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9155 / 9355

TABLE OF CONTENT

1. DESCRIPTIONS AND INSTRUCTIONS

User's guide 10 22 403


Data sheet 10 17 990
CAA chart 10 23 201

2. FIELD SERVICE INSTRUCTIONS

Safety instructions 10 19 705


Trouble shooting guide 10 22 754
Replacement instructions of front panel, fans and chokes 10 22 755
Replacement instructions of power board and IGBTs 10 22 756
Replacement instructions of I / O board 10 22 757
Replacement instructions of control board 10 22 758
Calibration instructions (preliminary edition) 10 22 759
Service software description 10 22 896*
Preventative maintenance procedure 10 03 671
Preventative maintenance instruction 10 22 760*
Event description (preliminary edition) 10 23 602
Parameter settings (preliminary edition) 10 23 614

3. SPARE PARTS LIST 10 22 761

4. MAIN CIRCUIT ELECTRONIC MODULE (EM)

Circuit diagram 9155 10 22 128


Circuit diagram 9355 10 21 578
Assembly drawings
IGBT modules + power board (8-10kVA) 10 22 169
IGBT modules + power board (10-15kVA) 10 23 342
Fan module 10 22 171
Back plate 10 22 172
Cabling plate 10 22 173
Chokes (8-10kVA) 10 22 282
Chokes (12-15kVA) 10 23 339
EI module (step 1) 10 22 174
EI module (step 2) 10 22 175
EI module (step 2a) DC capacitor board assembly 10 23 149
EI module (step 3) 10 22 176
EI module (step 4) 10 22 405
EI module (step 5) 10 22 406
Cabling chokes 10 23 179
Cabling DC capacitor board 10 23 184
Cabling back plate “N” model 10 23 182
Cabling back plate “S” model 10 23 183
Cabling power board 10 23 180
Cabling I/O board 10 23 181
Cabling ribbon cables 10 22 177

Title 9155 / 9355 SERVICE MANUAL (content)


EATON Powerware Approved EP
Finland Checked PK No 1022609 Rev B2
Issued RR 26.11.2004 Page Page 1 of 3
9155 / 9355

Parts lists
El module (8 – 10kVA) “N” model 10 22 593
El module (8 – 10kVA) “S” model 10 22 595
El module (10 – 15kVA) “N” model 10 22 594
Chokes (8 – 10kVA) 10 22 592
Chokes (12 – 15kVA) 10 22 982
Fan module 10 22 818
SET Mechanics (8 – 10kVA) 10 22 205
SET Mechanics (12 – 15kVA) 10 22 983
Stands and wheels 10 22 599
Cable set 10 21 790

5. POWER BOARD

8 – 10kVA Layout 10 21 592


Circuit diagram 10 21 591
Parts list 10 21 589
12 – 15kVA Layout 10 22 656
Circuit diagram 10 22 642
Parts list 10 22 655

6. DC CAPACITOR + FAN CONTROL BOARD


Layout 10 22 280
Circuit diagram DC capacitor + fan control 10 22 279
Circuit diagram DC capacitor 10 23 165
Parts list 10 22 277

7. I / O - BOARD

Layout 10 21 596
Circuit diagram 10 21 595
Parts list 10 22 453

8. CONTROL BOARD

Layout 10 21 281
Circuit diagram 10 21 280
Parts list 10 21 278

9. DISPLAY MODULE

Assembly drawing 10 22 170


Parts list 10 22 769

Display board
Layout 10 21 650
Circuit diagram 10 21 649
Parts list 10 21 647

Title 9155 / 9355 SERVICE MANUAL (content)


EATON Powerware Approved EP
Finland Checked PK No 1022609 Rev B2
Issued RR 26.11.2004 Page Page 2 of 3
9155 / 9355

10. OPTIONS

Communications
ConnectUPS – X web SNMP adapter user’s guide *
Modbus user’s guide *
Modem Installation instructions 10 19 019
Functional description 10 19 139
Layout 10 18 687
Multi server card user’s guide *
Relay card Description 10 18 947
Circuit diagram 10 18 345
Connection cable 10 02 001
RS 232 single port user’s guide
Communication port connections

Power options
Battery module (BM) and cabinet assemblies, diagrams
Single battery cabinet for EM 10 22 569
Double battery cabinet for EM 10 22 571
Double battery cabinet stand alone 10 22 573
Triple battery cabinet stand alone 10 22 576
2 stand alone BM + cover assembly 10 22 574
3 stand alone BM + cover assembly 10 22 577
Single battery cabinet + EM assembly 10 22 579
Double battery cabinet + EM assembly 10 22 580
1 BM + EM and cover assembly 10 22 581
2 BM + EM and cover assembly 10 22 582
Stand alone BM circuit breaker assembly 10 22 223
Stand alone BM circuit breaker connection diagram 10 22 583

Battery module cabinet parts lists


Single battery cabinet 10 22 584
Double battery cabinet 10 22 752
Triple battery cabinet 10 22 753
1 BM including 32x7Ah batteries 10 22 585
2 BM including 64x7Ah batteries 10 22 589
1 BM including 32x9Ah batteries 10 22 586
2 BM including 64x9Ah batteries 10 22 590
1 BM including 32x7Ah long life batteries 10 22 587
2 BM including 64x7Ah long life batteries 10 22 591

Maintenance bypass switch (MBS) assemblies, diagrams


Bypass cabinet assembly 10 21 900
Bypass cabinet parts list 10 22 861
Bypass cabinet assembling to EM + BM 10 22 570
Bypass cabinet assembling to EM + 2 BM 10 22 572

Output transformer module


Output transformer assembly E031105F
Output transformer circuit diagram 10 22 198

*Document not yet available

Title 9155 / 9355 SERVICE MANUAL (content)


EATON Powerware Approved EP
Finland Checked PK No 1022609 Rev B2
Issued RR 26.11.2004 Page Page 3 of 3
User’s Guide

UPS 8 – 10 kVA, 230V 50/60 Hz output (1-phase input)


&

UPS 8 – 15 kVA, 230V 50/60 Hz output (3-phase input)

P/N 1022403 Rev. B1 Page 1 / 45 20.01.2005


Copyright 2005
The contents of this manual are the copyright of the publisher
and may not be reproduced (even extracts)
unless permission granted.
Every care has been taken to ensure the accuracy of
the information contained in this manual, but no liability
can be accepted for any errors or omission. The right
to make design modifications is reserved.
UPS 8 – 10 kVA, 230V 50/60 Hz output (1-phase input)
UPS 8 – 15 kVA, 230V 50/60 Hz output (3-phase input)
User’s Guide 1022403 revision B1
Contents
1. Safety instructions ................................................................................................................ 4
Audience ..................................................................................................................................................... 4
CE marking ................................................................................................................................................ 4
User precautions ......................................................................................................................................... 4
Environment ............................................................................................................................................... 5
Inquiries ..................................................................................................................................................... 5
2. Mechanical installation ......................................................................................................... 6
Delivery check ............................................................................................................................................ 6
Unpacking and visual inspection ................................................................................................................ 6
3. Planning before installation .................................................................................................. 8
4. Cabinet installation ............................................................................................................... 9
Mechanical bypass switch ........................................................................................................................... 9
Transformer option ................................................................................................................................... 11
External battery cabinet option ................................................................................................................ 12
Battery racks ............................................................................................................................................. 12
5. Electrical installation .......................................................................................................... 13
Power cables and protective fuses ............................................................................................................ 14
Wiring procedure ...................................................................................................................................... 15
External battery cabinet (EBC) installation procedure ............................................................................. 21
SPM tie cabinet ......................................................................................................................................... 23
6. Software and connectivity ................................................................................................... 26
Communication cables ............................................................................................................................. 26
Connection to the standard RS-232 port (X53) ....................................................................................... 26
LanSafe software ................................................................................................................................... 27
External control connections ................................................................................................................... 27
Emergency Power Off (EPO) ................................................................................................................ 28
Relay outputs ........................................................................................................................................ 29
Programmable signal inputs ................................................................................................................. 29
X-slot communication (option) ................................................................................................................ 30
SNMP/Web Module (optional) ............................................................................................................. 30
AS400 Relay Module (optional) ........................................................................................................... 31
Single Serial Port Module (optional) .................................................................................................... 31
Modus/Jbus Module (optional) ............................................................................................................ 31
7. User operations ................................................................................................................... 32
Display functions ...................................................................................................................................... 32
User Settings ............................................................................................................................................. 33
Configuring user settings ...................................................................................................................... 34
Changing language ............................................................................................................................... 34
Changing charging current ................................................................................................................... 34
Using relay outputs ............................................................................................................................... 34
Normal start-up ........................................................................................................................................ 35
Battery start-up ......................................................................................................................................... 35
Shutdown ................................................................................................................................................. 35
8. Maintenance ........................................................................................................................ 36
Scrapping .............................................................................................................................................. 36
Regular service/intervals ........................................................................................................................... 36
Batteries ................................................................................................................................................ 36
Cooling fan ........................................................................................................................................... 37
LED Indicators ......................................................................................................................................... 37
Maintenance bypass switch (MBS) operation ........................................................................................... 37
Turn UPS from normal mode to mechanical bypass ............................................................................. 38
Turn UPS from mechanical bypass to normal mode ............................................................................. 39
9. Dimensional drawings ........................................................................................................ 41
10. Technical data .................................................................................................................... 43
Standards .................................................................................................................................................. 43
Environment ............................................................................................................................................. 43
Mechanical configuration ......................................................................................................................... 43
Characteristics .......................................................................................................................................... 43
AC input ................................................................................................................................................... 44
DC circuit ................................................................................................................................................ 44
AC output ................................................................................................................................................. 44
11. Warranty ............................................................................................................................. 45
1. Safety instructions
The UPS operates with mains, battery or bypass power. It contains components that carry high
currents and voltages. The properly installed enclosure is earthed and IP20 rated against
electrical shock and foreign objects. However, only qualified personal is allowed to install and
service the UPS.

Warning!
Operations inside the UPS must be performed by a service engineer from the
manufacturer or from an agent authorised by the manufacturer.

Do not ever service inside the UPS when mains power is applied or the UPS is in battery mode.
Use the optional mechanical bypass if installed to the system. Remember to open battery
breaker. Always ensure by measuring with a multi-meter that no dangerous voltages are
present.

Audience
The intended audiences of this manual are people who plan the installation, install,
commission, and use or service the UPS. The manual provides guidelines to check delivery,
installing and commissioning of the UPS.
The reader is expected to know the fundamentals of electricity, wiring, electrical components
and electrical schematic symbols. This manual is written for a global reader.

Note!
Read the manual before operating or working on the UPS.

CE marking
The product has the CE marking in compliance with the following European directives:
• LV Directive (Safety) 72/23/CEE and 93/68/CEE
• EMC Directive 89/336/EEC and 93/68/EEC
Declaration of conformity with UPS harmonised standards and directives EN 62040-1-1
(Safety) and EN 50091-2 (EMC) are available on the web site (http://www.powerware.com).

User precautions
The only user operations permitted are:
• Start up and shut down of the UPS, excluding the commissioning start-up.
• Use of the LCD control panel and Maintenance Bypass Switch (MBS)
• Use of optional connectivity modules and their software
The user must follow the precautions and only perform the described operations. Any deviations
from the instructions could be dangerous to the user or cause accidental load loss.

4 UPS 8 – 15 kVA, 230V 50/60 Hz output 1022403


User’s Guide Revision B1
Warning!
The user is not permitted to open of any screws excluding connectivity plates and the
MBS locking plate. Failure to recognise the electrical hazards could prove fatal.

Environment
The UPS must be installed according to the recommendations in this manual. Under no
circumstances the UPS should be installed in an airtight room, in the presence of flammable
gases, or in an environment exceeding the specification.
Excessive amount of dust in the operating environment of UPS may cause damage or lead to
malfunction. The UPS should be always protected from the outside weather and sunshine. The
recommended operating temperature is from +15 to +25 Celsius degrees.

Inquiries
Address any inquiries about the UPS and battery cabinet to the local office or agent authorised
by the manufacturer. Please quote the type code and the serial number of the equipment.

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Revision B1 User’s Guide
2. Mechanical installation
The UPS and accessories are delivered on a specifically designed pallet that is easy to move with
a forklift or a pallet jack. Keep the UPS always in upright position and do not drop the
equipment. Do not either stack the pallets because of high-energy batteries involved and the
heavy weight

Delivery check
The UPS is delivered with the following items:
• Plastic bag containing:
Quick Installation Guide, paper format, multilingual (coming later)
User’s Guide, paper format, multilingual
User’s Guide, CD-ROM format, multilingual (coming later)
Residual voltage warning stickers
Software Suite, CD-ROM format, English language
RS-232 serial cable for the Software Suite
• Delivery documents

Unpacking and visual inspection


Check that there are no signs of shipping damages. The outside ’Tip&Tel’ indicator should be
intact if the equipment has been transported in the upright position.

Note!
A claim for shipping damage must be filed immediately and the carrier must be
informed within 7 days of receipt of the equipment. The packing materials should be
stored for further investigation.

Unpack the equipment by removing the packing and shipping materials. Make a visual
inspection and check that the inside ‘Drop&Tell’ indicator is intact. Make sure that the floor
surface is solid and suitable for the wheeling and heavy weight, twist the levelling feets of the
unit to up position and remove the equipment from the pallet.

Figure1. Instructions for removing the equipment from the pallet.

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User’s Guide Revision B1
Check the information on the type designation label of the equipment to verify that the unit is
of the correct type. The type designation label includes ratings, a CE marking, a type code, a
part number and a serial number. The serial number is important when making inquiries. It
allows individual recognition of the equipment.

Figure 2. Type designation label.

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Revision B1 User’s Guide
3. Planning before installation
The equipment must be installed in upright position. The equipment requires space to front
and back to enable cooling airflow, service and maintenance. All cooling air enters at front and
exits at unit rear. The required min. clearance from unit rear to an obstruction is 150 mm.

Figure 3. Ventilation space around the equipment.

It is required to arrange ventilation of the UPS room. Sufficient amount of air cooling is needed
to keep the max. room temperature rise at desired level:
• Temperature rise of max. +5°C requires the airflow of 600 m3 per 1 kW of losses.
• Temperature rise of max. +10°C requires the airflow of 300 m3 per 1 kW of losses.
An ambient temperature of 15 to 25 Celsius degrees is recommended to achieve a long life of
the UPS and batteries. The cooling air entering the UPS must not exceed +40 °C. Avoid high
ambient temperature, moisture and humidity.
The floor material should be non-flammable and strong enough to support the heavy load. The
UPS has (4) leveling feet that should be used when finalising the installation. The diameter of a
single leveling foot is 1 inch (25.4 mm).

Equipment Weight Point Distributed Note


UPS+1BAT 155 kg 7.75 kg/cm2 738 kg/m2 Batteries installed.
UPS+2BAT 265 kg 13.25 kg/cm2 1262 kg/m2 Batteries installed.
UPS 50 kg 2.50 kg/cm2 238 kg/m2 No Batteries.
UPS+1BAT 65 kg 3.25 kg/cm2 310 kg/m2 No Batteries installed.
UPS+2BAT 80 kg 3.95 kg/cm2 382 kg/m2 No Batteries installed.
2BAT 195 kg 9.75 kg/cm2 929 kg/m2 Batteries installed.
3BAT 310 kg 15.50 kg/cm2 1476 kg/m2 Batteries installed.

Table 4. The floor surface must tolerate these loading.

8 UPS 8 – 15 kVA, 230V 50/60 Hz output 1022403


User’s Guide Revision B1
4. Cabinet installation
The required distance for UPS units next to each other is ten millimetres. The same applies to
the optional battery cabinets that should be installed next to the UPS cabinet.

Figure 5. UPS and external battery cabinets.

The UPS family has several alternative battery cabinets and configurations depending on the
selected back-up time and quality of batteries.

Mechanical bypass switch


The mechanical bypass switch (MBS) shall be mounted in back of the UPS battery
compartment. It can be ordered factory installed.

Figure 6. Instructions for locating the mechanical bypass switch.

Please fix the mechanical bypass switch (MBS) to the wall (din rail) or to the back of the UPS
as shown below.

1022403 UPS 8 – 15 kVA, 230V 50/60 Hz output 9


Revision B1 User’s Guide
Figure 7. The mechanical bypass switch (MBS) when installed in the backside.

Figure 8. 9155 MBS assembly

10 UPS 8 – 15 kVA, 230V 50/60 Hz output 1022403


User’s Guide Revision B1
Transformer option
The galvanic isolation transformer can be ordered as factory installed. The transformer is an
integral part of the UPS unit. Alternatively, the isolation transformer can be purchased as a
separate item to upgrade your existing system.

Figure 9. Transformer option can be ordered factory installed (integral) or separately.

The overtemperature sensor cable is connected to the control input (X45 or X44) of the UPS,
see the next drawing. In the factory installed systems this cable is ready-made for use.

Figure 10. Wiring diagram of the UPS and the external transformer option.

1022403 UPS 8 – 15 kVA, 230V 50/60 Hz output 11


Revision B1 User’s Guide
External battery cabinet option
It’s recommended to install external battery cabinets next to the UPS unit. The external battery
can be placed on either side of the UPS unit. Check before the installation that the battery
voltage values in the type plate of the UPS and external battery cabinets are the same. The
cables are delivered with the external battery cabinet. See External Battery Cabinet (EBC)
installation procedure.

Warning!
The UPS contains high DC voltages. A qualified person must do the connections between
the UPS and the external battery cabinet(s). The battery cabinet is connected electrically
in parallel with the internal batteries of the UPS.

Figure11. UPS and external battery cabinets.

Battery racks
External battery racks shall be sized to take the voltage drop in the cable into account. To
obtain support and help contact the local office or agent authorised by the manufacturer.

12 UPS 8 – 15 kVA, 230V 50/60 Hz output 1022403


User’s Guide Revision B1
5. Electrical installation
The customer has to supply the wiring to connect the UPS to the local power source. The
electrical installation procedure is described in the following text. The installation inspection
and initial start up of the UPS and extra battery cabinet shall be carried out by a qualified
engineer with UPS installation experience.

Warning!
Physical injury or death may follow, or damage may occur to the UPS, or the load
equipment if these instructions are ignored.

Figure 12. Location of the power terminals.

1022403 UPS 8 – 15 kVA, 230V 50/60 Hz output 13


Revision B1 User’s Guide
The UPS unit has the following power connections:
• Three-phase (L1, L2, L3) and protective earth (PE) connection for the rectifier input
or
Single-phase (L1), Neutral (N) isolated connection point (bypass N is used in the rectifier)
and protective earth (PE) connection for the rectifier input.
• Single-phase (L1), Neutral (N) and protective earth (PE) connection for the bypass input
• Single-phase (L1), Neutral (N) and protective earth (PE) connection for the load output
• Plus (+), minus (-) and protective earth (PE) connection for the external batteries

Note!
The rectifier requires a Neutral to operate. It’s connected internally from the bypass
terminal to the rectifier, see wiring diagram.

Figure 13. Power terminals found in UPS units.

Power cables and protective fuses


Always use copper cable types to fit terminals with approximately 1.5 Nm torque for different load
currents. The Cu cable sizing is based on multi-core cables laid in conduits/trunkings on the wall or
on the floor (installation procedure C), ambient temperature 25°C, PVC insulation, surface
temperature up to 70°C. Cables of several UPS can be installed in parallel to each other.
Standards SFS 6000-5-52 (2002) and IEC 60364-5-52 (2001-08) “Electrical installations of
buildings” are used as a sizing guide. For any other conditions, size the cables according to the
local safety regulations regarding installation environment, appropriate voltage and currents of
the UPS.
Fuses are sized according to local safety regulations, appropriate input voltage and the rated
current of the UPS. Therefore, protect the input and bypass cables with gG (gL) fuses or B-C-D
type of circuit breakers against overload and short-circuit.

14 UPS 8 – 15 kVA, 230V 50/60 Hz output 1022403


User’s Guide Revision B1
Contact the manufacturer’s authorised agent or the local office for assistance at fuse and cable
sizing. Refer to the recommended cable and fuse ratings in the below table.

Input Bypass Load PE Battery


UPS rating
Fusing Cable Fusing Cable Cable I nom Cable Cable
8 kVA 3-phase 3x16 A 3x2.5 mm² 50 A 10 mm² 10 mm² 34.8 A 10 mm² 10 mm²
1-phase 50 A 10 mm² 50 A 10 mm² 10 mm² 34.8 A 10 mm² 10 mm²
10 kVA 3-phase 3x16 A* 3x2.5 mm² 50 A 10 mm² 10 mm² 43.5 A 10 mm² 10 mm²
3-phase 3x20 A 3x4 mm² 50 A 10 mm² 10 mm² 43.5 A 10 mm² 10 mm²
1-phase 63 A 16 mm² 50 A 10 mm² 10 mm² 43.5 A 10 mm² 10 mm²
12 kVA 3-phase 3x25 A 3x6 mm² 63 A 16 mm² 16 mm² 52.2 A 16 mm² 10 mm²
15 kVA 3-phase 3x25 A* 3x6 mm² 80 A 25 mm² 25 mm² 65.2 A 16 mm² 10 mm²
3-phase 3x32 A 3x10 mm² 80 A 25 mm² 25 mm² 65.2 A 16 mm² 10 mm²
Maximum 3-phase 3x63 A 3x16 mm² 80 A 35 mm² 35 mm² 35 mm² 16 mm²

Table 14. Cable and fuse ratings for the different UPS ratings
(*With optional limited charging feature at low input and high kW load, see User Settings)

Wiring procedure
The power cable terminals are located in the back of the UPS unit. The service personnel is
responsible for the correct electrical installation. They must be authorised by the manufacturer.
The installation procedure:
1. Remove the cover(s) of the terminal box of the power cables with a screwdriver.
Refer to the dimensional drawing for the correct location at the back of the unit.
2. Slide the cables through the grommets of the connection box.
3. Connect the conductors of the rectifier and bypass input cables to the proper terminals.
With single phase unit it is recommended to use the same phases for rectifier and bypass
inputs.
4. Connect the conductors of the load cable to the proper terminals.
5. Connect the conductors of an external battery cabinet cable to the external battery +, -
and PE terminals. Check for the correct polarity.
See External Battery Cabinet (EBC) installation procedure.

Warning!
If available, the internal battery has to be disconnected first because the external battery
terminals are hazardous due to the parallel battery string.

6. Secure the cables with the grommets in the connection box.


7. Fasten the cover of the terminal box with a screwdriver.
The IEC/EN 62040-1 safety instructions require the fitting by the user of a warning label on all
primary power isolators installed remote from the UPS area. The warning label for electrical
maintenance personnel shall carry the following wording or equivalent:
“ISOLATE UNINTERRUBTIBLE POWER SUPPLY (UPS) BEFORE WORKING ON THIS CIRCUIT.”
A readily accessible disconnect device shall be incorporated in the building installation wiring
as shown in diagrams.

1022403 UPS 8 – 15 kVA, 230V 50/60 Hz output 15


Revision B1 User’s Guide
Figure 15. Wiring diagram of UPS N-model (3-ph rectifier) with integral MBS.

Figure 16. Wiring diagram of UPS N-model (3-ph rectifier).

16 UPS 8 – 15 kVA, 230V 50/60 Hz output 1022403


User’s Guide Revision B1
Figure 17. Wiring diagram of UPS NT-model (3-ph rectifier)

1022403 UPS 8 – 15 kVA, 230V 50/60 Hz output 17


Revision B1 User’s Guide
Figure 18. Wiring diagram of UPS S-model (1-ph rectifier) with integral MBS.

Figure 19. Wiring diagram of UPS S-model (1-ph rectifier).

18 UPS 8 – 15 kVA, 230V 50/60 Hz output 1022403


User’s Guide Revision B1
Figure 20. Wiring diagram of UPS ST-model (1-ph rectifier).

1022403 UPS 8 – 15 kVA, 230V 50/60 Hz output 19


Revision B1 User’s Guide
Note!
Site wiring fault must be
disabled from LCD
User Settings menu.

Figure 21. Wiring diagram of UPS S-model (1-ph rectifier) with integral MBS, (Norway)

Note!
Site wiring fault must be
disabled from LCD
User Settings menu.

Figure 22. Wiring diagram of UPS S-model (1-ph rectifier), (Norway)

20 UPS 8 – 15 kVA, 230V 50/60 Hz output 1022403


User’s Guide Revision B1
Note!
Site wiring fault must be
disabled from LCD
User Settings menu.

Figure 23. Wiring diagram of UPS ST-model (1-ph rectifier), (Norway)

External Battery Cabinet (EBC) installation procedure


The installation procedure is as follows:
1. The EBC is recommended to place next to the UPS unit.

Note!
Do not place EBC on the UPS unit.

2. The required minimum distance for UPS unit and EBC is ten millimeters, which is also
required distance between two EBCs.
3. Turn F1 battery breaker from the UPS unit in OFF position.
4. Check that the circuit breaker F3 of the EBC is in the OFF position. To minimise safety risk
remove one of the cable (+ or -) from battery string to break a battery circuit.
Battery cables can be accessed by removing a plastic front cover and a metal hatch behind
the plastic cover. Do not remove the safety wire of the circuit breaker before all the wires
are connected and the installation of the whole system is ready. Remove plate A on the
rear side of the EBC to connect cables to EBC’s terminal block X6. Bring cables outside
from the EBC by removing the cover plate B. Place the plate A back to the original position
and connect the cable clamp to the place of the cover plate B.

1022403 UPS 8 – 15 kVA, 230V 50/60 Hz output 21


Revision B1 User’s Guide
Warning!
If there is already connected battery string to terminal block there is a danger of a lethal
electric shock. Thus it is recommended break a battery circuit by disconnecting one of the
cables from battery string before connecting new cables to terminal circuit.

5. If the system consists two or more EBC connect first the EBCs parallel as follows:
a) Connect the cables to second EBC in the same way as guided in point four (4)
of this installation procedure.
b) Remove the cover plate C of the first EBC and connect cables to terminal block X6.
Connect the cable clamp to the place of the cover plate C.
6. When all the EBCs are connected parallel, disconnect one of the cables (+ or -) from UPS
cabinets internal battery string in the same way as guided with EBC in point four (4) of
this installation procedure before connecting cables to terminal block X3 of the UPS unit.
Otherwise the terminal block X3 is live.
7. After installation connect disconnected battery cables to strings, check that the removed
plates on right positions remove safety wires from circuit breakers and turn breakers of
EBCs and the UPS on.
8. Finally change the Number of 32 pcs. battery strings from User Settings. SETTINGS ->
USER SETTINGS -> NUMBER OF BATTERY STRINGS.

Figure 24. Connection of UPS and External Battery Cabinets

22 UPS 8 – 15 kVA, 230V 50/60 Hz output 1022403


User’s Guide Revision B1
Figure 25. To minimise safety risk remove + or - cable from battery string before connecting
UPS and EBCs.

SPM tie cabinet


The System Parallel Module (SPM), provided by UPS manufacturer, has input connections up
to three parallel UPS modules. It is also possible to use two parallel UPS modules and one
bypass connection. This bypass option can be used for service or test purposes.

Note!
It is not allowed to feed the load simultaneously from mains (bypass) and inverter(s) of
the UPS unit(s). While turning the switch, where the bypass is connected, ON/OFF, UPS
should be on static bypass mode or shut down.

Note!
The maximum load supported by the system is limited to size of one UPS if there are
two UPSs and bypass connected to SPM.

Terminals of the SPM have two-wire connection (L1 and N) and ground terminals. The upper
ground terminal is for a load cable and the lower ground terminal is for UPSs. The wiring shall
be done according to the following wiring diagrams. The terminals and cable routing is shown
in Figure Cable routing of the SPM. See also Table 14 for cable and fuse ratings for the different
UPS ratings.

1022403 UPS 8 – 15 kVA, 230V 50/60 Hz output 23


Revision B1 User’s Guide
Figure 26. Dimensions of the SPM

Figure 27. Cable routing of the SPM

24 UPS 8 – 15 kVA, 230V 50/60 Hz output 1022403


User’s Guide Revision B1
Figure 28. SPM9155 wiring diagram with three UPSs connected

Figure 29. SPM9155 wiring diagram with two UPSs and bypass connected

1022403 UPS 8 – 15 kVA, 230V 50/60 Hz output 25


Revision B1 User’s Guide
6. Software and connectivity
The software Suite CD-ROM that is bundled with the UPS contains software distributions and
documentation in CD format. Furthermore, the comprehensive connectivity option portfolio
includes Web/SNMP adapters for networked environments, Modem card for 24/7 remote
monitoring, ModBus/Jbus card for building management system integration, relay interface
cards for industrial and facilities use and RS-232 cards for serial communication to one or
multiple computers.

Communication cables
It is recommended that the control cables and power cables be installed on separate trays.
Where control cables will cross power cables make sure they are arranged at an angle as near to
90 degrees as possible.
All control cables shall preferably be shielded. If the shield is grounded, this shall take place on
only one end of the cable.
The procedure for connecting the control cables is the following:
1. Remove the front cover by lifting the cover from the bottom outwards by releasing the
retaining clip. It’s located in the bottom part of the bezel.

2. Locate the control terminal or X-slot module where you want to install the
communications cable.

Figure 30. Location of control cable terminals.

Connection to the standard RS-232 port (X53)


The standard RS-232 interface uses 9-pin female D-sub connector. It shall be used with the
delivered cable for a computer or external modem connection. The data is transmitted with
XCP protocol that includes status and meters information about the UPS. The RS-232 port has
the following format:
• Data bits 8
• Parity None
• Stop bits 1
• Handshake None

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Figure 31. Identification of the interface port pins.

LanSafe software
The LanSafe software shuts down computers and whole networks in case of an extended power
failure. It provides basic monitoring, data logging, notification and event actions for a single
UPS solution. The software is bundled free of charge in Software Suite CD.
The connection procedure for the RS-232 interface port is following:
1. Connect the RS-232 communication cable to the computer.

2. Connect the RS-232 communication cable to the serial interface on the UPS.

3. Run the UPS software installation disk (Software Suite CD) on the computer.

Note!
If communication does not work choose the correct baud rate from the LCD display
Please refer to the optional software manuals for appropriate baud rate settings.

External control connections


The UPS has an input/output interface for direct communication with your computer system. It
is located behind the front bezel of the UPS unit. The cables connected to these terminals
should be connected to cable clips.
Input and output terminals have a functional isolation from terminal to terminal. They are
connected to the chassis through individual 1 MΩ resistors.

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Revision B1 User’s Guide
Figure 32. External control cable connections to the UPS.

Note!
Pay attention to proper polarity if one is using a semiconductor switch type. A relay or
other mechanical control is a preferred method.

