Applied Aquaculture Biofloc Technology
Applied Aquaculture Biofloc Technology
Applied Aquaculture Biofloc Technology
BIOFLOC TECHNOLOGY
The intent of this book is to provide a detailed and specific set of guidelines for
both aquapreneurs and researchers related to the application of Biofloc
Technology in aquaculture. The goal of the book is to remove the false claims
and untrue stories on biofloc from scientific point of view as it is applied to
aquaculture and to provide a guide for its accurate application. This book
discusses key issues related to both adoption and practices for aquaculture
businesses, how to monitor and assess quality and quantity of biofloc, and how
to manage the microbial composition and sludge reduction risk in the fish and
shrimp culture. The book works through the specific application of disease and
feed management tools for aquaculture from the perspective of this technology.
Particular attention is paid on comparing the prototypes of floc development and
evaluation on its efficacy in aquaculture. A section on application of biofloc
technology in research should assist aquaculture researchers to avoid common
mistakes. Additional chapter on design and operation of exsitu bioreactor models
provide a sense of more applicability in replacing fish meal.
S. Felix
Former Vice Chancellor
Tamilnadu Dr. J.J. Fisheries University
Vettar River View Campus,
Nagapattinam, Tamil Nadu 611002
and
M. Menaga
Assistant Professor
Tamilnadu Dr. J.J. Fisheries University
Vettar River View Campus,
Nagapattinam, Tamil Nadu 611002
v
Preface
S. Felix
M. Menaga
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faecal matter and uneaten feed which are held together in a loose
matrix by the secretions of filamentous microorganisms or by
electrostatic attraction (Hargreaves, 2013). Their growth is
influenced by various physico chemical factors such as
temperature, pH, salinity and aeration of the culture systems.
The growth and stability of the flocs formed can also be
determined by using different carbon sources and at various
C/N ratios. This technology by maintaining the carbon and
nitrogen in the culture water uses the dense microbial biomass
to strip the ammonia and serves as a nutritional supplement
(Schneider et al., 2005). Unlike Recirculatory Aquaculture
Systems (RAS) this technology does not require any external
filtration rather dense microbial biomass, strips the ammonia in
turn to serve as a nutritional source. As biofloc technology deals
with bacteria and bacterial products bioflocs might also contain
immunostimulatory compounds such as PHB exhibiting possible
probiotic effect. The heterotrophic bacteria in biofloc (Halet
et al., 2007) produce some natural substances (Dinh et al., 2010;
Iyapparaj et al., 2013) and suppress the growth of other
pathogenic species like Vibrio harveyi (Defoirdt et al., 2007).The
various carbon sources such as rice bran, rice flour, and wheat
flour have been previously used for the floc development. These
carbon sources tend to slowly dissolve in water thereby increasing
the suspended solids concentration. The distillery spent wash
considered as a major waste from sugarcane industry with a
higher dissolving capacity than the complex carbon sources can
be used. They have the ability to rapidly release the carbon sources
paving the way for the heterotrophic bacteria to assimilate the
ammonia with decreased concentrations of TSS thereby
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APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
BIOFLOC AS FEED
Owing to the increased demand of seafood for human
consumption, the demand for fishmeal and fish oil used for
aqua feed production by feed manufacturers also increases (Péron
et al., 2010). Besides its application in aquaculture, fish meal and
fish oil are used as feed ingredient for poultry, pigs and other
animal husbandry sectors. Aquaculture production relies on
capture fisheries, as fish oil and fish meal are important
components of the diet of many aquaculture species, both
herbivorous and carnivorous fishes. In aquaculture about 5–6
million tonnes of low-value/trash fish were used as feed or feed
ingredient (FAO, 2009). FAO (2009) reported that between
1992 and 2006, in aqua feeds the total amount of fishmeal and
fish oil used was grown more than three fold from 0.96-3.06
million tonnes and from 0.23 - 0.78 million tonnes, respectively.
Based on the feed conversion ratio of major aquaculture species,
an average of 1.9 kg of wild fish is needed for 1kg of fish
production (Naylor et al., 2000). An increased use of fish rates,
protein in terms of fish meal upto 2-5 times has been used in
many intensive and semi-intensive aquaculture systems (Naylor
et al., 2000). Therefore, recent research has focused on the
alternatives of fish oil and fishmeal, using cheaper sources of
plant and animal proteins. The use of fishmeal in extensive or
any conventional systems was limited due to the growth of algae
and other native microorganisms in the culture water compared
to intensive and semi intensive systems (Naylor et al., 2000).
Thus biofloc technology, was developed to overcome the use of
fishmeal as an alternative in intensive and semi-intensive systems.
Nitrogenous waste generated by the cultured organisms in biofloc
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APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
BIOFLOC ON BIOSECURITY
In aquaculture development, green water technology has been
adopted with varied perceptions. So far, aquaculture has been
misunderstood due to the poor handling of antibiotics; which
encouraged scientists to discover new strategies for controlling
pathogenic infections (Naylor et al., 2000). According to Defoirdt
et al., (2011), in treating bacterial disease most antibiotics were
no longer effective because of the development of antibiotic
resistance. Crab et al., (2010) reported that in aquaculture
facilities biofloc technology could be an alternative strategy to
defend against bacterial pathogens. In bioflocs some groups of
bacteria tend to involve in cell-to-cell communication (quorum
sensing) with small signal molecules (Defoirdt et al., 2008). In
fact, Defoirdt et al., (2004) reported the expression of virulence
factors is disrupted by bacterial cell-to-cell communication to
maintain the healthy environment. Studies of Lezama-Cervantes
and Michel (2010) showed the increased primary production
and beneficial bacterial group promotion in insitu biofloc based
shrimp culture and to some extent it was proved in Tilapia
culture as well. Recently to provide in depth knowledge on disease
resistance towards pathogenic infections scientists have
hypothesized the presence of immunostimulatory compounds
in biofloc (Crab et al., 2012). According to Wang et al., (2008),
immuno-stimulants are group of active compounds which
includes complex carbohydrates, animal extracts, bacteria and
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CONCLUSION
To support aquacultural growth, taking into account sustainability,
researchers stand for challenges regarding water quality control
tools and fish feed technology. This book aimed at evaluating
the possibility of using biofloc technology as a sustainable tool to
support the necessary future increase in aquaculture production
by accomplinning water quality control and immune
enhancement through insitu and exsitu feeding of biofloc. Due
to the novelty of the technique, many research fields remain
unexplored and further development of those domains is needed.
Since so many study directions show a great potential, the objective
here was to look at biofloc technology from various research
angles to enlighten the aspects of the advantages of biofloc
technology. This book was chose to enlighten an in depth research
on biofloc technology with respect to the microbial composition
and its role in biofloc to improve the over all performance of the
aquatic animals.
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APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
REFERENCES
Anand, P.S., Kohli, M.P.S., Sundaray, J.K., Roy, S.D.,
Venkateshwarlu, G., Sinha, A.,Pailan, G.H., 2014. Effect of
dietary supplementation of biofloc on growth per-formance and
digestive enzyme activities in Penaeus monodon. Aquaculture.
418, 108-115.
Avnimelech, Y., 1999. Carbon/nitrogen ratio as a control element
in aquaculture systems. Aquaculture. 176, 227–235.
Avnimelech, Y., Mokady, S., Schroeder, G.L. 1989. Circulated ponds
as efficient bioreactors for single cell protein production. Israeli
Journal of Aquaculture. 41(2), 58-66.
Avnimelech, Y., 1999. Carbon/nitrogen ratio as a control element
in aquaculture systems. Aquaculture. 176, 227–235.
Avnimelech, Y., 2009. Biofloc technology: a practical guide book.
World Aquaculture Society.
Avnimelech, Y., Weber, B., Hepher, B., Milstein, A., Zorn, M.,
1986. Studies in circulated fish ponds: organic matter recycling
and nitrogen transformation. Aquaculture Research.17(4), 231
242.
Avnimelech, Y., Ritvo, G., 2003. Shrimp and fish pond soils:
processes and management. Aquacult. 220(1-4), 549-567.
Azim, M.E., Milstein, A., Wahab, M.A., Verdegam, M.C.J., 2003.
Periphyton–water quality relationships in fertilized fish ponds
with artificial substrates. Aquacult. 228, 169-187.
Bauer, W., Prentice-Hernandez, C., Tesser, M. B., Wasielesky Jr,
W., Poersch, L. H., 2012. Substitution of fishmeal with
microbial floc meal and soy protein concentrate in diets for the
pacific white shrimp Litopenaeus vannamei. Aquaculture.342,
112-116.
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De Schryver, P., Sinha, A.K., Baruah, K., Verstraete, W., Boon, N.,
De Boeck, G., Bossier, P., 2010. Poly-beta-hydroxybutyrate
(PHB) increases growth performance and intestinal bacterial
range-weighted richness in juvenile European sea bass,
Dicentrarchus labrax. Appl. Microbiol. Biotechnol. 86, 1535–
1541
Emerenciano, M., Cuzon, G., Paredes, A., Gaxiola, G., 2013.
Evaluation of biofloc technology in pink shrimp
Farfantepenaeus duorarum culture: growth performance, water
quality, microorganisms profile and proximate analysis of biofloc.
Aquaculture international.21(6), 1381-1394.
Ebeling, J.M., Timmons, M.B., Bisogni, J.J., 2006. Engineering
analysis of the stoichiometry of photoautotrophic, autotrophic,
and heterotrophic removal of ammonia- nitrogen in aquaculture
systems. Aquacult. 257, 346–358.
Ekasari, J., Rivandi, D.R., Firdausi, A.P., Surawidjaja, E.H., Zairin
Jr, M., Bossier, P., De Schryver, P., 2015. Biofloc technology
positively affects Nile tilapia (Oreochromis niloticus) larvae
performance. Aquaculture. 441, 72-77.
