Skyjack-33n 4534

Download as pdf or txt
Download as pdf or txt
You are on page 1of 16

SJKB

TM

OPERATING
MANUAL
SJKB-33N Serial Number 90877 and Above.
SJKB-33i, 33C Serial Number 91117 and Above.
SJKB-40i, 40C Serial Number 92525 and Above.

BOOM
TM

BATTERY POWERED
TM

Elevating the World


www.skyjackinc.com

For Service in North America and Asia please call ............ 800 275-9522
Skyjack Inc. Service Center 3451 Swenson Ave,. St. Charles, IL. 60174 FAX 630 262-0006
For Parts in North America and Asia please call...................... 800 965-4626
Skyjack Inc. Parts Center 990 Vernon Rd., Wathena, KS, 66090 . FAX 888 782-4825
For Parts & Service in Canada please call........................................ 800 265-2738
Skyjack Inc. 55 Campbell Rd., Guelph, Ontario, Canada N1H 1B9 ........... FAX 519 837-3883
For Parts & Service in Europe please call ............................................. 31 297 255 526
Skyjack Europe Communicatieweg 29, 3641 SG Mijdrecht Netherlands ......... FAX 31 297 256 948

709396-AC Printed in Canada DEC., 1999


Table 2-8. General Specifications - SJKB-33i, 33C and SJKB-40i, 40C
CALIFORNIA
Proposition 65 Warning ELECTRICAL SYSTEM 48 Volts DC

BATTERIES (8) 6 Volt, 305AH


Diesel engine exhaust and some of its constituents are known to the state of California
to cause cancer, birth defects, and other reproductive harm. TIRES Refer to Table 2-3

INSIDE TURNING RADIUS 7’ (2.13m)

OUTSIDE TURNING RADIUS 14’-6" (4.42m)

UNDERCLEARANCE 7.5" (.19m)

FLOOR LOADING (SJKB-33i, 33C) 26.87psi(1.88 kg/cm2)

FLOOR LOADING (SJKB-40i, 40C) 32.86psi(2.31 kg/cm2)

PIVOTAL HEIGHT 15’-0" (4.6m)

TAILSWING AT PIVOTAL HEIGHT ZERO

TURRET ROTATION (non-continuous) 365 degrees

LIFE TIME (minimum)(entry height to maximum platform height)(SJKB-33i, 33C) 95 seconds

LOWERING TIME (minimum)(maximum platform height to entry height)(SJKB-33i, 33C) 80 seconds

LIFE TIME (minimum)(entry height to maximum platform height)(SJKB-40i, 40C) 124 seconds

LOWERING TIME (minimum)(maximum platform height to entry height)(SJKB-40i, 40C) 92 seconds

SYSTEM RELIEF PRESSURE (R1) 2600 psi

PUMP (boom function) .194 ci./rev.

TRAVEL SPEED (maximum at stowed height) 3.0 mph (1.3kph)

TRAVEL SPEED (maximum at elevated height) 0.8mph (1.3kph)

RETURN FILTER 20 micron

HYD-RESERVOIR CAPACITY (33i, 33C, 40i, 40C) 8.8 gal.(33.3 liters)

HYD-SYSTEM CAPACITY (33i, 33C, 40i, 40C) 15.8 gal.(59.8 liters)

AMBIENT NOISE LEVEL 56 db26’-3" (8m)


Mtwb205

“Operating Maintenance & Parts Manual is available through Skyjack Parts Department” SJKB Battery Powered SECTION 2, Page 19
Table 2-6. Tire Specifications - SJKB-33i, 33C and SJKB-40i, 40C
TABLE OF CONTENTS
Tire Fill Specification
Model
Size Rating Type Pressure
SECTION 1 INTRODUCTION
SJKB-33C, 40C 10 x 16.5 10 Ply Air 55 PSI PURPOSE OF EQUIPMENT ................................................................................................................................ 1
USE OF EQUIPMENT ........................................................................................................................................... 1
SJKB-33i, 40i 11 L 16SL 12 Ply Air 55 PSI WARNINGS ........................................................................................................................................................... 1
SJKB-33C, 40C DESCRIPTION ...................................................................................................................................................... 1
31 x 15.5 x 15 8 Ply Air 55 PSI SPECIFICATIONS AND FEATURES..................................................................................................................... 3
(Lugged Flotation)
WORK PLATFORM MAJOR COMPONENT IDENTIFICATION (SJKB-33N) ........................................................ 4
SJKB-33i, 40i
31 x 13.5 x 15 8 Ply Air 55 PSI WORK PLATFORM MAJOR COMPONENT IDENTIFICATION (SJKB-33i, 33C, 40i, 40C) .................................. 5
(Ribbed Flotation)

SJKB-33C, 40C
(Lugged Foam 10 x 16.5 10 Ply Solid Urethane *
SECTION 2 OPERATION
Filled) OPERATOR QUALIFICATIONS ............................................................................................................................ 1
OPERATOR RESPONSIBILITY FOR MAINTENANCE ......................................................................................... 1
SJKB-33i, 40i
(Ribbed Foam 11 L 16SL 12 Ply Solid Urethane * MAINTENANCE AND INSPECTION SCHEDULE ................................................................................................. 1
Filled) OWNER’S ANNUAL INSPECTION RECORD ....................................................................................................... 1
GENERAL MAINTENANCE HINTS ....................................................................................................................... 1
HIGH FLOTATION
31 x 13.5 x 15 8 PLY Solid Urethane * OPERATING CONTROL IDENTIFICATION .......................................................................................................... 1
(Ribbed)
Base Controls - Electrical ...................................................................................................................................... 2
* 28 Durometer Fill installed at 55 psi. Base Controls - Mechanical ................................................................................................................................... 3
Mtwb203 Base Controls - Hydraulic ...................................................................................................................................... 4
Platform Controls - Electrical ................................................................................................................................. 6
Table 2-7. Standard Operating Times - SJKB-33N and SJKB-33i, 33C and SJKB-40i, 40C
OPERATING PROCEDURES ............................................................................................................................... 7
FUNCTION TEST SECONDS Prestart Checks ..................................................................................................................................................... 8
Riser Up 32-36 Start and Operation ............................................................................................................................................... 8
Riser Down 24-26 Shutdown Procedure ............................................................................................................................................. 9
Loading and Tie Down Procedure .......................................................................................................................... 9
Boom Up 16-18
BATTERY SERVICE AND CHARGING PROCEDURES ....................................................................................... 10
Boom Down 24-26
Battery Service ...................................................................................................................................................... 10
Boom Extract (SJKB 33N, 33i, 33C) 19-23 Battery Charger Procedures .................................................................................................................................. 10
Boom Retract (SJKB 33N, 33i, 33C) 14-16 BATTERY CHARGER OPERATION ..................................................................................................................... 11
Boom Extract (SJKB 40i, 40C) 30-34 BRAKE OPERATION TEST PROCEDURE .......................................................................................................... 13

