PARTS MANUAL

G15-991-2402A

IMPORTANT
Record your pump model number and
serial number here for easy reference:
MODEL: G-15
Model No.

Serial No.

Date of Purchase
When ordering parts or making inquiries
about this pump, please mention the
model and serial numbers.

WANNER ENGINEERING, INC.

W0083A

1204 Chestnut Avenue, Minneapolis, MN 55403

TEL: (612) 332- 5681 FA X: (612) 332- 6937
TOLL-FREE FAX [US only]: (800) 332-6812
www.hydra-cell.com
email: [email protected]
G-15 Fluid End
Bolt Torque Specifications
Ref. # Assembly Torque
1 60 N-m
2 60 N-m
22 60 N-m
29 20 N-m
32 60 N-m

1 0
2

3
3

4 DETAIL "A"
(Valve Assemblies)
OUTLET VALVE INLET VALVE
7
Plastic Metal Plastic Metal
5
Retainer Retainer Retainer Retainer
Valve
6 Assemblies
(see Detail A) 20 9

19 10

22
18 13
3

17 11

16 12
24
15 14

29 21
30
33
8

32
31
25 26

23

34

28

37

27
35 W0085A

36
34

 G15-991-2402A
G-15 Fluid End
Ref. Quantity/ Ref. Quantity/
No. Part Number Description Pump No. Part Number Description Pump

0 G25-038-2211 Plug, 316 SST......................................2 17 D03-092-2110 Tetra Seal, outlet, Buna.......................5

1 G15-081-2010 Screw, socket-head-cap, D03-092-2111 Tetra Seal, outlet, Viton.......................5
M10 x 1.5 x 85mm................................5 18 D03-021-1015 Valve, outlet, 17-4 SST, HT..................5
2 G25-024-2010 Screw, socket-head-cap, D03-021-1011 Valve, outlet, Nitronic 50......................5
M10 x 1.5 x 120mm............................12 D03-021-1016 Valve, outlet, tunsten carbide..............5

3 D11-048-2011 Washer, flat........................................18 19 D15-022-3113 Valve Spring, outlet, Hastelloy C.........5

D15-022-3114 Valve Spring, outlet, Elgiloy.................5
4 G15-004-1010 Manifold, brass, BSPT.........................1
G15-004-1012 Manifold, 316L SST, BSPT..................1 20 D03-023-1010 Retainer, outlet valve spring,
17-7 SST...............................................5
5 D40-073-2110 O-ring, outer manifold, Buna...............1 D03-023-2310 Retainer, outlet valve spring, Celcon...5
D40-073-2111 O-ring, outer manifold, Viton................1 D03-023-2316 Retainer, outlet valve spring, Nylon.....5
6 D15-073-2110 O-ring, middle manifold, Buna.............1 D03-023-2317 Retainer, outlet valve spring,
D15-073-2111 O-ring, middle manifold, Viton.............1 Polypropylene......................................5
7 D35-080-2120 O-ring, inner manifold, Buna................1 D03-023-2318 Retainer, outlet Valve Spring, Kynar....5
D35-080-2121 O-ring, inner manifold, Viton................1 21 D15-018-1220 Diaphragm, Buna-N-XS.......................5
8 D15-026-2210 Pin, dowel.............................................1 D15-018-1215 Diaphragm, Viton-XT...........................5

9 D10-035-2110 O-ring, inlet valve seat, Buna..............5 22 G10-087-2010 SHCS, M10 x 1.5 x 30mm....................1
D10-035-2111 O-ring, inlet valve seat, Viton...............5 23 G15-002-1010 Cylinder Housing..................................1
10 D15-020-1010 Valve Seat, inlet, 17-4 SST, HT...........5 24 D15-003-1010 Valve Plate, Brass................................1
D15-020-1011 Valve Seat, inlet, Nitronic 50................5 D15-003-1012 Valve Plate, 316L SST.........................1
D15-020-1016 Valve Seat, inlet, tunsten carbide........5 25 D25-077-2210 Pipe, Brass...........................................1
11 D10-021-1015 Valve, inlet, 17-4 SST, HT....................5 26 D25-078-2210 Pipe Cap, Brass...................................1
D10-021-1011 Valve, inlet, Nitronic 50........................5
D10-021-1016 Valve, inlet, tunsten carbide.................5 27 D10-080-2110 O-ring, Buna.........................................1

