Invent The Future: "From Automation To Corporate Technology Partner"
Invent The Future: "From Automation To Corporate Technology Partner"
Invent The Future: "From Automation To Corporate Technology Partner"
Distribution valves
Our expert technical team, 100% dedicated The interface is multilingual and easy to
to textiles, delivers the system set up and understand. It is configurable, reliable and low-
optimised for each specific application. maintenance.
If offers multiple screen and user interface Our vocation as technology specialists has Continuous Sanforising Jet Autoclave
options, ranging from the 900 series to the 200, enabled us to successfully automate relatively lines
covering a wide range of possibilities to meet critical processes, such as dosing and control of
the requirements of every project in terms of chemicals, 4:1 foulard dye and others.
performance, mobility and cost.
Product collector
Software modules
EAS software is based on a modular concept, Tex Monitor. User interface designed for operators, providing information on machine status in real time and
which means we can offer the right solution IT InfoTint TM making it possible to interact with each of the machines.
at any given time, enabling our customers to
automate the functions they prioritise the most For editing dyeing cycles, recipes and processes,
highly with the possibility of adding further calculating batch formulas, planning and statistics.
modules in the future. Outstanding capacity for communication. This software Smart Recipe. Makes it possible to create the full recipe simply on the basis of the three-colour process
connects to more machines than any other on the RI data and the batch properties.
market, with over a hundred drivers available. ERP
integration, flexible and parametrisable, over 100 events
can be configured, and these in turn are parametrisable.
TD TexDrive Scalable, multi-layer and multi-user. It features formulas,
a language allowing users to make calculations of any
TP
TexPes. Assisted control of manual weighing of colorants and/or ancillary products. Connection through a
standard driver that adapts to any scales with an RS-232 serial port. Allows box-to-box control.
General monitoring of the finishing and/or kind, both for processes and for machine variables and
weaving plant, from raw stock management and so on.
preparing the route map to monitoring through It allows planning of three-colour batches with a series TexLab. Handles recipe validation and studies, including colourimeter and production. On the basis of the
to delivery. It allows management based on a of rules to generate all production recipes. The aim is TL three-colour process it gives the full recipe with its chemicals, auxiliary products and salt. It keeps all the
real-time view of the plant in a highly dynamic to automate and avoid the mechanical job of calculation dyeing engineering in a single system, both in the laboratory and in production.
production environment. for each new three-colour process and entering data.
In production terms it handles the production Errors are avoided and it is easy to make changes to the
order, route map, label printing, raw and thread calculation of recipes with full rules. Records of all kinds
are generated and reports can be extracted for analysis. TexView. Online information analysis. Creates and manages indicators (KPIs, OEE, etc.) to study
warehouses, semi-finished products, weaving, TV efficiency.
production monitoring, planning, re-operations,
operators, chemicals and colorants and is
connected to production machinery.
In administration terms it handles customer
Fecha 26/02/2015
TexMant. Maintenance. Preventive and corrective management of all machinery, with built-in software to
TM
142850 Hora 18:05
Pág 1
TexDosif. Dosing. Control and management of chemical and/or auxiliary product dosing systems. Includes
Peso Crudo: 1812.00 Metros Rend.: 2355.60 Piezas: 4
TD
003 SALIDA DE ALMACEN Operario: Fecha:
TDW TexDriveWeb. Customer web portal. Access the status of your orders via Internet.
PRETEX GRB 20.00000 gr/l | Nº Ram e 2. ____ | Gram aje Obtenido 205 . ____
AUXIRAN RM 50 50.00000 gr/l | Ancho Cadena (cm ) 174 cm ____ | Cortar Orillos SI . ____
CLORURO AMONICO 5.00000 gr/l | Ancho Salida (cm ) 171 cm ____ | Tem p Cam po 1 (ºC) 165 ºC ____
| Velocidad (m /m in) 16 m/min ____ | Tem p Cam po 2 (ºC) 165 ºC ____
| Sobrealim . Sup (%) 134 % ____ | Tem p Cam po 3 (ºC) 165 ºC ____
| Sobrealim . Inf (%) 90 % ____ | Tem p Cam po 4 (ºC) 165 ºC ____
| % Ventilador superior 80 % ____ | Tem p Cam po 5 (ºC) 165 ºC ____
| % Ventilador inferior 40 % ____ | Tem p Cam po 6 (ºC) 165 ºC ____
FAC FACTURACION Operario: Fecha:
TexHost. Communication. Allows planning to be received from outside and production data and consumption
Sales dept.
orders TD Maintenance TM
Final quality
control TD Customer TDW TH figures to be sent to the central system.
Planning TP Laboratory TL Dispatch TD TexPlani. Finite planner. A tool for online finite planning to deal with the realities of dyeing operations,
TP providing automatic planning proposals.
Customers
Suppliers TD
Invoicing TD
Route map
Dyeing
Raw material
TD Machines IT
warehouse IT TD
Accounts
Chemicals/colorants
warehouse TD
Information
analysis TV
Kitchen
scales TP
Suppliers TD
Outside
Doser TD partners TD HR
Atlantis is not only a controller but it is a new concept of automation in itself that delivers a flexibility and power
without precedents. With Atlantis you have the ideal control system. It is the most adaptable, open and flexible of
the market. Atlantis powerful software, available for two hardware platforms, can automate all kind of machines
and fulfil any need for continuous and discontinuous machines. In this way, your autoclaves, jets, stenters, washing
range, etc. will have a single unified system, powerful and strong, which is necessary to get the production under
control.
