DKY Eng. Catalogue
DKY Eng. Catalogue
DKY Eng. Catalogue
D1
d
H
DN
K
D
Material Features
Part Name Body Bonnet Stem Nut Stem Wedge O-Ring Seal Temp. °C Pressure PN
Material (GGG40) (GGG40) BRONZE MS58 X20Cr13 GGG40/EPDM NBR EPDM -10...... +80 10 - 16
Nominal Pressure F4 - PN 16 F5 - PN 16
Nominal Dia DN 50 65 80 100 125 150 200 250 300 350 400 50 65 80 100 125 150 200 250 300
Valve Dimensions L 150 170 180 190 200 210 230 250 270 290 310 250 270 280 300 325 350 400 450 500
TS 457/1 H 270 300 330 370 425 480 590 700 890 1004 1270 270 300 330 370 425 480 590 700 890
DIN 3352/2-F4 D1 200 200 250 250 300 300 350 400 450 450 450 200 200 250 250 300 300 350 400 450
b 19 19 19 19 19 19 20 22 24,5 26,5 28 19 19 19 19 19 19 20 22 24,5
Flange Dimensions K 125 145 200 180 210 240 295 355 410 470 525 125 145 200 180 210 240 295 355 410
TS ISO 7005-2 nxd 4x19 4x19 8x19 8x19 8x19 8x23 8x23 12x23 12x23 16x28 16x31 4x19 4x19 8x19 8x19 8x19 8x23 8x23 12x23 12x53
DIN 2501 D 165 185 200 220 250 285 340 400 455 520 580 165 185 200 220 250 285 340 400 455
3
TELESCOBIC
EXTENSION SPINDLE
28
18
F4
F3
4
SURFACE BOX
1
General
DKY Surface Box enables the operation of gate valves installed under ground from
above ground as a surface box. DKY Surface Boxes are designed to be resistant to
heavy traffic loads with options of cast iron and ductile iron materials and in telescobic
2
(rising) and standard rigid types.
B
C
Material Features
Pos
A (mm) B (mm) C (mm) No: Part Name Material
TYPE 1 160 160 215
1 Cover EN GJS 400 (Cast Iron) - EN GJS 500 (Ductile Iron)
TYPE 2 180 180 235
TYPE 3 190 275 275 2 Body EN GJS 400 (Cast Iron) - EN GJS 500 (Ductile Iron)
2
B
Material Features
A (mm) B (mm) C (mm) Pos
TYPE 1 231 245-380 273 No: Part Name Material
1 Upper Body EN GJS 400 (Cast Iron) - EN GJS 500 (Ductile Iron)
2 Bottom Body EN GJS 400 (Cast Iron) - EN GJS 500 (Ductile Iron)
5
CHECK-VALVE
SWING TYPE
ØDN
D
k
nxØd
b
L
MATERIAL FEATURES
Part Name Body Cover Disc Stem Seat Seal Temp. °C Pressure PN
Material GG25/GGG40 GG25/GGG40 GG25/GGG40 Stainless Steel Pirinç (CuZn40Pb2) NBR / EPDM
Rubber Coating X20Cr13 AISI 304 /Bronz -10...... +120 16
6
CHECK-VALVES
(LIFTING TYPE)
H
ØDN
D
k
nxød
b
L
MATERIAL FEATURES
Part Name Body Bonnet Disc Stem Seat Seal Temp °C Pressure PN
Material GG25/GGG40 GG25/GGG40 GG25/GGG40 Stainless Steel Brass(CuZn40Pb2) NBR / EPDM
Rubber Coating AISI 304 /Bronze -10...... +120 16
DIMENSIONS
Nominal Dia. DN 50 65 80 100 125 150 200 250 300
Valve Dimensions L 205 216 254 305 356 406 521 635 725
TS 457/1-DIN 3352/2-F4 H 250 250 260 320 335 420 510 600 725
b 19 19 19 19 19 19 20 22 24,5
Flange Dimensions k 125 145 200 180 210 240 295 355 410
TS ISO 7005-2 nxd 4x19 4x19 8x19 8x19 8x19 8x23 8x23 12x23 12x23
DIN 2501 D 165 185 200 220 250 285 340 400 455
Weight Kg. 11 14 15 29 34 53 92 140 180
7
STRAINERS
Nominal Diameter DN 50 65 80 100 125 150 200 250 300 400 500 600 700 800
Valve Dimensions L 205 216 254 305 356 406 521 635 749 1100 1250 1450 1650 1850
TS 11494 /DIN 3202/5-F1
B 92 92 85 90 90 160 150 282 282 530 533 820 950 1050
Filter Dimension
S Ø66 Ø66 Ø81 Ø128 Ø128 Ø178 Ø198 Ø272 Ø272 Ø395 Ø460 Ø600 Ø700 Ø798
H 135,5 140,5 149 176,5 183,5 300,5 315 482 482 713,5 764,5 1043,5 1204 1349,5
g Ø99 Ø118 Ø132 Ø156 Ø184 Ø221 Ø266 Ø370 Ø370 Ø480 Ø610 Ø720 Ø794 Ø901
PN 16
Flange Dimensions
d Ø19 Ø19 Ø19 Ø19 Ø19 Ø23 Ø23 Ø23 Ø23 Ø31 Ø34 Ø37 Ø37 Ø41
# Holes 4 4 8 8 8 8 8 12 12 16 20 20 24 24
g Ø99 Ø118 Ø132 Ø156 Ø184 Ø211 Ø266 Ø319 Ø370 Ø480 Ø581 Ø682 Ø794 Ø901
PN 10 b 19 19 19 19 19 19 20 22 24,5 24,5 26,5 30 32,5 35
d Ø19 Ø19 Ø19 Ø19 Ø19 Ø23 Ø23 Ø23 Ø28 Ø28 Ø28 Ø31 Ø31 Ø34
# Holes 4 4 8 8 8 8 8 12 12 16 20 20 24 24
8
BALL VALVES
