Project :- Approach Viaducts to Rail Cum Road Bridge Across River Ganga at Ghazipur

Client :- Rail Vikas Nigam Limited

Contractor :- M/s GPT Infraproject Ltd.
Consultant :- -
Location :- Bearing for Spans MKD AP3-AP66

DESIGN DATE :- 10.04.2023 Rev. :- 00 Date of revision :-

DESIGNED BY :- Prashant Type :- B6 Quantity :- 02 Nos.

Conc. Grade for Pedestal M 50

DESIGN CALCULATION FOR SLIDE GUIDE LONGITUDINAL BEARING - 106 MT ( SLS ) / 148 MT (ULS)
Steel Grade for Superstructure (IS: 2062 Grade E350) 350

LOADINGS & INPUT PARAMETERS AS REQUIDER FOR DESIGN OF BEARING ASSEMBLY :

max = N sd max = 148.00 MT = 1451.41 kN

Vertical permanent = N sd permanent = 74.00 MT = 725.70 kN
minimum = N sd min = 32.00 MT = 313.82 kN
Design Loads
Transverse = Vy sd = 80.00 MT = 784.54 kN
Ultimate Limit Horizontal Longitudinal = Vx sd = 3.00 MT = 29.42 kN
State (ULS) Resultant = Vxy sd = 80.06 MT = 785.10 kN
Transverse = Ty sd = 0.00 mm
Translation / Movement in mm
Longitudinal = Tx sd = 50.00 mm
Transverse = q y sd = 0.010 radian
Rotation in Radians
Longitudinal = q x sd = 0.010 radian

max = N sk max = 106.00 MT = 1039.52 kN

Vertical permanent = N sk permanent = 77.00 MT = 755.12 kN
minimum = N sk min = 24.00 MT = 235.36 kN
Design Loads
Transverse = Vy sk = 3.18 MT = 31.19 kN
Servecability Horizontal Longitudinal = Vx sk = 3.00 MT = 29.42 kN
Limit State (SLS) Resultant = Vxy sk = 4.37 MT = 42.87 kN
Transverse = Ty sk = 0.00 mm
Translation / Movement in mm
Longitudinal = Tx sk = 50.00 mm
Transverse = q y sk = 0.010 radian
Rotation in Radians
Longitudinal = q x sk = 0.010 radian

ADDITIONAL CONSIDERATION FOR DESIGN OF BEARING ASSEMBLY AS PER CODE :

Movement in mm considerd for design calculation as Transverse = Ty sd 0.00 = + 0.00 / - 0.00

per clause no 5.1.9 of IRC : 83 (Part III) - 2018 Longitudinal = Tx sd 100.00 = + 50.00 / - 50.00

Permanent Action = qP = 0.0075 radian

Rotation in Radians as per clause no 5.1.7 of IRC : 83 Variable Action = qV = 0.0025 radian
(Part III) - 2018 Max Rotation = q max = 0.01 radian
Design Rotation = q max + 0.005 = 0.015 radian

BEARING & SIZE OF COMPONENTS :

Neoprene Pad Size dia. in mm = 210 di

Neoprene Pad thk. in mm = 16
No of Sealing Rings = 2
Total Thk of rings (in mm) = 4

P. T. F. E. Size dia. in mm = 260

P. T. F. E thk. in mm = 4.5 (2 mm Projected from Piston Surface & 2.5 mm inside the groove in Piston)

Pot Base effective dia (actual in mm) = 285

Pot Base Thickness (mm) = 17 kb
Pot internal dia. (mm) = 210
Pot Wall Outer to Outer dia (in mm) = 285 do
Pot depth (mm) = 42 hC
Pot Wall Thickness (mm) = 37.5

Gap Between pot wall & underside of piston (mm) = 10

Piston size (L x W) (mm) = 290 x 290

Piston Thickness above Spiggot (mm) = 15

Sheet 1 of 10
 Spiggot Projection (in mm) = 36
Vertical Face of Piston Provided (in mm) = 18

