OrgaTEX

Machine management
software for the
textile finishing

ems for
o l Syst
Contr n i shing
tile F i
Tex
s c h e r m u l y t e x t i l e c o m p u t e r
 OrgaTEX– the information

In times of difficult market situa- Vertical integration – interface other direction disposition data
tions and strong competition the between PPS and production and data for the process opti-
textile industry demands more mization are transferred via
and more integrated solutions. The data based connection be- OrgaTEX to the machine level.
The target is a continuous flow tween the three levels provides This makes OrgaTEX to a turn-
of information starting from the the possibility to quickly take the table in the vertical integration.
machine level via the plant ma- right measures and to optimize
nager up to the administrative processes. OrgaTEX hereby has OrgaTEX provides a number of
management. a key function as it acquires software modules to the textile
process and operational data finisher that can gradually be
and makes it available to the build into an integrated solution.
higher company levels. In the

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carousel
Ensure quality 'Process Curves' and 'Alarm Ensure quality
Report' you can control your
In order to have the necessary quality standards. Anomalies,
data of all articles awailable for failures and manual interven-
the dyeing and finishing process tions are displayed immediately.
OrgaTEX provides editors for the
creation and the management
of dye programs, machine set- Plan more accurate
tings (preparation data) and
recipes. The integrated link To keep you delivery dates Decide quicker
between recipe data and related OrgaTEX supports you during
dye program or set of prepa- planning and by following up all
ration data ensures that for all processes. For the disposition
stages of the finishing processes OrgaTEX provides an electronic
the quality is assured. planning board and automa-
tically calculates all set runtimes
for every single batch. Every
Decide quicker time deviation of the current
Plan accurate
production is immediately re-
Detailed information is the re- cognized and will be displayed.
quirement for quick decisions.
With OrgaTEX you always have
immediate access to all ac- Everything under control
quired data. By utilizing filter
and sort functions every desired The permanent online connec-
information can directly be tion to the production machines
Recognize problems
found and accessed. Via the allows for the supervision and
ODBC database interface the in- control of quality, times, con-
formation can be transferred sumption values, costs, per-
and processed in MS Excel or sonnel also in connection with
similar programs. subsystems like scale and do-

Recognize problems
immediately Reduce costs

OrgaTEX is online connected to

all processes. The automatically
acquired measurement data of
every production segment is
constantly stored in the data-
base. By using the programs

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 OrgaTEX – dye house prod

OrgaTEX – dye house production

The editor Dye program editor

The dye program is an impor- ahead” functionality allow for

tant part of the process know time optimized dye programs, Function selection
how in the dye house. With the especially in combination with
editor we provide a flexible tool automatic dye kitchen.
to easily and fast describe even
complex control sequences. Va-
riable parameters reduce con-
siderably the number of dye
programs for various articles.
Automatically generated
Batch overlapping and 'look time/temperature curves

Batch scheduler
The online batch scheduler is a
powerful tool to reduce the daily
routine work in the dye house
office to a minimum. An elec-
tronic planning board always
informs about the current state
and progress of the batches.
Batches can easily be moved by
simply using drag and drop
procedures. Paperless prepa-
ration and addition processing,
from the weighing station to the
automatic dispenser, is part of
our concept of a modern dye
house. Electronic planning board

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uction
Online Reports

process control Data for consumptions, costs, times,

alarms, deviations etc. are automa-
tically collected for every batch and
Error messages, process infor- the workstation in the office,
every machine.
mation and necessary manual with OrgaTEX you have the dye
interventions to running bat- house under control.
ches, everything centrally from

Time evaluation

Batch information
Kostenverteilung Färberei

Machine status

Cost evaluation

Production calendar
By using the report generators you
can create flexible reports for daily,
Process data logging
weekly or monthly information. Pro-
ductivity data is available due to an
integrated production calendar.
Operator calls

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 OrgaTEX – continuous pro

OrgaTEX – continuous production

The editor
The continuous editor is used to Set of preparation data
manage a large number of ar-
ticle related machine settings for
various continuous machines.

Batch scheduler
In combination with the batch SECOM controller or to third operation. The observance of
scheduler the correct sets of party PC's via optional interfa- production and delivery dates is
preparation data will be as- ces. The electronic online plan- controlled and any transgression
signed to every batch and then ning board provides assistance will be conspicuously indicated.
automatically transferred to the for an efficient and economical

Electronic planning board

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duction
Quality control Reports
Data for consumptions, costs, times,
alarms, deviations etc. are automa-
The automatic logging of pro- etc., allows a continuous moni- tically collected for every batch and
cess data, first of all quality data toring with clear indication of every machine.
like width, square weight, tem- the quality.
peratures, dwell time, shrinking Kosten Spannrahmen 2

Stenter costs

Quality data
Produktion Spannrahmen 3

Alarm list

Production efficiency

State of operation

Process visualization

Production calendar
By using the report generators you
can create flexible reports for daily,
weekly or monthly information.
Productivity data is available due to
an integrated production calendar.

Online-Informations

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 OrgaTEX – recipe
At the time a batch is scheduled
the batch recipe will be
calculated. The necessary a-
mounts of dyestuff and che-
micals will be reserved in the
stock control module.

Automatic stock control, order Dyestuff library

OrgaTEX recipe/stock control lists, cost calculation and a de-
finite assignment of consumed
products to their particular
Recipe batch are features of the stock
management control module for dyestuff and
chemicals.
Recipes are in the center of the
finishing process. This makes it
necessary to have a fast and
versatile organization of all data Chemical library

like base recipes, products etc.