G
H
ØDN
D
k
n x Ød
b
L
Material Features
Part Name Body Flange Handle Stem Ball Rings O-Ring Temp. °C Pressure PN
Material GG25/40/50 GG25/40/50 ST37 SS SS PTFE Viton -10...... +120 6 - 10
DN 40 50 65 80 100 DN 40 50 65 80 100
D 150 165 185 200 220 D 130 140 160 190 210
Flange Dimensions
PN 10
b 18 20 22 b 16 18
TS 3138/
9
BUTTERFLY VALVE
FLANGED
PN 10 PN 16 PN 10 PN 16 PN 10 PN 16 F PN 10 PN 16
DN H FF ØT W Z
A3 A3 B B M M PN 10 PN 16 Type Weight (kg) Type Weight (kg)
150 157 157 165 165 75 75 160 210 230 238 - F 10 F 10 30.0
200 183 183 213 213 75 75 190 230 230 238 - F 10 F 10 45.0
AST-30 8,220 AST-30 8,220
250 223 223 220 220 75 75 220 250 230 238 - F 10 F 10 63.5
300 245 245 273 273 75 75 250 270 230 238 83.98 F 10 F 10 83.5
350 279 279 285 285 102 102 280 290 335 315 148.9 F 14 F 14 131.0 AST-40 12,240
AST-60 17,900
400 307 316 325 325 102 102 310 310 350 315 223.1 F 14 F 14 149.0 AST-60 17,900
450 336 355 343 358 102 102 330 330 400 315 272.6 F 16 F 16 226.0
AST-80 32,660 AST-80 32,660
500 361 388 375 397 102 102 360 350 450 315 318.2 F 16 F 16 251.0
600 420 451 435 465 102 102 440 390 450 315 410.2 F 16 F 25 325.0 AB1950N/SP4 58,000 AB1950N/SP4 58,000
700 473 494 488 503 135 135 465 430 600 414 511.9 F 25 F 30 488.0 AB6800NLT/SP4 100,000 AB6800N/SP4 100,000
800 554 566 550 580 135 135 540 470 600 414 584.5 F 25 F 30 606.0 AB6800N/SP4 100,000 AB6800N/SP6 100,000
900 600 600 620 640 225 225 570 510 600 525 682.4 F 30 F 35 878.0 AB6800N/SP6 111,000 A250N/SP9 111,000
1000 683 698 682 682 225 225 676 550 600 525 790.5 F 35 F 35 1.359.0 A250N/SP9 225,000 IW82 225,000
1200 795 845 800 800 225 225 735 630 600 525 980.9 F 35 F 35 1.949.0 A250N/SP9
222,000 IW9RA 222,000
1400 932 932 962 962 225 225 878 710 600 525 1155.3 F 35 F 35 3.000.0 IW82
1600 1070 1070 1110 1110 245 245 976 790 600 709 1310 F 48 F 48 3.689.0 IW9RA 262,000
IW11 262,000
1800 1158 1158 1170 1170 245 245 1058 870 600 709 1506.6 F 48 F 48 4.366.0
2000 1329 1329 1290 1290 245 245 1173 950 600 709 1692.3 F 48 F 48 6.300.0 IW11 570,000 IW11 570,000
2200 1500 1500 1500 1500 245 245 1310 950 600 709 1903.4 F 60 F 60 9.925.0 IW115
2500 1560 1560 1653 1653 245 245 1444 950 600 1100 2244 F 60 F 60 -
IW13 1180,000 IW13 1180,000
2600 1630 1630 1630 1630 245 245 1550 950 600 1100 2330 F 60 F 60 -
3000 1855 1855 1900 1900 245 245 1810 950 600 1000 2762 F 60 F 60 - IW14R1 2200,000 IW14R1 2200,000
10
BUTTERFLY VALVE
TECHNICAL
Material Features
1 1A 2 3 4 5 6 7 8 9 10
Part Name Body Body Seat Disc Disc Seal Retaining Ring Bolt Bushings 0-ring Front Stem Pin
Material GGG 40-50 Welded GGG 40-50 EPDM ST-37, AISI304, A2 Bronz EPDM 1.4021' 1.4057 1.4021' 1.4057
Stainless Steel AISI316
11 12 13 14 15 16 17 18 19 20
Part Name Rear Stem Front Cover Setscrew Bolt Rear Cover Eye Bolt Key 0-ring Washer Bolt
Material 1.4021' 1.4057 St-37, GGG 40 8.8 8.8 St-37, GGG 40 A 105 C45 K EPDM A2 A2
11
DISMANTLING JOINTS
4 6
l2
l1 b
d
+25
-25
D
k
7 2 7 6 4 3 5 7 7 1 7
Material Features 1 2 3 4 5 6 7
Part Name Long Piece Short Piece Ring Seal Long Stud Short Stud Hexagonal nut Temp.°C PressurePN
Material Ductile iron Ductile iron Ductile/Steel Rubber Galvanized Steel Galvanized Steel Galvanized Steel -10...... +80 10 - 16
(GGG40) (GGG40) (GGG40/St37) (EPDM) (Ck45) (Ck45) (8.8)
PN10 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1000
D 220 250 285 340 400 455 505 565 615 670 780 895 1015 1115 1230
k 180 210 240 295 350 400 460 515 565 620 725 840 950 1050 1160
b 19 19 19 20 22 24,5 24,5 24,5 25,5 26,5 30 32,5 35 37,5 40
d 19 19 23 23 23 23 23 28 28 28 31 31 34 34 37
l1 200 200 200 220 220 220 230 230 250 260 260
l2 310 310 320 340 360 360 360 370 390 390 410
