSW-71D
ITEM FUNCTIONS
Setting temperature; 110 deg.C (230 deg.F) ---- approx.
To shut down the Compressor Unit and signal a high temperature alarm to the
THERMOSTAT : (TS1)
External Connector, in case of higher temperature of a compressed He-gas at a
compressor outlet than the setting temperature.
To shut down the Compressor Unit and signal a high temperature alarm to the
THERMOSTAT : (TS2)
External Connector, in case of higher temperature of a compressed He-gas at a
He-gas cooler outlet than the setting temperature.
To shut down the Compressor Unit and signal a higher temperature alarm to the
THERMOSTAT : (TS3)
External Connector, in case of higher temperature of a water at a cooling water
outlet than the setting temperature.
To stabilize a pressure for even of the He-gas between the Supply and Return
SOLENOID VALVE : (YV)
piping, at a shut off the Compressor Unit.
Setting pressure;
“Operate” 2.55 MPa ---- approx.
2
(26.0 kgf/cm G, 369 psig)
HIGH PRESSURE SWITCH : “Reset” 2.26 MPa ---- approx.
2
(PSH) (23.0 kgf/cm G, 327 psig)
To adjust a Supply He-gas pressure smoothly by a function of the pressure switch
for Open and/or Shut, in case of higher pressure of the Supply He-gas than the
setting pressure.
Setting Pressure;
“Operate” 0.15 MPa ---- approx.
2
LOW PRESSURE SWITCH : (1.5 kgf/cm G, 22 psig)
(PSL) To shut down the Compressor Unit and signal a Low pressure alarm to the External
Connector, in case of lower pressure of a compressed He-gas caused by a smaller
quantity of He-gas than original filling in the compressor unit.
Setting pressure;
“Operate” 2.61 - 2.75 MPa
2
(26.6 - 28.0 kgf/cm G, 378 - 398 psig)
“Reset” 2.50 MPa ---- minimum
RELIEF VALVE 2
(25.5 kgf/cm G, 362 psig)
To adjust a Supply He-gas pressure smoothly by a function of the Relief Valve for
blowing off the He-gas to the atmosphere, in case of higher pressure of Supply He-
gas than the setting pressure.
Setting current; 13 A
MAIN POWER SWITCH :
To shut down the Compressor Unit, in case of occurring over-current and/or short-
(QF1)
circuit than the setting current.
PHASE FAILURE To avoid starting-up of the Compressor Unit in case of an abnormal operation
PROTECTION CIRCUIT : caused by irregular connecting of Input Power Cable such as failure connecting.
FUSE : To protect the Compressor Unit from the over-load caused by short-circuit and/or
(FU1, FU2, FU3, FU4) any other electrical failure in the DC power or the Solenoid Valve.
CSW-71D 13
2-1 SITE REQUIREMENT
2 INSTALLATION
<Caution against misoperation>

CAUTION
Do not use inverter for the main power source of the compressor unit. Operating with inverter
may result in the damage or malfunction of the compressor electric circuit.
Avoid using the transformer for the main power source of the compressor unit. If the
transformer is installed at the upstream of the unit, lacking phase protection circuit with the
cryocooler occurs in a malfunction. That may result in misoperation or malfunction. When
using the transformer, install the other lacking phase protection device in upstream of the
transformer.
Secure enough space around the compressor unit for heat radiation and maintenance. Failing
to secure enough space may result in misoperation or malfunction.
Use cooling water with appropriate temperature, flow rate and water quality. Using
inappropriate cooling water may result in misoperation or malfunction.
・ An almost level and even area in the field will be selected to install the Compressor Unit.
・ An area to be influenced by splashing water and/or dusts will not be selected to install the Compressor
Unit installation area.
・ A clean environmental condition without dirt and/or free from an exhausted heat will be selected to install
the Compressor Unit in the field.
・ A quality of cooling water will be secured to use for an appropriate coolant for the Compressor Unit.
・ Any heat sensitive object cannot be positioned on surroundings of the Compressor Unit.
AMBIENT TEMPERATURE CONDITION