Slide Plate effective contact area dia. (mm) = 320

Slide Plate Thickness (mm) = 21
Stainless Steel = Gr. 304 Thk.(mm) = 3
Effective thickness of Slide Plate = 24
Slide Plate Dimension ( Rectangle L X W) in mm = 370 x 370
Stainless Steel size (L x W) in mm = 360 x 295
Guide Bar Size (Height x Thk.) in mm = 20 x 32.5 Ku

Bolt Diameter = 20 Gr. 8.8 Length of Bolt = 44 mm

No. of Bolts per component = 8
Bolt Flange Thickness = 15

Dowels / Sleeves for Bottom Pedestal (in mm) = 40 Dia x 150 mm

Top Adopter Plate for Top Superstructure (in mm) = 370 x 510 x 30 mm

Total Height of Bearing Assembly (in mm) = 110

Steel Stress (Working) for Design Use 340 MPa (Grade-340-570W) AS PER IS - 1030
Steel Stress (Working) for Design Use 350 MPa (Grade-B) AS PER IS - 2062

1 - Design of Elastomeric Preassure Pad

If,
N sd = Design Maximum Axial Force in ULS Condition = 1451.41 kN
NRk = characteristic value of resistance of elastomeric pad = 2077110 N
gm = partial saftey factor = 1.3
di = Diameter of Elastomeric Pad in mm = 210 mm
he = thickness of confined elastomeric preassure pad = 16 mm
2
fe,k = characteristic contact strength of elastomeric pad = 60 N/mm
q = design rotation angle in radian = 0.015 radians

Design Check :- As per Clause No - 5.2.3.2 of IRC : 83 (Part - III) - 2018

p
N Rk = x di 2 x fe,k
4

= 0.785 x 210 x 210 x 60

= 2077110 N say 2077.11 kN

N Rk
N rd =
gm

2077110
= = 1597776.923 N = 1597.777 KN
1.3

N sd < N rd

So, 1451.407 < 1597.78 RESULT = OK

Rotation Capacity -

Compression at edge of Neoprene Pad Max. Permitted = 15 % of he

(Thickness of Pad less seal rings thickness)
= 0.15 x 12.0 = 1.8 mm

Rotation ( Radius ) = As per Clause No - 5.2.3.4 of IRC : 83 (Part - III) - 2018

1.8 = 0.017 radians > 0.015 radians

210 x 0.5
RESULT = OK

D/T ratio of Elastomer di As per Clause No - 5.2.3.5 of IRC : 83 (Part - III) - 2018
< 15
he

210
= 13.13 < 15
16 RESULT = OK

Sheet 2 of 10
2 - Design of PTFE As per Clause No - 5.2.4.5 & 5.2.4.6 of IRC : 83 (Part - III) - 2018

The permissible stress is reduced due to exceeding the category temperature above 30°.
Max. ambient temperate: 48 °C
Reduction: 36 %
Assuming,
L = = 260.00 mm e
fk = characteristic compressive strength = 90.00 MPa
gm = partial saftey factor = 1.40
k = reduction factor w.r.t. temperature = 0.64 Ar
Ar = reduced area
Now L
N sd max < fk x Ar x k
gm

2
APTFE = p 2 = 53066 mm
x DPTFE
4

Z = 2 + 15 + 36 - 9 = 44 mm

Moment due to Horizontal Force (Mz) = Vxy,sd x Z

= 34544220.17 N-mm

Total Moment (MT) = MT,d + Mz

= 18226618.93 + 34544220.17

= 52770839.10 N-mm

Eccentricity (e) = MT,d = 36.36 mm

Nsd,max

Ar = APTFE ( 1 - 0.75 p e )
L

Ar = 53066 ( 1 - 0.75 p 36.36 )

260.00

Ar = 35581.2735 mm 2

Hence, 1451.41 < 90.00 x 35581.27 x 0.64

1.40

1451.41 kN < 1463.92 kN RESULT = OK

3 - Design check for Pot Base Diameter

Restraint Moment due to Rotation of Elastomeric Pad (ULS Condition) As per Clause No - 5.1.5.1 of IRC : 83 (Part - III) - 2018

3
Me,d = di x ( k1 qP + k2 qV )

= 9261000 x ( 1.90 x 0.0075 + 69.4344 x 0.0025 )

