ELECTROLUX HOME PRODUCTS NORTH AMERICA

SERVICE MANUAL

FROST- FREE

CHEST FREEZER

White-Westinghouse

5995439709 July 2005

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SAFE SERVICING PRACTICES - ALL APPLIANCES

To avoid personal injury and/or property damage, it is important that Safe

Servicing Practices be observed. The following are some limited examples of
safe practices:

1. DO NOT attempt a product repair if you have any doubts as to your ability to
complete it in a safe and satisfactory manner.

2. Before servicing or moving an appliance:

• Remove the power cord from the electrical outlet, trip the circuit breaker to
the OFF position, or remove the fuse.
• Turn off the gas supply.
• Turn off the water supply.

3. Never interfere with the proper operation of any safety device.

4. USE ONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE.

SUBSTITUTIONS MAY DEFEAT COMPLIANCE WITH SAFETY
STANDARDS SET FOR HOME APPLIANCES.

5. GROUNDING: The standard color coding for safety ground wires is GREEN,
or GREEN with YELLOW STRIPES. Ground leads are not to be used as current
carrying conductors. It is EXTREMELY important that the service technician
reestablish all safety grounds prior to completion of service. Failure to do so
will create a hazard.

6. Prior to returning the product to service, ensure that:

• All electrical connections are correct and secure
• All electrical leads are properly dressed and secured away from sharp
edges, high-temperature components, and moving parts
• All non-insulated electrical terminals, connectors, heaters, etc. are
adequately spaced away from all metal parts and panels
• All safety grounds (both internal and external) are correctly and securely
connected
• All panels are properly and securely reassembled

ATTENTION!!!
This service manual is intended for use by persons having electrical and mechanical
training and a level of knowledge of these subjects generally considered acceptable in
the appliance repair trade. Electrolux Home Products cannot be responsible, nor assume
any liability, for injury or damage of any kind arising from the use of this manual.

© 2005 Electrolux Major Appliances

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SAFE SERVICING PRACTICES 2
QUICK REFERENCE SHEET 6
Serial nameplate location 6
Serial number breakdown 6
Tech sheet location 6
Refrigerant charge 7
Electrical specifications 7
Temperature control 7
Defrost control 7
Performance 7
System schematic 7
Sample wiring diagram 8
SECTION A - OWNERS GUIDE 9
Product registration 9
Energy saving ideas 9
Important safety instructions 9
Proper disposal of your refrigerator/freezer 9
Grounded wall receptacle 9
For your safety 10
Child safety 10
Electrical information 10
Other precautions 10
First steps 10
Installation 10
Leveling 10
To level chest unit 11
Cleaning 11
Lid removal 11
Setting the temperature control 11
Cool down period 11
Temperature control 11
Freezer optional features 11
Power on light 11
Security lock with pop-out key 11
Interior light 11
Slide-aside basket 11
Care and cleaning 12
Cleaning the inside 12
Wire shelf removal 12
Cleaning the outside 12
Power failure/ freezer failure 12
Vacation and moving tips 12
Short vacations 12
Long vacations 12
Moving 13
Avoid service checklist 14
Freezer does not run 14
Freezer runs too much or too long 14
Temperature inside freezer is too cold 14
Temperature inside freezer is too warm 15
Temperature of external freezer surface is warm 15
Louder sound levels whenever freezer is on 15
Louder sound levels when compressor comes on 15
Popping or cracking sound when compressor comes on 15
Bubbling or gurgling sound, like water boiling 15
Vibrating or rattling noise 15

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 Moisture forms on inside freezer walls 16
Moisture forms on outside of freezer 16
Odor in freezer 16
Lid problems 16
Light bulb is not on 16
Sample freezer warranty 17
SECTION B - AIR FLOW 18
SECTION C - ELECTRICAL CIRCUITS 19
The compressor/evaporator fan motor circuit 19
The defrost circuit 20
Defrost timer motor circuit 21
Freezer interior light 21
Power on light 21
SECTION D - REFRIGERATION SYSTEM & SERVICE 22
Safety 22
Soldering 22
Refrigeration system 22
Refrigerant cycle 24
Low or high side leak or undercharge 24
Test for refrigerant leaks 24
Procedure for checking condenser leaks 24
Evacuating and recharging 25
Equipment needed for evacuation & recharging 25
Installing evacuation and recharging equipment 25
Evacuating system 26
Charging the system 26
Final leak test 27
SECTION E - Troubleshooting Chart 28
Compressor will not run 28
Compressor runs, but no refrigeration 28
Compressor short cycles 28
Compressor runs too much or 100% 29
Noisy 29
Freezer too warm 30
Evaporate or blocked with ice 30
SECTION F - TEARDOWN 31
Removing interior light shield 31
Removing interior light bulb 31
Removing interior light socket 31
Removing interior light switch 31
Removing lid inner liner and seal 32
Removing lid handle 32
Removing lock mechanism 33
Removing power on lamp 33
Removing the machine compartment cover 33
Removing the hinges 34
Removing lid 34
Removing the lid’s outer panel 34
Removing the food baskets 35
Removing the lower basket rails 35
Removing the wire shelf 35
Removing the cold control knob 35
Removing the cold control and fan housing cover 36
Removing the cold control 36
Releasing the top of the evaporator cover 37

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Removing the evaporator fan assembly 37
Removing the evaporator fan blade 38
Removing the evaporator fan mounting bracket 38
Removing the defrost termination thermostat 38
Removing the defrost heater 39
Removing the evaporator cover 39
Removing the drain pan 39
Removing the filter-drier 40
Removing the evaporator 40
Replacing the compressor 41
To flush the system 41
Using dry nitrogen to flush the system 41
Using refrigerant to flush the system 41
Installing a new compressor 42
Removing the defrost timer 43
Replacing the condenser 44
Replacing the breaker collar trim 44
Removing the trim 45
Removing the end caps 45

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QUICK REFERENCE SHEET

1. Serial nameplate location: on the left side

of the freezer, above the machine
compartment.

2. Serial number breakdown. W B 5 1 8 0 4 2 4 7

Incremented unit number

Production week
Last digit of production year
Product identification
Manufacturing Facility

3. Tech sheet location: Rear of freezer on left

side.

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QUICK REFERENCE SHEET

Refrigerant Charge Refer to serial name plate.

Electrical Specifications Refer to serial name plate.

Temperature Control 7.3 F. cut-in, -4.9 F. cut-out @ number 1

setting.

Defrost Control
Defrost cycle 30 minutes every 12 hours
Defrost thermostat Closes at 10 F. and opens at 50 F.

Performance (Control set at number 1 setting)

Room ambient 70 F. 90 F.
Freezer compartment temperatures 5 to 12 F. 5 to 12 F.
Percent running time 30-40% 45-55%
Wattage range (Last 1/3 of cycle) 110-125 115-130
Suction pressure (Cut-in, cut-out), PSIG 14-0 14-0
High side pressure (Last 1/3 of cycle), PSIG 110-125 150-165

SYSTEM SCHEMATIC

Condenser
Evaporator Coil

High Side
Suction
Process
Tube
Tube Drier

Compressor

Capillary Discharge
Low Side Process Tube

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 Sample Wiring Diagram
CAUTION: DISCONNECT ELECTRIC CURRENT BEFORE SERVICING. LABEL ALL WIRES PRIOR TO
DISCONNECTION WHEN SERVICING CONTROLS. WIRING ERRORS CAN CAUSE IMPROPER AND
DANGEROUS OPERATION. VERIFY PROPER OPERATION AFTER SERVICING.

IMPORTANT
If any green grounding wires are removed during servicing, they
must be returned to their original position and properly secured.

ELECTRICALCIRCUIT

L N

WH
BLK SEE DIAGRAM

YEL
TIMER COMPRESSOR
FAN

COLD
CONTROL DEFROST
OR HEATER

DEFROST
THERMOSTAT

WH

BLK BLK WH

LID SWITCH
INTERIOR
LIGHT

POWER ON

RUN CAPACITOR
IF APPLICABLE

L1 N
S S
START

C M M 2
RUN COIL
OVERLOAD START
COMP. MOTOR
RELAY
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SECTION A - OWNERS GUIDE Important Safety Instructions

Product Registration
Proper Disposal of Your Refrigerator/
Freezer
The information contained in this Owner’s Guide
will instruct you on how to properly operate and care for
Risk of child entrapment. Child
your product. Please read through the information
entrapment and suffocation are not
contained in your literature pack to learn more about problems of the past. Junked or
your new appliance. abandoned refrigerators or freezer are
still dangerous — even if they will sit for
Record Your Model and Serial Numbers “just a few days.” If you are getting rid of
your old refrigerator or freezer, please
Record the Model No. and Serial No. of this freezer in follow the instructions below to help
the space provided below. prevent accidents.