The ambient temperature must be between 5 deg.C (41 deg.F) and 28 deg.C (82.4 deg.F) to get the
specified capacity. The system can operate up to 35 deg.C (95 deg.F) with less than 5% cooling
capacity down. The maximum relative air humidity is 85%RH.
HELIUM SUPPLY SYSTEM
A helium supply system is necessary if you need to decontaminate the helium gas, or charging the
helium gas that has leaked out of the system. A helium supply system includes a Grade 5 (99.999% up
pure) helium gas bottle, a regulator, an outlet valve, and a charging hose or equivalent delivery line.
POWER SOURCE
Ensure the correct AC power source is available for the compressor. See Table 1.1 for the power
requirements for your system.
COOLING WATER
Ensure the correct cooling water is available for the compressor. See Table 1.1. for the cooling water
requirements for your system.
ANTIFREEZE
Operating with Antifreeze (50/50 % mixture of water and ethylene glycol), the flow rate shall be 10%
larger than water flow rate and the pressure drop through the cooling water line will be 40% larger. The
larger circulating pump will be required for the Antifreeze. The admissible capacity range for circulation
2
pump will be more than 8 liter/min (2.1 gal./min) for flow rate and 0.29 MPa (3.0 kgf/cm G, 42 psig) for
the pressure drop.
SAFETY / SEISMIC REQUIREMENT
Secure to lock the locking device of compressor castor.
SERVICE AREA
The Compressor Unit should have enough space as shown in Figure 2.1.
CSW-71D 14
Figure 2.1 WATER-COOLED COMPRESSOR UNIT CSW-71D

AND ITS REQUIRED SPACE
CSW-71D 15
2-2 INPUT POWER CABLE CONNECTION

WARNING Make sure the power specification of the cryocooler used conforms to the customer's power
supply before using the equipment. Using the cryocooler with a non-conforming power supply
may result in electric shock or malfunction.
For CSW-71D compressor unit (water cooled, high voltage type), pay attention to the setting of
the applicable input supply voltage. The product is shipped with the input supply voltage set to
480V. Before installing the equipment, be sure to check your supply voltage and change it to
the appropriate setting if necessary. Operating the equipment with your supply voltage
different from the setting of the compressor unit may result in electric shock or malfunction.
Be sure to turn off and Lock Out with OFF position the main power of the customer's power
source before connecting or disconnecting the input power cable to the Compressor Unit, and
then remove the input power cable from the main power. Failing to observe this precaution
may result in electric shock.
Do not change the setting of the dial above the main power switch of the compressor unit under
any circumstances. Failing to observe this precaution may result in electric shock.

CAUTION Do not use inverter for the main power source of the compressor unit. Operating with inverter
may result in the damage or malfunction of the compressor electric circuit.
Avoid using the transformer for the main power source of the compressor unit. If the
transformer is installed at the upstream of the unit, lacking phase protection circuit with the
cryocooler occurs in a malfunction. That may result in misoperation or malfunction. When
using the transformer, install the other lacking phase protection device in upstream of the
transformer.
“IMPORTANT”
This cryocooler is provided with a phase reverse protection circuit for the input power. If the input
power is connected with reverse phase, the cryocooler does not start.
“IMPORTANT”
See “ELECTRICAL SCHEMATIC” of CSW-71D Compressor Unit, for detail.
“IMPORTANT”
See “INPUT POWER CABLE HV” of “APPENDIX” for detail.
Make electrical connection as follows;
Upstream Protection
Use the fuses or circuit breakers as upstream protection of L1, L2, L3. The recommended rating of
the protection is maximum 30A.
Power Supply Conductor and Protective Earth Conductor

Use 75 deg.C wiring sized to 60 deg.C ampacity.
2
Use copper conductor only. AWG 12 (3.3 mm ) or larger.
Compressor Unit Side
Power Supply Conductors Protective Earth Conductor
Striping Length: 12 mm Striping Length: 12 mm
Tightening Torque: 1.3 N･m (13 kgf･cm) Tightening Torque: 1.8 N･m (18 kgf･cm)
User’s Power Source Side
Power Supply Conductors Protective Earth Conductor
Striping Length: 12 mm Striping Length: 12 mm
CSW-71D 16
See the Table 1.1 for power requirements. The cables are marked with label and connect as follows:
For
Compressor Unit
WIRING DIAGRAM
FIELD GROUNDING
TEMINAL TEMINAL
For User's L1 L2 L3
Power Source
L1
L2
L3
Ground
Input Power Voltage Setting