FAO, 2016. The State of World Fisheries and Aquaculture(SOFIA):
Contributing to food security and nutrition for all. Food and
Agriculture Organization (FAO), Rome. 200p.
Felix, S., Antony Jesu Prabhu, P., Cheryl Antony, Gopalakannan,
A., Rajaram, R., 2015.Studies on nursery rearing of Genetically
Improved Farmed Tilapia (GIFT) in Biosecured raceway systems
in India. J. Indian Fish. Assoc. 42, 1-10.
FAO (Food and Agriculture Organization of the United Nations).
2009. Fishmeal market report — May 2009. Food and
Agriculture Organization of the United Nations Globefish.
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Sinha, A.K., Baruah, K., Bossier, P., 2008. Horizon scanning: the
potential use of biofloc as an anti-infective strategy in
aquaculture -an overview. Aquaculture Health International.13,
8-10.
Sui, L., Liu, Y., Sun, H., Wille, M., Bossier, P., De Schryver, P.,
2012.The effect of poly-β-hydroxybutyrate on the performance
of Chinese mitten crab (Eriocheirsinensis Milne-Edwards) zoea
larvae. Aquaculture Research. 1-8
Teitelbaum, J.E., Walker, W.A., 2002. Nutritional impact of pre-
and probiotics as protective gastrointestinal organisms. Annual
review of nutrition. 22(1), 107-138.
Wang, Y.C., Chang, P.S., Chen, H.Y., 2008. Differential time-
series expression of immune-related genes of Pacific white
shrimp Litopenaeus vannamei in response to dietary inclusion
of â-1,3-glucan. Fish Shellfish Immunol. 24(1), 113–121
Yu, K.S.H., Wong, A.H.Y., Yau, K.W.Y., Wong, Y.S., Tam, N.F.Y.,
2005. Natural attenuation, biostimulation and bioaugmentation
on biodegradation of polycyclic aromatic hydrocarbons (PAHs)
in mangrove sediments. Marine pollution bulletin. 51(8-12),
1071-1077.
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IN-SITU AND EX-SITU BIOFLOC ON IMMUNE RESPONSE OF GIFT TILAPIA
CHAPTER 2
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INTRODUCTION
Tilapia, considered to be a hardy species, is the second most
cultured freshwater fish globally. In 2016, the total production of
tilapia was roughly about 6.69 million tonnes (FAO, 2018) and
is expected to rise to 7.3 million tonnes by the end of 2030
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METHODOLOGY
Experimental Design
A 180-days culture was carried out in the Advanced Research
Farm Facility, Madhavaram in Chennai (13.1478° N, 80.2310°
E). The experimental group included in-situ biofloc developed
within the culture systems - Treatment-1 (T1), biofloc
incorporated fish feed developed by ex-situ method as Treatment
2 (T2), and animals reared without biofloc as control (C).
Animals weighing 5.1 g (±0.05) were stocked at a density of
15/m3 in lined ponds of 300 m2 , in all the experimental groups
in triplicates. The animals were fed with isoenergetic and
isonitrogeneous diet as per their average body weight in all the
treatments. The proximate composition of the biofloc and the
experimental diets are presented in Table 1 and 2.
Production of Biofloc
In T1, development and maintenance of biofloc in the freshwater
culture ponds was adopted as suggested by Taw (2006) at C:N
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[Table Contd.
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IN-SITU AND EX-SITU BIOFLOC ON IMMUNE RESPONSE OF GIFT TILAPIA
Contd. Table]
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IN-SITU AND EX-SITU BIOFLOC ON IMMUNE RESPONSE OF GIFT TILAPIA
Growth Parameters
The growth parameters of GIFT Tilapia were monitored on a
weekly basis and various growth indices were calculated:
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APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
Gene Expression
The Immune-related gene expression was studied in Head kidney,
liver, hepatopancreas and intestine of the experimental animals
in all the treatments. The tissue sample was homogenized in
TRI Reagent for RNA isolation and the isolated RNA was
stored in -20°C for further use. The RNA isolated was converted
to cDNA for Metallothionein gene, Cathepsin L, Toll like
receptor 7, Interleukin 1 β and Tumour necrosis factor α using
the primers listed in Table 3. The cDNA obtained through
reverse transcriptase PCR was serially diluted and used for
amplification, melt curve analysis and relative quantification of
the target genes was carried out using the Real-Time PCR
(Applied Biosystem’s Real-Time PCR system StepOnePlus®).
The temperature cycling parameters for the two-step PCR
reaction were as follows: Initial denaturation at 95°C for 10 min,
denaturation at 95°C for 15 sec, annealing and extension at 60
°C for 1min for 45 cycles. The PCR was performed with 20 μL
total reaction volume containing 10 μL of 2X SYBR®Greenq
PCR master mix (Bio-Rad, USA), 1 μL each of forward and
reverse primers (10 pmol), 1 μL of template DNA (30–60 ng)
and 7 μL of Nuclease free water. The samples were analysed in
triplicates and the relative expression was determined by the
comparative threshold cycle method 2DDCT (Delta-Delta CT
method) using b-actin as internal control (Pfaffl, 2001).
34
Table 3: Primers used for five immune- related genes in qRT-PCR
Histopathology
The animals were stocked at 1.25 kg/m3 in the 2000 L FRP
tanks in triplicates from all the experimental groups for the
challenge study. Before the challenge study, the Lethal dose
(LD50) has been derived based on the experiments carried out
with four different dosages delivering the bacteria (104, 105, 106
and 107). Low relative percent survival was found in tilapias
when they were infected with bacteria of 107concentrations. The
pathogenic dose has been arrived at, based on these results. At
the end of the 180-day culture, the experimental animals were
challenged with Aeromonas hydrophila pathogen obtained from
State Referral Laboratory under Tamil Nadu Dr J. Jayalalithaa
Fisheries University. The isolate was grown in tryptic soy broth
(TSB Hi- Media, India) for 24 h (30-31 oC) and was harvested
by centrifugation at 10,000 rpm for 10 min. This was followed
by re-suspending the pellet in phosphate buffered saline (PBS,
pH 7.2). The suspension in sterile PBS was injected
intramuscularly (0.1ml) in healthy tilapia (Yardimci et al., 2011)
from all the treatments delivering 107 CFU/fish. The infected
moribund fish with typical haemorrhagic wounds at the site of
injection were sacrificed for the histopathological study after 4
dpi. Kidney, liver, hepatopancreas and intestine were dissected,
rinsed in normal saline and fixed in 10% formalin buffer for 24
hrs. After fixation, the tissues were dehydrated in a series of
alcohol concentration (70%, 80%, 90%, and 100% respectively),
embedded in paraffin, sectioned at 5 mm and later stained with
hematoxylin-eosin (H&E) (AlYahya et al., 2018). The
histopathological analysis was performed in the Department of
Pathology, Madras Veterinary College, Chennai.
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IN-SITU AND EX-SITU BIOFLOC ON IMMUNE RESPONSE OF GIFT TILAPIA
Growth Performance
The weight gain, specific growth rate, feed conversion ratio and
survival rate of GIFT Tilapia along with the statistical analysis
are shown in Table 5.
Table 5: Growth Performance of GIFT Tilapia at the end of the culture trial
Parameters C T1 T2
Initial Weight (g) 5.12 ± 0.04 a 5.23 ± 0.05 a 5.18± 0.04 a
Final Weight (g) 253.33 ± 4.4 a 323 ± 4.16 b 282.33 ± 4.33 c
Weight gain (g) 248.21 ± 4.39 a 317.77 ± 4.12 b 277.15 ± 4.3 c
Specific growth rate 2.16 ± 0.37 a 2.29 ± 0.01 b 2.22 ± 0.03 c
Feed conversion ratio 1.42± 0.01 a 1.27± 0.01 b 1.31± 0.005 c
Survival rate 83 ± 1.85 a 91 ± 1.52 b 89 ± 1.15 c
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IN-SITU AND EX-SITU BIOFLOC ON IMMUNE RESPONSE OF GIFT TILAPIA
Gene Expression
The results of the gene expression showed upregulated immune
gene expression in head kidney compared to liver and intestine
in all the experimental groups. The gene expression in the head
kidney was found to be significantly different between the
treatments and control with a higher level of expression in T1.
In head kidney, relative mRNA expression of target genes was
upregulated except tumor necrosis factor alpha gene.
Metallothionein is expressed threefold in T2 whereas in T1, a
sevenfold higher expression of this gene was observed. Cathepsin
L is expressed fourfold in T2 and sixfold in T1 respectively. Toll
like receptor expression levels was up-regulated in both T1 and
T2. Interleukin 1 beta gene expressions levels were one to
threefold higher in T1 and T2 compared to C. Tumor necrosis
factor Alpha gene showed no marked level of expression in all
the experimental groups. In liver and intestine there was no folded
expression of targeted genes in both control and treatment. The
gene expression levels in head kidney are shown in Figure 2.
Different superscripts denote the significant difference
(P<0.05) between groups for each parameter.
Histopathology
No mortality was observed when the cultured animals were
challenged with Aeromonas hydrophila at the end of the trial. The
results from histopathology showed the presence of lower degree
levels of infection in T1 followed by T2 and C. The
histopathological analysis of intestine, liver, hepatopancreas and
kidney were shown in the Figures 3, 4 and 5.
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IN-SITU AND EX-SITU BIOFLOC ON IMMUNE RESPONSE OF GIFT TILAPIA
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and elastase causing severe necrosis in the liver and other tissues
(Afifi et al., 2000). The infection in T1 fish was found to be
lesser due to the production of immunostimulatory compounds
(Sakai, 1999 and Abraham et al., 2007) by the heterotrophic
bacteria in the biofloc produced within the culture ponds.
