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SERVICE MANUAL

Lep 84512399 EN

CX470C Tier 4
Crawler Excavator

Issue date September 2011


CRAWLER EXCAVATORS
CX470C TIER 4
SERVICE MANUAL

TABLE OF CONTENTS
DIVISION/SECTION SECTION N°
1 GENERAL INFORMATION
Safety, general information and standard torque data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1001
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002A
Main Equipment Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002B
Main Unit Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002C
Maintenance Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002D
Bolt Size and Torque Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002E
Overall View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1002F
List of Special Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1003
Fluid and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1004
Conversion Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1005
Abbréviations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1900
2 ENGINE
Removal and Installation of Engine Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000
Removal and Installation of the Fuel Cooler Engine Inter-Cooler Radiator and Oil Cooler . . . . . . . . . . . 2001
Removal and Installation of Turbo Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2004
Removal and Installation of EGR Cooler and EGR Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2005
Removal and Installation of Engine Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2006
Removal and Installation of Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2007
Primary specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2401
Removal and Installation of Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2415
Removal and Installation of Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2425
Lubrication System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2445
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2455
Removal and Installation of Exhaust Manifold. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2465
Disassembly, Removal and Installation of DPD Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2470
3 FUEL SYSTEM
Removal and Installation of Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3001
Removal and Installation of Fuel Supply Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3004A
Removal and Installation of Common Rail Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3004B
Removal and Installation of Injector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3005
4 ELECTRICAL SYSTEM
Electrical and Engine Basic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001A
Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001B
Engine Function, Structure, Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001C
Symptom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001E
Functional Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001F
Engine, Electronic and Programming Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4001G
Removal and Installation of Starter Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4004
Removal and Installation of Alternator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4005
Preheating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4008
Electrical Equipment Layout Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4020A
Connection Connector Pin Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4020B
Sequence Circuit Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4020C
Engine-side DTC List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4021
Main Unit-side DTC List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4022
Introduction to the trouble diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4023B
Engine Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4023D
Engine-side Trouble. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4023G

Lep 84512399 EN Copyright © 2011 CNH France S.A.


September 2011 Printed in France
TABLE OF CONTENTS
DIVISION/SECTION SECTION N°

Main Unit-side Trouble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4023H


Data Reference Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4023K
Electrical Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4040
5 UNDERCARRIAGE
Removal and Installation of Shoe Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001A
Removal and Installation of Shoe Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5001B
Removal and Installation of Upper Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5003A
Assembly and Disassembly of Upper Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5003B
Removal and Installation of Lower Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5003C
Assembly and Disassembly of Lower Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5003D
Removal and Installation of the Sprocket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5004
Removal and Installation of Take-up Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5005A
Assembly and Disassembly of Take-up Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5005B
Removal and Installation of Grease Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5005C
Assembly and Disassembly of Grease Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5005D
6 DRIVE TRAIN
Removal and Installation of Travel Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6001
Assembly and Disassembly of Travel Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6002
Removal and Installation of Swing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6003
Assembly and Disassembly of Swing Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6004
7 UNDERCARRIAGE HYDRAULICS
8 UPPERSTRUCTURE HYDRAULICS
Overall view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001A
Port Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001B
Pressure Measurement and Adjustment Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001D
Hydraulic Pump Flow Measurement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001E
Drain Volume Measurement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001F
Air Bleed Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8001G
Removal and Installation of Hydraulic Oil Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8002
Removal and Installation of Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8003
Removal and Installation of Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8004
Removal and Installation of Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8005A
Removal and Installation of Arm Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8005B
Removal and Installation of Boom Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8005C
Removal and Installation of Center Joint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8006
Removal and Installation of Travel Remote Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8007A
Removal and Installation of Operation Remote Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8007B
Removal and Installation of 5 Stack Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8007C
Removal and Installation of Cushion Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8007D
Procedures for Assembly and Disassembly of Hydraulic Pump Main Unit . . . . . . . . . . . . . . . . . . . . . . . . 8008
Pump Main Unit Maintenance Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8010
Procedures for Assembly and Disassembly of Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8011
Procedures for Operation/Assembly and Disassembly of Hydraulic Cylinder . . . . . . . . . . . . . . . . . . . . . . 8012
Procedures for Assembly and Disassembly of Operation Remote Control Valve . . . . . . . . . . . . . . . . . . . 8013
Procedures for Assembly and Disassembly of Travel Remote Control Valve . . . . . . . . . . . . . . . . . . . . . . 8014
Assembly and Disassembly of Cushion Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8016
Removal and Installation of Arm HBCV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8017A
Removal and Installation of Boom HBCV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8017B
Assembly and Disassembly of Center Joint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8018
Assembly and Disassembly of Swing Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8019
Explanation of Hydraulic Circuit and Operations (standard model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8020A
Explanation of Hydraulic Circuit and Operations (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8020B

