Shil Piii
Shil Piii
Shil Piii
VARANASI
SHILPI SINGH
PREFACE
This idea is a life changer as it not only allows our public new job
opportunities via online but atthe same time also helps customers to look for
online mechanic and repairing services according to their need.
ACKNOWLEDGEMENT
SHILPI SINGH
REG. NO. PREERN220033627
Index
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INTRODUCTION -
In 1894 William Stewart Halsted, the first chief of surgery at johns Hopkins
hospital, invented rubber gloves for his wife as he noticed her hands were
affected on the daily surgeries she had performed and in order to prevent
medical staff from developing dermatitis from surgical chemicals. After some
time several types of gloves started coming, so I did notice that gloves should
also be gloves to wash clothes. A clothes washing gloves is a glove made out
of natural rubber or synthetic rubber. Clothes washing gloves for housekeeping
and washing clothes can protect your hands and nails from chemical powder
and dirt. But what should you be doing to ensure your rubber gloves are kept
in good condition for as long as possible? While they are relatively cheap to
replace, it’s never a good surprise to discover they have sprung a leak. Just as
bad, foul smelling gloves are a sign that mold and germs have set up shop
inside them. You do not want your hands to end up as grubby after using the
gloves as they would have been if you hadn’t.
• Hand should not come in contact with water and soaps.
• Less effort required while cleaning tough burned on food particles from
clothes.
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• In winter season easy to clean the clothes.
• While ding the washing with scrubber, hand exposed more time with
water and soaps. User having sensitivity with water and detergent
facing problem.
• A cleaning glove has a body made of a water proof polymer material
and five finger stalls each having a trip, a front and a back side
.scrubber/sponges attached to palm and finger
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areas for washing clothes, additional abrasive material on the
fingertips for cleaning small area and tough burned on food particles
from pots and dishes.
• Material lining the inner side of the gloves so as to make contact with
the surface of skin when the glove is worn.
• Protects hands from drying effects of soap and water like regular scrubber or
sponges.
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SCOPE OF INNOVATION -
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FEASIBILITY –
1. Financial feasibility –
Cost of gloves comprise two element
(a). Cost of material-
Material cost is the cost of materials used to manufacture a product or provide
a service. Excluded from the material cost is all indirect material, such as
cleaning supplies used in the production process. Follow these steps to
determine the amount of material cost to assign to a unit of production (such
as a completed finished goods item):
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Material used to making of gloves cost approximately 25-30 rupees, for cutting
and sewing cost approximately 20-25 rupees.
It is recommended to have a customized project report with financial
assessment in hand before initiating the rubber gloves manufacturing business.
In arranging finance, it is mandatory.
Two types of costs are generally involved in rubber gloves manufacturing. One
is fixed capital and another one is working capital.
2. Operating/production
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Additionally, you must account for the major utility such as water and
electricity with priority. Proper layout planning for machinery establishment,
raw material storage, packaging unit, and finish goods storage is important.
The manufacturing process for Clothes washing Rubber Gloves involves very
few steps due to the automatic machines and the machine connects all the
forms in moving chain to dip and clean in different tanks of latex and chemicals
for continuous process till the packing of Gloves. The business plan is to
Natural rubber to cloths washing hand Gloves of different applications as per
customer demands as per the following flow diagram of the unit and with
colored design required by customer.
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The manufacturing process consists of compounding creamed or centrifuged
latex concentrate with necessary chemicals and dipping suitable formers into
the compounded and matured latex. A thin film of rubber will be deposited on
the formers.
Additionally, repeat the operation of dipping till the formers form the
sufficient deposit of rubber. Then dry the rubber deposit at 70°C and vulcanize
it at 12°C. This is then stripped off from the former and inspected. Finally,
pack the finished products and send them for storage and dispatch.
