Instrumentation, Controls & Electrical

Instrumentation & Controls

SPPA-D3000
1H
Machinery Protection and Analysis

VIB3000
• Technical Data

The Vibration Monitoring System

February, 2016

Answers for energy.

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 Siemens Energy Sector Instrumentation, Controls & Electrical

Table of contents

Table of contents ........................................................................................................................................... 2

Overview VIB3000 Machinery Protection ........................................................................................................ 3

Overview VIB3000 Machinery Protection & -analysis ....................................................................................... 5

System Data VIB3000 .................................................................................................................................... 7

Vibration Monitoring Module VIB310 ............................................................................................................. 9

Output Module VIB316 ............................................................................................................................... 13

Vibration Processing Module VIB320 /VIB321 ............................................................................................... 15

Vibration Analysis Module VIB330 ............................................................................................................... 21

Backplane 19” VIB340 ................................................................................................................................ 24

Abbreviations .............................................................................................................................................. 25

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Overview VIB3000 Machinery Protection

Rack VIB3000 – Machinery Protection

VIB310 monitoring module

Additional VIB310 monitoring module (redundant configuration possible)
VIB320 processing module
Status LED of the monitoring modules
Channel LED of the monitoring modules
BNC sockets (0 to 9, for each processing module) of the buffered outputs
PROFIBUS DP terminals with connectors
Sockets of the PROFIBUS DP terminals
Local operator control elements. For each monitoring module:
MMC slot (left)
Acknowledgment button (right)
Status LED digital inputs
Status-LED analog outputs / relay: Status of the output channels on expansion board 1
Status-LED analog outputs / relay: Status of the output channels on expansion board 2
Status-LED digital outputs / relay: Status indicator of the base relay
Status-LED monitoring module

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Brief Description
VIB3000 is a machinery protection solution which features the latest technology. Depending on the area of application, you
can use the system as a standalone solution or together with a host system. The system has a modular design and can be
flexibly adapted to a wide variety of measurement and monitoring tasks. The system permanently measures and monitors the
vibration status of your plant. The continuous monitoring enables the reliable and immediate detection of undesirable machine
states. If critical or hazardous operating states occur, the system can initiate shutdown of the machine or plant.

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Overview VIB3000 Machinery Protection & -analysis

Rack VIB3000 – Machinery Protection & analysis

VIB310 monitoring module

VIB320 processing module
VIB330 analysis module
4 USB ports
Ethernet interface
Acknowledgement button (no function)
Maintenance cover
Status LED for the digital inputs and outputs
Status LED for the analysis module VIB330

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Brief Description
By integrating the VIB330 analysis module, VIB3000 is capable of preprocessing sensor signals of the processing modules
making them capable of diagnostics. For diagnostics and visualization of the preprocessed data, you require the diagnostics
software CM500. You can either install and use this software on an SPPA-T3000 technology server or a Vis-PC (visualization
PC).

Machinery protection and analysis components are separate and one does not affect the other. The analysis module can be
inserted in or removed from VIB3000 Machinery Protection without having any negative effects.

You will find more detailed information on the wide-ranging diagnostics options in the CM500 documentation.

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System Data VIB3000

System Components
VIB310 Vibration Monitoring Module with optional extension boards
VIB315 A 8 x Relays
VIB315 B 8 x Analog Output
VIB315 C 3 x Controlling VIB316

VIB316 Output Module with 10 analog outputs and 20 relays

VIB320 Vibration Processing Module with buffered output

VIB321 Vibration Processing Module with buffered outputs (BNC at front panel)
and 10 inputs for processing signals (0/4 to 20 mA DC)

VIB330 Vibration Analysis Module

VIB340B Backplane Standard 19“

Communications
PROFIBUS DP Redundant PROFIBUS interfaces

LAN Optional LAN interface

SPPA-T3000 – integration VIB3000 Hardware-Proxy available for seamless integration in T3000

Local control Local acknowledge and reset of Not-OK messages (if enabled by
key code)

Local indicators LED for comprehensive status indication

Memory card Firmware updates

Engineering
Engineering tool SIMATIC PDM (Process Device Manager)
Connected via Redundant PROFIBUS DP to VIB310

Redundancy Specification
Redundancy layers Redundant transducer for connection (1 transducer connected to 2 VIB320) with
Redundant power supply of the transducer
Redundant signal processing in redundant VIB32x modules