Lep 84512399 EN Issued 2011-09


TABLE OF CONTENTS
DIVISION/SECTION SECTION N°

Structure and Operation Explanation of Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8030A


Structure and Operation Explanation of Travel Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8030B
Structure and Operation Explanation of Swing Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8030C
Structure and Operation Explanation of Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8030D
5 Stack Solenoid Valve Operation Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8030E
Structure and Operation Explanation of Upper Pilot Valve (remote control valve) . . . . . . . . . . . . . . . . . 8030F
Structure and Operation Explanation of Travel Pilot Valve (remote control valve). . . . . . . . . . . . . . . . . . 8030G
Structure and Operation Explanation of Cushion Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8030H
9 UPPERSTRUCTURE
Removal and Installation of Counterweight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9002
Removal and Installation of Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9003A
Removal and Installation of Bucket Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9003B
Removal and Installation of Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9003C
Removal and Installation of Boom. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9003D
Removal and Installation of Operator’s Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9004
Removal and Installation of Cab Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9005A
Removal and Installation of Wiper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9005B
Removal and Installation of Wiper Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9005C
Removal and Installation of Wiper Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9005D
Removal and Installation of Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9005E
Removal and Installation of Cab Front Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9005F
Window Lock Adjustment Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9005G
Cab Tightening torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9005H
Air Conditioner Overall Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9006
Assembly and Disassembly of Air Conditioner Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9007
Removal and Installation of Compressor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9009
Removal and Installation of Condenser. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9010
Removal and Installation of Receiver Dryer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9011
Air Conditioning Gas Vacuum and Filling Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9015
10 LARGE SIZE SCHEMATICS
Large size hydraulic schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84499648EN
Large size electrical schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84499647EN

NOTE: CNH France S.A. Company reserves the right to make changes in the specification and design of
the machine without prior notice and without incurring any obligation to modify units previously sold.

The description of the models shown in this manual has been made in accordance with the technical speci-
fications known as of the date of design of this document.

All data given in this manual is subject to production variations. Dimensions and weights are provided with
approximate values and the machine fitting shown in the illustrations may not correspond with standard
models. For precise information on specific machine models and versions, please contact your CASE
dealer.

Reproduction or tranlation, even partial, is prohibited without written authorization from CNH France SA
Company.

Lep 84512399 EN Copyright © 2011 CNH France S.A.


September 2011 Printed in France
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Lep 84512399 EN Issued 2011-09
Section

1001

Safety, general information and standard torque data

84512399 EN - September 2011


84512399 EN - September 2011
CONTENTS

GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Bolt and Nut Tightening. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

84512399 EN - September 2011 Copyright © 2011 CNH FRANCE S.A.


1001-1 PRINTED IN FRANCE
84512399 EN - September 2011 Copyright © 2011 CNH FRANCE S.A.
1001-2 PRINTED IN FRANCE
Safety, general information and standard torque data

