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    Abstract of ASTM F1135 1999

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    Jesse Chen

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    © All Rights Reserved
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    Abstract of ASTM F1135 1999

    Uploaded by

    Jesse Chen
    17 views3 pages

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    17 views3 pages

    Abstract of ASTM F1135 1999

    Uploaded by

    Jesse Chen

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    © All Rights Reserved
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    Abstract of

    CADMIUM OR ZINC CHROMATE ORGANIC CORROSION


    ASTM F1135 MATERIALS
    1999 PROTECTIVE COATINGS FOR FASTENERS

    IFI NOTES:

    1. ASTM F1135 is a specification developed through the procedures


    of ASTM. F1135 is under the jurisdiction of ASTM Committee F-16
    on Fasteners and is the direct responsibility of its Subcommittee
    F16.03 on Metal Coatings on Threaded Fasteners.

    2. F1135 covers basic performance requirements for electrolytic or


    mechanical coating of cadmium or zinc followed by a chromate
    and baked organic coating for ferrous and nonferrous fasteners.
    This abstract omits a listing of the referenced documents and re-
    jection and rehearing. For the omitted information, refer to the com-
    plete F1135. The paragraph numbers throughout this abstract are
    those of ASTM F1135-1999.

    3. ASTM F1135-1999 ;s abstracted with permission from the Annual


    Book of ASTM Standards, copyright American Society for Testing
    and Materials, 100 Barr Harbor Drive, West Conshohocken, PA
    19428-2959, U.S.A.

    1. Scope 4. Ordering Information

    1.1 This specification covers the basic per- 4.1 Orders for material under this specifica-
    form ance requirements for an electrolytic or tion shall include the following information:
    mechanica l coating of cadmium or zinc followed
    4.1.1 Quantity of parts.
    by a chromate and baked organic coating for
    ferrous and nonferrous fasteners. 4.1.2 Grade required (see 3.1 ) and calor code
    (see 5.4).
    1.2 There are eight grades available under
    this standard; four for zinc and four for cadmium. 4.1.3 Any conditions or additions agreed upon
    by the purchaser and the supplier.
    1.3 This standard is intended primarily for
    fasteners such as nuts, bolts, and screws that 5. Requirements
    require corrosion protection.
    5.1 Parts supplied to this specification shall
    2. Referenced Documents have a chromate coating plus an organic coat-
    ing applied to maintain adequate salt spray pro-
    (Refer to the complete specification, see tection. The coatings shall not chip, leach color,
    page N-38.) or suffer color loss.
    3. Classification 5.2 Substrate shall be either ferrous or non-
    ferrous metal fasteners.
    3.1 These coatings are classified into eight
    grades accordi ng to the requirements shown in 5.3 The finish shall be a cured organic coat-
    Table 1. ing.

    © 2003 Industrial Fasteners Institute 8 - 259


    Abstract of
    CADMIUM OR ZINC CHROMATE ORGANIC CORROSION
    MATERIALS ASTM Fl1 35
    PROTECTIVE COATINGS FOR FASTENERS 1999

    Table 1 Grade Class ification of Coatings


    Salt Spray
    ~m min Resistance, h mln
    Grade Deposition Tvpe Metal
    Thickness
    White Corrosion Red Rust

    1 Electrolytic 5 "c< 120 240


    2 Mechanical 5 "c< 50 240
    3 Electrolytic 13 "c< 216 336
    4 Mechanical 13 "c< 100 336

    5 Electrolytic or Mechanical 5 cadmium 240 270


    6 Electrolytic or Mechanical 8 cadmil.m 336 375
    7 Electrolytic or Mechanical 13 cadmium 336 500
    8 Electrolytic 13 cadmium 400 600