PN16 100 125 150 200 250 300 350 400 450 500 600 700 800 900 1000
D 220 250 285 340 400 455 520 580 640 715 840 910 1025 1125 1255
k 180 210 240 295 355 410 470 525 585 650 770 840 950 1050 1170
b 19 19 19 20 22 24,5 26,5 28 30 31,5 36 39,5 43 46,5 50
d 19 19 23 23 28 28 28 31 31 34 37 37 41 41 44
l1 200 200 200 220 230 250 260 270 270 280 300
l2 310 310 320 340 370 410 410 430 430 440 480
12
When is that you trust
on a valve most ?
• We are there at
the moments you need...
13
HYDRAULIC
CONTROL VALVES
The mechanical part acting as actuator is a diaphragm or a piston, having an effective area larger than
the port of the valve. This larger actuator area difference produces bigger control forces than required
to close the valve, stopping the flow to the zero-flow condition.
The actuator pressure is adjusted by so called control pilots -sometimes more than one- to control the
valve in any position varying continuously.
According to the type of actuation, the hydraulic control valves are in 3 types of design.
1. Diaphragm Actuated - Diaphragm Controlled Valves ( F pattern )
2. Diaphragm Actuated - Plug Controlled Valves ( Y pattern )
3. Piston Actuated - Plug Controlled Valves ( G pattern ) Diaphragm Actuated
Diaphragm Controlled
F pattern Valves are single chamber valves. They are easy to operate and service on site. However, the Valves ( F pattern )
cavitation resistance is lower when compared to other body pattern designs.
For On/ Off automation applications and at pressure regulation ratios down to 1/ 2.1 ( 0,97 cavitation
index) this type of the valve is the most simple, economical and dependable valve.
The scope of application of F pattern valve is DN50 - DN 350 mm. and PN10-PN16, at Agricultural
Irrigation, Municipal Infrastructures and Fire Fighting Systems.
Y pattern Valves are double chamber valves. They are of the same application schemes as F type valves,
but this time diaphragm actuator and the plug are connected with a stem. Cavitation resistance is
increased by the plug material, seat material and the geometry of the internal walls designed in the body.
They are intended for pressure regulation down to 1/3 ratio, (~0,7 cavitation index).
The scope of application of Y Pattern is DN50 - DN300 mm. and PN10- PN16, Municipal Infrastructure
and Process Control applications.
G pattern Valves are either single or double chamber piston actuated control valves. Diaphragm Actuated
Piston actuator serves in higher pressures, bigger sizes more reliably compared to diaphragm actuators. Plug Controlled Valves
It is the standard type on PN25 and above, DN400 and above. On large actuator areas, since the elasticity ( Y pattern )
of diaphragm on large sizes takes fictive volumes before real mechanical movement, piston actuator is
more sensitive on regulation of big sizes. Besides, there is no tearing risk for the piston as for the risk of
diaphragm of that size. This makes the G valve most reliable one among all types. On small sizes pressure
regulation down to 1/5 ratio is possible. Whereas, above DN300valves, standard low cavitation region
(~0,7 cavitation index) is to be utilized as application limit.
The scope of application is DN50 - DN300 mm. PN25, PN40 , DN400 - DN900mm. PN16 and PN25.
Typical Applications :
- On/off
-Pressure Reducing
- Pressure Sustaining / Relief
- Pump Control
- Surge Anticipating Control Valve
- Solenoid Control ( SCADA and Automation applications )
- Water Level Control ( Modulating and Differential ) Piston Actuated
Plug Controlled Valves
- Combinations of the above .... ( Example : Pump Control Valve with Pressure Sustaining,
( G pattern )
Pressure Reducing Solenoid Valve...)