Redundant monitoring and voting in redundant VIB310 modules

Redundant PROFIBUS interfaces in each VIB310 module

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Power supply Redundant supply of all modules via backplane connectors

Each module with integrated own power supply unit

Cabinet Mounting of VIB3000

Degree of protection IP 20

Max. power loss 168 W for a configuration with 1 VIB330, 2 VIB310 und 6 VIB320/VIB321
Max. power consumption 234 W (+ 48 W for separately fused digital outputs)

Cabinet frame (H x W x D) 340 x 482,6 x 247 mm

Weight fully equipped about 22 kg

Supply Voltages
Rated voltage DC 24 V, redundant (dual)

Admissible voltage range DC 18 to 36 V

Upper voltage limit DC 39 V for 500 ms

Voltage dips DC 0 V for 10 ms

No program interrupt
Digital and analog outputs: No functional restriction

Environmental Conditions
Temperature during operation 0 °C to +60 °C

Temperature during transportation -40 °C to +70 C

Temperature during storage

(> 3 months) -40 °C to +85 °C

Relative humidity 5% to 95% at 25 °C

Mechanical Environmental Conditions

Vibration during operation Tested to DIN EN 60068-2-6
Shock load during operation Tested to DIN EN 60068-2-7

Electromagnetic Compatibility (EMC)

The device fulfills the EMC Guideline 2004/108/EC.

Class and Degree of Protection

Class of protection IP20 according IEC 60529 (NEMA-level 1)
No protection is provided against ingress of water.

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Vibration Monitoring Module VIB310

Features and Usage

Continuous real-time monitoring of measurement values from all signal channels with high performance Digital Signal
Processor.

Logical processing (voting) of monitoring results

4 base relays

2 slots for extension boards with

8 digital outputs (VIB315A)
8 analog signal outputs (VIB315B)
3 CAN-Bus interfaces for control of 3 VIB316

8 digital inputs for remote control (trip multiply, trip override, relay reset, channel-Not-OK-reset)

Memory card for firmware update

Push button for local acknowledges and Not-OK reset (if enabled by key code on MMC)

Redundant PROFIBUS DP interfaces

Front panel LED’s indicating status of digital inputs, relays,analog outputs, communication and system internals

MTBF 28 years (at 40 °C ambient temperature)

Analog Signal Outputs

Analog Output Configuration

Operating mode 0 to 20 mA / 4 to 20 mA

Characteristic curve with bend point / without bend point

Output on "Not-OK" current value / last valid value / fixed value (0 to 23 mA)

Specifications

Outputs isolation electrical isolation from other system components

(no isolation between Analog Output channels)

Output current 0/4 to +23 mA DC

Resolution of digital-to-
analog converter 14 bit

Max. Load 500

max. inductive load 1 mH

max. capacitive load 1 uF

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Maximum output update time 1,25 ms

Maximum reaction time 7,5 ms (peak measurements)

Digital Signal Outputs / Relays

Relay Configuration

State Armed, disarmed (allows disabling of configured and wired relays)

Normal State Energized, de-energized (closed/open circuit coil current)

Latching No, yes (relay state remains until reset)

Base Relay Specification (Base relays and relays on VIB315A extension board)

Contacts 1 NO / 1 NC

Rated insulation voltage 60 VAC

Switching voltage 60 VAC

Switching current 500 mA DC/AC 60 V

Response / release time 6 ms / 6 ms

Reaction time 12,5 ms (e.g. at limit violation)

Digital Signal Inputs

Digital Input Configuration

Active state High, low, off

Delay 1 ms to 65 s

Digital Input Specifications

Digital input type (IEC61131-2) Type 1

Input voltage range -30 VDC to +30 VDC

Zero signal level -30 VDC to +5 VDC

1-signal level +11 VDC to +30 VDC

48 V-contact voltage No

Min. input current at input voltage 5 mA bei 11 VDC

Switching voltage DC 24V

8 input channels electrical isolated from each other

System intrinsic self test of each (DI)

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Communications

PROFIBUS

VIB310 Slave

Interfaces 2 front panel connectors: X1A, X2A

5V supply for external signal conditioners

Protocols DP V0, DP V1, DP V2

Process image input 44 qualified measurement values @ 5ms update rate (selectable by engineering)
(data from VIB3000 to host) 88 qualified measurement values @ 7,5ms update rate (selectable by engineering)

measurement data and measurement data status

limit violation status (danger, alarm)
module status
voter output status
status of digital inputs