Characteristics TT-200
TouchScreen: it simplifies the management, being an
intuitive and completely graphic interface.
Can work in manual or automatic mode.
SuperAtlantis Software License and CAN communication
with PLC for customers who have InfoTint.
COMMUNICABILITY
Distribution valves
SYSTEM DESCRIPTION
Complete solution for preparing and dosing chemical, customer in an easy way. Our software is prepared to
auxiliary products and colours for dyeing and finishing adapt to the different processes (batch and continuous) of
machines. The experience of EAS in this sector has led to a textile finishing plant.
the construction of integrated, robust, reliable and agile
systems.
Maintainability and supportability
Our experience of more than 20 years can be seen on
Modularity
Modular system designed to adapt to the needs of the
the product engineering and the most characteristic thing
is the use, in most cases, of standard products. We think
that the customer has to easily get the most of spare parts
in an agile and economical way. We also provide remote
technical service with an efficient remote control product,
easy to use.
Volumetric dosing system of chemical and auxiliary TexLine and TexDrive, as well as ERP external systems.
products for dyeing plants. The system controls a group of The dosing system TECNODOS does not need any specific
3-way valves, forming a collector, plus a set consisting of a installation for the storage of chemical and auxiliary
pump and a flowmeter. This control is done by means of products and lets us use the existing storage areas and/ or
Atlantis, EAS controller that allows the interconnection tanks. Level control are available or avoiding errors due to
with control and supervision systems such as InfoTint, missing products.
STORE A-100
Besides the standard functions of management systems for Dyehouses, InfoTint has a number
of advantages that stand out from other systems:
ERP
Dispensing
Stocks
LABORATORY
PRODUCTION
Programs
• Program lay out by machine groups.
• Graph theoretical of the program, with customizable graphic
signs for all functions.
• Calculated parameters according to the formula, including
machine data or batch.
• Automatic calculation of duration, operator interventions,
temperature, water consumption, etc.
• Historical of all modifications of a program (who, when and
why).
• Possibilityto define“production stops”by excess time of a
function.
Recipes
• Creation of Mother recipes by joining up processes.
• Abilityto assign process variables (components) defined by
the user, depending of a machine group (speed, absorption,
etc.).
• Recipe cost, printing of production tab.
• Productmanagement, productfamilies, type of productfor
dispensing automation, product suppliers, etc.
• Inventory management of products.
• Prevision of consumptions.
The recipe in InfoTint has all necessary data to control the costs,
considering all the consumptions (time, water, steam, electric
power, chemicals and dye-stuff). The costs are theoretical before
the dye operation and real after it, with the possibility to compare
and see the loss of production.
Smart Recipe
This module can create the full recipe automatically, from the
The rules are set depending on a number of trichromy and properties of the batch. This is achieved by means of
variables, such as: a series of rules and exceptions, programmed through formulas
and conditions. The aim of this module is to get the criteria of
• Fibre
the dyer into the system. Therefore it is always processed in the
• Article same way regardless of who made the planning.
• Dye-stuff(type and quantity)
• Colour Advantages:
• Customer • Reduction of dye process time.
• Machines • Reduction of quantityof chemicals.
• Kilos of fabric • Process optimization.
• Defect on the article • Reduction of time for the engineering department.
• Availabilityroute
• Automatic planning from the administration, without
• Water hardness intervention from technical staff.
Dye batches
• Management of different load levels.
• Management of batches grouping.
• Management of parallel machines with the possibility of working
with formulas by each machine or joint formula.
• Management of batches types (production, reoperations, toppings,
washings) for statistics.
• Possibility to veto or to allow machines, depending of the type of
batch or article.
• Ability to add custom fields, which can then be included in the
dyeing program.
• Engineering of the article for machine regulations depending on the
article and the load levels.
• Printout of batch including graphic of the dyeing program.
Planning
• Graphical display of the queues of each machine, where the length
is calculated based on the theoretical time.
• Display batches without machine by equivalent machine.
• Colour indicating compliance delivery date and the colour of the
fabric.
• Possibilityof moving the batches with the mouse within the same
machine or other machine if no rule prevents it.
• Distinction between planned batches (with date and order
assigned) and queues of batches by machine (pending planning).
AUTOMATION
In the plant, InfoTint allows the direct connection withthe machine controllers, chemicals dispensing systems, colour kitchen,
scales or rotary magazine. In this way we get a totalcontrol and registry of all the dying batches parameters.
HISTORICAL REPORTS
Rep
• Statistics of production and costs (an indication of how it varies each
month during the year).
• Production graphical diagram of the machines.
• Listing of production and time according to machine, customer,
article, colour or colour family.
• List of alarms,“production stops”and costs.
• Summary between dates for each section or shift, average durations,
costs, RFT by machine, customer, article, recipe, family, colour, process
type and recipe type.
Data
Having the control of all the production parameters, we obtain all kind of
registers and historical statistics, allowing a comprehensive study in the
laboratory, such as production statistics, Dyehouse efficiency,
percentage of RFT (Right First Time), stops in production, alarms, etc.
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