Model No. BEFORE YOU THROW AWAY YOUR OLD

REFRIGERATOR/FREEZER:
Serial No.
• Remove lid.
Register Your Product

The self-addressed PRODUCT REGISTRATION CARD

should be filled in completely, signed and returned to
Electrolux Home Products.

Note: This Owner’s Guide provides operating

instructions for your model. Use your freezer
only as instructed in this Owner’s Guide.

Energy Saving Ideas:

• The freezer should be located in the coolest area

of the room, away from heat producing appliances
or heating ducts, and out of direct sunlight. Avoid fire hazard or electric
shock. Do not use an extension
• Let hot foods cool to room temperature before cord or an adapter plug. Do not
placing in the freezer. Overloading the freezer remove any prong from power
forces the compressor to run longer. Foods that cord.
freeze too slowly may lose quality or spoil.
Grounding type
• Be sure to wrap foods properly and wipe wall receptacle.
containers dry before placing them in the freezer. Do not under
This cuts down on frost build-up inside the freezer. any circumstances
cut, remove,
• Freezer baskets should not be lined with aluminum or bypass the
foil, wax paper, or paper toweling. Liners interfere grounding prong
with cold air circulation, making the freezer less from this plug.
efficient.

• Organize and label food to reduce lid openings and

extended searches. Remove as many items as
needed at one time, and close lid as soon as
possible. Power supply
cord with 3-prong
grounding plug.

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 Read all instructions before • If voltage varies by 10 percent or more, freezer
using this freezer. performance may be affected. Operating the
freezer with insufficient power can damage the
motor. Such damage is not covered under the
For Your Safety warranty. If you suspect your household voltage
is high or low, consult your power company for
Do not store or use gasoline or other flammable vapors testing.
and liquids in the vicinity of this or any other appliance.
Read product labels for flammability and other • To prevent the freezer from being turned off
warnings. accidentally, do not plug unit into an outlet
controlled by a wall switch or pull cord.
Child Safety
• Do not pinch, knot, or bend power cord in any
manner.
• Destroy carton, plastic bags, and any exterior
wrapping material immediately after the freezer is
unpacked. Children should never use these items Other Precautions
for play. Cartons covered with rugs, bedspreads,
plastic sheets or stretch wrap may become airtight • Never unplug the freezer by pulling on the power cord.
chambers and can quickly cause suffocation. Always grip the plug firmly and pull straight out from
the receptacle.
• A child might suffocate if he crawls into a
freezer to hide or play. Remove the door of a • Turning the control to OFF turns off the compressor,
freezer when not in use, even if you plan to but does not disconnect power to other electrical
discard the freezer. Many communities have components.
laws requiring you to take this safety precaution.
First Steps
• Remove and discard any spacers used to secure
the shelves during shipping. Small objects are a Before starting the freezer, follow these im-
choke hazard to children. portant first steps:
Spacer
Installation

• Choose a place that is near a grounded electrical

outlet.

• The freezer should be located where surrounding

Electrical Information temperatures will not exceed 110°F (43°C).
Temperatures of 32°F (0°C) and below will NOT
affect freezer operation. Additional compressor
These guidelines must be followed to ensure that heaters are not recommended.
safety mechanisms in the design of this freezer will
operate properly. • Allow space around the unit for good air circulation.
Leave a 3 inch (75 mm) space on all sides of the
• Refer to the serial plate for correct electrical freezer for adequate circulation.
rating. The power cord of the appliance is
equipped with a three-prong grounding plug for
Leveling
protection against shock hazards. It must be
plugged directly into its own properly grounded
three prong receptacle, protected with a 15 amp The freezer must have all bottom corners resting firmly
time delay fuse or circuit breaker. The receptacle on a solid floor. The floor must be strong enough to sup-
must be installed in accordance with the local port a fully loaded freezer.
codes and ordinances. Consult a qualified
electrician. Receptacles protected by Ground Fault NOTE: It is VERY IMPORTANT for your freezer to
Circuit Interrupters (GFCI) are NOT be level in order to function properly. If the
RECOMMENDED. DO NOT use an extension freezer is not leveled during installation,
cord or adapter plug. the lid may be misaligned and not close or

10
seal properly, causing cooling, frost, or moisture NOT be loaded into freezer until freezer has
problems. operated for 4 hours.

To Level Chest Unit: • When loading freezer, freeze only 3 pounds of fresh
food per cubic foot of freezer space at one time.
If needed, add metal or wood shims between feet pads Distribute packages to be frozen evenly throughout
and floor. the freezer. It is not necessary to turn control knob
to a colder setting while freezing food.
Cleaning
Temperature Control
• Wash any removable parts, the freezer interior, and
exterior with mild detergent and warm water. Wipe The temperature control is located inside the freezer.
dry. DO NOT USE HARSH CLEANERS ON THESE The temperature is factory preset to provide satisfactory
SURFACES. food storage temperatures. However, the temperature
control is adjustable to provide a range of temperatures
• Do not use razor blades or other sharp instruments, for your personal satisfaction. If a colder temperature is
which can scratch the appliance surface when desired, turn the temperature control knob toward COLD-
removing adhesive labels. Any glue left from the tape EST and allow several hours for temperatures to stabi-
can be removed with a mixture of warm water and lize between Cold Control adjustments.
mild detergent, or touch the residue with the sticky
side of tape already removed. Freezer Optional Features

DO NOT REMOVE THE SERIAL PLATE. NOTE: Your freezer may have some, or all of the
features listed below. Become familiar
Lid removal with these features, and their use and care.

See Instructions on Hinge label. (UNPLUG THE UNIT.) Power On Light

Setting the Temperature Control The Power On Light indicates that the freezer is properly
connected to electrical power. The light glows even when
the temperature control is turned to OFF. If the light goes
out, refer to “Freezer does not run” in the Avoid Service
Checklist.

Security Lock with Pop-Out Key

This security lock fastens the door snugly, ensuring that

stored food is secure. To lock or unlock the freezer, push
the key into the lock and turn. The key pops out of the
lock after it has been turned.

Interior Light

The light comes on automatically when the lid is opened.

To replace the light bulb, turn the temperature control to
COLD CONTROL OFF and unplug the electrical cord. Replace the old bulb
with a bulb of the same wattage.
Cool Down Period
Slide-Aside Basket
• For safe food storage, allow 4 hours for freezer to
cool down completely. The freezer will run This basket helps organize odd-shaped items. To reach
continuously for the first several hours. Foods that
are already frozen may be placed in freezer after the
first few hours of operation. Unfrozen foods should

11
other packages in the freezer, slide the basket aside or of the cabinet and remove. Reverse this procedure to
lift out. reinstall the shelf.

Slide-Aside Basket

Care and Cleaning

CAUTION: Damp objects stick to cold metal

surfaces. Do not touch interior metal
surfaces with wet or damp hands.

Your freezer is frost-free and defrosts automatically, but

should be cleaned occasionally.

CAUTION: Freezer must be unplugged (to avoid

electrical hazard) from power source
when cleaning unit.

Cleaning the Inside

Wash inside surfaces of the freezer with a solution of

two tablespoons of baking soda in one quart (1.136 li-
ters) warm water. Rinse and dry. Wring excess water
Cleaning the Outside
out of the sponge or cloth when cleaning in the area of
the controls, or any electrical parts.
Wash the cabinet with warm water and mild liquid deter-
Wash the removable parts with the baking soda solution gent. Rinse well and wipe dry with a clean soft cloth.
mentioned above, or mild detergent and warm water. Rinse Replace parts and food.
and dry. Never use metallic scouring pads, brushes,
abrasive cleaners, or alkaline solutions on any surface. Power Failure/ Freezer Failure
Do not wash removable parts in a dishwasher.

CAUTION: Never attempt to operate freezer with If leaving freezer lid open
out this shelf correctly installed as it while on vacation, make certain
will not have adequate air circulation that children cannot get into the
to function properly. freezer and become entrapped.

Vacation and Moving Tips

Wire Shelf Removal
Short Vacations: Leave the freezer operating during
Slide top prongs of wire shelf out of their locating holes
vacations of less than three weeks.
in the top side of the cabinet. Lift and slide shelf at an
angle to guide it out from the locating slots at the bottom
Long Vacations: If the freezer will not be used for sev-
eral months, remove all food and unplug the power cord.

12
Clean and dry the interior thoroughly. To prevent odor
and mold growth, leave the freezer lid open slightly, block-
ing it open if necessary.

Moving: Disconnect the power cord plug from the wall

outlet. Remove foods and clean the freezer. Secure all
loose items, such as baskets, by taping them securely
in place to prevent damage. In the moving vehicle, se-
cure freezer in an upright position, and secure to prevent
movement. Also protect outside of freezer with a blan-
ket, or similar item.