Process image output

(data from host to VIB3000) 4 remote control inputs
Reset sensor-NOT-OK
Reset latched Relays
Global trip override
Global trip multiply

Baud rates 9,6 kBaud to 12 MBaud

Signaling

Front Panel LED’s

HOST Status of communication with PROFIBUS master

SUB Status of communication with processing modules (VIB320)

SYSTEM Internal system status

STATUS General status indications (firmware load, configuration, ...)

RELAYS Base relays status

DI Status of digital inputs

AO/DO(1) Status of output channels on extension board 1 (VIB315B / VIB315A)

AO/DO(2) Status of output channels on extension board 2 (VIB315B / VIB315A)

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Monitoring and Voting

Monitoring

Continuous real time monitoring of measurement values.

The monitoring result can be provided to relays or voters.

Limits 4 adjustable limit values per measurement value,

monitoring on exceeding or undershooting limits

Operating modes Fail safe / none fail safe

Delay time 0 ms to 65 s (individually adjustable for each limit)

Hysteresis individually adjustable for each limit

Trip Multiply (TM) common factor applied to all limits, if TM-control activated.

Trip Override (TO) Trip inhibit if TO-control activated.

Voting
Logical evaluation of up to 4 logic values provided by monitors, digital inputs, voters, central Not-OK, comparators.

32 Voters 4 inputs, 1 output

Logics AND, OR, NOR, NAND, XOR, 2 oo 3

Physical Specifications
(H x W x D) 336 x 50 x 230,5 mm

Weight ca. 2,05 kg

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Output Module VIB316

Features and Usage

Extension Module for mounting at backplane VIB340B; Controlling by VIB310.

10 Analog outputs 0 ... 20 mA

20 Relays

Redundant 24 V power supply

Redundant CAN-Bus Interface for control by 2 VIB310

Front panel LED’s indicating status of relays, status of analog outputs, status of power supply and communication.

MTBF 34 years (at 40 °C ambient temperature)

Supply Voltages
Rated voltage DC 24 V, redundant (dual)

Admissible voltage range DC 18 to 36 V

Upper voltage limit DC 39 V for 500 ms

Voltage dips DC 0 V for 10 ms

No program interrupt
Digital and analog outputs: No functional restriction

Analog Signal Outputs

Analog Output Configuration

Operating mode 0 to 20 mA / 4 to 20 mA

Characteristic curve with bend point / without bend point

Output on "Not-OK" current value / last valid value / fixed value (0 to 23 mA)

Specifications

Outputs isolation electrical isolation from other system components

All analog output channels are galvanically isolated

Output current 0/4 to +23 mA DC

Resolution of digital-to-
analog converter 12 bit

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Max. Load 600 at 20 mA, 500 at 23 mA

max. inductive load 1 mH

max. capacitive load 1 uF

Maximum output update time 1,25 ms

Maximum reaction time 10,5 ms (peak measurements)

Digital Signal Outputs / Relays

Relay Configuration

State Armed, disarmed (allows disabling of configured and wired relays)

Normal State Energized, de-energized (closed/open circuit coil current)

Latching No, yes (relay state remains until reset)

Contacts 1 NO / 1 NC

Rated insulation voltage 60 VAC

Switching voltage 60 VAC

Switching current 500 mA DC/AC 60 V

Response / release time 6 ms / 6 ms

Reaction time 15,5 ms (e.g. at limit violation)

Signaling

Front Panel LED’s

SYSTEM Status of communication with VIB310 and VIB316 Module errors

HOST Status of communication at redundant controlling (2 VIB310)

L1 Status of supply voltage 1

L2 Status of supply voltage 2

LED‘s of connectors 01x … 20x Status of relays

LED‘s of connectors 30x … 31x Status of analog outputs

Physical Specifications
(H x B x T) 215 x 105 x 54,5 mm

Weight ca. 860 g

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Vibration Processing Module VIB320 /VIB321

Features and Usage

Continuous real-time measurement for all channels using high performance digital signal processing.

