Group 2 Electrical Circuit: Frame/Engine Part Dashboard Part
Group 2 Electrical Circuit: Frame/Engine Part Dashboard Part
Group 2 Electrical Circuit: Frame/Engine Part Dashboard Part
FUEL SENDER(LPG)
290-LW 290
2
120
180
170
340-L 340 CLUSTER
3
C
L T
E
G1-B
LICENSE LAMP
W
W
B
4
OPTION
WATER SEPARATOR
A/CLEANER
WG
CD-29
S/W TM TEMP
Pa
FOR CABIN
B
BRAKE OIL LEVEL
TURN SIGNAL LH
TURN SIGNAL RH
C
PARKING BRAKE
SWITCH
EARTH(GAUGE)
ENGINE CHECK
10A
10A
15A
10A
15A
GLOW LAMP(+)
5A
5A
5A
5A
5A
5A
CHARGE LAMP
ANTI-RESTART
-A
GLOW LAMP(-)
ILLUMINATION
CD-10
T/M OIL TEMP
CL-21
FUEL GAUGE
FUEL EMPTY
CD-2
ENG. OIL PS
OPSS LAMP
HEAD LAMP
AIR FILTER
2
1
CR-11
WORK/BEACON LAMP
310-WB 310
L 1
HORN/STOP LAMP
EARTH
SPEED CONTROL
G 210-Gr 210
ILL/HEAD LAMP
OPSS SYSTEM
B 2
458-WG
START RELAY
446-Or
G1-B G1
IG
FUSE BOX
TURN LAMP
450-V
340-L
FOR CABIN
G3-B
G3-B
G3-B
-
-
E 3
OPS-UNIT
CLUSTER
TRAVEL
FLASHER UNIT
CN-56
CN-36
CN-57
CN-5
10
11
12
13
14
15
16
17
18
19
20
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
2
4
1
3
-
CR-5
3
220-Br 220
4 4
200-ROr
330-GW
330-GW
205-BrR
328-RG
452-GR
280-WL
290-LW
G2-BGr
G2-BGr
314-RB
334-RY
314-RB
456-RB
230-RY
448-LG
430-Lg
446-Or
210-Gr
240-Lg
234-Lg
220-Br
G1-B
312-R
450-V
270-P
212-Y
270-P
340-L
340-L
G1-B
3
458
320-W 320
2
350-WB 350
1 2 1 CS-73
460 460-LgR
RELAY NEUTRAL CS-2 START KEY 1
170-W G3-B
4 2
446
458
450
460
336
340
120-R
3
H0 I
CR-13 SWITCH SEAT
330-GW 330 180-GrB
3 4 4 2
0,
G1-B
3 1 CN-131
I
4 BR
230-RY 230 336 336-WR
2 - ACC 2 CUTOFF SOL1
1 R1
360-Br 360 B3 G3-B (TILT/LIFT)
1 2 1 4 BR 1
- ACC
RELAY HEADLAMP 4 BR 336-WR
G1
G2
334
328
430
314
330
312
446
448
450
452
340
456
458
200
210
212
220
230
240
234
280
290
205
120
170
- ACC 2 DO-2
2 R2 G3-B
- ST 1
CR-50 CN-2
420-LW 420-LB 420
86 30
87a 1 CN-1 CN-132
322-LB 322-W 322 336-WR
85 2 1 1 2 CUTOFF SOL2
205-G 205-BrR 205 G3-B (LIFT DOWN)
87 3 2 2 1
326-WR 326-WR 446-Or
86 4 3 CLUSTER 3 336-WR
G1
G2
290
210
220
200
230
330
280
312
314
212
340
205
328
240
334
234
446
456
452
450
170
448
120
430
458
85 87 87a DO-3
458 446 2
30 4 CLUSTER 4 G3-B
1 458 1
RY TRAVEL CUT 5 5
2 450-V
*TIER3:EXT. 6 CLUSTER 6
3 460-LgR 450