Emergency Power Off (EPO)


This input is used to shut down the UPS from a distance. This feature can be used for
emergency power down. There are two modes of operation, normally closed at X52 and
normally open at X12. Remote shut down terminal X52 pins 1 and 2 are as factory default
linked (X12 is open). When the loop on X52 is opened, the logic circuitry will immediately
shut down the UPS output.

Note!
EPO does not necessarily disconnect supply to load when unit is on internal or external
bypass. Quaranteed disconnection of bypass supply has to be through a separate
disconnect switch located in the supplying switchgear cabinet.

In order to have the UPS running again pins 1 and 2 of connector X52 have to be reconnected
and the UPS started manually. The pins must be shorted in order to keep the UPS running.
Maximum resistance is 10 ohm. The EPO shall not be galvanically connected to any mains
connected circuits. Reinforced insulation to the mains is required.
If the use of normally open EPO operation is desired, the loop on X52 has to be retained and
the normally open EPO switch connected to X12. Operation is as above.

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Relay outputs
The UPS incorporates a programmable relay output with potential free contacts at X57 for remote
alarm indications. It is rated for max. 30 VAC 1 A or 60 VDC 0,2 A nominal values. Additional
(4) relay outputs can be obtained with the X-slot compatible AS/400 Relay Module (optional).

Warning!
The relay contacts must not be directly connected to mains related circuits. Reinforced
insulation to the mains is required.

Programmable signal inputs


The UPS incorporates two programmable inputs (X44, X45). Use of a non-polar (relay) control
input is recommended. The pins must be shorted with maximum resistance of 10 ohm in order
to activate the specific input.

Note!
Please note the polarity of the inputs as indicated in the external control connections if
used with a polarity control.

The default and programmable settings for the signal inputs are
a) Disable Bypass Operation
If active the automatic transfer to the static bypass is prevented.
b) Charger off
If active the batteries charging is disabled. In case of mains power outage the discharge of
batteries is supported.
c) Remote ON/OFF
If active the UPS output turns off regardless of mode of operation. Auxiliary power, fan,
communications and rectifier/battery charger shall remain functional. Restart initiated
immediately when inactive.
d) Request Bypass
If active the UPS transfers to bypass if bypass voltage, frequency and synchronisation are ok.
e) Request Normal
If active the UPS transfers to inverter operation if not prohibited by EPO or alarm condition.
f) Force Bypass
If active the UPS is forced to static bypass operation regardless of the bypass status.
g) External Battery Breaker Status
If active the UPS knows that the batteries are disconnected.
h) Building alarm 1-6
These can be activated separately or at the same time with other building alarms.
i) Not in use (default)
j) Shutdown
If active the UPS will shutdown immediately.
k) Delayed Shutdown
If active the UPS will shutdown after user configurable delay time. Restart initiated
immediately when inactive.
l) Normal/Bypass
If active the UPS transfers to bypass if ok. If inactive the UPS transfers to inverter when
possible.

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Revision B1 User’s Guide
X-slot communication (option)
X-Slot modules allow the UPS to communicate in a variety of networking environments and with
different types of devices. The UPS incorporates two (2) empty X-slot communication bays.

Figure 33. Location of empty X-slot bays.

The UPS supports two serial communication devices according to the table below.

Independent Multiplexed
Configuration X-slot #1 X-slot #2 Std. RS-232 port
Default #1 Any X-slot Module Any X-slot Module Not in use
Default #2 Any X-slot Module Relay Module Available
Default #3 Any X-slot Module Not in use Available
Table 34. Typical X-slot configurations for UPS communication.

SNMP/Web Module (optional)


The module supports SNMP and HTTP compliant remote monitoring and shutdown for the
protected computer systems. It can be connected to a twisted-pair Ethernet network (10/
100BaseT) using an RJ45 connector.
The SNMP/Web module has a build-in switching hub that allows three (3) additional network
devices to be connected to the network without the requirement of additional network drops.
In addition, an Environmental Monitoring Probe can be requested from the UPS manufacturer
to obtain humidity, temperature, smoke alarm and security information. It is connected to the
communication port of the SNMP/Web module as option.

Figure 35. ConnectUPS-X SNMP/Web Module and Environmental Monitoring Probe.

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AS400 Relay Module (optional)
The Relay Module provides potential free relay interface for AS/400 connected computers and
industrial applications. The relay interface supports both 15-pin D-sub connector and terminal
block connections up to four (4) potential free relays.
The relay contacts are rated for 1 A, 30 Vac or 200 mA, 60 Vdc, and they have a galvanic
isolation from the other circuits of the UPS unit.

Figure 36. AS400 Relay Module.

Single Serial Port Module (optional)


To establish communication between the UPS and a computer, connect your computer to the
UPS communication port using the supplied communication cable.
When the communication cable is installed, power management software can exchange data
with the UPS. The software polls the UPS for detailed information on the status of the power
environment. If a power emergency occurs, the software initiates the saving of all data and an
orderly shutdown of the equipment.

Modus/Jbus Module (optional)


The Modbus module provides monitoring and integration to the Building Management
Software (BMS) such as Wonderware. It features continuous and reliable communication
through isolated DB9 ports (RS485/RS232) or a terminal strip (RS485).

Figure 37. Modus/Jbus Module.

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Revision B1 User’s Guide
7. User operations
The UPS has a four-button graphical LCD with backlight. It provides useful information about
the unit itself, load status, events, measurements, and settings.
The LCD backlight is switched on by pressing any button. It has a timeout that automatically
switches off after 15 minutes of inactivity.

Display functions
As default and after 15 minutes of inactivity the UPS is showing the selectable start screen:
1. Logo screen
2. Mimic screen (See User Settings on LCD screen)
The screen backlit has automatic shutdown after long period of inactivity. It will light up once a
button is pushed. The right side button will initiate the text to the screen. The scrolling
through the menu structure is done with buttons indicated by the ↑ ↓images of the LCD
screen. The menu structure is shown in the table below.

Main Menu Submenu Menu functions


I
UPS off / System normal / UPS supporting load / UPS on battery /
UPS STATUS -> UPS on bypass / +active alarms and notices / +battery status
(resting, charging, floating, not connected, dischargin)
I
EVENT LOG -> Notice / Alarm
I
MEASUREMENTS OUTPUT Voltage / Current / Frequency / Power
BATTERY Voltage / Current / Runtime
INPUT Voltage / Current / Frequency
BYPASS Voltage / Frequency
I
CONTROL -> Goto bypass / Battery test / Display test
USER Date / LCD contrast / Change language / Relay config / Signal
SETTINGS SETTINGS inputs / Serial port config / Start screen / User password / Audible
alarms / Battery charging method / +list of std. settings
SERVICE Adjust parameters / Adjust events / Reset custom / Clear history /
SETTINGS + modem call settings
I
IDENTIFICATI- -> UPS Type / Part nro. / Serial nro / Revisions
ON
I
TURN UPS -> -
ON/OFF

Table 38. Menu map for display functions.

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User Settings
The UPS has the following typical settings that are user configurable. Note that some of the
settings become effective at the next start-up of the UPS.

Description Available settings Default setting


General:
Display contrast adjustment +/- Moderate
Display language [English], [Spanish], [French], English (British)
[German]
Date & time [xxxx-xx-xx] 0001-01-01
Audible alarms [Normal], [Disabled] Normal
Normal screen in display [logo], [mimic] Powerware logo
user settings password [Not required], [Set] Not required
Nominal values:
Nominal output voltage [220], [230], [240] 230 Volts
Nominal output frequency [50 Hz], [60 Hz] 50 Hz
Rectifier phase current limit Step: 1 A 32 Amps (3~)
Communication and connectivity:
Disable control commands [Enabled], [Disabled] Disabled
Communication speed [1200], [2400], [9600], [19200] 19200 bps.
Std. relay output function [UPS ON/OK], [Custom], [Battery low], UPS ON/OK
[System on bypass], [System on battery]
Signal input #1-2 function [Nothing], [see Signal inputs] Nothing
Hardware remote off delay for hardware Remote off Step: 1 sec. 120 sec
with restart function.
X-slot defaults:
#1: on battery
X-slot relay output 1-4 function [Nothing], [see Signal inputs] #2: battery low
#3: UPS on/ok
#4: on bypass
X-slot input signal (long break via Rx) Nothing
X-slot shutdown signal activation delay before the Step: 1 sec. 5 sec
signal is accepted.
Bypass and syncronisation:
Usage of bypass [Enabled], [Disabled] Enabled
Require synch at transfer on bypass [Required], [Not Required] Not required
Transfer on bypass on overload [Immediately], [after delay] Immediately
Synchronization enable [Enabled], [Disabled] Enabled
Bypass voltage deviation high limit +1% ... +20%, step: 1% +10%
Bypass voltage deviation low limit -1% ... -20%, step: 1% -15%
Synchronization window 0.5 ... 3.0 Hz, step: 0.1 Hz ±2.0 Hz
Frequency slew rate Step: 0.1 Hz/s 0.2 Hz/s
Battery information and settings:
ABM charging cycling disable [Enabled], [Disabled] Enabled
Charging temp compensation [Enabled], [Disabled] Enabled
Battery size setting Step: 1 Watts/cell 24 Watts/cell
Number of 32 pcs. battery strings 0 (no batteries), 1, 2, 3, 4... 1 string
Battery low alarm level Step: 0.01 V/cell 1.88 V/cell
Automatic battery support test [Enabled], [Disabled] Enabled
Maximum charging current Step: 0.1 A [max. 20 Amps] 3 Amps
Output on, automatic delay time before turning [Disabled], [Set delay, step: 1 sec] 0 sec.
the output on
Output off, automatic delay time on battery after [Disabled], [Set delay, step: 1 sec] Disabled
which output is turned off
User preferences:
Operation priority while rectifier input break [On battery], [On bypass] On bypass
Site wiring fault w/ wrong Neurtal connection [Enabled], [Disabled] Enabled

Table 39. User setting in the LCD menu screen.

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Revision B1 User’s Guide
Configuring user settings
User settings can be configured via front panel. Select Settings from main menu and then select
User Settings.

Changing language
Pressing and holding down the first button on the left for about 5 seconds selects the language
menu. This action is possible from any LCD menu screen.
The default firmware has four main languages: English, Spanish, French and German. Other
local language packages including Chinese, Greek and Russian can be requested from the local
service representative.

Changing charging current


Maximum charging current setting should be checked when needed back-up time needs more
than 3 Amps charging current.
Load (kVA) Load (kVA)
Back-up time Min current Back-up time Min current
p.f. 0.7 p.f. 0.7
10 1h 1.8 A 15 1h 2.5 A
10 3h 4A 15 3h 6.5 A
10 5h 6.5 A 15 5h 9A
10 10 h 13 A 15 10 h 18 A
Table 40. Required battery charge currents.

Select Maximum charging current from User Settings menu. Default setting is 3.0 Amps and it
is changeable up to 20 Amps. Minimum step is 0.1 A.

Note!
Maximum charging current is dependent on output load and power rate of the UPS. If the
UPS is supporting maximum output load the highest level of Maximum charging current is
3.0 A, which is also the default setting. As a thumb rule, 1 kW decrease in the load provides
extra 2.0 A charging capacity. For example, the charging capacity is 5 Amps at 8 kW load,
and 7 A at 7 kW load.

Using relay outputs


Relay outputs can be used for remote alarm indications.
Each relay has four standard pre-programmed settings for alarms:
• on bypass, UPS ok, battery low, on battery
One of the standard relay settings is “custom” that can be customised by the user.
The procedure to select customised alarms:
1. Push any key of the control panel to enable the functions on the LCD screen.
2. First select “SETTINGS”, then “USER SETTINGS” and finally “RELAY CONFIG” from
the LCD menu.
3. Select the relay what is needed to be configured (ALARM-1 is fixed relay output X57).
4. Select “empty” to clear old settings.
5. Select “custom” and activate needed alarms with the button on the right.
6. After the selection press “OK” button
7. Finally test that UPS alarms correctly

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Normal start-up
Check the mechanical and electrical installation of the UPS before start-up. Go through the
checklist below together with another person.
Check
† Read the attached safety manual before you work on the unit.
† The unit is fixed according to mechanical installation
† The ambient conditions are within specification.
† The cooling air will flow freely.
† The UPS is grounded properly.
† The input and bypass voltages match the UPS nominal voltage.
† The input, bypass, battery and output terminal connections are OK
† Appropriate input and bypass fuses and disconnectors are installed.
† Appropriate backfeed warning sign for disconnectors are installed.
† Appropriate cables sizes are used.
† The external control connections inside the UPS are OK.
† There are no tools, foreign objects or dust inside the UPS from the installation.
† Covers are in place.
† Optional MBS is placed to UPS position as default.
You are then ready to proceed with the starting up the UPS:
1. Turn the battery and input circuit breakers to ON position.
2. UPS will enter a stand-by mode and starts to charge batteries with a cooling fan
operational. Output is without the voltage in the stand-by mode.
3. Push any key of the control panel to enable the functions of the LCD screen
4. Select “TURN UPS ON” from the LCD menu (see: Display Functions)
5. Press and hold ↵ button for 2 sec. There shall be no sound during the hold.
The UPS shall check its internal functions, synchronise to bypass and start to supply the load.
The green LED is blinking if there occurs an active notice. In normal operation the green LED is
constantly lit if no new active notice such as ‘unsyncronised’ or similar notices present.
The output voltage shall be verified from the output measurements screen of the LCD. If there
is voltage in the output then UPS is supplying the load.

Battery start-up
UPS will start on battery if mains is not available. Note that the UPS behavior may be slightly
different from the normal start-ups.

Shutdown
The procedure to shutdown from LCD is following:
1. Push any key of the control panel to enable the functions of the LCD screen
2. Select “TURN UPS OFF” from the LCD menu (see: Display Functions)
3. Press and hold ↵ button for 5 sec. There shall be an indication sound during the hold.
4. UPS shall do a shutdown routine.
5. Turn the battery and input circuit breakers to OFF position to finalise the shutdown procedure.

Note!
The behaviour is different if UPS is turned off from the programmable input or through
communication cards. If battery and input circuit breakers are left ON, UPS will enter a
stand-by mode and starts to charge batteries with a cooling fan operational. Output is
without the voltage in the stand-by mode.

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8. Maintenance
All operations inside the unit must be performed only by a service engineer from the
manufacturer or from an agent, authorised by the manufacturer.
The troubleshooting procedure gives simple remedial if a malfunction occurs in the UPS. The
operator should start the trouble shooting if there is an active alarm indicated on the LCD
screen. Service should be contacted if the active alarm is abnormal and displayed as a service
code.
Call service if you are not able to solve the problem.

LCD display Description Action


The connected load needs more Shut down the least important load
power than the UPS is rated to that is connected to the UPS. The UPS
Overload should switch back to normal
provide. The inverter or static bypass operation once the load level is
is supplying the excessive load level. acceptable.
Your batteries are detected to be Batteries should be replaced and you
Battery test failed faulty. need to contact the local office or
representative of the UPS manufacturer.
The UPS is operating in stored energy Make controlled shutdown of the
Battery low mode. It will shut down soon due to protected load immediately to prevent
low battery voltage. loss of data.
The UPS is operating in stored energy Save your data and perform a
On battery mode. controlled shutdown of your server
load.
Check that fans are operational and
Overtemperature High UPS temperature is detected. ventilation holes are not blocked. Make
sure the ambient temperature is not
excessive
Table 41. Typical alarms displayed in the LCD screen of the UPS unit.

Scrapping
Before scrapping UPS or its battery cabinet, the battery bank must be removed. Local
requirements must be followed in battery recycling or discard. The removal of batteries is
allowed only by authorised service personnel due to high energy and voltage.

Regular service/intervals
The UPS requires very little maintenance if installed in an appropriate environment.

Maintentenance Interval
Batteries change ~ 3-5 years / service
Batteries test ~ 18 months / service
Cooling fan change ~ 5 years / service
Table 42. Routine maintenance intervals recommended by the manufacturer.

Batteries
The condition of the batteries is crucial for operation. The UPS will indicate by audible and
visual alarms if the capacity of the battery bank has decreased. The UPS units are provided with
the automatic battery test and ABM management function to continuously monitor the
condition of the battery bank.

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Servicing of batteries should be performed or supervised by personnel knowledgeable about
batteries and required precautions. When replacing batteries, replace with the same type and
number of batteries.

Note!
Do not dispose of batteries in a fire. The batteries may explode.
Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes. It
may be toxic.

Cooling fan
The cooling fan lifespan of the UPS unit is about 60 000 operating hours. The actual lifespan
depends on the environment and ambient temperature.
Fan failure can be predicted by increasing noise from the fan bearings. The fan replacement is
recommended once this symptom starts appearing.
Do not use other than manufacturer’s specified spare parts.

LED Indicators
The UPS unit has (4) LEDs to indicate the status.

Graphical sign LED Description Note


Blinking when a new notice message
Green UPS status is ok.
is active.
Yellow 1 UPS is in battery mode

Yellow 2 UPS is in bypass mode


Blinking when new alarm is not reset
Red UPS has an active alarm
and still active.

Table 43. Description of the LED indicators.

Maintenance bypass switch (MBS) operation


The maintenance bypass switch may be as standard or as optional in your system depending on
the ordered configuration. The operation of the MBS is allowed for a trained person only who is
familiar with the UPS behaviour and functions. The full UPS wiring diagram with a MBS switch
is presented in the installation part of the manual.

Note!
The MBS consist of three switches and failure to understand the correct sequence may
drop the critical load.

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Revision B1 User’s Guide
Figure 41. The normal positions of the three MBS switches.

Turn UPS from normal mode to mechanical bypass


The procedure to turn the UPS to mechanical bypass switch is described below.

Figure 42. The normal (UPS supplying the load) positions of the three MBS switches.

No break transfer from normal mode to Service Bypass:


1. The normal start position should be following:

OFF ON ON

2. Use LCD to turn the UPS on internal static bypass mode. Remember to verify the transfer
before proceeding the next step.

3. Remove the locking plate of the S1-3 switches.

4. Turn ON the S1 switch to bypass UPS:

ON
ON ON

5. Turn OFF the S3 switch to disconnect UPS output:

ON OFF
ON

6. Use LCD to turn UPS OFF.

7. Turn F1 battery breakers and F2 input to OFF position.

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8. Turn OFF the S2 switch to disconnect UPS bypass input:

ON OFF OFF

9. Remount the locking plate of the S1-3 switches to the position to prevent the use of them.

10. UPS is now in the mechanical bypass mode, see below:

Turn UPS from mechanical bypass to normal mode


The procedure to turn the UPS back to normal mode is described below.

Figure 46. The service (bypass supplying the load) positions of the three MBS switches.

No break transfer from Mechanical Bypass to normal mode:


1. The normal start position should be following:

ON OFF OFF

2. Remove the locking plate of the S1-3 switches.

3. Turn ON S2 switch to connect bypass input to UPS:

ON OFF
ON

4. Turn the F1 battery and F2 input breakers to ON position.

5. Use LCD to “Turn UPS on” and wait until fully started.
- Make sure the UPS is not displaying alarms or notices alarm with the green LED lit.
- You may verify the output voltage from the meters screen of the LCD.

6. Use LCD to transfer the UPS to internal static bypass. Remember to verify the transfer
before proceeding the next step.

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Revision B1 User’s Guide
7. Turn ON S3 switch to connect UPS output to load:

ON
ON ON

8. Turn OFF S1 switch to disconnect bypass output:

OFF ON ON

9. Use LCD to transfer the UPS to normal mode.

10. Remount the locking plate of the S1-3 swiches to the position to prevent the use of them.

11. UPS is now in Normal mode, see below:

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9. Dimensional drawings

Figure 47. UPS models with no battery sections.

Figure 48. UPS models with (1) and (2) battery bottom sections.

Figure 49. UPS models with (1) and (2) battery bottom sections plus integrated MBS.

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Revision B1 User’s Guide
Figure 50. External battery cabinet models with (2) and (3) sections.

Figure 51. UPS models with middle battery and bottom transformer sections.

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10. Technical data
Standards
UPS 8 kVA 10 kVA 12 kVA 15 kVA
Safety IEC 62040-1-1, EN 62040-1-1 and EN 60950
EMC EN 50091-2
Product IEC 62040-3 and EN 62040-3

Environment
UPS 8 kVA 10 kVA 12 kVA 15 kVA
Amb. temperature 0 to +40°C (electronics), 15 to +25°C (batteries)
Relative humidity 0 to 95%, no condensation allowed
Altitude <1000 m above sea level at +40°C
Vibration IEC 68-2-6; max. 0.3 mm (2 to 9 Hz), max. 1 m/s2 (9 to 200 Hz) sinusoidal

Mechanical configuration
UPS 8 kVA 10 kVA 12 kVA 15 kVA
Dimensions
- Width 305 mm
- Depth 702 mm
- Height 817 mm (32 bat) or 1214 mm (2x32 bat)
Weight
- no battery 65 kg 70 kg
- 32 battery 155 kg 160 kg
- 64 battery 265 kg 270 kg
- 32 battery and transformer 270 kg 275 kg
- MBS +15 kg
Colour RAL 9011 black

Characteristics
UPS 8 kVA 10 kVA 12 kVA 15 kVA
Efficiency
Up to 92% Up to 93% Up to 92% Up to 93%
- nominal load
Heat losses <580 W <720 W <870 W <1050 W
Backup time 10 min (32 bat 7 Ah) 6 min (32 bat 7 Ah)
15 min (32 bat 9 Ah) 10 min (32 bat 9 Ah) 8 min (32 bat 9 Ah) 5 min (32 bat 9 Ah)
- load pf 0.7
28 min (64 bat 7 Ah) 20 min (64 bat 7 Ah) 15 min (64 bat 7 Ah) 10 min (64 bat 7 Ah)
(+25°C amb.) 33 min (64 bat 9 Ah) 25 min (64 bat 9 Ah) 20 min (64 bat 9 Ah) 15 min (64 bat 9 Ah)
Noise (ISO 7779) 50 - 53 dB(A) depending on the load

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Revision B1 User’s Guide
AC input
UPS 8 kVA 10 kVA 12 kVA 15 kVA
Rectifier input
- S/SC model 1-phase - -
- N/NC model 3-phases 3-phases 3-phases
Bypass input 1 phase
Voltage (L.-N) 192 to 253 Volts without using battery
Frequency 45 to 65 Hz
Power factor 0.99
Input distortion < 5% THD(I)
Rated input current
- 3-phases 11,6 A 14,5 A 17,4 A 21,8 A
- 1-phase 34,8 A 43,5 A - -

DC circuit

UPS 8 kVA 10 kVA 12 kVA 15 kVA


Management Advanced Battery Management
Nominal voltage 384 Volts
Battery qty 32 pcs.
Float voltage 2.30 VPC
Battery type VRLA 12 Volts
Cut off voltage 1.75 VPC
Battery charging 3 amps, user selectable

AC output
UPS 8 kVA 10 kVA 12 kVA 15 kVA
Active power 7,2 kW 9 kW 10,8 kW 13.5 kW
Nro. of phases 1-phase
Frequency 50 Hz or 60 Hz, user selectable
Voltage 220, 230 or 240 Volts, user selectable
Short circuit
100 A, < 300 ms 144 A, < 300 ms
capability
10 min >100-110% load
1 min > 110-125% load
Overload capability
5 sec >125-150% load
300 ms >150% load

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11. Warranty
The product is warranted against defects in design, materials and workmanship for a period of
twelve (12) months from its original date of purchase. The local office or distributor may grant
a warranty period different to the above and refer to local terms of liability as defined in the
supply contract.
The UPS manufacturer is not responsible for
• Any costs resulting from a failure if the installation, commissioning, repair, alternation, or
ambient conditions of the equipment do not fulfil the requirements specified in the
documentation delivered with the unit and other relevant documentation.
• Equipment subjected to misuse, negligence or accident
• Equipment comprised of materials provided or designs stipulated by the purchaser.
Under no circumstances shall the manufacturer, its suppliers or subcontractors be liable for
special, indirect, incidental or consequential damages, losses or penalties.
The technical data, information and specifications are valid at the time of printing. The UPS
manufacturer reserves the right to modifications without prior notice.

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Revision B1 User’s Guide
Powerware® 9155
Powerful and slim UPS for 24/7 protection
of computers and servers
Product Snapshot
Features Technology: Double conversion
(Series 9)
Power Rating: 8-15 kVA at 0.9 p.f.
! Hot Sync® redundancy Voltage: 230 V 50/60 Hz
Backup time:Typical 5-20 min,
! Advanced Battery Management extendable up to hours
(ABM™), providing up to 50%
longer battery life time

! Active input power factor


correction (PFC) providing <5%
THD(i) harmonics

! High 0.9 p.f. output rating for


server and computer loads

! User friendly LCD display with


light blue back light

! Web/SNMP and ModBus


monitoring capability

! Software Suite bundled


Powerware 9155, a Series 9 UPS, is designed A wide range of models and options ensures
to protect high 0.9 p.f. rated, critical the double conversion online Powerware
computers and servers. The centralised UPS 9155, with single phase output, is the ideal
protection is an essential part of IT UPS system for power protection
infrastructure in today's IT, telecom, applications.
healthcare, banking and industrial
Bundled with the Powerware Software Suite,
automation applications. The Powerware
the Powerware 9155 protects all network
9155 features active input power factor
devices and has the additional advantage of
control (PFC) and low <5% THD(i) with IGBT
providing an orderly network shutdown in
rectifier technology.
the event of an extended power outage. If
The Powerware 9155 operates using the required, the 9155 can also be integrated to
unique Advanced Battery Management. any network management (Web/SNMP) and
(ABM) function. While traditional UPS charges building management (ModBus/Jbus) system.
batteries continuously, ABM charges batteries
only when necessary, thus preventing battery
corrosion. This exceptional ABM function
prolongs the service life of batteries by
up to 50%.
Powerware® 9155
Uninterruptible Power System

Technical Specifications
General Rating 8-15 kVA 0.9 p.f.
Efficiency 92% at nominal load
Audible noise <50 dB (A) Environmental Monitoring Probe

Input Nominal voltage 230/400 V (3-phase input)


230 V (1-phase input)
Frequency 45-65 Hz
Power factor 0,99 (<5% THD(i) at nominal load)
Output Selectable voltage 220/230/240 VAC; 50 or 60 Hz Remote
Regulation ±2% static monitoring card
Power factor 0.9 (e.g. 9 kW at 10 kVA)
Battery Type Maintenance free VRLA batteries
Battery charging Advanced Battery Management (ABM™) Web/SNMP card
Battery voltage 384V (32 blocks)
Options Isolation transformer, Long-life 10y battery options,
Power distribution modules, X-slot connectivity
Markings CE
Specifications subject to change without notice.

Standard UPS with 1-phase input


Part nro Description Rating Back-up (pf 0.7) Dimensions (HxWxD) Weight
1022532 9155-8I-S-9-32x7Ah 8 kVA / 7.2 kW 9 min 817x305x702 mm 155 kg
1022533 9155-8I-S-14-32x9Ah 8 kVA / 7.2 kW 14 min 817x305x702 mm 160 kg
1022534 9155-8I-S-28-64x7Ah 8 kVA / 7.2 kW 28 min 1214x305x702 mm 265 kg
1022535 9155-8I-S-33-64x9Ah 8 kVA / 7.2 kW 33 min 1214x305x702 mm 275 kg
1022536 9155-10I-S-10-32x9Ah 10 kVA / 9 kW 10 min 817x305x702 mm 160 kg
1022537 9155-10I-S-20-64x7Ah 10 kVA / 9 kW 20 min 1214x305x702 mm 265 kg
1022538 9155-10I-S-25-64x9Ah 10 kVA / 9 kW 25 min 1214x305x702 mm 275 kg
Standard UPS with 3-phase input
Part nro Description Rating Back-up (pf 0.7) Dimensions (HxWxD) Weight
1022480 9155-8I-N-9-32x7Ah 8 kVA / 7.2 kW 9 min 817x305x702 mm 155 kg
1022481 9155-8I-N-14-32x9Ah 8 kVA / 7.2 kW 14 min 817x305x702 mm 160 kg
1022482 9155-8I-N-28-64x7Ah 8 kVA / 7.2 kW 28 min 1214x305x702 mm 265 kg
1022483 9155-8I-N-33-64x9Ah 8 kVA / 7.2 kW 33 min 1214x305x702 mm 275 kg
1022484 9155-10I-N-10-32x9Ah 10 kVA / 9 kW 10 min 817x305x702 mm 160 kg
1022485 9155-10I-N-20-64x7Ah 10 kVA / 9 kW 20 min 1214x305x702 mm 265 kg
1022486 9155-10I-N-25-64x9Ah 10 kVA / 9 kW 25 min 1214x305x702 mm 275 kg
1022487 9155-12I-N-8-32x9Ah 12 kVA / 10.8 kW 8 min 1214x305x702 mm 190 kg
1022488 9155-12I-N-16-64x7Ah 12 kVA / 10.8 kW 16 min 1214x305x702 mm 290 kg
1022489 9155-12I-N-21-64x9Ah 12 kVA / 10.8 kW 21 min 1214x305x702 mm 300 kg
1017990 Rev B 3/2004 Painovoima

1022490 9155-15I-N-5-32x9Ah 15 kVA / 13.5 kW 5 min 1214x305x702 mm 190 kg


1022491 9155-15I-N-10-64x7Ah 15 kVA / 13.5 kW 10 min 1214x305x702 mm 290 kg
1022492 9155-15I-N-15-64x9Ah 15 kVA / 13.5 kW 15 min 1214x305x702 mm 300 kg
Standard ext. battery
Part nro Description Rating Back-up (pf 0.7) Dimensions (HxWxD) Weight
1022561 9155-BAT5-64x7Ah 2x32x7 Ah See runtime spec. 817x305x699 mm 195 kg
1022562 9155-BAT5-96x7Ah 3x32x7 Ah See runtime spec. 1214x305x699 mm 310 kg

Powerware®, Advanced Battery Management, LanSafe, PowerVision and FORESEER are trademark(s) of Powerware Corporation. © 2004 Powerware Corporation

Mailing address: DENMARK ITALY SWEDEN


Powerware EMEA marketing, Tel: +45 3686 7910 Tel: +39 02 66 04 05 40 Tel: +46 8 598 940 00
Po Box 54, 02921 Espoo, FINLAND [email protected] [email protected] [email protected]
Tel: +358 9 452 661
Fax: +358 9 452 66396 FINLAND NORWAY UNITED KINGDOM
[email protected] Tel: +358 9 452 661 Tel: +47 23 03 65 50 Tel: +44 1753-608 700
http://www.powerware.com [email protected] [email protected] [email protected]
FRANCE POLAND
Tel: +33 1 60 12 74 00 Tel: +48 22 331 85 24
[email protected] [email protected]

GERMANY RUSSIA
Tel: +49 7841 6660 Tel: +7 095 787 2890
[email protected] [email protected]
9X55 HV CAA Code Chart
CAA = Configuration After Assembly
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
HW Options HW Options
Product HW kVA Rating Application Input Output No. of Batt. Batt. Type Future Use Future Use Future Use Generation
1 (Future) 2 (Future)
K = 9X55 1 = 1in/1out 08 = 8kVA 1 = RT 1 = 230V 1 = 230V 0 = None 0 = None 0 = None 0 = None 0 = None 0 = None 0 = None P=
10kVA (Single UPS) Prototype

2 = 3in/1out 10 = 10kVA 2 = Parallel 2 = 400V 2 = 400V 1 = 1 * 32 1 = 7 Ah 1 = Released


10 kVA (Hot Sync)

3 = 3in/1out 12 = 12kVA 4 = Freq. 2 = 2 * 32 2 = 7 Ah


15kVA Converter LongLife

A = 3in/3out 15 = 15kVA 3 = 9 Ah
15kVA

B = 3in/3out 30 = 30kVA
30kVA

Revision changes: A: first release, B: 3 phase output models (9355) added

Digit 1: Product indentification, always K for 9X55. (OEM PRODUCTS MAY VARY)
Digit 2: Hardware indentification, single or three phase input/output, power range
Digit 3: First digit of kVA rating
Digit 4: Second digit of kVA rating
Digit 5: Application such as single or parallel operation, frequency converter, stand-by etc.
Digit 6: Input voltage selection, 400V for three phase, 230V for single phase input. May have other options in future.
Digit 7: Output voltage selection. 400V for three phase, 230V for single phase output. May have other options in future.
Digit 8: Number of battery strings ( battery compartments ) in a UPS.
Digit 9: Type of installed batteries in a UPS.
Digit 10: Hardware Options 1 for future use.
Digit 11: Hardware Options 2 for future use.
Digit 12: For possible future use.
Digit 13: For possible future use.
Digit 14: For possible future use.
Digit 15: Generation, 1 = First release.