14
CONTROL VALVES
TYPE DRF
DRF Cross-section
Parts Parts
DRF 1 ½"- 6" DRF 8"- 12"
Bolts
Washer
Nuts
Cover
Diaphragm
Body
15
CONTROL VALVES
TYPE DRF
Size Inlet Pressure, bar Kv value Flowrate, m³/h 3" 80 290 138 200 50 10,4 Threaded
inch mm min. max. Qmin QMax 4"-3"-4" 100-80-100 283 200 200 100 17,5 Flanged
1 ½" 40 0,8 16 40 0,3 25 4" 100 283 222 222 111 20,1 Flanged
2" 50 0,7 16 70 0,5 45 4" 100 346 220 230 60 16,5 Threaded
2 ½" 65 0,7 16 100 0,5 50 5"-4"-5" 125-100-125 305 220 230 99 25,5 Flanged
3"-2½"-3" 80-65-80 0,7 16 130 0,5 50 6"-4"-6" 150-100-150 305 243 250 120 29,5 Flanged
3" 80 0,6 16 170 2 90 6" 150 406 295 300 142 49,5 Flanged
4"-3"-4" 100-80-100 0,6 16 170 2 90 8" 200 470 383 354 160 71,0 Flanged
4" 100 0,4 16 290 10 150 10" 250 635 430 464 197 109,0 Flanged
5"-4"-5" 125-100-125 0,4 16 290 10 150 12" 300 749 474 480 234 140,0 Flanged
16
CONTROL VALVES
TYPE DRY
Material Features
Item 19
No Part Name Material
1 Body GGG 40 Ductile Iron 14 13
3 O-Ring NBR
11
4 Plug Cast Iron+EPDM
15 10
5 Stem Stainless Steel
6 Bushing Bronze 16
9
7 Diaphragm Nylon Reinforced EPDM 17 8
8 Nut Stainless Steel 18
17
CONTROL VALVES
TYPE DRY
2" 76 65
0,3
0,2
0,15
0,1
10 15 20 30 40 50 60 80 100 150 200 300 400 600 800 1000 1500 2000 3000 4000
40 50 60 80 100 150 200 300 400 600 800 1000 1500 2000 4000 6000 10000 11000 gpm
Flow rate [m³/h]
18
CONTROL VALVES
TYPE DRG
10 20
19 BEARING ELEMENT Delrin (POM) 5
C 19
15
20 O-RING Rubber (NBR) B 2
23
19
CONTROL VALVES
TYPE DRG
0.1
Head loss
20
CONTROL VALVES
TYPICAL APPLICATIONS
DRF 10
Float
Level
DRF 10D Bi-Level
Control
Valve
DRF 20
DRY 20
Pump
Protection
Control
Valve
DRF 20 DRY 20
DRF 20, DRY 20 Pump Protection Control Valve The DRF 20 valve regulates the pressure level during the start and shut-off of a pump to protect the
pumping assembly and the downstream network. The valve protects the booster pump and its engine by sustaining the pressure in starting and
shutoff. The DRF 20 is connected electrically to the pump’s control panel.
DRF 30
DRF 33
Solenoid
Control
Valve
DRF 30
DRF 30-33 valves are activated by line pressure. The valves open or close by electric command through a 2 – way or 3 – way pilot solenoid valves.
The solenoid opens or closes the DRF as it is energized by an electric pulse. The electric pulse that commands the valves is generated by a controller,
timer, sensor or an electric control. Basically, the valve is an electric controlled on/off valve.
DRF 60
DRF 63
DRY 60
Pressure
Reducing
Control
Valve DRF 60 DRY 60
DRF 60 and DRF 63 are 2 – way and 3 – way piloted hydraulic valves activated by line pressure. The pilot valve has a spring-loaded membrane, which is
sensitive to downstream pressure. The pilot’s spring is preset to a desirable reduced pressure. The pilot valve maintains a constant downstream
pressure by gradually opening and closing of the main valve. The pressure is maintained constant regardless of changes in the flow rate.
*For other control types or needs, please consult our eng.dept. *All control configurations are available for our DRF DRY DRG pattern valves,
e.g.: Electrical Pressure Reducing Valve... For more detailed info. please contact our engineering department.
21
CONTROL VALVES
TYPICAL APPLICATIONS
DRF 88
Surge
Anticipating
Control
Valve
DRF 88 DRY88
DRY 88
DRF 88 is used at the pump outlets and adjusted to eliminate hazardous pressure surges typical of water hammer conditions. A water hammer is
caused by an abrupt shutoff of a pump or rapid closure of a main valve, causing a fast propagation of low-pressure front, followed by an extremely
high-pressure back-wave. A series of pressure waves, each one composed of alternating low and high pressure is created within a few seconds. These
surges, depending on the working conditions and design of the system, can exceed 3 times the working pressure and are extremely hazardous.
DRF 80
DRF 83
Pressure
Sustaining
Relief
Control
Valve
DRF 80 DRY 80
DRF 80 and DRF 83 are 2 – way and 3 – way piloted hydraulic valves activated by line pressure. The pilot valve has a spring-loaded membrane, which
is exposed to the upstream pressure. The valve is normally closed. Only when the line pressure rises above a preset point, the DRF 80/83 opens to
relieve the excessive pressure downstream without causing surge hazards. When the line pressure drops the DRF closes.