Microbial floc has also been reported for the presence of bioactive
compounds such as carotenoids, polysaccharides, phytosterols,
taurine and poly-β-hydroxybutyrate (PHB) (De Schryver et al.,
2008; Ray et al., 2010 and De Schryver et al., 2010). The results
of the present study can be related to the antioxidant status of
the animal and it is found that animals in T1 had a higher
immune potential towards the infection followed by T2 and
Control. Similar study was performed by Kheti et al., 2017 who
administered the microbial floc in the diets of Rohu and showed
the increased survival rate when infected with Edwardsiella tarda.
Thus, from the above research findings, the present study
reveals the improved performance of in-situ based biofloc
compared to ex-situ feeding as it exhibits ideal water quality
parameters, improved growth performance, modulatory immune
response as well as the upregulated expression of genes responsible
for immune system and the resistance towards pathogenic
infection.
Biofloc technology is one of the advanced culture
technologies adopted for tilapia farming due to its innumerable
benefits. It serves as feed for the culture animals, improves the
biosecurity of the farm with minimal or zero water exchange.
This study and its findings are the first to know the effect of
biofloc intake relating to the immunological performance of
GIFT Tilapia with gene expression. This gives strong insights
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IN-SITU AND EX-SITU BIOFLOC ON IMMUNE RESPONSE OF GIFT TILAPIA
ACKNOWLEDGEMENT
This research work was part of the Project funded by the
Department of Biotechnology, Govt of India (Project code: DBT
507: PI: S.Felix).
REFERENCES
Abraham, T.J., Babu, C.H.S., Mondal, S. and Banerjee, T. 2007.
Effects of dietary supplementation of commercial human
probiotic and antibiotic on the growth rate and content of
intestinal microflora in ornamental fishes, Bangladesh J. Fish.
Res. 11: 57–63.
Afifi, S.H., Al-Thobiati, S., Hazaa, M.S. et al. 2000. Bacteriological
and histopathological studies on Aeromonas hydrophila
infection of Nile tilapia (Oreochromis niloticus) from fish farms
in Saudi Arabia, Assiut. Vet. Med. J. 42: 195–205.
Almeida, J.A., Novelli, E.L.B., Dal-Pai Silva, M. and Alves Jr, R.
2001. Environmental cadmium exposure and metabolic
responses of the Nile tilapia Oreochromis niloticus, Environ.
Pollut. 114 (2001) 169–175.
AlYahya, S.A., Ameen, F., Al-Niaeem, K.S., Al-Sa’adi, B.A., Hadi,
S., and Mostafa, A. 2018. Histopathological studies of
experimental Aeromonas hydrophila infection in blue tilapia,
Oreochromis aureus, Saudi journal of biological sciences. 25:
182-185.
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FERTILIZATION PROTOTYPE ON BIOFLOC DEVELOPMENT IN GIFT .....
CHAPTER 3
FERTILIZATION PROTOTYPE ON
BIOFLOC DEVELOPMENT IN GIFT
TILAPIA CULTURE
INTRODUCTION
The intensification of the aquaculture can be driven by many
advanced technologies and one among them was the biofloc
technology. This technology allow aquaculture animals to grow
at higher stocking densities with minimal water exchange. The
nitrogen recovery in the biofloc technology aids in the prevention
of disease outbreak by providing proper biosecurity. Unlike
recirculatory aquaculture systems this technology does not require
any external filtration rather dense microbial biomass, strips the
ammonia inturn to serve as a nutritional source. Tilapia is a
hardy species and its omnivorous feeding habit accommodates
this fish in the intensive culture practices. Its tolerance to the
wide environmental conditions has exceeded the production of
5 million tonnes per year with steady growth rate of 5-8 percent
globally (Menaga and Fitzsimmons, 2017).The suspended growth
in ponds such as phytoplankton, bacteria, live and dead
particulates and grazers constitutes the floc. Their growth is
influenced by various physico chemical factors such as
Temperature, pH, Salinity and aeration of the culture systems.
The growth and stability of the flocs formed can also be
determined by using different carbon sources and at various
C/N ratios. The growth of heterotrophic bacteria can be
promoted by the external supplementation of carbon sources
such as dextrose, sugar, rice flour, wheat flour, rice bran, molasses
etc. However the use of distillery spentwash as a carbon source
in the biofloc technology is limited. The synergistic way of
utilization of distillery spent wash (DSW) by the microbes for
its effective degradation brings an eco-friendly application in
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FERTILIZATION PROTOTYPE ON BIOFLOC DEVELOPMENT IN GIFT .....
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APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
METHODOLOGY
The experiment consists of two treatments such as fertilization
of water using 20 gm L-1 pond soil, 10 mg L-1 ammonium
sulphate and 200 mg L-1 distillery spentwash as described by
(Avnimelech and Kochba, 2009) (T1) and fertilization of water
using various inorganic fertilizers as suggested by (Taw, 2006)
(T2) in freshwater (0 ppt).The list of fertilizers used in T2 study
were given in the Table 1. Distillery spent wash (DSW) was
used as the carbon source to maintain the C:N ratio at 10:1 and
it was added thrice to the culture tanks following standard
protocols of Crab et al. (2010) with slight modification based on
the carbon content of Distillery spentwash. The DSW used in
the current study was collected from M/s. Rajshree Biosolutions
Private Limited, Coimbatore and stored in room temperature.
The main characteristics of DSW were analysed at Central
Leather Research Institute, Chennai and the results were listed
in Table 2. The GIFT Tilapia fingerlings (5±0.23g) were stocked
at a density of 30/m3 in 500m3 FRP tanks in triplicates. Animals
were fed with 30% crude protein feed daily as per their body
weight for 42 days. The water quality and floc characteristics
were investigated throughout the culture trial.
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FERTILIZATION PROTOTYPE ON BIOFLOC DEVELOPMENT IN GIFT .....
[Table Contd.
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Contd. Table]
Growth Parameters
The growth parameters of GIFT Tilapia were monitored on
weekly basis and various growth indices were calculated:
Feed conversion ratio = Feed given /Body weight
Specific growth rate (%) =Ln (Final weight) –Ln (Initial weight)
x 100 /Number of days
Survival rate (%) =Total number of Fish harvested/Total number
of Fish stocked x 100
Floc Parameters
Biofloc water was collected using Imhoff Cone and it is kept
undisturbed for 20 minutes for the floc to settle down. After 20
minutes the particles settled at the bottom was measured as floc
volume (Avnimelech and Kochba, 2009).
Floc porosity was calculated by the volume of water and floc
settled in Imhoff Cone according to Smith and Coakley, (1984).
Porosity = (FV/WV)* 100
Floc volume index was obtained using floc volume and floc
concentration (TSS) according to Mohlman (1934). It is
calculated using the formula
FVI = Floc volume (ml)/ Floc concentration (g)
Floc density index was calculated using floc volume index
and it is the grams of floc which occupies a volume of 100 ml
after 30 minutes of settling (WHO international reference centre,
1978).
FDI = 100/FVI
Total organic carbon was analysed according to Walkley
and Black (1934). From the titre value TOC was calculated
according to the formula,
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Parameters T1 T2
DO (mg/l) 6.15 ± 0.11a 5.24 ± 0.17a
(4.3 - 6.6) (5.3 - 6.6)
Temperature (ºC) 26.45 ± 0.15a 26.26 ± 0.1a
(25– 27) (25 – 27)
Salinity (ppm) 0.01± 0.001a 0.01± 0.001a
pH 8.23 ± 0.04a 8.68 ± 0.04a
(8.2 - 8.6) (8.5 - 8.9)
CO2 (mg/l) 2.8± 0.19 a 4.33 ± 0.09b
(1.8 - 3.4) (4 - 4.9)
Alkalinity (mg/l) 56.77 ± 2.5a 47.89 ± 2.9b
(40 – 63) (37 – 83)
Hardness (mg/l) 259.2 ± 3.6a 249 ± 5.16a
(236 – 292) (219 – 279)
Calcium (mg/l) 43.59 ± 4.8a 53.1 ± 2.98b
(46 – 71) (34 – 72)
Magnesium (mg/l) 79.03 ± 2.9a 62.11 ± 2.79a
(49 – 89) (41.4 – 92)
NH3 (mg/l) 0.007 ± 0.0a 0.006 ± 0.0a
(0.001 – 0.044) (0.004 – 0.011
NO2 (mg/l) 0.014 ± 0.0 a 0.009 ± 0.0b
(0.003 – 0.019) (0.003 – 0.015)
NO3 (mg/l) 0.178 ± 0.02a 0.15 ± 0.02a
(0.115 – 0.199) (0.04– 0.269)
Phosphate (mg/l) 0.082± 0.02a 0.09 ± 0.01a
(0.049 – 0.159) (0.049 – 0.15)
68
Table 4: Total Heterotrophic bacteria and Vibrio count in culture water of the experimental groups
Values (Mean ± SE) in the same row with different superscript differ significantly
(Duncan Multiple Range Test (p<0.05).