Boom Retract (SJKB 40i, 40C) 20-22


Jib Up 12-14 LIST OF TABLES
Jib Down 10-12 TABLE 2-1. MAINTENANCE SCHEDULE............................................................................................................ 12
TABLE 2-2. OWNERS ANNUAL INSPECTION RECORD.................................................................................... 13
Platform Rotate Left 7-9
TABLE 2-3. TIRE SPECIFICATIONS (SJKB-33N) ............................................................................................... 13
Platform Rotate Right 7-9 TABLE 2-4. MAXIMUM PLATFORM CAPACITIES ............................................................................................... 13
Turret Rotate Clockwise 57-63 TABLE 2-5. GENERAL SPECIFICATIONS (SJKB-33N) ....................................................................................... 14
Turret Rotate Counter Clockwise 57-63 TABLE 2-6. TIRE SPECIFICATIONS (SJKB-33i, 33C, 40i, 40C) .......................................................................... 15
Mtwb207 TABLE 2-7. STANDARD OPERATING TIMES (SJKB-33N, 33i, 33C, 40i, 40C) ................................................... 15
TABLE 2-8. GENERAL SPECIFICATIONS (SJKB-33i, 33C, 40i, 40C) ................................................................. 16

SECTION 2, Page 18 SJKB Battery Powered Page i


Table 2-5. General Specifications - SJKB-33N
WARNING
ELECTRICAL SYSTEM 48 Volts DC
ANSI/SIA (United States)
BATTERIES (8) 6 Volt, 350AH
You are required by ANSI/SIA A92.5 -1992 to read and understand YOUR RESPONSIBILITIES in the Manual Of
Responsibilities before you use or operate this work platform. TIRES Refer to Table 2-6.

CSA (Canada) and CE (Europe) INSIDE TURNING RADIUS 66" (1.68m)


You are required to conform to national health and safety regulations applicable to the operation of this work platform.
OUTSIDE TURNING RADIUS 122" (3.09m)
FAILURE TO COMPLY with your REQUIRED RESPONSIBILITIES in the use and operation of the work 4" (0.10m)
UNDERCLEARANCE
platform could result in death or serious injury.
FLOOR LOAD RATING 64.7psi (4.55kg/cm²)

PIVOTAL HEIGHT 15' - 0" (4.6m)


OPERATOR SAFETY REMINDERS
The National Safety Council reminds us that most accidents are caused by the failure of some individuals to follow TAILSWING AT PIVOTAL HEIGHT ZERO
simple and fundamental safety rules and precautions. Common sense dictates the use of protective clothing when 355 degrees
TURRET ROTATION (non-continuous)
working on or near machinery. Use appropriate safety devices to protect your eyes, ears, hands, feet and body.
LIFT TIME (minimum) (entry height to maximum platform height) 95 Seconds
You, as a careful operator, are the best insurance against an accident. Therefore, proper usage of this work platform
LOWERING TIME (mimimum) (maximum platform height to entry height) 80 Seconds
is mandatory. The following pages of this manual should be read and understood completely before operating the
work platform. Any modifications from the original design are strictly forbidden without written permission from SYSTEM RELIEF PRESSURE (R1) 2600 psi
SKYJACK, Inc.
PUMP (boom function) .194 ci./rev
PUMP (brake) .065 ci./rev
TRAVEL SPEED (maximum at stowed height) 3.4mph (5.5kph)
DANGER VOLTAGE RANGE MINIMUM SAFE APPROACH DISTANCE
TRAVEL SPEED (maximum at elevated height) 0.8mph (1.3kph)
ELECTROCUTION HAZARD (PHASE TO PHASE) (FEET) (METERS)
RETURN FILTER 10 micron
THIS MACHINE IS NOT INSULATED. (0 TO 300V) AVOID CONTACT HYDRAULIC SYSTEM CAPACITY 9.2 gallons (34.8 liters)
MAINTAIN SAFE CLEARANCES FROM
(Over 300V to 50KV) 10 3.05 HYDRAULIC TANK CAPACITY 5.5 gallons (20.8 liters)
ELECTRICAL POWER LINES AND
APPARATUS. YOU MUST ALLOW FOR (Over 50KV to 200KV) 15 4.60 AMBIENT NOISE LEVEL 56db
PLATFORM SWAY, ROCK OR SAG. MT33N206
(Over 200KV to 350KV) 20 6.10
THIS WORK PLATFORM DOES NOT
PROVIDE PROTECTION FROM (Over 350KV to 500KV) 25 7.62
CONTACT WITH OR PROXIMITY TO AN
(Over 500KV to 750KV) 35 10.67
ELECTRICALLY CHARGED CON-
DUCTOR. (Over 750KV to 1000KV) 45 13.72

FAILURE TO AVOID THIS HAZARD WILL RESULT IN DEATH OR SERIOUS INJURY!

Page ii SJKB Battery Powered SECTION 2, Page 17


Figure 2-15. Reach Diagram SJKB-40i, 40C

DO NOT OPERATE THIS EQUIPMENT WITHOUT PROPER


AUTHORIZATION AND TRAINING. DEATH OR SERIOUS
INJURY COULD RESULT FROM IMPROPER USE OF THIS
EQUIPMENT!

SERVICE POLICY AND WARRANTY


SKYJACK, Inc. warrants each new work platform to be free of defective parts and workmanship during the first 12
months. Refer to Warranty Statement on Page iv for details.

NOTE
SKYJACK, Inc. is continuously improving and expanding product features on it’s equipment; therefore,
specifications and dimensions are subject to change without notice.

This Safety Alert Symbol Means Attention!

Become Alert! Your Safety Is Involved.

The Safety Alert Symbol identifies important safety messages on machines, safety signs, in manuals, or elsewhere.
When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety
message.

SCOPE OF THIS MANUAL


This manual applies to the ANSI/SIA, CSA and CE versions of the SJKB-battery powered work platform. Equipment
Figure 2-16. Dimensional Diagram SJKB-40i, 40C identified with “ANSI/CSA” meets the ANSI/SIA-A92.5 -1992 standards. Equipment identified with “CSA” meets the
CAN3-B354.4 M82 standards. Equipment identified with “CE” meets the requirements for the European countries,
i.e. Machinery Directive 89/392/EEC and EMC Directive 89/336/EEC and the corresponding EN standards.