DRF 80Q
Quick
Pressure
Relief
Control
Valve
DRF 80Q
RAF 80Q is a piloted hydraulic valve activated by line pressure. The two-way pilot valve has a spring-loaded membrane, which is sensitive to upstream
pressure. The RAF 80Q is normally closed. As line pressure rises above the preset level, the valve opens quickly to relieve the excessive pressure.
Quick pressure relief valve protects water systems from quickly rising excessive pressure, due to water hammer surge.
DRF 70
DRF 73
Flow Rate
Control
DRF 40
DRF 43
DRF 70 DRF 40
Altitude
RAF 70 and RAF 73 are 2–way and 3–way piloted hydraulic valves activated by line pressure. Normally the valve is partly open to allow a preset
Control constant flow rate. The flow rate through the RAF 70/73 is determined indirectly using an orifice plate. The head loss across the orifice is propor-
Valve tional to the actual flow rate. On rising head loss, the RAF 70/73 is automatically piloted to close. On the other case, the valve opens. Thus the flow
rate is maintained constant, regardless of line pressure fluctuations or the
downstream demand. DRF40 and 43 are used at 2-way and
3-way level control
22
CAVITATION
18,00
16,00
14,00
12,00
1
10,00
8,00
6,00
No-Cavitation Zone
4,00
2,00
0,00
0,00 1,00 2,00 3,00 4,00 5,00 6,00 7,00 8,00 9,00 10,00
Above chart is intended to give the engineers
a general idea on design and selection. Valve Outlet Pressure P2 (atm) P1: Valve inlet Pressure
P2: Valve Outlet Pressure
Actual application conditions might be varying Cavitation Index : σ= (P² - Pb)/(P¹ - P² Pb: Vapor Sat.Pressure
from above. @ T = 20°C, Pb = 2340 Pa
Region 1 = DRF Type Region 4 = DRG Type - V-Port Plug Note: Recommended zone of
Region 2 = DRY Type - Standard Plug Region 5 = 2 Valve in series operation is 2 and 3
rd
g
Plu
nda
%2
0 of 40
ed
Sta
min
rrt
tinu
ous
Flow 20 V-Ported Plug
Min. cont. Flow
0
Flowrate 20 40 60 80 100 %
Flowrate
23
VALVE LIFE
ESTIMATION
20
18
16
14
12
DRG
10
DRY
8
DRF
6
2
Cavitation
0 Index
0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 σ
24
AIR VALVES
DESCRIPTION and TECHNICAL
25
AIR VALVES
DESCRIPTION and TECHNICAL
26
AIR VALVES
DIMENSIONS and WEIGHTS
Functions:
1. Discharge of air in high volume in the pipe-line to atmosphere during pipe filling. ( Atmospheric
Function)
2. Intake of air in high volume into the pipe line during pipe-line emptying. ( Atmospheric Function )
3. Discharge of low volumes of air preventing them to accumulate and form “air-pockets” during
H
Technical Data:
Nominal Size : DN50 - DN300 Coating : Electro-static Epoxy Powder RAL5010
L Nominal Pressure : PN10 - 16 - 25 Option : As per order; Body and Cover GSC25,
Flange Standard : TS ISO 7005-2 / TS EN 1092-2 AISI304, AISI316 Floats AISI304
Temperature : -10 °C ... +80 °C
Material Features
BODY AND COVER EN ASTM UNS DIN
PRESSURE CLASSES
STANDARD MATERIALS
PN10/16 PN25 PN40 ANSI150 ANSI300 ANSI600
6” - 12” Body
HDPE
GGG40
HDPE
GSC25
HP
GGG40
HDPE
GSC25
PP
GSC25
DN
27
AIR VALVES
DIMENSIONS and WEIGHTS
This type of air valve is the new generation design of combination air valve to compansate for the
pipe-line design and application defects at air discharge criterion. It accomplishes 4 functions in a single
chamber rather than the triple funtion in double chamber design, by limiting the air discharge during
uncontrolled pipe-line filling.
1” - 1 ½” Functions:
1. Discharge of air in high volume in the pipe-line to atmosphere during pipe filling. ( Atmospheric
Function)
2. Intake of air in high volume into the pipe line during pipe-line emptying. ( Atmospheric Function )
3. Discharge of low volumes of air preventing them to accumulate and form “air-pockets” during
pipe-line operation. ( Pressurized Function )
L 4. Limiting of the air flow velocity during disharge when uncontrolled or high velocity pipe-line filling.
This causes an air-cushion in the pipe-line, lowering the approach velocity of water running, reducing
the risk of induced impact (surge) on reduced speed arrival of water ( wet-closure) of the main float.