By using the easy to handle

recipe editor chemicals and
dyestuffs for the finishing pro-
cess are put together. A special
feature is the possibility to link
the recipe with the machine
program or with machine set-
tings to combine the two ele-
ments that basically form a
finishing process.

To mark preparations for ma-

Recipe editor
nual or automatic calls is easy
but important. In combination
with automatic dye kitchen it
ensures a correct dispensing
process.

Recipe selection

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– weighing
dyestuffs that can be identified
by barcodes will be weighed to
their adjustable tolerances. The
actual values are fed back to the
stock control module.

Paternoster
OrgaTEX weighing/paternoster
If a paternoster with a SETEX
controller is connected then
Weighing after selection of the product the
system will lead to the related
Paternoster automation
The various preparations with storage position.
their products are displayed on
a special PC that is suitable for
the drug room environment.
With the help of connected
scales the chemicals and

Dyestuff weighing

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 OrgaTEX – the interfaces

OrgaTEX connection to ITM-Process OrgaTEX connection dosing systems OrgaTEX connection recipe systems

Connection Connection Connection

ITM-Process dosing systems recipe systems
The integration of ITM-Process The currently very popular auto- A number of dye houses are
with OrgaTEX is currently the matic chemical and dyestuff already using recipe systems.
highest degree of flexible crea- dosing systems are especially By connecting those systems to
tion of dye programs for every effective if they are intercon- OrgaTEX the recipes can further
single batch. With the help of nected to OrgaTEX. The neces- be used in the production
dye-technical experience build sary data is available in the process. The transfer of proce-
into ITM-Process the batch data batch recipe. Preparation calls dures to the recipe system
with the necessary treatment from the machine controller allows linking the recipes with
sections and parameters for the synchronize the dosing system the dye program.
dye process as well as the and the process. The actual
complete recipe will be trans- dispensed quantities are fed From the transferred recipes
ferred to OrgaTEX. This results back to the stock management. OrgaTEX creates the necessary
into a reproducible abundance OrgaTEX provides programs to preparation data for the con-
of dye procedures for every kind display the requested and nected scaling stations and
of articles, dyestuffs and ma- processed preparation calls. In dosing systems. If an external
chines etc. that cannot be ac- exceptional cases the prepa- stock management system is
hieved by conventional means. rations can also be requested or available then the actual con-
Based on this method the dye deleted manually. sumption data is automatically
programs are automatically fed back to this system.
generated by OrgaTEX from the The chronological logging and
transferred treatments and pa- display of all historical prepa-
rameters. The transferred batch ration processes allows a state-
itself will be shown in the batch ment about the utilization of the
scheduler. The recipe data is connected dosing system.
available for further processing
in a manual or automatic dye
kitchen.

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OrgaTEX connection main frame/ OrgaTEX connection third party OrgaTEX connection handling/
order data continuous controller transport systems

Connection Connection third Connection

main frame/ party continuous handling/transport
order data controller systems
A large number of companies Via a database interface third For package dye houses there
are using various computer party controller can be con- are some manufacturers that
systems for order management nected to OrgaTEX. This results offer automatic handling and
and production control. In order into a functionality that is transport systems. In connec-
to transfer this data directly to comparable to the SETEX tion with SETEX controller and
OrgaTEX an ODBC interface to continuous controller. Manage- an OrgaTEX system the hand-
an integration database can be ment of all machine settings ling system can receive automa-
provided by OrgaTEX. (sets of preparation data), batch tically loading/unloading orders
scheduling, online information for the particular machines.
In this way different data like and data feedback after batch
batch information, recipes etc. end are possible with these third
can be transferred to OrgaTEX. party controllers.
On the other side OrgaTEX pro-
vides a large number of data
that can be made available in
the database once the batch is
finished. This data then can be
used by the production planning
system for calculations and
evaluations.

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 Entry package
Operating System:
Windows Server Software
Single user system
Network: Entry package with
Ethernet full performance for maximum
10 machines.
Can later be upgraded to a Multi
Workstation
Colorprinter
user system.

737 Machine 1

838 Machine 2

848 TC Machine 10

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Multi user package
Production
package
Multi-user package for an
unlimited number of machines.
Can be connected to third party
systems (see OrgaTEX inter-
faces)

Server

737 Machine 1
Workstation
Colorprinter

838 Machine 2

838 Machine 3
Option,
additional
Workstations

848 TC Machine 4

848 TC Machine n
Option, connection to external
computer systems

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 Integrated Production Man

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agement
The OrgaTEX modules
l Dye house production
l Continuous production

l Recipe/stock control
l Weighing/paternoster

l Connection ITM-Process
l Connection dosing systems
l Connection recipe systems
l Connection main frame/
order data
l Connection third party
continuous controller
l Connection handling/
transport systems

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 l
n
n
nn
n n

SETEX America
www.setex-america.com
SETEX Schermuly textile computer GmbH
Hauptstraße 23 –25 SETEX Asia
35794 Mengerskirchen www.setex-asia.com
Germany
Phone: + (49) 64 76 / 91 47-0 SETEX Brasil
Fax: + (49) 64 76 / 91 47-31 www.setex-brasil.com
www.setex-germany.com
[email protected] SETEX China
www.setex-china.com

Your distributor SETEX Honduras

www.setex-honduras.com

SETEX Taiwan
10/2004 SD1400101 OT-KEA-010-0001-0

www.setex-taiwan.com
•

Technical modifications reserved.

All brand and product names are trade-
marks or registered trademarks of their
•

respective owners.
s c h e r m u l y t e x t i l e c o m p u t e r Printed in Germany.