SECTION 2, Page 16 SJKB Battery Powered Page iii


WARRANTY STATEMENT Figure 2-13. Reach Diagram SJKB-33i, 33C

SKYJACK, Inc. warrants each new work platform to be 3. Fill out a Warranty Claim Form from dealer’s supply
free of defective parts and workmanship. During the of claim forms. Then notify Skyjack’s Service
first full year, labor and replacement parts will be provided Department of the warranty claim number on the form
by the local authorized Skyjack dealer without charge. used.
For the following 48 months, structural components
found to be defective will be replaced or repaired at no 4. The distributor/dealer should then file a warranty claim
charge. with Skyjack, Inc. describing the nature of the defect,
probable cause, work performed, travel hours, and
A warranty registration card is supplied with each work labor hours listed separately. Warranty labor will be
platform. The warranty is only effective when the paid at a rate of $42.00 per hour. The travel allowance
warranty card has been completed and returned to will be paid at the same hourly rate within the dealers
Skyjack within 15 days from the time of billing. When specified territory, limited to a maximum of four (4)
work platforms are put into stock, the warranty period hours. If a part has serviceable components,
does not start until the work platform has been shipped PLEASE replace the bad component. For instance,
to the dealers customer. If a unit is put into service and if you have a bad switch on a controller, please replace
no warranty card has been mailed to Skyjack, Inc., the the switch. Hydraulic cylinders should be repacked,
warranty period will commence 15 days from the date unless they are damaged beyond repair. Engine
the dealer was invoiced for the work platform. failures should be directed to your local engine
distributor and covered by the manufacturers
All warranty claims are subject to approval by Skyjack’s warranty. Skyjack will accommodate you and your
Service Department. Skyjack, Inc. reserves the right to labor. Labor rates and travel allowances are subject
limit or adjust claims with regard to defective parts, labor to change without notice.
or travel time based on usual and customary guidelines.
Parts purchased from sources other than Skyjack will 5. Warranty claims must be received by Skyjack within
not be covered under this warranty. Misuse or improper 15 working days from the date of the repair. Warranty
operation, lack of normal maintenance and inspections claims received with insufficient information will be
as outlined in this manual, alterations to original design returned for correction or completion.
and/or components or accidents will void all warranty.
Batteries are not covered by this warranty. 6. Materials returned for warranty inspection must have
the following procedures:
The above mentioned warranty statement is exclusive
and no other warranty whether written, oral or implied A. Carefully packaged to prevent additional damage
Figure 2-14. Dimensional Diagram SJKB-33i, 33C
shall apply. Skyjack excludes any implied warranty of during shipping.
merchantability and fitness and accepted no liability for
consequential damages or for other negligence. B. Drained of all contents and all open ports capped
or plugged.
WARRANTY PROCEDURES C. Shipped in a container tagged or marked with the
RA number.
The selling distributor or authorized dealer shall be
responsible for the complete handling of customer claims D. Shipped PREPAID. Any item(s) returned for
under this warranty. Here’s what to do: warranty by any other means may be refused and
returned unless prior approval from Skyjack is
1. When a customer files a claim under this warranty, obtained.
contact Skyjack’s Service Department to verify
warranty coverage. NOTE: The complete serial E. Items shipped to the dealer will be sent freight
number of the work platform is required to verify the prepaid and added to the invoice.
claim.
Failure to comply with the above procedures may delay
approval and processing of the warranty claim and could
2. When Skyjack’s Service Department verifies warranty
result in the denial of a warranty claim. Skyjack’s dealer’s
coverage, they will also issue an RA (Return accounts must be kept current in order to approve and
Authorization) number for the return of any defective issue warranty credits. Skyjack reserves the right to
component(s). All items over $25.00 in value must withhold issuance of warranty credits to a dealer if their
be returned to Skyjack, Inc. account is not in good standing. This is subject to change
without prior notice.
Page iv SJKB Battery Powered SECTION 2, Page 15
Figure 2-11. Reach Diagram SJB-33N SECTION 1
INTRODUCTION

PURPOSE OF EQUIPMENT BOOM ASSEMBLY - The boom is mounted on the turret


1
The SKYJACK SJKB Boom Work Platform are designed and consists of a 4 foot hydraulic boom jib, telescoping
to transport and raise personnel and tools to overhead boom assembly and riser arm. This mechanism uses
work areas. double-acting hydraulic cylinders with holding valves to
control vertical movement. Manual lowering valves at
USE OF EQUIPMENT the base of the riser, boom and jib cylinders allow the
mechanism to lower in the event of an emergency or
The work platform (Figure 1-2A/B.)are highly
electrical system failure.
maneuverable work station. Models SJKB-33N, 33i and
40i are designed for slab-type industrial applications.
TURRET - SJKB-33N, the turret rotates 355 degrees
Models SJKB-33C and 40C are designed for both slab-
noncontinuous. Within the turret are two cabinets. One
type and rough terrain construction applications. Lifting
cabinet contains the hydraulic tank and boom function
and driving these models MUST be on a flat, level,
pump/motor assembly. The other cabinet contains
compacted surface.
hydraulic and electric components and the base control
panel. SJKB-33i, 33C, 40i, 40C, The turret rotates 365
WARNINGS degrees noncontinuous. Within the turret are two
The operator MUST read and completely understand cabinets. One cabinet contains the main hydraulic
the front panel labels (Figures 1-1) and ALL other manifold. The other cabinet contains the boom function
warnings in this manual and on the work platform. pump/motor assembly, the brake manifold with
Compare the labels on the work platform with the labels emergency release valve, and the base control panel.
found throughout Sections 1 and 2 of this manual. If The 48 volt, 25 amp battery charger is located at the
any labels are damaged or missing, replace them rear of the turret. A hinged panel above the battery
immediately. charger houses the electronic control units. The
hydraulic oil tank is located at the front of the turret.
DESCRIPTION
The work platform consists of four major assemblies, DRIVE CHASSIS - This weldment supports two battery
the platform, boom assembly, turret and drive chassis. compartments each holding four six volt, deep-cycle
An operator’s control console is located on the platform. batteries. An electric motor coupled with a drive locking
Figure 2-12. Dimensional Diagram SJKB-33N
A foot switch on the platform enables and disables the differential is used for driving the work platform. Dynamic
platform controls. Auxiliary and emergency controls are braking as well as spring-applied hydraulically-released
located in the hydraulic/electric cabinet on the rotating parking brakes are located on the drive axle. The front
turret. axle has two non-driven wheels steerable by double-
acting steer cylinders. SJKB-33N, the 48 volt, 25 amp
PLATFORM - The platform is constructed of a skid- battery charger is located at the front of the chassis.
resistant see-thru deck surface and a 42" high tubular
steel railing system with midrails and 6" toe boards. The PLATFORM CONTROL CONSOLE - Located on the
platform can be entered through a sliding midrail bar at platform, this removable control station contains controls
the center of the railing system or optional hinged gate. for work platform motion and emergency stopping.
The platform can be rotated 90 degrees from center in
either direction. A 110 VAC GFI outlet is also located on OPTIONAL ACCESSORIES - The SKYJACK SJKB
the platform. Boom Work Platform is designed to accept a variety of
optional accessories. These are listed in Table 1-1.
Specifications and Features found later in this section.
Operating instructions for these options (if required) can
be found in Section 2 of this manual.