NOTE: Do not open freezer lid unnecessarily if

freezer is off for several hours.

If a power failure occurs, frozen foods will stay frozen

for at least 24 hours if the freezer is kept closed. If the
power failure continues, pack seven or eight pounds of
dry ice into the freezer every 24 hours. Look in the Yel-
low Pages under “Dry Ice,” “Dairies,” or “Ice Cream Manu-
facturers” for local dry ice suppliers. Always wear gloves
and use caution when handling dry ice.

If the freezer has stopped operating, see “Freezer

does not run” in the Avoid Service Checklist Section of
this manual. If you cannot solve the problem, call an
authorized servicer immediately. If the freezer remains
off for several hours, follow the directions above for the
use of dry ice during a power failure. If necessary, take
the food to a local locker plant until the freezer is ready
to operate. Look in the Yellow Pages under “Frozen Food
Locker Plants.”

13
Avoid Service Checklist Before calling for service, review this list. It may save you both
time and expense. This list includes common occurrences that
are not the result of defective workmanship or materials in this
appliance.

OCCURRENCE SOLUTION

Freezer Does Not Run. • Check to ensure that freezer is not plugged into a circuit that
has ground fault interrupt. If you are unsure about the outlet,
have it checked by a certified technician.

• Temperature control is in the OFF position. See Setting the

Temperature Control section.

• Freezer may not be plugged in or plug may be loose. Be sure

plug is tightly pushed into electrical outlet.

• House fuse has blown or circuit breaker has tripped. Check /

reset circuit breaker or replace fuse with 15 amp time delay
fuse.

• Power outage. Check house lights. Call local electric company.

Freezer Runs Too Much or Too Long. • Room or outside weather is too hot. It is normal for the freezer
to work harder under these conditions.

• Freezer has recently been disconnected for a period of time.

Freezer requires 4 hours to cool down completely.

• Large amounts of warm water or hot food have been stored

recently. Warm food will cause the freezer to run more until the
desired temperature is reached.

• Lid is kept open too long or too frequently. Warm air enters the
freezer every time the lid is opened. Open the lid less often.

• Freezer lid may be slightly open. See OCCURRENCE “Lid

Problems”

• Temperature control is set too cold. Turn the control knob to a

warmer setting. Allow several hours for the temperature to
stabilize.

• Freezer gasket is dirty, worn, cracked, or poorly fitted. Clean or

change gasket. Leaks in the lid seal will cause freezer to run
longer in order to maintain desired temperature.

Temperature Inside Freezer is Too Cold. • Temperature control is set too cold. Turn the control

14
OCCURRENCE SOLUTION

Temperature Inside Freezer is Too • Temperature control is set too warm. Turn the control to a colder
Warm. setting. Allow several hours for the temperature to stabilize.

• Lid is kept open too long or too frequently. Warm air enters the
freezer every time the lid is opened. Open the lid less often.

• Freezer lid may be slightly open. See OCCURRENCE “Lid

Problems”

• Large amounts of warm water or hot food have been stored

recently. Wait until the freezer has had a chance to reach its
selected temperature.

• Freezer has recently been disconnected for a period of time.

Freezer requires 4 hours to cool down completely.

Temperature of External Freezer • The exterior freezer walls can be as much as 30°F warmer than
Surface is Warm. room temperature. This is normal while the compressor works
to transfer heat from inside the freezer cabinet.

Louder Sound Levels Whenever • Modern freezers have increased storage capabilities and more
Freezer is ON. even temperatures. They require a high efficiency compressor.
When the surrounding noise level is low, you might hear the
compressor running while it cools the interior.

Louder Sound Levels When • Freezer operates at higher pressures during the start of the ON
Compressor Comes ON. cycle. This is normal. Sound will level off or disappear as freezer
continues to run.

Popping or Cracking Sound When • Metal parts undergo expansion and contraction, as in hot water
Compressor Comes ON. pipes. This is normal. Sound will level off or disappear as freezer
continues to run.

Bubbling or Gurgling Sound, Like • Refrigerant (used to cool freezer) is circulating throughout the
Water Boiling. system. This is normal.

Vibrating or Rattling Noise. • Freezer is not level. It rocks on the floor when it is moved slightly.
Level the unit. Refer to “Leveling” in the First Steps section.

• Floor is uneven or weak. Freezer rocks on the floor when it is

moved slightly. Be sure floor can adequately support freezer.
Level the freezer by putting wood or metal shims under part of
the freezer.

• Freezer is touching the wall. Level the freezer or move freezer

slightly. Refer to “Leveling” in the First Steps section.

15
OCCURRENCE SOLUTION

Moisture Forms On Inside Freezer • Weather is hot and humid, which increases internal rate of frost
Walls. buildup. This is normal.

• Lid is slightly open. See OCCURRENCE “Lid Problems”.

• Lid is kept open too long, or is opened too frequently. Open the
Lid less often.

Moisture Forms On Outside of • Lid is slightly open, causing the cold air from inside the freezer
Freezer. to meet warm moist air from outside. See OCCURRENCE “Lid
Problems”.

Odor In Freezer. • Interior needs to be cleaned. Clean interior with sponge, warm
water and baking soda.

• Foods with strong odors are in the freezer. Cover the food tightly.

Lid Problems. • Freezer is not level. It rocks on the floor when it is moved slightly.
This condition can force the cabinet out of square and misalign
the lid. Refer to “Leveling” in the First Steps section.

• Floor is uneven or weak. Freezer rocks on the floor when it is

moved slightly. Be sure floor can adequately support freezer.
Level the freezer by putting wood or metal shims under the freezer
or brace the floor supporting the freezer.

Light Bulb is Not On. • Light bulb is burned out. Follow directions under “Interior Light”
in the “Freezer Features” section.

• No electric current is reaching the freezer. See OCCURRENCE

“Freezer does not run”.

16
Sample Freezer Warranty Always Refer to Warranty with Product
Your freezer is protected by this warranty
WARRANTY THROUGH OUR AUTHORIZED SERVICERS, THE CONSUMER WILL BE RESPONSIBLE FOR:
PERIOD WE WILL:

FULL ONE-YEAR One year from Pay all costs for repairing or replacing any parts of this Costs of service calls that are listed under
WARRANTY original purchase appliance which prove to be defective in materials or NORMAL RESPONSIBILITIES OF THE CONSUMER. *
date. workmanship

LIMITED 2ND-5TH Second through Repair or replace any parts in the Sealed Refrigeration Diagnostic costs and any removal, transportation and
YEAR WARRANTY fifth years from System (compressor, condenser, evaporator, drier and reinstallation costs, which are required because of service.
(Sealed System) original purchase date. tubing) which prove to be defective in materials or Costs for labor, parts and transportation other than with
workmanship, and provide the labor to install such part. respect to the Sealed Refrigeration System.

LIMITED 6TH-10TH Sixth through tenth Provide a replacement for any compressor, which Diagnostic costs and any removal, transportation and
YEAR WARRANTY years from original proves to be defective in materials or workmanship. reinstallation costs, which are required because of service.
(Compressor Only) purchase date. Costs for labor, parts and transportation other than the cost of
the replacement compressor itself.

LIMITED WARRANTY Time periods listed All of the provisions of the full and limited warranties Costs of the technician’s travel to the home and any costs for
(Applicable to the above. above and the exclusions listed below apply. pick up and delivery of the appliance required because of
State of Alaska) service.

THREE-YEAR During the first three If food loss results because of defects in materials or workmanship during the time periods listed above, and applies to the
LIMITED FOOD years from original limitations stated in the normal responsibilities of the consumer listed below, Electrolux will reimburse the consumer for
SPOILAGE PLAN purchase date. the actual food spoilage loss in excess of $5.00 per occurrence, but not to exceed a cumulative maximum
payment of $100.00, provided the food losses:
A) Are reported and the food shown to any Electrolux authorized servicer within 24 hours of the discovery of the loss.
B) Are not occasioned by either the manual disconnection of the electrical power within the premises of the owner or a general power
failure.
C) Occur even though the owner exercised reasonable care and diligence to save food per suggestions furnished with

In the U.S.A., your appliance is warranted by Electrolux Home Products, Inc. We authorize no person to change or add
to any of our obligations under this warranty. Our obligations for service and parts under this warranty must be
performed by us or an authorized Electrolux Home Products, Inc. servicer. In Canada, your appliance is warranted by
Electrolux Canada Corp.