The Compressor Unit can be operated on various input power voltages by changing the terminal
wiring in the Compressor Unit. This terminal is located inside of the Control Box. See the Figure
2.2 for voltage setting. Initial factory setting is AC480V / 60Hz.
Control Box
Terminal Block
Position of Wire Connection

480V at 60Hz 460V at 60Hz 415V at 50Hz 400V at 50Hz 380V at 50Hz
380
380
380
380
380
1L1
400
400
400
400
400
1L1
415
415
415
415
415
1L1
460
460
460
460
460
1L1
480
480
480
480
480
1L1
380
380
380
380
380
1L2
400
400
400
400
400
1L2
415
415
415
415
415
1L2
460
460
460
460
460
1L2
480
480
480
480
480
1L2
380
380
380
380
380
1L3
400
400
400
400
400
1L3
415
415
415
415
415
1L3
460
460
460
460
460
1L3
480
480
480
480
480
1L3
Figure 2.2 TERMINAL WIRING FOR INPUT POWER VOLTAGE
CSW-71D 17
3-1 PERIODICAL MAINTENANCE
3 MAINTENANCE

WARNING
Make sure no power is applied to the compressor unit before starting operation when connecting
or disconnecting the cold head power cable. Failing to observe this precaution may result in
electric shock.
Be sure to turn off and Lock Out with OFF position the main power of the customer's power
source before connecting or disconnecting the input power cable to the Compressor Unit, and
then remove the input power cable from the main power. Failing to observe this precaution
may result in electric shock.
Do not change the setting of the dial above the main power switch of the compressor unit under
any circumstances. Failing to observe this precaution may result in electric shock.
Be sure to turn off and Lock Out with OFF position the customer's main power before performing
maintenance work such as replacement of fuses. Failing to observe this precaution may result
in electric shock.
<Warning about explosion, escape of gas>

WARNING
This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a high-
2
pressure (about 1.62 MPa (16.5 kgf/cm G, 235 psig)) helium gas sealed in. Hitting the
equipment with a sharp edge or touching it with a pointed object may cause explosion or escape
of gas. Handle the equipment with extreme care.
Do not disassemble the equipment for purposes other than maintenance specified in this
service manual under any circumstances. Disassembling the equipment may result in electric
shock, explosion or escape of gas.

CAUTION
Do not get on the compressor unit or put an object on top of it. Failing to observe this
precaution may prevent the cryocooler from operating normally or cause injury.
Secure enough space around the compressor unit for heat radiation and maintenance. Failing
to secure enough space may result in misoperation or malfunction.
Use cooling water with appropriate temperature, flow rate and water quality. Using
inappropriate cooling water may result in misoperation or malfunction.
The cold head drive switch provided with the compressor unit is only used for maintenance. Be
sure to turn it OFF in normal operation. Using the compressor unit with the cold head drive
switch turned ON may result in misoperation or malfunction.
CSW-71D 18
CSW-71D Compressor Unit is to be required the routine maintenance. The basic maintenance work is to
replace the oil mist Adsorber of the Compressor Unit for every 20,000 Hrs operation as mentioned Table
3.1.
Table 3.1 MAINTENANCE SCHEDULE
MAINTENANCE FREQUENCY REMARK

Replace Compressor Adsorber Every 20,000 Hrs.
Charge Helium Gas to Compressor As required
Depending on the water
Cleaning Water Cooler As required
conditions.
Compressor Fuse Replacement As required
Table 3.2 RENEWAL PARTS LIST (FRU’S)
ITEM DESCRIPTION Q’TY DIMENSIONS PART NUMBER

1 Adsorber 1 OD155×H447 RE71TN0408
2 Class G Fuse 1A 3 RE71WT0768
3 Glass Body Fuse 1A 1 RE71WT0767
4 Hose Nipple 2 12×3/8 RE38VT0689
CSW-71D 19
3-1-1 REPLACEMENT OF THE COMPRESSOR ADSORBER
<Warning about explosion, escape of gas>

WARNING
This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a high-
2
pressure (about 1.62 MPa (16.5 kgf/cm G, 235 psig)) helium gas sealed in. Hitting the
equipment with a sharp edge or touching it with a pointed object may cause explosion or escape
of gas. Handle the equipment with extreme care.
Do not disassemble the equipment for purposes other than maintenance specified in this
service manual under any circumstances. Disassembling the equipment may result in electric
shock, explosion or escape of gas.
The cold head, compressor unit, compressor adsorber and flex lines are pressurized with helium
gas. Purge the helium gas from all pressurized components before disposing. Open the
purging valve gradually or it may result in serious injury.
WARNING The Adsorber weight is about 11.0kg. Be careful of handling so that it may not get hurt when
replace the adsorber.

