Skyjack-33n 4534
Skyjack-33n 4534
Skyjack-33n 4534
TM
OPERATING
MANUAL
SJKB-33N Serial Number 90877 and Above.
SJKB-33i, 33C Serial Number 91117 and Above.
SJKB-40i, 40C Serial Number 92525 and Above.
BOOM
TM
BATTERY POWERED
TM
For Service in North America and Asia please call ............ 800 275-9522
Skyjack Inc. Service Center 3451 Swenson Ave,. St. Charles, IL. 60174 FAX 630 262-0006
For Parts in North America and Asia please call...................... 800 965-4626
Skyjack Inc. Parts Center 990 Vernon Rd., Wathena, KS, 66090 . FAX 888 782-4825
For Parts & Service in Canada please call........................................ 800 265-2738
Skyjack Inc. 55 Campbell Rd., Guelph, Ontario, Canada N1H 1B9 ........... FAX 519 837-3883
For Parts & Service in Europe please call ............................................. 31 297 255 526
Skyjack Europe Communicatieweg 29, 3641 SG Mijdrecht Netherlands ......... FAX 31 297 256 948
LIFE TIME (minimum)(entry height to maximum platform height)(SJKB-40i, 40C) 124 seconds
“Operating Maintenance & Parts Manual is available through Skyjack Parts Department” SJKB Battery Powered SECTION 2, Page 19
Table 2-6. Tire Specifications - SJKB-33i, 33C and SJKB-40i, 40C
TABLE OF CONTENTS
Tire Fill Specification
Model
Size Rating Type Pressure
SECTION 1 INTRODUCTION
SJKB-33C, 40C 10 x 16.5 10 Ply Air 55 PSI PURPOSE OF EQUIPMENT ................................................................................................................................ 1
USE OF EQUIPMENT ........................................................................................................................................... 1
SJKB-33i, 40i 11 L 16SL 12 Ply Air 55 PSI WARNINGS ........................................................................................................................................................... 1
SJKB-33C, 40C DESCRIPTION ...................................................................................................................................................... 1
31 x 15.5 x 15 8 Ply Air 55 PSI SPECIFICATIONS AND FEATURES..................................................................................................................... 3
(Lugged Flotation)
WORK PLATFORM MAJOR COMPONENT IDENTIFICATION (SJKB-33N) ........................................................ 4
SJKB-33i, 40i
31 x 13.5 x 15 8 Ply Air 55 PSI WORK PLATFORM MAJOR COMPONENT IDENTIFICATION (SJKB-33i, 33C, 40i, 40C) .................................. 5
(Ribbed Flotation)
SJKB-33C, 40C
(Lugged Foam 10 x 16.5 10 Ply Solid Urethane *
SECTION 2 OPERATION
Filled) OPERATOR QUALIFICATIONS ............................................................................................................................ 1
OPERATOR RESPONSIBILITY FOR MAINTENANCE ......................................................................................... 1
SJKB-33i, 40i
(Ribbed Foam 11 L 16SL 12 Ply Solid Urethane * MAINTENANCE AND INSPECTION SCHEDULE ................................................................................................. 1
Filled) OWNER’S ANNUAL INSPECTION RECORD ....................................................................................................... 1
GENERAL MAINTENANCE HINTS ....................................................................................................................... 1
HIGH FLOTATION
31 x 13.5 x 15 8 PLY Solid Urethane * OPERATING CONTROL IDENTIFICATION .......................................................................................................... 1
(Ribbed)
Base Controls - Electrical ...................................................................................................................................... 2
* 28 Durometer Fill installed at 55 psi. Base Controls - Mechanical ................................................................................................................................... 3
Mtwb203 Base Controls - Hydraulic ...................................................................................................................................... 4
Platform Controls - Electrical ................................................................................................................................. 6
Table 2-7. Standard Operating Times - SJKB-33N and SJKB-33i, 33C and SJKB-40i, 40C
OPERATING PROCEDURES ............................................................................................................................... 7
FUNCTION TEST SECONDS Prestart Checks ..................................................................................................................................................... 8
Riser Up 32-36 Start and Operation ............................................................................................................................................... 8
Riser Down 24-26 Shutdown Procedure ............................................................................................................................................. 9
Loading and Tie Down Procedure .......................................................................................................................... 9
Boom Up 16-18
BATTERY SERVICE AND CHARGING PROCEDURES ....................................................................................... 10
Boom Down 24-26
Battery Service ...................................................................................................................................................... 10
Boom Extract (SJKB 33N, 33i, 33C) 19-23 Battery Charger Procedures .................................................................................................................................. 10
Boom Retract (SJKB 33N, 33i, 33C) 14-16 BATTERY CHARGER OPERATION ..................................................................................................................... 11
Boom Extract (SJKB 40i, 40C) 30-34 BRAKE OPERATION TEST PROCEDURE .......................................................................................................... 13
NOTE
SKYJACK, Inc. is continuously improving and expanding product features on it’s equipment; therefore,
specifications and dimensions are subject to change without notice.