Eaton Powerware 1023201 Rev B


9155 / 9355

9155 (8-10-12-15 kVA / 230 VAC)


3-phase input: 220/380-230/400-240/415 Volt, 50/60 Hz
1-phase output: 220-230-240 Volt, 50/60 Hz

ORDER DESCRIPTION TYPE STRING CAA NUMBER


CODES TO EEP

Standard Models with 5 years battery


1022507 9155-8I-N-9-32x7Ah-MBS 9155-8I-N-9 K20812111000001
1022508 9155-8I-N-15-32x9Ah-MBS 9155-8I-N-15 K20812113000001
1022509 9155-8I-N-28-64x7Ah-MBS 9155-8I-N-28 K20812121000001
1022510 9155-8I-N-33-64x9Ah-MBS 9155-8I-N-33 K20812123000001
1022467 9155-10I-N-5-32x7Ah-MBS 9155-10I-N-5 K21012111000001
1022511 9155-10I-N-10-32x9Ah-MBS 9155-10I-N-10 K21012113000001
1022512 9155-10I-N-20-64x7Ah-MBS 9155-10I-N-20 K21012121000001
1022513 9155-10I-N-25-64x9Ah-MBS 9155-10I-N-25 K21012123000001

Standard Models with 10 years battery


1022520 9155-8I-NL-10-32x7Ah-MBS 9155-8I-NL-10 K20812112000001
1022521 9155-8I-NL-28-64x7Ah-MBS 9155-8I-NL-28 K20812122000001
1022522 9155-10I-NL-6-32x7Ah-MBS 9155-10I-NL-6 K21012112000001
1022523 9155-10I-NL-20-64x7Ah-MBS 9155-10I-NL-20 K21012122000001

MBS removed models with 5 years


battery
1022480 9155-8I-N-9-32x7Ah 9155-8I-N-9 K20812111000001
1022481 9155-8I-N-15-32x9Ah 9155-8I-N-15 K20812113000001
1022482 9155-8I-N-28-64x7Ah 9155-8I-N-28 K20812121000001
1022483 9155-8I-N-33-64x9Ah 9155-8I-N-33 K20812123000001
1022484 9155-10I-N-10-32x9Ah 9155-10I-N-10 K21012113000001
1022485 9155-10I-N-20-64x7Ah 9155-10I-N-20 K21012121000001
1022486 9155-10I-N-25-64x9Ah 9155-10I-N-25 K21012123000001

MBS removed models with 10 years


battery
1022493 9155-8I-NL-10-32x7Ah 9155-8I-NL-10 K20812112000001
1022494 9155-8I-NL-28-64x7Ah 9155-8I-NL-28 K20812122000001
1022495 9155-10I-NL-6-32x7Ah 9155-10I-NL-6 K21012112000001
1022496 9155-10I-NL-20-64x7Ah 9155-10I-NL-20 K21012122000001

Transformer Models with 5 years


battery
1022499 9155-8I-NT-0-32x0Ah 9155-8I-NT-0 K20812110000001
1022500 9155-8I-NT-14-32x9Ah 9155-8I-NT-14 K20812113000001
1022501 9155-10I-NT-0-32x0Ah 9155-10I-NT-0 K21012110000001
1022502 9155-10I-NT-10-32x9Ah 9155-10I-NT-10 K21012113000001

Title 9155 / 9355 Model - CAA Number Cross Reference


EATON Power
Power Quality OY Approved JP
Finland Checked PK No 1023615 Rev. C
Issued RR 1.2.2005 Page 1 (6)
9155 / 9355

ORDER DESCRIPTION TYPE STRING CAA NUMBER


CODES TO EEP

Transformer Models without battery


cabinet
1023112 9155-8I-NT-0 9155-8I-NT-0 K20812100000001
1023113 9155-10I-NT-0 9155-10I-NT-0 K21012100000001

Special models without battery


cabinet and MBS
1022468 9155-8I-N-0-32x0Ah 9155-8I-N-0 K20812110000001
1022469 9155-8I-N-0-64x0Ah 9155-8I-N-0 K20812120000001
1022470 9155-10I-N-0-32x0Ah 9155-10I-N-0 K21012110000001
1022471 9155-10I-N-0-64x0Ah 9155-10I-N-0 K21012120000001

Flat foot models without battery


cabinet and MBS
1022476 9155-8I-NC-0 9155-8I-NC-0 K20812100000001
1022477 9155-10I-NC-0 9155-10I-NC-0 K21012100000001

Special models without battery


cabinet
1022883 9155-8I-N-0-32x0Ah-MBS 9155-8I-N-0 K20812110000001
1022884 9155-8I-N-0-64x0Ah-MBS 9155-8I-N-0 K20812120000001
1022885 9155-10I-N-0-32x0Ah-MBS 9155-10I-N-0 K21012110000001
1022886 9155-10I-N-0-64x0Ah-MBS 9155-10I-N-0 K21012120000001

Others (not released)


1022514 9155-12I-N-8-32x9Ah-MBS 9155-12I-N-8 K31212113000001
1022515 9155-12I-N-16-64x7Ah-MBS 9155-12I-N-16 K31212121000001
1022516 9155-12I-N-21-64x9Ah-MBS 9155-12I-N-21 K31212123000001
1022517 9155-15I-N-5-32x9Ah-MBS 9155-15I-N-5 K31512113000001
1022518 9155-15I-N-10-64x7Ah-MBS 9155-15I-N-10 K31512121000001
1022519 9155-15I-N-15-64x9Ah-MBS 9155-15I-N-15 K31512123000001

1022524 9155-12I-NL-16-64x7Ah-MBS 9155-12I-NL-16 K31212122000001


1022525 9155-15I-NL-10-64x7Ah-MBS 9155-15I-NL-10 K31512122000001

1022487 9155-12I-N-8-32x9Ah 9155-12I-N-8 K31212113000001


1022488 9155-12I-N-16-64x7Ah 9155-12I-N-16 K31212121000001
1022489 9155-12I-N-21-64x9Ah 9155-12I-N-21 K31212123000001
1022490 9155-15I-N-5-32x9Ah 9155-15I-N-5 K31512113000001
1022491 9155-15I-N-10-64x7Ah 9155-15I-N-10 K31512121000001
1022492 9155-15I-N-15-64x9Ah 9155-15I-N-15 K31512123000001

1022497 9155-12I-NL-16-64x7Ah 9155-12I-NL-16 K31212122000001


1022498 9155-15I-NL-10-64x7Ah 9155-15I-NL-10 K31512122000001

Title 9155 / 9355 Model - CAA Number Cross Reference


EATON Power
Power Quality OY Approved JP
Finland Checked PK No 1023615 Rev. C
Issued RR 1.2.2005 Page 2 (6)
9155 / 9355

ORDER DESCRIPTION TYPE STRING CAA NUMBER


CODES TO EEP

1022503 9155-12I-NT-0-32x0Ah 9155-12I-NT-0 K31212110000001


1022504 9155-12I-NT-8-32x9Ah 9155-12I-NT-8 K31212113000001
1022505 9155-15I-NT-0-32x0Ah 9155-15I-NT-0 K31512110000001
1022506 9155-15I-NT-10-32x9Ah 9155-15I-NT-10 K31512113000001

1023114 9155-12I-NT-0 9155-12I-NT-0 K31212100000001


1023115 9155-15I-NT-0 9155-15I-NT-0 K31512100000001

1022472 9155-12I-N-0-32x0Ah 9155-12I-N-0 K31212110000001


1022473 9155-12I-N-0-64x0Ah 9155-12I-N-0 K31212120000001
1022474 9155-15I-N-0-32x0Ah 9155-15I-N-0 K31512110000001
1022475 9155-15I-N-0-64x0Ah 9155-15I-N-0 K31512120000001

1022478 9155-12I-NC-0 9155-12I-NC-0 K31212100000001


1022479 9155-15I-NC-0 9155-15I-NC-0 K31512100000001

1022887 9155-12I-N-0-32x0Ah-MBS 9155-12I-N-0 K31212110000001


1022888 9155-12I-N-0-64x0Ah-MBS 9155-12I-N-0 K31212120000001
1022889 9155-15I-N-0-32x0Ah-MBS 9155-15I-N-0 K31512110000001
1022890 9155-15I-N-0-64x0Ah-MBS 9155-15I-N-0 K31512120000001

Title 9155 / 9355 Model - CAA Number Cross Reference


EATON Power
Power Quality OY Approved JP
Finland Checked PK No 1023615 Rev. C
Issued RR 1.2.2005 Page 3 (6)
9155 / 9355

9155 (8-10kVA / 230 VAC)


1-phase input: 220/380-230/400-240/415 Volt, 50/60 Hz
1-phase output: 220-230-240 Volt, 50/60 Hz

ORDER DESCRIPTION TYPE STRING CAA NUMBER


CODES TO EEP

1022541 9155-10I-SL-6-32x7Ah 9155-10I-SL-6 K11011112000001


1022542 99155-10I-SL-20-64x7Ah 9155-10I-SL-20 K11011122000001

Transformer Models with 5 years


battery
1022543 9155-8I-ST-0-32x0Ah 9155-8I-ST-0 K10811110000001
1022544 9155-8I-ST-14-32x9Ah 9155-8I-ST-14 K10811113000001
1022545 9155-10I-ST-0-32x0Ah 9155-10I-ST-0 K11011110000001
1022546 9155-10I-ST-10-32x9Ah 9155-10I-ST-10 K11011113000001

Transformer Models without battery


1023110 9155-8I-ST-0 9155-8I-ST-0 K10811100000001
1023111 9155-10I-ST-0 9155-10I-ST-0 K11011100000001

Special models without battery and


MBS
1022526 9155-8I-S-0-32x0Ah 9155-8I-S-0 K10811110000001
1022527 9155-8I-S-0-64x0Ah 9155-8I-S-0 K10811120000001
1022528 9155-10I-S-0-32x0Ah 9155-10I-S-0 K11011110000001
1022529 9155-10I-S-0-64x0Ah 9155-10I-S-0 K11011120000001

Flat foot models without battery part


and MBS
1022530 9155-8I-SC-0 9155-8I-SC-0 K10811100000001
1022531 9155-10I-SC-0 9155-10I-SC-0 K11011100000001

Special models without battery


1022891 9155-8I-S-0-32x0Ah-MBS 9155-8I-S-0 K10811110000001
1022892 9155-8I-S-0-64x0Ah-MBS 9155-8I-S-0 K10811120000001
1022893 9155-10I-S-0-32x0Ah-MBS 9155-10I-S-0 K11011110000001
1022894 9155-10I-S-0-64x0Ah-MBS 9155-10I-S-0 K11011120000001

Title 9155 / 9355 Model - CAA Number Cross Reference


EATON Power
Power Quality OY Approved JP
Finland Checked PK No 1023615 Rev. C
Issued RR 1.2.2005 Page 4 (6)
9155 / 9355

9355 (8-10-12-15 kVA @ 400 VAC)


3-phase input & output 380, 400, 415 Volt, 50/60 Hz;

ORDER DESCRIPTION TYPE STRING CAA NUMBER


CODES TO EEP

Standard Models with 5 years battery


1023397 9355-8-N-15-32x9Ah-MBS 9355-8-N-15 KA0812213000001
1023398 9355-8-N-33-64x9Ah-MBS 9355-8-N-33 KA0812223000001
1023399 9355-10-N-10-32x9Ah-MBS 9355-10-N-10 KA1012213000001
1023400 9355-10-N-25-64x9Ah-MBS 9355-10-N-25 KA1012223000001
1023401 9355-12-N-8-32x9Ah-MBS 9355-12-N-8 KA1212213000001
1023402 9355-12-N-20-64x9Ah-MBS 9355-12-N-20 KA1212223000001
1023403 9355-15-N-5-32x9Ah-MBS 9355-15-N-5 KA1512213000001
1023404 9355-15-N-15-64x9Ah-MBS 9355-15-N-15 KA1512223000001

Standard Models with 10 years battery


1023405 9355-8-NL-10-32x7Ah-MBS 9355-8-NL-10 KA0812212000001
1023406 9355-8-NL-28-64x7Ah-MBS 9355-8-NL-28 KA0812222000001
1023407 9355-10-NL-6-32x7Ah-MBS 9355-10-NL-6 KA1012212000001
1023408 9355-10-NL-20-64x7Ah-MBS 9355-10-NL-20 KA1012222000001
1023409 9355-12-NL-15-64x7Ah-MBS 9355-12-NL-15 KA1212222000001
1023410 9355-15-NL-10-64x7Ah-MBS 9355-15-NL-10 KA1512222000001

MBS removed models with 5 years


battery
1023411 9355-8-N-15-32x9Ah 9355-8-N-15 KA0812213000001
1023412 9355-8-N-33-64x9Ah 9355-8-N-33 KA0812223000001
1023413 9355-10-N-10-32x9Ah 9355-10-N-10 KA1012213000001
1023414 9355-10-N-25-64x9Ah 9355-10-N-25 KA1012223000001
1023415 9355-12-N-8-32x9Ah 9355-12-N-8 KA1212213000001
1023416 9355-12-N-20-64x9Ah 9355-12-N-20 KA1212223000001
1023417 9355-15-N-5-32x9Ah 9355-15-N-5 KA1512213000001
1023418 9355-15-N-15-64x9Ah 9355-15-N-15 KA1512223000001

MBS removed models with 10 years


battery
1023419 9355-8-NL-10-32x7Ah 9355-8-NL-10 KA0812212000001
1023420 9355-8-NL-28-64x7Ah 9355-8-NL-28 KA0812222000001
1023421 9355-10-NL-6-32x7Ah 9355-10-NL-6 KA1012212000001
1023422 9355-10-NL-20-64x7Ah 9355-10-NL-20 KA1012222000001
1023423 9355-12-NL-15-64x7Ah 9355-12-NL-15 KA1212222000001
1023424 9355-15-NL-10-64x7Ah 9355-15-NL-10 KA1512222000001

Title 9155 / 9355 Model - CAA Number Cross Reference


EATON Power
Power Quality OY Approved JP
Finland Checked PK No 1023615 Rev. C
Issued RR 1.2.2005 Page 5 (6)
9155 / 9355

ORDER DESCRIPTION TYPE STRING CAA NUMBER


CODES TO EEP

Transformer Models with 5 years


battery
1023425 9355-8-NT-0-32x0Ah 9355-8-NT-0 KA0812210000001
1023426 9355-8-NT-14-32x9Ah 9355-8-NT-14 KA0812213000001
1023427 9355-10-NT-0-32x0Ah 9355-10-NT-0 KA1012210000001
1023428 9355-10-NT-10-32x9Ah 9355-10-NT-10 KA1012213000001
1023429 9355-12-NT-0-32x0Ah 9355-12-NT-0 KA1212210000001
1023430 9355-12-NT-8-32x9Ah 9355-12-NT-8 KA1212213000001
1023431 9355-15-NT-0-32x0Ah 9355-15-NT-0 KA1512210000001
1023432 9355-15-NT-5-32x9Ah 9355-15-NT-5 KA1512213000001

Transformer Models without battery


1023433 9355-8-NT-0 9355-8-NT-0 KA0812200000001
1023434 9355-10-NT-0 9355-10-NT-0 KA1012200000001
1023435 9355-12-NT-0 9355-12-NT-0 KA1212200000001
1023436 9355-15-NT-0 9355-15-NT-0 KA1512200000001

MBS removed models without battery


1023437 9355-8-N-0-32x0Ah 9355-8-N-0 KA0812210000001
1023438 9355-8-N-0-64x0Ah 9355-8-N-0 KA0812220000001
1023439 9355-10-N-0-32x0Ah 9355-10-N-0 KA1012210000001
1023440 9355-10-N-0-64x0Ah 9355-10-N-0 KA1012220000001
1023441 9355-12-N-0-32x0Ah 9355-12-N-0 KA1212210000001
1023442 9355-12-N-0-64x0Ah 9355-12-N-0 KA1212220000001
1023443 9355-15-N-0-32x0Ah 9355-15-N-0 KA1512210000001
1023444 9355-15-N-0-64x0Ah 9355-15-N-0 KA1512220000001

Flat foot models without battery and


MBS
1023445 9355-8-NC-0 9355-8-NC-0 KA0812200000001
1023446 9355-10-NC-0 9355-10-NC-0 KA1012200000001
1023447 9355-12-NC-0 9355-12-NC-0 KA1212200000001
1023448 9355-15-NC-0 9355-15-NC-0 KA1512200000001

Standard models without battery


1023449 9355-8-N-0-32x0Ah-MBS 9355-8-N-0 KA0812210000001
1023450 9355-8-N-0-64x0Ah-MBS 9355-8-N-0 KA0812220000001
1023451 9355-10-N-0-32x0Ah-MBS 9355-10-N-0 KA1012210000001
1023452 9355-10-N-0-64x0Ah-MBS 9355-10-N-0 KA1012220000001
1023453 9355-12-N-0-32x0Ah-MBS 9355-12-N-0 KA1212210000001
1023454 9355-12-N-0-64x0Ah-MBS 9355-12-N-0 KA1212220000001
1023455 9355-15-N-0-32x0Ah-MBS 9355-15-N-0 KA1512210000001
1023456 9355-15-N-0-64x0Ah-MBS 9355-15-N-0 KA1512220000001

Title 9155 / 9355 Model - CAA Number Cross Reference


EATON Power
Power Quality OY Approved JP
Finland Checked PK No 1023615 Rev. C
Issued RR 1.2.2005 Page 6 (6)
SAFETY INSTRUCTIONS

READ THESE INSTRUCTIONS BEFORE TO SERVICE THE UPS

The UPS must be installed and serviced only by a service personnel from the manufacturer or
from an agent authorised by the manufacturer.

ATTENTIONS: DANGEROUS VOLTAGES ARE PRESENT INSIDE THE UNIT

The UPS must be used as intended. Follow the instructions given in the User’s and Installation
manual.

Installation and use of the UPS must comply with all national and local safety regulations and
procedures.

To prevent overheating do not obstruct the flow of air for ventilation opening to the unit.

The UPS contains Lead-Acid batteries, which must be disposed of correctly in compliance with the
local regulations.

CAUTION: Risk of explosion if battery or batteries are replaced by an incorrect type.

High leakage current; connect protective earth before power supply cables.

All primary power switches installed downstream of the UPS must be labelled as follows:
ISOLATE UPS ( Uninterrupted Power Supply ) before working on this circuit.

There is dangerous voltage inside the unit due to the internal batteries. Turn the battery breaker
off in order to isolate the batteries during service work.

Components inside the UPS are not repairable by the user.


The user must not open the UPS cabinet or auxiliary cabinet or remove any protective covers
from inside the UPS cabinet.

Title SAFETY INSTRUCTIONS


PW SERVICE MANUALS
POWERWARE
Checked RR 25.04.2002 10 19 705 Rev A
Approved PK 25.04.2002 Page 1 (1)
1019705a
9155

TROUBLE SHOOTING GUIDE

Note: This trouble shooting guide is a preliminary issue, based on information of our R&D. It will
periodically be updated and distributed to service engineers attending the PW9155 training,
also to be found on the service web.
Note: Display - and fan module can be exchanged while the unit remains in normal operation
(refer to document 1022755).

1. Save the alarm log and label the file with the serial number of the unit (refer to service software
description……..chapter ……).

2. Analyse the problem with the help of the 9155 alarm table (refer to pages 2 – 6).

3. If necessary, inform the customer, that the load has to be transferred to bypass (refer to steps 2 - 7)

4. Transfer the load to mechanical bypass -> refer to the user’s guide 1022403, page 30. Note: If there
is no mechanical bypass (optional) assembled to the unit, inform the customer of the fact, that
the load has to be switched off for the time of servicing the UPS !
5. Shut down the UPS -> refer to the user’s guide 1022403, page 27 !

6. Turn rectifier input circuit breaker F2 and battery circuit breaker F1 off .
Note: The depleting of the DC bus takes about 5 minutes.

7. Remove the (black) front cover by pulling at the middle of the lower edge and lifting it upwards.

8. Unscrew the fixing bolts of the hood -> eight (8) at front, ten (10) at the back of the unit. Lift the
hood off the unit.

9. To be on the save side, check with a DMM between the power board terminals X24 and X15, DC
bus positive, and terminals X24 and X11, DC bus negative, the voltages to be less than 50V (for
terminal locations refer to board layout 1021592).

10. Replace the faulty component by referring to the appropriate replacement instruction and
re-assemble the unit.

11. If necessary, calibrate the unit according calibration instruction 1022759.

Title PW 9155 TROUBLE SHOOTING GUIDE

POWERWARE Approved
Finland Checked PK No 1022754 Rev A
Issued RR 24.5.2004 Page 1 (6)
9155

9155 event description


Nu Byt Bit A Alarm Description Definition/Comments
m e /S
4 4 + Bypass AC under voltage Measured bypass input voltage is less than the lower
voltage limit specification (setting) for normal
operation
Note: to be used only on those UPSs that have a
separate bypass input
12 4 + Remote emergency power off The UPS has shutdown due to the activation of the
remote EPO signal.
14 6 + Building alarm 6 A dry contact closure has been detected on the
building alarm 6 input. The building alarms are a set
of inputs that are activated via dry contacts. The user
may use them for any purpose.
15 7 + Building alarm 5 A dry contact closure has been detected on the
building alarm 5 input.
16 3 0 + Building alarm 4 A dry contact closure has been detected on the
building alarm 4 input.
17 1 + Building alarm 3 A dry contact closure has been detected on the
building alarm 3 input.
18 2 + Building alarm 2 A dry contact closure has been detected on the
building alarm 2 input.
19 3 + Building alarm 1 A dry contact closure has been detected on the
building alarm 1 input.
21 5 + Charger over temperature The battery charger operating temperature has been
exceeded, at 75° alarm, at 85°C shut down.
Measuring source: Temperature probe of IGBT
module V2.
24 4 0 + Inverter over temperature The inverter operating temperature has been
exceeded, at 75° alarm, at 85°C shut down.
Measuring source: Temperature probe of IGBT
module V3.
25 1 + Output overload The measured UPS output current limit or calculated
or measured power limit has been exceeded, >102%
nominal.The load is transferred to bypass, if bypass
available. If not, timer is activated as described in
NB# 159 – 167.
26 2 + Rectifier input over current The measured rectifier input current exceeds the
upper current limit specification for normal operation
(fixed e²prom value, cannot be set). Rectifier is shut
down, and load transferred to bypass, if available. The
rectifier restart attempt is initiated automatically after
approx. 1 minute, called power cycling. If successful,
the load is re-transferred to inverter.

Title PW 9155 TROUBLE SHOOTING GUIDE

POWERWARE Approved
Finland Checked PK No 1022754 Rev A
Issued RR 24.5.2004 Page 2 (6)
9155

Nu Byt Bit A Alarm Description Definition/Comments


m e /S
27 3 + Inverter output over current The measured inverter output current exceeds the
upper current limit specification for normal operation
(fixed e²prom value, 110A for 300msec for up to
10kVA units, cannot be set). Inverter is shut down,
and load transferred to bypass, if available. The
inverter restart attempt is initiated automatically after
approx. 1 minute, called power cycling. If successful,
the load is re-transferred to inverter.
28 4 + DC link over voltage Measured DC link voltages (positive and /or negative)
has exceeded the upper voltage limit specification for
normal operation (fixed e²prom value of 479V, cannot
be set).
29 5 + DC link under voltage Measured DC link voltages (positive and /or
negative) is (are) less than the lower voltage limit
specification for normal operation (fixed e²prom
value of 250V, cannot be set).
47 6 7 + Battery current limit Indicates that the battery is operating at maximum
current capability (above the current limit setting of
max.25A, emergency current limit fixed e²prom
value, cannot be set). In conjunction with other
alarms, may also indicate that a failure has occurred
due to excessive battery current.
48 7 0 + Inverter Startup Failure An attempt to start the Inverter module during self
test failed.
55 7 + Shutdown imminent Indicates that the UPS has entered a state where it
may abruptly stop operating without further notice, in
less than the Low Battery Warning time. However, it
may continue to operate indefinitely, even with this
alarm being asserted. In this state , all outlets have
shutdown countdowns in progress that will be
completed in less than the low battery warning time.
Note: This alarm is optional; however, if it is
implemented, activating it will force monitoring
software to do a panic OS shutdown.
56 8 0 + Battery low Indicates that the battery voltage and/or energy is
below the predetermined “low battery warning” level
(user setting via display, 1,75 – 1,95V/cell in 10mV
steps, default 1,80V/cell)
Note: This alarm is Required (to support
Shutdown). Activating this alarm will force
monitoring software to do a panic OS shutdown.
57 1 + Utility fail Indicates that the rectifier input power is not within
predetermined limits. This could be, but is not limited
to, over voltage, under voltage, over or under
frequency..

Title PW 9155 TROUBLE SHOOTING GUIDE

POWERWARE Approved
Finland Checked PK No 1022754 Rev A
Issued RR 24.5.2004 Page 3 (6)
9155

Nu Byt Bit A Alarm Description Definition/Comments


m e /S
68 9 4 + Battery DC over voltage Indicates that the battery voltage has exceeded a
predetermined limit, and leads consequently to the
tripping of battery breaker F1 (fixed e²prom value of
453V, cannot be set),
71 7 + Power supply +5 volt fault The primary logic supply in the UPS has failed
(observed by control board).
72 10 0 + Power supply +12 volt fault The secondary logic supply in the UPS has failed
(observed by control board).
105 14 1 + Bypass not available The bypass input voltage is not available, therefore
the load transfer is inhibited. This may be due to:
over/under voltage, over/under frequency, out of
phase lock.
139 18 3 - Inverter on The inverter is on (saved to event log).
140 4 - Charger on The charger is on (saved to event log)
143 7 + On Manual / Maintenance A user has flipped the switch (e.g., Maintenance
Bypass Bypass) that bypasses the UPS. The switch must be
flipped back to let the UPS protect the load
(command via programmable input).
159 20 7 + Level 2 Overload - Phase L1 The load on this UPS output phase exceeds its rated
current or power by more than a small margin over
100%. The inverter will supply this overload of up to
111% for a time of 10 minutes.
160 21 0 + Level 2 Overload - Phase L2
161 1 + Level 2 Overload - Phase L3
162 2 + Level 3 Overload - Phase L1 The load on this UPS output phase exceeds its rated
current or power by more than the Level 2 margin.
The inverter will supply this overload of up to 126%
for a time of 1 minute.
163 3 + Level 3 Overload - Phase L2
164 4 + Level 3 Overload - Phase L3
165 5 + Level 4 Overload - Phase L1 The load on this UPS output phase exceeds its rated
current or power by more than the Level 3 margin.
The inverter will supply this overload of up to 151%
for a time of 5 seconds.
166 6 + Level 4 Overload - Phase L2
167 7 + Level 4 Overload - Phase L3
168 22 0 + UPS On Battery The UPS is drawing power from the battery in order
to power the load. This alarm is not activated during
non-alarming On Battery events, such as Quick
Battery Test or Tap Switching.
Note: This alarm is Required (to support
Shutdown). Activating this alarm will eventually
result in an OS shutdown.
169 1 + UPS On Bypass The UPS is on bypass. The critical load does not
have power protection (save to event log).

Title PW 9155 TROUBLE SHOOTING GUIDE

POWERWARE Approved
Finland Checked PK No 1022754 Rev A
Issued RR 24.5.2004 Page 4 (6)
9155

Nu Byt Bit A Alarm Description Definition/Comments


m e /S
172 4 - UPS On Command An “UPS ON” command has been issued to the UPS
(saved to event log).
173 5 - UPS Off Command An “UPS OFF” command has been issued to the UPS
(saved to event log).
174 6 + Low Battery Shutdown The UPS has shutdown due to battery operation down
to a level of 1,75V/cell (336V) for 1 minute (fixed
e²prom value, cannot be set).
176 23 0 + Software Incompatibility In a multi-module system or internally to a UPS with
Detected multiple controllers, the firmware versions in place
are not compatible with each other (most likely due to
a flashed upgrade firmware).
188 24 4 + Bypass Failure This is very similar to alarm #105 but more generic.
This includes things like static switch and bypass
breaker failure (monitored by PIC processor on I/O
board).
191 7 + Battery Test failed Alarm can be generated during ABM resting (charger
off), if battery voltage drops rapidly.
192 25 0 + Fuse Failure At least one output fuse (on I/O board) has failed and
needs to be replaced.
199 7 + Batteries Disconnected The UPS has detected that (some of) the batteries are
not connected, and there is no or seriously reduced
backup power. Will also get active, if after the low
battery shutdown, due to the unavailability of the
rectifier input power source for several days, the
battery voltage level drops below the limit of
1,67V/cell (~321V), which leads consequently to the
tripping of battery breaker F1.
202 26 2 + Ambient under temperature Temperature probe U1 on power board measures a
temperature < 0ºC
203 3 + Ambient over temperature Temperature probe U1 on power board measures a
temperature > 45ºC
211 27 3 + Modem failed The UPS has detected that the connected modem has
failed or, that the UPS is unable to communicate with
the modem.
212 4 - Incoming Modem Call Started The modem connected to the UPS has received an
incoming call and has begun to negotiate a
connection.
213 5 - Outgoing Modem Call Started The modem connected to the UPS has gone off hook
and has begun to either dial a number or negotiate a
connection.
214 6 - Modem Connection The modem connected to the UPS has established a
Established connection with a remote modem or paging service.
216 28 0 + Modem Call Completion The modem connected to the UPS has failed to
Failed successfully complete a transaction sequence as
expected.