GENERAL INFORMATION
CLEANING
Clean all metal parts except bearings, in a suitable cleaning solvent or by steam cleaning.
Do not use caustic soda for steam cleaning.
After cleaning, dry and put oil on all parts.
Clean oil passages with compressed air.
Clean bearings in a suitable cleaning solvent,
dry the bearings completely and put oil on the bearings.
INSPECTION
Check all parts when the parts are disassembled.
Replace all parts that have wear or damage.
Small scoring or grooves can be removed with a hone or crocus cloth.
Complete a visual inspection for indications of wear, pitting and the replacement of parts necessary to prevent early
failures.
BEARINGS
Check bearings for easy action.
If bearings have a loose fit or rough action replace the bearing.
Wash bearings with a suitable cleaning solvent and permit to air dry.
DO NOT DRY BEARINGS WITH COMPRESSED AIR.
NEEDLE BEARINGS
Before you press needle bearings in a bore always remove any metal protrusions in the bore or edge of the bore.
Before you press bearings into position put petroleum jelly on the inside and outside diameter of the bearings.
GEARS
Check all gears for wear and damage.
Replace gears that have wear or damage.
Oil seals, O-rings and gaskets.
Always install new oil seals, O-rings and gaskets.
Put petroleum jelly on seals and O-rings.
SHAFTS
Check all shafts that have wear or damage.
Check the bearing and oil seal surfaces of the shafts for damage.
SERVICE PARTS
Always install genuine Case service parts.
When ordering refer to the
Parts Catalogue for the correct part number of the genuine Case replacement items.
Failures due to the use of other than genuine Case replacement parts are not covered by warranty.
LUBRICATION
Only use the oils and lubricants specified in the Operator’s or Service Manuals.
Failures due to the use of non-specified oils and lubricants are not covered by warranty.

84512399 EN - September 2011


1001-3
Safety, general information and standard torque data

Safety

This symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED.


The message that follows the symbol contains important information about safety.
Carefully read the message.
Make sure you fully understand the causes of possible injury or death.

To prevent injury always follow the Warning, Caution and Danger notes in this section and throughout the manual.
Put the warning tag shown below on the key for the key switch when servicing or repairing the machine.
One warning tag is supplied with each machine.
Additional tags are available from your service parts supplier.

WARNING
Read the operator's manual to familiarize yourself with the correct control functions.

WARNING
Operate the machine and equipment controls from the seat position only.
Any other method could result in serious injury.

WARNING
This is a one man machine, no riders allowed.

WARNING
Before starting engine, study Operator’s Manual safety messages.
Read all safety signs on machine.
Clear the area of other persons.
Learn and practice safe use of controls before operating.
It is your responsibility to understand and follow manufacturers instructions on machine operation, ser-
vice and to observe pertinent laws and regulations.
Operator's and Service Manuals may be obtained from your CASE dealer.

WARNING
If you wear clothing that is too loose or do not use the correct safety equipment for your job, you can
be injured.
Always wear clothing that will not catch on objects.
Extra safety equipment that can be required includes hard hat, safety shoes, ear protection, eye or face
protection, heavy gloves and reflector clothing.

WARNING
When working in the area of the fan belt with the engine running, avoid loose clothing if possible, and
use extreme caution.

WARNING
When doing checks and tests on the equipment hydraulics, follow the procedures as they are written.
DO NOT change the procedure.

WARNING
When putting the hydraulic cylinders on this machine through the necessary cycles to check operation
or to remove air from a circuit, make sure all people are out of the way.

WARNING
Use insulated gloves or mittens when working with hot parts.

84512399 EN - September 2011


1001-4
Safety, general information and standard torque data

WARNING
Lower all attachments to the ground or use stands to safely support the attachments before you do any
maintenance or service.

WARNING
Pin sized and smaller streams of hydraulic oil under pressure can penetrate the skin and result in serious
infection.
If hydraulic oil under pressure does penetrate the skin, seek medical treatment immediately.
Maintain all hoses and tubes in good condition.
Make sure all connections are tight.
Make a replacement of any tube or hose that is damaged or thought to be damaged.
DO NOT use your hand to check for leaks, use a piece of cardboard or wood.