= 1739604.76 N. mm

Resistance to rotation due to Pot/Piston Contact (ULS Condition) As per Clause No - 5.1.5.2 of IRC : 83 (Part - III) - 2018

MR,d = 0.2 x C x Vxy sd

= 0.2 x 210 x 785.10

2

= 16487014.2 N. mm
Toal Resistance to Rotation

MT,d = Me,d + MR,d As per Clause No - 5.1.6 of IRC : 83 (Part - III) - 2018

= 1739604.76 + 16487014

= 18226618.93 N. mm

Flexural Stress due to induced Moment resulting from resistance to Rotation :-

M1 MT,d MT,d
= Z = p 3
x D
32

M1 = 18226618.93
0.098125 x 285 x 285 x 285

Sheet 3 of 10
 M1 = 8.02 MPa

Stress due to active Moment resulting from acting Horizontal Force :- As per Clause No - 5.1.4 of IRC : 83 (Part - III) - 2018

M2 = Vxy sd x e
p
x D3
32

e = 17 + 16 + 9 = 42

= 785.10 x 1000 x 42
0.098125 x 285 x 285 x 285

M2 = 14.52 MPa

Total Flexural Stress = M1 + M2 < 0.48 f ck

= 8.02 + 14.52 < 24 MPa

Total Flexural Stress = 22.54 MPa < 24 MPa RESULT = OK

Pressure in Concrete Structure at Bottom (Sub-structure) - ULS

Aco = loaded area for no ecentricity
N sd max < Ar x s c sub Ar = reduced area
D = Pot Base effective dia (actual in mm)
Aco = p = 63761.63 mm 2
x D2
4

e = 17 + 16 + 9 = 42 mm

Ar = Aco ( 1 - 0.75 p e )
L

Ar = 63761.625 ( 1 - 0.75 p 42 )
285

Ar = 41621.7613 mm 2

s c sub = 44.67 MPa

Available Pedestal size = 570.00 x 570.00

So, s c sub = N sd max = 1451.41 x 1000

Ar 41621.76

= 34.87 MPa < 44.67 MPa RESULT = OK

4 - Design check for Top Component Diameter

Restraint Moment due to Rotation of Elastomeric Pad (ULS Condition) As per Clause No - 5.1.5.1 of IRC : 83 (Part - III) - 2018

3
Me,d = di x ( k1 qP + k2 qV )

= 9261000 x ( 1.90 x 0.0075 + 69.4344 x 0.0025 )

= 1739604.76 N. mm

Resistance to rotation due to Pot/Piston Contact (ULS Condition) As per Clause No - 5.1.5.2 of IRC : 83 (Part - III) - 2018

MR,d = 0.2 x C x Vxy sd

= 0.2 x 210 x 785.10

2

= 16487014.2 N. mm

Toal Resistance to Rotation

MT,d = Me,d + MR,d As per Clause No - 5.1.6 of IRC : 83 (Part - III) - 2018

= 1739604.76 + 16487014

= 18226618.93 N. mm

Stress due to induced Moment resulting from resistance to Rotation :-

M1 MT,d MT,d
= Z = p 3
x D
32

Sheet 4 of 10
 M1 = 18226618.93
0.098125 x 320 x 320 x 320

M1 = 5.67 MPa

Stress due to active Moment resulting from acting Horizontal Force :- As per Clause No - 5.1.4 of IRC : 83 (Part - III) - 2018

M2 = Vxy sd x e
p
x D3
32

e = 9 + 18 + 15 + 3 + 2 = 47

= 785.10 x 1000 x 47
0.098125 x 320 x 320 x 320

M2 = 11.48 MPa

Total Stress = M1 + M2 < 168.00

= 5.67 + 11.48 < 168.00 MPa

Total Stress = 17.14 MPa < 168.00 MPa RESULT = OK

Pressure in Steel Structure at Top (Super-structure) - ULS

Aco = loaded area for no ecentricity
N sd max < Ar x s c super Ar = reduced area
D = Slide Plate effective contact area dia. (mm)
2
Aco = p = 80384 mm
x D2
4

e = 9 + 18 + 15 + 3 + 2 = 47 mm

Ar = Aco ( 1 - 0.75 p e )
L

Ar = 80384 ( 1 - 0.75 p 47 )
320

2
Ar = 52565.8254 mm

s c super = 341.98 MPa

Top Dispersion Area Available = 700.00 x 700.00

So, s c super = N sd max = 1451.41 x 1000

Ar 52565.83

= 27.61 MPa < 341.98 MPa RESULT = OK

5 - Design check for Flat Contact Surface (Vertical Face of Piston) As per Clause No - 5.3.1.4.1 of IRC : 83 (Part - III) - 2018