In the time of production of rubber gloves from raw rubber the production flow
chart will be as follows:
Harvesting the Latex → Collection of the Latex → Collection Centers →
Quality Control → Pre Centrifugation → Centrifugation → Compounding →
Dipping and Coagulation → Pre- Vulcanization leaching → Vulcanization →
Stripping → Post-Vulcanization Leaching → Lubrication → Chlorination →
Final inspection → Packaging
Listed down are some of the basic production machinery, tools, and equipment
to start a rubber gloves manufacturing unit:
1. Ball mill with porcelain pots with 3 HP motor
2. Demonizing tank of 100 liters capacity With Stirrer arrangement with motor
3. Centrifuge
4. Compounding tanks of 100 Litres capacity (Coagulant & pre-
vulcanizing vats) with Covers
5. Dipping vats of 100 liters capacity(Coagulant & Pre-vulcanizing vats) with
covers
6. Hot air oven of size 5” × 3” × 4” electrically heated, with thermostatic control
7. Formers for gloves
8. Weighing scale
9. Packaging machine etc.
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DESCRIPTION –
Rubber gloves are used for protecting skin against physical and chemical
injuries as well as against infection by allergy, viruses and bacteria. Rubber
gloves can be made from natural rubber or from synthetic rubber such as nitrile
butadiene rubber (NBR) and chloprene rubber (CR). Rubber gloves are for
different tasks in several industries, ranging from healthcare to food processing
and services, automotive to construction and chemical industries.
Application
Natural rubber gloves
Natural rubber gloves are manufactured by a dipping technology, where
ceramic or metal formers that mimic the shape of a hand are dipped in liquid
latex, and then dried. This process has many variations, and production is done
in batches or continuously. The manufacturing process starts with cleaning the
formers to remove any residual particle or dirt that could cause defects in the
final glove product, and to ensure latex adhesion to the formers during latex
dipping. In cleaning, the formers are sunk in acid and alkali baths and are
brushed mechanically for thorough cleaning. After that, the formers are rinsed
with clean water. Next, the formers are dipped in a coagulation tank containing
a solution of calcium nitrate or calcium carbonate. The coagulant is applied to
enhance polymer flocculation and to ensure the latex is distributed equally on
the surface of the formers. The Total Dissolved Solids (TDS) concentration of
the coagulation bath is maintained at its optimal level to prevent sedimentation
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of ingredients, as it could cause weight variation or weak spots on the gloves.
After mild drying, the formers are dipped into the latex dipping tank. This tank
contains compounded mature latex that has been prepared by mixing latex with
various compounding chemicals. The concentration of latex is carefully
monitored and controlled as it has a crucial effect on the final quality, durability
and product specification. The concentration of latex for dipping should be
kept between 10 and 60
%. A leaching process follows, where the formers are dipped into hot water to
dissolve proteins, water-soluble residues and other chemicals from previous
steps. Proper leaching of the gloves improves the strength of the latex film but
not without replenishment of water to prevent build- up of extracted
chemicals.The next step is vulcanization. In this step, the material is heated at
a high temperature to allow the compounding chemicals to form a cross-
link with the polymer
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molecules. Cross-linking gives strength and elasticity to the physical properties
of the rubber. After vulcanization, the surface of the gloves might be treated to
facilitate release from the hand former, to prevent gloves adhering to one
another, and to ensure the gloves fit smoothly. For instance, the gloves may
be dipped in a polymer coating solution for easier donning and to ensure
the inner part of the glove is smoother and not sticky. Typical polymer coatings
are aqueous dispersions of acrylic or polyurethane. The polymers are diluted
and maintained at the required concentration (up to 20 %) to ensure high
quality of the glove product. The last part of the manufacturing process is the
stripping phase where the gloves are removed from the formers. The gloves are
tested for quality and packed for delivery to the customers.
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the steam jacket, eliminating the need for sampling and off-line testing (see
also Application Note Control of Polymerization and Nitrile Butadiene Rubber
Production process).Automatic prism wash with high pressure water is
required in this application for concentrations above 40
% by weight or when flow velocity is below 1.5 m/s. Hazardous and intrinsic
safety approvals are available also when required. The reliable in-line
measurement by the K-Patents refract meter helps rubber glove manufacturers
to improve product quality, enhance productivity and reduce production costs.
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Scouring pad:-
scouring pads are abrasive materials, usually made of synthetic fibers or steel
wool, for scrubbing off stuck on food or grime from plates, silverware, and
glasses. They are commonly used in the food service industry to remove baked
on food and clean food processing equipment.
A scouring pad or scourer is a small pad of metal or plastic mesh used for
scouring a surface. Some scouring pads have one side made of a soft sponge-
like material and the other is the aforementioned mesh.