12 D10-022-3117 Valve Spring, inlet, Elgiloy...................5 28 D03-039-1030 Cap with O-ring, oil fill . .......................1
D10-022-3123 Valve Spring, inlet, Hastelloy C...........5 29 C22-015-2014 SHCS, M8 x 1.25 x 30..........................4
13 D10-092-2110 Tetra Seal, inlet, Buna..........................5 30 D15-025-1010 Base Plate............................................1
D10-092-2111 Tetra Seal, inlet, Viton..........................5 31 G35-084-2010 Lockwasher..........................................4
14 D10-023-1010 Retainer, inlet valve spring, 32 G35-087-2010 HHCS, M12 x 1.75 x 35mm..................4
17-7 SST...............................................5
D10-023-2310 Retainer, inlet valve spring, Celcon.....5 33 D35-111-2010 Plug, magnetic.....................................1
D10-023-2326 Retainer, inlet valve spring, Nylon.......5 34 D25-038-2210 Plug, Brass...........................................2
D10-023-2327 Retainer, inlet valve spring,..................5 35 D10-040-2410 Name Plate..........................................1
Polypropylene
D10-023-2328 Retainer, inlet valve spring, Kynar.......5 36 D10-112-2200 Rivet.....................................................4

15 D25-046-2110 O-ring, outlet valve seat, Buna............5 37 G15-001-1010 Pump Housing......................................1

D25-046-2111 O-ring, outlet valve seat, Viton............5
16 D15-020-2010 Valve Seat, outlet, 17-4 SST, HT.........5
D15-020-2011 Valve Seat, outlet, Nitronic 50.............5
D15-020-2016 Valve Seat, outlet, tunsten carbide......5

 G15-991-2402A
G-15 Hydraulic End
Bolt Torque Specifications
Ref. # Assembly Torque
40 20 N-m

23
38

39 47

40

48
41

42 49

Cross-Section 50
Assembly

43 A 57
51

43
52
43

53

54
44 43 B
55 *

56

45

* Qty per piston: 4

46

37

W0086

 G15-991-2402A
G-15 Hydraulic End
Ref. Quantity/ Ref. Quantity/
No. Part Number Description Pump No. Part Number Description Pump

38 D15-075-3110 Spring, disk..........................................6 47 D10-019-3110 Spring, piston return.............................5

39 D15-112-1010 Guide, disk spring................................1 48 D10-042-1010 Retainer, spring....................................5
40 G15-115-2010 SHCS, M8 x 1.25 x 10mm....................1 49 D10-046-2110 O-ring, Buna.........................................5
41 D15-012-1010 Plate, bearing adjustment....................1 50 D10-045-3110 Spring, sleeve valve.............................5
42 D15-110-2210 Pin, dowel.............................................1 51 D15-044-1010 Plunger, valve.......................................5
43 D15-007-1210 (X) Cam Assembly, 50 lpm 52 D10-043-1010 Cylinder, valve......................................5
@ 1450 rpm ........................................1 53 D10-034-2110 O-ring, Buna.........................................5
D15-007-1214 (E) Cam Assembly, 47 lpm
@ 1450 rpm ........................................1 54 D10-041-1010 Washer, retaining.................................5
44 D25-085-2210 Key, shaft.............................................1 55 D10-015-3010 Ball, steel........................................... 20
45 H25-031-2112 Seal shaft.............................................2 56 D15-014-1209 Piston (with foot, retainer and balls)....5
46 D15-037-2110 O-ring, Buna.........................................1 57 D15-014-1210 Piston Assembly, Buna .......................5

G-15 Pump/Motor Adapter Kits

For IEC 160 B14 Face Motor (Complete Kit Part
No. A04-041-1203)
60 *
For IEC 132 B5 Flange Motor (Complete Kit 61 *
Part No. A04-041-1201)
*Pre-assembled
For IEC 160/180 B5 Flange Motor (Complete at the factory.
Kit Part No. A04-041-1205)
59 *