2” - 4” Technical Data:
Nominal Size : DN50 - DN300 Coating : Electro-static Epoxy Powder RAL5010
Nominal Pressure : PN10 - 16 - 25 Option : As per order; Body and Cover GSC25,
Flange Standard : TS ISO 7005-2 / TS EN 1092-2 AISI304, AISI316 Floats AISI304
Temperature : -10 °C ... +80 °C
DN
Material Features
BODY AND COVER EN ASTM UNS DIN
PRESSURE CLASSES
STANDARD MATERIALS
PN10/16 PN25 PN40 ANSI150 ANSI300 ANSI600
Body GGG40 GGG40 GSC25 GGG40 GSC25 GSC25
FLANGE DRILLINGS :
HDPE+AISI304 HDPE+AISI304 AISI304 HDPE+AISI304 AISI304 AISI304
DN
28
AIR VALVES
TYPES AND LOCATION
Lo
ng
De
sce
Horizontal Run nt
sce
nt
g A
Lon
2. Long Horizontal Lines Air Release or Combination Valve (intervals of ~400 m.-~750 m.) (Triple Acting)
3. Long Ascents Air Vacuum Valve (intervals of ~400 m.-~750 m.) (Double Acting)
4. Long Descents Combination Air Valve (intervals of ~400 m.-~750 m.) (Triple Acting)
29
AIR VALVES
PERFORMANCE CHARTS
p (psi)
5
10
Air Intake Curve
15 10 150
20 Max.Intake -DeltaP (30-35 kPa)
Recommended Operation Zone
25 for design (Not recommended)
Ø1.2mm(Ø0.047")smallorifice-DN25(1")&DN50(2")Valves 100
30
5 Ø1.5mm(Ø0.059")smallorifice-DN80(3")&DN100(4')Valves
35
40
Choking convergence on intake
Ø2.4mm(Ø0.094")smallorifice-DN150(6")&DN200(8')Valves
Ø3.2mm(Ø0.125")smallorifice-DN250(10")&DN300(12')Valves
50
0
45
50
30
AIR VALVES
SIZING TO PIPELINE
DN 300 mm.
1300,0
1200,0
1100,0 DN 250 mm.
1000,0
900,0 DN 200 mm.
800,0
700,0 DN 150 mm.
600,0 DN 125 mm.
500,0
DN 100 mm.
400,0
300,0 DN 80 mm.
200,0
DN 50 mm.
100,0
0,0
0,5 0,75 1 1,25 1,5 1,75 2 2,25 2,5 2,75 3
PIPE FILLING RATE (max.) [ m/s ]
2300,0
2200,0
2100,0
2000,0
1900,0
1800,0
PIPE SIZE [ mm.]
2 X DN 300 mm.
1700,0
1600,0
1500,0
2 X DN 250 mm.
1400,0
1300,0
1200,0
2 X DN 200 mm.
1100,0
1000,0
0,5 0,75 1 1,25 1,5 1,75 2 2,25 2,5 2,75 3
PIPE FILLING RATE (max.) [ m/s ]
31
AIR VALVES
MATERİAL FEATURES
Material Features
Poz Product Description Material
10 No:
A-DETAIL 1 Body Ductile cast iron (GGG40)
21 9 2 Cover Steel (St52-3)
3 Bearing Shaft Stainless Steel (X5CrNi18 9)
16 4 Stop Plate Stainless Steel (X5CrNi18 9)
33
9 5 Floater Polyethylene (PE300)
17 6 Filter Stainless Steel (X5CrNi18 9)
7 O-ring Rubber (NBR)
18 32 8 O-ring Rubber (NBR)
15 9 Spring Washer Stainless Steel (A2)
20 10 Blind Nut Hexagon Head Stainless Steel (A2)
19 11 Spring Washer Galvanized Steel (8.8)
6
21 12 Hexagon Head Bolt Galvanized Steel
13 Floater Body Ductile cast iron (GGG40)
14 Floater Cover Steel (St37)
15 Joint Connection Plate Stainless Steel (X5CrNi18 9)
12
16 Joint Stainless Steel
31 17 Seal Vulcanized Rubber Coating
11
6 18 Floater Stainless Steel
19 Pin Stainless Steel (X5CrNi18 9)
20 Shaft Ring Stainless Steel (A2)
2 21 Countersunk Bolt Stainless Steel (A2)
22 O-ring Rubber (NBR)
23 O-ring Rubber (NBR)
7 24 O-ring Rubber (NBR)
25 Seal Polyurethane (PU)
26 Seal Polyurethane (PU)
5 27 Spring Stainless Steel
28 Camshaft Stainless Steel (X5CrNi18 9)
29 Socket Bolt Stainless Steel (A2)
30 Socket Bolt Stainless Steel (A2)
31 Bolt Grub Stainless Steel (A2)
3 32 Filter Shaft Stainless Steel (X5CrNi18 9)
33 Filter Housing Stainless Steel (X5CrNi18 9)
30
28
4 24
14
23 A
9 29
25
10 13
22
8
1
27
26
32
FIRE HYDRANTS
L
H
D N
FLANGED
ELBOW (90°)
Technical Features :
Nominal Size : DN80-100 Operating Temp. : -10 °C ...+80 °C
Nominal Pressure : PN16 Coating : Electrostatic
Outlet Connection : Ø65 mm (2½") Epoxy Powder Polyester RED
TS-EN 12258, GOST (Optional) Standard : TS- EN14384 - Type A
