Testing ROCOF BasedonnewIECstandard An en

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Testing ROCOF with SVERKER 900 applying the new IEC 60255-181 standard -
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APPLICATION NOTE

Testing ROCOF with SVERKER 900


applying the new

IEC 60255-181 standard

Megger Sweden AB, Danderyd, Sweden www.megger.com


T: +46 8 510 195 00 E: [email protected] ZR-CR11E  Doc. CR035477AE V01  2019
Technical support: [email protected] Page 1(22)
Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

Contents

Contents ............................................................................................................................ 2
Introduction ....................................................................................................................... 3
SVERKER 900 and IEC 60255-181 standard .............................................................. 3
ROCOF Relay Settings ................................................................................................. 6
Test of low ROCOF stage with ramping instrument ..................................................... 7
Connecting SVERKER 900 to the ROCOF relay ...................................................... 7
Testing the start level (pick-up level) for the low stage ............................................. 8
Testing the operate time (trip time) for the low stage ............................................. 13
Test of the high ROCOF stage with ramping instrument. ........................................... 16
Binary input trigger .................................................................................................. 16
Start criteria ............................................................................................................. 17
Stop criteria ............................................................................................................. 17
No-Start test for the high stage (2,5 Hz/s) .............................................................. 18
Start test for the high stage (2,5 Hz/s) .................................................................... 19
Operate time test for the high stage (2,5 Hz/s) ....................................................... 20
Comments and questions ....................................................................................... 21
Relation between start (pick-up) and operate (trip) time for ROCOF protection ............ 21

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Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

Introduction
Rate Of Change Of Frequency (ROCOF) protection is used in distributed or embedded
generation schemes, where a local generator is connected directly to the distribution
network, as specified in national standards such as ANSI 81R or G59/3.
Since February 2019, there is a new relay protection standard from IEC: IEC 60255-
181, specifying relay performances and test methodologies of Frequency and ROCOF
relays (see figure below, from IEC website).
The IEC 60255-181 standard was created with special attention to new protection
requirement for the smart grid.
Figure: The new IEC 60255-181 standard for frequency and ROCOF protections

The role of the ROCOF protection function is to detect power supply failures and to
isolate the generator in the event of a loss of supply. If the power flow from the utility
supply prior to an islanding generator is not zero, the frequency changes to the islanded
systems natural resonance frequency islanding can be dangerous to utility workers, who
may not realize that a circuit is still powered, and it may prevent automatic re-
connection of devices. For that reason, distributed generators must detect islanding and
immediately stop producing power.
ROCOF protection is quicker to detect frequency changes than conventional frequency
protection functions.

SVERKER 900 and IEC 60255-181 standard


With SVERKER 900 it is possible to test the ROCOF protection according to
IEC 60255-181 standard, interpreted for commissioning and maintenance tests, by
using the Ramping Instrument (see section 4.5 in the SVERKER 900 User's manual).
IEC 60255-181 requires a special method (a special waveform) for the frequency ramp
to be used for testing ROCOF protection. This ramp shall follow a special mathematical
formula. No other method is allowed, as the definition of the mathematical formula is in
a mandatory annex of the Standard (Annex A, normative, “Test signal equation with
constant frequency variation (df/dt)”) see figure below, from IEC 60255-181.

Page 3(22)
Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

Figure: The mandatory equation according to IEC 60255-181 for the formula generating the
frequency changing signal (frequency ramp)

The concept of using a standardized waveform for assessing ROCOF protection is of


fundamental importance, because many unwanted operations of ROCOF relays in
service, have been caused by misunderstandings and/or lack of common understanding
1
on how the waveform for the frequency ramp was supposed to look like .
SVERKER 900 is designed to provide the standardized IEC waveform in real time. The
standardized waveform has a frequency that changes at any instant. It is also called
“smooth frequency changing curve”. Figures below should help in understanding this
concept.

1
Testing with a frequency ramp where for example the frequency of the voltage signal
changes of 0,04 Hz every 20 ms (which would means 0,04 Hz / 20 ms = 2 Hz/s) may
not give the same results as testing the same ROCOF relay with the standardized ramp
at 2 Hz/s, where the frequency changes continuously at any time instant and not
discretely at predefined steps, no matter how shorts the steps can be.

Page 4(22)
Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

Figure: The standardized “smooth frequency ramp” is a waveform where the frequency
changes at any instant

Figure: Creating the frequency ramp with “pieces” of waveforms at different frequencies is
not allowed.