The Safety Alert Symbol identifies important safety messages on machines, safety signs, in manuals, or elsewhere.
When you see this symbol, be alert to the possibility of personal injury or death. Follow the instructions in the safety
message.
SKYJACK, Inc. warrants each new work platform to be 3. Fill out a Warranty Claim Form from dealer’s supply
free of defective parts and workmanship. During the of claim forms. Then notify Skyjack’s Service
first full year, labor and replacement parts will be provided Department of the warranty claim number on the form
by the local authorized Skyjack dealer without charge. used.
For the following 48 months, structural components
found to be defective will be replaced or repaired at no 4. The distributor/dealer should then file a warranty claim
charge. with Skyjack, Inc. describing the nature of the defect,
probable cause, work performed, travel hours, and
A warranty registration card is supplied with each work labor hours listed separately. Warranty labor will be
platform. The warranty is only effective when the paid at a rate of $42.00 per hour. The travel allowance
warranty card has been completed and returned to will be paid at the same hourly rate within the dealers
Skyjack within 15 days from the time of billing. When specified territory, limited to a maximum of four (4)
work platforms are put into stock, the warranty period hours. If a part has serviceable components,
does not start until the work platform has been shipped PLEASE replace the bad component. For instance,
to the dealers customer. If a unit is put into service and if you have a bad switch on a controller, please replace
no warranty card has been mailed to Skyjack, Inc., the the switch. Hydraulic cylinders should be repacked,
warranty period will commence 15 days from the date unless they are damaged beyond repair. Engine
the dealer was invoiced for the work platform. failures should be directed to your local engine
distributor and covered by the manufacturers
All warranty claims are subject to approval by Skyjack’s warranty. Skyjack will accommodate you and your
Service Department. Skyjack, Inc. reserves the right to labor. Labor rates and travel allowances are subject
limit or adjust claims with regard to defective parts, labor to change without notice.
or travel time based on usual and customary guidelines.
Parts purchased from sources other than Skyjack will 5. Warranty claims must be received by Skyjack within
not be covered under this warranty. Misuse or improper 15 working days from the date of the repair. Warranty
operation, lack of normal maintenance and inspections claims received with insufficient information will be
as outlined in this manual, alterations to original design returned for correction or completion.
and/or components or accidents will void all warranty.
Batteries are not covered by this warranty. 6. Materials returned for warranty inspection must have
the following procedures:
The above mentioned warranty statement is exclusive
and no other warranty whether written, oral or implied A. Carefully packaged to prevent additional damage
Figure 2-14. Dimensional Diagram SJKB-33i, 33C
shall apply. Skyjack excludes any implied warranty of during shipping.
merchantability and fitness and accepted no liability for
consequential damages or for other negligence. B. Drained of all contents and all open ports capped
or plugged.
WARRANTY PROCEDURES C. Shipped in a container tagged or marked with the
RA number.
The selling distributor or authorized dealer shall be
responsible for the complete handling of customer claims D. Shipped PREPAID. Any item(s) returned for
under this warranty. Here’s what to do: warranty by any other means may be refused and
returned unless prior approval from Skyjack is
1. When a customer files a claim under this warranty, obtained.
contact Skyjack’s Service Department to verify
warranty coverage. NOTE: The complete serial E. Items shipped to the dealer will be sent freight
number of the work platform is required to verify the prepaid and added to the invoice.
claim.
Failure to comply with the above procedures may delay
approval and processing of the warranty claim and could
2. When Skyjack’s Service Department verifies warranty
result in the denial of a warranty claim. Skyjack’s dealer’s
coverage, they will also issue an RA (Return accounts must be kept current in order to approve and
Authorization) number for the return of any defective issue warranty credits. Skyjack reserves the right to
component(s). All items over $25.00 in value must withhold issuance of warranty credits to a dealer if their
be returned to Skyjack, Inc. account is not in good standing. This is subject to change
without prior notice.