Vxy sd < VRd w = inner diameter of pot in mm

gm = partial saftey factor = 1.1
VRd = fy x di x w fy = yield strength of material
1.5 x gm

w = Vxy sd x 1.5 x gm
fy x di

w = 785.10 x 1000 x 1.5 x 1.1

350 x 208.5

w = 17.75 mm Calculated & Provided is = 18.00 mm RESULT = OK

6 - Design check for Pot Base Thickness As per Clause No - 5.3.1.3 of IRC : 83 (Part - III) - 2018

Pot Base thickness > 2.5 % OF POT INNER DIAMETER

Minimum Required Thickness of Pot Base = 5.25 mm

Provided Thickness of Pot Base = 17 mm RESULT = OK

Check for the Thickness of Pot in Bending : Bottom

Maximum Vertical Load N sd max = 1451.41 kN

Pot Base Effective contact dia. (mm) = 285 mm
2
Effective area of the Pot Base in contact to concrete = 3.14 x 285 x 285 = 63793.97 mm
4

Sheet 5 of 10
 Concrete Stress on Bottom Plate = 1451.41 x 1000 = 22.75 MPa
63793.97

Diameter of the Loaded Area (Pad) = 210 mm

Projection of Bottom Plate each side = 285 - 210 = 37.50 mm

2

Bending Moment of Bottom Plate 22.75 x 37.50 x 37.50 = 15997.14 N-mm

2

Thk. Of Bottom Plate required for B. M.

√ 15997.14
1
x
x
6
340
= 16.81 mm

Thk. Of Bottom Plate required for B. M. = Calculated Thk. 16.81 mm < Provided 17.00 mm

RESULT = OK

7 - Design check for Top Plate Thickness As per Clause No - 5.3.1.3 of IRC : 83 (Part - III) - 2018

Pot Base thickness > 4 % OF Thickness of Steel backing plate for sliding component
Digonal Length = 523 mm
Minimum Required Thickness of Slide Plate = 20.9 mm
Provided Thickness of Slide Plate = 21 mm RESULT = OK

Check for the Thickness of Top Plate in Bending : Bottom

Maximum Vertical Load N sd max = 1451.41 kN

Slide Plate Effective contact dia. (mm) = 320 mm
Effective area of the Slide Plate in contact to concrete = 3.14 x 320 x 320 = 80424.77 mm2
4

Concrete Stress on Top Slide Plate = 1451.41 x 1000 = 18.05 MPa

80424.77

Diameter of the Loaded Area (PTFE) = 260 mm

Projection of Top Slide Plate each side = 320 - 260 = 30.00 mm

2

Bending Moment of Top Slide Plate 18.05 x 30.00 x 30.00 = 8121.05 N-mm
2

Thk. Of Top Slide Plate required for B. M.

√ 8121.05
1
x
x
6
340
= 11.98 mm

Thk. Of Top Slide Plate required for B. M. Calculated Thk. 11.98 mm < Provided 21.00 mm

RESULT = OK

8 - Design check for Pot Wall

Pot Wall Subjected to Tensile Force As per Clause No - 5.3.1.2.3 of IRC : 83 (Part - III) - 2018

V sd < VRd

V sd = V e. sd + Vxy sd

= 140.87 + 785.10

= 925.97 kN

V e. sd = 4 x N sd max x he
p x di

= 4 x 1451.41 x 1000 x 16
3.14 x 210

= 140870.588 N

VRd = fy x AR
gm

= 340 x 3150
1.1

= 973636.364 N = 973.64 kN

AR = ( do - di ) x hC

= ( 285 - 210 ) x 42

Sheet 6 of 10
 2
= 3150 mm

So, V sd < VRd

925.97 < 973.64 kN RESULT = OK

Pot Wall Subjected to Shear Force As per Clause No - 5.3.1.2.4 of IRC : 83 (Part - III) - 2018