CAUTION
Do not get on the compressor unit or put an object on top of it. Failing to observe this
precaution may prevent the cryocooler from operating normally or cause injury.
The Oil Mist Adsorber is required to replace for every 20,000 Hrs operation.
Table 3.3 ADSORBER FOR COMPRESSOR UNIT
DESCRIPTION Q’TY PART NUMBER REMARK

1 Adsorber 1 RE71TN0408 OD155×H447
Table 3.4 REQUIRED TOOLS FOR ADSORBER REPLACEMENT
TOOLS REMARK
1 1“ open-end wrench For Aero-quip coupling
2 1-1/8“ Open-end wrench For Aero-quip coupling
3 1-3/16“ Open-end wrench For Aero-quip coupling
4 Snoop liquid For leak check
5 Cotton wipers For leak check
6 13 mm Open-end wrench For fixing nut for Adsorber
7 Screw driver (phillips(+)) For side panel of Compressor Unit.
CSW-71D 20
Replace the Adsorber instructed as follows;
PREPARATION
1） Shut down the Cryocooler.
2） Disconnect the Input Power Cable from the Compressor Unit.
3） Disconnect the Supply and Return Flex Lines from the Compressor Unit.
REMOVING THE USED ADSORBER

1） Loosen the screws that hold the compressor side panel and remove the panel.
2） Disconnect the Adsorber Self-Sealing Coupling. Use three wrenches.
3） Remove the Nut secured the Adsorber to Rear Panel. Use two wrenches.
CSW-71D 21
4） Remove the Nut and Washer secured the Adsorber to the base panel of the Compressor Unit.
5） Remove the used Adsorber from the Compressor frame.
CSW-71D 22
INSTALLING NEW ADSORBER
1） Set a new Adsorber.
2） Secure the Adsorber to the base panel of the Compressor Unit by tightened Nut and Washer.
3） Secure the Adsorber to Rear Panel by tightening Nut.
4） Connect the Adsorber Self-Sealing Coupling.
5） Reinstall the panels and secure them by tightening the screws.
6） Ensure that the pressure gauge indication is specified value for the type of Cold Head. Charge
helium gas, in case of low pressure indicating.
CSW-71D 23
3-2 FUSE REPLACEMENT
3-2 FUSE REPLACEMENT

WARNING
Be sure to turn off the customer's main power before performing maintenance work such as
replacement of fuses, and remove the input power cable from the compressor unit. Failing to
observe this precaution may result in electric shock.
Fuses are equipped inside of the Fuse Box for the Control Box.
Table 3.5 LIST OF FUSES
Fuse No. Description Part Number Remarks

FU1, 2, 3 Class G Fuse 1A RE71WT0768 For Cold Head Motor,
Solenoid Valve
FU4 Glass Body Fuse 1A RE71WT0767 and DC Circuit.
FUSE REPLACING PROCEDURE
1） Loosen the screws that hold the compressor side panel, and remove the panel.
2） Replace the Fuses.
FU4
FU3
FU2
FU1
CSW-71D 24
APPENDIX
APPENDIX
ELECTRICAL SCHEMATIC
No. PART NAME

1 ELECTRICAL SCHEMATIC of CSW-71D (FOR AC CIRCUIT)
2 ELECTRICAL SCHEMATIC of CSW-71D (FOR DC CIRCUIT)
DRAWINGS
No. PART NAME