*NORMAL This warranty applies only to products in ordinary household use, and the consumer is
RESPONSIBILITIES responsible for the items listed below:
OF THE CONSUMER 1. Proper use of the appliance in accordance with instructions provided with the product.
2. Proper installation by an authorized servicer in accordance with instructions provided with the
appliance and in accordance with all local plumbing, electrical and/or gas codes.
3. Proper connection to a grounded power supply of sufficient voltage, replacement of blown fuses,
repair of loose connections or defects in house wiring.
4. Expenses for making the appliance accessible for servicing, such as removal of trim, cupboards,
shelves, etc., which are not a part of the appliance when it was shipped from the factory.
5. Damages to finish after installation.
6. Replacement of light bulbs and/or fluorescent tubes (on models with these features).

EXCLUSIONS This warranty does not cover the following:

1. CONSEQUENTIAL OR INCIDENTAL DAMAGES SUCH AS PROPERTY DAMAGE AND INCIDENTAL
EXPENSES RESULTING FROM ANY BREACH OF THIS WRITTEN OR ANY IMPLIED WARRANTY.
NOTE: Some states do not allow the exclusion or limitation of incidental or consequential damages,
so this limitation or exclusion may not apply to you.
2. Service calls which do not involve malfunction or defects in workmanship or material, or for
appliances not in ordinary household use. The consumer shall pay for such service calls.
3. Damages caused by services performed by servicers other than Electrolux Home Products, Inc. or
its authorized servicers; use of parts other than genuine Electrolux Home Products, Inc. parts;
obtained from persons other than such servicers; or external causes such as abuse, misuse,
inadequate power supply or acts of God.
4. Products with original serial numbers that have been removed or altered and cannot be readily
determined.

IF YOU NEED Keep your bill of sale, delivery slip, or some other appropriate payment record. The date on the bill
SERVICE establishes the warranty period should service be required. If service is performed, it is in your best
interest to obtain and keep all receipts. This written warranty gives you specific legal rights. You
may also have other rights that vary from state to state. Service under this warranty must be obtained
by contacting Electrolux Home Products, Inc.

This warranty only applies in the 50 states of the U.S.A., Puerto Rico, and Canada. Product features or specifications as described
or illustrated are subject to change without notice. All warranties are made by Electrolux Home Products, Inc. In Canada, your
appliance is warranted by Electrolux Canada Corp.
USA Canada
800-944-9044 Electrolux Home Products Inc 866-213-9397 Electrolux Canada Corp.
P.O. Box 212387 Augusta, GA. 30917 6150 McLauhlin Road Mississauga Ontario
L5R 4C2

17
SECTION B - AIR FLOW The air is cooled as it is drawn through the evaporator,
then forced out across the top of the food through the
The fin and tube evaporator is mounted to the left side of holes in each side of the control cover.
the of the freezer compartment.

The evaporator fan is mounted to the evaporator cover

above the evaporator.

Whenever the compressor is running the evaporator fan

runs. The fan draws air through the slots in the bottom
of the evaporator cover

18
SECTION C - ELECTRICAL CIRCUITS protector is a thermal device that senses a
temperature of the compressor shell and prevents
There are (5) electrical circuits in the frost-free freezer: damage to compressor motor by removing power if
the compressor overheats.
1. The Compressor/Evaporator Fan Motor The overload protector is connected to pin the “C” of
Circuit. the compressor. Pin “C” of the compressor is
connected internally in the compressor to the end of
This circuit is made up of the cold control, contacts the start and run windings of the compressor motor.
1 and 2 of the defrost timer, compressor, and The other end of the run winding is internally
evaporator fan motor. connected to pin “M” of the compressor, while the
other end of the start winding is internally connected
When power is applied to the freezer, line 1 is to pin “S” of the compressor.
connected to the cold control. The cold control is an
hydraulically operated switch that senses the The compressor start relay is pushed on over
temperature in the freezer. When the temperature in compressor pins “M” and “S”. The start relay is
the freezer raises above the cold control setting the a current sensitive relay, made up of a coil and a set
contacts close applying power to terminal (1) of the of contacts. The coil of the relay is connected
defrost timer. between pin “M” of the compressor and terminal (2)
of the relay, which in turn is connected to neutral.
The defrost timer is a single pole double throw switch The contacts of the relay are connected between
that is operated by a motorized cam. The cam terminal “S” of the compressor and terminal (2) of
turns one revolution every (12) hours that power is the relay.
supplied to the motor. The contacts between
terminals (1) and (4), of the defrost timer, are closed The evaporator fan motor is connected between the
for 11 hours and 30 minutes of the 12 hour cycle defrost timer terminal (4) and neutral. This puts
providing power to the compressor and evaporator evaporator fan motor electrically in parallel with the
fan motor circuits. overload protector, compressor and start relay.

The compressor motor and the evaporator fan motor Electrical Current Flow
are connected electrically in parallel. Power from
terminal (4) of the defrost timer is applied to the over When the contacts of the cold control close, powers
load protector of the compressor. The overload is applied to terminal one of the defrost timer. If the

RUN CAPACITOR
IF APPLICABLE

L1 N
S S
START
DEFROST
TIMER
1 4 C M M 2
RUN COIL
COLD OVERLOAD START
CONTROL COMP. MOTOR
RELAY

EVAP. FAN
MOTOR
19
 defrost timer is in the run mode contacts (1) to (4) At a predetermined condition, the run winding
are closed and powers applied to the overload current, which is also the current through the relay
protector of the compressor. Current flows through coil, drops to a value below that necessary to hold
the overload protector applying powers to both up the relay armature. The armature drops and
the start and run windings of the compressor. When opens a start relay contacts and takes the start
the compressor is trying to start the only path for winding out of the circuit.
current flow is through the circuit formed by the run
winding and the coil of the start relay to neutral. The evaporator fan motor is connected between
terminal (4), of the defrost timer, and neutral. This
Because of the relatively high starting resistance connects the evaporator fan electrically in parallel
of the compressor. The current through the coil is with the compressor. This is helpful when
high enough to energize the relay. This closes the troubleshooting because, if either one of the
contacts of the start relay and connects the start components operate, this indicates that the cold
winding to neutral. The current through the start control and defrost timer contacts (1) to (4) are
winding induces a second, out-of-phase, magnetic good and at the problem is in the other circuit. If
field in the stator and starts the motor. As the motor neither operate then the cold control and defrost timer
speed increases, the run winding current is reduced. should be checked first.

2. The Defrost Circuit. Electrical Current Flow

The defrost cycle, operates for 30 minutes out of Since the defrost timer contacts are electrically
every 12 hours of run time, to remove the frost from after the cold control, the contacts of the cold
the evaporator. The defrost circuit is made up of the control must be closed before the defrost cycle
cold control, contacts one and two of the defrost can operate.
timer, defrost thermostat and the defrost heater.
With the contacts of the cold control close, when
When the defrost cycle is in operation, the cold the cam of the defrost timer closes contacts (1) to
control contacts are closed applying power to (2), powers is applied to defrost heater through the
terminal (1) of the defrost timer. Terminal (1) is then normally close contacts of the defrost thermostat.
closed to terminal (2) of the defrost timer, which The other end of the defrost heater is connected to
applies power to the defrost thermostat. neutral, which completes the circuit and allows
current flow through the defrost heater.
The defrost thermostat is a bimetal device that
protects the evaporator from overheating during the The specifications of the defrost thermostat are that
defrost cycle and damaging the cabinet. The it closes at 10°F and opens at 50°F. Although the
contacts of the defrost thermostat are closed at defrost timer provides power to the circuit for 30
normal freezer temperatures. Power passes to the minutes, the heating element provides enough heat
contacts of the defrost thermostat and is applied to to open the contacts of the defrost thermostat in
the defrost heater. about 10 to 12 minutes.

The rest of the time is used to allow the moisture to

drip off the evaporator so it does not refreeze when
the compressor starts.

L1 N

DEFROST DEFROST
TIMER HEATER
1 2

COLD
CONTROL DEFROST
THERMOSTAT

20
3. Defrost Timer Motor Circuit.

The defrost timer motor circuit is made up of the cold

control and the defrost timer motor. Whenever the
cold control contacts are closed. Power is applied
to the defrost timer motor. This means that the
defrost timer motor only runs whenever the cold
control contacts are closed.
L1 N

DEFROST
MOTOR

COLD
CONTROL

4. Freezer Interior Light.

The freezer Interior light circuit is made up of a spring

loaded lid switch and a (25) Watt light bulb.
Whenever the lid is raised the contacts of the spring
loaded switch closes, applying power to the
light bulb.

L1 N

INTERIOR
LIGHT

LID SWITCH

5. Power On Light.

The power on light is connected between line and

neutral and glows anytime power is applied to the
freezer.

L1 N

POWER ON

21
SECTION D - REFRIGERATION SYSTEM & shell can separate with explosive
SERVICE force, spewing oil and refrigerant
vapor which could ignite.