Using scouring pads on non-stick surfaces such as Teflon is not advisable as
they may strip away the coating. It is advisable to use protective equipment
such as rubber gloves when using scouring pads as this is known to prevent
(or at least hide) any irritation caused by use
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Nylon scrubber:-
Nylon netting is a mildly abrasive material that can be used to effectively scrub
things clean without scratching. Make your own nylon net scrubbers easily and
inexpensively with just a needle and thread. Use homemade nylon scrubbers
in a wide variety of cleaning applications, including body washing in the bath
or shower and washing dishes. Nylon netting material comes on rolls, is
available in a variety of colors, and can be found at fabric stores.
Use homemade nylon scrubbers in a wide variety of cleaning applications,
including body washing in the bath or shower and washing dishes. Nylon
netting material comes on rolls, is available in a variety of colors, and can be
found at fabric.
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Polyester sponges:-
As a chemical term, Polyester can be broken into poly (meaning many), and
ester, (referring to a basic organic chemical compound). A synthetic compound
derived from petroleum, water and coal, Polyester was developed in a 20th-
century laboratory. Polyester is formed from the chemical reaction of alcohol
and an acid where, two or more molecules combine into a larger molecule with
a structure that repeats throughout its length.
Ethylene, the primary ingredient used to manufacture polyester, is derived
from petroleum. In this process, ethylene is the polymer used in a
polymerization process to create the finished polyester. These long chain
molecules are extremely strong and stable.
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Industrial sponges:-
The enormous capillary action and liquid absorption, the chemical and acid
resistance and, last but not least, the high cleaning power applied by Spontex
viscose sponges enables application in many manual and mechanical
production sequences. Now is the time to convince you about the versatile
application facilities offered by Spontex viscose materials?
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IMPLEMENTATION SCHEDULE:
The project implementation involves various activities like market surveys
and tie-ups, procurement of know-how, arrangement of premises/ land,
building, preparation of project report, registration, financing, purchase of
machines, commissioning of project, recruitment of staff and training,
arrangement of power, procurement of raw materials, packing materials, trial
production etc. in order to implement the project efficiently and in the shortest
period there is a need to initiate many activities simultaneously as far as
possible. This will not only cut the slack period but also will give quick results
and be cost effective.
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10. Procurement of raw materials, consumables, 10-15 days
packing materials etc.
11. Product development/trail production. 5-10 days
12. Commercial production. 5 days
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Unique selling proposition (USP) :-
This product is unique in itself and gloves are all made in market but clothes
washing gloves is made firstly with attached brush. The customers need it
because in today’s time washing powder has much caustic then customers
prevents our hands. At least 30% of customers use washing machines rest
customers can’t buy. That customers will get clothes washing gloves in market
easily.
Market segmentation:-
Market segmentation is the process of dividing a market into distinct subgroups
of consumers with distinct needs, characteristics or behavior who might require
separate products or marketing mixes.
The marketer must decide on a specific marketing mix – that is a specific
product, price, channel and promotional appeal for each distinct segment.
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Process of segmentation:-
1. Survey stage
2. Analysis stage
3. Profiling stage
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On the basis of segmentation, we will target mostly urban sector. Most
women over there wash their clothes without any gloves. After knowing all
the awareness of the product.
Clothes
washing Kossan Hartalega
gloves
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Any other information:-
✓ In initial concept comes to know while using the glove after some time,
the slipping between skin and gloves inside surface occurs. To avoid this
problem use some cushioning at inside of glove surface, it’s also provide
comfort while removing tough burned food particles.
✓ During the uses found some area not come in contact so no need of
scrubber surface at that areas.
✓ Clothes washing gloves are good way to ensure you have clean dishes
while saving your hands from the ravages of harsh soap and hot water.
✓ Material lining the inner side of the gloves so as to make contact with
the surface of skin when the glove is worn.
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Conclusion:-
The top clothes washing gloves company currently uses the development
of market to spread the products among the customers at rapid pace. The
development of market helps the top clothes washing gloves firm to
improve the market outside the country of India.
It has been concluded that on this project work the financial capacity.
The firm needs to maintain a good profit by selling the better quality
products that is rubber gloves among the customers in India and outside
territories of world. Moreover, it has been also concluded that by
maintaining a proper grip in the market helps in exporting of the
products. The top clothes washing gloves firm has made a high
production line with the help of advance machinery. Moreover, the
company has also introduced new technology that helps in increasing the
profit as compared with the other benchmark company.
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Reference:-
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