58 63
62

W0087A
64
65
66
65
67
Ref Qty/
No. Description A04-041-1203 A04-041-1201 A04-041-1205 Kit
58 Pump/Motor Adapter A04-041-1003 A04-041-1001 A04-041-1005 1
59 Clamping Ring — A04-120-1005 A04-120-1005 1
60 Cap Screw, socket-head — G03-029-2010 G10-087-2010 8
M6 M10
61 Lockwasher, split — D03-050-2010 G25-048-2010 8
1/4” M10
62 Cap Screw, G03-068-2010 G03-068-2010 G03-068-2010 8
Socket-head, M10
63 Lockwasher, split, M10 G25-048-2010 G25-048-2010 G25-048-2010 8
64 Cap Screw, A04-043-2010 G40-101-2010 A04-046-2016 4
Soc.hd,M12 Soc.hd,M12 Soc.hd,M16
65 Lockwasher, split M10-111-2000 M10-111-2000* A04-044-2016* 4
1/2” 1/2” 5/8” *8
66 Spacer — A04-120-1011 A04-120-1015 4
67 Hex Nut — A04-045-2010 A04-045-2016 4

 G15-991-2402A
G-15 Series Replacement Parts Kits
TO ORDER REPLACEMENT PARTS KIT: A Replacement Parts Kit contains 11 digits corresponding to customer-specified design options.

1 2 3 4 5 6 7 8 9 10 11

Order
Digit Code Description Kit Contents
1-3 Pump Configuration Kit Designator
G15 For all G-15 Pumps Part Number* Description Qty K D V
4 Kit Designator D15-018-___ Diaphragm 5 • •
K Complete Fluid End Kit D40-073-___ O-ring, outer manifold 1 • • •
D Diaphragm Kit
D15-073-___ O-ring, middle manifold 1 • • •
V Valve Kit (diaphragm not included)
D35-080-___ O-ring, inner manifold 1 • • •
5-6 Pump Head Version
D10-035-___ O-ring, valve seat, inlet 5 • •
52 Pump Head Version
D15-020-___ Valve seat, inlet 5 • •
7 Diaphragm & O-ring Material
D10-021-___ Valve, inlet 5 • •
G Viton®-XT
D10-022-___ Valve spring, inlet 5 • •
T Buna-N-XS
D10-092-___ Tetra seal, inlet** 5 • •
8 Valve Seat Material
D10-023-___ Retainer, valve spring, inlet 5 • •
D Tungsten Carbide
H 17-4 PH Stainless Steel
D25-046-___ O-ring, valve seat, outlet 5 • •
N Nitronic 50 D15-020-___ Valve seat, outlet 5 • •
X Not included in Diaphragm Kit D03-092-___ Tetra seal, outlet** 5 • •
9 Valve Material D03-021-___ Valve, outlet 5 • •
D Tungsten Carbide D03-022-___ Valve spring, outlet 5 • •
F 17-4 PH Stainless Steel – Machined D10-023-___ Retainer, valve spring, outlet 5 • •
N Nitronic 50 A01-113-3400 Threadlocker 1 • •
X Not included in Diaphragm Kit
10 Valve Springs * Last four digits of part numbers with –___ refer to specific material of construction.
** Not included with metal spring retainers.
E Elgiloy®

T Hastelloy® C
X Not included in Diaphragm Kit
11 Valve Spring Retainers
C Celcon
H 17-7 PH Stainless Steel
M Kynar ®
P Polypropylene WANNER ENGINEERING, INC.
Y Nylon (Zytel) 1204 Chestnut Avenue, Minneapolis, MN 55403
X Not included in Diaphragm Kit
TEL: (612) 332- 5681 FA X: (612) 332- 6937
TOLL-FREE FAX [US only]: (800) 332-6812
www.hydra-cell.com
email: [email protected]

© 2004 Wanner Engineering, Inc. Printed in USA

 G15-991-2402A 5/2004, Revised 11/2006