Title PW 9155 TROUBLE SHOOTING GUIDE

POWERWARE Approved
Finland Checked PK No 1022754 Rev A
Issued RR 24.5.2004 Page 5 (6)
9155

Nu Byt Bit A Alarm Description Definition/Comments


m e /S
222 6 + Abnormal Output Voltage at The UPS has detected an inappropriate voltage at its
Startup output before it is providing output. For example:
some output voltage is detected before the UPS is
supplying output power (e.g. static switch leaking
Uout > 50V). In a parallel system, the output voltage
is not in an acceptable range.
223 7 + Rectifier over temperature The rectifier operating temperature has been
exceeded, at 75° alarm, at 85°C shut down.
Measuring source: Temperature probe of IGBT
module V1.
224 29 0 + Configuration Error Improper system configuration has been detected. The
reasons for this alarm are, for example: unmatched
power rating data, configuration data out wrong,
improper sub-unit identification, etc. ..
Also miss-match of firmware may lead to this
message.
229 5 + Summary Alarm Critical Alert: If non-zero, there is at least one severe
alarm active on the UPS at this time. Has the value of
the action level of the highest critical alarm that is
currently active. Does not include Notice alarms.

Title PW 9155 TROUBLE SHOOTING GUIDE

POWERWARE Approved
Finland Checked PK No 1022754 Rev A
Issued RR 24.5.2004 Page 6 (6)
9155

REPLACEMENT INSTRUCTIONS OF FRONT PANEL, FANS


AND CHOKE(S)

Part numbers of :
Front panel 10 22 878
Fan assembly 10 22 818
Input/output choke(s), L3 – L8 10 21 865
Battery choke(s), L1 – L2 10 22 276

Note: Before replacing any part, save the alarm log and label the file with the serial number
of the unit (refer to service software description……..chapter ……). If necessary,
inform the customer, that the load has to be transferred to bypass.

A) Replacement of front panel

1. Remove the (black) front cover by pulling at the middle of the lower edge and lifting it upwards.

2. Unscrew the two (2) fixing bolts of the front panel and pull it towards you (refer to front panel
assembly drawing 1022170, section “DISPLAY” of service manual).

3. Disconnect the cable from the front panel, RJ 45 connector X1.

4. Re-assemble the front panel and front cover.

5. Check the display firmware for it’s revision and if necessary update it (refer to service software
description ….. chapter …..)

B) Replacement of fan assembly

1. Transfer the load via display to static bypass, refer to display description …

2. Remove the (black) front cover by pulling at the middle of the lower edge and lifting it upwards.

3. Unscrew the four (4) fixing bolts of the fan assembly and pull it’s upper edge towards you. (refer
to “El-step 4” assembly drawing 1022405, section “MAIN CIRCUIT” of service manual, -> for
details refer to “fan” assembly drawing, 1022171).

4. Disconnect the fan cable and remove the fan module.

5. Re-assemble the new fan module and transfer the load via display back to “normal operation”.

Title REPLACEMENT INSTRUCTIONS OF FRONT PANEL,


FANS AND CHOKE(S)
POWERWARE Approved
Finland Checked MT No 1022755 Rev A
Issued RR 16.4.2003 Page 1 (2)
9155

C) Replacement of choke(s)

1. Transfer the load to mechanical bypass -> refer to the user’s guide 1022403, page 30 !
Note: If there is no mechanical bypass (optional) assembled to the unit, inform the customer of
the fact, that the load has to be switched off for the time of servicing the UPS !

2. Shut down the UPS -> refer to the user’s guide 1022403, page 27 ! Turn rectifier input circuit
breaker F2 and battery circuit breaker F1 off..
Note: The depleting of the DC bus takes about 5 minutes.

3. Remove the (black) front cover by pulling at the middle of the lower edge and lifting it upwards.

4. Unscrew the fixing bolts of the hood -> eight (8) at front, ten (10) at the back of the unit. Lift the
hood off the unit.

5. To be on the save side, check with a DMM between the power board terminals X24 and X15, DC
bus positive, and terminals X24 and X11, DC bus negative, the voltages to be less than 50V (for
terminal locations refer to board layout 1021592).

6. Disconnect the cables of the chokes to be replaced, after having made sure, that they are labelled
correctly. To do so, slide the bushing sidewise out of the frame an gently spread it to get the cables
pulled out (refer to assembly drawings 1022282 and 1022174, chapter “MAIN CIRCUIT” of the
service manual).

7. Remove the top plate of the choke assembly and replace the choke(s) referring to dwg. 1022282.

8. After having re-assembled the top plate tighten both nuts evenly to the level that the bolts to the
back plate can fitted.

9. Reconnect the cables of the replaced choke(s) and check once more mechanics and connections
to be correct.

10. Put the UPS back into normal operation referring to instructions of the user’s guide, pages 27
and 31.

11. Measure the voltage(s) before and after the replaced choke(s) for correct level.

12. Re-assemble hood an front cover.

Title REPLACEMENT INSTRUCTIONS OF FRONT PANEL,


FANS AND CHOKE(S)
POWERWARE Approved
Finland Checked MT No 1022755 Rev A
Issued RR 16.4.2003 Page 2 (2)
9155

REPLACEMENT INSTRUCTIONS OF POWER BOARD AND


IGBT(s)

Part number power board 10 21 589


Part number IGBT 10 21 761***

*** Note: Do not touch the contacts of the IGBT module(s). Be aware, that according manufacturer’s
specification, the spring loaded contacts of an IGBT do not guarantee for good connection
after being more than three (3) times re-assembled !

1. Save the alarm log and label the file with the serial number of the unit (refer to service software
description……..chapter ……). Inform the customer, that the load has to be transferred to bypass.

2. Transfer the load to mechanical bypass -> refer to the user’s guide 1022403, page 30 !
Note: If there is no mechanical bypass (optional) assembled to the unit, inform the customer of
the fact, that the load has to be switched off for the time of servicing the UPS !

3. Shut down the UPS -> refer to the user’s guide 1022403, page 27 !

4. Turn rectifier input circuit breaker F2 and battery circuit breaker F1 off.
Note: The depleting of the DC bus takes about 5 minutes.

5. Remove the (black) front cover by pulling at the middle of the lower edge and lifting it upwards.

6. Unscrew the fixing bolts of the hood -> eight (8) at front, ten (10) at the back of the unit. Lift the
hood off the unit.

7. To be on the save side, check with a DMM between the power board terminals X24 and X15, DC
bus positive, and terminals X24 and X11, DC bus negative, the voltages to be less than 50V (for
terminal locations refer to board layout 1021592).

8. Remove the control board as per instruction 1022758.

9. Remove the optional X-slot peripherals.

10. Remove the X-slot bays after their ribbon cables to X55 and X56 of the power board have been
disconnected. Squeeze the bay gently by it’s height and lift it off.

11. Remove the sockets of the EPO and remote indications/alarms, X44, X45, X12 X52 and X57 and
disconnect the cable of the RS232 port X53.

12. Remove the IGBT cover plates (refer to figure…)

13. Remove the three (3) fixing bolts at the front edge of the power board, squeeze the retainer tongues
of the six (6) plastic supports and lift the board towards the back of the unit.

Title REPLACEMENT INSTRUCTIONS OF POWERBOARD AND


IGBT(s)
POWERWARE Approved
Finland Checked MT No 1022756 Rev A
Issued RR 16.4.2003 Page 1 (2)
9155

14. Check the on board contacts to the IGBT for burn marks and damaged tracks.
a) If the board shows physical damage, replace it by proceeding with step 12.
b) If the board seems to be “OK”, but one or more IGBTs damaged, proceed with step 13.
c) If neither board nor IGBTs seems to be faulty, re-assemble the power board.

15. After having checked the cables to the power board for correct labelling, disconnect them, and lift
the board out of the unit.

16. Use a thin bladed knife to remove the faulty IGBT from the heat sink, by gently lifting off it’s front
edge.

17. Clean the surface of the heat sink from the heat conducting paste.
Note: Make sure, that the surface of the heat sink is clean and smooth (no scratches), before
assembling the new IGBT.

18. Place an even, thin layer of heat conducting paste to the base (copper) of the new IGBT and place
it on the top of the lower edge of the heat sink frames respective cut out. To keep the IGBTs in
place make temporary use of their fixing bolt (without cover plate).
Note: Remember, do not touch the contacts of the IGBT module(s).

19. While re-assembling the power board, make sure, that the IGBTs will be positioned correctly by
their centre and upper left pivots.

20. Re-assemble the power board’s fixing bolts, but DO NOT YET tighten them.

21. Remove the centre bolts of the IGBTs and re-assemble them with the IGBTs cover plates, torque
shall be 2 – 2,5 nm.

22. Finish the re-assembling of the power board by tightening all screws, reconnecting cables and
sockets of peripherals. Recheck bolts and cables once more.

23. Re-assemble X-slot bays, X-slot peripherals and control board.

24. Calibrate the DC bus voltages, the DC offsets and the batt. voltage 2 backup according calibration
instructions …….and service bulletins regarding firmware updates.

Title REPLACEMENT INSTRUCTIONS OF POWERBOARD AND


IGBT(s)
POWERWARE Approved
Finland Checked MT No 1022756 Rev A
Issued RR 16.4.2003 Page 2 (2)
9155

REPLACEMENT INSTRUCTIONS OF I/O BOARD

Part number 10 21 593

1. Save the alarm log and label the file with the serial number of the unit (refer to service software
description……..chapter ……). Inform the customer, that the load has to be transferred to bypass.

2. Transfer the load to mechanical bypass -> refer to the user’s guide 1022403, page 30 !
Note: If there is no mechanical bypass (optional) assembled to the unit, inform the customer of
the fact, that the load has to be switched off for the time of servicing the UPS !

3. Shut down the UPS -> refer to the user’s guide 1022403, page 27 !

4. Turn rectifier input circuit breaker F2 and battery circuit breaker F1 off.
Note: The depleting of the DC bus takes about 5 minutes.

5. Remove the (black) front cover by pulling at the middle of the lower edge and lifting it upwards.

6. Unscrew the fixing bolts of the hood -> eight (8) at front, ten (10) at the back of the unit. Lift the
hood off the unit.

7. To be on the save side, check with a DMM between the power board terminals X24 and X15, DC
bus positive, and terminals X24 and X11, DC bus negative, the voltages to be less than 50V (for
terminal locations refer to board layout 1021592).

8. Disconnect all cables from the I/O board, after you have made sure, that their labelling is correct.

9. Remove the four (4) earthing bolts as well as the fixing bolts of the static switch thyristors and
squeeze the retainer tongues of the four (4) plastic supports to lift the board out of the unit.

10. Replace the board and re-check for correct assembling and connections.

11. If necessary update the firmware and re-calibrate according calibration instructions 1022759.

Title REPLACEMENT INSTRUCTIONS OF I/O BOARD

POWERWARE Approved
Finland Checked MT No 1022757 Rev A
Issued RR 16.4.2003 Page 1 (1)
9155

REPLACEMENT INSTRUCTIONS OF CONTROL BOARD

Part number 10 21 278

1. Save the alarm log label the file with the serial number of the unit (refer to service software
description……..chapter …). Inform the customer, that the load has to be transferred to bypass.

2. Transfer the load to mechanical bypass -> refer to the user’s guide 1022403, page 30 !
Note: If there is no mechanical bypass (optional) assembled to the unit, inform the customer of
the fact, that the load has to be switched off for the time of servicing the UPS !

3. Shut down the UPS -> refer to the user’s guide 1022403, page 27 !

4. Turn rectifier input circuit breaker F2 and battery circuit breaker F1 off.
Note: The depleting of the DC bus takes about 5 minutes.

5. Remove the (black) front cover by pulling at the middle of the lower edge and lifting it upwards.

6. Unscrew the fixing bolts of the hood -> eight (89 at front, ten (10) at the back of the unit. Lift the
hood off the unit.

7. To be on the save side, check with a DMM between the power board terminals X24 and X15, DC
bus positive, and terminals X24 and X11, DC bus negative, the voltages to be less than 50V (for
terminal locations refer to board layout 1021592).

8. Disconnect the ribbon cable X6 and the display cable X17 (RJ 45) from the power board.

9. Squeeze the retainer tongue of the 3 plastic supports and lift the near by edge of the control
board slightly up. Press both thumbs against the power board and pull the control board out of
it’s sockets.
Note: The control board shall not be bent, since otherwise SMD components soldering points
might suffer by getting cracked.

10. Check the spare board’s firmware revision and if necessary update it -> refer to step 12.

11. Assemble the spare board to the unit and reconnect the cables to X6 and X17 to the power board.

12. Make sure, that all tools are removed from the unit, thereafter turn input and / or battery circuit
breaker on. Do NOT yet start up the unit!
Note: If the firmware has to be updated do it now -> refer to calibration instructions ….. and
service bulletins regarding firmware updates.

13. Calibrate the unit according calibration instruction … (only control board related values).

Title REPLACEMENT INSTRUCTIONS OF CONTROL BOARD

POWERWARE Approved
Finland Checked MT No 1022758 Rev A
Issued RR 16.4.2003 Page 1 (2)
9155

14. Check, if the displays selection still shows “TURN UPS ON” and press “ENTER”

15. Once the unit is in operation, execute several transfers from inverter to bypass and vice versa.
Check the output voltages of the UPS with a DMM and compares them to the respective
readings at the display.

16. Re-assemble the hood and the front cover.

17. Transfer the load (from bypass) back to the UPS -> refer to user’s guide, page 31.

18. Recheck the output voltages of the UPS by a DMM.

Title REPLACEMENT INSTRUCTIONS OF CONTROL BOARD

POWERWARE Approved
Finland Checked MT No 1022758 Rev A
Issued RR 16.4.2003 Page 2 (2)
9155 / 9355

1 CALIBRATION INSTRUCTION for FIELD SERVICE


1.1 General description
Calibration often refers to having the ability to adjust a given parameter based on known or proven
information or data so to make that parameter more true or realistic.

Refer to Figure 2-1 Op-amp with potentiometer.


In the case of an analog control system, a potentiometer (variable resistor) has often been used to alter a DC
voltage on a given test point. The voltage adjusted could be an alarm threshold, trigger point or a reference
for many different types of analog circuits. When the voltage at the input of the circuit reaches or exceeds
the value set by the variable resistor, the circuit becomes active or inactive in case of an open loop amplifier
(or a comparator). In case of an amplifier circuit it creates an output signal level with set gain that depends
on the design of the circuit. Also the gain of an amplifier circuit can be adjusted with a potentiometer.

Figure 2-1 Op-amp with potentiometer.

Refer to Figure 2-2 Analog to Digital Circuit.


Like the analog circuit, a digital circuit can be altered in a similar manner. A digital circuit will use an
analog to digital (ADC) converter to process the analog signal into a numeric representation for use by a
digital processor. For example a voltage of 6Vdc to the ADC may be represented by the hexadecimal
number 2315. Although 2315h has no significant meaning to us, this number represents 6Vdc to the
processor. This number used by the processor is often called a “RAW” value, meaning that the digital
number represented has been assign by the ADC for the 6Vdc analog signal. The manner in which an ADC
represents the data is dependent on the type of converter and it’s abilities.

Figure 2-2 Analog to Digital Circuit.

Title
9155 / 9355 Calibration instruction for Field Serrvice
EATON Powerware Approved PK
Finland Checked RR No 10 22759 Rev A
Issued JP 15.11.2004 Page 1 (12)
9155 / 9355

Refer to Figure 2-3 Digital Potentiometer.


Calibration in a computer environment can be looked at as a digital potentiometer, variable resistor or a
trimmer having a minimum and maximum limit. Like these analog adjustment devices, digital
potentiometers also have minimum and maximum limits. Because values found in EEP are 16 bits (number
of bits depends on CPU design) in length, the range of individual EEP address is 0000h to FFFFh or 0 to
65535 in decimal. These values are the limits for the digital potentiometer.

Figure 2-3 Digital Potentiometer.

Refer to Figure 2-4 Analog measurement offset and scaling curves.


In the case of a digital circuit (like those found in the Powerware® 9155 / 9355), the raw value can be
altered or scaled so that the value seen by the user has more meaning.
A formula (created by firmware engineering) is used by the firmware of the DSP to make this transition.
This value now becomes known as a “Metered Value”.
There are two elements used to get a correct metered value. First element is called “Offset” and it is used for
“zeroing” the analog measurement. This value tells DSP firmware what “raw or uncalibrated” value from
ADC actually equals zero.
Second element is called a “Scale Factor” and it is used to scale the metered value so that it equals actual
measured values throughout the measuring range i.e. formula matches the gain of the analog circuit. The
calibration factors are stored in the EEPs of the DSP and are accessible by the XCP Service Tool.

All scale factors are stored as a percentage:

10 000 represents 100.00% of scale


Values are usually linear which means:
• If the scale factor increases, the reading increases
• If the scale factor decreases, the reading decreases

Title
9155 / 9355 Calibration instruction for Field Serrvice
EATON Powerware Approved PK
Finland Checked RR No 10 22759 Rev A
Issued JP 15.11.2004 Page 2 (12)
9155 / 9355

The formula typically used to adjust any 10 000 based (linear) calibration factor is as follows:

Scale Factor *(Actual / Unit) = New Scale Factor :


• Actual = A reading taken from a calibrated DVM
• Unit = The metered value (or display) from the unit
• Scale Factor = A value found in associated EEP location
• New scale factor = The resulting scale factor entered into EEP

All the offset factors are 10 000 by default. The analog channels can be often “auto-zeroed” by the firmware
and correct values written to corresponding offset EEPs. The spare parts are factory calibrated. Need for
field calibration is limited.

The UPS’s metered value is as follows:

Scale factor *(“Uncalibrated value” + Offset) = Metered value

At the low end of the measuring range the offset has the biggest influence to error and as measured values
increase, effect of the scale factors increase. When the metering is calibrated, first the offset has to be
adjusted up or down to make the metered value zero when actual value is zero. This matches the “starting
points” of the curves.
Next step is to adjust the scale factors so that the formula gain equals the gain of the analog circuit i.e. both
curves have the same angular coefficient.
Now the metered value matches actual value throughout the measuring range.
When the offset is adjusted with RMS calculation (AC measurements), the metering doesn’t get negative
values since the samples are squared. Both negative and positive offset in signal will make the metered value
to increase. During the calibration one has to find the “bottom” of the V-curve. Minimum value may not
reach zero due noise on the signal.

Figure 2-4 Analog measurement offset and scaling curves.


Title
9155 / 9355 Calibration instruction for Field Serrvice
EATON Powerware Approved PK
Finland Checked RR No 10 22759 Rev A
Issued JP 15.11.2004 Page 3 (12)
9155 / 9355

Example #1, (Meter Calibration):

DSP EEPROM 3011 – OUTPUT VOLTAGE PHASE A OFFSET

The UPS has rectifier supplies connected and logic power on but UPS is not turned on (output is off). Prior
applying power for the rectifier input, jumpers have been installed inside UPS to zero metering signals. For
detailed instructions see 1.3 Calibration procedures.
Calibration value found from this location is 10000.
Meter value as seen by the XCP Service Tool (and DSP) shows 1.6Vac.
Meter value as seen by a calibrated DMM shows 0.1Vac.

Adjust the DSP EEP 3011 from 10000 with step of 10 increments to either direction. If metered value
increases, adjust to opposite direction. Adjust EEP value until a minimum value is achieved. To get best
possible result it may be necessary to use smaller steps than 10 increments.

DSP EEPROM 3010 – OUTPUT VOLTAGE PHASE A SCALE FACTOR

Calibration value found from this location is 10000.


Meter value as seen by the XCP Service Tool (and DSP) shows 231.0Vac.
Meter value as seen by a calibrated DMM shows 227.7Vac.
There is a calibration error of 2.3Vac

The new calibration value is:


10000 * (227.7Vac / 231.0Vac) = 9857

This means that meter calibration factor must be decreased by 1.43% to a new EEP value of 9857 (98.57%).
Value 10000 in DSP EEP 3040 is replaced with a value of 9857. The metered value now seen by UPS
should be 227.7Vac, a true representation of the actual voltage measurement.

• NOTE#1: Exact EEP values for meter calibration factors may have to be altered slightly from
calculated result in able to achieve exact meter values desired.
• NOTE#2: When a metering is used as a controller’s feedback, like inverter voltage or DC link,
the value seen by the UPS does not change since the controller will adjust it’s own output to
match the feedback with the reference (target) level. In this case the correct calibration has to
be verified from DMM i.e. to adjust the output to the desired level.

The same techniques just illustrated above are used for calibrating meter values and display values as they
relate to current and power values.

Title
9155 / 9355 Calibration instruction for Field Serrvice
EATON Powerware Approved PK
Finland Checked RR No 10 22759 Rev A
Issued JP 15.11.2004 Page 4 (12)
9155 / 9355

1.2 EEPROMs to be calibrated


Below are the 9155 / 9355 specific calibration EEPROM addresses. This document is not to be used with
any other product unless otherwise instructed. Doing so may cause severe damage to the equipment. Refer
to 1.3 "Calibration procedures for calibration instructions".

1.2.1 CALIBRATION REQUIRED

EEP Description Default Notes


3001 Calibration Required 0xFFFF (65535) If not 0, UPS does not start and
an alarm is issued. Must be zero.

1.2.2 SCALE FACTORS

AC Voltage Measurements
EEP Measurement Test Point Reference
3010 Output Volts L1-N Scale X2 L1 N
3026 Bypass Volts L1-N Scale X1 L1 N
3040 Utility Volts L1-N Scale F2 L1 N
To
3042 Utility Volts L2-N Scale F2 L2 N
3044 Utility Volts L3-N Scale F2 L3 N
3056 Inverter Volts L1-N Scale A2, F1 N
3070 Output DC Volts L1-N Scale --- ---

AC Current Measurements
EEP Measurement Test Wire From / To
3032 Output Current L1 Scale
3046 Utility Current L1 Scale
3048 Utility Current L2 Scale To
3050 Utility Current L3 Scale
3062 Inverter Current L1 Scale

DC Voltage Measurements
EEP Measurement Test Point Reference
3018 Battery Volts Scale F1 + F1 -
To
3020 DC Link Positive Scale A1, X15 N
3022 DC Link Negative Scale A1, X1 N

DC Current Measurements
EEP Measurement Test Wire From / To
3052 Battery Amps Scale To

Title
9155 / 9355 Calibration instruction for Field Serrvice
EATON Powerware Approved PK
Finland Checked RR No 10 22759 Rev A
Issued JP 15.11.2004 Page 5 (12)
9155 / 9355

1.2.3 OFFSETS

AC Voltage Measurements
EEP Measurement Jumper From/ To
3011 Output Volts L1-N Offset A2, J40
3027 Bypass Volts L1-N Offset A2, X19
3041 Utility Volts L1-N Offset ---
3043 Utility Volts L2-N Offset ---
TO A2, J54
3045 Utility Volts L3-N Offset ---
3057 Inverter Volts L1-N Offset A2, J38 or F1
3069 Chassis Volts Offset ---
3071 Output DC Volts L1-N Offset (A2, J40)

AC Current Measurements
EEP Measurement
3033 Output Current L1 Offset --- ---
3047 Utility Current L1 Offset --- ---
3049 Utility Current L2 Offset --- ---
3051 Utility Current L3 Offset --- ---
3063 Inverter Current L1 Offset --- ---

DC Voltage Measurements
EEP Measurement Jumper From/To
3019 Battery Volts Offset A2, R124(L)
3021 DC Link Positive Offset A1, X15 TO A2, J54
3023 DC Link Negative Offset A2, R216(L)

DC Current Measurements
EEP Measurement
3053 Battery Amps Offset --- ---

Title
9155 / 9355 Calibration instruction for Field Serrvice
EATON Powerware Approved PK
Finland Checked RR No 10 22759 Rev A
Issued JP 15.11.2004 Page 6 (12)
9155 / 9355

1.3 Calibration procedure


Please read the instructions below before performing any of the calibrations. Disregarding the instructions
below may lead to incorrect calibration and to malfunction or possible damage of the unit.

If customer’s loads are supplied by the UPS, all the calibrations are preferred to do while in Maintenance
Bypass whenever possible. Otherwise load may have to be disconnected for some of the calibrations.

• NOTE: The Internal Maintenance Bypass disconnects the NEUTRAL from the UPS. The
neutral is required whenever the UPS is operating from mains supplies. This applies also for
the logic power supplies. Closing the bypass switch may be needed to provide a neutral for
the UPS even the calibration wouldn’t require it.

The Auto-Standby function can be enabled and disabled via XCP Service Tool Options screen. The UPS
logic power has to be recycled for changes to take effect. Spare PCBAS Control boards should have Auto-
Standby disabled (firmware’s default setting). After the calibrations the Auto-Standby should be enabled for
UPS normal operation unless otherwise instructed.

If at any time during this procedure an alarm condition prevents the continued execution of the following
steps, please verify the issued alarm to determine and correct the cause of the event annunciation.

Tools required: XCP Service Tool software


Computer with software tool authorization
Calibrated, True RMS Digital Multimeter (DMM)

The current offset calibrations have to be verified after a board replacement since part of the analog circuits
of current measurements locates on IO-Board. Those may have to be performed manually for each offset
calibration according the instructions in this document.

The voltage offset calibrations needs to be adjusted on field only in rare occasions. The instructions how to
perform voltage offset calibrations are provided in this document. The procedure for the voltage offset
calibrations requires carefulness and should not be done unless instructions fully understood. These
calibartion steps like any other calibrations are meant to be done by trained and authorized personnel only.

The UPS must be restored to normal condition after the calibrations or any other service procedures.

Title
9155 / 9355 Calibration instruction for Field Serrvice
EATON Powerware Approved PK
Finland Checked RR No 10 22759 Rev A
Issued JP 15.11.2004 Page 7 (12)
9155 / 9355

1.3.1 CALIBRATION of OFFSETS and BATTERY VOLTAGE SCALE FACTOR

1. Begin with all power removed from UPS, input and battery breaker open.
If using a MBS, make sure the maintenance isolation switch is open.
2. Remove the covers of the UPS if not done so yet.
3. Place jumpers inside UPS,
FROM: UDC+, Power Board X15-1
UDC-, IO Board R216(L)
TO: N, IO Board J54

NOTE: Connect the jumpers to instructed locations or damage to the unit may occur.
Proceed with steps 4 – 10 only if voltage offset need to be calibrated. Not required for
a factory calibrated (spare) control board.

4. Close battery breaker and wait for logic power, disable Auto-Standby with XCP Service Tool
if enabled.
5. Open battery breaker and make sure the UPS is isolated from all power sources.
6. Place jumpers inside UPS,
FROM: UDC+, Power Board X15-1
UDC-, IO Board R216(L)
Battery +, IO Board R124(L)
Bypass, IO Board X19
Output, IO Board J40
Inverter, IO Board J38 (or F1)
TO: N, IO Board J54
(L) refers to left side or end of the component.

NOTE: Connect the jumpers to instructed locations or damage to the unit may occur and
calibrations may fail.

7. Close rectifier input breaker. Neutral is required to enable logic power supplies. NOTE:
Bypass isolation breaker of the MBS may be closed for this, but if Auto-Standby is not
disabled, severe damege to unit may occur if bypass supply voltage is connected.

Title
9155 / 9355 Calibration instruction for Field Serrvice
EATON Powerware Approved PK
Finland Checked RR No 10 22759 Rev A
Issued JP 15.11.2004 Page 8 (12)
9155 / 9355

8. Use XCP Service Tool and calibrate offsets:


a) Adjust EEP 3011 to get Uout L1 voltage meter to zero.
b) Adjust EEP 3027 to get Ubyp L1 voltage meter to zero.
c) Adjust EEP 3057 to get Uinv L1 voltage meter to zero.
d) Adjust EEP 3071 to get Uout DC L1 voltage meter to zero.
e) Adjust EEP 3021 to get DC Bus POS voltage meter to zero.
f) Adjust EEP 3023 to get DC Bus NEG voltage meter to zero.
g) Adjust EEP 3019 to get Battery Vdc voltage meter to zero.
h) Adjust EEP 3033 to get Iout L1 current meter to minimum value.
i) Adjust EEP 3053 to get Battery Adc current meter to minimum value.
j) Adjust EEP 3047 to get Iutil L1 current meter to minimum value. Add 165 to
calibration value in EEP 3047.
k) Adjust EEP 3049 to get Iutil L2 current meter to minimum value. Add 165 to
calibration value in EEP 3049.
l) Adjust EEP 3051 to get Iutil L3 current meter to minimum value. Add 165 to
calibration value in EEP 3051.
m) Adjust EEP 3063 to get Iinv L1 current meter to minimum value. Add 165 to
calibration value in EEP 3063.
OR
a) Run the automatic offset calibration of the UPS that will calibrate all the offsets.
Not supported by service software yet.
9. Open rectifier input breaker and make sure the UPS is isolated from all power sources.
10. Disconnect the jumpers inside the UPS but leave jumpers to UDC+, UDC- and N.
11. Close battery breaker.
NOTE: Before closing the breaker make sure there’s no jumper in Battery +, IO Board
R216(L).
12. Calibrate Battery Volts:
a) Measure Battery Voltage from battery breaker.
b) Adjust EEP 3018 until Battery Vdc voltage meter matches DMM.

Title
9155 / 9355 Calibration instruction for Field Serrvice
EATON Powerware Approved PK
Finland Checked RR No 10 22759 Rev A
Issued JP 15.11.2004 Page 9 (12)
9155 / 9355

13. Calibrate current offsets if steps 4 – 10 weren’t done:


a) Adjust EEP 3033 to get Iout L1 current meter to minimum value.
b) Adjust EEP 3053 to get Battery Adc current meter to minimum value.
c) Adjust EEP 3047 to get Iutil L1 current meter to minimum value. Add 165 to calibration
value in EEP 3047.
d) Adjust EEP 3049 to get Iutil L2 current meter to minimum value. Add 165 to calibration
value in EEP 3049.
e) Adjust EEP 3051 to get Iutil L3 current meter to minimum value. Add 165 to calibration
value in EEP 3051.
f) Adjust EEP 3063 to get Iinv L1 current meter to minimum value. Add 165 to calibration
value in EEP 3063.
14. Enable Auto-Standby and open battery breaker.
15. Remove all jumpers from UPS.
16. Calibration complete.