SECTION 2, Page 14 SJKB Battery Powered SJKB Battery Powered SECTION 1, Page 1
General Work Conditions BRAKE OPERATION TEST PROCEDURE
Read and pay attention to all labels on the unit. DO NOT elevate the work platform if the unit is not on Proper operation of the parking brakes should be checked daily or at the beginning of each shift. Locate the machine
firm level surfaces. Avoid pot holes, loading docks, in an appropriate area for testing the brakes. IMPORTANT NOTE: The area for testing the machine MUST be
DO NOT exert excessive side forces on platform while debris, drop offs and surfaces that my affect the stability completely level and free of obstructions. DO NOT drive on an incline unless the parking brakes are working properly.
elevated. of your work platform. With the machine fully stowed and the throttle switch in the high position (if engine powered). Drive the machine
forward at full speed and remove foot from foot switch. Repeat this step driving in reverse.
DO NOT overload, the lift relief valve does not protect DO NOT climb or descend a grade steeper than 30%
against overloading when the platform is elevated. while in travel mode. Boom elevated driving must be WARNING
done only on firm surfaces. (Ref. Table 1-1) Parking brakes will instantly engage causing the machine to stop immediately.
DO NOT alter or disable limit switches or other safety The machine should come to an instant and abrupt stop. If the machine does not stop instantly or if the machine pulls
devices. ENSURE that there is no person(s) in the path of to one side while stopping, the brake adjustment MUST be checked before putting the machine into service.
travel.
Table 2-2. Owner’s Annual Inspection Record
DO NOT raise your platform in windy or gusty
conditions. Work Platform Conditions MODEL NUMBER__________________________ SERIAL NUMBER______________
DO NOT exceed the rated capacity of your unit. Make An operator should not use any work platform that: RECORDING
sure the load is evenly distributed on the platform.
DATE
Has ladders, scaffolding or other devices mounted on it
to increase its size or work height. RECORDING
Jobsite Hazards
YEAR # 1 2 3 4 5 6 7 8
Does not have a clean, uncluttered work area.
DO NOT operate the unit on surfaces not capable of OWNERS
supporting the weight of the work platform, including the Does not appear to be working properly.
NAME
rated load, e.g. covers, drains and trenches.
Has been damaged or appears to have worn or missing
parts. INSPECTED
BE AWARE of overhead obstacles, especially BY
electrical lines. Also be aware of poorly lit areas that
Has alterations or modifications not approved by the MT33N203
might hide overhead obstacles. Table 2-3. Tire Specifications - SJKB-33N
manufacturer.
Tire
Has safety devices which have been altered or disabled.
Model Size Rating Fill Specification

SJKB-33N 27.5 x 7.5 x 15 14 Ply Solid Urethane†

NON-MARKING(Option) 27.5 x 7.5 x 15 Solid

† - Solid urethane used for filling MUST be 75 durometer.


MT33N204

Table 2-4. Maximum Platform Capacities

Model Platform Capacity (unrestricted)

ALL MODELS 500# (227kg) 2 occupants

NOTE: Refer to capacity label on work platform for additional information.


MT33N205

RECOMMENDED HYDRAULIC OILS


DO NOT use synthetic or fire resistant oil in this work platform. Use ATF Dexron III (ESSO) or equivalent hydraulic oil.
For conditions causing oil temperatures below -31°F (-35° C) and above 122°F (50° C) consult Skyjack, Inc.
Figure 1-1. Front Panel Labels

SECTION 1, Page 2 SJKB Battery Powered SJKB Battery Powered SECTION 2, Page 13
Table 2-1. Maintenance and Inspection Schedule TABLE 1-1. SPECIFICATIONS AND FEATURES
Daily Weekly Monthly 3 Months 6 Months *Yearly

MECHANICAL
Specifications
Struct. damage/welds (1) á á WEIGHT (SJKB-33N) ........................................................................................ 14,500# (6577kg)
Parking brakes (2) á á WEIGHT (SJKB-33i, -33C) .................................................................................. 9,700# (3946kg)
Tires and wheels (1)(2)(3) á á WEIGHT (SJKB-40i, -40C) ................................................................................ 12,800# (5806kg)
WORK HEIGHT (SJKB-33N) .................................................................................... 39' (11.89m)
Guides and slides (1)(2) á á WORK HEIGHT (nominal)(SJKB-33i, -33C) ............................................................. 39' (11.89m)
Railings and gates (2)(3) á á WORK HEIGHT (nominal)(SJKB-40i, -40C) ............................................................. 46' (14.02m)
Bolts and fasteners (3) á á RAISED PLATFORM HEIGHT(nominal)(SJKB-33N) ............................................... 33' (10.06m)
Rust (1) á á RAISED PLATFORM HEIGHT (nominal)(SJKB-33i, -33C) ...................................... 33' (10.06m)
RAISED PLATFORM HEIGHT (nominal)(SJKB-40i, -40C)....................................... 40' (12.19m)
Wheel bearings (2) and king pins (1)(6) á á STOWED HEIGHT ...................................................................................................... 6' 7" (2.0m)
Turret gear (1)(2)(3)(6) á á OVERALL WIDTH (SJKB-33N) ................................................................................. 48" (1.22m)
Turret gear box (1)(2)(3) á á OVERALL WIDTH (SJKB-33i, -40i) .......................................................................... 5' 9" (1.75m)
OVERALL WIDTH (SJKB-33C,-40C)...................................................................... 5' 10" (1.78m)
Pivot pins (1) á á STOWED LENGTH (SJKB-33N) ............................................................................. 14' 4" (4.36m)
Steer cylinder ends (6) á á STOWED LENGTH (SJKB-33i, -33C) ..................................................................... 15' 2" (4.62m)
Axle gear oil (12) á STOWED LENGTH (SJKB-40i, -40C) ..................................................................... 18' 3" (5.56m)
ELECTRICAL
PLATFORM CAPACITY (Unrestricted) .................................................................... 500# (227kg)
PLATFORM SIZE (SJKB-33N,-33i,-40i) .......................................30.00" x 48.00" (.76m x 1.22m)
Battery fluid level (1) á á PLATFORM SIZE (SJKB-33C, -40C) ............................................ 30.00 x 66.00" (.76m x 1.68m)
Control switches (1)(2)(3) á á ELECTRICAL SYSTEM ............................................................................................. 48 Volts DC
Cords and wiring (1) á á GRADABILITY ....................................................................................................................... 30%
Battery trays (11) á á TURRET ROTATION (SJKB-33N) ............................................................ 355° (Non-continuous)
TURRET ROTATION (SJKB-33i,-33C,-40i,-40C) ...................................... 365° (Non-continuous)
Battery terminals (1)(3)(11) á á TIRE SIZE (SJKB-33N) ............................................................. 27.5" x 7.5" x 15" Solid Urethane
Terminals and plugs (1)(3)(11) á á TIRE SIZE (SJKB-33i, -40i) (Ribbed) ............................................................. 11 L 16SL Air Filled
Generator and recepticals (2) á á TIRE SIZE (SJKB-33C, -40C) (Lugged) ................................................ 30" x 10" x 16.5 Air Filled
Limit switches (2) á á
Tilt sensor (2) á á
Directional sensing (2) á á Features
HYDRAULIC
STANDARD EQUIPMENT OPTIONAL EQUIPMENT
Hydraulic fluid level (1) á á 4 Foot Hydraulically Controlled Boom Jib Operator Horn
Hydraulic leaks/hoses (1)(3) á á Variable Speed Drive and Function Controls All Function Motion Alarm
Lift/lowering time (8) á á In-Line Elevating Assembly Descent Alarm
Continuous Drive and Steer Directional Sensing Travel Alarm
Hydraulic cylinders (1)(2)(3) á á Electrical Dynamic Braking System Flashing Amber Light
Emergency lowering (2) á á Two Spring-Applied Hydraulically- Spring-Loaded Half Gate
Lift capacity (5) á á Released Parking Brakes Spring Loaded Full Gate
ANSI and CSA Standards Compliance On-Board 110VAC Generator
Hydraulic oil filter (7) á á Lifting Lugs
MISCELLANEOUS Non Marking Tires
Additional Battery Boxes
Labels (1)(9) Manuals (10) á á Overload Sensing (France)
NOTES: (8) See Table 2-5. General Specifications. 30" x 66" Platform (SJKB-33i, 40i Only)
(1) Visuallly inspect (2) Check operation (9) Replace if missing or illegible. MT33N202
(3) Check tightness (4) Check oil level (10) Proper Operation Manual MUST be in manual High speed drive (SJKB-33i, 40i Only)
(5) Check releif valve setting. Refer to Serial Number Nameplate. enclosure. (11) Clean High Flotation Tires (SJKB-33C, 40C Only)
(6) Lubricate (7) Replace (12) Change oil. *Record inspection date.