Various measurement types (function chains) are available for all 10 channels. Channels 8 and/or 9 can additionally be
configured as tachometer or phase reference inputs:

Broadband (RMS, Peak value, Peak-peak value, (Peak-peak value) /2)

Relative shaft vibration (SMAX,Max (X,Y))
Axial shaft position / position / DC
Relative shaft expansion (RSE), single, double cone, shaft collar
Combustion chamber humming (2 or 4 freely configurable band-pass filters)
Eccentricity (triggered)
Narrow band, tracking (1 band; TNB-1)
Narrow band, tracking (3 band: TNB-3)
Not-1x
Not-3x
Speed / direction of rotation (only for channels 8 and/or 9)

Up to 4 software configurable function blocks per channel

Continuous real-time OK-monitoring for transducer signals

Each channel provides power supply for almost all common types of transducer systems

Flexible configuration by PDM via PROFIBUS DP

Front panel BNC connectors provides buffered raw transducer signal access

Front panel LED indicate status of access to the transducer raw signal and measurement channels, communication and
system internals

MTBF 17 years (at 40 °C ambient temperature)

VIB320

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VIB320 Processing Module

The processing module represents the system's interface to the vibration sensors. The processing module performs the
following tasks:

Power supply of the sensors

Monitoring of the sensors
Digitalizing analog sensor signals
Calculation of characteristic values
Communication with the monitoring module

VIB321 Processing Module

Instead of buffered signal outputs to the backplane as with the VIB320 processing modules, VIB321 has ten 0 to 20 mA signal
inputs.

Reception of process signals

Transfer of the process signals to the VIB330 analysis module
Other functions as with the VIB320

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Signal Inputs
Number of input channels 10
Channel 8 and channel 9 provide hardware trigger for tachometer signals

Voltage signal range -22 V to +2 V / -2 V to +22 V (depends on transducer type)

CMRR > 80 dB up to 20 kHz

Input impedance > 1 MOhm

200 kOhm (Moving coil transducers)

Current source impedance Ri >50 kOhm

Current signal range -22 mA to 0 mA / 0 mA to +22 mA

Current load resistance 150 Ohm (at 20°)

Frequency band DC to 50 kHz

Dynamic range 100 dB

Highest permitted continuous

overload without damage 48 V

Redundant inputs One transducer connected to 2 input channels on adjacent

VIB320 with redundant power supply.

Process Values 0…20 mA DC (VIB321 only)

Number 10

Input current range 0 mA to 25 mA

Current load resistance 150 Ohm (at 20°)

Sampling frequency 25Hz

The usage of the Process Signal Inputs is possible only when using the VIB330 Vibration Analysis Module and the CM500
Diagnostic Software

Signal Processing Specifications

Broadband measurements (RMS, peak, peak-peak, Smax)

High pass filter 0,1 Hz to 50 kHz (adjustable in arbitrary steps)
Low pass filter 0,1 Hz to 50 kHz (adjustable in arbitrary steps)

Filter quality
(high pass and low pass) 24 dB/octave, 60 dB/octave (4-pole; 10-pole)

Stop band attenuation > 60 dB

Signal integration 0x, 1x, 2x

Amplitude accuracy < 1% of measurement value plus systematic errors:

Acceleration RMS 0,001 g
Velocity RMS 0,001 mm/s
Displacement RMS 0,0125 µm
Velocity RMS by integration 0,15 mm/s
Acceleration peak 0,006 g
Velocity peak 0,006 mm/s

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Displacement peak 0,075 µm

Velocity peak by integration 0,9 mm/s
Smax, Max(x,y) 0,15 µm

DC Measurements
Low pass filter 0,1 Hz to 50 kHz (adjustable in arbitrary steps)

Adjustable average time 10 ms to 60 s

Adjustable DC offset -99.999,99 to +99.999,99

Scale factor -99.999,99 to +99.999,99

Accuracy < 1% of measurement value plus systematic errors:

DC-offset: Uoffset/Ioffset < 40 mV/< 400 µA

Tracking Narrow Band Measurements

Filter Q freely adjustable by setting up measurement time

Frequency range 0,01 Hz to 20 kHz

Orders N/M with N = 1 to 999; M = 1 to 999

Rate of speed change 10%/s relating to start speed

Amplitude error < ±1,5 %

Phase error < ± 1° (< 500 Hz)

< ± 2° (< 1000 Hz)
< ±18° (< 10 kHz)