1.3.2 CALIBRATION of UTILITY VOLTAGE SCALE FACTOR

1. Begin with rectifier input power connected. Bypass supplies may be required to provide a
neutral for the UPS.
2. Calibrate Utility Volts:
a) Measure Utility Input Voltage from Input Breaker (F2) L1 to N
b) Adjust EEP 3040 until Uutil L1 voltage meter matches DMM
c) Measure Utility Input Voltage from Input Breaker L2 to N
d) Adjust EEP 3042 until Uutil L2 voltage meter matches DMM
e) Measure Utility Input Voltage from Input Breaker L3 to N
f) Adjust EEP 3044 until Uutil L3 voltage meter matches DMM
• NOTE: In case of a single phase input model, use Input Breaker L1 also in steps c) and e).
3. Calibration completed.

Title
9155 / 9355 Calibration instruction for Field Serrvice
EATON Powerware Approved PK
Finland Checked RR No 10 22759 Rev A
Issued JP 15.11.2004 Page 10 (12)
9155 / 9355

1.3.3 CALIBRATION of DC LINK VOLTAGE SCALE FACTOR

1. Begin with all input power removed from UPS, rectifier and battery breaker open.
If using a MBS, make sure the maintenance isolation switch is open.
2. Remove the covers of the UPS if not done so yet.
3. Apply rectifier input power, UPS in STANDBY mode (Auto-Standby enabled). Bypass
supplies may be required to provide a neutral for the UPS.
4. Calibrate DC Link Positive Volts:
a) Measure DC Link Positive Voltage from Power Board X15-1 to X22-1 (N).
b) Adjust EEP 3020 until DC Bus POS voltage meter matches DMM
5. Calibrate DC Link Negative Volts:
a) Measure DC Link Negative Voltage from Power Board X1-1 to X22-1 (N).
b) Adjust EEP 3022 until DC Bus NEG voltage meter matches DMM
NOTE: This calibration effects also the Battery Voltage metering!
6. Verify correct battery voltage metering.
Note: Battery Volts Scale Factor has to be calibrated according 1.3.1.
7. Calibration completed.

1.3.4 CALIBRATION of INVERTER VOLTAGE SCALE FACTOR

1. Begin with all input power removed from UPS.


2. Remove the covers of the UPS if not done so yet.
3. Apply rectifier input power, UPS in STANDBY mode (Auto-Standby enabled). Bypass
supplies may be required to provide a neutral for the UPS.
4. Calibrate Inverter Volts:
a) Measure Inverter Voltage from F1 to J29 (N) on IO-Board.
b) Adjust EEP 3056 until Uinv L1 voltage meter matches DMM
5. Calibration completed.

Title
9155 / 9355 Calibration instruction for Field Serrvice
EATON Powerware Approved PK
Finland Checked RR No 10 22759 Rev A
Issued JP 15.11.2004 Page 11 (12)
9155 / 9355

1.3.5 CALIBRATION of BYPASS VOLTAGE SCALE FACTOR

1. Begin with UPS bypass and rectifier supplies connected, STANDBY mode (Auto-Standby
enabled).
2. Calibrate Bypass Volts:
a) Measure Bypass Input Voltage from X1 L1 to N
b) Adjust EEP 3026 until Ubyp L1 voltage meter matches DMM
3. Calibration completed.

1.3.6 CALIBRATION of OUTPUT VOLTAGE SCALE FACTOR

1. Begin with UPS in NORMAL mode. If in Maintenance Bypass, make sure the maintenance
isolatation switch is open before starting the UPS.
2. Calibrate Output Volts:
a) Measure UPS Output Voltage from X2 L1 to N.
b) Adjust EEP 3010 until Uout L1 voltage meter matches DMM
3. Calibration completed.

1.4 Warning
This document provides additional information about 9155 / 9355 for a service purposes. Service should not
be performed anyone else except trained and authorized service personnel.
This document is not to be used with any other product than 9155 / 9355. Doing so, may cause severe
damage to the equipment.

Title
9155 / 9355 Calibration instruction for Field Serrvice
EATON Powerware Approved PK
Finland Checked RR No 10 22759 Rev A
Issued JP 15.11.2004 Page 12 (12)
Powerware

PREVENTATIVE MAINTENANCE PROCEDURE

This Preventative Maintenance Instruction is for use with the preventative maintenance work of the
Powerware UPS products. The products which this instruction concerns are listed in this document in
chapter Measurements and Calibrations. This document describes the maintenance activities that are
common to all the UPS products of the above mentioned list. The instructions for maintenance tasks
that are unique to specific UPS products are described in attached documents. See chapter
Measurements and Calibrations.
Long life batteries under maintenance contract or under extended warranty time shall be handled
according to instruction Annual Preventative Maintenance Instructions for Batteries Under
Preventative Maintenance Contract, 1005611.

SAFETY PRECAUTIONS
This instruction and the attached documents for specific products are for use of the qualified personnel
only. A qualified person in this case means a person who has completed Powerware service training for
the specific product type the maintenance work is to be performed.

Many components inside the UPS - and battery cabinets carry high AC- or DC- voltages. To touch them
may prove fatal. All maintenance and repair work must be performed with extreme caution.
The following general safety precautions must be observed when performing maintenance to
Powerware UPS'.
1: No repair or maintenance activity shall be performed unless repair/maintenance personnel
fully understand and carry out the necessary repair or maintenance procedures.
2: When a UPS unit is shut down for maintenance work the DC-voltage will occur several
minutes inside the cabinet. Before performing any maintenance work the discharge of the
DC-capacitor bank MUST be measured.
3: Test equipment such as an oscilloscope etc. MUST be isolated from the commercial ground.
The chassis of an oscilloscope MUST NOT be in touch with the chassis of the UPS. Only one
ground lead of an oscilloscope can be used.
4: The battery bank carries high voltage also when the unit is shut down and must therefore be
handled extremely carefully. The batteries include corrosive materials that can be harmful for
eyes, skin and clothing. Any leakage must be cleaned carefully.

5: Any metal articles such as watches, rings, chains etc. must not be worn.
6: Use common sense to avoid hazards.

GENERAL INSTRUCTIONS
If repairs are needed they shall be carried out for units under contract and costs will be borne by
Powerware or customer depending on the maintenance level of the contract. For units not under
contract repairs shall be proposed to the customer and carried out at customers expense after approval
from customer.

Title Preventative Maintenance Procedure

POWERWARE Approved
Finland Checked PK No 1003671 Rev F
Issued RR 23.03.04 Page 1 (6)
Powerware

CUSTOMER INFORMATION
Fill in correct customer name and contact person responsible for maintenance of system. Check other
customer data on FSR and make changes if incorrect.

UNIT INFORMATION
Fill in unit type number and serial number from type plate located inside the door.

SITE CONDITIONS
Room Temp
Measure room temperature using an electronic thermometer. Room temperature shall
normally between +18 and +25°C, (O- +40°C is maximum according to specification). If
temperature is outside normal values then the customer shall be advised. If temperature is
significantly outside normal values customer actions shall be proposed. Service contracts
are only valid if temperature is kept below 40°C.
The ambient temperature requirements can alter by the battery brand. Refer to the
specification and warranty terms of the battery manufacturer.

UPS cabinet temp


Measure temperature inside the UPS cabinet, close to the roof, using an electronic
thermometer. Cabinet temperature shall normally be less than 10°C higher than the
ambient temperature, if not, ventilation and electric circuits must be controlled and
adjusted. If temperature is higher than 50°C customer actions for reduction of ambient
temperature shall be proposed.

Battery cabinet temp


Measure temperature inside the battery cabinet using an electronic thermometer. Cabinet
temperature shall normally be less than 5°C (charged batteries) higher than the ambient
temperature, if not, the ventilation of the batteries and electrical circuits must be controlled
and adjusted. If the temperature is higher than 25°C customer actions for reduction of
ambient temperature shall be proposed. The ambient temperature requirements can alter by
the battery brand. Refer to the specification and warranty terms of the battery manufacturer.

Humidity
Check that site location is dry and non-condensing and give status in report: dry, acceptable
or wet. If acceptable or wet customer actions shall be proposed

Cleanliness
Check that site location is clean and free from dust and dirt and give status in report: clean,
acceptable or dirty. If acceptable or dirty customer actions shall be proposed.

INSTALLED OPTIONS
Identify up what options the customer has bought with the system and make notes in report: product
type and serial number for standard options.

Title Preventative Maintenance Procedure

POWERWARE Approved
Finland Checked PK No 1003671 Rev F
Issued RR 23.03.04 Page 2 (6)
Powerware

CLEANING
Before commencing cleaning, put the UPS to manual bypass and switch it off, disconnect possible
external battery circuit breaker and make sure that the unit is "dead". Be careful with battery voltage.

Clean the unit from dust and dirt


Clean the unit externally from dust and dirt, (UPS + battery cabinet), recondition paint finish
if necessary. Clear unit internally from all dust using a vacuum cleaner. Check that the
internal parts and electronics are free from covering dirt.

Clean battery area and cell tops


Clean battery area, (battery cabinet), from dust and dirt using a vacuum cleaner, make sure
that cell tops are free from covering dirt. Clean them using a dry cloth if needed.

Inspect DC connections
Check that all DC connections are free from oxide, clean and well greased, if not clean and
grease.

TECHNICAL UPDATES
Installed bulletins
For the units under contract install all actual bulletins from bulletin list and note in report
number of bulletins installed. For the units not under contract customers should be offered to
have bulletins installed according to Service Bulletin price list.

SAFETY GROUNDING
UPS - battery cabinet
Check the ground connection between the UPS and the battery cabinets for tightness and
good connection. Measure also the voltage between battery cabinet and UPS cabinet. The
voltage shall be zero, if not follow up and fix the grounding arrangement.

VISUAL CHECKS
Electrical modules
Check that all electrical modules are securely fitted, free from damage and other visible
weaknesses.

Internal connections
Check that all internal connectors are securely connected and free from damage and other
visual weaknesses. All screw and nut connections shall be tightened.

Electrolytic capacitors
Check all electrolytic capacitors for visual leakage.

Title Preventative Maintenance Procedure

POWERWARE Approved
Finland Checked PK No 1003671 Rev F
Issued RR 23.03.04 Page 3 (6)
Powerware

Cooling fans
Check mechanical status of cooling fans, test that they are running smoothly without
abnormal vibrations or noise.

Batteries
Check the battery bank for visual leakage or other damages.

Battery connections
Check and tighten all external connections to UPS, battery and load. Check that mains and
distribution fuses are correct according to cable area and load power. Check the tightening
torque of some battery terminals according to the battery manufacturers data.

MEASUREMENTS AND CALIBRATIONS


Refer to attached document for details of procedure relevant to specific UPS type.
Complete the data fields of the report that are relevant to the specific UPS.

Preventative maintenance instruction 10 03 672


UPS 10 Series

Preventative maintenance instruction 10 03 673


UPS 30 Series

Preventative maintenance instruction 10 03 674


UPS 8000 Series

Preventative maintenance instruction 10 03 677


UPS 2000 Series

Preventative maintenance instruction 10 07 517


Power Server 30 Series

Preventative maintenance instruction 10 03 675


UPS 5000 Series

Preventative maintenance instruction 10 07 518


Power Server 40 Series

Preventative maintenance instruction 10 03 676


UPS 9000 Series (Plus 5xx)

Preventative maintenance instruction 10 07 523


UPS 10000 Series

Preventative maintenance instruction 10 07 524


UPS 12000 Series

Title Preventative Maintenance Procedure

POWERWARE Approved
Finland Checked PK No 1003671 Rev F
Issued RR 23.03.04 Page 4 (6)
Powerware

Preventative maintenance instruction 10 10 219


9150 (PWA40 / PW Profile)

Preventative maintenance instruction 10 13 070


9305 / 7.5 – 15kVA (PW Prime)

Preventative maintenance instruction 10 13 071


9305 / 25 – 45kVA (PW Prime)

Preventative maintenance instruction 10 15 606


9305 / 20 – 80kVA (PW Prime)

Preventative maintenance instruction 10 19 447


9340 (PW Akula)

Preventative maintenance instruction 10 22 760


9155 (PW keng@)

MEASUREMENTS OF LOAD CONDITIONS


Attention! The following activities will be performed with load supplied from UPS.
Inform customer that the tests are going to be performed. Tests must be performed with
maximum care.
Make sure that UPS is operating correctly in manual bypass before switching over to normal
operation with load on UPS. The following activities will be performed with voltage on.
Ensure all activities are performed safely.

RMS current
Measure the RMS current using a power meter or DMM with current clamp and note in
report the value.

Peak current
Measure the peak current using an oscilloscope and note in report the value. Check that actual
peak current is within UPS specification, if not give warning note and suggest corrective
actions to customer.

Apparent load power


Estimate the apparent power by multiplying the output voltage with the RMS current.

Title Preventative Maintenance Procedure

POWERWARE Approved
Finland Checked PK No 1003671 Rev F
Issued RR 23.03.04 Page 5 (6)
Powerware

BATTERY TEST
The following activities will mainly be performed with voltage on. Ensure all activities are performed
safely.

Date installed
Check date of installation of battery from maintenance log or check manufacturing date on
batteries and note in report.

Battery size
Check and note battery data: manufacturer, quantity and type.

Load power in test


Make sure that the actual load is minimum 50% of specified UPS load capacity. If not add
extra loads up to about 50%, measure and note the actual load used.

Back-up time
Measure the actual battery back-up time. Refer to attached document for details of procedure
relevant to specific UPS type.

Battery status
Based on the result of the above measurement give status in report from the following
categories: OK, WEAK or NO GOOD. Give comments in report.

NOTES
Give special notes related to items above using a number marker in "Note" column.

Title Preventative Maintenance Procedure

POWERWARE Approved
Finland Checked PK No 1003671 Rev F
Issued RR 23.03.04 Page 6 (6)
9155 / 9355

9155 / 9355 EVENTS

Purpose.........................................................................................................................................3
Audience ......................................................................................................................................3
Definitions....................................................................................................................................3
#004 BYPASS_AC_UNDER_VOLTAGE..................................................................................4
#010 OUTPUT_AC_UNDER_VOLTAGE .................................................................................4
#012 REMOTE_EMERGENCY_POWER_OFF.........................................................................5
#014…19 BUILDING_ALARM_6…1 .......................................................................................5
#021 CHARGER_OVER_TEMPERATURE ..............................................................................5
#024 INVERTER_OVER_TEMPERATURE .............................................................................6
#025 OUTPUT_OVERLOAD .....................................................................................................6
#026 RECTIFIER_INPUT_OVER_CURRENT..........................................................................7
#027 INVERTER_OUTPUT_OVER_CURRENT ......................................................................7
#028 DC_LINK_OVER_VOLTAGE ..........................................................................................7
#029 DC_LINK_UNDER_VOLTAGE .......................................................................................8
#030 RECTIFIER_FAILED.........................................................................................................8
#033 BYPASS_BREAKER_FAIL ..............................................................................................9
#042 DC_VOLTAGE_UNCALIBRATED..................................................................................9
#047 BATTERY_CURRENT_LIMIT.........................................................................................9
#048 INVERTER_STARTUP_FAILURE.................................................................................10
#055 SHUTDOWN_IMMINENT..............................................................................................10
#056 BATTERY_LOW .............................................................................................................11
#057 UTILITY_FAIL ................................................................................................................11
#059 UTILITY_NOT_PRESENT..............................................................................................11
#068 BATTERY_DC_OVER_VOLTAGE ...............................................................................12
#071 POWER_SUPPLY_5_VOLT_FAULT.............................................................................12
#072 POWER_SUPPLY_12_VOLT_FAULT...........................................................................13
#074 HEATSINK_TEMPERATURE_SENSOR_FAILED.......................................................13
#094 TO_BYPASS_COMMAND .............................................................................................13
#105 BYPASS_NOT_AVAILABLE.........................................................................................14
#107 BATTERY_CONTACTOR_OPEN..................................................................................14
#143 ON_MANUAL_MAINTENANCE_BYPASS..................................................................15
#149 BATTERY_NEEDS_SERVICE .......................................................................................15
#159…161 LEVEL_2_OVERLOAD_PHASE_A/B/C..............................................................15
#162…164 LEVEL_3_OVERLOAD_PHASE_A/B/C..............................................................16
#165…167 LEVEL_4_OVERLOAD_PHASE_A/B/C..............................................................16
#168 UPS_ON_BATTERY .......................................................................................................17
#169 UPS_ON_BYPASS...........................................................................................................17
#174 LOW_BATTERY_SHUTDOWN.....................................................................................17
#176 SOFTWARE_INCOMPATIBILITY_DETECTED..........................................................18
#188 BYPASS_FAILURE .........................................................................................................18
#191 BATTERY_TEST_FAILED.............................................................................................19
#192 FUSE_FAILURE ..............................................................................................................19
#194 SITE_WIRING_FAULT...................................................................................................19
#199 BATTERIES_DISCONNECTED.....................................................................................20
#201 TRANSFORMER_OVERTEMPERATURE....................................................................20

Title 9155 / 9355 Event description


EATON Powerware Approved
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#202 AMBIENT_UNDERTEMPERATURE ............................................................................21


#203 AMBIENT_OVERTEMPERATURE ...............................................................................21
#206 AUTOMATIC_SHUTDOWN_PENDING.......................................................................21
#211 MODEM_FAILED ...........................................................................................................22
#212 INCOMING_MODEM_CALL_STARTED .....................................................................22
#213 OUTGOING_MODEM_CALL_STARTED ....................................................................23
#214 MODEM_CONNECTION_ESTABLISHED ...................................................................23
#216 MODEM_CALL_COMPLETION_FAILED ...................................................................23
#222 ABNORMAL_OUTPUT_VOLTAGE_AT_STARTUP...................................................24
#223 RECTIFIER_OVERTEMPERATURE .............................................................................24
#224 CONFIGURATION_ERROR...........................................................................................25
#229 SUMMARY_ALARM......................................................................................................25
#238 EEPROM_FAULT............................................................................................................25
#240 BATTERY_TEST_FAILED_OCV ..................................................................................26
#241 BATTERY_TEST_FAILED_CHRG................................................................................26
#243 BATTERY_CHARGING_DISABLED............................................................................27
#244 ILLEGAL_OPERATION_TRAP .....................................................................................27
#245 POWER_NMI ...................................................................................................................27
#246 WATCHDOG_TRIP.........................................................................................................28
#247 EXTERNAL_WATCHDOG_FAILURE..........................................................................28
#248 RECTIFIER_OVERTEMPERATURE_SD......................................................................29
#249 CHARGER_OVERTEMPERATURE_SD .......................................................................29
#250 INVERTER_OVERTEMPERATURE_SD ......................................................................29
#251 POWER24V_STARTUP_FAIL........................................................................................30
#252 UNIT_IS_NOT_KENGAT ...............................................................................................30
#253 INCOMPATIBLE_PLD_VERSION ................................................................................31
#254 POWER_SUPPLY_24_VOLT_AD_FAULT ...................................................................31
#255 POWER_SUPPLY_24_VOLT_DIGITAL_FAULT.........................................................31
#257 OUTPUT_KW_OVERLOAD...........................................................................................32
#258 UPS_OK............................................................................................................................32
#259 NEUTRAL_FAULT .........................................................................................................33
#260 BYP_SCR_FAILED .........................................................................................................33
#261 DCCHARGER_FAILED ..................................................................................................34
#262 BALANCER_RLY_FAILED ...........................................................................................34
#263 FAST_MODE_TRIP.........................................................................................................34

Title 9155 / 9355 Event description


EATON Powerware Approved
Finland Checked SKö No 1023602 Rev. A
Issued RR 18.11.2004 Page 2 (35)
9155 / 9355

Purpose

This document contains 9155 / 9355 notices and alarms. Each event has a short description with
reason, consequence, and possibly appropriate remedy. Not all descriptions are complete.
This document does not contain descriptions of any status information.

Audience

This document is an aid for product support and field service. This document shall not be directly
distributed to customers.

Definitions

Alarm # (number, ID)


The alarm # is shown at the display and in the log file. This helps to identify an alarm, regardless of
the display language in use.

XCP Al. #
XCP knows only a subset of the alarms. In other words, several display alarms share the same XCP
alarm.

Level
There are three information levels like: Alarm, Notice and Status.
Alarms need immediate attention and most likely action, since the load might be in danger to be lost.
A notice on the other hand is primarily a user information,
A status reflects the operation mode of the UPS and is saved to the event log. Status information is
not described within this document.

Horn
The horn has 3 different sound levels to indicate alarms: Hi, medium, low, none.
Horn intervals:
• Hi: 0.5s on, 0.5s off.
• Med.: 0.5s on, 1s off.
• Low: 0.5s on, 5s off
• None: no sound.

Call
You can set a call bit for any alarm, you want to initiate a phone call (service settings). Up to 31
alarms may initiate a phone call. For phone calls connect a modem to the UPS and configure the port
for the modem and the modem commands. (service settings). By default no alarm will cause phone
call.

Title 9155 / 9355 Event description


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Issued RR 18.11.2004 Page 3 (35)
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Relay
The unit has one built-in signal output relay. Up to 8 additional relays can be added via X-Slot cards.
The standard relay configuration is:
• Alarm-1 (built-in): UPS ok
• X-SLOT1-1: on bypass
• X-SLOT1-2: UPS ok
• X-SLOT1-3: battery low
• X-SLOT1-4: on battery
• X-SLOT2-1: on bypass
• X-SLOT2-2: UPS ok
• X-SLOT2-3: battery low
• X-SLOT2-4: on battery

#004 BYPASS_AC_UNDER_VOLTAGE

Alarm # XCP Al. # Level: Horn: Call: Relay:


4 4 Notice low no no
Display Message:
"Bypass AC Under\nVoltage", "", " ok"

Reason
Bypass voltage is below Bypass voltage deviation low limit.

Consequence
Bypass is not available. Battery test is not possible.

Remedy

#010 OUTPUT_AC_UNDER_VOLTAGE

Alarm # XCP Al. # Level: Horn: Call: Relay:


10 10 Notice low no no
Display Message:
"Output AC Under\nVoltage", "", " ok"

Reason
Output voltage is below Bypass voltage deviation low limit.

Consequence
The UPS does not start. The UPS shuts down and drops the load.

Remedy

Title 9155 / 9355 Event description


EATON Powerware Approved
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Issued RR 18.11.2004 Page 4 (35)
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#012 REMOTE_EMERGENCY_POWER_OFF

Alarm # XCP Al. # Level: Horn: Call: Relay:


12 12 Notice med no no
Display Message:
"Remote Emergency\nPower Off", "", " (inactive)"

Reason
Remote emergency power off input active: X12

Consequence
The UPS does not start. The UPS shuts down and drops the load.

Remedy

#014…19 BUILDING_ALARM_6…1

Alarm # XCP Al. # Level: Horn: Call: Relay:


14…19 14…19 Alarm low no no (see #258)
Display Message:
"Building Alarm", " 6…1", " 6…1 ok"

Reason
Input signal X44, X45, or X-Slot RX-Break signal active.

Consequence
Signal function for this signal is active. See Signal Inputs, in User Settings

Remedy
Check Signal Input settings, and X-Slot Signal input activation delay in User Settings.
Inactivate the input, reconfigure the input signal function, or reconfigure the alarm settings

#021 CHARGER_OVER_TEMPERATURE

Alarm # XCP Al. # Level: Horn: Call: Relay:


21 21 Alarm low no no (see #258)
Display Message:
"Charger\nOvertemperature", "", " ok"

Title 9155 / 9355 Event description


EATON Powerware Approved
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Issued RR 18.11.2004 Page 5 (35)
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Reason
Battery temperature is above limit: 10 kVA type: 75º C, 15 kVA type: 95º C.

Consequence

Remedy

#024 INVERTER_OVER_TEMPERATURE

Alarm # XCP Al. # Level: Horn: Call: Relay:


24 24 Alarm low no no (see #258)
Display Message:
"Inverter\nOvertemperature", "", " ok"

Reason
Inverter temperature is above limit: 10 kVA type: 75º C, 15 kVA type: 95º C.

Consequence

Remedy

#025 OUTPUT_OVERLOAD

Alarm # XCP Al. # Level: Horn: Call: Relay:


25 25 Alarm low no no (see #258)
Display Message:
"Output Overload", "", " ok"

Reason
Load is above 102% of nominal Output Power.

Consequence
The UPS transfers to bypass after 5s. If Bypass is not present, the UPS shuts down in 10min.

Remedy

Title 9155 / 9355 Event description


EATON Powerware Approved
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Issued RR 18.11.2004 Page 6 (35)
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#026 RECTIFIER_INPUT_OVER_CURRENT

Alarm # XCP Al. # Level: Horn: Call: Relay:


26 26 Alarm low no no (see #258)
Display Message:
"Rectifier Input Over\nCurrent", "", " ok"

Reason
Rectifier current is above hardware limit.

Consequence
The UPS transfers to bypass immediately. If bypass is not present, the UPS shuts down.

Remedy

#027 INVERTER_OUTPUT_OVER_CURRENT

Alarm # XCP Al. # Level: Horn: Call: Relay:


27 27 Alarm low no no (see#258)
Display Message:
"Inverter Output Over\nCurrent", "", " ok"

Reason
Inverter current is above hardware limit.

Consequence
The UPS transfers to bypass immediately. If bypass is not present, the UPS shuts down.

Remedy

#028 DC_LINK_OVER_VOLTAGE

Alarm # XCP Al. # Level: Horn: Call: Relay:


28 28 Notice low no no
Display Message:
"DC Link Over Voltage", "", "\nok"

Reason
DC link voltage is above absolute limit.

Title 9155 / 9355 Event description


EATON Powerware Approved
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Issued RR 18.11.2004 Page 7 (35)
9155 / 9355

Consequence
The UPS transfers to bypass immediately. If bypass is not present, the UPS shuts down. The UPS
does not start.

Remedy

#029 DC_LINK_UNDER_VOLTAGE

Alarm # XCP Al. # Level: Horn: Call: Relay:


29 29 Notice low no no
Display Message:
"DC Link Under\nVoltage", "", "\nok"

Reason
DC link voltage is below absolute limit.

Consequence
The UPS transfers to bypass immediately. If bypass is not present, the UPS shuts down.

Remedy

#030 RECTIFIER_FAILED

Alarm # XCP Al. # Level: Horn: Call: Relay:


30 30 Notice low no no
Display Message:
"Rectifier", " Failed", " ok"

Reason
Rectifier did not start as expected.

Consequence
UPS won’t start

Remedy

Title 9155 / 9355 Event description


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#033 BYPASS_BREAKER_FAIL

Alarm # XCP Al. # Level: Horn: Call: Relay:


33 33 Notice low no no
Display Message:
"Bypass Relay", " Failed", " ok"

Reason
Backfeed relay does not work as expected.

Consequence
UPS won’t start

Remedy

#042 DC_VOLTAGE_UNCALIBRATED

Alarm # XCP Al. # Level: Horn: Call: Relay:


42 42 Alarm low no no (see #258)
Display Message:
Contact Service

Reason
Calibration required flag required in EEPROM is set.

Consequence
UPS won’t start

Remedy
Clear Calibration required flag: EEPROM 3001

#047 BATTERY_CURRENT_LIMIT

Alarm # XCP Al. # Level: Horn: Call: Relay:


47 47 Alarm low no no (see #258)
Display Message:
"Battery Current Limit", "", "\nok"

Reason
Battery current is above hardware limit.

Title 9155 / 9355 Event description


EATON Powerware Approved
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Issued RR 18.11.2004 Page 9 (35)
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Consequence
The UPS transfers to bypass immediately. If bypass is not present, the UPS shuts down.

Remedy

#048 INVERTER_STARTUP_FAILURE

Alarm # XCP Al. # Level: Horn: Call: Relay:


48 48 Alarm med no no (see #258)
Display Message:
"Inverter Startup", "\nFailed", " ok"

Reason
Inverter did not start as expected. Inverter fuses failed. Unexpected Voltage at inverter output.
Inverter SCR voltages out of limits.

Consequence
UPS won’t start

Remedy

#055 SHUTDOWN_IMMINENT

Alarm # XCP Al. # Level: Horn: Call: Relay:


55 55 Notice none no no
Display Message:
"Shutdown imminent", "", "\nover"

Reason
A running timer shuts the UPS down in less than a minute.

Consequence
Load is dropped.

Remedy
Minute timers (XCP commands 0x91, 0x93): Set the timers to 0.
Second timer (XCP command 0x8A): shortly push the OFF button.

Title 9155 / 9355 Event description


EATON Powerware Approved
Finland Checked SKö No 1023602 Rev. A
Issued RR 18.11.2004 Page 10 (35)
9155 / 9355

#056 BATTERY_LOW

Alarm # XCP Al. # Level: Horn: Call: Relay:


56 56 Alarm hi no Relay 2
(both X-SLOTs)
Display Message:
"Battery", " Low", " ok"

Reason
Battery voltage is below configured Alarm level (Parameter 25, service settings).

Consequence
UPS will support the load for a limited time only.

Remedy

#057 UTILITY_FAIL

Alarm # XCP Al. # Level: Horn: Call: Relay:


57 57 Notice low no no
Display Message:
"Utility Fail", "", " ok"

Reason
Utility voltage is out of limits, too high, too low, or not present.

Consequence
UPS transfers to bypass or to battery.

Remedy

#059 UTILITY_NOT_PRESENT

Alarm # XCP Al. # Level: Horn: Call: Relay:


59 59 Notice low no no
Display Message:
"Utility", " Not Present", " Present"

Reason
Rectifier input voltages are out of hardware limits.

Title 9155 / 9355 Event description


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Consequence
UPS transfers to bypass or to battery.

Remedy

#068 BATTERY_DC_OVER_VOLTAGE

Alarm # XCP Al. # Level: Horn: Call: Relay:


68 68 Alarm med no no (see #258)
Display Message:
"Battery DC Over\nVoltage", "", " ok"

Reason
Battery voltage is above charge target voltage + battery overvoltage offset (5VPC) for at least 60s.

Consequence
Batteries circuit breaker gets tripped (forced rest mode).

Remedy

#071 POWER_SUPPLY_5_VOLT_FAULT

Alarm # XCP Al. # Level: Horn: Call: Relay:


71 71 Notice none no no
Display Message:
"Power Supply 5 Volt\nFault", "", " ok"

Reason
5 volts power supply is not OK (hardware sensor).