NOTICE: Instructions given here are furnished as a To eliminate this exceedingly rare
guide. Persons attempting to use these to make but potential hazard, never add
repairs to the sealed refrigeration system should refrigerant to a seal system. If
have a working knowledge of refrigeration and refrigerant is required, evacuate the
previous training on sealed system repair. existing charge and recharge with
the correct measured amount of
Safety refrigerant specified for the system.

Compressor Testing: Whenever Soldering

testing a compressor, extreme
caution should be used to prevent CAUTION Wear the proper and approved safety
damaging the terminals. A glasses when working with or on any
compressor with a damaged pressurized system or equipment. Have
terminal or a ground terminal an approved dry type fire extinguisher
winding can expel a terminal from handy when using any type of gas
its insulated housing when the operated torch.
compressor is energized. If this
happens, a mixture of refrigerant 1. All joints to be soldered must have a proper fit. The
and oil will be released that could clearance between tubes to be soldered should be
be ignited by an external heat from .001” to .006”. It is not practical to actually
source (open flame, heater, etc.). measure this, however you do not want a dry fit or a
Also, if there is air in the system loose fit. The tubing joints should overlap about the
when it happens, a spark at the distance of their diameter except for restrictor tubes
compressor shell could ignite the which should be inserted 1.25”
refrigerant and oil mixture.
2. Clean all joint areas with fine steel wool or preferably
Charging Sealed Systems: Over an abrasive cloth, such as grit cloth No. 23 or
charging a freezer system with “Scotch-Brite.”
refrigerant can be dangerous. If the
overcharge is sufficient to immerse 3. Apply a thin film of a liquid flux recommended for
the major parts of the motor and silver soldering to the surfaces to be joined, and to
compressor in liquid refrigerant, a the surfaces immediately adjacent to the joint.
situation has been created which,
when followed by a sequence of 4. Align the tubing so that is no stress on the joint. Do
circumstances, can lead to the not move the tubing while the solder is solidifying or
compressor shell seam separating. leaks will result.

A hydraulic block occurs preventing CAUTION During the application of heat, use wet
the compressor from starting. This cloths to prevent the heat from
condition is know as locked rotor. conducting to areas other than the
Electrical current continues to flow soldered joint. Use a sheet of metal as
through the compressor motor a heat deflector to keep the flame away
winding which become, in effect, from inflammable materials and
electrical resistance heaters. The painted surfaces.
heat produced begins to vaporize
the excess refrigerant liquid, 5. Use a torch of adequate capacity so that the joint
causing a rapid increase in system can be quickly heated with a minimum of heat travel
pressure. If the compressor to other points. Use a good grade of silver solder.
protective devices fail, the pressure
within the system may rise to 6. Solder the connections. If the tubing is properly
extremes far in excess of the design cleaned and fluxed, solder will flow readily. Do not
limits. Under these conditions, the use an excessive amount of solder, just enough to
weld seam around the compressor make a good bond.

22
7. Allow the joint to cool then wash exterior with water 4. The capillary tube connects the output end of the drier
to remove flux. to the input of the evaporator.

Refrigeration System

Basic components of a freezer are:

1. The compressor located in the machine
compartment.

5. The filter-drier located in the machine compartment.

2. The condenser that is foamed to the outer walls of the

cabinet.

3. The evaporator located on the inside left wall of the

food compartment.

6. The suction line connects the output of the

evaporator to the input side of the compressor.

23
Note: Portions of the capillary tube and the with no refrigeration. Suction pressure will drop below
suction line are solder together to form the atmospheric pressure, and air and moisture will be drawn
heat exchanger. into the system, saturating the filter-drier.

Refrigerant Cycle If a slight undercharge of refrigerant is indicated, and no

leak could be found after a thorough leak test, the charge
The refrigerant cycle is a continuous cycle that occurs can be corrected without changing the compressor.
whenever the compressor is in operation. Liquid refrig-
erant is evaporated in the evaporator by the heat that If there is reason to believe the system has operated for
enters the cabinet through the insulated walls and the a considerable length of time with no refrigerant, and the
heat introduced by the product load and door openings. leak occurred in the evaporator, excessive amounts of
The refrigerant vapor is then drawn from the evaporator, moisture may have entered the system. In such cases
though the suction line, to the compressor. The pres- the compressor may need to be replaced to prevent re-
sure and temperature of the vapor is raised in the com- petitive service.
pressor by compression, and the vapor is then forced
through the discharge valve into the discharge line and If a high side leak is located and some refrigerant re-
into the condenser. Air passing over the condenser sur- mains in the system, it is not necessary to change the
face removes heat from the high pressure vapor, which compressor.
then condenses to a liquid. The liquid refrigerant flows
from the condenser to the evaporator, through the small Test for Refrigerant Leaks
diameter liquid line (capillary tube). Before it enters the
evaporator, it is sub-cooled in the heat exchanger by the If the system is diagnosed as short of refrigerant and the
low temperature suction vapor in the suction line. system has not been recently opened, there is probably
a leak in the system. Adding refrigerant without first
locating and repairing the leak, or replacing the compo-
nent would not permanently correct the difficulty. THE
SYSTEM SCHEMATIC LEAK MUST BE FOUND. Sufficient refrigerant may have
Condenser Evaporator escaped to make it impossible to leak test effectively.
In such cases, add a 1/4” line piercing valve to the com-
pressor process tube. Add sufficient refrigerant to in-
crease the pressure to 75 lb. per sq. inch. Through this
procedure, slow leaks are more easily detected before
Drier Compressor
discharging the system.
Capillary Suction Tube
Note: The line piercing valve (clamp on type)
should be used for adding refrigerant and
Discharge
test purposes only. It must be removed from
Condenser Bottom Loop the system after it has served its purpose.

Procedure for Checking Condenser Leaks

Low or High Side Leak or Undercharge
Before checking for leaks in the condenser, check all
A loss of refrigerant results in excessive or continuous accessible system components and joints for leaks.
compressor operation; above normal freezer compart-
ment temperature; a partially frosted evaporator (depend- If a condenser leak is suspected:
ing on the amount of refrigerant loss); above normal
freezer compartment temperature; low suction pressure 1. Discharge the system by using refrigerant recovery
(vacuum) and low wattage. The condenser will be “warm equipment.
to cool,” again, depending on the amount of refrigerant
lost. 2. Disconnect the condenser tube from the drier and
pinch off and solder both the drier and condenser
When refrigerant is added, the frost pattern will improve; tube closed.
the suction and discharge pressures will rise; the con-
denser will become hot; and the wattage will increase. 3. Remove the discharge tube from the compressor
In the case of a low side refrigerant leak, resulting in a and seal the opening to the compressor.
complete loss of refrigerant, the compressor will run, but

24
4. Connect a pressure gauge and access valve to the compounds in standard refrigeration
discharge tube and pressurize to 250 lbs. using dry hoses may enter sealed systems and ul
nitrogen or carbon dioxide. timately restrict the cap tube in an
R-134a system.
Never pressurize with oxygen.
Never open a high pressure tank Equipment Needed For Evacuation &
unless it is equipped with a Recharging:
pressure regulator. Never put high
pressure on the dome of the • Heated charging cylinder.
compressor. Make sure the gauge
and fitting is in good condition and • Standard 3-port manifold gauge set:
do not leak. 4 charging hoses.
Tee fitting with valve core stem removed.
5. Leave the pressure on the condenser for 24 hours. (Robinair No. 40396).
Any drop in pressure is an indication of a leak. Hand shut-off valve (Robinair No.40380).

Evacuating and Recharging • Two stage vacuum pump.