CAP 7 OPSS UNIT 7 CN-122
N/C : EXT. 4 460 352 352-G
8 8 1
CAP 336-WR 336 420 420-LB
9 RY CUTOFF 9 2
352-G
CR-51 10 GEAR SELECTOR 10 F/SOL
336-WR 336 420-LB 340
86 30
87a 11 RY TRAVEL CUT 11
324-Y 324 120-R 120
85 12 RY POWER 12 DO-1
120-R SP2 352 352 420-LB
87 CN-1 13 RY POWER 13 2
205-BrR 120-R 420 420 422-GW
85 87 87a
86 1 1 14 RY POWER 14 1
205-BrR 120 120
30 2 2 15 15
290 446-Or 456-RB 354 354
RY ATTACH CUT 3 3 S/W A/CLEANER 16 CLUSTER 16 CN-123
210 458 452-GR 354 354-P
4 4 FUEL SENDER 17 CLUSTER 17 1
CN-113 220 G2 448-LG 422-GW
5 5 18 CLUSTER 18 2
332-LB 332 G1 450-V 170-W G3
1 6 6 S/W T/M TEMP 19 KEY START 19 R/SOL
200-ROr 200 460-LgR 430-Lg
2 7 7 SEAT SWITCH 20 CLUSTER 20
446 320-YB
OPSS BUZZER 8 8 21 RY NEUTRAL 21 CN-65
200 456 336-WR 170 G3 G3-B
9 9 CUTOFF SOL1 22 22 1
CS-5 452 352-G 340-L 456 354-P
10 10 F-SOL 23 SWITCH COMBI 23 2
G1-B 230 450 420-LB 354-P 452
11 11 TRAVEL SOL 24 GEAR SELECTOR 24 BACK-UP BUZZER
380-WY 380 330 170 120-R G2-BGr 448
12 12 ALT B+ 25 CLUSTER 25
280 448 SP1 120-R
13 13 ALT B+ 26 26 CN-74
SWITCH HORN 120 120-R 372-Br 430 TO:JEHIN HAR
14 14 ALT B+ 27 S/W CUTOFF 27 1 L
312 430 374-Y 320 U
CS-17 15 15 28 S/W CUTOFF 28 2 DUMMY
NO NC NC
Br
3
328-RG 328 314 458 456-RB
16 16 F/KIT INTERFACE 29 29
232 ~
W 326-WR 452-GR 232 372 3 G
NO 2 17 17 F/KIT INTERFACE 30 S/W SPEED CONTROL 30 B+
B G1-B 340 340 448-LG 374
COM COM 1 18 18 F/KIT INTERFACE 31 31 ALTERNATOR
205 170-W
SWITCH PARKING 19 19 F/KIT INTERFACE 32 32
328 430-Lg
20 20 F/KIT INTERFACE 33 33 CN-45
370 320-YB G2 TO:JEHIN HAR
CS-21 21 21 F/KIT INTERFACE 34 34 M
9 10 10
G1-B G1
22 22 35 35
G1 M
370-Gr 340-L G1-B
9 23 23 ILLUMINATION 36 EARTH 36
320 320 354-P 120-R
8 24 24 R-SOL/BZ/LAMP B+
8 420 420 G2-BGr
6 7 25 25 MAIN EARTH START MOTOR
2 336 336
6 26 26
7 280-WL 280 372-Br OPTION
5 5 27 27 F/KIT INTERFACE CN-6
1 310 352 374-Y 170-W 38SQ(R)
4 28 28 F/KIT INTERFACE VSW 1
350 460 456-RB 38SQ(B) 38SQ(B)
3 29 29 E/G TEMP SENSOR 2
360 372 232 452-GR
2 30 30 F/KIT INTERFACE E/G OIL PS 3
SENSOR
340-Y 340-Y 340-Y 346-WB
RB CL 2 2 4 AMP IVS 4
312-R 312-R 312-R SW 342-Or
G2-BGr
R TN 3 3 3 Vdc 3
PS
G1-B
G3-B