Integration 0x, 1x, 2x

Notch Filter

Constant Q notch filter

Adjustable center frequency 50 Hz, 60 Hz

Stop band rejection > 35 dB

Speed Measurements
Speed measurement can be performed on any trigger signal (max. 12 per VIB310) provided by any processing module.
(VIB32x)

Speed range 0,001 Hz to 20 kHz (allow zero speed detection)

Adjustable multiplier/divider 1 to 60.000

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Buffered Signal Outputs

Frequency range DC to 50 kHz

Gain 1 ± 1%

Phase error <30° at 50 kHz

<10° at 10 kHz
<1° at 80 Hz

Load on output > 100 kOhm

Trigger Signal Inputs

Number of trigger channels 2 per VIB32x, channels 8 and 9 can be configured and used as trigger channels.
Reference signals from any of the VIB32x modules can be associated with any of
the VIB32x measurement channels

Input voltage range same as normal signal input

Frequency range DC to 50 kHz

Trigger Adjustments

Trigger mode Manual adjustment of level, hysteresis and slope

Automatic, intelligent trigger adjustment

Trigger level -22 V to +2 V / -2 V to +22 V (depends on transducer type)

Hysteresis 0,5 V to 21,6 V

5 mA .. 20,7 mA

Trigger slope positive / negative (rising / falling signal edge)

Trigger time-out 1 s to 1000 s

Transducer Power Supply

Voltage power supply +24 V to +26 V, max. 45 mA, short circuit proof
- 24 V to - 26 V, max. 45 mA, short circuit proof
+ 5 V to 100 mA for optical trigger sensor supply
Current power supply 4 mA / 8 mA ± 5% at +24 V

Transducer OK Monitoring
Adjustable OK-voltage window -22 V to +2 V / -2 V to +22 V (depends on transducer type)

Real-time monitoring of transducer output signal on OK-window

Adjustable delay time 0 s to 1 s

OK-latching Yes, No

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Signaling

Front Panel LED’s

HOST Status of communication with VIB310

SUB Channel power supply status

SYSTEM Internal system status

STATUS General status indications (firmware download, configuration, ...)

CHANNELS OK-Status of signal processing chain

Physical Specifications
(H x W x D) 336 x 50 x 230,5 mm

Weight ca. 2,01 kg

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Vibration Analysis Module VIB330

Features and Applications

Diagnostic monitoring and analysis of machines in combination with software package VIBROEXPERT CM500. Monitoring of up to
60 channels / tachometer signals and up to 60 DC process values (0/4 .. 20 mA) and 8 digital inputs / outputs.

Technical Specifications of the embedded PC

BIOS AMI

Processor Intel® Atom™ Z530

1,6 GHz

Cache 32 KB Instruction Cache

24 KB Level 1 Cache
512 KB Level 2 Cache

System memory 2 Gbyte DDR2

Mass storage 1 internal compact clash card

8 Gbyte

Visualization
Graphics controller Integrated Intel® Graphics, Intel® GMA 500 Graphics Memory 256MB
Maximum resolution 1366 x 768 (WXGA)
External monitor interface Digital Visual Interface (DVI),
Concealed behind cover on the front of the module
Standard DVI-I socket (single link), 18+5 contacts

USB-ports
Standard USB 2.0

Number 4 on the front panel of the module

USB power supply For connected devices limited to a total of 1 A:

5V DC / 500 mA per USB interface
Each electronically fused

Electrical isolation None

USB interface at same potential as internal module electronics

Monitoring functions Temperature monitoring for processor chip (DIE) and PC board temperature
Watchdog
Temperature monitoring on the VIB330 (base board)
- Switching threshold 1: 60°C
- Switching threshold 2: 80°C
- Turn off at 95°C

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Technical Specifications of the Communications Interfaces

Data transmission rate 10/100/1000 Mbit

Chipset Intel® 82574L

Auto negotiation

Protocol TCP / IP

Technical Specifications of Digital Inputs and Outputs

Number of outputs 8 digital inputs / outputs (configurable)

Technical Specifications of Digital Outputs

Nominal output voltage 24 V DC

Feed in of the supply voltage Via connector X3 pin 1 (24 V DC) and connector X3 pin 10 (M) at slot 0 of the
backplane VIB340B