Page iv SJKB Battery Powered SECTION 2, Page 15
Figure 2-11. Reach Diagram SJB-33N SECTION 1
INTRODUCTION
SECTION 2, Page 14 SJKB Battery Powered SJKB Battery Powered SECTION 1, Page 1
General Work Conditions BRAKE OPERATION TEST PROCEDURE
Read and pay attention to all labels on the unit. DO NOT elevate the work platform if the unit is not on Proper operation of the parking brakes should be checked daily or at the beginning of each shift. Locate the machine
firm level surfaces. Avoid pot holes, loading docks, in an appropriate area for testing the brakes. IMPORTANT NOTE: The area for testing the machine MUST be
DO NOT exert excessive side forces on platform while debris, drop offs and surfaces that my affect the stability completely level and free of obstructions. DO NOT drive on an incline unless the parking brakes are working properly.
elevated. of your work platform. With the machine fully stowed and the throttle switch in the high position (if engine powered). Drive the machine
forward at full speed and remove foot from foot switch. Repeat this step driving in reverse.
DO NOT overload, the lift relief valve does not protect DO NOT climb or descend a grade steeper than 30%
against overloading when the platform is elevated. while in travel mode. Boom elevated driving must be WARNING
done only on firm surfaces. (Ref. Table 1-1) Parking brakes will instantly engage causing the machine to stop immediately.
DO NOT alter or disable limit switches or other safety The machine should come to an instant and abrupt stop. If the machine does not stop instantly or if the machine pulls
devices. ENSURE that there is no person(s) in the path of to one side while stopping, the brake adjustment MUST be checked before putting the machine into service.
travel.
Table 2-2. Owner’s Annual Inspection Record
DO NOT raise your platform in windy or gusty
conditions. Work Platform Conditions MODEL NUMBER__________________________ SERIAL NUMBER______________
DO NOT exceed the rated capacity of your unit. Make An operator should not use any work platform that: RECORDING
sure the load is evenly distributed on the platform.
DATE
Has ladders, scaffolding or other devices mounted on it
to increase its size or work height. RECORDING
Jobsite Hazards
YEAR # 1 2 3 4 5 6 7 8
Does not have a clean, uncluttered work area.
DO NOT operate the unit on surfaces not capable of OWNERS
supporting the weight of the work platform, including the Does not appear to be working properly.
NAME
rated load, e.g. covers, drains and trenches.
Has been damaged or appears to have worn or missing
parts. INSPECTED
BE AWARE of overhead obstacles, especially BY
electrical lines. Also be aware of poorly lit areas that
Has alterations or modifications not approved by the MT33N203
might hide overhead obstacles. Table 2-3. Tire Specifications - SJKB-33N
manufacturer.
Tire
Has safety devices which have been altered or disabled.
Model Size Rating Fill Specification
SECTION 1, Page 2 SJKB Battery Powered SJKB Battery Powered SECTION 2, Page 13
Table 2-1. Maintenance and Inspection Schedule TABLE 1-1. SPECIFICATIONS AND FEATURES
Daily Weekly Monthly 3 Months 6 Months *Yearly
MECHANICAL
Specifications
Struct. damage/welds (1) á á WEIGHT (SJKB-33N) ........................................................................................ 14,500# (6577kg)
Parking brakes (2) á á WEIGHT (SJKB-33i, -33C) .................................................................................. 9,700# (3946kg)
Tires and wheels (1)(2)(3) á á WEIGHT (SJKB-40i, -40C) ................................................................................ 12,800# (5806kg)
WORK HEIGHT (SJKB-33N) .................................................................................... 39' (11.89m)
Guides and slides (1)(2) á á WORK HEIGHT (nominal)(SJKB-33i, -33C) ............................................................. 39' (11.89m)
Railings and gates (2)(3) á á WORK HEIGHT (nominal)(SJKB-40i, -40C) ............................................................. 46' (14.02m)
Bolts and fasteners (3) á á RAISED PLATFORM HEIGHT(nominal)(SJKB-33N) ............................................... 33' (10.06m)
Rust (1) á á RAISED PLATFORM HEIGHT (nominal)(SJKB-33i, -33C) ...................................... 33' (10.06m)
RAISED PLATFORM HEIGHT (nominal)(SJKB-40i, -40C)....................................... 40' (12.19m)
Wheel bearings (2) and king pins (1)(6) á á STOWED HEIGHT ...................................................................................................... 6' 7" (2.0m)
Turret gear (1)(2)(3)(6) á á OVERALL WIDTH (SJKB-33N) ................................................................................. 48" (1.22m)
Turret gear box (1)(2)(3) á á OVERALL WIDTH (SJKB-33i, -40i) .......................................................................... 5' 9" (1.75m)