V' sd < V'Rd

V' sd = V e. sd + 1.5 x Vxy sd

di

= 140870.588 + 1.5 x 785095.9

210

= 6278.64 N - mm

V'Rd = fy x ( do - di )
2 x gm x √ 3

= 340 x ( 285 - 210 )

2 x 1.1 x √ 3

= 6692.01 N - mm

So, V' sd < V'Rd

6278.64 < 6692.01 N - mm RESULT = OK

Pot Wall Subjected to Tensile Force As per Clause No - 5.3.1.2.5 of IRC : 83 (Part - III) - 2018

V sd < VRd

V sd = V e. sd + Vxy sd

= 140.87 + 785.10

= 925.97 kN

VRd = fy x AP
gm

= 340 x 4845
1.1

= 1497545.45 N = 1497.55 kN

AP = do x kb

= 285 x 17

2
= 4845 mm

So, V sd < VRd

925.97 < 1497.55 kN RESULT = OK

9 - Design check for Guides Monolithic to Plates - No Weld Design As per Clause No - Annexure C of IRC : 83 (Part - III) - 2018

C.1.1 - Shear Resistance

V sd < VRd Ku = thickness of guide

= 32.5
Lu = effective length of guide. = 370
V sd = Acting Horizontal Force fy = yield strength of material = 340
gm = partial saftey factor
= 1.1
VRd = Ku x Lu x fy
√ 3 x gm

= 32.5 x 370 x 340

√ 3 x 1.1

= 2145905.98 N = 2145.906 kN

So, V sd < VRd

785.10 < 2145.91 kN RESULT = OK

C.1.2 - Bending Resistance in Combination with Shear Resistance

Sheet 7 of 10
 MS,d < MR,d

MS,d = Vxy sd x ha

ha = 7.5 + 2 + 3 + 21 = 33.5 mm

MS,d = 785.10 x 1000 x 33.5

= 26300713.1 N - mm =

2
MR,d `= Ku x Lu x f'y
4 x gm

MR,d = 32.5 x 32.5 x 370 x 340

4.4

MR,d = 30199147.7 N - mm

f'y = ( 1 - r ) fy

2
= 340 N/mm

r = 0 if V sd < 0.5 VRd so 785.10 < 1072.95

So, MS,d < MR,d

26300.7 < 30199.1 RESULT = OK

10. Calculation of Anchorage As per Clause No - 5.3.6.2.1 of IRC : 83 (Part - III) - 2018

Shear Resistance per Shear Plane

where,
Vxy sd < VRd µk = 0.6 Friction Factor Steel to Concrete Surface
gm = 1.2 (Safety Factor against Sliding)
VRd µk n = 8 No of bolts used
= x N sd min + Vpd
gm Gr. = 8.8 Grade of Bolt
Dbo = 20 mm Bolt Diameter
2
0.6 A = 245 mm Area of Bolt in Shear
= x 313.82 + 752.64
1.2 fub = 800 N/mm2 Spec. min. Yield Strength
gm2 = 1.25 partial saftey factor for bolts
= 909.55 kN av = 0.6 Factor as per Annexure D
fu = 570 N/mm2 Tensile Strength of Cast Steel
Vpd = n x Fv,Rd t = 15 mm Flange Thk.
k2 = 0.9
Vpd = 8 x 94.08

Vpd = 752.64 kN

Fv,Rd = av x fub x A
gm2

Fv,Rd = 0.6 x 800 x 245

1.25

Fv,Rd = 94080 N = 94.08 kN

So, Vxy sd < VRd

785.10 < 909.55 RESULT = OK

Bearing Resistance

Fb,Rd = 1.25 x fu x d x t
gm2

= 1.25 x 570 x 20 x 15
1.25

Fb,Rd = 171000 N = 171 kN

Vpd = n x Fb,Rd

Vpd = 8 x 171 x 0.8

VRd = 1094.4 kN

So, Vxy sd < VRd

785.10 < 1094.4 RESULT = OK

Sheet 8 of 10
11. Design of Anchor Sleeves in Pedestal Concrete As per Clause No - 5.3.6.4 of IRC : 83 (Part - III) - 2018