Parameters T1 T2
Total Solids (mg/L) 184.4-699 294.4-1240
Total Suspended Solids (mg/L) 98-236 139-589
Total Dissolved Solids (mg/L) 57.9-326 159.4-641
Biochemical Oxygen Demand (mg/L) 3.0-7.4 4.2-8.3
Volatile Suspended Solids (mg/L) 12.2-103.4 48.5-230.9
Total Organic Carbon (%) 0.04-1.54 0.56-1.76
Floc Size (Pm) 50.14-378.98 119.54-1058.42
Settling Velocity (mm/sec) 0.47-1.98 0.89-3.15
Porosity (%) 95.11-98.70 97.50-98.74
Floc Volume (ml/L) 0.21-18.76 8-46
Floc Volume Index (ml/g) 0.002-0.079 0.05-0.100
Floc Density Index (g/100ml) 1233.99-2666.67 996.66-1823.07
Mean values in the same row with different superscript differ significantly (P<0.05)
71
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Figure 1: Quantitative and Qualitative Characteristics of biofloc in the experimental groups of GIFT Tilapia culture
73
Figure 1: Quantitative and Qualitative Characteristics of biofloc in the experimental groups of GIFT Tilapia culture
FERTILIZATION PROTOTYPE ON BIOFLOC DEVELOPMENT IN GIFT .....
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APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
Figure 1: Quantitative and Qualitative Characteristics of biofloc in the experimental groups of GIFT Tilapia culture
FERTILIZATION PROTOTYPE ON BIOFLOC DEVELOPMENT IN GIFT .....
of total organic carbon was found higher in T2. The floc size of
250-1200 m was recommended as it serve as a nutrition source
for the aquaculture animals (Barros and Valenti, 2003). The floc
sizes observed in the study were within the desirable range for
the intake of GIFT Tilapia and a steady state was observed in
the treatments based on the floc volume. The floc porosity was
higher in T1 compared to T2. The floc porosity is indirectly
proportional to the floc size as the flocs are highly porous, the
filtration of the suspension will be higher and hence porosity of
smaller sized flocs will be higher than larger flocs. The floc volume
index (FVI) was found to determine the settleability as well as
the age of the floc. Lower the FVI higher the settleablity and it
can improve the performance of the culture systems as a source
of nutrition thereby maintaining the optimum water quality
parameters.
Nutritional composition T1 T2
Crude protein 29.82 ±0.60a 35.22±1.80 b
Crude lipid 6.5 ±0.5a 4.4±0.1 b
Crude Fibre 4.71±0.32a 4.6±0.2a
Total Ash 41.2 ±0.7a 45.5±0.5b
Ether Extract 1.215 ±0.02a 1.85±0.02b
Total Carbohydrate 23.12±1.31 a 25.01±0.7b
Gross Energy KJ g-1 229.5±5.5a 287.7±6.2b
Myristic Acid (14:0) 2.92±0.5 a 3.68 ±0.04a
Palmitic Acid (16:0) 29.69 ±0.5a 24.995 ±0.57a
Stearic Acid (18:0) 10.84 ±0.5a 5.155 ±0.17a
Oleic Acid (18:1) 31.91 ±0.5a 21.165 ±0.98b
Linoleic Acid (18:2n-6) 13.23±0.5 a 14.325 ±1.29a
Linolenic Acid (18:3n-3) 1.5 ±0.5a 13.05 ±0.35b
Arachidic Acid (20:1) 0.375±0.5 a 1.81 ±0.19a
Behenic Acid (22:0) 1.24 ±0.5a 1.445 ±0.10a
Eicosapentaenoic Acid (20:5n-3) 0.665 ±0.5a 0.78 ±0.05a
Docosahexaenoic Acid (22:6n-3) 0.79 ±0.5a 1.035 ±0.08a
Palmitoleic Acid (16:1n-7) 6.995 ±0.5a 9.465 ±0.51b
Others 0.84 ±0.5a 0.6 ±0.01a
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APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
REFERENCES
AOAC. 2005. Official method of Analysis. 18th Edition,
Association of Officiating Analytical Chemists, Washington
DC, Method 935.14 and 992.24.
APHA (American Public Health Association). 2008. Standard
Methods for the Examination of Water and Wastewater.
American Public Health Association, Washington, DC.
78
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80
FERTILIZATION PROTOTYPE ON BIOFLOC DEVELOPMENT IN GIFT .....
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82
DISTILLARY SPENT WASH AS A CARBON SOURCE IN INTENSIVE .....
CHAPTER 4
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INTRODUCTION
To encounter the growing food demand of the rapidly growing
haman population the shrimp farming industry is likely to shift
from semi intensive rearing to intensive rearing systems with
multiple crops/year. Intensive aquaculture systems efficiently
produce dense biomass of shrimp and fish. However, the intensive
system results in a rapid accumulation of feed, toxic materials,
organic matter and nitrogen compounds in the culture system
(Sahu et al., 2013b; Sun and Boyd, 2013). Around 70 to 80% of
nitrogen which is added as input to the aquaculture system,
remains unutilized and released to the adjacent environment in
the form of ammonia, organic nitrogen in feces and residues
(Funge-Smith and Briggs, 1998; Avnimelech and Ritvo, 2003;
Jackson et al., 2003; Sahu et al., 2013a). Intensive shrimp culture
system faces several inevitable environmental problems such as
deterioration of water quality, eutrophication, pathogen spread,
and disease outbreak (Avnimelech, 2007; Zhang et al., 2012; Liu
et al., 2014). To overcome these constraints, nitrogen removal
techniques were developed and adopted. Aerobic microbial floc
84
DISTILLARY SPENT WASH AS A CARBON SOURCE IN INTENSIVE .....
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APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
METHODOLOGY
Experimental Design
The experiment was carried out in raceways with 30-ton capacity,
over a period of thirty days in indoor nursery raceways at Brackish
Water Research Farm Facility, TNJF U-OMR Campus,
Fisheries College and Research Institute, Ponneri, TNJFU. A
clear water system and aerobic microbial floc system were
compared with AMFF and commercial shrimp feed containing
a similar level of crude protein (35%). The experimental group
includes aerobic microbial floc system + commercial feed
(AMFS+CF), aerobic microbial floc system + aerobic microbial
floc incorporated feed (AMFS+ AMFF), clear water system +
commercial feed (CWS + CF).
Distillery spent wash (DSW) (24% of the carbon source)
was collected from M/s. Rajshree Biosolutions Pvt. Ltd. situated
at Coimbatore district, Tamil Nadu, India. It was used as a
carbon source for maintaining the feed carbon-nitrogen ratio at
15:1, in AMF system (Avnimelech, 1999) and clear water system
was operated with regular water exchange throughout the trial.
86
DISTILLARY SPENT WASH AS A CARBON SOURCE IN INTENSIVE .....
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APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
Enzyme Activity
Amylase activity assay was done according to 3,5 dinitrosalicylic
acid colorimetric method by Clark (1964) using starch as the
88
DISTILLARY SPENT WASH AS A CARBON SOURCE IN INTENSIVE .....
Growth analysis
At the end of the experiment, the growth performance of stocked
shrimp was estimated as follows:
i) Percentage weight gain = [Final weight (g) – Initial weight
(g) X 100] / Initial weight (g)
Specific growth rate {SGR (%/day)} = [(ln final weight – ln
initial weight) ×100] / Rearing period (days)
ii) Feed Conversion Ratio = Feed given (dry weight) / Body
weight gain (wet weight)
iii) Protein Efficiency Ratio = Body weight gain (wet weight) /
Crude Protein fed
iv) Survival (%) = (Total number of shrimp harvested / Total
number stocked) x 100
Quantitative determination of nucleic acids (RNA-DNA
ratio) in shrimp abdomen muscle was done by Pentose analysis
following the method of Schneider, (1957).
Statistical analysis were performed using SPSS 24.0 for
Windows. One-way analysis of variance (ANOVA) was
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APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
Values (Mean ± SE) in the same row with different superscript differ significantly
(Duncans Multiple Range Test (p<0.05)). All the values in percentage were
transformed for ANOVA.
90
Figure 1. Fluctuation of BOD, Alkalinity and Ammonia concentration in different experimental groups stocked with
91
DISTILLARY SPENT WASH AS A CARBON SOURCE IN INTENSIVE .....
93
94
APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
Figure 2. Changes in floc volume, total suspended solids (TSS), and floc volume index (FVI) in different experimental
groups stocked with P.vannamei during the 30 days experimental period.
Figure 2. Changes in floc volume, total suspended solids (TSS), and floc volume index (FVI) in different experimental
groups stocked with P.vannamei during the 30 days experimental period.
95
DISTILLARY SPENT WASH AS A CARBON SOURCE IN INTENSIVE .....
96
APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
Figure 3. Specific activity of total protease, amylase, and lipase in the hepatopancreas (H), intestine (I), and
stomach (S) of P.vannamei in different experimental groups at the end of 30 day feeding experiment.
Figure 3. Specific activity of total protease, amylase, and lipase in the hepatopancreas (H), intestine (I), and
stomach (S) of P.vannamei in different experimental groups at the end of 30 day feeding experiment.
97
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APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
Figure 4. RNA-DNA ratio of P.vannamei in different experimental groups at the middle (15 days) and end of (30
days) feeding experiment.
DISTILLARY SPENT WASH AS A CARBON SOURCE IN INTENSIVE .....
Values (Mean ± SE) in the same row with different superscript differ significantly
(Duncans Multiple Range Test (p<0.05)). All the values were transformed for
ANOVA. *SGR: Specific Growth Rate; FCR: Feed Conversion Ratio; FER: Feed
Efficiency Ratio; PER: Protein Efficiency Ratio.