Output voltage
at 0 signal < DC 1 V
at 1 signal Power supply –2 V

Output current
Max. output current 500 mA
At 100 % utilization factor 250 mA
Total output current 2A
Parallel wining outputs Yes – for higher currents

Short to M monitoring Yes – implemented by firmware

Short circuit strength Yes

Max. lamp load per output 12 W

Inductive loads Connection of inductive loads is possible

Integrated suppressor diodes present

Maximum inductance
at I = 500 mA and f = 1 Hz 8 H (without external suppressor diode)
at I < 250 mA and f of any value Unlimited
With external suppressor diode Unlimited

Output response time (TQT) 50 s for signal changes from 0 to 1

from command output until reaching the full output current at 500 mA
20 s for signal changes from 1 to 0

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Technical Specifications of Digital Inputs

Galvanical isolation No electrical isolation of the channels between each other

Type Combined inputs / outputs complying with IEC 61131-2

Input voltage range DC -36 … +36V

0-signal level DC -36 … +5 V

1-signal level DC +11 … +36 V

Minimum input current 1 mA (at 11 V input voltage)

Electrical Isolation

The electrical isolation is designed for 50 V rated voltage. During series tests, the test is performed with the module turned off with
707 V DC/ 1 min or alternatively with 849 V DC/ 1 sec.

On every VIB330, the following areas and corresponding terminals are electrically isolated from each other (isolated islands):

24 V DC supply
LAN (Ethernet)
8 digital outputs with a common reference potential (M)
Communication cables to VIB310A module
Communication cables to VIB310B module
USB interfaces and DVI interface (monitor)
At the same reference potential as the internal electronics and housing

The communication cables to the processing modules VIB320/VIB321 are isoltead on the processing modules

Relialbility

MTBF value according to SN 29500 17 years at 40 °C module ambient temperature

Physical Specifications

Enclosure dimensions [mm] Level 336 mm

Width 48 mm
Depth 230,5 mm

Weight with complete equipment Ca. 2,01 kg

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Backplane 19” VIB340

VIB340B

Type Panel mounted frame

Cabinet mounting on rear rail

Physical Specifications
(H x W x D) 340 x 482,6 x 55,5 mm

Weight about. 5,91 kg

MTBF 93 years (at 40 °C ambient temperature)

Features

Backplane Bulkhead mount, front access wiring and assembly of modules

2 slots VIB310 (redundant monitoring modules)

6 slots VIB320

2 power supply input connectors (24 VDC) for redundant supply.

60 connectors for transducer signal inputs

60 connectors for buffered signal outputs (VIB320)

4 base relay connectors (SPDT)

16 analog output / relay connectors (SPDT)

8 digital input connectors

6 connectors for optical sensor supply (+5 VDC)

Integrated cable shield mounting

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Abbreviations
AO Analog Output (0/4-20 mA)
DI Digital Input
DO Digital Output (Relay)
LAN Local Area Network
MTBF Mean Time Between Failures
PDM SIMATIC PDM (Process Device Manager)
PROFIBUS Field bus system to IEC 61158
PROFIBUS DP PROFIBUS for distributed peripherals
SIMATIC NET® SIMATIC NETWORK
TCP/IP Transmission Control Protocol/Internet Protocol
TM TRIP Multiply
TO TRIP Override (TRIP inhibit)
VIB3000 Vibration Monitoring System
VIB310 Vibration Monitoring Module (AO/DO)
VIB315A Relay Extension Board
VIB315B Analog Output Extension Board
VIB315C Extension Board with 3 CAN interfaces to VIB316
VIB316 Output module
VIB320 / VIB321 Vibration Processing Module
VIB330 Vibration Analysis Module
VIB340B Backplane

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Herausgeber und Copyright © 2016

Siemens AG
Energy Sector
Freyeslebenstraße 1
D-91058 Erlangen

Siemens AG
Power and Gas Division
Fossil Power Generation
Instrumentation and Electrical
Siemensallee 84
D-76187 Karlsruhe
[email protected]
www.siemens.com/sppa-d3000

D3MMP_DT1_MachProt_TechDaten_e_V4-02

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Subject to change without prior notice.
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in this document are the property of
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of the individual holder.

The information in this document contains

general descriptions of the technical options
available, which are not necessarily implement-
ted in all individual cases. The required features should
therefore be specified in each individual
case at the time of closing the contract.

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