OVERALL WIDTH (SJKB-33C,-40C)...................................................................... 5' 10" (1.78m)
Pivot pins (1) á á STOWED LENGTH (SJKB-33N) ............................................................................. 14' 4" (4.36m)
Steer cylinder ends (6) á á STOWED LENGTH (SJKB-33i, -33C) ..................................................................... 15' 2" (4.62m)
Axle gear oil (12) á STOWED LENGTH (SJKB-40i, -40C) ..................................................................... 18' 3" (5.56m)
ELECTRICAL
PLATFORM CAPACITY (Unrestricted) .................................................................... 500# (227kg)
PLATFORM SIZE (SJKB-33N,-33i,-40i) .......................................30.00" x 48.00" (.76m x 1.22m)
Battery fluid level (1) á á PLATFORM SIZE (SJKB-33C, -40C) ............................................ 30.00 x 66.00" (.76m x 1.68m)
Control switches (1)(2)(3) á á ELECTRICAL SYSTEM ............................................................................................. 48 Volts DC
Cords and wiring (1) á á GRADABILITY ....................................................................................................................... 30%
Battery trays (11) á á TURRET ROTATION (SJKB-33N) ............................................................ 355° (Non-continuous)
TURRET ROTATION (SJKB-33i,-33C,-40i,-40C) ...................................... 365° (Non-continuous)
Battery terminals (1)(3)(11) á á TIRE SIZE (SJKB-33N) ............................................................. 27.5" x 7.5" x 15" Solid Urethane
Terminals and plugs (1)(3)(11) á á TIRE SIZE (SJKB-33i, -40i) (Ribbed) ............................................................. 11 L 16SL Air Filled
Generator and recepticals (2) á á TIRE SIZE (SJKB-33C, -40C) (Lugged) ................................................ 30" x 10" x 16.5 Air Filled
Limit switches (2) á á
Tilt sensor (2) á á
Directional sensing (2) á á Features
HYDRAULIC
STANDARD EQUIPMENT OPTIONAL EQUIPMENT
Hydraulic fluid level (1) á á 4 Foot Hydraulically Controlled Boom Jib Operator Horn
Hydraulic leaks/hoses (1)(3) á á Variable Speed Drive and Function Controls All Function Motion Alarm
Lift/lowering time (8) á á In-Line Elevating Assembly Descent Alarm
Continuous Drive and Steer Directional Sensing Travel Alarm
Hydraulic cylinders (1)(2)(3) á á Electrical Dynamic Braking System Flashing Amber Light
Emergency lowering (2) á á Two Spring-Applied Hydraulically- Spring-Loaded Half Gate
Lift capacity (5) á á Released Parking Brakes Spring Loaded Full Gate
ANSI and CSA Standards Compliance On-Board 110VAC Generator
Hydraulic oil filter (7) á á Lifting Lugs
MISCELLANEOUS Non Marking Tires
Additional Battery Boxes
Labels (1)(9) Manuals (10) á á Overload Sensing (France)
NOTES: (8) See Table 2-5. General Specifications. 30" x 66" Platform (SJKB-33i, 40i Only)
(1) Visuallly inspect (2) Check operation (9) Replace if missing or illegible. MT33N202
(3) Check tightness (4) Check oil level (10) Proper Operation Manual MUST be in manual High speed drive (SJKB-33i, 40i Only)
(5) Check releif valve setting. Refer to Serial Number Nameplate. enclosure. (11) Clean High Flotation Tires (SJKB-33C, 40C Only)
(6) Lubricate (7) Replace (12) Change oil. *Record inspection date.
SECTION 2, Page 12 SJKB Battery Powered SJKB Battery Powered SECTION 1, Page 3
WORK PLATFORM MAJOR COMPONENT IDENTIFICATION BATTERY CHARGER OPERATION OPERATION OF THE COMPLETELY AUTOMATIC
BATTERY CHARGER
This charger is equipped with an electronic circuit that
OPERATOR’S TELESCOPING
3 2 1 6 7 will completely recharge the batteries and automatically
CONTROL BOOM ASSEMBLY
turn off after the charge cycle is complete.
CONSOLE
The function of the LED indicators is as follows:
When the AC power is connected to the charger, the
LED’s will flash several times then flash independently
to check the light circuits. After the flashing sequence
is complete the “INCOMPLETE” light will come on. Five
seconds later, the “CHARGER ON” light will come on
and at the same time, the ammeter will indicate how
much current is going to the batteries.
As the charge cycle continues, which can last between
BOOM 1-1/2 hours and 16 hours for a complete cycle,
JIB depending on the state of charge of the batteries, the
“80% CHARGE” light will come on and the
“INCOMPLETE” light will go off. When voltage of the
batteries reaches approximately 60 volts, the “80%
CHARGE” light will go off and the “CHARGE
PLATFORM MA33N211 COMPLETE” light will come on. This light will remain
on even after the charger is turned off by the electronic
4 5
control. After the charger turns off, the “CHARGE
Figure 2-10. Automatic Battery Charger COMPLETE” light will indicate to the operator that the
batteries are healthy and are fully charged.