Consequence
The UPS transfers to bypass immediately. If bypass is not present, the UPS shuts down.

Remedy

Title 9155 / 9355 Event description


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Issued RR 18.11.2004 Page 12 (35)
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#072 POWER_SUPPLY_12_VOLT_FAULT

Alarm # XCP Al. # Level: Horn: Call: Relay:


72 72 Notice none no no
Display Message:
"Power Supply 12 Volt\nFault", "", " ok"

Reason
12 volts power supply is not OK (hardware sensor).

Consequence
The UPS transfers to bypass immediately. If bypass is not present, the UPS shuts down.

Remedy

#074 HEATSINK_TEMPERATURE_SENSOR_FAILED

Alarm # XCP Al. # Level: Horn: Call: Relay:


74 74 Notice low no no
Display Message:
"Heatsink Temperature\nSensor Failed", "", " ok"

Reason
Heatsink temperature values are unreasonable. Suspicion for heatsink temperature sensor failure.

Consequence
The UPS transfers to bypass immediately.

Remedy

#094 TO_BYPASS_COMMAND

Alarm # XCP Al. # Level: Horn: Call: Relay:


94 Command none no no
Display Message:
"To Bypass Command", "", "\n(inact)"

Reason
A User action, or active signal input commands the UPS to bypass

Title 9155 / 9355 Event description


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Consequence
UPS transfers to bypass.

Remedy
Transfer the UPS to inverter over display.

#105 BYPASS_NOT_AVAILABLE

Alarm # XCP Al. # Level: Horn: Call: Relay:


105 105 Notice None no no
Display Message:
"Bypass Not Available", "", "\nok"

Reason
Bypass failed, or bypass voltage out of limits, or bypass disabled by user or signal input.

Consequence
UPS stays on inverter.

Remedy

#107 BATTERY_CONTACTOR_OPEN

Alarm # XCP Al. # Level: Horn: Call: Relay:


107 107 Alarm None no no
Display Message:
"Inverter AC Over\nVoltage", "", " ok"

Reason
Input signal function "ext. battery breaker" is active

Consequence
Battery charging disabled.

Remedy
Check signal input.

Title 9155 / 9355 Event description


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Issued RR 18.11.2004 Page 14 (35)
9155 / 9355

#143 ON_MANUAL_MAINTENANCE_BYPASS

Alarm # XCP Al. # Level: Horn: Call: Relay:


143 143 Notice low no no
Display Message:
"On Manual/Maintenance\nBypass", "", " (inact)"

Reason
Signal input “Force bypass” is active.

Consequence
The UPS transfers to bypass.

Remedy
Check signal input (User settings).

#149 BATTERY_NEEDS_SERVICE

Alarm # XCP Al. # Level: Horn: Call: Relay:


149 149 Alarm hi no no (see #258)
Display Message:
"Battery Needs Service", "", "\nok"

Reason
Battery voltage is negative during UPS start (< -100V).

Consequence
UPS trips battery breaker.

Remedy

#159…161 LEVEL_2_OVERLOAD_PHASE_A/B/C

Alarm # XCP Al. # Level: Horn: Call: Relay:


159…161 159…161 Alarm Low no no (see #258)
Display Message:
"Level 2 Overload\nPhase", " L1/2/3", " L1/2/3 ok"

Reason
Load is above 111% of nominal output power.

Title 9155 / 9355 Event description


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Issued RR 18.11.2004 Page 15 (35)
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Consequence
The UPS transfers to bypass after 5s. If bypass is not present, the UPS shuts down in 60s.

Remedy

#162…164 LEVEL_3_OVERLOAD_PHASE_A/B/C

Alarm # XCP Al. # Level: Horn: Call: Relay:


162…164 162…164 Alarm Low no no (see #258)
Display Message:
"Level 3 Overload\nPhase", " L1/2/3", " L1/2/3 ok"

Reason
Load is above 126% of nominal output power.

Consequence
The UPS transfers to bypass immediately. If bypass is not present, the UPS shuts down in 5s.

Remedy

#165…167 LEVEL_4_OVERLOAD_PHASE_A/B/C

Alarm # XCP Al. # Level: Horn: Call: Relay:


165…167 165…167 Alarm Low no no (see #258)
Display Message:
"Level 4 Overload\nPhase", " L1/2/3", " L1/2/3 ok"

Reason
Load is above 151% of nominal output power.

Consequence
The UPS transfers to bypass immediately. If bypass is not present, the UPS shuts down in 300ms.

Remedy

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#168 UPS_ON_BATTERY

Alarm # XCP Al. # Level: Horn: Call: Relay:


168 168 Notice low no Relay 1
(both X-SLOTs)
Display Message:
"UPS On Battery", "", " (inact)"

Reason
UPS has been on battery at least 5 seconds continuously, (Parameter 17, service settings).

Consequence
Battery gets discharged. A new ABM cycle will start when UPS goes off battery. Delayed shutdown
and restart timer may start, if configured, “Automatic on battery shutdown delay” > -1s.
XCP monitoring PC-software starts to shut down PCs, if this alarm gets active.

Remedy

#169 UPS_ON_BYPASS

Alarm # XCP Al. # Level: Horn: Call: Relay:


169 169 Notice low no Relay 4
(both X-SLOTs)
Display Message:
"UPS On Bypass", "", " (inact)"

Reason
UPS is in Bypass state (Bypass controller signal).

Consequence

Remedy

#174 LOW_BATTERY_SHUTDOWN

Alarm # XCP Al. # Level: Horn: Call: Relay:


174 174 Alarm hi no no (see #258)
Display Message:
"Low Battery Shutdown", "", "\n(inact)"

Title 9155 / 9355 Event description


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Issued RR 18.11.2004 Page 17 (35)
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Reason
Battery voltage is below shutdown limit.

Consequence
UPS drops load after 60s. If battery is worse, the UPS drops the load in 1s.
Low battery shutdown alarm stays active until rectifier is running or system is on bypass.

Remedy

#176 SOFTWARE_INCOMPATIBILITY_DETECTED

Alarm # XCP Al. # Level: Horn: Call: Relay:


176 176 Alarm hi no no (see #258)
Display Message:
"Software Incompatibility", "\nDetected", "\n(inact)"

Reason
Hardware is incompatible to DSP firmware, PLD version is incompatible to DSP firmware version.

Consequence
UPS won’t start.

Remedy
Chose right firmware. Update all processors and PLDs to the latest release.

#188 BYPASS_FAILURE

Alarm # XCP Al. # Level: Horn: Call: Relay:


188 188 Alarm low no no (see #258)
Display Message:
"Bypass Failure", "", " ok"

Reason
Bypass processor did not execute last command (timeout).

Consequence
Bypass not available.

Remedy

Title 9155 / 9355 Event description


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#191 BATTERY_TEST_FAILED

Alarm # XCP Al. # Level: Horn: Call: Relay:


191 191 Notice low no no
Display Message:
"Battery Test", " Failed\n(Batt. Support Test)", " ok"

Reason
Battery charge failure. Assumption: bad batteries.

Consequence
Battery operation is not reliable.

Remedy

#192 FUSE_FAILURE

Alarm # XCP Al. # Level: Horn: Call: Relay:


192 192 Alarm med no no (see #258)
Display Message:
"Fuse", " Failure", " ok"

Reason
Inverter output voltage not OK. Assumption: fuse failure

Consequence
Load is not powered.

Remedy

#194 SITE_WIRING_FAULT

Alarm # XCP Al. # Level: Horn: Call: Relay:


194 194 Alarm low no no (see #258)
Display Message:
"Site Wiring", " Fault", " ok"

Reason
UPS chassis voltage potential is above 100V.

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Consequence

Remedy

#199 BATTERIES_DISCONNECTED

Alarm # XCP Al. # Level: Horn: Call: Relay:


199 199 Alarm low no no (see #258)
Display Message:
"Batteries", " Disconnected", " Connected"

Reason
Batteries are disconnected (also when built-in battery breaker is open).

Consequence
ABM resting, batteries not being charged, new charging cycle will start.

Remedy
Connect batteries. Close the battery breaker

#201 TRANSFORMER_OVERTEMPERATURE

Alarm # XCP Al. # Level: Horn: Call: Relay:


201 201 Alarm low yes no (see #258)
Display Message:
"Transformer\nOvertemperature, "", " ok"

Reason
Transformer overtemperature signal input is active (user settings).

Consequence
Load dump within delayed off ROM time (User settings)

Remedy

Title 9155 / 9355 Event description


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#202 AMBIENT_UNDERTEMPERATURE

Alarm # XCP Al. # Level: Horn: Call: Relay:


202 202 Alarm low no no (see #258)
Display Message:
"Ambient\nUndertemperature", "", " ok"

Reason
Temperature is below 0º C

Consequence

Remedy

#203 AMBIENT_OVERTEMPERATURE

Alarm # XCP Al. # Level: Horn: Call: Relay:


203 203 Alarm low no no (see #258)
Display Message:
"Ambient\nOvertemperature", "", " ok"

Reason
Temperature is above 45º C

Consequence

Remedy

#206 AUTOMATIC_SHUTDOWN_PENDING

Alarm # XCP Al. # Level: Horn: Call: Relay:


206 206 Alarm low no no (see #258)
Display Message:
"Automatic shutdown\npending, "", " ok"

Reason
shutdown in < 1 minute due to output transformer overtemperature (input signal).

Title 9155 / 9355 Event description


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Consequence
Load dump in less than 1 minute.

Remedy

#211 MODEM_FAILED

Alarm # XCP Al. # Level: Horn: Call: Relay:


211 211 Notice none no no
Display Message:
"Modem", " Failed", " ok"

Reason
Modem did not react on reset command.

Consequence
Modem is not available.

Remedy
Check the modem, connect it to correct port. If using X-SLOT 2, check that the communication is not
locked to service port (service setting)

#212 INCOMING_MODEM_CALL_STARTED

Alarm # XCP Al. # Level: Horn: Call: Relay:


212 212 Status none no no
Display Message:
"Incoming Modem Call\nStarted", "", " (inact)"

Reason
UPS detected data over the modem cable.

Consequence
UPS assumes an ongoing telephone call.

Remedy
End the call via normal modem operation or reset the modem (service setting).
Check modem connected port number (service setting).

Title 9155 / 9355 Event description


EATON Powerware Approved
Finland Checked SKö No 1023602 Rev. A
Issued RR 18.11.2004 Page 22 (35)
9155 / 9355

#213 OUTGOING_MODEM_CALL_STARTED

Alarm # XCP Al. # Level: Horn: Call: Relay:


213 213 Status none no no
Display Message:
"Outgoing Modem Call\nStarted", "", " (inact)"

Reason
An active alarm is configured to make a phone call and starts the call.

Consequence
A phone call is initiated.

Remedy
End the call via normal modem operation or reset the modem (service setting)

#214 MODEM_CONNECTION_ESTABLISHED

Alarm # XCP Al. # Level: Horn: Call: Relay:


214 214 v low no no
Display Message:
"Modem Connection", "\nEstablished", "\nEnded"

Reason
Modem connection was established. Line is open.

Consequence
Line will be closed down in 5 minutes in case of no activity.

Remedy
End the call via normal modem operation or reset the modem (service setting)

#216 MODEM_CALL_COMPLETION_FAILED

Alarm # XCP Al. # Level: Horn: Call: Relay:


216 216 Notice None no no
Display Message:
"Modem Call Completion\nFailed", "", " (inact)"

Reason
Modem call attempt could not be completed, connection not established

Title 9155 / 9355 Event description


EATON Powerware Approved
Finland Checked SKö No 1023602 Rev. A
Issued RR 18.11.2004 Page 23 (35)
9155 / 9355

Consequence
Modem call will be re-attempted later if all the retries are not yet done

Remedy
Wait for modem call reattempt or reset the modem (service setting)

#222 ABNORMAL_OUTPUT_VOLTAGE_AT_STARTUP

Alarm # XCP Al. # Level: Horn: Call: Relay:


222 222 Alarm med no no (see #258)
Display Message:
"Abnormal Output\nVoltage at Startup", "", " ok"

Reason
Significant voltage at UPS output detected, although Inverter and bypass are inactive.

Consequence

Remedy

#223 RECTIFIER_OVERTEMPERATURE

Alarm # XCP Al. # Level: Horn: Call: Relay:


223 223 Alarm low no no (see #258)
Display Message:
"Rectifier\nOvertemperature", "", " ok"

Reason
Rectifier temperature is above warning limit: 10 kVA-types: 75º C, 15 kVA-types: 95º C.

Consequence
UPS stays on bypass, if on bypass.

Remedy

Title 9155 / 9355 Event description


EATON Powerware Approved
Finland Checked SKö No 1023602 Rev. A
Issued RR 18.11.2004 Page 24 (35)
9155 / 9355

#224 CONFIGURATION_ERROR

Alarm # XCP Al. # Level: Horn: Call: Relay:


224 224 Alarm low no no (see #258)
Display Message:
"Configuration Error", "", "\n(inact.)"

Reason
Start check routine has reset part of EEPROM to default, or copied from backup EEPROM

Consequence
UPS won’t start

Remedy
Check settings of UPS and restart the UPS.

#229 SUMMARY_ALARM

Alarm # XCP Al. # Level: Horn: Call: Relay:


229 No alarm Status none no no (see #258)
Display Message:
"Inverter AC Over\nVoltage", "", " ok"

Reason
Active when the UPS is ON and there is an active alarm (Summary Alarm), inactive when UPS OK
(see #258).

Consequence

Remedy

#238 EEPROM_FAULT

Alarm # XCP Al. # Level: Horn: Call: Relay:


238 53 Alarm low no no (see #258)
Display Message:
"EEPROM Error", "", " (inact)"

Reason
UPS could not access EEPROM.

Title 9155 / 9355 Event description


EATON Powerware Approved
Finland Checked SKö No 1023602 Rev. A
Issued RR 18.11.2004 Page 25 (35)
9155 / 9355

Consequence
UPS won’t start

Remedy
Reset EEPROM. Replace faulty EEPROM.

#240 BATTERY_TEST_FAILED_OCV

Alarm # XCP Al. # Level: Horn: Call: Relay:


240 191 Notice low no no
Display Message:
"Battery Test", " Failed\n(Open Cell Voltage)", " ok"

Reason
Battery open cell voltage dropped below the monitoring level during the first 10 days in rest mode.

Consequence
Automatic battery support tests will not be done while the alarm is active

Remedy

#241 BATTERY_TEST_FAILED_CHRG

Alarm # XCP Al. # Level: Horn: Call: Relay:


241 191 Notice low no no
Display Message:
"Battery Test", " Failed\n(Charge Failure)", " ok"

Reason
UPS could not completely charge batteries during the charge cycle.

Consequence
Automatic battery support tests will not be done while the alarm is active.

Remedy

Title 9155 / 9355 Event description


EATON Powerware Approved
Finland Checked SKö No 1023602 Rev. A
Issued RR 18.11.2004 Page 26 (35)
9155 / 9355

#243 BATTERY_CHARGING_DISABLED

Alarm # XCP Al. # Level: Horn: Call: Relay:


243 208 Notice none no no
Display Message:
"Battery Charging\n", "Disabled", "Allowed"

Reason
Input signal function "charger off" is active.

Consequence
Batteries are forced to rest, no charging.

Remedy
Deactivate or reconfigure the input signal (User settings).

#244 ILLEGAL_OPERATION_TRAP

Alarm # XCP Al. # Level: Horn: Call: Relay:


244 146 Notice none no no
Display Message:
Contact Service

Reason
Control board hardware fault.

Consequence
UPS behaves unpredictably.

Remedy
Change control board. Update all firmware to latest release.

#245 POWER_NMI

Alarm # XCP Al. # Level: Horn: Call: Relay:


245 146 Notice none no no
Display Message:
Contact Service

Reason
Control board hardware fault.

Title 9155 / 9355 Event description


EATON Powerware Approved
Finland Checked SKö No 1023602 Rev. A
Issued RR 18.11.2004 Page 27 (35)
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Consequence
UPS behaves unpredictably.

Remedy
Change control board. Update all firmware to latest release.

#246 WATCHDOG_TRIP

Alarm # XCP Al. # Level: Horn: Call: Relay:


246 146 Notice none no no
Display Message:
Contact Service

Reason
Control board hardware fault.

Consequence
UPS behaves unpredictably.

Remedy
Change control board. Update all firmware to latest release.

#247 EXTERNAL_WATCHDOG_FAILURE

Alarm # XCP Al. # Level: Horn: Call: Relay:


247 31 Notice none no no
Display Message:
Contact Service

Reason
Control board hardware fault.

Consequence
UPS behaves unpredictably.

Remedy
Change control board. Update all firmware to latest release.

Title 9155 / 9355 Event description


EATON Powerware Approved
Finland Checked SKö No 1023602 Rev. A
Issued RR 18.11.2004 Page 28 (35)
9155 / 9355

#248 RECTIFIER_OVERTEMPERATURE_SD

Alarm # XCP Al. # Level: Horn: Call: Relay:


248 223 Alarm med no no (see #258)
Display Message:
"Shutdown: Rectifier\nOvertemperature", "", " ok"

Reason
Temperature is above shutdown limit: 10 kVA type: 85º C, 15 kVA type: 105º C. Also active, if
sensor fails.

Consequence
UPS shuts down.

Remedy

#249 CHARGER_OVERTEMPERATURE_SD

Alarm # XCP Al. # Level: Horn: Call: Relay:


249 21 Alarm med no no (see #258)
Display Message:
"Shutdown: Charger\nOvertemperature", "", " ok"

Reason
Battery temperature is above shutdown limit: 10 kVA type: 85º C, 15 kVA type: 105º C. Also active,
if sensor fails.

Consequence
Batteries are forced to rest, no charging. Battery start impossible.

Remedy

#250 INVERTER_OVERTEMPERATURE_SD

Alarm # XCP Al. # Level: Horn: Call: Relay:


250 24 Alarm med no no (see #258)
Display Message:
"Shutdown: Inverter\nOvertemperature", "", " ok"

Reason
Temperature is above shutdown limit: 10 kVA type: 85º C, 15 kVA type: 105º C. Also active, if
sensor fails.

Title 9155 / 9355 Event description


EATON Powerware Approved
Finland Checked SKö No 1023602 Rev. A
Issued RR 18.11.2004 Page 29 (35)
9155 / 9355

Consequence
UPS transfers to bypass, or shuts down. UPS won’t start.

Remedy

#251 POWER24V_STARTUP_FAIL

Alarm # XCP Al. # Level: Horn: Call: Relay:


251 70 Alarm med no no (see #258)
Display Message:
Contact Service

Reason
24 Volts power supply for control board is not OK.

Consequence
UPS won’t start.

Remedy

#252 UNIT_IS_NOT_9155/9355

Alarm # XCP Al. # Level: Horn: Call: Relay:


252 224 Alarm med no no (see #258)
Display Message:
Contact Service

Reason
The Control board hardware does not fit to this firmware.

Consequence
UPS won’t start.

Remedy

Title 9155 / 9355 Event description


EATON Powerware Approved
Finland Checked SKö No 1023602 Rev. A
Issued RR 18.11.2004 Page 30 (35)
9155 / 9355

#253 INCOMPATIBLE_PLD_VERSION

Alarm # XCP Al. # Level: Horn: Call: Relay:


253 224 Alarm med no no (see #258)
Display Message:
Contact Service

Reason
DSP firmware is too old for the control board’s PLDs.

Consequence
UPS won’t start.

Remedy
Update all firmware to the latest release.

#254 POWER_SUPPLY_24_VOLT_AD_FAULT

Alarm # XCP Al. # Level: Horn: Call: Relay:


254 70 Notice med no no
Display Message:
Contact Service

Reason
24 Volts power supply for control board is not OK (analog sensor).

Consequence
UPS won’t start.

Remedy

#255 POWER_SUPPLY_24_VOLT_DIGITAL_FAULT

Alarm # XCP Al. # Level: Horn: Call: Relay:


255 70 Notice med no no
Display Message:
Contact Service

Reason
24 Volts power supply for control board is not OK (digital sensor).

Title 9155 / 9355 Event description


EATON Powerware Approved
Finland Checked SKö No 1023602 Rev. A
Issued RR 18.11.2004 Page 31 (35)
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Consequence
UPS won’t start.

Remedy

#257 OUTPUT_KW_OVERLOAD

Alarm # XCP Al. # Level: Horn: Call: Relay:


257 25 Alarm low no no (see #258)
Display Message:
"Output KW Overload", "", " \nok"

Reason
Output KW are above maximum.

Consequence
See alarm #195…167.

Remedy

#258 UPS_OK

Alarm # XCP Al. # Level: Horn: Call: Relay:


258 Status none no Relay 3
(both XSLOTs)
Display Message:
"", "UPS ok", "Summary Alarm"

Reason
Normally active when UPS is on and OK, inactivates when any alarm is active (Summary Alarm) (see
#229).

Consequence
Relays get active.

Remedy

Title 9155 / 9355 Event description


EATON Powerware Approved
Finland Checked SKö No 1023602 Rev. A
Issued RR 18.11.2004 Page 32 (35)
9155 / 9355

#259 NEUTRAL_FAULT

Alarm # XCP Al. # Level: Horn: Call: Relay:


259 194 Alarm med no no (see #258)
Display Message:
Contact Service

Reason
Neutral fault is triggered when chassis voltage is over 30V and either DC bus
voltage is over 450V. Neutral fault can be disabled by a user settable parameter.

Consequence
Neutral fault causes transfer on battery. PW9155 can not reliably detect neutral fault while on battery;
thus UPS tries to transfer back from battery on line after one minute. The UPS does not clear the
neutral fault alarm until Neutral is OK for at least one more minute.
Utility voltage and bypass voltage alarms are disabled. Utility fail (#57) and bypass not available”
(#105) alarms are activated.

Remedy

#260 BYP_SCR_FAILED

Alarm # XCP Al. # Level: Horn: Call: Relay:


260 188 Alarm med no no (see #258)
Display Message:
Contact Service

Reason
Output voltage is not OK while UPS is on bypass or voltage at bypass while bypass is off.

Consequence
Bypass is not available. UPS may shut down.

Remedy

Title 9155 / 9355 Event description


EATON Powerware Approved
Finland Checked SKö No 1023602 Rev. A
Issued RR 18.11.2004 Page 33 (35)
9155 / 9355

#261 DCCHARGER_FAILED

Alarm # XCP Al. # Level: Horn: Call: Relay:


261 29 Alarm med no no (see #258)
Display Message:
Contact Service

Reason
UPS failed to charge DC-bus to desired voltage level at UPS start.

Consequence
UPS won’t start.

Remedy

#262 BALANCER_RLY_FAILED

Alarm # XCP Al. # Level: Horn: Call: Relay:


262 29 Alarm med no no (see #258)
Display Message:
Contact Service

Reason
UPS failed to charge the DC-bus positive, and negative rail symmetrically at start.

Consequence
UPS won’t start.

Remedy

#263 FAST_MODE_TRIP

Alarm # XCP Al. # Level: Horn: Call: Relay:


263 223 Alarm med no no (see #258)
Display Message:
"Balancer\nOvertemperature", "", " ok"

Reason
Rectifier was too long in “fast mode” (timeout).

Title 9155 / 9355 Event description


EATON Powerware Approved
Finland Checked SKö No 1023602 Rev. A
Issued RR 18.11.2004 Page 34 (35)
9155 / 9355

Consequence
UPS transfers to bypass. UPS may shut down.

Remedy

Title 9155 / 9355 Event description


EATON Powerware Approved
Finland Checked SKö No 1023602 Rev. A
Issued RR 18.11.2004 Page 35 (35)
9155 / 9355

Parameter settings

Parameter 0, (U)*
Start screen Default : 0, Powerware logo.
Option : 1, mimic screen.

Parameter 1, (U)*
Language selection Default : 0, first language in the language pack, English.
Options: 1- 3 (attached)

The available language depends on the installed language pack:


9155 9355
• Language pack 1: English, French, German, Spanish (Factory default) P/N 1022771 P/N 1023711
• Language pack 2: English, Italian, Greek, Turkish P/N 1022772 P/N 1023712
• Language pack 3: English, Finnish, Swedish, Norwegian P/N 1022773 P/N 1023713
• Language pack 4: English, Polish, Romanian, Hungarian P/N 1022774 P/N 1023714
• Language pack 5: English, Chinese P/N 1022775 P/N 1023715
• Language pack 6: English, Russian, Danish P/N 1022776 P/N 1023716

Parameter 2, (U)*
User password Default : 0, password for user settings disabled.
Option : 1, password for user settings, "USER" enabled.

Parameter 3, (U)*
Audible alarms Default : 1, audible alarms are enabled.
Option : 0, UPS stays permanently silent.

Parameter 4, (U)*
Behavior on input break Default : 1, prefer bypass.
Option : 0. prefer battery.

Parameter 5, (U)*
Transfer to bypass when overload Default : 0, transfer immediately.
Option : 1, transfer after a load dependent delay (refers to
overload levels, tech. spec., user guide.

Parameter 6, (U)*
Transfers to bypass Default : 0, unsynchronized transfers to bypass
Option : 1, synchronized transfers to bypass.

Parameter 7, (U)*
Synchronization Default : 0, enabled.
Option : 1, disabled, inverter free running

Title 9155 / 9355 PARAMETER SETTINGS


EATON Power
Quality, OY Approved PK
Finland Checked JP No 1023614 Rev. B
Issued RR 25.1.2005 Page 1 (6)
9155 / 9355

Parameter 8, (U)*
Bypass operation Default : 0, enabled.
Option : 1, transfer to bypass disabled

Parameter 9, (U)*
Site wiring fault notice Default : 0, notice enabled.
Option : 1, disabled,
Alarm # 194, "site wiring fault", and alarm # 259, "neutral fault"
are suppressed. If conditions leading to these alarms are present
during start up, the "UPS on" command is the suppressed and the
start up discontinued.

Parameter 10,
EPO Default : 0, EPO is enabled.
Option 1, EPO input X52 is ignored and X12 disabled.

Parameter 11, (U)*


Control commands from X-SLOT1 Default : 0, control commands enabled.
Option : 1, control commands disabled.
Control commands are: Go to bypass, delayed and immediate
UPS on/off and restart, Set clock, set configuration, set
communication parameter...

Parameter 12, (U)*


Contr. commands X-SLOT2/SERV. Refers to Parameter 11

Parameter 14, (U)*


ABM Default : 0, ABM enabled.
Option : 1, ABM disabled, the batteries are permanently
charged, refers to parameter 26.

An ABM cycle consists of:


• Charge mode: Lasts until the battery voltage has reached the target voltage of 2.335V/cell, or
max. 100 hours
• Float mode: Lasts 1.5 times the "charge mode", but at least 48 hours. The float charge voltage is
set to 2.305V/cell (equals 443V)
• Resting mode: The charger is switched off for max. 28 days, but restarts new ABM cycle if the
battery voltage has decreased below 403V (equals 2.100V/cell).

Special ABM modes:


• Discharge mode: If the utility fails for more than 20 seconds, while the batteries are discharged,
a new ABM cycle starts.
• Forced resting mode: Means, that the charger is permanently disabled, e.g. from signal input.

Title 9155 / 9355 PARAMETER SETTINGS


EATON Power
Quality, OY Approved PK
Finland Checked JP No 1023614 Rev. B
Issued RR 25.1.2005 Page 2 (6)
9155 / 9355

Parameter 15,
Temperature compensat. charging Default : 0, temperature charging enabled
Option : 1, temperature compensation disabled.

Parameter 16,
Modem installed Default : 0, no modem installed:
Options: 1: modem connected to X-slot 1.
2: modem connected to X-slot 2/service port.

Parameter 17,
Battery operation Default : 5
Option : 0 - 99, sets the delay in seconds alarm # 168 is displayed
while the unit is in battery operation, can be set in steps of 1 second.

Parameter 18,
Start up delay (auto standby) Default : 0, no delay
Options : 1s - 9h in steps of 1second
-1, Remote start up only, via X44, X45, X-SLOTS
and/or XCP-service tool.

Parameter 19,
Battery operation shut down delay Default : -1, disabled.
Option : 0 - 10800 . Positive numbers indicate the shut down delay
in seconds, which can be set steps of 1 second. Meaning, that any
other value than "-1" leads to a predetermined shut down regardless
of the available battery back up capacity. The UPS restarts, once the
utility is available within the specified tolerance.

Parameter 20, (U)*


Input signal shutdown delay Default : 120 seconds.
Option : 1s - 18,2h in steps of 1 second.
This is the delay, if a signal input is set to execute a delayed
shutdown and restart (after approx 30 seconds). This delay is
also used as shutdown delay, if alarm # 201 "output transformer
overtemperature" gets active.

Parameter 21, (U)*


X-slot signal input activation delay Default : 5 seconds.
Option : 1 - 65 seconds
This is the delay after which the RS232 RX pin (write) is recognized
to be an active signal (3 -12VDC). Refers to functions of signal
inputs.

Title 9155 / 9355 PARAMETER SETTINGS


EATON Power
Quality, OY Approved PK
Finland Checked JP No 1023614 Rev. B
Issued RR 25.1.2005 Page 3 (6)
9155 / 9355

Parameter 22, (U)*


Number of battery strings Default : 1, equals 1 string.
Option : max. 15 strings
A battery string consists of 32 batteries.

Parameter 24, (U)*


Battery size Default : 24 W/cell.
Option : 1 - 65535 in steps of 1W
Size is given in W/cell for a 15 minutes discharge period.

Set value Battery label AH value


24W/cell 34W/cell 7
34W/cell 45W/cell 9

Parameter 25, (U)*


Battery low alarm level Default : 1.880 V/cell.
Option : 1,750 - 1,950 V/cell.
If the battery voltage drops below, alarm # 54, "Battery low",
gets active.

Parameter 26,
Constant float charge voltage Default : 2.270 V/cell.
Option : 2,150 - 2,335 V/cell.
This is the target battery charge voltage (refers to 25°C), if the
ABM is disabled, while the charger is permanently in operation.

Parameter 27, (U)*


Battery charging current Default : 3.0 ampere.
Option : 1 - 25A for all units, in steps of 0,1 A..

Parameter 28, (U)*


Output voltage Default : 230 volts.
Option : 220V - 240V in steps of 10V

Parameter 30, (U)*


Bypass voltage, high limit Default : Nominal output voltage +10% (refer to parameter 28)
Option : Can be reset in steps of 1% in the range of 1 - 20%.

Parameter 31, (U)*


Bypass voltage, low limit Default : Nominal output voltage -15% (refer to parameter 28)
Option : Can be reset in steps of 1% in the range of 1 - 20%.