354-P 354-P 354-P 344-G
LW BK 4 4 2 SIG 2
6 4 G4-BGr
5 5 1 G(sig) 1
G1-B G1-B G1-B
B GN 6 6 ACCEL PEDAL
314-RB 314-RB
R/COMBI LH 7
330-GW 330-GW
8
370-Gr 370-Gr
CL-16 9
390-W 280-WL 280-WL
RW ST 1 10
340-Y MAIN EARTH
RB CL 2 11
R TN
314-RB
3 12
G1
310
350
360
322
324
332
380
200
390
230
312
314
212
340
205
328
354
240
334
234
352
460
372
374
232
354-P
LW BK 4
5
G1-B
B GN 6
R/COMBI RH
CL-3
B G1-B
W 330-GW
H/LAMP LH
350-WB
380-WY
310-WB
314-RB
230-RY
240-Lg
360-Br
360-Br
352-G
312-R
354-P
340-L
G1-B
460-LgR
200-ROr
200-ROr
205-BrR
205-BrR
380-WY
328-RG
334-RY
332-LB
376-Gr
376-Gr
372-Br
322-W
390-W
352-G
354-P
324-Y
212-Y
374-Y
CL-17
G1-B
G1-B
232-
234-
G-B
B G1-B
E
340-Y
CS-11
CS-12
C W
1
2
3
4
5
1
2
3
4
5
6
7
8
9
HORN
CD-4
CN-55
312-R
CN-25
BRAKE S/W
L
OPSS UNIT
CS-68
CS-42
10
10
10
11
12
13
14
2
1
5
4
5
4
1
6
2
1
2
3
4
5
6
7
8
9
T/LAMP LH
2-TRH
4-HO
1-TLH
4-FWD
5-REV
8-Hi
Pa
10
10
7-Lo
5
6-ILL
1-N
GEAR SELECTOR
COMBI.SWITCH
REAR WORK
GND
IGN
RELAY2
RELAY3
OPS-LAMP
FWD S/W
REV S/W
BRAKE S/W
TRAVEL CUT
SEAT S/W
LAMP CL-23
BATT(+)
PARK'G S/W
BUZZER(-)
>
G1-B
9
9
7
7
8
8
2
370-Gr
SWITCH LPG CUTOFF SWITCH SPEED CONTROL
3-HO
3-C 9-C
5-C
BEACON
LAMP CL-7 STEERING COLUMN SWITCH
G1-B
M 280-WL
25L7AEL01
7-2
HMC 2.0 LPG ENGINE CIRCUIT
HDGCP90
15L7AEL07
7-3
MEMORANDUM
7-4
1. POWER CIRCUIT
The negative terminal of the battery is grounded to the machine chassis.
When the start switch is in the OFF position, the current flows from the positive battery terminal.
1) OPERATING FLOW
Battery(+) Start motor[CN-45(B+)] I/conn[CN-1(12,13,14)]
Start switch[CS-2(3)]
Fuse box[CN-36] (No.1) Cab[CN-17(1),18(1)]
OPSS buzzer[CN-113(2)]
Horn[CN-25(2)]
Brake switch[CD-4]
(No.2) Flasher unit[CR-11(2)]
(No.3) OPPS unit[CN-55(12)]
2) CHECK POINT
① - GND (Battery(+))
OFF OFF ② - GND (Fuse No.1) 10 ~ 13V
③ - GND (Start key)
7-5
POWER CIRCUIT
2 3 CS-2 CL-16
CN-36 390
CN-18 4 1 ST RW
200 200 HORN/STOP LAMP 10A 120
1 3 2 CL RB
H0 I
210 TURN LAMP 10A
2 2
2
3 TN R
0,
212 OPS-UNIT 5A
1
3
3
I
START RELAY 5A 4 BR 4 BK LW
- ACC
4
4 ILL/HEAD LAMP 15A B3
1 R1
5
4 BR G1
5
(CABIN) TRAVEL 5A - ACC
4 BR 6 B GN
6
SPEED CONTROL 5A - ACC
2 R2
R/COMBI RH