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APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
Biogrowth Parameters
In the present study, P. vannamei reared under AMFS using
distillery spent wash showed a better performance in terms of
mean body weight, SGR, FCR, PER, survival, and yield
compared to CWS. The results agreed with the findings of Xu
and Pan, (2012); Serra et al. (2015) as AMFS impacts positively
on shrimp growth performance. The inclusion of aerobic
microbial floc as a dietary ingredient in shrimp diet (AMFF)
found to improve the growth performance and relatively higher
survival of P. vannamei when compared to CWS+CF treatment
( Ju et al., 2008; Kuhn et al., 2009, 2010). This difference was
mainly due to the composition of microbial floc, as they are the
rich source of many bioactive compounds such as carotenoid,
chlorophylls, phytosterols, bromophenols, amino sugars ( Ju et
al., 2008) and antibacterial compounds (Crab, 2010). The
presence of microbial compounds, unknown growth factors,
beneficial micro-organisms in the Aerobic microbial floc might
have resulted in a significantly higher growth rate and better
FCR in shrimp fed with AMFF. FCR in AMFS was better
when compared to CWS and agrees with the findings of
Avnimelech et al. (1994) who found that lowering feed
application up to 30 % of conventional feeding ration, did not
lower shrimp growth. This may be due to the presence of AMF,
where animals were fed continuously with floc and thus
supplementary feed intake was less leading to improved FCR.
102
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103
APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
ACKNOWLEDGMENT
The research work was part of the project funded by the
Department of Biotechnology, Govt of India , New Delhi ( DBT
– Project code : 507; PI: Dr.S.Felix ).
REFERENCES
A.O.A.C. 1995. Official methods of analysis of AOAC
International. Arlington, Va.: AOAC Intl. pv (loose-leaf ).
Ajiboye, O.O., Yakubu, A.F. and Adams, T.E. 2012. A perspective
on the ingestion and nutritional effects of feed additives in
farmed fish species. World J. Fish Mar. Sci., 4, 87-101.
Anand, P.S., Kohli, M.P.S., Kumar, S., Sundaray, J.K., Roy, S.D.,
Venkateshwarlu, G., Sinha, A. and Pailan, G.H. 2014. Effect
of dietary supplementation of biofloc on growth performance
and digestive enzyme activities in Penaeus monodon.
Aquaculture, 418: 108-115.
104
DISTILLARY SPENT WASH AS A CARBON SOURCE IN INTENSIVE .....
Anand, P.S., Kohli, M.P.S., Roy, S.D., Sundaray, J.K., Kumar, S.,
Sinha, A., Pailan, G.H. and kumar Sukham, M. 2013. Effect
of dietary supplementation of periphyton on growth
performance and digestive enzyme activities in Penaeus
monodon. Aquaculture, 392: 59-68.
APHA, A. 2005. Standard methods for the estimation of water
and waste water, 20th ed. Am. Public Health Assoc. Am.
Water Works Assoc. Water Environ. Fed, Washington, D.C
21: 258-259.
Avnimelech, Y. and Kochba, M. 2009. Evaluation of nitrogen
uptake and excretion by tilapia in bio floc tanks, using 15N
tracing. Aquaculture, 287: 163-168.
Avnimelech, Y. and Ritvo, G. 2003. Shrimp and fish pond soils:
processes and management. Aquaculture, 220: 549-567.
Avnimelech, Y. 1999. Carbon/nitrogen ratio as a control element
in aquaculture systems. Aquaculture, 176: 227-235.
Avnimelech, Y. 2007. Feeding with microbial flocs by tilapia in
minimal discharge bio-flocs technology ponds. Aquaculture,
264: 140-147.
Avnimelech, Y., Kochva, M. and Diab, S. 1994. Development of
controlled intensive aquaculture systems with a limited water
exchange and adjusted carbon to nitrogen ratio. Isr. J. Aquacult.
Bamidgeh, 46: 119-131.
Ballester, E.L.C., Abreu, P.C., Cavalli, R.O., Emerenciano, M., De
Abreu, L. and Wasielesky Jr, W. 2010. Effect of practical
diets with different protein levels on the performance of
Farfantepenaeus paulensis juveniles nursed in a zero exchange
suspended microbial flocs intensive system. Aquacult.
Nutr., 16(2): pp.163-172.
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107
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108
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109
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IN-VIVO STUDY OF BACILLUS sp ISOLATED FROM BIOFLOC SYSTEM .....
CHAPTER 5
INTRODUCTION
Tilapias, the second most farmed freshwater fish, have intrinsic
feature like fast growth rate, disease resistance ability, low trophic
level feeding and good flesh quality. The total production of
tilapia in was 6.8 million tonnes in 2018 (FAO, 2020) and
expected to produce 7.3 million tonnes by 2030 (Behera et al.,
2018). The rapid expansion and intensification of aquaculture
resulted in the outbreak of diseases leading to considerable
economic losses and thereby hindering the sustainable
development of the industry (Rico et al., 2014 and Barria et al.,
2020).
To prevent and treat diseases in aquatic animals, antibiotics
have been used for improving aquaculture production.
Indiscriminate usage of antibiotics may result in the development
of antibiotic resistant bacteria, antibiotic residues in the flesh
and the microbial population destruction in the aquatic
environment (Marques et al., 2015 and Kuebutornye et al., 2020).
This leads the adoption of various alternative strategies to replace
the use of antibiotics with pre and probiotics.
114
IN-VIVO STUDY OF BACILLUS sp ISOLATED FROM BIOFLOC SYSTEM .....
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Experimental Design
A commercial fish feed (30% protein, 4% fat, 4% fibre and 14%
ash of Grobest Feed, India) was used as the basal diet. The
experimental diet includes the basal diet supplemented with four
bacterial cultures isolated from biofloc water which were grown
in LB medium (37 °C for 16 h). The cell pellets were washed
and resuspended in PBS to attain the OD value of 1.00. Later
bacterial suspension was homogenized and sprayed on the
116
IN-VIVO STUDY OF BACILLUS sp ISOLATED FROM BIOFLOC SYSTEM .....
Growth Performance
The growth performance and survival of juvenile fishes for all
groups were calculated using the following equations:
Weight gain (WG in g) = Wt – W0
Specific growth rate (SGR, % day-1) = [lnWt – lnW0] / t ×100
FCR = feed offered (dried weight)/weight gain (wet weight);
Survival rate (in %) = (Nt x100) / N0
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118
IN-VIVO STUDY OF BACILLUS sp ISOLATED FROM BIOFLOC SYSTEM .....
Myeloperoxidase Activity
Total MPO content present in serum was measured according
to Quade and Roth (1997) with slight modification. Ten μL of
serum sample collected was diluted with 90 μL of Hank’s
balanced salt solution (HBSS). 35 μL of 20 mM 3,3’,5,5’
tetramethyl benzidine hydrochloride (TMB) and five mM H2O2
(freshly prepared) were added to the serum. The colour change
reaction was stopped after 2 min by adding 35 μL of 4 M
sulphuric acid (H2SO4) and the OD was read at 450 nm.
119
APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
120
IN-VIVO STUDY OF BACILLUS sp ISOLATED FROM BIOFLOC SYSTEM .....
121
Table 1. Growth Performance of GIFT Tilapia fed with different experimental diets at the end of the culture trial
122
Data assigned with different superscripts denote significant difference in a row (P < 0.05)
Table.2 - Water quality parameters of experimental groups in the 42 days culture trial of GIFT Tilapia
Data assigned with different superscripts denote significant difference in a row (P < 0.05)
APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
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IN-VIVO STUDY OF BACILLUS sp ISOLATED FROM BIOFLOC SYSTEM .....
125
APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
126
Fig. 2. Principal component analysis based on four probiotic strains and tested parameters
127
IN-VIVO STUDY OF BACILLUS sp ISOLATED FROM BIOFLOC SYSTEM .....
APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
Table 3: Correlation of variables obtained from total variance with the factors
of the PCA analysis
PC 1 PC 2 PC 3 PC 4
Albumin 0.408 0.037 0.201 0.129
Globulin 0.406 0.014 0.195 0.133
Serum protein 0.417 0.030 0.200 0.114
Blood Protein 0.379 -0.152 0.016 -0.373
Total blood count (*103 cells/μl) 0.321 0.402 0.193 -0.312
Glucose -0.283 0.558 0.071 -0.098
Myeloperoxidase 0.060 0.575 -0.476 0.069
RBT 0.321 0.281 -0.275 0.105
Catalase 0.211 -0.206 -0.541 0.498
SOD -0.125 0.221 0.495 0.665
% variance 50.79 17.40 13.22 11.04
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IN-VIVO STUDY OF BACILLUS sp ISOLATED FROM BIOFLOC SYSTEM .....
ACKNOWLEDGEMENT
The authors express their heartfelt gratitude to Department of
Biotechnology, Government of India, New Delhi for financially
supporting this research project (DBT-Project Code: SU7; PI:
Dr. S. Felix).
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Parida, P.K., Das, B.K., Lal, K.K. and Jena, J.K. 2018.
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Development of the technology from R&D to commercial
production. Aquaculture America.
Wang, Y.B., Tian, Z.Q., Yao, J.T. and Li, W.F. 2008. Effect of
probiotics, Enteroccus faecium, on tilapia (Oreochromis
niloticus) growth performance and immune response.
Aquaculture, 277: 203-207.
Zokaeifar, H., Balcázar, J.L., Saad, C.R., Kamarudin, M.S., Sijam,
K., Arshad, A. and Nejat, N. 2012. Effects of Bacillus subtilis
on the growth performance, digestive enzymes, immune gene
expression and disease resistance of white shrimp, Litopenaeus
vannamei. Fish & shellfish immunology, 33: 683-689.
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CHAPTER 6
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INTRODUCTION
Aquatic probiotics are considered as a safe additive, to provide
health benefits to the cultured fish by enhancing growth and
immunity, improving feed utilisation rate, increasing digestive
enzyme activity, maintaining water quality, controlling diseases,
modulating microbial colonisation in the intestine and pre
digestion of anti-nutritional factors present in the feed (Shen,
Fu, Li, & Zhu, 2010; Selim & Reda, 2015; Amoah et al., 2019).
Therefore, probiotics have been considered as an effective
alternative in place of the much criticised and banned antibiotics
(Dawood, Koshio, & Esteban, 2018).