Title 9155 / 9355 PARAMETER SETTINGS


EATON Power
Quality, OY Approved PK
Finland Checked JP No 1023614 Rev. B
Issued RR 25.1.2005 Page 4 (6)
9155 / 9355

Parameter 32, (U)*


Bypass synchronization window Default : +/- 2.0Hz.
Option : 0,5 - 3,0Hz in steps of 0,1Hz .

Parameter 33,
Utility synchronization window Default : +/- 1.0Hz.
Option : 0,5 - 3,0Hz in steps of 0,1Hz .

Parameter 34, (U)*


Output frequency Default : 50Hz (HV models)
Option : 60Hz (default LV models)

Parameter 36, (U)*


Slew rate Default : 0.2Hz/s.
Option : 0,1 - 1,0Hz in steps of 0,1Hz .
The slew rate determines to what extend the inverter can follow
the bypass source, being synchronized.

Parameter 37,
Rectifier input current limit Default : 60 A for 8 - 10kVA units single phase input
20 A for 8 - 10kVA units three phase input
29 A for all 12 - 15kVA units

Parameter 38,
Reset modem Default : 0.
Option : 1, the UPS sends a reset command to the modem. The
modem ends communications and resets modem related errors.

Parameter 39,
Clear event log Default : 0.
Option : 1 The UPS clears the memory's event history.

Parameter 40, (U)*


Reset factory settings Default : 0.
Option : 1, -> the UPS clears the custom alarm settings, resets
the modem, sets the clock to 0, and sets all parameters to default
values.
Exceptions: Parameter 16, "modem installed", Parameters 11 and
12, "control commands from X-SLOT1/X-SLOT2/serviceport are
not reset.

Title 9155 / 9355 PARAMETER SETTINGS


EATON Power
Quality, OY Approved PK
Finland Checked JP No 1023614 Rev. B
Issued RR 25.1.2005 Page 5 (6)
9155 / 9355

Parameter 41,
Lock RS232 RX to service port Default : 0, X-slot 2 RX (receive) enabled.
Option : 1, only service port communication to UPS possible.

Note : Parameters 13, 23, 29 and 35 are not used yet,

All Parameters can be set via display.

- but only -

Parameters 0 - 10, 14, 15 and 41 can be set via XCP - service tool.

* = Parameters labeled with (U) can bet set at user level

Title 9155 / 9355 PARAMETER SETTINGS


EATON Power
Quality, OY Approved PK
Finland Checked JP No 1023614 Rev. B
Issued RR 25.1.2005 Page 6 (6)
9155 / 9355

UPDATE INSTRUCTION
If a unit's firmware shall be updated, refer to the instructions within this document. Service
bulletins will inform periodically about the availability and "update urgency" of new firmware,
which can be downloaded from the service web as a complete package including LangLoader.

1. Langloader
User: Customers, service engineer (main (DSP) firmware + display firmware)

DSP
The DSP is the main firmware, located in the main processor D1 of the control board (refer to
figure 1). Next to the control functions and the communication services, it includes a package
of 2- 4 languages. Available DSP firmware are:

9155 9355

• P/N:1022771 1023711 English + French + German + Spanish (FACTORY DEFAULT)


• P/N:1022772 1023712 English + Italian + Greek + Turkish
• P/N:1022773 1023713 English + Finnish + Norwegian
• P/N:1022774 1023714 English + Polish + Romanian + Hungarian
• P/N:1022775 1023715 English + Chinese (Chinese requires LCD firmware P/N:1022742)
• P/N:1022776 1023716 English + Russian + Danish

Note: Each LangLoader package includes the DSP and the display firmware.

Figure 1

Title 9155 / 9355 UPDATE INSTRUCTION


EATON Power
Quality OY Approved
Finland Checked PK No 10 2 Rev
Created RR 19.1.2005 Page 1 (9)
9155 / 9355

The LangLoader is easy to use, and allows therefore the user to update and/or change the
display language package according the following instruction:

• Connect the laptop to the RS232 port X53 of the UPS and start up the LangLoader

Shortcut to langLoader.exe.lnk

The following window shall appear:

From the pull down menu you can select the COM port, or let "autodetect" find it.
Note:
• Do NOT keep service software tools within the "START UP" menu, otherwise the
COM port(s) of your PC might be blocked.
• Before you confirm the selection of the COM port, by clicking onto "Next>>", make sure,
that the "Power Options" of your PC are set to minimum:
Select <Start - Settings - Control Panel - Power Options - Power Schemes>
Turn off monitor after 10 min (or longer)
Turn off hard disk after 10 min (or longer)
System stand by after 10 min (or longer)

If the "Power Options" for hard disk and/or system stand by are set to a shorter time, you might
risk, that during the data transfer to the UPS, the PC will go to sleep mode and therefore will
reduce the baud rate automatically. As a result, the download requires more time or is stopped
completely.

Title 9155 / 9355 UPDATE INSTRUCTION


EATON Power
Quality OY Approved
Finland Checked PK No 10 2 Rev
Created RR 19.1.2005 Page 2 (9)
9155 / 9355

• After having clicked "Next>>", the following window shall open:

Note: If however the window "Could not find any supported UPS..." is displayed, check the
baud rate of the serial port of the UPS. Select from the display: <Settings - User Settings - Serial
Port Config. - XSlot-2/Serv.> and set the baud rate to 19200. Make also sure, that parameter 12
(User settings - Contr. commands X-SLOT2/SERV) is set to "allowed" !

• Select from the pull down menu the most suitable language, "Revision info" informs about
the DSP and display revisions going to be downloaded.

• From the display submenu "Control" select "Go to Bypass Mode". The bypass operation is
confirmed by the yellow LED (third from top) of the front panel being lit. If no bypass is
available, inform the customer, that the load has to be switched off. Select from the display
"Turn UPS off" and press "Enter" for 5 seconds. KEEP THE CIRCUIT BREAKERS "F1"
AND "F2" CLOSED !

Title 9155 / 9355 UPDATE INSTRUCTION


EATON Power
Quality OY Approved
Finland Checked PK No 10 2 Rev
Created RR 19.1.2005 Page 3 (9)
9155 / 9355

Note: If you forget to do so, the UPS will remind you once more by displaying the following
window:

If you confirm by clicking "Yes" but still didn't perform the action, the UPS will then
automatically switch to bypass mode, or switch itself off and start to download of the selected
firmware after the confirmation by clicking "Yes", or the displayed time within the following
window:

After the firmware has been downloaded, the following windows will appear:

• Confirm by clicking "OK", and proceed as instructed within the following window:

Title 9155 / 9355 UPDATE INSTRUCTION


EATON Power
Quality OY Approved
Finland Checked PK No 10 2 Rev
Created RR 19.1.2005 Page 4 (9)
9155 / 9355

Note: The help folder (use pull down menu) within the above widow includes the file
"Quick-start guide (F1). In case, you encounter difficulties to download the firmware, read
this document before taking further actions.

2. Flash
User: Service engineer (Tool to download all firmware except "Bypass", 1022770)

Download procedure for: Location


DSP (main firmware) Control board, D1
Display firmware Display board, U1
Bootloader (BIOS) Control board, D1
PLD (board internal communication firmware) Control board, D28,29,44,55
For an update of the main firmware, DSP, it is recommended to use the "LangLoader"
since it at the same time updates the display firmware. However, if the Langloader for
some reason is not available, or if the Bootloader resp. PLD firmware shall be
programmed, proceed as following:

• Double click the "Flash" icon

Pwflas~3.exe

Title 9155 / 9355 UPDATE INSTRUCTION


EATON Power
Quality OY Approved
Finland Checked PK No 10 2 Rev
Created RR 19.1.2005 Page 5 (9)
9155 / 9355

On top of the "Flash PROM Loader" the following window shall appear:

• Confirm by clicking "OK", the following window shall open:

Note: If the communication settings are incorrect, the "Flash" software will inform:

a) Because of blocked Control command:


Select at the display of the UPS:
<SETTINGS - USER SETTINGS - CONTROL COMMANDS FOR X-SLOT2/SERV.>,
select "allowed" and confirm by "ENTER".

Title 9155 / 9355 UPDATE INSTRUCTION


EATON Power
Quality OY Approved
Finland Checked PK No 10 2 Rev
Created RR 19.1.2005 Page 6 (9)
9155 / 9355

b) Because of a baud rate less than 2400


Select at the display of the UPS:
<SETTINGS - USER SETTINGS - SERIAL PORT CONFIG. - X-SLOT2/SERV> and set it
to 19200 baud.

If all communication settings are "OK", the following window shall appear.

Title 9155 / 9355 UPDATE INSTRUCTION


EATON Power
Quality OY Approved
Finland Checked PK No 10 2 Rev
Created RR 19.1.2005 Page 7 (9)
9155 / 9355

• Select from at display of the UPS:


<CONTROL - GO TO BYPASS> the control panel's yellow LED (third form top) will
confirm the operation mode.

• Select from the tool bar the "FOLDER" icon and within the folder the firmware you'd like
to flash. Refer to figure 1, at page 1 of this document.

• "Open" the firmware. As a result the 5th icon (from the left) of the "Flash PROM Loader"
window toolbar turn from gray to red.

• Click this icon to start the download. Within the following window it will be confirmed by
text: "Programming started"

Title 9155 / 9355 UPDATE INSTRUCTION


EATON Power
Quality OY Approved
Finland Checked PK No 10 2 Rev
Created RR 19.1.2005 Page 8 (9)
9155 / 9355

Note: If the UPS for some reason still would be in normal mode (inverter operation) the
following window will appear and the "Flash PROM Loader" window turns from green
to red:

Once the programming has been completed the firmware is verified. The last action of the
download is, the reset command to the UPS, which will put it few seconds later automatically
back into normal operation.

Title 9155 / 9355 UPDATE INSTRUCTION


EATON Power
Quality OY Approved
Finland Checked PK No 10 2 Rev
Created RR 19.1.2005 Page 9 (9)
SPARE PART LIST PW9155 8-15 kVA

CODE DESCRIPTION

1021589 POWER BAORD 9155 8-10 kVA A1


1022655 POWER BAORD 9155 12-15 kVA A1
1021593 I/O BOARD 9155 8-10 kVA A2
1022453 I/O BOARD 9155 12-15 kVA A2
1021278 CONTROL BOARD 9155 8-15 kVA A3
1022769 DISPLAY PANEL COMPLETE A4
1023215 CAPACITOR BOARD 8-10/S , 12-15/N A5

1021761 IGBT 3x50A 1200V 8-10 kVA V1-3


1023188 IGBT 3x70A 1200V 12-15 kVA V1-3
3989190 SILICONE THERMAL COMPOUND 57GR TUBE
1014900 FUSE 80A 240V UR BOLT 80LET 8-10 kVA F1 of I/O board
1021972 FUSE 125A 240V UR BOLT 125LET 12-15 kVA F1 of I/O board
1022818 KIT FAN MODULE (E1,2)
1011209 FAN 119x119x38 44l/s 230 V E1,2
8080249 FAN GRID FOR 119x119mm FAN E1,2
1009401 CIRCUIT BREAKER 50A 2PH 440/24 VDC 8-15 kVA F1
1007851 CIRCUIT BREAKER 25A 3P 400VAC 8-10 kVA F2
1022400 CIRCUIT BREAKER 32A 3P 400VAC 12-15 kVA F2
1021865 CHOKE 16A 400uH 2*EE65 8-10 kVA L3-7
1022276 CHOKE 20A 840uH 2*EE65 8-10 kVA L1,2
1023078 CHOKE 24A 400uH 4*EE65 12-15 kVA L3-7
1023142 CHOKE 30A 620uH 4*EE65 12-15 kVA L1,2

1021790 SET CABLES UPS-MODULE


1021791 SET CABLES BATTERY MODULE

1973321 CONNE TERMINAL BLOCK 12X16MM2


1000194 CONNE TERMINAL BLOCK 35MM2 GREY
1000195 CONNE TERMINAL BLOCK 35MM2 BLUE
1022307 INLET M40 STRN RELF PLSTC16-28
1022308 INLET ACC NUT M40x1,5 PLASTIC

1021637 HEATSINK 8-10 kVA


1022901 HEATSINK 12-15 kVA
05146048-1 X-SLOT BOX PLASTIC
1021365 PLATE X-SLOT COVER
1020808 SELF BATTERY TRAY PLASTIC

1021356 PANEL FRONT PLASTIC ELECTRONICS MODULE 8-15


1021357 PANEL FRONT PLASTIC BATTERY MODULE 8-15
1021350 COVER ELECTRONICS MODULEPANEL 8-15
1021645 HOLDER OF CHOKES RUBBER 8-10 kVA
1022275 PLATE INDUCTOR SUPPORT 8-10 kVA
1023109 HOLDER OF CHOKES RUBBER 12-15 kVA
1023106 PLATE INDUCTOR SUPPORT 12-15 kVA
1021643 PLATE INDUCTOR ATTACHM 12-15 kVA
1023309 PLATE INDUCTOR BASE 12-15 kVA

PW9155 Spare part list 1022761 rev.B


CODE DESCRIPTION

1021546 WHEEL 39x15


1004646 AXLE OF WHEEL
1004651 PLATE WHEEL HOLDER

EXTERNAL BATTERY MODULE


1022747 CIRCUIT BREAKER 50A 2PH 440VDC
1020808 SELF BATTERY TRAY PLASTIC
1022367 SET BAT/K15 CABLES 96 BATT
1021019 PLATE ROOF EBM
1021026 PLATE ROOF EBM
1021027 PLATE SIDE LEFT EBM
1021028 PLATE SIDE RIGHT EBM

MANUAL BYPASS SWITCH MODULE


1022312 SWTCH 100A 240VAC 2P MCB
1022307 INLET M40 STRN RELF PLSTC16-28
1022308 INLET ACC NUT M40x1,5 PLASTIC
1000194 CONNE TERMINAL BLOCK 35MM2 GREY
1000195 CONNE TERMINAL BLOCK 35MM2 BLUE

1023116 KIT A PW9155 SPARE PARTS 8-10 kVA


QTY
1021278 CONTROL BOARD 9155 8-15 kVA 1
1021589 POWER BAORD 9155 10 kVA 1
1021593 I/O BOARD 9155 1
1022878 DISPLAY PANEL COMPLETE 1
1021761 IGBT 3x50A 1200V 3
1014900 FUSE 80A 240V UR BOLT 80LET 1
1022818 KIT FAN MODULE 1

1023480 KIT A PW9155 SPARE PARTS 12-15 kVA


QTY
1021278 CONTROL BOARD 9155 8-15 kVA 1
1022655 POWER BAORD 9155 12-15 kVA 1
1022453 I/O BOARD 9155 12-15 kVA 1
1022769 DISPLAY PANEL COMPLETE 1
1023215 CAPACITOR BOARD 8-10/S , 12-15/N 1
1023188 IGBT 3x70A 1200V 12-15 kVA 3
1022818 KIT FAN MODULE 1
1021972 FUSE 125A 240V UR BOLT 125LET 1

PW9155 Spare part list 1022761 rev.B


PDF/VA
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POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022593 a1 page 1
SUBAS 9155 EM (8-10kVA, “N” model)
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

05146048-1 BOX 3A130 X-SLOT USA 2.000


1000194 CONNE TERM BLOCK 35mm2 GREY 2.000 X1,X2
1000195 CONNE TERM BLOCK 35mm2 BLUE 2.000 X1,X2
1003519 BUSH SNAP-IN, d22mm HOLE 28mm 3.000
1003549 SPACR NYLON L=9,5mm LCBS-6 7.000
1005548 SCREW K M4x16 DIN7985+6798 6.000
1005549 SCREW K M4x25 DIN7985+6798 2.000
1009401 MCB 50A 2P 440/24VDC UL 1.000 F1
1010669 SCREW PZ M4x45 Fe ISO 7045 4.000
1011209 FANCW 119x119x38 44l/s 230V .5 2.000 E1,E2
1013603 CLAMP CABLE TIE ANCHOR SNAP-IN 3.000
1017276 WASHE CONIC M8 Zn DIN6796 4.000
1021278 PCBAS K15 CONTROL BOARD 1.000 A3
1021589 PCBAS K15 POWER BOARD 1.000 A1
1021593 PCBAS K15 I/O BOARD 1PH 1.000 A2
1021637 HEATS K15 A3 1.000
1021761 IGBT 3x50A 1200V HB SKiiP2 3.000 V1-3
1021790 SET K15/N CABLE EM 1.000
1022128 D SCHEMA K15 MAIN CIRCUIT 1PA3 .000
1022169 D ASSY K15 IGBT MODULE A3 .000
1022170 D ASSY K15 DISPLAY MODULE A3 .000
1022171 D ASSY K15 FAN MODULE A3 .000
1022172 D ASSY K15 BACK PLATE A3 .000
1022173 D ASSY K15 CABLING PLATE A3 .000
1022174 D ASSY K15 E1-MODULE STEP 1 A3 .000
1022176 D ASSY K15 E1-MODULE STEP 3 A3 .000
1022205 SET K15 MECHANICS EM 1.000
1022255 CONNE 1P 2.5-35mm2 BUSBAR 3x12 5.000 X4
1022309 SPACR NYLON L=25.4mm LCBS-16 4.000
1022310 CLAMP CABLE TWIST LOK SNAP-IN 14.000
1022349 SCREW PZ M4x35 Fe 8.8 ISO 7046 3.000
1022377 PACKM K15 PALLET 1.000
1022400 MCB 32A 3P 400VAC 6kA C 1.000 F2
1022405 D ASSY K15 EM STEP 4 A3 .000
1022406 D ASSY K15 EM STEP 5 A3 .000
1022592 SUBAS K15 CHOKES 1.000
1022616 PLUG DOME HOLE d=22,3mm NYLON 1.000
1022628 LABEL K15 FUSES ETC. A4 1.000
1022644 LABEL K15 WARNINGS A4 1.000
1022741 D PROG K15 DISP .000
1022746 SCREW HEX M8X40 SFS2248 DIN571 2.000
1022769 SUBAS K15 DISPLAY PANEL 1.000
1022770 D PROG K15 BYPASS .000
1022771 D PROG K15 MAIN LANG PACK 01 .000
1022790 D PROG K15 DISP AND BOOT .000
1022791 D PROG K15 MAIN BOOT .000
1022792 D PROG K15 PLD .000
1023144 SCREW K M4X10 PZ DIN6902A+6905 63.000
1023145 D WIRING K15 EM A3 .000
1023151 LABEL K15 FRONT PLATE EM A4 1.000
BILL OF MATERIAL FOR PRODUCT 1022593 a1 page 2
SUBAS 9155 EM (8-10kVA, “N” model)
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1023156 LABEL WARN SEVERAL BATT.ENG A4 1.000


1023158 LABEL WARNING TWO LINE..ENG A4 1.000
1023160 LABEL WARN CAPAC IN... ENG A4 1.000
1023179 D ASSY K15 LWS1 CBL:CHOKES A3 .000
1023180 D ASSY K15 LWS3 CBL:POWER B A3 .000
1023181 D ASSY K15 LWS3 CBL:I/O BRD A3 .000
1023182 D ASSY K15 SWS1 CBL:REAR N A3 .000
1263590 SCREW HEX M8X20 8.8 A1 ISO4017 2.000
1973321 CONNE 12x16mm2 TERMINAL BLOCK .250 X3
2001238 BUSH OPEN/CLOSED INSIDE d14mm 3.000
2223035 SCREW CYL M3X6 M4.6 ZNA1 217 2.000
3989190 SILICONE THERMAL COMPOUND 57GR .010
4040304 WASHE PLAIN M4 Fe ISO 7089 6.000
4313042 WASHE LOCK-SER M4 FE DIN6798A 13.000
8005150 TIE CABLE L=102mm W=2.5mm 10.000
8005153 CLAMP FLAT CABLE 16P ADH. 2.000
8030844 FERRI RING 36x23x15 5800nH 25% 2.000
8063123 SPACR NYLON L=12.7mm LCBS-8 2.000
8080249 FAN GRID FOR 119x119mm FAN 2.000
8090011 SPACR M4 I(8)/S(7) L10 Av7FeZn 4.000
8090012 SPACR M4 I(8)/S(7) L15 Av7 Ms 5.000
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022595 a1 page 1
SUBAS 9155 EM (8-10kVA, “S” model)
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

05146048-1 BOX 3A130 X-SLOT USA 2.000


1000194 CONNE TERM BLOCK 35mm2 GREY 2.000 X1,X2
1000195 CONNE TERM BLOCK 35mm2 BLUE 2.000 X1,X2
1003519 BUSH SNAP-IN, d22mm HOLE 28mm 3.000
1003549 SPACR NYLON L=9,5mm LCBS-6 6.000
1005548 SCREW K M4x16 DIN7985+6798 6.000
1005549 SCREW K M4x25 DIN7985+6798 2.000
1009401 MCB 50A 2P 440/24VDC UL 1.000 F1
1010669 SCREW PZ M4x45 Fe ISO 7045 4.000
1011209 FANCW 119x119x38 44l/s 230V .5 2.000 E1,E2
1013603 CLAMP CABLE TIE ANCHOR SNAP-IN 3.000
1017276 WASHE CONIC M8 Zn DIN6796 2.000
1017632 WASHE PLAIN M8 SFS3738 2.000
1021278 PCBAS K15 CONTROL BOARD 1.000 A3
1021589 PCBAS K15 POWER BOARD 1.000 A1
1021593 PCBAS K15 I/O BOARD 1PH 1.000 A2
1021637 HEATS K15 A3 1.000
1021761 IGBT 3x50A 1200V HB SKiiP2 3.000 V1-3
1021790 SET K15/N CABLE EM 1.000
1021796 MCB 63A 1P 230VAC 6kA C 1.000 F2
1022128 D SCHEMA K15 MAIN CIRCUIT 1PA3 .000
1022169 D ASSY K15 IGBT MODULE A3 .000
1022170 D ASSY K15 DISPLAY MODULE A3 .000
1022171 D ASSY K15 FAN MODULE A3 .000
1022173 D ASSY K15 CABLING PLATE A3 .000
1022176 D ASSY K15 E1-MODULE STEP 3 A3 .000
1022205 SET K15 MECHANICS EM 1.000
1022255 CONNE 1P 2.5-35mm2 BUSBAR 3x12 5.000 X4
1022277 PCBAS K15 CAPACITOR BOARD 1.000 A5
1022309 SPACR NYLON L=25.4mm LCBS-16 4.000
1022310 CLAMP CABLE TWIST LOK SNAP-IN 14.000
1022349 SCREW PZ M4x35 Fe 8.8 ISO 7046 3.000
1022377 PACKM K15 PALLET 1.000
1022405 D ASSY K15 EM STEP 4 A3 .000
1022406 D ASSY K15 EM STEP 5 A3 .000
1022592 SUBAS K15 CHOKES 1.000
1022616 PLUG DOME HOLE d=22,3mm NYLON 1.000
1022628 LABEL K15 FUSES ETC. A4 1.000
1022644 LABEL K15 WARNINGS A4 1.000
1022741 D PROG K15 DISP .000
1022746 SCREW HEX M8X40 SFS2248 DIN571 2.000
1022769 SUBAS K15 DISPLAY PANEL 1.000
1022770 D PROG K15 BYPASS .000
1022771 D PROG K15 MAIN LANG PACK 01 .000
1022790 D PROG K15 DISP AND BOOT .000
1022791 D PROG K15 MAIN BOOT .000
1022792 D PROG K15 PLD .000
1023144 SCREW K M4X10 PZ DIN6902A+6905 47.000
1023145 D WIRING K15 EM A3 .000
1023149 D ASSY K15/S WS1: MECH 1 A3 .000
1023150 D ASSY K15/S BACK PLATE A3 .000
BILL OF MATERIAL FOR PRODUCT 1022595 a1 page 2
SUBAS 9155 EM (8-10kVA, “S” model)
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1023151 LABEL K15 FRONT PLATE EM A4 1.000


1023156 LABEL WARN SEVERAL BATT.ENG A4 1.000
1023158 LABEL WARNING TWO LINE..ENG A4 1.000
1023160 LABEL WARN CAPAC IN... ENG A4 1.000
1023179 D ASSY K15 LWS1 CBL:CHOKES A3 .000
1023180 D ASSY K15 LWS3 CBL:POWER B A3 .000
1023181 D ASSY K15 LWS3 CBL:I/O BRD A3 .000
1023183 D ASSY K15 SWS1 CBL:REAR S A3 .000
1263590 SCREW HEX M8X20 8.8 A1 ISO4017 2.000
1973321 CONNE 12x16mm2 TERMINAL BLOCK .250 X3
2001238 BUSH OPEN/CLOSED INSIDE d14mm 3.000
2223035 SCREW CYL M3X6 M4.6 ZNA1 217 2.000
3989190 SILICONE THERMAL COMPOUND 57GR .010
4040304 WASHE PLAIN M4 Fe ISO 7089 6.000
4313042 WASHE LOCK-SER M4 FE DIN6798A 1.000
8005150 TIE CABLE L=102mm W=2.5mm 10.000
8005153 CLAMP FLAT CABLE 16P ADH. 2.000
8030844 FERRI RING 36x23x15 5800nH 25% 2.000
8063123 SPACR NYLON L=12.7mm LCBS-8 2.000
8080249 FAN GRID FOR 119x119mm FAN 2.000
8090011 SPACR M4 I(8)/S(7) L10 Av7FeZn 1.000
8090012 SPACR M4 I(8)/S(7) L15 Av7 Ms 5.000
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022594 a page 1
SUBAS 9155 EM (12-15kVA, “N” model)
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

05146048-1 BOX 3A130 X-SLOT USA 2.000


1000194 CONNE TERM BLOCK 35mm2 GREY 2.000 X1,X2
1000195 CONNE TERM BLOCK 35mm2 BLUE 2.000 X1,X2
1003519 BUSH SNAP-IN, d22mm HOLE 28mm 3.000
1003549 SPACR NYLON L=9,5mm LCBS-6 6.000
1005548 SCREW K M4x16 DIN7985+6798 6.000
1005549 SCREW K M4x25 DIN7985+6798 2.000
1009401 MCB 50A 2P 440/24VDC UL 1.000 F1
1010669 SCREW PZ M4x45 Fe ISO 7045 4.000
1011209 FANCW 119x119x38 44l/s 230V .5 2.000 E1,E2
1013603 CLAMP CABLE TIE ANCHOR SNAP-IN 3.000
1017276 WASHE CONIC M8 Zn DIN6796 2.000
1017632 WASHE PLAIN M8 SFS3738 2.000
1021278 PCBAS K15 CONTROL BOARD 1.000 A3
1021790 SET K15/N CABLE EM 1.000
1022128 D SCHEMA K15 MAIN CIRCUIT 1PA3 .000
1022170 D ASSY K15 DISPLAY MODULE A3 .000
1022171 D ASSY K15 FAN MODULE A3 .000
1022172 D ASSY K15 BACK PLATE A3 .000
1022173 D ASSY K15 CABLING PLATE A3 .000
1022174 D ASSY K15 E1-MODULE STEP 1 A3 .000
1022176 D ASSY K15 E1-MODULE STEP 3 A3 .000
1022255 CONNE 1P 2.5-35mm2 BUSBAR 3x12 5.000 X4
1022277 PCBAS K15 CAPACITOR BOARD 1.000 A5
1022309 SPACR NYLON L=25.4mm LCBS-16 4.000
1022310 CLAMP CABLE TWIST LOK SNAP-IN 14.000
1022349 SCREW PZ M4x35 Fe 8.8 ISO 7046 3.000
1022377 PACKM K15 PALLET 1.000
1022400 MCB 32A 3P 400VAC 6kA C 1.000 F2
1022405 D ASSY K15 EM STEP 4 A3 .000
1022406 D ASSY K15 EM STEP 5 A3 .000
1022453 PCBAS K15 I/O 1/1PH, 3/1PH 1.000 A2
1022616 PLUG DOME HOLE d=22,3mm NYLON 1.000
1022628 LABEL K15 FUSES ETC. A4 1.000
1022644 LABEL K15 WARNINGS A4 1.000
1022655 PCBAS K15 POWER BOARD 15kVA 1.000 A1
1022741 D PROG K15 DISP .000
1022746 SCREW HEX M8X40 SFS2248 DIN571 2.000
1022769 SUBAS K15 DISPLAY PANEL 1.000
1022770 D PROG K15 BYPASS .000
1022771 D PROG K15 MAIN LANG PACK 01 .000
1022790 D PROG K15 DISP AND BOOT .000
1022791 D PROG K15 MAIN BOOT .000
1022792 D PROG K15 PLD .000
1022901 HEATS K15 A3 1.000
1022982 SUBAS K15/12-15kVA CHOKES 1.000
1022983 SET K15/12-15kVA MECHANICS EM 1.000
1023144 SCREW K M4X10 PZ DIN6902A+6905 47.000
1023145 D WIRING K15 EM A3 .000
1023151 LABEL K15 FRONT PLATE EM A4 1.000
BILL OF MATERIAL FOR PRODUCT 1022594 a page 2
SUBAS 9155 EM (12-15kVA, “N” model)
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1023156 LABEL WARN SEVERAL BATT.ENG A4 1.000


1023158 LABEL WARNING TWO LINE..ENG A4 1.000
1023160 LABEL WARN CAPAC IN... ENG A4 1.000
1023179 D ASSY K15 LWS1 CBL:CHOKES A3 .000
1023184 D ASSY K15 LWS2 CBL:CAP B S A3 .000
1023188 IGBT 3x70A 1200V HB SKiiP3 3.000 V1-3
1023342 D ASSY K15 IGBT MODULE 15kVA3 .000
1263590 SCREW HEX M8X20 8.8 A1 ISO4017 2.000
156500001-001 FERRI TOROID INSULATED 2.000
1973321 CONNE 12x16mm2 TERMINAL BLOCK .250 X3
2001238 BUSH OPEN/CLOSED INSIDE d14mm 3.000
2223035 SCREW CYL M3X6 M4.6 ZNA1 217 2.000
3989190 SILICONE THERMAL COMPOUND 57GR .010
4040304 WASHE PLAIN M4 Fe ISO 7089 6.000
4313042 WASHE LOCK-SER M4 FE DIN6798A 1.000
8005150 TIE CABLE L=102mm W=2.5mm 10.000
8005153 CLAMP FLAT CABLE 16P ADH. 2.000
8030844 FERRI RING 36x23x15 5800nH 25% 1.000
8063123 SPACR NYLON L=12.7mm LCBS-8 2.000
8080249 FAN GRID FOR 119x119mm FAN 2.000
8090011 SPACR M4 I(8)/S(7) L10 Av7FeZn 1.000
8090012 SPACR M4 I(8)/S(7) L15 Av7 Ms 5.000
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022592 a
SUBAS 9155 CHOKES (8-10kVA)
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1008999 NUT M8 HEX LOCK NYLON DIN985 2.000