CAUTION: Check the serial plate for the correct • Process tube adapter kit (Robinair No. 12458).
refrigerant type. It is extremely important to
verify the type of refrigerant in the system • Tubing cutter.
before starting any sealed system repairs.
• Pinch-off tool capable of making leak proof seal.
CAUTION: With the possible exception of the
vacuum pump, all service equipment • Complete brazing torch set.
that comes in contact with R-134a
during evacuation and recharging must • Small 3-corner file.
be dedicated. Accordingly, R-134a will
require a dedicated charging cylinder, • Grit cloth or Scotch-Brite.
manifold gauge set, process tube
adaptors, and hoses. Any residual • 45% silver solder and flux.
mineral oil on other tools (tubing
cutter, etc.) must be thoroughly cleaned Installing Evacuation and Recharging
off before using on R-134a/Ester oil Equipment:
systems. It will be necessary to check
with the manufacturer of your vacuum 1. Disconnect freezer from electrical supply.
pump for refrigerant and oil
compatibility issues. 2. If compressor was replaced, install correct sized
process tube adaptor on process tube. If
CAUTION: If you use a vacuum pump with mineral compressor was not replaced, cut process tube with
oil to evacuate an R-134a system, it is tubing cutter leaving as much tube as possible and
ABSOLUTELY ESSENTIAL to have a install correct size process tube adaptor.
shut-off valve between the pump and
your manifold gauge set. The hand valve 3. Install correct sized process tube adaptor on
must be closed during all times when high-side process tube.
the vacuum pump is not operating. This
will prevent the migration of mineral oil 4. Attach refrigeration service gauge manifold to
vapor into the R134a/Ester oil system. If system in following order:
the vacuum pump should stop during
evacuation for any reason, the hand • Low-side (compound gauge) hose to suction side
pump shut-off valve must be closed process tube adaptor.
immediately.
• High-side (pressure gauge) hose to high-side
CAUTION: Insure that your refrigeration hoses are process tube adaptor.
specified for use with R-134a
refrigerant. Research has shown that

25
• Center port manifold hose before hand shut-off 7. Leak test low-side. Close compound gauge.
valve to charging cylinder. Run compressor for a few minutes and leak test
high side.
• Center port manifold hose after hand shut-off valve
to vacuum pump. When leak is found, recapture refrigerant using EPA
approved recovery system Repair and go back
Evacuating System to step 1.

WARNING: R-134A SYSTEMS ARE Charging the System

PARTICULARLY SUSCEPTIBLE TO
MOISTURE CONTAMINATION WHICH CAUTION: Check the serial plate for the correct
CAN ONLY BE PREVENTED BY refrigerant type. It is extremely
EVACUATING THE SYSTEM FOR A important to verify the type of
MINIMUM OF 30 MINUTES TO ATTAIN A refrigerant in the system before
MINIMUM 29.9 INCH (500 MICRON OR starting any sealed system repairs.
LOWER) VACUUM.
CAUTION: After charging the system with liquid be
To achieve the required levels of evacuation, a properly certain to wait at least 5 minutes before
maintained two stage vacuum pump in good condition is starting the compressor to give the
required. It is absolutely essential to maintain your refrigerant a chance to disperse
vacuum pump according to the manufacturer’s throughout the system. Otherwise the
instructions including required oil changes at the compressor could be damaged by
recommended intervals. Vacuum pump oil should always attempting to pump excessive
be changed after evacuating a contaminated system. quantities of liquid.
Vacuum pump performance should be checked
periodically with a micron gauge. Preparing The Charging Cylinder:

1. Make certain that charging cylinder valve, hand 1. Make certain that hand shut-off valve to vacuum
shut-off valve, and manifold gauge valves are closed. pump is closed.

2. Start vacuum pump. 2. Close high-side manifold gauge valve.

3. Open hand shut-off valve and slowly open both 3. Set charging cylinder scale to pressure indicated
manifold valves, turning counterclockwise, for two on cylinder pressure gauge.
full rotations.
4. Observe refrigerant level in sight glass. Subtract
CAUTION: If high vacuum equipment is used, just amount to be charged into system and note shut off
crack both manifold valves for a few point.
minutes and then open slowly for the
two full turns counterclockwise. This will 5. Open charging cylinder valve slowly and allow proper
prevent the compressor oil from charge to enter system.
foaming and being drawn into the
vacuum pump. 6. As soon as refrigerant in sight glass has gone down
to predetermined level, close charging cylinder valve.
4. Operate the vacuum pump for a minimum of 30
minutes to a minimum of 29.9” (500 micron) vacuum. WARNING: DISCONNECT THE CHARGING
CYLINDER HEATER AT THIS TIME TO
5. Close hand shut-off valve to vacuum pump. Watch PREVENT THE CYLINDER PRESSURE
compound gauge for several minutes. If reading rises, FROM EXCEEDING ITS MAXIMUM
there is a leak in the system, go to step 6. If no leak LIMITS.
is indicated, stop vacuum pump. System is now
ready for charging. 7. Allow system to sit for five minutes.

6. If a leak is indicated, stop vacuum pump and 8. Turn on freezer’s compressor. and allow it to run
introduce a small charge of refrigerant into system for a few minutes and monitor system pressures.
by cracking valve on bottom of charging cylinder
until system is pressurized to 40 or 50 lbs psig.
26
9. When satisfied that the unit is operating correctly,
clamp the high-side process tube with the pinch-off
tool while the unit is still running.

10. Slowly open the high-side manifold gauge valve to

allow the compressor to remove any refrigerant
trapped in the high-side hose and the process
fitting.

11. Close both of the manifold gauge valves. If the

high-side gauge reading rises, the pinch-off must be
corrected before proceeding.

12. Remove the high-side process tube adaptor and

solder the process tube closed.

13. Clamp the low-side process tube with the pinch-off

tool while the unit is running. Remove the low-side
process tube adaptor and solder the process tube
closed.

14. Check the process tubes for refrigerant leaks.

Final Leak Test:

1. With the refrigerator turned OFF, leak test all

low-side system components.

2. Turn the unit ON and run until the condenser is

warm. Leak test the high-side system components.

27
SECTION E - Troubleshooting Chart
Complaint. Clause-Remedy

Compressor Will Not Run. 1. No voltage at wall receptacle - check circuit breaker
or fuse.

2. Service cord pulled out of the wall receptacle -

replace.

3. Low voltage causing compressor to cycle on

overload. (Voltage fluctuation should not exceed 10%
plus or minus from normal rating.)

4. Control thermostat dial in “Off” position - turn control

on.

5 Inoperative control thermostat - replaced control.

6. Compressor stuck - replaced compressor.

7. Compressor windings open - replace compressor.

8. Defrost timer stuck in defrost - replace defrost timer.

9. Compressor overload open - replace overload.

10. Relay lead loose - repair or replace Lead.

11. Relay leads or inoperative - replace relay.

12. Service cord pulled out of harness - repair

connection.

13. Faulty cabinet wiring - repair wiring.

Compressor Runs, but No Refrigeration. 1. System out of refrigerant - check for leaks.

2. Compressor not pumping - replaced compressor.

3. Restricted filter-drier - replace filter-drier.

4. Restricted capillary tube - replace.

5. Moisture in the system - check for leaks in low side.

Compressor Short Cycles.
1. Erratic control thermostat - replace control.

2. Faulty relay - replace relay.

3. Restricted airflow over condenser - insurer condenser

has unobstructed airflow.

4. Low voltage - fluctuation exceeds 10%. (Call

qualified electrician.)

5. Compressor draws excessive wattage - replaced

compressor

28
 Complaint. Clause-Remedy

Compressor Runs Too Much or 100%. 1. Erratic control thermostat, or setting too cold -
replace are reset to normal position.

2. Freezer exposed to unusual heat - relocate freezer.

3. Abnormally high room temperature - advised

customer.

4. Low pumping capacity compressor - replaced

compressor.

5. Lid gasket not ceiling - adjust or replace necessary

parts.

6. System undercharged - check for leaks.

8. Interior light stays on - check lid switch.

9. Non-condensables in system - replaced filter drier,

evacuate, and recharge.

10. Capillary tube kinked or partially restricted - replace

heat exchanger.

11. Filter drier, partially restricted - replace filter drier.

12. Excessive service load - advise customer.

13. Restricted airflow over condenser - ensure condenser

has unobstructed airflow.

Noisy. 1. Tubing vibrates - adjust tubing.

2. Internal compressor noise - replaced compressor.

3. Compressor vibrating on cabinet frame - just

compressor.

4. Loose parts - check shelving, kick plate, and

defrost drain pan.

5. Compressor operating at high head pressure due to

restricted airflow around freezer - ensure freezer is
installed properly.

29
 Complaint. Clause-Remedy

Freezer Too Warm. 1. Inoperative fan motor - check wiring and fan motor.

2. Improperly positioned fan blade - position blade at

end of shaft.

3. Evaporator iced up - check defrost system.

4. Defrost heater in operative - check wiring and

defrost heater.

5. In operative defrost thermostat - checked wiring and

defrost thermostat.

7. Wire loose at defrost timer - repair wire.

8. Excessive service load - advised customer.

9. Freezer lid left open - advise customer.

10. Controlled thermostat out of calibration - replace

control.

11. Lid gasket not sealing - adjust or replaced

necessary parts.

12. Control thermostats sensing element improperly

positioned - reposition sensing element.

13. Shortage of refrigerant - check for leaks.

14. Restricted filter drier or capillary tube - check for

leaks or burned compressor windings.

Evaporate or Blocked With Ice. 1. Inoperative defrost timer- check wiring and defrost
timer.

2. Defrost thermostat terminates too early - check for

correct position of defrost thermostat or replace.