RISER BATTERY STATUS If the “80% CHARGE” light continues to stay on after
ARM the charge cycle is complete, this indicates to the
1. GREEN LED............... CHARGE COMPLETE
operator that the batteries are not capable of attaining a
2. YELLOW LED ......................... 80% CHARGE full charge.
If the “INCOMPLETE” light remains on after the charge
3. RED LED ................................. INCOMPLETE
cycle is complete, this indicates to the operator that the
CHARGER STATUS batteries are not capable of attaining even an 80%
BASE 4. YELLOW LED ........................ CHARGER ON charge.
CONTROL If either the “80% CHARGE” or “INCOMPLETE” light
5. RED LED ....................... ABNORMAL CYCLE remain on after the charge cycle is complete, the
PANEL TURRET
6. CHARGER STOP SWITCH batteries should be inspected for problems.
Your standard good watering procedures should be used
7. FUSE HOLDER at all times.
MA33N106
DRIVE
BATTERY CHASSIS
CHARGER
Contact with electrolytic acid can cause skin irritation To reduce the risk of electrical shock, connect charger
and damage clothing. Wear a protective apron, gloves only to a properly grounded single phase outlet. DO TELESCOPING
and goggles when working with batteries. NOT use a extension cord longer than 25 feet. BOOM
ASSEMBLY BOOM
1. Select “ ” (off) or “ ” (platform) position
FIRST AID with the Off/Platform/Base Key Select Switch. JIB
Immediately flush eyes with cold water if electrolytic
acid is splattered into them. Seek medical attention NOTE
if discomfort continues. The battery charger WILL NOT operate if the Off/
Platform/Base Key Select Switch is in the “ ”
1. Disconnect the batteries by separating the 350 (base) position.
Amp battery connectors.
NOTE
When the battery charger is operating all machine
WARNING functions are disabled.
EXPLOSION HAZARD
2. Connect charger AC plug to proper voltage
DO NOT service the batteries without first separating source. Refer to charger nameplate for voltage
the 350 Amp battery connectors. Vapors emitted by requirements.
batteries can be ignited by a spark or arc.
3. Charge batteries. DO NOT leave charger
2. Check battery fluid level in each battery. If plates unattended for more than two consecutive days.
RISER
are not covered, add distilled or demineralized Severe overcharging and battery damage will
water. ARM
result if charger fails to turn off.
3. Check each battery case for damage. 4. Disconnect charger from external power source.
4. Clean battery terminals and cable ends
thoroughly with a terminal cleaning tool or wire
brush.
5. Make sure all battery connections are tight.
TURRET
6. Replace any battery that is damaged or
incapable of holding a lasting charge.
7. Reconnect the 350 Amp battery connectors.
DRIVE
CHASSIS
Mawb100
BASE BATTERY
CONTROL CHARGER
PANEL
Figure 1-2B. SKYJACK SJKB Boom Work Platform
(Model SJKB-33C Shown)
SECTION 2, Page 10 SJKB Battery Powered SJKB Battery Powered SECTION 1, Page 5
NOTES 21. TO LEVEL THE PLATFORM (Platform is Loading and Tie Down Procedure
tilted toward the jib): Press and hold the
1. With the telescopic boom fully retracted and
Platform Leveling Toggle Switch to the “ ò “
trailer on firm level ground. Align the tires of the
(down) position. To stop release the switch.
boom with the back end of the trailer.
22. TO ROTATE THE PLATFORM TO THE LEFT:
2. Slightly raise the jib for ground clearance while
Press and hold the Turret Rotate Toggle Switch
loading. Slowly and carefully drive the machine
to the “ ï “ (left) position. Release the switch
on to the trailer.
to stop.
23. TO ROTATE THE PLATFORM TO THE RIGHT: NOTE
Press and hold the Turret Rotate Toggle Switch For loading and unloading using a winch line, see
to the “ ð “ (right) position. Release the switch the brake release procedures in this section.
to stop. REMEMBER
24. TO RETRACT THE BOOM ARM: Press and Operating any hydraulic function will reset the
hold the Boom Extend/Retract Toggle Switch parking brake.
to the “ ñ “ (retract) position. Release the
3. With machine loaded on trailer, tie down as
switch to stop.
recommended. (Refer to Figure 2-9.)
25. TO EXTEND THE BOOM ARM: Press and hold
the Boom Extend/Retract Toggle Switch to the
“ ò “ (extend) position. Release the switch to
stop.