Page 5(22)
Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

ROCOF Relay Settings


If no selective plan is made always use the settings recommended by the manufacturer.
Settings are dependent on the power generator used and are very often calculated
based on power system studies.
Below is one example of settings for power generators 2-10 MVA and over 10 MVA

Generator power 2 to 10 MVA >10 MVA


ROCOF Settings, Low Stage

df/dt threshold + 0,5 Hz/s + 0,2 Hz/s

Operate Time, Definite Time delay 500 ms 500 ms


ROCOF Settings, High Stage

df/dt threshold + 2,5 Hz/s + 1,0 Hz/s

Operate Time, Definite Time delay 150 ms 150 ms

In this example the ROCOF protection (Sepam S84) is set for generators from 2 to 10
MVA.
As ROCOF activates at positive frequency derivative, this is called by IEC 60255-181, a
positive ROCOF protection function.

Figure: ROCOF relay settings for high stage and low stage

The low stage (Unit 1) is set to 0.5 Hz/s with definite time delay of 500 ms
The high stage (Unit 2) is set to 2.5 Hz/s with definite time delay of 150 ms.

Page 6(22)
Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

Test of low ROCOF stage with ramping instrument

Connecting SVERKER 900 to the ROCOF relay


Connect the SVERKER 900 according to the figure below, using the aux supply to
power the relay, if needed.
2
Select the binary inputs for operate (trip) and start (pick-up) signals, (see the section on
"Binary Inputs" in the SVERKER 900 user's manual).

Figure: connection of the ROCOF relay to SVERKER 900

2
According to IEC, the “trip” signal is called “operate” signal. The “pick-up” signal is
called “start” signal. In this document we will try to use both names. Keep in mind that
“operating” signal is wrong. The relay has an “operate time” (and not an “operating
time”). ANSI/IEEE practice is more comfortable with the name “trip time”. So, “trip time”
and “operate time” are the same thing. “Operating time” is instead related to a circuit
breaker and should not be used in relay context.

Page 7(22)
Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

Testing the start level (pick-up level) for the low stage
Binary input trigger
For the following tests the ramp generated by SVERKER 900 is stopped by the start
contact of the first stage of the ROCOF relay, connected to BI2. The trip contact is
disabled (which is connected to BI1). See the next tests for the high stage if the start
signal is not available.
Figure: BI settings for SVERKER 900. Reaction on START signal

Start criteria
Set the start criteria according to system voltage, frequency and phase rotation.
According to IEC 60255-181, the frequency ramp shall always start at the nominal
power system frequency (50 Hz or 60 Hz). Obviously, the voltage level will be the
nominal voltage level.
In the example below a pre-fault time is set before moving to the ramp (faulty) state.
3
The pre-fault time can be easily set to one second .
Figure: pre-fault values for the test

3
If in doubt, have a pre-fault time of 5 seconds. There is so far no protection relay that
has not managed to be in steady conditions in measuring the frequency within 5
seconds.

Page 8(22)
Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

Stop criteria
We will use the stop criteria to make sure that the frequency ramp will be some
2 seconds long.
Figure: final value of the frequency ramp

No-Start test for the low stage (0,5 Hz/s)


According to the relay manual, the relay tolerance for ROCOF is 0,1 Hz/s. The
frequency ramp for this test will be set below the relay tolerance to 0,4 Hz/s (= 0,5 Hz/s
- 0,1 Hz/s).
Figure: Ramp speed of 0,4Hz/s

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Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

In our case, there was no start within the full ramp, so the test is clearly passed: the
4
relay did not start for the ramp of 0,4 Hz/s .
Figure: End value reached. No-start from ROCOF relay detected.

Start test for the low stage (0,5 Hz/s)


The frequency ramp for this test will be set above the relay tolerance, to 0,6 Hz/s (= 0,5
Hz/s + 0,1 Hz/s).
Figure: Ramp speed 0,6Hz/s

4
If the start activation will be detected within less than one second (see the
measurement from SVERKER 900), the start will be considered a “valid start”. If it will
be detected within more than one second, it will not be considered a valid start. Note
that this is a very precise consideration, according to IEC 60255-181; there is no need
to be so precise for commissioning/maintenance, but in case of disagreement, it is good
to be able to be precise. In our case the relay did not start for all the length of the
frequency ramp, which is longer than one second.