3. Defrost timer incorrectly wired - check wiring.

4. Inoperative fan motor - check wiring and fan motor.

5. Inoperative defrost thermostat - checked wiring and

defrost thermostat.

6. Inoperative defrost heater - checked wiring and

defrost heater.

7. Freezer lid left open - advise customer.

8. Freezer defrost drain plug - clean defrost port.

30
SECTION F - TEARDOWN Removing Interior Light Socket:

This section will describe how to remove components 1. Disconnect electrical power from the freezer.
from the freezer. Unless stated, reverse the procedure
to reinstall the component.
2. Raise the lid, remove the light shield and light bulb.
Always remove electrical power
3. Use a small common screwdriver to release the tabs
from the freezer when working in
on the sides of the socket and pull the socket out of
an area where electrical power is
the inner liner.
present.
4. Disconnect the two wires from the socket. When
Removing Interior Light Shield: reconnecting the wires be sure to connect the white
wire to the terminal marked W.
1. Raise the lid and using a small common screwdriver
release the tab on either end and lift the cover off.

Removing Interior Light Switch:

1. Disconnect electrical power from the freezer and

Removing Interior Light Bulb: raise the lid.

1. Raise the lid, remove the light shield and unscrew 2. Use a small common screwdriver to release the tab
the light bulb. on the left side of the switch and pull the switch out
of the inner liner.

3. Disconnect the two wires from the switch.

31
Removing Lid Inner Liner and Seal: 5. Remove the seal by starting in the corner and lifting
the seal off.
The lid inner liner is held to the lid cover by (36) plastic
rivets and (4) Phillips head screws that are hidden in by
the seal.

1. Disconnect electrical power from the freezer and

raise the lid.

2. Remove the light switch and light socket.

3. Roll the seal back and using a common

screwdriver pop-out the (36) rivets.

Removing Lid Handle:

1. Disconnect electrical power from the freezer and

remove the inner lid liner.

2. Pull the insulation back and remove the (2) nuts

holding the handle to the outer liner of the lid.

4. Remove the (4) Philips head screws holding the

liner to the lid, lift the inner liner off, and carefully lay
liner down on the smooth surface.

3. Pull out on the front edge of the handle to disengage

from the locking mechanism and lift to handle off.

32
Removing Lock Mechanism: 2. Disconnect the (2) wires from the lamp. Squeeze
the tabs on the side of the lamp housing and push
1. Disconnect electrical power from the freezer, remove the housing out through the panel.
the inner lid liner and the lid handle.

2. Remove the spring-loaded metal clip that holds a

lock mechanism to the outer lid liner.

Removing the Machine Compartment

Cover:

1. Remove the (2) Phillips head screws holding the cover

to the side of the freezer.

3. Remove the Phillips head screw holding the latch

arm and remove the latch arm.

2. Lift up and out on the cover to disengage the (2)

tabs at the bottom of the cover and lift the cover off.

4. With the latch are removed slide that lock

mechanism up the front of the panel.

Removing Power On Lamp:

1. Disconnect electrical power from the freezer, remove

the inner lid liner and the lid handle.

33
Removing the Hinges: Removing the Hinges:(Alternate Method)

1. While holding in on the bottom part of the hinge 1. With the lid closed insert a pin or nail into the hinge
remove the (4) screws holding the bottom part of to lock it closed.
the hinge to the freezer.

2. Slowly release the pressure from the bottom part of 2. Remove the (4) screws holding the hinge to the lid
the hinge. and the (4) screws holding the hinge to the chassis.

3. While holding the hinge, remove the (4) screws

holding the hinge to the lid.

Removing Lid:

1. Disconnect electrical power from the freezer and

remove the machine compartment cover.

34
2. Unplug the wiring harness going to the lid. Removing the Food Baskets:

1. The food baskets lift out of the freezer

compartment.

3. Remove the hinges, lift the lid off and place it on a

clean flat surface.
Removing the Lower Basket Rails:
Removing the Lid’s Outer Panel:
1. Remove the food baskets.
1. Disconnect electrical power from the freezer and
using a common screwdriver push the wiring
2. Remove the (6) Phillips head screws holding the rail
harness grommet into the lid.
to the freezer liner.

2. Remove the lid and place it on a clean and smooth

surface.
Removing the Wire Shelf:

3. Remove that inner liner, wiring harness, insulation, 1. Remove the food baskets.
handle, locking mechanism and power on light.

35
2. Disengage the two wire tips from the holes in the Removing the Cold Control and Fan
right side of the food liner. Housing Cover:

1. Using a small common screwdriver, open the (2)

screw covers, one on each side.

3. To lift up on the end of the rack to disengage the

wire tip’s from the bottom of the evaporator cover
and pull out.

2. Remove the (2) Philips head screws holding the

housing to the evaporator cover and slide the
housing forward to remove.

Removing the Cold Control Knob:

1. Using a small common screwdriver, pop the knob

off the shaft.

Removing the Cold Control:

1. Disconnect power from the freezer and remove the

cold control and fan housing cover.

36
2. Remove the Philips head screw holding the cold 4. Pull the control forward and disconnect the (3) wires.
control bulb to the fan mounting bracket.

3. Remove the cold control bulb from the brackets on

the evaporator cover.

Releasing the Top of the Evaporator Cover:

1. Disconnect power from the freezer and remove the

cold control and fan housing cover.

2. Remove the (2) 1/4” hex head screws, one on each

end, holding the cover to the freezer liner.

4. Remove the tape holding the cold control to the

control housing.

37
3. Before refastening the evaporator cover make sure 2. Disconnect the fan assembly wiring harness.
the wire plug in the bottom of the freezer is in place.

3. Using a 5/16” socket remove the (2) bolts holding

the fan assembly to the fan mounting bracket and
lift the fan assembly out.

4. Tip the cover forward, and remove the green ground

wire from the freezer liner.

Removing the Evaporator Fan Blade:

1. Disconnect power from the freezer and remove the

Removing the Evaporator Fan Assembly: evaporator fan assembly.

2. Pull the fan blade off with a shaft of the fan.

1. Disconnect power from the freezer, remove the
cold control and fan housing cover and release the
top of the evaporator cover.

38
Removing the Evaporator Fan Mounting 3. Unsnap the defrost termination thermostat from the
Bracket: evaporator to tubing.

1. Disconnect power from the freezer, remove the

cold control and fan housing cover and release the
top of the evaporator cover.

2. Disconnect the fan assembly wiring harness and

remove the cold control bulb from the bracket.

3. Remove the (2) Philips head screws holding the

bracket to the evaporator cover.

Removing the Defrost Heater:

1. Disconnect power from the freezer, remove the

cold control and fan housing cover and release the
top of the evaporator cover.

2. Disconnect the (2) wires, one on each end, from

the defrost heater.

Removing the Defrost Termination

Thermostat:

1. Disconnect power from the freezer, remove the

cold control and fan housing cover and release the
top of the evaporator cover.

2. Disconnect the (2) wires from the defrost

termination thermostat.

3. Remove the two metal straps holding the defrost

heater to the bottom of the evaporator, and pull
down on the heater.

39
Removing the Evaporator Cover: Removing the Filter-Drier:

1. Disconnect power from the freezer, remove the 1. Disconnect power from the freezer and remove the
cold control and fan housing cover and release the machine compartment cover.
top of the evaporator cover.
CAUTION: On R-134a systems, the system must
2. Remove the cold control, disconnect the fan NOT be left open to the atmosphere for
mounting bracket and release any wire clips from
more than 10 minutes to prevent
the cover.
moisture contamination of compressor
3. Remove the two plastic straps, one on each end, oil.
holding the evaporator to the cover and lift the cover
off. 2. Recover refrigerant by using EPA approved
recovery system.

CAUTION: DO NOT un-braze old filter-drier from

system. This will vaporize and drive
moisture from desiccant back into
system. The old filter-drier should be
cut out of system.

3. Using a three corner file score and break the tube

at the bottom of the filter-drier.

Removing the Drain Pan:

1. Disconnect power from the freezer and remove the

machine compartment cover.

2. The drain pan is mounted to the top of the

compressor and is held in place by a plastic tab
4. Remove the filter-drier by cutting the tube at the top
through a slot in the compressor housing.
of the filter-drier as close as possible.
3. To remove the drain pan, pull out.

40
5. Evacuate and charge system using recommended 7. Straighten the tubing and carefully feed the heat
procedure described under Evacuating and exchanger, up through the cabinet, while lifting up
Recharging. on evaporator.

Removing the Evaporator:

1. Disconnect power from the freezer, remove the

cold control and fan housing cover and release the
top of the evaporator cover.

2. Remove the defrost heater, termination thermostat

and the plastic straps holding evaporator to the
evaporator cover.