Shutdown Procedure
MA33N210
SECTION 1, Page 6 SJKB Battery Powered SJKB Battery Powered SECTION 2, Page 9
Pre-start Checks 9. TO DRIVE IN REVERSE: Slowly move the SECTION 2
Drive/Steer Controller handle to the “ ò“
1. Check for obstacles around the work platform (reverse) position. Release controller handle OPERATOR CONTROLS/INSPECTIONS
and in the path of travel such as holes, drop to stop.
off’s, debris, ditches and soft fill.
10. TO STEER: Depress the rocker on the Drive/
2. Check overhead clearances. Steer Controller handle in the direction you wish
OPERATOR QUALIFICATIONS
3. Make sure that the batteries are fully charged. to steer.
Only trained and authorized persons should use this work platform. Safe use of this work platform requires the
Disconnect battery charger from external power 11. TO ADJUST BOOM FUNCTION SPEED: Turn operator to understand the limitations and warnings, operating procedures and operator’s responsibility for maintenance.
source. the Boom Speed Control Knob counter- Accordingly, the operator MUST understand and be familiar with this operating manual, its warnings and instructions
4. Make sure emergency lowering valves at the clockwise to decrease function speed or and ALL warnings and instructions on the work platform. Operator also MUST be familiar with employer’s work rules
base of the riser, boom and jib cylinders are clockwise to increase function speed. The Boom and related government regulations and be able to demonstrate his/her ability to understand and operate THIS make
1.
fully closed.
SECTION 2, Page 8 SJKB Battery Powered SJKB Battery Powered SECTION 2, Page 1
Base Controls - Electrical 4. TURRET ROTATION TOGGLE SWITCH - This 2. BOOM UP/DOWN TOGGLE SWITCH - This switch 9. BOOM SPEED CONTROL ROTARY SWITCH -
Base Control Panel switch controls clockwise and counterclockwise turret controls the up/down movement of the boom section. This rotary switch allows the operator to control the
4 7 rotation. To rotate the turret clockwise, push and hold To raise the boom section, push and hold this toggle speed of the lifting, lowering and rotation functions. To
3 this toggle switch to the “ ï “ (cw) position. Release switch to the “ ñ “ (up) position. Release switch to reduce the speed of the functions turn the knob counter-
switch to stop. To rotate the turret counterclockwise, stop. To lower the boom section, push and hold this clockwise. To increase the speed of the functions turn
11
push and hold this toggle switch to the “ ð “ (ccw) toggle switch to the “ ò “ (down) position. Release the knob clockwise.
position. Release switch to stop. switch to stop. 10. DRIVE/STEER CONTROLLER - This lever-type
5 3. RISER UP/DOWN TOGGLE SWITCH - This switch controller allows the operator to drive in forward or
5. PLATFORM LEVELING TOGGLE SWITCH - This
2 controls the up/down movement of the riser section. To reverse and by using the rocker switch on top of the
switch controls the leveling of the platform if adjustment
raise the riser section, push and hold this toggle switch controller to steer left or right.
is necessary. If the platform is tilted away from the jib,
1 push and hold this toggle switch to the “ ñ “ (up) position. to the “ ñ “ (up) position. Release switch to stop. To
11. HORN PUSH BUTTON (Option) - If equipped with
Release switch when level. If the platform is tilted toward lower the riser section, push and hold this toggle switch
the horn option , the horn is sounded by depressing the
the jib, push and hold this toggle switch to the to the “ ò “ (down) position. Release switch to stop.
8 red button on the Drive/Steer controller handle.
“ò“ (down) position. Release switch when level.
4. JIB UP/DOWN TOGGLE SWITCH - This switch 12. TILT SENSOR INDICATOR LIGHT - This red
6. BOOM RETRACT/EXTEND TOGGLE SWITCH - controls the up/down movement of the jib. To move the indicator light warns the operator that the work platform
MA33N201 This switch controls the retraction and extension of the jib upward, push and hold this toggle switch to the “ ñ “ is on a slope which exceeds the limits for safe operation.