7
- ST
- -A
CN-17
8
1
200 CLUSTER 5A START KEY
9 10 11 12
WORK/BEACON LAMP 10A
2 CL-15
FOR CABIN 15A 390
3 1 ST RW
OPSS SYSTEM 5A
CD-4
4 200 2 CL RB
Pa CN-4 TN R
(CABIN) FUSE BOX 390 390 3
1
4 BK LW
BRAKE SW 2
CN-113 5
3 G1
332 6 B GN
1 4
200 R/COMBI LH
2 5
G1 G1
OPSS BUZZER 6
7
CR-11 8
L 1 9
G 210
B 2 10
E 3
11
FLASHER UNIT 12
CN-1 TO JEHIN CN-74
HARNESS
CN-25
1 1 L
380 U
1 2 2 DUMMY
2
200 3 ~
3 G
4 B+
HORN 5
ALTERNATOR
6
7
8 TO JEHIN CN-45
HARNESS
9 M
CN-55 10 M
IGN 1 11
120 120 120 120
SEAT S/W 2 12 B+
SP1 120 120 SP2
REV S/W 3 13
120 120
START MOTOR
FWD S/W 4 14
TRAVEL CUT 5
15
RELAY2 6
16 38SQ(R)
GND 7
OPS-LAMP 8 17 OPTION
BUZZER(-) 9 18
BRAKE S/W 10 19
38SQ(B) 38SQ(B)
RELAY3 11 20
212
BATT(+) 12 21
PARK'G S/W 13
22 BATTERY
14 MASTER SW
12V
OPSS UNIT
23
24
1
25
26
27
28
29
30
31
32
33
34
380
G1
35
CS-11
G1 G1
CS-12
36
5
2
3
5
6
7
8
9
4
1
1
3
4
2
4-FWD
2-TRH
1-TLH
5-REV
4-HO
8-Hi
6-ILL
7-Lo
1-N
>
3-HO
25L7AEL03
7-6
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Start motor[CN-45(B+)] I/conn[CN-1(12,13,14)] Start switch[CS-2(3)]
※T
The engine can be started only when the gearshift is in neutral position.
(1) When start key switch is in ON position
Start switch ON [CS-2(4)] Fuse box[No. 5]
I/conn[CN-1(19)] Fuel system interface[CN-6(1)]
2) CHECK POINT
7-7
STARTING CIRCUIT
2
CN-36 CS-2
170
HORN/STOP LAMP 10A 4
120
3
H0 I
TURN LAMP 10A 180
2
0,
OPS-UNIT 5A
CR-5 1
I
4 BR
220 220 START RELAY 5A - ACC
3 4 4
4
1 R1
ILL/HEAD LAMP 15A B3
3 4 BR
5
320 TRAVEL 5A - ACC
2
3 4 BR
6
SPEED CONTROL 5A - ACC
1 2 1 2 R2
7
- ST
- -A
RELAY
8
CLUSTER 5A START KEY
NEUTRAL 4 WORK/BEACON LAMP 10A 9 10 11 12
FOR CABIN 15A
OPSS SYSTEM 5A
FUSE BOX
CN-1
1
2
3
4
5
6
7
8
9
10
11
120 120 120
12
SP1 120 120 SP2
13
120 120
14
15
16
17
18
170 170
19
20
320 320
21
22
23
24
25
26
27
28
TO JEHIN CN-45
HARNESS
M
VSW
CN-6
1
170 M
E/G TEMP SENSOR 2
120
E/G OIL PS 3 B+
CHARGE 4 START MOTOR
SPEED SELECT 5
ENGINE CHECK 6
320
STARTER COMMAND 7
- 8 38SQ(R)
LPG CUTOFF1 9 OPTION
LPG CUTOFF2 10
5V RTN 11 38SQ(B) 38SQ(B)
FPP1 12
VREF(5V) 13
IVS 14 BATTERY
VRS (-) 15 MASTER SW
12V
VRS (+) 16 1
FUEL SYSTEM INTERFACE
25L7AEL04
7-8