WARNING
When removing hardened pins such as a pivot pin, or a hardened shaft, use a soft head (brass or bronze)
hammer or use a driver made from brass or bronze and a steel head hammer.

WARNING
When using a hammer to remove and install pivot pins or separate parts using compressed air or using
a grinder, wear eye protection that completely encloses the eyes (approved goggles or other approved
eye protectors).

WARNING
Use suitable floor (service) jacks or chain hoist to raise wheels or tracks off the floor.
Always block machine in place with suitable safety stands.

WARNING
When servicing or repairing the machine, keep the shop floor and operator's compartment and steps
free of oil, water, grease, tools, etc.
Use an oil absorbing material and/or shop cloths as required.
Use safe practices at all times.

WARNING
Some components of this machine are very heavy.
Use suitable lifting equipment or additional help as instructed in this Service Manual.

WARNING
Engine exhaust fumes can cause death.
If it is necessary to start the engine in a closed place, remove the exhaust fumes from the area with an
exhaust pipe extension.
Open the doors and get outside air into the area.

WARNING
When the battery electrolyte is frozen, the battery can explode if (1), you try to charge the battery, or (2),
you try to jump start and run the engine.
To prevent the battery electrolyte from freezing, try to keep the battery at full charge.
If you do not follow these instructions, you or others in the area can be injured.

84512399 EN - September 2011


1001-5
Safety, general information and standard torque data

Bolt and Nut Tightening


• Tighten alternating between left and right and top and bottom so that uniform tightening force is applied.

• If Loctite was used on a removed bolt (there is something white sticking to the bolt when it is removed), clean the
old Loctite off with cleaning fluid, dry the bolt, then apply 2 - 3 drops of Loctite to the thread section of the bolt.
Torque table

Bolt nominal diameter (size) M6 M8 M10 M12 M14 M16 M18 M20
Wrench [mm] 10 13 17 19 22 24 27 30
Hexagon bolt Tightening [N ・ 156. 196. 294.
6.9 19.6 39.2 58.8 98.1
torque m] 9 1 2
Hexagon Wrench [mm] 5 6 8 10 12 14 14 17
socket head Tightening [N ・ 117. 176. 245. 343.
bolt 8.8 21.6 42.1 78.5
torque m] 7 5 2 2

Bolt nominal diameter (size) M6 M8 M10 M12 M14 M16 M18 M20
Wrench [in] 0.394 0.512 0.669 0.748 0.866 0.945 1.063 1.181
Hexagon bolt Tightening
[lbf・ft] 5.090 14.459 28.917 43.376 72.367 115.743 144.661 217.028
torque
Hexagon Wrench [in] 0.197 0.236 0.315 0.394 0.472 0.551 0.551 0.669
socket head Tightening
[lbf・ft] 6.492 15.934 217.028 57.909 86.826 130.202 180.881 253.175
bolt torque

84512399 EN - September 2011


1001-6
Section

1002A

Specifications

84512399 EN - September 2011


84512399 EN - September 2011
CONTENTS

Overall(CX470C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Main Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Main Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Upper Side Work System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operating Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Swing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Travel Lower Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Hydraulic Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Hydraulic Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Control Valve, Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Capacities, Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Coolant and Oil Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Hydraulic Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fuel Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

84512399 EN - September 2011 Copyright © 2011 CNH FRANCE S.A.


1002A-1 PRINTED IN FRANCE
84512399 EN - September 2011 Copyright © 2011 CNH FRANCE S.A.
1002A-2 PRINTED IN FRANCE
Specifications

Overall(CX470C)
Main Data
CX470C
CX470C CX470C
CX470C MASS Excavator
Model name Retractable Side- MASS Excavator
Fixed Sideframe (Retractable Side-
frame (Fixed Sideframe)
frame)
Operating weight 47800 kg 49300 kg 48200 kg 49700 kg
Engine output 270 kW/2000 min-1