SECTION 2, Page 12 SJKB Battery Powered SJKB Battery Powered SECTION 1, Page 3
WORK PLATFORM MAJOR COMPONENT IDENTIFICATION BATTERY CHARGER OPERATION OPERATION OF THE COMPLETELY AUTOMATIC
BATTERY CHARGER
This charger is equipped with an electronic circuit that
OPERATOR’S TELESCOPING
3 2 1 6 7 will completely recharge the batteries and automatically
CONTROL BOOM ASSEMBLY
turn off after the charge cycle is complete.
CONSOLE
The function of the LED indicators is as follows:
When the AC power is connected to the charger, the
LED’s will flash several times then flash independently
to check the light circuits. After the flashing sequence
is complete the “INCOMPLETE” light will come on. Five
seconds later, the “CHARGER ON” light will come on
and at the same time, the ammeter will indicate how
much current is going to the batteries.
As the charge cycle continues, which can last between
BOOM 1-1/2 hours and 16 hours for a complete cycle,
JIB depending on the state of charge of the batteries, the
“80% CHARGE” light will come on and the
“INCOMPLETE” light will go off. When voltage of the
batteries reaches approximately 60 volts, the “80%
CHARGE” light will go off and the “CHARGE
PLATFORM MA33N211 COMPLETE” light will come on. This light will remain
on even after the charger is turned off by the electronic
4 5
control. After the charger turns off, the “CHARGE
Figure 2-10. Automatic Battery Charger COMPLETE” light will indicate to the operator that the
batteries are healthy and are fully charged.
RISER BATTERY STATUS If the “80% CHARGE” light continues to stay on after
ARM the charge cycle is complete, this indicates to the
1. GREEN LED............... CHARGE COMPLETE
operator that the batteries are not capable of attaining a
2. YELLOW LED ......................... 80% CHARGE full charge.
If the “INCOMPLETE” light remains on after the charge
3. RED LED ................................. INCOMPLETE
cycle is complete, this indicates to the operator that the
CHARGER STATUS batteries are not capable of attaining even an 80%
BASE 4. YELLOW LED ........................ CHARGER ON charge.
CONTROL If either the “80% CHARGE” or “INCOMPLETE” light
5. RED LED ....................... ABNORMAL CYCLE remain on after the charge cycle is complete, the
PANEL TURRET
6. CHARGER STOP SWITCH batteries should be inspected for problems.
Your standard good watering procedures should be used
7. FUSE HOLDER at all times.

MA33N106
DRIVE
BATTERY CHASSIS
CHARGER

Figure 1-2A. SKYJACK SJKB-33N Boom Work Platform


(Model SJKB-33N shown)
SECTION 1, Page 4 SJKB Battery Powered SJKB Battery Powered SECTION 2, Page 11
BATTERY SERVICE AND CHARGING Battery Charging Procedures WORK PLATFORM MAJOR COMPONENT IDENTIFICATION
PROCEDURES
OPERATOR’S
Battery Service WARNING CONTROL CONSOLE
EXPLOSION HAZARD
WARNING Chargers can ignite flammable materials and vapors.
EXPLOSION HAZARD DO NOT use near fuels, grain dust, solvents, or other
flammables.
Keep flames and sparks away. DO NOT smoke near
batteries.
WARNING
SHOCK HAZARD PLATFORM
CAUTION

Contact with electrolytic acid can cause skin irritation To reduce the risk of electrical shock, connect charger
and damage clothing. Wear a protective apron, gloves only to a properly grounded single phase outlet. DO TELESCOPING
and goggles when working with batteries. NOT use a extension cord longer than 25 feet. BOOM
ASSEMBLY BOOM
1. Select “ ” (off) or “ ” (platform) position
FIRST AID with the Off/Platform/Base Key Select Switch. JIB
Immediately flush eyes with cold water if electrolytic
acid is splattered into them. Seek medical attention NOTE
if discomfort continues. The battery charger WILL NOT operate if the Off/
Platform/Base Key Select Switch is in the “ ”
1. Disconnect the batteries by separating the 350 (base) position.
Amp battery connectors.
NOTE
When the battery charger is operating all machine
WARNING functions are disabled.
EXPLOSION HAZARD
2. Connect charger AC plug to proper voltage
DO NOT service the batteries without first separating source. Refer to charger nameplate for voltage
the 350 Amp battery connectors. Vapors emitted by requirements.
batteries can be ignited by a spark or arc.
3. Charge batteries. DO NOT leave charger
2. Check battery fluid level in each battery. If plates unattended for more than two consecutive days.
RISER
are not covered, add distilled or demineralized Severe overcharging and battery damage will
water. ARM
result if charger fails to turn off.
3. Check each battery case for damage. 4. Disconnect charger from external power source.
4. Clean battery terminals and cable ends
thoroughly with a terminal cleaning tool or wire
brush.
5. Make sure all battery connections are tight.
TURRET
6. Replace any battery that is damaged or
incapable of holding a lasting charge.
7. Reconnect the 350 Amp battery connectors.
DRIVE
CHASSIS

Mawb100
BASE BATTERY
CONTROL CHARGER
PANEL
Figure 1-2B. SKYJACK SJKB Boom Work Platform
(Model SJKB-33C Shown)
SECTION 2, Page 10 SJKB Battery Powered SJKB Battery Powered SECTION 1, Page 5
NOTES 21. TO LEVEL THE PLATFORM (Platform is Loading and Tie Down Procedure
tilted toward the jib): Press and hold the
1. With the telescopic boom fully retracted and
Platform Leveling Toggle Switch to the “ ò “
trailer on firm level ground. Align the tires of the
(down) position. To stop release the switch.
boom with the back end of the trailer.
22. TO ROTATE THE PLATFORM TO THE LEFT:
2. Slightly raise the jib for ground clearance while
Press and hold the Turret Rotate Toggle Switch
loading. Slowly and carefully drive the machine
to the “ ï “ (left) position. Release the switch
on to the trailer.
to stop.
23. TO ROTATE THE PLATFORM TO THE RIGHT: NOTE
Press and hold the Turret Rotate Toggle Switch For loading and unloading using a winch line, see
to the “ ð “ (right) position. Release the switch the brake release procedures in this section.
to stop. REMEMBER
24. TO RETRACT THE BOOM ARM: Press and Operating any hydraulic function will reset the
hold the Boom Extend/Retract Toggle Switch parking brake.
to the “ ñ “ (retract) position. Release the
3. With machine loaded on trailer, tie down as
switch to stop.
recommended. (Refer to Figure 2-9.)
25. TO EXTEND THE BOOM ARM: Press and hold
the Boom Extend/Retract Toggle Switch to the
“ ò “ (extend) position. Release the switch to
stop.