Among the probiotics, lactic acid bacteria (LAB) and Bacillus
sp., have been proven to possess the capabilities of a long-lasting
shelf life, production of antimicrobial substances as a secondary
metabolite (non-pathogenic and non-toxic) and resistance to
extreme pH and temperature. In addition to that, vast
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METHODOLOGY
The study was conducted at the Advanced Research Farm Facility
(ARFF), Tamil Nadu Dr. J. Jayalalithaa Fisheries University
(TNJFU), Chennai, Tamil Nadu, India.
Probiotic Characterisation
Morphological and biochemical characterisation was performed
in order to confirm the probiotic characteristics of those Bacillus
sp. according to Bergey’s Manual of Determinative Bacteriology
(Schubert, Buchanan, & Gibbons, 1974). DNase activity was
checked by using toluidine blue DNA agar base (Hi-Media,
M6131-100G).
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Bacteriological Analysis
The changes in total plate count (TPC), total Vibrio count (TVC)
and total Lactobacillus count (TLC) of culture water and shrimp
gastrointestinal tract (GIT) were examined on weekly basis.
During each week, two shrimps from each tank (n=6/treatment)
were randomly collected and their gastro-intestinal tract (GIT)
was removed aseptically and macerated with saline for
bacteriological plating. TPC, TVC, and TLC counts were
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Growth Performance
Weight gain of shrimp was monitored on weekly basis, using 10
shrimps f rom each tank (n=30/treatment). The growth
parameters such as final weight, weight gain, specific growth
rate (SGR), food conversion ratio (FCR) and survival rate were
determined according to Zokaeifar et al. (2012): weight gain
(WG; g) = Final weight (g) – Initial weight (g), Specific growth
rate (SGR; %/ day) = (In [Final body weight (g)] - [Initial body
weight (g)]/ Days of experiment) × 100, Food conversion ratio
(FCR) = Total feed intake (g)/weight gain (g), Survival rate (%)
= (Number of shrimp harvested / Number of shrimp stocked)
× 100
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Immunological Parameters
The haemolymph was drawn from the ventral sinus cavity of
shrimp (two shrimps from each tank; n=6/treatment) using 1
ml syringe and 22 gauge needle. The collected haemolymph was
allowed to clot for 2 h at room temperature (37oC). After
centrifugation at 6000 rpm for 10 min, the serum was carefully
transferred to 1 ml vials which was used for the analysis of serum
protein and phenoloxidase (PO). The total serum protein was
estimated by following the Lowry, Rosebrough, Farr & Randall
(1951) method.
The phenoloxidase activity was measured by following the
method of Gollas-Galván, Hernández-López & Vargas-Albores
(1997) with slight modifications. PO activity was measured by
recording the formation of dopachrome f rom L
diydroxyphenylalanine (L-DOPA, Sigma) spectrophotometrically
at 490 nm for 60 min at 2 min intervals. The activity was
determined by the increase of O.D/min under the assay
conditions.
Antioxidant Enzymes
The catalase activity of hepato-pancreas samples was performed
as described by Takahara et al. (1960). The supernatant (0.2 ml)
was mixed with 1.2 ml of 0.05 M phosphate buffer (pH 7.0) in
a reaction tube. Then, 1 ml of 0.03 M H2O2 (prepared in
phosphate buffer) was added to the reaction mixture. The OD
value was recorded at 240 nm for 2 min at 30 sec interval.
Simultaneously, the blank was run with 1 ml of distilled water
instead of H2O2. Catalase activity was expressed as moles of
H2O2 decomposed/min/mg protein.
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Bacteriological Analysis
A substantial difference (P< 0.05) in total plate count was
recorded in culture water, except the first and third week (Table
3). The total plate count was observed to be much lower in all
the treatments, except in control (3.30 ± 0.23 × 105 cfu/ml) during
the last week. The difference (P< 0.05) in total Vibrio count was
recorded among the treatments, except second and third week.
The total Vibrio count in control was observed to be much higher
(1.76 ± 0.29 × 105 cfu/ml) in the last week. A large difference in
the total Lactobacillus count (P< 0.05) was observed in third,
fifth and last week. Shrimp group fed with diet incorporated
with B. subtilis displayed significantly higher total Lactobacillus
count in culture water (6.66 ± 1.33 × 103 cfu/ml). In contrast
Lactobacillus count was not observed in control group in the last
week.
In intestinal tract, major difference (P< 0.05) in total plate
count was recorded in fifth and last week. Significantly higher
total plate count was observed in control group (2.70 ± 0.64 ×
107 cfu/ g) in second week. The study did not find any
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Table 3: Bacterial microbiota in the culture water and intestinal tract of P. vannamei fed with control diet and
152
Time Group Microbial evaluation of the culture water (cfu/ml) Microbial evaluation of the intestinal tract (cfu/g)
1 Control 4.50 ± 0.50 × 103 1.96 ± 0.06 × 104(a) 5.00 ± 0.25 × 101 3.83 ± 0.20 × 105 4.23 ± 0.22 × 104 1.30 ± 0.86 × 102
T1 3.30 ± 1.20 × 104 8.33 ± 1.45 × 103(b) 9.00 ± 0.41 × 102 1.30 ± 0.25 × 105 1.90 ± 0.12 × 104 5.63 ± 0.91 × 102
T2 2.00 ± 0.57 × 104 8.66 ± 0.37 × 103(b) 2.70 ± 1.19 × 103 7.66 ± 0.33 × 104 4.03 ± 0.70 × 104 4.06 ± 0.20 × 102
T3 4.30 ± 0.20 × 104 7.33 ± 1.45 × 103(b) 3.70 ± 1.30 × 103 1.30 ± 0.26 × 105 4.33 ± 0.16 × 104 8.96 ± 0.65 × 102
T4 1.60 ± 0.30 × 104 7.83 ± 1.74 × 103(b) 1.60 ± 0.60 × 103 4.16 ± 0.48 × 105 2.83 ± 0.60 × 104 1.47 ± 0.11 × 103
P value 0.382 0.008 0.391 0.394 0.535 0.515
2 Control 1.30 ± 0.05 × 105(a) 1.96 ± 0.06 × 104 1.00 ± 0.01 × 102(b) 2.70 ± 0.64 × 107(a) 3.56 ± 1.58 × 106 1.70 ± 0.11 × 102(b)
T1 4.00 ± 0.57 × 10 4(b) 1.20 ± 0.56 × 104 1.40 ± 0.90 × 104(a) 1.20 ± 0.58 × 107(ab) 1.40 ± 0.65 × 106 2.90 ± 0.15 × 10 2(a)
T2 6.66 ± 1.66 × 10 4(b) 8.00 ± 0.36 × 104 5.00 ± 0.20 × 103(ab) 2.03 ± 0.89 × 107(ab) 4.20 ± 0.23 × 106 1.66 ± 0.33 × 10 2(a)
T3 1.10 ± 0.20 × 10 5(a) 1.30 ± 0.32 × 104 3.00 ± 1.15 × 103(ab) 5.46 ± 0.47 × 10 6(b) 3.93 ± 1.14 × 106 2.33 ± 0.33 × 10 2(a)
T4 1.26 ± 0.12 × 10 5(a) 2.66 ± 0.21 × 104 2.33 ± 0.88 × 103(ab) 1.36 ± 0.60 × 107(ab) 4.53 ± 0.58 × 106 5.00 ± 0.20 × 10 2(a)
P value 0.000 0.781 0.203 0.236 0.138 0.389
3 Control 9.00 ± 1.15 × 104 3.65 ± 0.27 × 104(b) 1.33 ± 0.33 × 102(c) 1.10 ± 0.65 × 107 1.36 ± 0.96 × 106(a) 5.00 ± 0.23 × 102(c)
T1 5.33 ± 1.45 × 104 3.33 ± 0.23 × 103(b) 1.10 ± 0.49 × 103(bc) 1.36 ± 0.82 × 106 1.20 ± 0.41 × 105(c) 1.76 ± 0.78 × 10 4(a)
T2 6.33 ± 0.33 × 104 5.00 ± 0.30 × 103(b) 1.13 ± 0.46 × 103(bc) 1.60 ± 0.80 × 106 5.70 ± 0.96 × 105(b) 4.66 ± 0.27 × 10 3(b)
T3 5.66 ± 1.76 × 104 1.00 ± 0.04 × 105(a) 3.33 ± 0.88 × 103(b) 5.33 ± 0.33 × 106 3.96 ± 0.70 × 105(b) 1.46 ± 0.12 × 10 4(a)
T4 5.13 ± 1.16 × 104 1.03 ± 0.54 × 103(b) 5.33 ± 1.76 × 103(a) 3.73 ± 0.46 × 106 3.96 ± 0.89 × 105(b) 1.56 ± 0.12 × 10 4(a)
P value 0.304 0.300 0.017 0.275 0.448 0.707
[Table Contd.