Page 10(22)
Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

5
The relay started in 144 ms, which means that the test is passed .
Figure: Time at the start operation of ROCOF

5
The IEC 60255-181 standard defines the period of time within the protection relay has
the possibility to pick-up (to activate the start signal) to be the maximum value between
1 second and 1,5 times the typical start time of the ROCOF relay, which is in the order
of magnitude of 100 ms, so 1 second can be easily used.
This means that if start activation is detected within less than one second, the start will
be considered a valid start. If it will be detected after more than one second, it will not
be considered a valid start. In our case, the start was detected within 500 ms (actually in
144 ms), so this test is passed: the relay started for the ramp of 0,6 Hz/s.
There is no need to be so precise for commissioning/maintenance tests, but in case of
disagreement in judging the results, it is good to know how things are.

Page 11(22)
Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

Comments
The relay start threshold (pick-up level) has been tested. This test is considered enough
for commissioning/maintenance purposes, where the EXACT level of the start border is
not searched.

Figure: No-START and START checks for assessing the ROCOF threshold

It is enough to test a little below the tolerance (no-start test) and a little above the
tolerance (start test). In this example we have tested at exact the tolerance levels. It is
suggested to test a little bit away of them, for example 10% away, to avoid insignificant
discussions. In case of doubts, always try to agree with the plant owner about the
tolerance to be used for the test.
Remember that testing relays exactly “on the borders” is in general never
recommended. There is no IEC standard defining how to test for
commissioning / maintenance; this application note is written with competence on
IEC 60255-181, reasonably interpreted for commissioning/maintenance tests.

Page 12(22)
Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

Testing the operate time (trip time) for the low stage
Binary input trigger
For testing the operate (trip) time, it is necessary to stop the SVERKER 900 with the trip
contact from the relay, which is connected to binary input one of the SVERKER 900.
Figure: BI settings for SVERKER 900. Reaction on operate (trip) signal

Start criteria
According to IEC 60255-181, the frequency ramp shall always start at the nominal
power system frequency (50 Hz or 60 Hz). Obviously, the voltage level will be the
nominal voltage level.
Figure: pre-fault values for the test

Page 13(22)
Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

Stop criteria
The frequency ramp will be set to 1 Hz/s (see next paragraph) so starting at 50 Hz and
ending at 52 Hz, will generate a 2 seconds ramp. The expected operate time is
approximately 500 ms, so the ramp is long enough.
Figure: final value of the frequency ramp

Operate (trip) time test for the low stage (0,5 Hz/s)
The frequency ramp for this test will be set at two times the relay setting: 1,0 Hz/s
(=2 x 0,5 Hz/s).
The operate time (trip time) is measured by the SVERKER 900 as shown in the figure
below:
The relay operate time was 478 ms, as it can be seen in the below figure.

Figure: measured operate time for the low stage

Page 14(22)
Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

Comments and questions


The IEC 60255-181 standard requires the tests of the operate time of ROCOF relays at
1,2, 2,0, 5,0 and 10 times the relay setting. For maintenance / commissioning tests it is
reasonable to use the value at 2 times the relay setting, which is what we have done.
In case of doubts, the test should be repeated some 5 or 10 times and an average value
of the results could be given.
The relay was set to 500 ms operate time, and the SVERKER 900 has measured
478 ms. Is this time correct or not?
According to the manual the ROCOF function has an accuracy in the operate time of +/-
2% OR +/- 25 ms. We measured an operate time within 25 ms from the setting (500
ms), and this is Ok.
Please note that he tests have been executed with the standardized frequency ramp
according to IEC 60255-181. The manual of the relay does not state the test method
that was used to assess the relay performance, as the relay was designed before the
standard was published. It is always recommended to provide this information in your
test report, to avoid misunderstandings.

Another question is:


How can the relay trip faster than the setting?
In general, high voltage relays see the time delay setting as an additional time delay.
The relay starts the timer when the fault is detected (in this example when the frequency
derivative is higher than 0,5 Hz/s), and when the timer elapses, if the fault is still
detected, the operate (trip) signal is activated.
The operate time of the relay is the start time (the relay needs time to detect that the
fault has actually started) PLUS the additional settable time delay (which would be 500
ms in this case). This means that the expected trip time will never be below the time
setting of 500 ms.
The Schneider relay used for this example (Sepam S84), is a medium voltage relay.
Traditionally, medium voltage relays tend to compensate the time setting for the
average start time of the relay.
If the average start time of the relay is, let’s say, 100 ms, and the user enters a time
delay of 500 ms, the actual setting for that timer would be 400 ms (= 500 ms – 100 ms).
If the relay starts faster than the average value, the total trip time will be less than the
setting, if the relay starts with a time higher than the average (fault very close to the
border, for instance), the total operate time will be higher than the setting.
What has happened here is that the relay started probably faster than its average
(typical) start time.
According to IEC 60255-181 standards, relay manufacturers shall inform the user about
the functioning principle adopted for the timers. If there is an internal compensation, the
manufacturer shall declare its value. This was done to minimize misunderstandings

Page 15(22)
Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

Test of the high ROCOF stage with ramping instrument.