26. TO SOUND THE HORN: Depress the red


push-button on the Drive/Steer Controller.

Shutdown Procedure

1. Fully lower the platform.


2. Push in the Emergency Stop Buttons.

3. Rotate the Off/Platform/Base Key Switch to


the ” “(off) position. Remove the key.

4. Separate the 350 amp battery connectors.

MA33N210

Figure 2-9. Recommended Tie Down Locations

SECTION 1, Page 6 SJKB Battery Powered SJKB Battery Powered SECTION 2, Page 9
Pre-start Checks 9. TO DRIVE IN REVERSE: Slowly move the SECTION 2
Drive/Steer Controller handle to the “ ò“
1. Check for obstacles around the work platform (reverse) position. Release controller handle OPERATOR CONTROLS/INSPECTIONS
and in the path of travel such as holes, drop to stop.
off’s, debris, ditches and soft fill.
10. TO STEER: Depress the rocker on the Drive/
2. Check overhead clearances. Steer Controller handle in the direction you wish
OPERATOR QUALIFICATIONS
3. Make sure that the batteries are fully charged. to steer.
Only trained and authorized persons should use this work platform. Safe use of this work platform requires the
Disconnect battery charger from external power 11. TO ADJUST BOOM FUNCTION SPEED: Turn operator to understand the limitations and warnings, operating procedures and operator’s responsibility for maintenance.
source. the Boom Speed Control Knob counter- Accordingly, the operator MUST understand and be familiar with this operating manual, its warnings and instructions
4. Make sure emergency lowering valves at the clockwise to decrease function speed or and ALL warnings and instructions on the work platform. Operator also MUST be familiar with employer’s work rules
base of the riser, boom and jib cylinders are clockwise to increase function speed. The Boom and related government regulations and be able to demonstrate his/her ability to understand and operate THIS make

1.
fully closed.

Start and Operation


Make sure that the 350 Amp Battery Connectors 12.
Speed Control will affect all lifting, lowering and
rotate functions but will not affect drive or steer
speed.

TO MOVE THE JIB UPWARD: Press and hold


and model work platform in the presence of a qualified person.

OPERATOR’S RESPONSIBILITY FOR MAINTENANCE


Death or injury can result if the work platform is not kept in good working order. Inspection and maintenance should be
2
are not separated. the Jib Up/Down Toggle Switch to the “ ñ “ performed by competent personnel who are familiar with mechanical procedures.
(up) position. Release the switch to stop. The operator should be assured that the work platform has been properly maintained and inspected before using it.
2. Pull out the Emergency Stop Button on the Base
Even if the operator is not directly responsible for the maintenance of this work platform, the operator should perform
Control Panel. 13. TO MOVE THE JIB DOWNWARD: Press and ALL the daily inspections found in Table 2-1. Maintenance and Inspection Schedule.
3. Select “ ” (platform) with Off/Platform/Base hold the Jib Up/Down Toggle Switch to the “ ò
Select Key Switch. “ (down) position. Release the switch to stop. NOTE
Replace all worn or damaged parts or labels discovered during this inspection.
4. Enter the platform by sliding the entry bar at 14. TO MOVE THE RISER UPWARD: Press and
the center of the platform upward. Make sure hold the Riser Up/Down Toggle Switch to the MAINTENANCE AND INSPECTION SCHEDULE
the entry midrail returns to midrail position. “ ñ “ (up) position. Release the switch to The actual operating environment of the work platform governs the use of the maintenance schedule. The inspection
Close the gate (if so equipped). stop. points covered in Table 2-1. Maintenance and Inspection Schedule indicates the areas of the work platform to be
15. TO MOVE THE RISER DOWNWARD: Press
maintained or inspected and at what intervals the maintenance and inspections are to be performed.
and hold the Riser Up/Down Toggle Switch to
WARNING the “ ò “ (down) position. Release the switch
to stop. OWNER’S ANNUAL INSPECTION RECORD
DO NOT operate any control on the operator’s control It is the responsibility of the owner to arrange daily, weekly, monthly and annual inspections of the work platform.
16. TO MOVE THE BOOM UPWARD: Press and Table 2-2. Owner’s Annual Inspection Record is to be used for recording the date of inspection, owners’ name and the
console without your safety belt fastened and properly
hold the Boom Up/Down Toggle Switch to the person responsible for the inspection of this work platform.
securing the safety belt lanyard to the platform lanyard
“ ñ “ (up) position. Release the switch to
rings. Failure to avoid this hazard could result in
stop.
death or serious injury! GENERAL MAINTENANCE HINTS
17. TO MOVE THE BOOM DOWNWARD: Press • • Before attempting any repair work, disconnect the batteries by separating the 350A connectors.
5. Attach the safety belt lanyards of each occupant and hold the Boom Up/Down Toggle Switch to • • Preventive maintenance is the easiest and least expensive type of maintenance.
to the platform lanyard rings. the “ ò “ (down) position. Release the switch
6. Pull out the Emergency Stop Button. to stop. OPERATING CONTROL IDENTIFICATION
The following descriptions are for identification, explanation and locating purposes only. A qualified operator MUST
7. Depress and hold the Foot Switch. 18. TO ROTATE THE TURRET LEFT: Press and read and completely understand these descriptions before operating this work platform. Procedures for operating
hold the Turret Rotate Toggle Switch to the “ï “
this work platform are detailed in the ‘’OPERATING PROCEDURES’‘ section beginning on SECTION 2, Page 7 in
REMEMBER: The controls on the Operator’s (left) position. Release the switch to stop.
this manual. Both standard and optional controls are identified in this section. Therefore, some controls may be
Control Console WILL NOT operate unless the Foot
included that are not furnished on your platform.
Switch is depressed and held. 19. TO ROTATE THE TURRET RIGHT: Press and
hold the Turret Rotate Toggle Switch to the“ ð
NOTE: When the operator is positioned over an “ (right) position. Release the switch to stop.
axle, the direction the operator is facing will be
FORWARD! 20. TO LEVEL THE PLATFORM (Platform is
8. TO DRIVE FORWARD: Slowly move the Drive/ tilted away from the jib): Press and hold the
Steer Controller handle to the “ñ“ (forward) Platform Leveling Toggle Switch to the
position. Release controller handle to stop. “ ñ “ (up) position. To stop release the switch.