Performance
CX470C
CX470C CX470C
CX470C MASS Excavator
Retractable Side- MASS Excavator
Fixed Sideframe (Retractable Side-
frame (Fixed Sideframe)
frame)
Standard weight 26.5 kN 37.1 kN 38.8 kN
Swing speed 9.1 min-1
Low speed 3.2 km/h
Travel speed
High speed 5.3 km/h
Maximum pulling force 340 kN
Grade ability 70 % ( 35°)
82 kPa 84 kPa 83 kPa 85 kPa
(600 mm grouser (600 mm grouser (600 mm grouser (600mm grouser
shoe) shoe) shoe) shoe)
67 kPa 69 kPa 67 kPa 69 kPa
Ground pressure (750 mm grouser (750 mm grouser (750 mm grouser (750 mm grouser
shoe) shoe) shoe) shoe)
56 kPa 58 kPa 57 kPa 58 kPa
(900 mm grouser (900 mm grouser (900 mm grouser (900 mm grouser
shoe) shoe) shoe) shoe)

Main Unit Dimensions


CX470C CX470C
CX470C
CX470C MASS Excavator MASS Excavator
Retractable
Fixed Sideframe (Fixed Side- (Retractable
Sideframe
frame) Sideframe)
Main unit length 6445 mm
3700 mm 3700 mm
(maximum track (maximum track
Main unit width 3560 mm retraction for 3560 mm retraction for
transport transport
= 3200 mm) = 3200 mm)
Upper swing body width 3060 mm (3590 mm with catwalk)
Cab width 1000 mm
Main unit height 3440 mm 3590 mm 3440 mm 3590 mm
Swing radius (rear end) 3730 mm
Swing body rear end distance 3720 mm
Swing body rear section bottom
1330 mm 1480 mm 1330 mm 1480 mm
height
Distance between tumblers 4400 mm
Overall track length 5450 mm
3490 mm 3490 mm
(maximum track (maximum track
Overall track width 3350 mm retraction for 3350 mm retraction for
transpor transport
= 2990 mm) = 2990 mm)
84512399 EN - September 2011
1002A-3
Specifications

CX470C CX470C
CX470C
CX470C MASS Excavator MASS Excavator
Retractable
Fixed Sideframe (Fixed Side- (Retractable
Sideframe
frame) Sideframe)
2890 mm 2890 mm
(maximum track (maximum track
Distance between tracks 2750 mm retraction for 2750 mm retraction for
transport transport
= 2390 mm) = 2390 mm)
Track shoe width 600 mm (option 750 mm, 900 mm)
540 mm 740 mm 540 mm 740 mm
Minimum ground clearance (to bottom of (to bottom of (to bottom of (to bottom of
lower frame) lower frame) lower frame) lower frame)

84512399 EN - September 2011


1002A-4
Specifications

Engine
CX470C Fixed Sideframe /
CX470C Retractable (Sideframe) /
CX470C MASS Excavator (Fixed Sideframe) /
CX470C MASS Excavator (Retractable Sideframe)
Name ISUZU 6UZ1X diesel engine
4-cycle, water cooled, overhead camshaft type
Model Common rail system (electronic control), cooled EGR, with turbocharger,
DPD system
Number of cylinders - bore x stroke 6 - D120 mm x 145 mm
Total stroke volume 9.839 L
Maximum torque 1435 N•m/1500 min-1
Starter 24 V 5.5 kW Reduction type
Charging generator 24 V 50 A AC type
Battery 12 V 128 Ah/5 HR x 2

Cooling System
CX470C Fixed Sideframe /
CX470C Retractable (Sideframe) /
CX470C MASS Excavator (Fixed Sideframe) /
CX470C MASS Excavator (Retractable Sideframe)
Fan type D1016 mm, 6 blades, suction
Radiator
Fin type Wavy
Fin pitch 1.75 mm
Oil cooler
Fin type Wavy
Fin pitch 1.75 mm
Inter cooler
Fin type Triangular straight
Fin pitch 2.0 mm
Fuel cooler
Fin type Wavy
Fin pitch 2.25 mm