6 9 10 telescoping boom arm. To retract the boom arm, push (up) position. Release switch to stop. To move the jib A warning buzzer will also sound.
and hold this toggle switch to the “ ñ “ (retract) position. downward, push and hold this toggle switch to the “ ò “
Figure 2-1. Base Control Panel and Label (down) position. Release switch to stop. 13. FUNCTION ENABLE LIGHT - This red indicator
Release switch to stop. To extend the boom arm, push
1. OFF/PLATFORM/BASE SELECT KEY SWITCH and hold this toggle switch to the “ò “ (extend) position. light tells the operator that the foot switch has been
5. TURRET ROTATION TOGGLE SWITCH - This
2. RISER UP/DOWN TOGGLE SWITCH Release switch to stop. depressed and power is available to operate the controls
switch controls clockwise and counterclockwise turret
3. BOOM UP/DOWN TOGGLE SWITCH on the operator’s control console.
rotation. To rotate the turret clockwise, push and hold
4. TURRET ROTATION TOGGLE SWITCH 7. PLATFORM LEFT/RIGHT ROTATION TOGGLE this toggle switch to the “ ï “ (left) position. Release
5. PLATFORM LEVELING TOGGLE SWITCH SWITCH - This switch controls left and right rotation of switch to stop. To rotate the turret counterclockwise,
OPERATING PROCEDURES
6. BOOM RETRACT/EXTEND TOGGLE SWITCH the platform. To rotate the platform to the left, push and push and hold this toggle switch to the “ ð “ (right) Before operating any control, read and completely
7. PLATFORM ROTATION TOGGLE SWITCH hold this toggle switch to the “ ï “ (left) position. Release position. Release switch to stop. understand ALL Dangers, Warnings and Cautions
8. JIB UP/DOWN TOGGLE SWITCH switch to stop. To rotate the platform to the right, push on the work platform and in this operator’s manual.
9. EMERGENCY STOP BUTTON and hold this toggle switch to the “ ð “ (right) position. 6. BOOM RETRACT/EXTEND TOGGLE SWITCH -
10.
11.
CIRCUIT BREAKERS
BEEPER ALARM (option) 8. JIB UP/DOWN TOGGLE SWITCH - This switch
This switch controls the retraction and extension of the
telescoping boom arm. To retract the boom arm, push
OPERATORS CHECK LIST
controls the up/down movement of the jib. To move the and hold this toggle switch to the “ ñ “ (retract) position.
BASE CONTROL PANEL - This control station is jib upward, push and hold this toggle switch to the Release switch to stop. To extend the boom arm, push INSPECT AND/OR TEST THE FOLLOWING
located on the rotating turret in the hydraulic/electric “ ñ“ (up) position. Release switch to stop. To move the and hold this toggle switch to the “ ò “ (extend) position. DAILY OR AT THE BEGINNING OF EACH SHIFT
cabinet cover. It contains the following controls: jib downward, push and hold this toggle switch to the Release switch to stop.
“ ò “ (down) position. Release switch to stop. 1. OPERATING A ND EMERGENCY CONTROLS.
1. OFF/PLATFORM/BASE SELECT KEY SWITCH -
7. PLATFORM LEVELING TOGGLE SWITCH - This 2. SA FETY DEV ICES.
Turning the key to the “ ” (off) position disconnects 3. PERSONA L PROTECTIV E DEV ICES.
power from the control circuit. When the “ ” (platform) 9. EMERGENCY STOP BUTTON - When struck, this switch controls the leveling of the platform if adjustment
4. TIRES A ND WHEELS.
position is selected, power is directed to the control red push-button switch disconnects power to the control is necessary. If the platform is tilted away from the jib,
5. OUTRIGGERS (IF EQUIPPED) A ND OTHER
station on the platform. When the switch is held in the circuit. In the event of an emergency or at work platform push and hold this toggle switch to the “ ñ “ (up) position. STRUCTURES.
“ ” (base) position power is directed to the control shut down, push button in. To restore power, simply Release switch when level. If the platform is tilted toward 6. A IR, HYDRA ULIC A ND FUEL SYSTEM FOR
station on the base. pull button out. the jib, push and hold this toggle switch to the “ ò “ LE A K S .
(down) position. Release switch when level. 7. LOOSE OR MISSING PA RTS OR HA RDWA RE.
2. RISER UP/DOWN TOGGLE SWITCH - This switch 10. CIRCUIT BREAKERS - In the event of a power 8. CA BLES OR WIRING HA RNESS.
controls the up/down movement of the riser section. To overload or positive circuit grounding, the circuit breaker 8. PLATFORM LEFT/RIGHT ROTATION TOGGLE 9. PLA CA RDS, WA RNINGS, CONTROL
raise the riser section, push and hold this toggle switch will pop out. Make the necessary corrections, then SWITCH - This switch controls left and right rotation of MA RKINGS A ND OPERATING MA NUA L(S).
to the “ ñ “ (up) position. Release switch to stop. To depress the push-button to reset. the platform. To rotate the platform to the left, push and 10. GUA RDRA IL SYSTEM.
lower the riser section, push and hold this toggle switch hold this toggle switch to the “ ï “ (left) position. 11. ENGINE OIL SYSTEM (IF SO EQUIPPED).
to the “ ò “ (down) position. Release switch to stop. 11. BEEPER ALARM - This optional audible pulse Release switch to stop. To rotate the platform to the 12. BATTERY FLUID LEV EL.
device can be setup as a motion alarm, or as an all right, push and hold this toggle switch to the “ ð “ (right) 13. HYDRA ULIC A ND BRA KE FLUID RESERV OIR
3. BOOM UP/DOWN TOGGLE SWITCH - This switch function alarm. LE V E L.
position. Release switch to stop.
controls the up/down movement of the boom section. 14. COOLA NT LEV EL (IF SO EQUIPPED).