SECTION 2, Page 8 SJKB Battery Powered SJKB Battery Powered SECTION 2, Page 1
Base Controls - Electrical 4. TURRET ROTATION TOGGLE SWITCH - This 2. BOOM UP/DOWN TOGGLE SWITCH - This switch 9. BOOM SPEED CONTROL ROTARY SWITCH -
Base Control Panel switch controls clockwise and counterclockwise turret controls the up/down movement of the boom section. This rotary switch allows the operator to control the
4 7 rotation. To rotate the turret clockwise, push and hold To raise the boom section, push and hold this toggle speed of the lifting, lowering and rotation functions. To
3 this toggle switch to the “ ï “ (cw) position. Release switch to the “ ñ “ (up) position. Release switch to reduce the speed of the functions turn the knob counter-
switch to stop. To rotate the turret counterclockwise, stop. To lower the boom section, push and hold this clockwise. To increase the speed of the functions turn
11
push and hold this toggle switch to the “ ð “ (ccw) toggle switch to the “ ò “ (down) position. Release the knob clockwise.
position. Release switch to stop. switch to stop. 10. DRIVE/STEER CONTROLLER - This lever-type
5 3. RISER UP/DOWN TOGGLE SWITCH - This switch controller allows the operator to drive in forward or
5. PLATFORM LEVELING TOGGLE SWITCH - This
2 controls the up/down movement of the riser section. To reverse and by using the rocker switch on top of the
switch controls the leveling of the platform if adjustment
raise the riser section, push and hold this toggle switch controller to steer left or right.
is necessary. If the platform is tilted away from the jib,
1 push and hold this toggle switch to the “ ñ “ (up) position. to the “ ñ “ (up) position. Release switch to stop. To
11. HORN PUSH BUTTON (Option) - If equipped with
Release switch when level. If the platform is tilted toward lower the riser section, push and hold this toggle switch
the horn option , the horn is sounded by depressing the
the jib, push and hold this toggle switch to the to the “ ò “ (down) position. Release switch to stop.
8 red button on the Drive/Steer controller handle.
“ò“ (down) position. Release switch when level.
4. JIB UP/DOWN TOGGLE SWITCH - This switch 12. TILT SENSOR INDICATOR LIGHT - This red
6. BOOM RETRACT/EXTEND TOGGLE SWITCH - controls the up/down movement of the jib. To move the indicator light warns the operator that the work platform
MA33N201 This switch controls the retraction and extension of the jib upward, push and hold this toggle switch to the “ ñ “ is on a slope which exceeds the limits for safe operation.
6 9 10 telescoping boom arm. To retract the boom arm, push (up) position. Release switch to stop. To move the jib A warning buzzer will also sound.
and hold this toggle switch to the “ ñ “ (retract) position. downward, push and hold this toggle switch to the “ ò “
Figure 2-1. Base Control Panel and Label (down) position. Release switch to stop. 13. FUNCTION ENABLE LIGHT - This red indicator
Release switch to stop. To extend the boom arm, push
1. OFF/PLATFORM/BASE SELECT KEY SWITCH and hold this toggle switch to the “ò “ (extend) position. light tells the operator that the foot switch has been
5. TURRET ROTATION TOGGLE SWITCH - This
2. RISER UP/DOWN TOGGLE SWITCH Release switch to stop. depressed and power is available to operate the controls
switch controls clockwise and counterclockwise turret
3. BOOM UP/DOWN TOGGLE SWITCH on the operator’s control console.
rotation. To rotate the turret clockwise, push and hold
4. TURRET ROTATION TOGGLE SWITCH 7. PLATFORM LEFT/RIGHT ROTATION TOGGLE this toggle switch to the “ ï “ (left) position. Release
5. PLATFORM LEVELING TOGGLE SWITCH SWITCH - This switch controls left and right rotation of switch to stop. To rotate the turret counterclockwise,
OPERATING PROCEDURES
6. BOOM RETRACT/EXTEND TOGGLE SWITCH the platform. To rotate the platform to the left, push and push and hold this toggle switch to the “ ð “ (right) Before operating any control, read and completely
7. PLATFORM ROTATION TOGGLE SWITCH hold this toggle switch to the “ ï “ (left) position. Release position. Release switch to stop. understand ALL Dangers, Warnings and Cautions
8. JIB UP/DOWN TOGGLE SWITCH switch to stop. To rotate the platform to the right, push on the work platform and in this operator’s manual.
9. EMERGENCY STOP BUTTON and hold this toggle switch to the “ ð “ (right) position. 6. BOOM RETRACT/EXTEND TOGGLE SWITCH -
10.
11.
CIRCUIT BREAKERS
BEEPER ALARM (option) 8. JIB UP/DOWN TOGGLE SWITCH - This switch
This switch controls the retraction and extension of the
telescoping boom arm. To retract the boom arm, push
OPERATORS CHECK LIST
controls the up/down movement of the jib. To move the and hold this toggle switch to the “ ñ “ (retract) position.
BASE CONTROL PANEL - This control station is jib upward, push and hold this toggle switch to the Release switch to stop. To extend the boom arm, push INSPECT AND/OR TEST THE FOLLOWING
located on the rotating turret in the hydraulic/electric “ ñ“ (up) position. Release switch to stop. To move the and hold this toggle switch to the “ ò “ (extend) position. DAILY OR AT THE BEGINNING OF EACH SHIFT
cabinet cover. It contains the following controls: jib downward, push and hold this toggle switch to the Release switch to stop.
“ ò “ (down) position. Release switch to stop. 1. OPERATING A ND EMERGENCY CONTROLS.
1. OFF/PLATFORM/BASE SELECT KEY SWITCH -
7. PLATFORM LEVELING TOGGLE SWITCH - This 2. SA FETY DEV ICES.
Turning the key to the “ ” (off) position disconnects 3. PERSONA L PROTECTIV E DEV ICES.
power from the control circuit. When the “ ” (platform) 9. EMERGENCY STOP BUTTON - When struck, this switch controls the leveling of the platform if adjustment
4. TIRES A ND WHEELS.
position is selected, power is directed to the control red push-button switch disconnects power to the control is necessary. If the platform is tilted away from the jib,
5. OUTRIGGERS (IF EQUIPPED) A ND OTHER
station on the platform. When the switch is held in the circuit. In the event of an emergency or at work platform push and hold this toggle switch to the “ ñ “ (up) position. STRUCTURES.
“ ” (base) position power is directed to the control shut down, push button in. To restore power, simply Release switch when level. If the platform is tilted toward 6. A IR, HYDRA ULIC A ND FUEL SYSTEM FOR
station on the base. pull button out. the jib, push and hold this toggle switch to the “ ò “ LE A K S .
(down) position. Release switch when level. 7. LOOSE OR MISSING PA RTS OR HA RDWA RE.
2. RISER UP/DOWN TOGGLE SWITCH - This switch 10. CIRCUIT BREAKERS - In the event of a power 8. CA BLES OR WIRING HA RNESS.
controls the up/down movement of the riser section. To overload or positive circuit grounding, the circuit breaker 8. PLATFORM LEFT/RIGHT ROTATION TOGGLE 9. PLA CA RDS, WA RNINGS, CONTROL
raise the riser section, push and hold this toggle switch will pop out. Make the necessary corrections, then SWITCH - This switch controls left and right rotation of MA RKINGS A ND OPERATING MA NUA L(S).
to the “ ñ “ (up) position. Release switch to stop. To depress the push-button to reset. the platform. To rotate the platform to the left, push and 10. GUA RDRA IL SYSTEM.
lower the riser section, push and hold this toggle switch hold this toggle switch to the “ ï “ (left) position. 11. ENGINE OIL SYSTEM (IF SO EQUIPPED).
to the “ ò “ (down) position. Release switch to stop. 11. BEEPER ALARM - This optional audible pulse Release switch to stop. To rotate the platform to the 12. BATTERY FLUID LEV EL.
device can be setup as a motion alarm, or as an all right, push and hold this toggle switch to the “ ð “ (right) 13. HYDRA ULIC A ND BRA KE FLUID RESERV OIR
3. BOOM UP/DOWN TOGGLE SWITCH - This switch function alarm. LE V E L.
position. Release switch to stop.
controls the up/down movement of the boom section. 14. COOLA NT LEV EL (IF SO EQUIPPED).
To raise the boom section, push and hold this toggle Ma40-211

switch to the “ ñ “ (up) position. Release switch to stop.