F vRd < F Rdu

f cd = 0.67 x f ck
1.5

f cd = 22.33 MPa
(As per Amendement No 1 / IRC : 83 (Part III) - 2018)
F Rdu 1.33 x D sleeve x L sleeve x f cd
=
sqrt (3)

= 1.33 x 40 x 150 x 12.89

F Rdu = 102.90 MPa

So, F vRd < F Rdu

94.08 < 102.90 MPa RESULT = OK

12. Design Check for Sliding Capacity

Slide Plate Dimension used = 370 mm length x 370 mm wide

Effective Dimeter of PTFE = 260 mm dia.

Preset in Long. Direction = 0.00 mm

Longitudinal Movement = 370.00 - 260 = 110 mm

M'ment possible in one direction = 110 / 2 + 0 = 55.00 mm > 50.00 mm

RESULT = OK
M'ment possible in other direction = 110 / 2 - 0 = 55.00 mm > 50.00 mm
RESULT = OK

13. Weld Strength Calculation for Top Adopter Plate

Top Adopter Plate Size ( mm ) = 370 x 510 x 30 mm

The Top Adopter plate will be continuously fillet welded to the Steel Girder by a weld of 8 mm Thickness by all sides

Length of weld = 2 x ( 370 + 510 ) = 1760

Area of Weld = 1760 x 8 = 14080 mm2

Effective Area of weld, taking in account throat thickness

= 14080 x 0.7 = 9856 mm2

Strength of Weld = 110 N / mm2

Assuming that the weld has to resist total Horizontal force acting over the Top Adopter plate

Force resistance capacity of weld > Vxy sd kN

9856 x 110 N/mm2 > 785.10 kN

1084.16 kN > 785.10 kN RESULT = OK

14. Requirement of clearance

Variation due to rotation 1.80 mm As per Clause No - 5.2.3.4 of IRC : 83 (Part - III) - 2018
Minimum clearance required 2.10 mm As per Clause No - 5.3.1.5 of IRC : 83 (Part - III) - 2018
Gap required in rotation 3.90 mm
Gap Provided 10.00 mm
RESULT = OK

15. Check for Permissible Stresses on the Adjacent Concrete Structure As per Clause No 5.2.1.1 of IRC : 83 (Part - III) - 2018

The resistance of the concrete structure shall be calculated from the below expression -

F Rdu = A c0 x f cd x Sqrt ( A c1 / A c0 ) < 3 x f cd x A c0

F Rdu = 81225 x 22.33 x 2.00 < 3 x 22.33 x 81225

F Rdu = 3.63 Mpa < 5.44 Mpa Result : - OK / SAFE

Sheet 9 of 10
Where -
F Rdu = Resistance offered by concrete in ULS Condition Loading
A c0 = Loaded Area = 285 x 285 mm = 81225 mm 2

f cd = Permissible Direct Compressive Strength of Concrete, 0.67 x f ck = 22.33 Mpa

calculated as = 1.5
f ck = is the characterstic compressive strength of concrete
A c1 = Dispersed Area, Width of Dispersed area in either direction (Longitudinal & Transverse) shall be limited to maximum three times the
width of loaded area

2
A c1 = 570 x 570 mm Min Pedestal Size Provided so Area = 324900 mm

= Sqrt ( A c1 / A c0 ) < 3

= Sqrt ( 324900 / 81225 )

= 2.00 < 3 Result : - OK / SAFE

16. Neoprene Pad Minimum Average Stress in SLS Condition = As per Clause No 5.2.3.3 of IRC : 83 (Part - III) - 2018

235.36 x 1000 = 6.80 > 2 Mpa

0.785 x 210 x 210
RESULT = OK

- - - - - - - - - - - - - - - End of Design Sheet - - - - - - - - - - - - - - -

Sheet 10 of 10