Contd. Table]
4 Control 9.00 ± 2.30 × 10 4(a) 1.20 ± 0.20 × 105(a) 3.00 ± 0.57 × 102(b) 2.13 ± 0.44 × 106(ab) 5.50 ± 0.32 × 105(a) 3.10 ± 0.19 × 10 2(b)
T1 3.33 ± 0.88 × 10 4(b) 4.36 ± 1.73 × 103(b) 1.66 ± 0.66 × 103(ab) 7.66 ± 0.48 × 10 5(b) 1.10 ± 0.10 × 105(b) 2.73 ± 0.81 × 104(ab)
T2 2.00 ± 0.57 × 10 4(b) 3.66 ± 0.26 × 103(b) 1.33 ± 0.33 × 103(ab) 5.66 ± 0.29 × 10 5(b) 1.10 ± 0.23 × 105(b) 4.36 ± 1.73 × 10 4(a)
T3 3.00 ± 0.00 × 104(b) 7.00 ± 1.52 × 103(b) 2.00 ± 0.57 × 103(a) 1.20 ± 0.11 × 106(b) 2.80 ± 0.16 × 105(b) 2.73 ± 1.39 × 104(ab)
T4 5.33 ± 0.88 × 10 4(b) 3.00 ± 1.52 × 103(b) 1.33 ± 0.33 × 103(ab) 3.70 ± 0.14 × 10 6(a) 2.30 ± 0.13 × 105(b) 1.43 ± 0.80 × 104(ab)
P value 0.006 0.000 0.177 0.055 0.380 0.162
5 Control 2.10 ± 0.30 × 10 5(a) 1.20 ± 0.20 × 105(a) 3.33 ± 0.33 × 102(b) 7.33 ± 2.33 × 10 6(a) 5.73 ± 0.28 × 105(a) 6.66 ± 0.88 × 10 2(b)
T1 6.00 ± 0.26 × 104(bc) 7.66 ± 1.76 × 103(b) 2.33 ± 0.33 ×103(a) 1.00 ± 0.15 × 10 6(b) 5.63 ± 0.23 × 104(ab) 4.66 ± 0.36 ×104(a)
T2 4.20 ± 1.94 × 104(c) 5.00 ± 0.23 × 103(b) 2.00 ± 0.02 × 103(a) 1.33 ± 0.33 × 10 6(b) 2.53 ± 0.22 × 105(ab) 4.33 ± 0.66 × 10 4(a)
T3 1.56 ± 0.37 × 105(ab) 7.00 ± 1.52 × 103(b) 2.33 ± 0.33 × 103(a) 1.90 ± 0.58 × 10 6(b) 4.66 ± 1.45 × 104(b) 2.50 ± 0.50 × 10 4(a)
T4 1.43 ± 0.49 × 104(c) 5.33 ± 0.23 × 103(b) 2.00 ± 0.57 × 103(a) 3.16 ± 1.92 × 10 5(b) 1.12 ± 0.94 × 105(ab) 7.66 ± 1.61 × 10 4(a)
P value 0.015 0.000 0.005 0.005 0.196 0.621
Last Control 3.30 ± 0.23 × 10 5(a) 1.76 ± 0.29 × 105(a) 0.00(c) 1.90 ± 0.60 × 10 7(a) 7.00 ± 0.23 × 105(a) 8.33 ± 2.40 × 102(c)
week T1 3.33 ± 0.88 × 10 3(b) 4.40 ± 0.28 × 103(b) 6.66 ± 1.33 × 103(a) 1.66 ± 0.20 × 10 5(b) 1.93 ± 0.10 × 104(b) 5.33 ± 0.88 × 10 4(b)
T2 2.00 ± 0.57 × 10 3(b) 1.20 ± 0.43 × 104(b) 2.33 ± 0.88 × 103(b) 9.33 ± 0.88 × 10 5(b) 2.56 ± 0.17 × 104(b) 4.33 ± 1.45 × 104(ab)
T3 3.00 ± 0.01 × 10 3(b) 1.43 ± 0.20 × 104(b) 2.23 ± 0.76 × 103(b) 6.36 ± 0.30 × 10 5(b) 3.46 ± 0.19 × 104(b) 4.33 ± 0.88 × 104(ab)
T4 3.23 ± 1.29 × 10 4(b) 1.00 ± 0.37 × 104(b) 1.66 ± 0.66 × 103(b) 3.76 ± 0.21 × 10 5(b) 1.06 ± 0.54 × 104(b) 8.66 ± 1.24 × 10 4(a)
P value 0.000 0.000 0.006 0.001 0.001 0.006
In each column values (mean ± SD, n=6) with different superscripts differ significantly (P < 0.05).
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154
Table 4: Effect of supplementation of different Bacillus strains on growth performance and survival of P.
Treatments Initial weight (g) Final weight (g) Weight gain (g) SGR (%/day) FCR Survival (%)
Control 0.02 ± 0.00 0.64 ± 0.01c 0.61 ± 0.01c 6.96 ± 0.04c 1.31 ± 0.03a 51.33±2.30c
T1 0.02 ± 0.00 0.97 ± 0.06a 0.94 ± 0.06a 7.88 ± 0.18a 1.04 ± 0.05b 64.66±4.16 a
T2 0.02 ± 0.00 0.72 ± 0.00bc 0.69 ± 0.00bc 7.25 ± 0.02b 1.13 ± 0.06b 56.00±4.00bc
T3 0.02 ± 0.00 0.81 ± 0.06b 0.78 ± 0.06b 7.46 ± 0.15b 1.22 ± 0.08ab 60.66±3.05 ab
T4 0.02 ± 0.00 0.78 ± 0.03b 0.75 ± 0.03b 7.40 ± 0.20b 1.16 ± 0.04ab 60.66±6.42 ab
P value 0.587 0.002 0.002 0.002 0.065 0.006
In each column, values (mean ± SD, n=30) with different superscripts differ significantly (P < 0.05)
Table 5: Effect of supplementation of different strains of Bacillus sp. dietary probiotic on immune
performance of P. vannamei
Treatments Serum protein (g/dl) SOD (U/mg protein) Catalase (U/mgprotein) PO (U/mg protein)
Control 3.60 ± 0.26 287.44 ± 34.55a 8.92 ± 0.59a 20.24 ± 2.77a
T1 3.83 ± 0.36 129.72 ± 28.04c 3.67 ± 0.98b 9.60 ± 0.61b
T2 3.52 ± 0.57 232.51 ± 16.79ab 5.17 ± 0.22b 22.83 ± 4.26a
T3 3.76 ± 0.39 217.41 ± 17.58ab 6.34 ± 1.46b 21.65 ± 2.46a
T4 4.16 ± 0.55 144.29 ± 17.99bc 3.84 ± 1.12b 8.93 ± 0.46b
P value 0.883 0.018 0.007 0.013
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In each column, values (mean ± SD, n=6) with different superscripts differ significantly (P < 0.05)
APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
Immunological Parameters
There was no major difference in serum protein levels of different
treatment groups. The phenol oxidase was significantly lower in
T4 (8.93 ± 0.46U/mg protein) followed by T1 (9.60 ± 0.61 U/
mg protein) compared to other treatment groups.
Antioxidant Enzymes
In SOD, a vital difference (P< 0.05) was observed among the
different treatment groups. A higher SOD was recorded in
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Fig. 1. Specific activity of intestinal amylase (U/mg protein) from shrimp fed
with different strains of Bacillus incorporated diets. Bars with different
superscripts differ significantly at P < 0.05.
Fig. 2. Specific activity of intestinal lipase (U/mg protein) from shrimp fed with
different strains of Bacillus incorporated diets. Bars with different
superscripts differ significantly at P < 0.05.
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Fig. 3. Specific activity of intestinal protease (U/mg protein) from shrimp fed with
different strains of Bacillus incorporated diets. Bars with different superscripts
differ significantly at P < 0.05.
Fig. 4. Specific activity of intestinal cellulase (U/mg protein) from shrimp fed
with different strains of Bacillus incorporated diets. Bars with different
superscripts differ significantly at P < 0.05.
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ACKNOWLEDGEMENT
This research has been supported by grants from Department of
Biotechnology (DBT), Govt of India, New Delhi (Project code:
507; 2016 -2019; PI: Dr.S.Felix).
REFERENCES
Afrilasari, W. and Meryandini, A. 2016. Effect of probiotic Bacillus
megaterium PTB 1.4 on the population of intestinal microflora,
digestive enzyme activity and the growth of Catfish (Clarias
sp.). Hayati Journal of Biosciences, 23(4): 168-172. https://
doi.org/10.1016/j.hjb.2016.12.005
Aly, S.M., Ahmed, Y.A.G., Ghareeb, A.A.A. and Mohamed, M.F.
2008. Studies on Bacillus subtilis and Lactobacillus acidophilus,
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EXTRA CELLULAR POLYMER SUBSTANCES (EPS) PRODUCING .....
CHAPTER 7
METHODOLOGY
Isolation and Characterization of EPS Producing
Bacteria from Biofloc:
Nile tilapia juveniles (5.5 ±0.21g) were stocked at a density of
10/m3 in 300m2 ponds for 180 days in triplicates. Biofloc
development and maintenance in the freshwater culture ponds
were adopted as suggested by Taw(2006). Distillery spentwash
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litre and after 48hrs of incubation the cell pellet were harvested
by centrifugation at 5000 rpm for 15 minutes. The cell pellet is
resuspended by adding 500 μl of 1mM EDTA and centrifuged
at 9000 rpm for 10 minutes. To the cell free supernatant, cold
acetone solution (1:3) was added and centrifuged to obtain the
pellet. The final pellet was dried at 60ºC for 24hrs to obtain the
capsular EPS (Mu’minah and Subair, 2015).
Characterization of EPS
Protein and carbohydrate estimation: EPS solution were prepared
by harvesting the cell pellets from the specific medium. The
pellets were resuspended in twice the volume of 0.2M cold
sulphuric acid solution followed by stirring at 4°C for 3 h. The
resulting suspension was centrifuged at 15,000 rpm for 20 min
to obtain the supernatant (EPS solution) which can be used for
further analysis. The amount of protein and carbohydrate in
EPS solution was quantified using Lowry’s method (1951) and
phenol sulphuric method (Dubois et al. 1956).
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Flocculation Ability
To 2 ml of EPS solution, 1 ml of 6.8 mM CaCl2 and 10 ml of
5g/l activated charcoal were added and mixed well. Control was
prepared without adding EPS solution. The mixture is kept
incubated at room temperature and the absorbance was measured
at 550 nm. Flocculation activity was calculated according to
following formula (Aziz et al. 2012).