To lower the boom section, push and hold this toggle
switch to the “ ò “ (down) position. Release switch to stop.
SECTION 2, Page 2 SJKB Battery Powered SJKB Battery Powered SECTION 2, Page 7
Platform Controls - Electrical Operator’s Control Console 350 Amp Battery Connectors Base Controls - Mechanical
Foot Switch Emergency Turret Rotating Mechanism
1 1 2 5 7 8 12 13

MA33N209 MA33N212
Figure 2-7. Foot Switch 3 4 6 9 11 10
MA33N202
MA33N203
Figure 2-2A. 350 Amp Battery Connectors
1. FOOT SWITCH 1
Figure 2-8. Operator’s Control Console and Label (SJKB-33N)
1. FOOT SWITCH - The foot switch is located on the Figure 2-3A. Emergency Turret Rotating Mechanism
platform. When the foot switch is depressed and held, 1. EMERGENCY STOP BUTTON (SJKB-33N)
power is brought to the controls on the operator’s control 2. BOOM UP/DOWN TOGGLE SWITCH
console. When the foot switch is released, the controls 3. RISER UP/DOWN TOGGLE SWITCH
on the operator’s control console are cutout. 4. JIB UP/DOWN TOGGLE SWITCH
5. TURRET ROTATE TOGGLE SWITCH 1
6. BOOM EXTEND/RETRACT TOGGLE
IMPORTANT NOTE SWITCH
7. PLATFORM LEVELING TOGGLE SWITCH
The foot switch MUST be depressed and held to use 8. PLATFORM ROTATE TOGGLE SWITCH
any control on the operator’s control console. 1
9. BOOM SPEED CONTROL ROTARY SWITCH
10. DRIVE/STEER CONTROLLER Mawb203

11. HORN PUSH-BUTTON Figure 2-2B. 350 Amp Battery Connectors


12. TILT SENSOR INDICATOR LIGHT (SJKB-33i, 33C, 40i, 40C)
WARNING 13. FUNCTION ENABLE LIGHT
1. 350 AMP BATTERY CONNECTORS
Before releasing the foot switch, the controllers should OPERATOR’S CONTROL CONSOLE - This metal
Mawb204
be returned to the neutral position. Work platform control station is located at the front of the platform. It 1. 350 AMP BATTERY CONNECTOR - These
motion will stop when the foot switch is released. contains the following controls: connectors, located adjacent to the battery charger, Figure 2-3B. Emergency Turret Rotating Mechanism
When driving and foot switch is released, parking disconnects the batteries and all power to both control (SJKB-33i, 33C, 40i, 40C)
IMPORTANT NOTE
brake engages instantly. stations in the event of an emergency and for work
The foot switch MUST be depressed and held to use 1. EMERGENCY TURRET ROTATING MECHANISM
any control on the operator’s control console. platform shut down. This connection MUST be made to
Refer to Operating Procedures for detailed operate any control on either control station. The battery 1. EMERGENCY TURRET ROTATING MECHANISM
instructions on operating these controls. charger works independently of this connection and the - This mechanism is located on the rotation gear under
batteries may still be charged while these connectors the turret. Using a 7/8" 6-point socket with ratchet to
1. EMERGENCY STOP BUTTON - This red are separated. rotate the turret back to center. NOTE: On European
mushroom-shaped button is designed to cut power to models a 7/8" 6-point ratcheting wrench (SKYJACK
the platform controls when struck in the event of an #701517) is located inside the hydraulic/electric cabinet.
emergency or at work platform shutdown. To restore
power, simply pull button out.

WARNING

Depressing the Emergency Stop Button instantly


engages the parking brakes.

SECTION 2, Page 6 SJKB Battery Powered SJKB Battery Powered SECTION 2, Page 3
Base Controls - Hydraulic Emergency Lowering Valves 2. EMERGENCY LOWERING VALVE ON BOOM -
Turret Rotation Speed Control Valve Located at the base on the boom cylinder, this valve 1
allows boom lowering in the event of an emergency or
an electrical system failure. Turning the valve knob
counterclockwise allows the boom to gradually lower.
Valve MUST be fully closed (clockwise) to restore normal
operation.
3. EMERGENCY LOWERING VALVE ON JIB -
Located at the base on the jib cylinder, this valve allows
1 jib lowering in the event of an emergency or an electrical
system failure. Turning the valve knob counterclockwise
allows the jib to gradually lower. Valve MUST be fully
Mawb209
closed (clockwise) to restore normal operation.
Figure 2-6B. Parking Brake Release Plunger
NOTE: (SJKB-33i, 33C, 40i, 40C)
On European models, the manual lowering valve
knobs are located inside the hydraulic/electric 1. PARKING BRAKE RELEASE PLUNGER
cabinet on the turret.
MA33N204 DANGER
Parking Brake Release Plunger
Figure 2-4A. Turret Rotation Speed Control Valve
(SJKB-33N) MA33N205 MA33N206 DO NOT release the parking brakes on an incline.
DO NOT release the parking brakes without the wheels
1 2 being chocked.
1 1. PARKING BRAKE RELEASE PLUNGER -Located
on the brake manifold in the hydraulic/electric
cabinet, when this red plunger on the brake valve is
depressed, the brake valve opens allowing
accumulator pressure to immediately disengage the
parking brakes.

1 Step 1. Disconnect the batteries by separating the 350


3 MA33N208 Amp Battery Connectors.
Figure 2-6A. Parking Brake Release Plunger
(SJKB-33N) Step 2. Firmly depress the red plunger knob on the
brake manifold. The brakes are now released.
Mawb205

Figure 2-4B. Turret Rotation Speed Control Valve NOTE


(SJKB-33i, 33C, 40i, 40C) The brake will automatically return to normal
operation when any hydraulic function is selected.
1. TURRET ROTATION SPEED CONTROL VALVE
MA33N207

1. TURRET ROTATION SPEED CONTROL VALVE - Figure 2-5. Emergency Lowering Valves and
Located on the lower left side of the main manifold in Procedure Label
the hydraulic/electric cabinet, this rotary valve when
rotated to a fully closed position (clockwise) allows 1. EMERGENCY LOWERING VALVE ON RISER
maximum turret rotation speed. By opening the valve 2. EMERGENCY LOWERING VALVE ON BOOM
(counterclockwise) the turret rotation speed can be 3. EMERGENCY LOWERING VALVE ON JIB
reduced.
1. EMERGENCY LOWERING VALVE ON RISER -
Located at the base on the riser cylinder, this valve allows
riser lowering in the event of an emergency or an
electrical system failure. Turning the valve knob
counterclockwise allows the riser to gradually lower.
Valve MUST be fully closed (clockwise) to restore normal
operation.

SECTION 2, Page 4 SJKB Battery Powered SJKB Battery Powered SECTION 2, Page 5

You might also like