    5.4 The appea rance shall be either CLEAR 5. 10 Salt Spray Test - No part shall exhibit
    (Color code A) or BLACK (Color code B). Other white corrosion or red rust on significant sulfaces
    colors may be specified by the purchaser. (as agreed upon between supplier and producer
    prior to ordering) after exposure for the minimum
    5.5 The gloss shall be described as medium. number of salt spray h shown in Table 1.
    5.6 The film properties sha ll have sufficient
    6. Proces s Method
    hardness through cu ring at time of delivery to
    withstand normal handling and shipping without
    6.1 It is not intended to limit the supplier as
    marring.
    to the formula or method of coating or surface
    5.7 Coating Thickness Measurement - The treatment except as indicated:
    thickness shall be determined by the method
    described in 8.1 and meet the requirements of 6.1 .1 Cadmium and zinc processing shall be
    Table 1. in accordance with the applicable ASTM coat-
    ing specification. Good practices may be found
    5.8 Organic Coating Determination - Any in ASTM Specifications 8633, page B-224 , and
    part with the coating applied and properly cured 8695 for zinc, page 8-233, ASTM Specification
    shall exhibit no discoloration after soaking in a 8696, for cadmium, page B-241 , and in ASTM
    5% trisodium phosphate solution for 5 min at Specification F871 M for both zinc and cadmium.
    room temperature, water rinsed, towel dried, and
    subjected to 1 to 2 drops of a 5% lead acetate 6.2 The chemical activator (surface condi-
    solution on the surface for 60 s. Those parts tioner) used shall not ca use hydrogen embrittle-
    lacking both an organic and chromate coating ment of hardened steel fasteners. . .
    will have a calor change after about 5 s.
    6.3 It is recommended that ferrous fasten-
    5.9 Adhesion - Pa rts heated to 374°F ers susceptible to time-delayed fractu re caused
    (190°C) for 30 min shall not exhibit blistering, by the diffusion of hydrogen under stress be pro-
    peeling, flaking, or plating which can be removed cessed by mechanically coating, or if electro-
    by filament tape in accordance with Test Method plated be processed in accordance with ASTM
    ASTM D3359. Test Method F1 940.

    B-260 © 2003 Industrial Fasteners Institute


    Abstract of
    CADMIUM OR ZINC CHROMATE ORGANIC CORROSION
    ASTM Fl135 MATERIALS
    1999 PROTECTIVE COATINGS FOR FASTENERS

    7. Test Methods 8.2 Coatings on the threads of threaded fas-


    teners shall not have an adverse effect on nor-
    7.1 The coating thickness shall be deter- mal installation and removal practices.
    mined by eddy-cu rrent. Test Method ASTM
    B244: magnetic methods. Test Method ASTM 8.3 Referee Thread Inspection - The fol-
    8499; or microscopic examination of cross sec- lowing referee thread inspection may be utilized
    tions taken perpendicular to significant sulfaces, if the specified GO-gage binds on the bolt, nut,
    Test Method ASTM B487 (see Calibration of or screw:
    Micrometer Eyepiece) or other means agreed
    upon by the supplier and the producer. For ref- 8.3.1 Bolts or Screws - Assemble a phos-
    eree purposes, microexamination in accordance phate-coated test nut with the applicable 28 or
    with Test Method ASTM B487 shall be used. 6H class thread down the full length of the thread.
    If the nut can be assembled the full distance,
    7.2 The corrosion resistance shall be deter- the coating is acceptable .
    mined in accordance with Test Method ASTM
    B117. 8.3.2 Nuts - Assemble a phosphate coated
    bolt or screw with the applicable 2A or 69 class
    7.3 The adhesion test shall be pelformed in thread for a minimum of one diameter through
    accordance with Test Method ASTM D3359. the nut. If the bolt or screw can be assembled
    the full distance, the coating is acceptable.
    8. Inspection
    9. Rejection and Reheating
    8.1 Samples shall be taken in accordance
    with Guide ASTM F1470 . (Refer to the complete specification.)

    © 2003 Industrial Fasteners Institute B -261

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