If a separate contact for the start and trip of the high stage is available, the tests would
be done in the same way they have been done for the low stage.
Normally this is not the case, and only the trip signal is –unfortunately- available. The
trip signal is often a cumulative trip signal between the operation of the high stage with
the low stage. Sometimes the two stages provide separated trip signals for each stage.
It is anyway possible to discriminate the start and trip of each stage by the measured
operate time, if the time difference between the two stages is large enough.
One frequency ramp will be done right below the protection function tolerance (0,1 Hz/s)
of the high stage. This means at 2,5 Hz/s – 0,1 Hz/s = 2,4 Hz/s.
Under this ramp, the high stage is not expected to start, but the low stage will start of
course. So the measured operate time will be the time of the low stage (approx.
500 ms).
Then a ramp at 2,5 Hz/s + 0,1 Hz/s = 2,6 Hz/s will be generated. In this case the high
stage is expected to start and trip.
Note that the operate time could be higher than expected (approx.. 150 ms) as the ramp
is very close to the border of 2,5 Hz/s (in reality the operate time will be higher because
the start time will be higher).
Hopefully the high stage will manage to operate in less than 500 ms, otherwise it will be
confused with the operate time of the low stage, that also will start and trip for that ramp
(eventually, get help from the relay event recorder to make sure that really the high
stage started and operated, and not the low stage one).
The above description was for testing the starting level of the high stage of ROCOF, by
using an indirect information from the operate (trip) contact instead of using the direct
information from the start contact.
For testing the operate time, it is necessary to run a frequency ramp at two times the
setting value: 2 x 2,5 Hz/s = 5,0 Hz/s. This will give a reasonable value for the operate
time as the ramp is “enough far away from the border” or “the injected fault is well inside
the trip zone”, and 2 times the setting is also one of the test conditions described by the
IEC 60255-181.
Binary input trigger
As only the operate (trip) signal is available, the SVERKER 900 binary input 1 is
connected to the relay with only that signal, and binary input 1 is used to stop the test.
Figure: BI settings for SVERKER 900. Reaction on OPERATE signal

Page 16(22)
Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

Start criteria
According to IEC 60255-181, the frequency ramp shall always start at the nominal
power system frequency (50 Hz or 60 Hz). Obviously, the voltage level will be the
6
nominal voltage level. A pre-fault time of one second is set before moving to the ramp
(faulty) state.
Figure: pre-fault values for the test

Stop criteria
The generated frequency ramps will be around 2,5 Hz/s (2,4 Hz/s and 2,6 Hz/s), so
stopping at 52 Hz will give a ramp of approx.. 0,8 seconds. This duration should be
enough to get the longest trip signal of approx. 500 ms.
Figure: final value of the frequency ramp

6
If in doubt, have a pre-fault time of 5 seconds. There is so far no protection relay that
has not managed to be in steady condition in measuring the frequency within 5
seconds.

Page 17(22)
Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

No-Start test for the high stage (2,5 Hz/s)


According to the relay manual, the relay tolerance is 0,1 Hz/s. The frequency ramp for
this test will be 2,4 Hz/s (= 2,5 Hz/s - 0,1 Hz/s).
Figure: Ramp speed 2,4Hz/s

The generation of SVERKER 900 is stopped with the operate (trip) signal. If the relay
will trip in approx. 500 ms, this will be a sign that the high stage did not start, which is
expected. As it can be seen, there is a relay trip at approximately 500 ms (473 ms), so it
is the low stage. This part of the test is passed.
Figure: measured operate time: it is the Low Stage!

Page 18(22)
Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

Start test for the high stage (2,5 Hz/s)


The frequency ramp for this test will be 2,6 Hz/s (= 2,5 Hz/s + 0,1 Hz/s).
Figure: Ramp speed 2,6Hz/s

As SVERKER 900 is stopped by the operate (trip) contact, it is expected to have an


operation of roughly 150 ms (operation of the high stage).
As the injected ramp is close to the border, a higher trip time of the typical trip time has
to be expected (note that this test DOES NOT test the operate time, but the
border/threshold of the relay); in fact an operation of 190 ms instead of expected 150
ms was measured. This is definitely the high stage of ROCOF.
Figure: measured operate time: it is the high stage!

We have managed to test the border/threshold of the high stage of ROCOF by using the
trip contact only.