Flange Standard : TS ISO 7005-2
TS EN 1092-2
Dimensions :
DN (mm) h1 (mm) h2 (mm) H (mm) L (mm)
(±80)
735 1435 Capacitiy :
80/100 700 450
1050 1750 Flowrate (m³/h)
DN (mm) PN (bar) Outlet Size
Single Outlet Double Outlet
1450 2150
80 16 2 - 2½" 110 140
1700 2400 100 16 2 - 2½" 120 210
33
FIRE HYDRANTS
27
26
Material Features
20 Part
No: Part Name Material
19
1 Main Body Gray Cast (GG25)/Ductile Cast (GGG40)
11 2 Main Elongation Part Gray Cast (GG25)/Ductile Cast GGG40)
3 Lower Body Gray Cast (GG25)/Ductile Cast GGG40)
4 4 Stem Stainless Steel (X20Cr13)
5 Connecting Rod Pipe Steel (S235JR)
12 6 TEE Nut Gray Cast (GG25)/Ductile Cast GGG40)
22 17
23
14
10
13
9
8 3
21
34
FIRE HYDRANTS
B B
DN100 PN16
Nominal Size DN100 (mm) Nominal Pressure PN16 (bar)
Technical Features:
Nominal Size : DN100 Operating Temp : -10°C...+80°C
Nominal Pressure: PN16 Coating : Electrostatic
Outlet Connection:Ø65 mm (2 1/2") Epoxy Powder Polyester RED
TS-EN 12258, GOST (Optinal) Standard : TS-EN14384-Type C
Flange Standard : TS ISO 7005-2 /
TS EN 1092-2
Dimensions:
DN (mm) h1 (mm) h2 (mm) H (mm) L (mm)
(±80)
735 1435
100 700 450 Capacity :
1050 1750
Flow Rate (m³/h)
1450 2150 DN (mm) PN (bar) Outlet Size
Single outlet Double Outlet
1700 2400 100 16 2 - 2½" 120 210
35
MATERIAL FEATURES
Material Features
Pos
No: PART NAME MATERIAL
36
1 MAIN BODY GGG40
ABOVE GROUND FIRE HYDRANT 2 MAIN ELONGATION PART GGG40
BREAKABLE TYPE 18 3 LOWER BODY GGG40
DN100 / L=2150 4 SHORT ELONGATION PART GGG40
35 5 INTERCONNECTION GG25
12 34 6 STEM BEARING SEAT GGG40
17 7 CONNECTION ROD PIPE S235JR
8 TEE NUT GGG40
27
15 9 PLUG GGG40
24 10 SEAL EPDM
25
11 REATINING RING X12CrNi177
6 24 12 STEM AISI420 (X20Cr13)
13 EXTENSION PIPE S235JR
29 GG25
8 14 COUPLING
15 UPPER STEM AISI420 (X20Cr13)
29
7 1 CuZn39Pb1Al-C
16 SEAT
17 UPPER COVER GG25
31 18 HEAD GG25
30 19 ANTI-FROST SET
30 19-1 NIPPLE CuZn39Pb3
33 22
19-2 PISTON CuZn39Pb3
21 19-3 SPRING X12CrNi177
13
19-4 HEXAGONAL NUT 8.8 GALV.
27
19-5 PLASTIC COVER PA66
29
20 ELBOW GG25
14 21 COUPLING SET EN12258 ALUMINUM
2
4 22 CHAIN HANGER AISI304
23 HEEL GG25
32
24 FRICTION ELEMENT PTFE (TEFLON)
30 25 SEAL NBR
5 26 O-RING NBR
31 27 O-RING NBR
28 O-RING NBR
30
29 SETSCREW A2
28
30 WASHER A2 SPRING
19 31 HEXAGONAL BOLT A2
3
26 32 HEXAGONAL BOLT A2
20 38
33 HEXAGONAL NUT A4
16 34 WASHER A2 SPRING
37
35 HEXAGONAL BOLT A2
11 36 ALLEN BOLT A2
37 WASHER A2
10 38 HEXAGONAL BOLT A2 SPRING
37
39 HEXAGONAL NUT A4
39
9
29 23
36
FIRE
CONTROL VAVES
Operation:
The RAF 80FP is normally installed on-line in a Tee configuration, after the fire pump and
before the system’s check valve. As line pressure exceeds the set point, It shall relief
excess flow and pressure to the sump maintaining the desired system’s preset pressure.
When demand of the fire system drops to a minimum, the Raf 80 FP will maintain fully
open, relieving 100% of the pump’s flow capacity. The check valve will then close, isolating DRF 80FP
the lines from the pump. The pump will shut off safely, avoiding the risk of a surge. As the Fire Pressure Relief Valve
pump shuts off, the relief valve will slowly come to a close.
FIRE PRESSURE REDUCING VALVE
Description:
The DRF 60FP is a diaphragm operated, pilot controlled hydraulic valve to maintain a
constant downstream pressure on the fire-extinguishing network, regardless of flow
demand.
Whenever the system pressure tends to rise above preset level, the valve throttles further
and reduces the excess pressure to the required set value at a stable regulation.