1 ADSORBER
2 CLASS G FUSE 1A
3 GLASS BODY FUSE 1A
4 INPUT POWER CABLE HV
CSW-71D 25
REVISION CONTROL
REVISION CONTROL
Manual
Revision Remarks Date
No.
-A Publication of first edition. DEC. 10 / 1999
-B Change the Electrical Schematic Diagram. APR. 4 / 2000
-C Delete the description of “water temp. alarm signal“. JAN. 11 / 2001
-D Change the SHI address. JAN. 25 / 2001
-E Delete the description of spare fuse. JAN. 30 / 2001
-F Change the Electrical Schematic Diagram. FEB. 19 / 2001
-G Change the specification of power requirement. MAR. 21 / 2001
Add the specification of recommended power
-H APR. 1 / 2002
requirement and description of demineralized water.
CD32ZZ-069 -I Change the dimension. MAY 31 / 2002
Correct the descriptions of Input Power Cable
-J JUL 11 / 2002
Connection.
-K Add the transformer-use CAUTION FEB. 28 / 2003
-L Change the division name. JUNE 9 / 2003
Add the description for the RDK-408D2 and S2
-M DEC. 18 / 2003
Cold Head.
CSW-71D

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MANUAL NUMBER: CD32ZZ-069M

DATE: December 18 / 2003

For Service Personnel Only

Sumitomo Heavy Industries, Ltd.

2-1-1 Yato-cho, Nishitokyo-City,

SECTION ITEM PAGE No.

MANUAL NAME MANUAL No.

Table 1.1 CSW-71D COMPRESSOR UNIT SPECIFICATION

for RDK-408D2, 408D, 415D for RDK-408S2, 408S, 400B

COOLING WATER FLOW RATE AND PRESSURE DROP

11 Cooling Water Flow Rate [gallon/min]

Figure 1.1 COOLING WATER REQUIREMENT

Table 1.2 WATER COOLING SPECIFICATIONS

Figure 1.2 OUTLINE VIEW FOR CSW-71D COMPRESSOR UNIT

1-2-1 CONTROLS AND COUPLINGS

Table 1.3 CONTROLS AND COUPLINGS FOR CSW-71D COMPRESSOR UNIT

No. ITEM FUNCTIONS

Table 1.3 CONTROLS AND COUPLINGS FOR CSW-71D COMPRESSOR UNIT

Figure 1.3 CONTROLS AND COUPLINGS FOR CSW-71D COMPRESSOR UNIT

1-2-2 GAS AND OIL FLOW IN THE COMPRESSOR UNIT

The Compressor Unit works as follows;

Figure 1.4 HELIUM GAS FLOW DIAGRAM FOR

1-2-3 INTERNAL COMPONENTS

Table 1.4. FUNCTIONS OF THE INTERNAL COMPONENTS FOR

Figure 1.5 COMPONENTS OF CSW-71D COMPRESSOR UNIT

1-3 ELECTRICAL DESCRIPTION

1-3 ELECTRICAL DESCRIPTION

1-3-1 EXTERNAL CONNECTOR

<Warning about electric shock>

Table 1.5 EXTERNAL CONTROL / ALARM

No. ITEM OPERATION PIN No. FAULT CONDITION*

Figure 1.6 EXTERNAL CONNECTOR WIRING

1-3 ELECTRICAL DESCRIPTION

1-3-2 SAFETY DEVICES

Table 1.6 SAFETY DEVICES OF CSW-71D

2-1 SITE REQUIREMENT

2-1 SITE REQUIREMENT

<Caution against misoperation>

AMBIENT TEMPERATURE CONDITION

2-1 SITE REQUIREMENT

Figure 2.1 WATER-COOLED COMPRESSOR UNIT CSW-71D

2-2 INPUT POWER CABLE CONNECTION

2-2 INPUT POWER CABLE CONNECTION

<Warning about electric shock>

<Caution against misoperation>

Make electrical connection as follows;

Power Supply Conductor and Protective Earth Conductor

2-2 INPUT POWER CABLE CONNECTION

Input Power Voltage Setting

Position of Wire Connection

Figure 2.2 TERMINAL WIRING FOR INPUT POWER VOLTAGE

3-1 PERIODICAL MAINTENANCE

<Warning about electric shock>

<Warning about explosion, escape of gas>

<Caution against misoperation>

3-1 PERIODICAL MAINTENANCE

3-1 PERIODICAL MAINTENANCE

Table 3.1 MAINTENANCE SCHEDULE

MAINTENANCE FREQUENCY REMARK