3. Remove the machine compartment cover.

4. Recover refrigerant by using EPA approved

recovery system.

Note: Whenever this sealed system is opened, 8. With the evaporator and heat exchanger removed
the filter-drier must be replaced. from the freezer, remove the heat exchanger from
the evaporator.
CAUTION: On R-134a systems, the system must
NOT be left open to the atmosphere
Replacing the Compressor:
for more than 10 minutes to prevent
moisture contamination of compressor
oil.
CAUTION: NEVER install a new compressor without
5. Remove the filter-drier. first checking for possible system
contamination.
6. Cut the suction line at the compressor.
To check for contamination, obtain oil sample from old
compressor.

• If the oil has burned odor, but no color change or

residue — install the new compressor

• If oil has a burned odor and a sugar or gritty feel

as well as showing signs of contamination (dark
color) — Flush The System. Remove as much of
contamination as possible from system before
installing new compressor and filter-drier.

To Flush the System:

NOTE: It is recommended that system be flushed

with dry Nitrogen. However, if refrigerant
is used to flush the system you must look
at the serial plate to see what type of
refrigerant is used in the system. This is
the only refrigerant that can be used
to flush the system and it must be
recovered.

CAUTION: Use extreme care when using Dry

Nitrogen to flush systems. Pressure in

41
 nitrogen cylinder could be as high as 2. Connect hose to outlet process coupling and
2000 psi Nitrogen cylinder must be charging cylinder. Connect another hose to inlet
equipped with approved pressure coupling and recovery system.
regulator and pressure relief valve.
Ensure that your hoses have adequate 3. Open charging cylinder and allow refrigerant to flow
ratings for pressure involved and that through condenser until discharge into bag is clear.
all of your equipment is in good
condition. NOTE: To flush evaporator and heat exchanger you
must remove evaporator from inside
CAUTION: The end of the flushing hose on this product to disconnect cap tube.
tank regulator must be equipped with
a hand shut-off valve (Robinair No. 4. Disconnect capillary tube from evaporator.
4038 Close hand shut-off valve and Flush evaporator in same manner as condenser.
adjust nitrogen regulator to correct
pressure before proceeding with 5. Flush cap tube. This is only possible if you have
flushing procedure. proper service valve adaptor.

Using Dry Nitrogen to Flush the System: 6. Reassemble system.

1. Remove compressor and filter-drier. Connect Installing a New Compressor:

process coupling to outlet tube of condenser.
NOTE: Entirely new compressors have been
2. Fasten cloth over other end of coil to prevent old oil developed for use with R-134a and Ester oil
from spraying over room. refrigeration systems. Both compressor and
electric motor have been modified. Old
3. Connect hand shut-off valve on flushing hose to compressors intended for R-12 refrigerant
process coupling. must not be used for new systems charged
with R-134a.
4. Slowly open hand shut-off valve and allow nitrogen
to flow through condenser until discharge is clear. Replacement of compressor and installation of filter-drier
must be done in a continuous sequence so system is
CAUTION: DO NOT exceed 300 PSIG. exposed to atmosphere no longer than necessary.

5. Disconnect cap tube from evaporator. Flush All replacement compressors are shipped with rubber
evaporator in same manner as condenser. plugs in the suction, discharge and process tubes and
contain the correct oil charge and a holding charge of
CAUTION: DO NOT exceed 150 PSIG. inert gas.

6. Flush cap tube. This is only possible if you have Compressors have a low-side process tube attached to
proper service valve adaptor. the compressor shell. A high-side process tube is at-
tached to the filter-drier.
CAUTION: DO NOT exceed 300 PSIG.
WARNING: DO NOT OPERATE RECIPROCATING
7. Reassemble system. COMPRESSOR WHEN CHARGING
LIQUID REFRIGERANT INTO SYSTEM
Using Refrigerant to Flush the System: THROUGH ITS PROCESS TUBE.

CAUTION: Refrigerant used for flushing must be Replacement compressors for refrigerator may have an
recovered into a recovery system. oil cooler even if the original compressor did not. If the
Meter amount of refrigerant used for product is not equipped for an oil cooler, leave the plas-
flushing with your charging cylinder. tic caps in place and install the compressor connecting
DO NOT OVERFILL THE SYSTEM. only to the suction and discharge lines of the new com-
pressor.
1. Disconnect the suction and discharge lines from the
compressor and remove the filter-drier. Connect Before installing the replacement compressor remove
process coupling to outlet and inlet tube of the discharge plug and check for the pop sound of the
condenser. inert gas leaving the compressor.
42
CAUTION: DO NOT use compressor if you do not 5. Remove the start relay, overload and disconnect the
hear this sound. ground wire.

If the compressor checks OK, reinstall the plug. Do not

remove any of the plugs again until the compressor is in
position and you are ready to braze the lines.

CAUTION: On R-134a systems, compressor must

NOT be left open to atmosphere for more
than 10 minutes to prevent moisture
contamination of oil.

A new compressor which is cold (e.g. after having been

kept in a cold service van) should be left to warm to the
surrounding temperature before the plugs on the com-
pressor connections are removed. This will help prevent
condensation from forming in the oil and the compres-
sor. Also, avoid opening the system when any of the
components or lines are cold.
6. Remove mounting clips and washers.
NOTE: RELEASE holding charge (release slowly to
avoid oil discharge) on new compressor to
ensure there is no leak in seam or tubing.
Reinstall rubber plug.

1. Disconnect electrical supply to refrigerator.

2. Remove machine compartment panel.

3. Recover refrigerant by using EPA approved recovery

system.

4. Remove the cover from the start relay and overload.

7. After refrigerant is completely recovered, cut

suction and discharge lines as close to compressor
as possible. Leave only enough tubing to pinch off
and seal defective compressor. Plug or tape any open
system tubing to avoid entrance of moisture and air
into system. Remove inoperable compressor and
transfer mounting parts to new compressor.

8. Install new compressor in exact same manner as

original compressor.

9. Reform both suction and discharge lines to align

with new compressor. If they are too short, use
additional lengths of tubing. Joints should overlap
0.5” to provide sufficient area for good solder joint.
Clean and mark area where tubing should be cut .
Cut tubing with tubing cutter. Work as quickly as
possible to avoid letting moisture and air into
system.

43
NOTE: If low-side process tube is too short, silver 3. Remove the (2) Phillips head screws holding the timer
solder four inch piece of tubing onto to the timer mounting bracket and slide the timer
process tube at this time. out the back.

10. Solder all connections.

13. Replace the original filter-drier.

CAUTION: DO NOT un-braze old filter-drier from

system. This will vaporize and drive
moisture from desiccant back into
system. The old filter-drier should be
cut out of system.

15. Evacuate and charge system using recommended

procedure described under Evacuating and
Recharging.
Replacing the Condenser:
Removing the Defrost Timer:
The condenser is foamed in place and is not accessible
for repair. However, repair can be made by installing a
1. Disconnect power from the freezer and remove the
service replacement condenser kit. Refer to the appro-
machine compartment cover.
priate part list of the model been service for the correct
2. Disconnect the wiring harness from the defrost timer. kit part number.

Each service replacement condenser kit consists of: a

condenser assembly that can be installed on the back
of the Cabinet, mounting hardware, replacement filter-
drier and a complete installation instructions.

To install, use the following procedure:

1. Disconnect unit from source of power.

2. Recover refrigerant by using EPA approved recovery

system.

3. Installed the replacement condenser in accordance

with the instructions included with the kit.

4 Evacuate and charge a system using the

recommended procedure described under
evacuation and recharging found in section D.

Replacing the Breaker Collar Trim:

When the freezer is manufactured, the trim and end caps

are installed before foam is added to the freezer. When
foam is added to the freezer, some of the foam adheres
to the trim and caps, helping to hold them in place. When
a piece of trim or cap is removed, some of the foam will
come with it. If the trim or end cap is to be reused the
foam must be cleaned off.

44
The outer liner of the freezer has a 3/16” flange and the Removing the Trim:
inner liner has (2) grooves in it.
1. Lift the freezer lid and starting at the inside center,
lift up and out on the trim to disengage it from the
inside liner. Then pull up and out on the trim to
disengage it from the foam, and the flange of the
outer freezer liner.

The trim has a channel with a locking tab that snaps

down over the inner liner and a flange with a locking tab
that snaps under the flange of the outside liner. 2. Once the trim has been disengaged from the liners
and the foam, bow the center of the trim up to
disengage from the end cap.

To Remove the End Caps:

1. Lift the lid and remove one the the pieces of trim
connect to the end cap.

The end caps are formed to allow the trim to slide into 2. Lift up on the front edge of the end cap, that is in line
them. with the remaining piece of trim, and slide it off.

45
NOTES

46
NOTES

47
48