Upper Side Work System


CX470C
CX470C
MASS Ex-
MASS Ex-
cavator
CX470C CX470C cavator
(Re-
Fixed Sideframe Retractable Sideframe (Fixed
tractable
Side-
Side-
frame)
frame)
Model Backhoe attachment
Components, dimensions, working di-
mensions
Heaped 3.0 m3
Standard bucket capacity Heaped 2.00 m3 (leveled 1.47 m3)
(leveled 2.2 m3)
Bucket width 1530 mm 2020 mm
Bucket width with side cutter 1640 mm -
2910 kg
Bucket weight with side cutter 1920 kg
(no side cutter)
Boom length 6980 mm 6550 mm
Standard Standard
Short Short Short
Arm type (HD) (HD)
(2.53 m) (2.53 m) (2.53 m)
(3.38 m) (3.38 m)
Arm length 3380 mm 2530 mm 3380 mm 2530 mm 2530 mm
84512399 EN - September 2011
1002A-5
Specifications

CX470C
CX470C
MASS Ex-
MASS Ex-
cavator
CX470C CX470C cavator
(Re-
Fixed Sideframe Retractable Sideframe (Fixed
tractable
Side-
Side-
frame)
frame)
Bucket radius 1840 mm 1850 mm
Bucket wrist angle 176° 161°
Maximum digging radius 12000 mm 11230 mm 12000 mm 11230 mm 10810 mm
Maximum digging radius at ground
11770 mm 10990 mm 11740 mm 10950 mm 10560 mm 10520 mm
line
Maximum digging depth 7720 mm 6870 mm 7570 mm 6720 mm 6490 mm 6340 mm
Maximum vertical straight wall dig-
6570 mm 5670 mm 6420 mm 5520 mm 4920 mm 4770 mm
ging depth
Maximum digging height 11140 mm 10820 mm 11290 mm 10970 mm 10520 mm 10670 mm
Maximum dump height 7740 mm 7420 mm 7890 mm 7570 mm 7180 mm 7340 mm
Minimum swing radius at front 4990 mm 5140 mm 4990 mm 5130 mm 4800 mm 4800 mm
Height for minimum swing radius
9250 mm 9320 mm 9400 mm 9470 mm 9050 mm 9200 mm
at front

Operating Device
CX470C Fixed Sideframe /
CX470C Retractable Sideframe /
CX470C MASS Excavator (Fixed Sideframe) /
CX470C MASS Excavator (Retractable Sideframe)
Operator's seat
Position Left side
Adjustable forward and back and up and down, reclining
Structure
mechanism, with seat suspension
Sealed steel type, all reinforced glass, ROPS, with sun-
Cab
roof
Levers and pedals
For travel use Lever and pedal type (hydraulic pilot type) × 2
For operating machine use Lever type (hydraulic pilot type) × 2
Instruments and switches
Work mode switchover 3 modes (SP/H/A)
Travel mode switchover Low-speed/high-speed switch type
One-touch idle Knob switch type
Engine emergency stop Switch type
Monitor device
Machine status display (TFT color liquid crystal)
Message display
Work mode select status SP/H/A
Instruments
Fuel gauge
Engine coolant temperature gauge
Hydraulic oil temperature gauge
Hour meter
Rear view camera monitor
Warning display and warning alarm * has warning alarm
Overheat (*) Battery charge (*) Electrical system abnormality (*) Refill fuel (*)
Engine oil pressure (*) Refill coolant (*) Engine pre-heat Warm up Air cleaner (*)
Anti-theft device triggered Engine system abnormality (*) Engine emergency stop (*)
Illumination equipment
Right front tool
Working light 24 V 70 W × 1
box front surface:
Cab top: 24 V 70 W × 2
Boom side: 24 V 70 W × 2
84512399 EN - September 2011
1002A-6

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