To raise the boom section, push and hold this toggle Ma40-211
MA33N209 MA33N212
Figure 2-7. Foot Switch 3 4 6 9 11 10
MA33N202
MA33N203
Figure 2-2A. 350 Amp Battery Connectors
1. FOOT SWITCH 1
Figure 2-8. Operator’s Control Console and Label (SJKB-33N)
1. FOOT SWITCH - The foot switch is located on the Figure 2-3A. Emergency Turret Rotating Mechanism
platform. When the foot switch is depressed and held, 1. EMERGENCY STOP BUTTON (SJKB-33N)
power is brought to the controls on the operator’s control 2. BOOM UP/DOWN TOGGLE SWITCH
console. When the foot switch is released, the controls 3. RISER UP/DOWN TOGGLE SWITCH
on the operator’s control console are cutout. 4. JIB UP/DOWN TOGGLE SWITCH
5. TURRET ROTATE TOGGLE SWITCH 1
6. BOOM EXTEND/RETRACT TOGGLE
IMPORTANT NOTE SWITCH
7. PLATFORM LEVELING TOGGLE SWITCH
The foot switch MUST be depressed and held to use 8. PLATFORM ROTATE TOGGLE SWITCH
any control on the operator’s control console. 1
9. BOOM SPEED CONTROL ROTARY SWITCH
10. DRIVE/STEER CONTROLLER Mawb203
WARNING
SECTION 2, Page 6 SJKB Battery Powered SJKB Battery Powered SECTION 2, Page 3
Base Controls - Hydraulic Emergency Lowering Valves 2. EMERGENCY LOWERING VALVE ON BOOM -
Turret Rotation Speed Control Valve Located at the base on the boom cylinder, this valve 1
allows boom lowering in the event of an emergency or
an electrical system failure. Turning the valve knob
counterclockwise allows the boom to gradually lower.
Valve MUST be fully closed (clockwise) to restore normal
operation.
3. EMERGENCY LOWERING VALVE ON JIB -
Located at the base on the jib cylinder, this valve allows
1 jib lowering in the event of an emergency or an electrical
system failure. Turning the valve knob counterclockwise
allows the jib to gradually lower. Valve MUST be fully
Mawb209
closed (clockwise) to restore normal operation.
Figure 2-6B. Parking Brake Release Plunger
NOTE: (SJKB-33i, 33C, 40i, 40C)
On European models, the manual lowering valve
knobs are located inside the hydraulic/electric 1. PARKING BRAKE RELEASE PLUNGER
cabinet on the turret.
MA33N204 DANGER
Parking Brake Release Plunger
Figure 2-4A. Turret Rotation Speed Control Valve
(SJKB-33N) MA33N205 MA33N206 DO NOT release the parking brakes on an incline.
DO NOT release the parking brakes without the wheels
1 2 being chocked.
1 1. PARKING BRAKE RELEASE PLUNGER -Located
on the brake manifold in the hydraulic/electric
cabinet, when this red plunger on the brake valve is
depressed, the brake valve opens allowing
accumulator pressure to immediately disengage the
parking brakes.
1. TURRET ROTATION SPEED CONTROL VALVE - Figure 2-5. Emergency Lowering Valves and
Located on the lower left side of the main manifold in Procedure Label
the hydraulic/electric cabinet, this rotary valve when
rotated to a fully closed position (clockwise) allows 1. EMERGENCY LOWERING VALVE ON RISER
maximum turret rotation speed. By opening the valve 2. EMERGENCY LOWERING VALVE ON BOOM
(counterclockwise) the turret rotation speed can be 3. EMERGENCY LOWERING VALVE ON JIB
reduced.
1. EMERGENCY LOWERING VALVE ON RISER -
Located at the base on the riser cylinder, this valve allows
riser lowering in the event of an emergency or an
electrical system failure. Turning the valve knob
counterclockwise allows the riser to gradually lower.
Valve MUST be fully closed (clockwise) to restore normal
operation.
SECTION 2, Page 4 SJKB Battery Powered SJKB Battery Powered SECTION 2, Page 5