Page 19(22)
Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

Operate time test for the high stage (2,5 Hz/s)


As the start level of the high stage has been identified and confirmed, it is easy now to
test the operate time of it. Inject a ramp two times the setting value: 2 x 2,5 Hz/s =
5 Hz/s.
Figure: Ramp speed 5,0 Hz/s

This ramp is well above the threshold and this will give a reasonable result for the
operate time: 126 ms were measured.
Figure: Measured operate time for the high stage

Page 20(22)
Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

Comments and questions


The relay was set to 150 ms operate time, and the SVERKER 900 has measured
126 ms. Is this time correct or not?
According to the manual the ROCOF function has an accuracy in the operate time of +/-
2% OR +/- 25 ms. We measured an operate time (126 ms) within 25 ms from the setting
(150 ms), and this is Ok.
Note: The tests have been executed with the standardized frequency ramp according to
IEC 60255-181. The manual of the relay does not state the test method that was used
to assess the relay performance, as the relay was produced before the standard was
published. It is always recommended to provide this information in your test report, to
avoid misunderstandings.
Another question is:
How can the relay trip faster than the setting?
In general, high voltage relays see the time delay setting as an additional time delay.
The relay starts the timer when the fault is detected (in this example when the frequency
derivative is higher than 2,5 Hz/s), and when the timer elapses, if the fault is still
detected, the operate (trip) signal is activated.
The operate time of the relay is the start time (the relay needs time to detect that the
fault has actually started) PLUS the additional settable time delay (which would be 150
ms in this case). This means that the expected trip time will never be below the time
setting of 150 ms.

Relation between start (pick-up) and operate (trip) time for


ROCOF protection
The Schneider relay used for this example (Sepam S84), is a medium voltage relay.
Traditionally, medium voltage relays tend to compensate the time setting for the
average start time of the relay.
If the average start time of the relay is, let’s say, 130 ms, and the user enters a time
delay of 150 ms, the actual setting for that timer would be 20 ms (= 150 ms – 130 ms).
If the relay starts faster than the average value, the total trip time will be less than the
setting, if the relay starts with a time higher than the average (fault very close to the
border, for instance), the total operate time will be higher than the setting.
What has happened here is that the relay started probably faster than its average
(typical) start time.
According to IEC 60255-181, relay manufacturers are required to report the average
start time of ROCOF, with the shown mandatory table (reference to IEC 60255-181).
Let’s suppose that the table below shows the values declared by the manufacturer for
the tested relay.
Typical start time declaration according to IEC 60255-181:
Min value: 110ms
Mean value: 130ms
Max value: 150ms
Additionally: Relay manufacturers shall declare if, in the evaluation of the operate time
delay, the reference value shall be:

Page 21(22)
Testing ROCOF with SVERKER 900
applying the new IEC 60255-181 standard

1) the setting value of the time delay, if the time delay is a pure additional timer
OR
2) the setting value of the time delay minus a constant defined by the
manufacturer if the time delay setting considers compensations for the start
time of the protection function and/or for the response time of the output
contact.
The time delayed used by the relay can easily be measured, with SVERKER 900, by
using the extra timer. Start the extra timer with the start signal, stop the extra timer with
the trip signal. Run a frequency ramp 2 times the ROCOF setting. This is the length of
the time delay used by the relay.
When the relay was set to 500 ms, the result from the extra timer was 350 ms. This
means that the relay compensates for 150 ms (=500 ms – 150 ms).. Also, note that the
relay timer cannot be set less than 150 ms. This is a good indication of “how the relay
things”.
That value of 150 ms would be reported by the manufacturer, avoiding us to discover it
in the substation.
By setting the time delay to 150 ms, the real value of the timer will be 150 ms – 150 ms
= 0 ms. By measuring an operate time of 126 ms, we can subtract to it the time delay
(0 ms) and get the start time for that test: 126 ms. This value would be easily inside the
relay declaration according to IEC 60255-181.
This way it would be easy to judge the operate time for all the relays that are
conformant to IEC 60255-181:
1) The eventual compensation for the trip timer is known (in our example, 150 ms).
2) The Start time is declared (MAX, MIN and average values)
3) Calculate the additional time delay: setting time – compensation value (= 350
ms for the low stage, 0 ms for the high stage)
4) Measure the operate time at 2,0 times the threshold
5) Check that the measured value is inside the given tolerances.
For the low stage: between 110 ms + 350 ms AND 150 ms + 350 ms = between
460 ms and 500 ms.
For the high stage: between 110 ms + 0 ms AND 150 ms + 0 ms = between
110 ms and 150 ms

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