The DRF 60FP features “no-spring” diaphragm and controlled by a 2-way, spring-loaded
pilot valve to ensure maximum accuracy of the line pressure and fast reaction.
Operation:
The DRF 60FP is normally installed in-line, after the fire pump and after the system’s
check valve. As line pressure exceeds the set point, it shall reduce the pumped pressure to
the system’s preset line pressure.
DRF 60FP automatically maintains the outlet “set pressure” (static and residual) constant
regardless of fluctuations in the higher pressure inlet line or varying flow rate.
Different pressure zones are achieved statically from the same high pressure main line.
DRF 60FP
Fire Pressure Reducing
Valve
37
FIRE
CONTROL VALVES
Setting
DRF - 80FP / DRF - 60FP CONTROL VALVES
Atmosphere
MATERIAL FEATURES
SIZE 2” 3” 4” 6” 8”
MATERIAL
BODY Ductile iron
COVER Ductile iron
DIAPHRAGM Nylon Fiber Reinforced Rubber
COATING Rilsan - Nylon 11 (Red or Blue)
PILOT BODY AND COVER Brass
MEBRANE Nylon Fiber Reinforced Rubber
PILOT INTERNAL MAT. 303 SS
PIPING Copper
FITTINGS Brass
Temperature Class 39 °F - 150 °F ( 4°C - 65°C) DRF 60FP
Valve Capacity according to NFPA 20 / FM Fire Pressure Reducing Valve
CAPACITY 2” 3” 4” 6” 8”
GPM 250 500 1000 2500 5000
Class Flanged/Threaded Pressure Class Pilot Valve Spring Colors - Min - Max (Psi) Setting
PN-16 PN-16 12 BAR BLUE RED GREEN YELLOW
125 125 175 PSI
PN-16 PN-16 12 BAR 7-70 7-90 30-145 30-230
125 125 175 PSI
SIZE A B C E F Kg.
To Fire
Protection
Water Tank System
Check Valve
Fire Pump
38
IRRIGATION
HYDRANTS
IRRIGATION
HYDRANT
TYPE “HSH”
IRRIGATION HYDRANT TYPE “D”
60
only no Pressure Regulator
55 Flow Limiter no Flow Limiter
(Only Geometrical Headloss)
50
1,1 x PAC 45
+ 5 mss. 40
PAC 35
PAR 30
Pressure Regulator
(With Flow Limiter only
35-5 mwc.) 25 and Flow Limiter Pressure Regulaor
20
1. Tolerance Zone 2. Tolerance Zone
15 ( For Pressure Regulator ) ( For Pressure Regulator )
3. Tolerance Zone
10 ( For Flow Limiter )
5
0
0
%5 xQn%50 %25 xQn xQn%75 xQn Qn 1,20 x Qn
Q [ l/s ]
Qn : Nominal Flowrate (Prepared with respect to the values Graph above can be used for Qn = 5 l/s - 12 l/s
PAC : Regulator Downstream Pressure given at standard TS-EN-14267-1) Nominal Flowrated Irrigation Hydrants.
PAR : Hydrant Downstream Pressure
39
IRRIGATION
HYDRANT TYPE “A”
Nominal Pressure: PN 10
Nominal Inlet Dia. : DN100 Flanged EN1092-2
Outlet Dia. : 3” BSP ( 1 - 4 nos.) 335
Body Material :GG25 Gray or GGG40 Ductile iron.
335
890
990
660
5 60
A1 Short A2 Long
Pattern Pattern
Ø 100 Ø 100
40
IRRIGATION
HYDRANT TYPE “D”
Nominal Pressure: PN 10
Nominal Inlet Dia: DN100/DN150 Flanged EN1092-2
Outlet Dia. : DN100 FlangedEN1092-2 ( 1 - 2 nos.) Irrigation
Hydrant type ”D”
Body Material : GG25 Gray or GGG40 Ductile iron.
220
D2 Long
Pattern
220
D1 Short
Pattern
950
680
630
360
Ø 15 0 Ø 15 0
41
IRRIGATION
HYDRANT TYPE HSH
Nominal Pressure: PN 10
Nominal Inlet Dia: DN100 Flanged EN1092-2
Outlet Dia. : 3” BSP Threaded ( 1 - 2 nos.)
Body Material : GG25 Gray or GGG40 Ductile iron
700
310
180
Ø100
42
IRRIGATION HYDRANTS
MATERIAL FEATURES
19 31 Exploded View
30 28 For all Types
20
10 29
15 27
3 26 19
19
11 25 20
18
14 23 15
19 10
32
34 3
18
16 11
17
24
16 33 14
13
1
16
17 23
22 12
13 15 16
9 1
12 2
5 22
34 13
21
10
4 9
17 12
16 5
8
24 21
5
7 17 4
6
16
8
21 7
12 7
9 6
2 18
21
11
17 12
6
3 2
14
8
43
IRRIGATION HYDRANTS
MATERIAL FEATURES
44
NOTES
45
NOTES
46
From source to the last drop...
• Proper irrigation improves
the yield in agriculture...
• We protect our resources...
WATER CONTROL SYSTEMS CORP.