Flocculating activity (%) = A-B/A ×100
Where A and B are the optical density values of control and
samples respectively.
181
Table 1: Morphological and biochemical characterization of bacterial isolates
182
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sites for binding when compared with the EPS produced by the
other bacterial isolates. Also the maximum flocculating ability
can be related to the highest production of EPS by the Bacillus
cereus. The higher flocculating ability has been previously reported
in Bacillus cereus isolated from biofloc culture ponds of Pacific
white leg shrimp (93%) by Ismail and Amin (2018). Bacillus
megaterium was found to have the highest emulsifying activity
(63.53%) which was probably due to the higher levels of uric
acid content in the extracted EPS of this specific isolate. This is
in agreement with the studies of Yun and Park (2003) as they
reported the polysaccharide produced by Bacillus sp. CP912 has
a greater potential to use as an emulsifier. Results from the
previous findings correlated a significant increase in the
emulsifying activity of EPS showed higher biodegradability and
lower solubility in water. Thus the glycol protein nature of the
EPS can be used as excellent emulsifying agents with various
medical and environmental applications (Cameotra and Makkar,
2004; Rosenberg and Ron, 1999).
Sludge volume index: The Sludge volume index of EPS
producing bacteria were listed in table 2. The EPS of B.infantis
showed lower sludge volume index when it is treated with sludge
water collected from Nile Tilapia biofloc culture ponds (15.38
ml/g).Sludge Volume Index was found to be below 150mL/g for
all the bacterial isolates which is required for a good sludge
settling (APHA, 2005).Similarly Subramanian et al. (2010)
isolated Pseudomonas sp from waste water sludge and proved the
ability of these bacterial strains in good sludge settling which is
in accordance with our study as Pseudomonas balearica has the
second lowest SVI followed by Bacillus infantis.
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187
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ACKNOWLEDGEMENT
This research work was part of the Project funded by the
Department of Biotechnology, Govt of India (Project code: DBT
507; PI: S.Felix).
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Liang, Z., Li, W., Yang, S. and Du, P. 2010. Extraction and structural
characteristics of extracellular polymeric substances (EPS),
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Lowry, O.H., Rosebrough, N.J., Farr, A.L. and Randall, R.J. 1951.
Measurement of protein with the Folin phenol reagent. Journal
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Menaga, M., Felix, S. and Charulatha, M. 2019. In vitro probiotic
properties of Bacillus sp isolated from biofloc reared genetically
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of Animal Sciences 89(5): 588–93.
Mu’minah, B. and Subair, H. 2015. Isolation and screening bacterial
exopolysaccharide (EPS) from potato rhizosphere in highland
and the potential as a Producer Indole Acetic Acid (IAA).
Procedia Food Science 3: 74–81.
Nouha, K., R.D.T and R.Y.S. 2016. EPS producing microorganisms
from municipal wastewater activated sludge.
Rosenberg, E. and Ron, E.Z. 1999. High-and low-molecular-mass
microbial surfactants. Applied Microbiology and Biotechnology
52(2): 154–62.
Shahnavaz, B., Karrabi, M., Maroof, S. and Mashreghi, M. 2015.
Characterization and molecular identification of extracellular
polymeric substance (EPS) producing bacteria from activated
sludge. Journal of Cell and Molecular Research 7(2): 86–93.
Subramaniam, S.B., Yan, S., Tyagi, R.D. and Surampalli, R.Y. 2007.
Characterization of extracellular polymeric substances (EPS)
extracted from both sludge and pure bacterial strains isolated
from wastewater sludge for sludge dewatering. Water Research
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Subramanian, S.B., Yan, S., Tyagi, R.D. and Surampalli, R.Y. 2010.
Extracellular polymeric substances (EPS) producing bacterial
strains of municipal wastewater sludge: isolation, molecular
identification, EPS characterization and performance for sludge
settling and dewatering. Water Research 44(7): 2253–66.
Sutherland, I.W. 2001. Biofilm exopolysaccharides: a strong and
sticky framework. Microbiology147(1): 3–9.
Taw, N. 2006. Shrimp production in ASP system, CP Indonesia:
Development of the technology from R&D to commercial
production. Aquaculture America.
Telli, G.S., Ranzani-Paiva, M.J.T., Dias, D.C., Sussel, F.R.,
Ishikawa, C.M. and Tachibana, L. 2014. Dietary
administration of Bacillus subtilis on hematology and non
specific immunity of Nile tilapia Oreochromis niloticus raised at
different stocking densities. Fish & Shellfish Immunology 39:
305–11.
Urbain, V., Block, J.C. and Manem, J. 1993. Bioflocculation in
activated sludge: an analytic approach. Water Research 27(5):
829–38.
Yasumatsu, K., Sawada, K., Moritaka, S., Misaki, M., Toda, J., Wada,
T. and Ishii, K. 1972. Whipping and emulsifying properties of
soybean products. Agricultural and Biological Chemistry 36(5):
719–27.
Yun, U.J. and Park, H.D. 2003. Physical properties of an extracellular
polysaccharide produced by Bacillus sp. CP912. Letters in
Applied Microbiology 36(5): 282–87.
Zaki, S., Farag, S., Elreesh, G.A., Elkady, M., Nosier, M. and El
Abd, D. 2011. Characterization of bioflocculants produced by
bacteria isolated from crude petroleum oil. International Journal
of Environmental Science and Technology 8(4): 831–40.
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CHAPTER 8
EX-SITU PRODUCTION OF
BIOFLOC IN POND RACEWAYS
AND PHOTOBIOREACTOR
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APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
a. In-pond Raceways
The in-pond raceways are used for the biofloc production by
pumping in the culture water or ‘the used water’ from the
aquaculture systems. In this design, the aeration intensity is
maintained sufficiently to avoid sludge settling to ensure the
maintenance of uniform sludge suspension. They are
distinguished from other activated sludge variants by the fact
that they do not have a final settler or another mechanism to
retain the activated sludge. Therefore, in the in-pond raceways
the sludge age is always equal to the liquid retention time.
Although the absence of the final settler is an operational and
cost effective, the price in terms of effluent quality is high.
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(A) (B)
Figure 1A & 1B. Raceway Tank Fabrication Works and Side Framing
(A) (B)
Figure 2A & 2B. A Inside view of the Biofloc production Raceway Ponds
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APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
b. Photobioreactor
Photobioreactor system is equipped with acrylic tubes arranged
in 4 rows and five columns at the length of 2m/tube a total of
20m length tubes (Fig 4 & 5) is fixed per unit which provides
the capacity of 100 litres/unit. The total length of bioreactor
extends to the length of 1.38m and height of 1.5m from the
ground sur face (Fig. 3). Technical specifications of the
Photobioreactor is given in the Table-1.
Motor Pump
One hp motor pump is connected between the bioreactor and
the acrylic pipe unit which provides the flow rate of 40-70LPM.
It comes with the specification of IP55 which is resistant against
the dust and water over the body of the motor pump. These
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EX-SITU PRODUCTION OF BIOFLOC IN IN-POND RACEWAYS AND .....
1375 2655
2000
4000
203
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APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
4000
Agitator
Agitator is installed and connected to the impeller shaft to provide
sufficient suspension of the culture and also to avoid the settlement
of the denser particles (Fig.7). One hp Tuple motor is installed
with an enclosed gear box in the agitator which can run upto the
maximum of 250 rpm which is resistant against the dust and
water over the body of the agitator.
Solenoid valve
A total of 3 solenoid valve (CO2, O2 and water chilling) is
installed to the photobioreactor unit. This valve can maintain the
pressure from the range of 0.3 to 10 bar. Solenoid valve is
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APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
[Table Contd.
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EX-SITU PRODUCTION OF BIOFLOC IN IN-POND RACEWAYS AND .....
Contd. Table]
AGITATOR
1 Motor 1 HP
2 Gearbox 30-250 RPM
3 VFD 0.75 KW/1 HP
4 Impeller Ruston Turbin -3 Nos
5 Mechanical Seal 20 mm Single Mechanical Seal, Dry
Running
PIPE RACK
Pipe rack construction Pipe rack consist with following pipe
line, air line, exhaust line,clean steam
line, raw steam line & drain line.
CONTROL PANEL
Control panel Inbuilt with PID controller for speed.
Temperature and its transmitters
TEMPERATURE MEASUREMENT & CONTROL
1 Temperature Probe PT100
2 Temperature Range 0-150
3 Output 4-20 ma Accuracy +-0.1 C
4 Temperature controller Manual control valve to control
fermentation. Temperature and
sterilization process
SPEED MEASUREMENT & CONTROL
1 Drive Variable frequency drive 1 HP AC
2 Input 230V, Single phase, 50 HZ
3 Output 230V, Single Phase, 0-100 HZ
4 Display Digital indicator for speed
Rotometer
Rotometer functions to adjust the pressure (LPM) of atmospheric
air inside the bioreactor and can be managed with the operation
of control valve.
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APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
Illumination
Photo-bioreactor can utilize the source of both solar and the
artificial light source. Supply of light to the photobioreactor can
be maintained continuously by integrating artificial solar light
devices. A range of 8000 illuminous is provided to the bioreactor
to optimize the growth of the culture (Fig. 8A).
PLC Control
Total working function of the bioreactor can be observed in the
display and can be controlled automatically. A total of 10 plugins
are connected accordingly for various operating functions of the
photobioreactor. Data can be archived in the PLC system and
can be utilized further when required (Fig. 8B).
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(A) (B)
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APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
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APPLIED AQUACULTURE BIOFLOC TECHNOLOGY
References
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