1013603 CLAMP CABLE TIE ANCHOR SNAP-IN 2.000
1017632 WASHE PLAIN M8 SFS3738 2.000
1021643 PLATE K15 INDUCTOR ATTACHM A3 1.000
1021645 HOLDE K15 INDUCTOR A4 16.000
1021865 CHOKE 16A 400uH 2*EE65 A4 6.000
1022252 ROD M8x375mm Zn12+Cr A4 2.000
1022258 ASSY K15 INDUCTOR BASE A4 1.000
1022275 PLATE K15 INDUCTOR SUPPORT A4 3.000
1022276 CHOKE 20A 840uH 2*EE65 A4 2.000
1022282 D ASSY K15 INDUCTOR MODULE A3 .000
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022982 a
SUBAS 9155 / 12-15kVA CHOKES
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1008999 NUT M8 HEX LOCK NYLON DIN985 2.000


1013603 CLAMP CABLE TIE ANCHOR SNAP-IN 5.000
1017632 WASHE PLAIN M8 SFS3738 2.000
1021643 PLATE K15 INDUCTOR ATTACHM A3 1.000
1023078 CHOKE 24A 400uH 4*EE65 A4 6.000
1023106 PLATE K15 INDUCTOR SUPPORT A4 3.000
1023109 HOLDE K15 INDUCTOR A4 16.000
1023142 CHOKE 30A 620uH 4*EE65 A4 2.000
1023309 ASSY K15 INDUCTOR BASE A4 1.000
1023322 INSUL K15 THERMAL SHIELD A3 1.000
1023323 ROD M8x370mm Zn12+Cr A4 2.000
1023339 D ASSY K15 INDUCTOR MOD 15kVA3 .000
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022818 a1
KIT 9155 FAN MODULE
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1010669 SCREW PZ M4x45 Fe ISO 7045 4.000


1011209 FANCW 119x119x38 44l/s 230V .5 2.000 E1,E2
1021641 PLATE K15 FAN SUPPORT A4 1.000
1022171 D ASSY K15 FAN MODULE A3 .000
1023144 SCREW K M4X10 PZ DIN6902A+6905 4.000
4313042 WASHE LOCK-SER M4 FE DIN6798A 4.000
8080249 FAN GRID FOR 119x119mm FAN 2.000
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022205_1
SET K15 MECHANICS EM
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1021036 PLATE K15 MOUNTING BRACKET A3 2.000


1021347 ASSY K15 BOTTOM EM A3 1.000
1021350 PANEL K15 EM A3 1.000
1021363 PLATE K15 MOUNTING BRACKET LA3 1.000
1021365 PLATE K15 X-SLOT COVER A4 2.000
1021632 PLATE K15 AIRGUIDE A3 1.000
1021635 PLATE K15 CONTROL SUPPORT A3 1.000
1021636 PLATE K15 FRONT EM A3 1.000
1021641 PLATE K15 FAN SUPPORT A4 1.000
1021643 PLATE K15 INDUCTOR ATTACHM A3 1.000
1021646 COVER K15 CABLING A4 1.000 MOK
1022155 PLATE K15 I/O BOARD SUPPORT A3 1.000
1022156 PLATE K15 BACK EL-MODULE E A3 1.000
1022157 RAIL K15 EL-MODULE E A3 2.000
1022158 PLATE K15 CABLING EL-MODULE A3 1.000
1022252 ROD M8x375mm Zn12+Cr A4 2.000
1022258 ASSY K15 INDUCTOR BASE A4 1.000
1022263 PLATE K15 BREAKER COVER EM A4 1.000
1022271 RAIL K15 GROUND EM A4 1.000
1022275 PLATE K15 INDUCTOR SUPPORT A4 3.000
1022398 PLATE K15 CABLING EM BOTTOM A4 1.000 EI MOK
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022983 a
EM 9155 / 12-15kVA, SET MECHANICS
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1021036 PLATE K15 MOUNTING BRACKET A3 2.000


1021347 ASSY K15 BOTTOM EM A3 1.000
1021350 PANEL K15 EM A3 1.000
1021364 PLATE K15 REAR SUPPORT A3 1.000
1021365 PLATE K15 X-SLOT COVER A4 2.000
1021635 PLATE K15 CONTROL SUPPORT A3 1.000
1021636 PLATE K15 FRONT EM A3 1.000
1021641 PLATE K15 FAN SUPPORT A4 1.000
1022157 RAIL K15 EL-MODULE E A3 2.000
1022271 RAIL K15 GROUND EM A4 1.000
1022814 PLATE K15 X-SLOT HOLDER A4 1.000
1022900 PLATE K15 AIRGUIDE A3 1.000
1023104 PLATE K15 I/O BOARD SUPPORT A3 1.000
1023105 PLATE K15 BACK EL-MODULE E A3 1.000
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022599 a1
SUBAS STANDS/WHEELS

PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1004646 AXLE PS30 WHEEL 6.000


1004651 PLATE PS30 WHEEL HOLDER 6.000
1021029 PLATE K15 BOTTOM 6 WHEELER A3 1.000
1021546 WHEEL 39x15 A4 12.000
1022351 FOOT ADJUSTABLE M10x30 ACKURAT 4.000
1023144 SCREW K M4X10 PZ DIN6902A+6905 12.000
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1021790 f
EM 9155 CABLE SET “N” MODEL
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1021771 CABLE K15 HARNESS A1-A2 BLC A3 1.000


1021772 CABLE K15 HARNESS A1 - A2 A3 1.000
1021773 CABLE K15 E1 - A2/J36 A4 1.000
1021774 CABLE K15 E2 - A2/J35 A4 1.000
1021775 CABLE K15 F1/COIL - A1/X50 A4 1.000
1021776 CABLE K15 A1/X10 - A2/J4 A4 1.000
1021777 CABLE K15 F2/L1 - A2/J1 A4 1.000
1021778 CABLE K15 F2/L2 - A2/J2 A4 1.000
1021779 CABLE K15 F2/L3 - A2/J3 A4 1.000
1021780 CABLE K15 F1/- - A2/J8,J41 A4 1.000
1021781 CABLE K15 F1/+ - A2/J7,J23 A4 1.000
1021786 CABLE K15 A1/X55-XSLOT1/X1 A4 1.000
1021787 CABLE K15 A1/X56-XSLOT2/X1 A4 1.000
1021788 CABLE K15 50P A1/X6-A2/X6 A4 1.000
1021789 CABLE K15 8P A1/X17-A4/X1 A4 1.000
1021792 CABLE K15 OUTP/N-A2/J16,J20 A4 1.000
1022283 CABLE K15 BP/N-A2/J32,37,49 A4 1.000
1022287 CABLE K15 F1/--EXT BATT TER A4 1.000
1022288 CABLE K15 F1/+-EXT BATT TER A4 1.000
1023016 CABLE K15 A1/X2-A5/X5 DC+ A4 1.000
1023017 CABLE K15 A1/X13-A5/X6 N A4 1.000
1023018 CABLE K15 A1/X1-A5/X4 DC- A4 1.000
1023207 CABLE K15 X1/L-A2/J50,55,60 A4 1.000
1023208 CABLE K15 X2/L-A2/J6,13,15 A4 1.000
PDF/Pk
PDF/Pk
PDF/Pk
PDF/Pk
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1021589 b page 1
PCBAS 9155 POWER BOARD
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

0000000 PART NOT ASSEMBLED .000 C35,115,


0000000 PART NOT ASSEMBLED .000 C118,121,
0000000 PART NOT ASSEMBLED .000 C125,130,
0000000 PART NOT ASSEMBLED .000 C136,143,
0000000 PART NOT ASSEMBLED .000 C150,158,
0000000 PART NOT ASSEMBLED .000 C189,195,
0000000 PART NOT ASSEMBLED .000 C198,201
0000000 PART NOT ASSEMBLED .000 R2
0000000 PART NOT ASSEMBLED .000 V26,29,30,
0000000 PART NOT ASSEMBLED .000 V32,34,38,
0000000 PART NOT ASSEMBLED .000 V47,72,114
0000000 PART NOT ASSEMBLED .000 V118,122,
0000000 PART NOT ASSEMBLED .000 V126,134,
0000000 PART NOT ASSEMBLED .000 X36
1000124 ICOPT 5000VRMS HI-GAIN CNW139 2.000 V76,77
1000378 DIODE 3A 50V AXIAL SCHOTTKY 2.000 V10,36
1000840 SCREW D CONNE LOCK UNC4-40 L8 2.000 (X53)
1002398 CAPAC ELE 10uF 25V 5x11 p2 4.000 C122,157,
1002398 CAPAC ELE 10uF 25V 5x11 p2 4.000 C159,202
1002405 ZENER 18V 1W3 5% DO-41 2.000 V5,18
1002476 CAPAC PRO 470pF 1600VDC 5% R15 16.000 C1-5,
1002476 CAPAC PRO 470pF 1600VDC 5% R15 16.000 C8-16,
1002476 CAPAC PRO 470pF 1600VDC 5% R15 16.000 C24,25
1002494 RESIS NETWORK 8x10K SIP-9 1.000 R56
1002548 MFETN 20A 500V 0.27 ohm TO-247 1.000 V41
1002552 DIODE 2A 200V 25NS SOD57 2.000 V19,37
1002581 RESIS FUSE 3R3 0.25W 5% 1.000 R238
1004407 RELAY 8A 250VAC 1CO COIL 12VDC 1.000 K7
1004603 CONNE 2P PCB MALE 90° 5,08mm 4.000 X12,44,45,
1004603 CONNE 2P PCB MALE 90° 5,08mm 4.000 X52
1006013 CAPAC PRO 2.2nF 1250V 10% R15 1.000 C43
1006221 CAPAC RFI 4.7nF 250V Y p10/15 4.000 C89-92
1006223 CAPAC RFI 22nF 250V Y p15/22.5 1.000 C88
1007180 ZENER 56V 1W3 5% DO-41 2.000 V39,63
1007380 TRANN 0.6A 40V TO-92 MPS2222A 2.000 V20,90
1007453 CAPAC ELE 33uF 450V 18x40 p7.5 2.000 C51,62
1007904 CONNE D 9-PINS FEMALE 90° 2,84 1.000 X53
1007908 CAPAC EST 1nF 100VDC 10% 5mm 5.000 C44,47,50,
1007908 CAPAC EST 1nF 100VDC 10% 5mm 5.000 C68,145
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C6,27-32,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C46,48,54,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C57,60,61,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C65,72,73,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C75,77-79,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C81-83,86,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C95,97,99,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C100,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C103,104,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C107,108,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C111,137,
BILL OF MATERIAL FOR PRODUCT 1021589 b page 2
PCBAS 9155 POWER BOARD
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C160,161,


1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C165,166,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C169,173,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C176,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C179,180,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C183,184,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C187
1007921 ICPWM DIL-8 UC3843 PLASTIC 1.000 N5
1008246 GLUE SILICONE ADHESIVE RTV744 .010 (C89-92)
1010178 SCREW PZ M3x12 Fe ISO 7045 5.000 (HS1-4,
1010178 SCREW PZ M3x12 Fe ISO 7045 5.000 HS9)
1010910 TRANN 4A 100V TO-126 MJE243 2.000 V80,82
1010911 TRANP 4A -100V TO-126 MJE253 2.000 V79,81
1011502 RESIS NETWORK 8x1K SIP-9 4.000 R52,54,
1011502 RESIS NETWORK 8x1K SIP-9 4.000 R381,385
1012166 MFETN 7.8A 800V 1.2 ohm TO-247 1.000 V22
1012493 CONNE 3P PLUG 5.08 BL3 1.000 (X57)
1013099 TRAFO PULSE 1:1 TL10/6/4-3E5A4 5.000 T4-7,T16
1014232 CONNE FLAT CBL 20P MALE 180°SR 2.000 X55,56
1014604 ICPWM DIL-8 UC3845A PLASTIC 1.000 N4
1014837 DIODE 1.8A 1600V Ipk100A AXL 1.000 V16
1015687 DIODE 15A 1500V 600ns TO-220 1.000 V23
1015709 CONNE 8P/8CTS RJ45 VERTICL PCB 2.000 X14,17
1016966 ICREG STEP-DWN 12V 3A4% TO-220 1.000 N11
1017161 CHOKE 1mH 1A 77556EE PCB 1.000 L2
1017173 RESIS NTC ICL 5 ohm 1A 2.000 R271,272
1018467 ICOPT 5kVrms TLP621 4.000 V7,56,61,
1018467 ICOPT 5kVrms TLP621 4.000 V135
1018690 MFETP 1A -100V 0.6R IRFD9120 1.000 V71
1021386 CONNE 96P FEMAL 180° DIN41612C 2.000 X8,9
1021427 ICLIN TEMP SENSOR TO-92 LM335A 1.000 U1
1021487 TRAFO F-B 60W 400/24V EPC30 A4 1.000 T2
1021488 TRAFO GATE 12//17+8V TOROID A4 10.000 T1,3,
1021488 TRAFO GATE 12//17+8V TOROID A4 10.000 T8-15
1021580 CHOKE 112uH 1.26A LM259X-L29 1.000 L4
1021581 CHOKE 110uH 3A LM259X-L43 1.000 L1
1021590 PCBRD K15 POWER BOARD A4 1.000
1021591 D SCHEMA K15 POWER BOARD A3 .000
1021592 D ASSY K15 DWG POWER BRD A3 .000
1021605 ZENER 5.6V 1W3 5% DO-41 1.000 V89
1021614 CONNE 4P MALE HDR .100" LCK Au 1.000 X16
1021616 CONNE FLAT CBL 50P MALE 180°SR 1.000 X6
1021617 ICLIN MOSFET DRIVR 1.5A TC4426 4.000 D2-4,6
1021618 ICOPT 5000Vrms HCNW3120 WIDE 14.000 V14,21,31,
1021618 ICOPT 5000Vrms HCNW3120 WIDE 14.000 V33,35,42,
1021618 ICOPT 5000Vrms HCNW3120 WIDE 14.000 V44,66,83,
1021618 ICOPT 5000Vrms HCNW3120 WIDE 14.000 V100,104,
1021618 ICOPT 5000Vrms HCNW3120 WIDE 14.000 V106,108,
1021618 ICOPT 5000Vrms HCNW3120 WIDE 14.000 V110
1021619 ICREG STEP-DWN 12V 1A4% TO-220 1.000 N6
1021620 CAPAC ELE 1500uF 450VDC SNAPIN 6.000 C17,18,20,
BILL OF MATERIAL FOR PRODUCT 1021589 b page 3
PCBAS 9155 POWER BOARD
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1021620 CAPAC ELE 1500uF 450VDC SNAPIN 6.000 C22,23,26


1021621 ICMOS OCT NON-INV BUFFR74HC541 2.000 U5,7
1021623 ICMEM 64K SPI EEPROM 25LC640 1.000 D1
1021624 DIODE 1A 100V DO-41 SCHOTTKY 21.000 V15,45,46,
1021624 DIODE 1A 100V DO-41 SCHOTTKY 21.000 V48-52,
1021624 DIODE 1A 100V DO-41 SCHOTTKY 21.000 V112,
1021624 DIODE 1A 100V DO-41 SCHOTTKY 21.000 V115,116,
1021624 DIODE 1A 100V DO-41 SCHOTTKY 21.000 V119,120,
1021624 DIODE 1A 100V DO-41 SCHOTTKY 21.000 V123,124,
1021624 DIODE 1A 100V DO-41 SCHOTTKY 21.000 V127-132
1021625 CONNE 3P PCB MALE 90° 5,08mm 1.000 X57
1021880 FUSE T 500mA/250VAC RAD p5.08 3.000 F1-3
1022260 CAPAC PRO 100pF 1600VDC p15 1.000 C87
1022385 D UPGRADE K15 POWER BRD A4 .000
1022828 RESIS 1M3 0.4W 1% MET 9.000 R95,97-99,
1022828 RESIS 1M3 0.4W 1% MET 9.000 R101,102,
1022828 RESIS 1M3 0.4W 1% MET 9.000 R215,240,
1022828 RESIS 1M3 0.4W 1% MET 9.000 R241
4040303 WASHE PLAIN M3 Fe SS ISO 7089 10.000 (HS1-4,
4040303 WASHE PLAIN M3 Fe SS ISO 7089 10.000 HS9)
4313032 WASHE LOCK-SER M3 FE DIN6798A 7.000 (HS1-4,
4313032 WASHE LOCK-SER M3 FE DIN6798A 7.000 HS9,X53)
6342003 NUT HEX M3 SS ISO 4032 5.000 (HS1-4,
6342003 NUT HEX M3 SS ISO 4032 5.000 HS9)
8001875 CAPAC PRO 330nF 1250VDC p27,5 3.000 C55,56,58
8002405 LED GREEN 30mA 3mcd 3mm T1 1.000 V4
8002442 DIODE 1A 400V DO-41 1N4004 3.000 V11,13,97
8002744 ICLIN 8xDARL.DRIVER ULN2803A 3.000 V8,85,88
8010001 RESIS 10R0 0.4W 1% MET 22.000 R7,80,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R104,110,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R158,159,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R169,177,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R186,194,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R204,247,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R248,296,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R305,359,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R367,375,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R383,390,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R395,396
8010002 RESIS 0R0 0.4W MAX 3A/10mOHM 8.000 R70,72,73,
8010002 RESIS 0R0 0.4W MAX 3A/10mOHM 8.000 R125,230,
8010002 RESIS 0R0 0.4W MAX 3A/10mOHM 8.000 R233,234,
8010002 RESIS 0R0 0.4W MAX 3A/10mOHM 8.000 V25
8010035 RESIS 21R5 0.4W 1% MET 65.000 R3-6,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R11-14,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R19-22,26,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R31-33,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R36,38,48,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R55,57,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R62,63,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R65,67,
BILL OF MATERIAL FOR PRODUCT 1021589 b page 4
PCBAS 9155 POWER BOARD
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

8010035 RESIS 21R5 0.4W 1% MET 65.000 R75-78,


8010035 RESIS 21R5 0.4W 1% MET 65.000 R82-86,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R92,96,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R100,103,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R114-118,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R126,201,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R206-209,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R225,232,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R309,312,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R313,316,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R317,325,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R327,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R338-341,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R387,392,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R394
8010089 RESIS 100R 0.4W 1% MET 4.000 R39,212,
8010089 RESIS 100R 0.4W 1% MET 4.000 R224,252
8010095 RESIS 56R2 0.4W 1% MET 3.000 R213,223,
8010095 RESIS 56R2 0.4W 1% MET 3.000 R253
8010105 RESIS 121R 0.4W 1% MET 1.000 R269
8010107 RESIS 147R 0.4W 1% MET 3.000 R122-124
8010118 RESIS 215R 0.4W 1% MET 19.000 R29,40,
8010118 RESIS 215R 0.4W 1% MET 19.000 R140-142,
8010118 RESIS 215R 0.4W 1% MET 19.000 R154-156,
8010118 RESIS 215R 0.4W 1% MET 19.000 R163,
8010118 RESIS 215R 0.4W 1% MET 19.000 R165-167,
8010118 RESIS 215R 0.4W 1% MET 19.000 R171,
8010118 RESIS 215R 0.4W 1% MET 19.000 R173-175,
8010118 RESIS 215R 0.4W 1% MET 19.000 R218,219,
8010118 RESIS 215R 0.4W 1% MET 19.000 R282
8010143 RESIS 464R 0.4W 1% MET 2.000 R42,280
8010162 RESIS 1K00 0.4W 1% MET 24.000 R8-10,15,
8010162 RESIS 1K00 0.4W 1% MET 24.000 R17,18,
8010162 RESIS 1K00 0.4W 1% MET 24.000 R23-25,
8010162 RESIS 1K00 0.4W 1% MET 24.000 R27,28,41,
8010162 RESIS 1K00 0.4W 1% MET 24.000 R74,79,
8010162 RESIS 1K00 0.4W 1% MET 24.000 R216,217,
8010162 RESIS 1K00 0.4W 1% MET 24.000 R220,228,
8010162 RESIS 1K00 0.4W 1% MET 24.000 R242,244,
8010162 RESIS 1K00 0.4W 1% MET 24.000 R245,254,
8010162 RESIS 1K00 0.4W 1% MET 24.000 R260,276
8010180 RESIS 2K15 0.4W 1% MET 1.000 R257
8010190 RESIS 3K16 0.4W 1% MET 1.000 R81
8010194 RESIS 4K64 0.4W 1% MET 22.000 R1,58,64,
8010194 RESIS 4K64 0.4W 1% MET 22.000 R71,105,
8010194 RESIS 4K64 0.4W 1% MET 22.000 R161,162,
8010194 RESIS 4K64 0.4W 1% MET 22.000 R170,178,
8010194 RESIS 4K64 0.4W 1% MET 22.000 R187,195,
8010194 RESIS 4K64 0.4W 1% MET 22.000 R202,214,
8010194 RESIS 4K64 0.4W 1% MET 22.000 R222,
BILL OF MATERIAL FOR PRODUCT 1021589 b page 5
PCBAS 9155 POWER BOARD
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

8010194 RESIS 4K64 0.4W 1% MET 22.000 R258,297,


8010194 RESIS 4K64 0.4W 1% MET 22.000 R306,360,
8010194 RESIS 4K64 0.4W 1% MET 22.000 R368,376,
8010194 RESIS 4K64 0.4W 1% MET 22.000 R384,388
8010204 RESIS 17K8 0.4W 1% MET 1.000 R131
8010209 RESIS 10K0 0.4W 1% MET 8.000 R37,53,60,
8010209 RESIS 10K0 0.4W 1% MET 8.000 R89,
8010209 RESIS 10K0 0.4W 1% MET 8.000 R243,246,
8010209 RESIS 10K0 0.4W 1% MET 8.000 R259,284
8010212 RESIS 31K6 0.4W 1% MET 1.000 R30
8010214 RESIS 46K4 0.4W 1% MET 3.000 R87,88,90
8010219 RESIS 100K 0.4W 1% MET 1.000 R34
8010230 RESIS 215K 0.4W 1% MET 1.000 R35
8010250 RESIS 1M00 0.4W 1% MET 31.000 R49-51,66,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R68,69,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R120,121,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R127-129,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R132-134
8010250 RESIS 1M00 0.4W 1% MET 31.000 R136,210,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R261-263,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R285-287,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R300,318,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R320-322,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R324,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R344-346
8010251 RESIS 23K7 0.4W 1% METAL 12.000 R46,59,61,
8010251 RESIS 23K7 0.4W 1% METAL 12.000 R91,93,94,
8010251 RESIS 23K7 0.4W 1% METAL 12.000 R106,107,
8010251 RESIS 23K7 0.4W 1% METAL 12.000 R111-113,
8010251 RESIS 23K7 0.4W 1% METAL 12.000 R119
8010254 RESIS 3R3 0.4W 1% MET 19.000 R16,43-45,
8010254 RESIS 3R3 0.4W 1% MET 19.000 R47,108,
8010254 RESIS 3R3 0.4W 1% MET 19.000 R109,139,
8010254 RESIS 3R3 0.4W 1% MET 19.000 R164,172,
8010254 RESIS 3R3 0.4W 1% MET 19.000 R180,189,
8010254 RESIS 3R3 0.4W 1% MET 19.000 R197,299,
8010254 RESIS 3R3 0.4W 1% MET 19.000 R308,362,
8010254 RESIS 3R3 0.4W 1% MET 19.000 R370,378,
8010254 RESIS 3R3 0.4W 1% MET 19.000 R386
8020002 CAPAC CER 100pF 200VDC 20% p5 7.000 C49,70,76,
8020002 CAPAC CER 100pF 200VDC 20% p5 7.000 C127,135,
8020002 CAPAC CER 100pF 200VDC 20% p5 7.000 C167,204
8020005 CAPAC CER 470pF 200VDC 20% p5 2.000 C42,74
8020009 CAPAC CER 1nF 200VDC 20% p5 4.000 C93,94,
8020009 CAPAC CER 1nF 200VDC 20% p5 4.000 C112,192
8020031 CAPAC ELE 220uF 35V 11x20 p5mm 10.000 C33,34,
8020031 CAPAC ELE 220uF 35V 11x20 p5mm 10.000 C36-39,45,
8020031 CAPAC ELE 220uF 35V 11x20 p5mm 10.000 C53,64,
8020031 CAPAC ELE 220uF 35V 11x20 p5mm 10.000 C140
8020204 CAPAC EST 470nF 63VDC 10% p5mm 12.000 C7,40,41,
8020204 CAPAC EST 470nF 63VDC 10% p5mm 12.000 C63,66,69,
BILL OF MATERIAL FOR PRODUCT 1021589 b page 6
PCBAS 9155 POWER BOARD
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

8020204 CAPAC EST 470nF 63VDC 10% p5mm 12.000 C80,133,


8020204 CAPAC EST 470nF 63VDC 10% p5mm 12.000 C138,139,
8020204 CAPAC EST 470nF 63VDC 10% p5mm 12.000 C141,153
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C19,21,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C84,85,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C101,102,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C116,117,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C123,126,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C128,129,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C132,134,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C148,149,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C164,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C191,193,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C194,196,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C203,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C205-212,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C215-218
8020252 CAPAC PRO 100nF 630V 5% RM22.5 2.000 C52,71
8020253 CAPAC EST 4.7nF 63V 5% p5mm 2.000 C59,67
8040045 ZENER 15V 0W5 5% DO-35 1.000 V27
8040059 ZENER 22V 0W5 5% DO-35 4.000 V92-95
8040091 DIODE 150mA 75V DO-35 1N4446 25.000 V6,17,28,
8040091 DIODE 150mA 75V DO-35 1N4446 25.000 V43,55,
8040091 DIODE 150mA 75V DO-35 1N4446 25.000 V57-60,
8040091 DIODE 150mA 75V DO-35 1N4446 25.000 V62,65,
8040091 DIODE 150mA 75V DO-35 1N4446 25.000 V67-70,
8040091 DIODE 150mA 75V DO-35 1N4446 25.000 V73-75,
8040091 DIODE 150mA 75V DO-35 1N4446 25.000 V78,84,86,
8040091 DIODE 150mA 75V DO-35 1N4446 25.000 V87,91,96,
8040091 DIODE 150mA 75V DO-35 1N4446 25.000 V98
8040352 DIODE 15A 200V 60ns MUR1520 1.000 V24
8040357 DIODE 15A 600V 60ns TO-220 1.000 V54
8040702 MFETN 0.3 ohm 100V IRFD120 10.000 V9,12,40,
8040702 MFETN 0.3 ohm 100V IRFD120 10.000 V53,64,113
8040702 MFETN 0.3 ohm 100V IRFD120 10.000 V117,121,
8040702 MFETN 0.3 ohm 100V IRFD120 10.000 V125,133
8040822 ICREG +12V 1A 4% TO-220 7812 1.000 N1
8040846 ICPWM DIL-8 UC3844 PLASTIC 1.000 N2
8041013 INSUL SILICON INSERT TO-220 3.000 (HS1,2,4)
8041018 INSUL BUSH TO-220 L=2.5 3.000 (HS1,2,4)
8041019 INSUL INSERT TO-218 4KM-2318 2.000 (HS3,HS9)
8041060 HEAT SINK 18K/W TO-220 5.000 HS1-4,9
8050505 CABLE 0.75mm2 H05V-K 70°C BK .030 (X52)
8050875 END SLEEVE 0.75-6 DIN 46228 2.000 (X52)
8050947 CONNE 6.3x0.8 PCB MALE 16.000 X1-5,7,11,
8050947 CONNE 6.3x0.8 PCB MALE 16.000 X13,
8050947 CONNE 6.3x0.8 PCB MALE 16.000 X18-24,27
8051092 CONNE 2P PLUG 5.08 BL2 12591.6 3.000 (X44,45,52
8051807 CONNE 2P MALE LOCKING G3.96mm 5.000 X10,15,50,
8051807 CONNE 2P MALE LOCKING G3.96mm 5.000 X60,61
PDF/Pk
PDF/Pk
PDF/Pk
PDF/Pk
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022655 a page 1
PCBAS 9155 POWER BOARD 12-15kVA
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

0000000 PART NOT ASSEMBLED .000 C35,115,


0000000 PART NOT ASSEMBLED .000 C118,121,
0000000 PART NOT ASSEMBLED .000 C125,130,
0000000 PART NOT ASSEMBLED .000 C136,143,
0000000 PART NOT ASSEMBLED .000 C150,158,
0000000 PART NOT ASSEMBLED .000 C189,195,
0000000 PART NOT ASSEMBLED .000 C198,201
0000000 PART NOT ASSEMBLED .000 R2,72
0000000 PART NOT ASSEMBLED .000 V26,29,30,
0000000 PART NOT ASSEMBLED .000 V32,34,38,
0000000 PART NOT ASSEMBLED .000 V47,72,114
0000000 PART NOT ASSEMBLED .000 V118,122,
0000000 PART NOT ASSEMBLED .000 V126,134
0000000 PART NOT ASSEMBLED .000 X14
1000124 ICOPT 5000VRMS HI-GAIN CNW139 2.000 V76,77
1000378 DIODE 3A 50V AXIAL SCHOTTKY 2.000 V10,36
1000840 SCREW D CONNE LOCK UNC4-40 L8 2.000 (X53)
1002398 CAPAC ELE 10uF 25V 5x11 p2 4.000 C122,157,
1002398 CAPAC ELE 10uF 25V 5x11 p2 4.000 C159,202
1002405 ZENER 18V 1W3 5% DO-41 2.000 V5,18
1002476 CAPAC PRO 470pF 1600VDC 5% R15 16.000 C1-5,
1002476 CAPAC PRO 470pF 1600VDC 5% R15 16.000 C8-16,
1002476 CAPAC PRO 470pF 1600VDC 5% R15 16.000 C24,25
1002494 RESIS NETWORK 8x10K SIP-9 1.000 R56
1002548 MFETN 20A 500V 0.27 ohm TO-247 1.000 V41
1002552 DIODE 2A 200V 25NS SOD57 2.000 V19,37
1002581 RESIS FUSE 3R3 0.25W 5% 1.000 R238
1004407 RELAY 8A 250VAC 1CO COIL 12VDC 1.000 K7
1004603 CONNE 2P PCB MALE 90° 5,08mm 4.000 X12,44,45,
1004603 CONNE 2P PCB MALE 90° 5,08mm 4.000 X52
1006013 CAPAC PRO 2.2nF 1250V 10% R15 1.000 C43
1006221 CAPAC RFI 4.7nF 250V Y p10/15 4.000 C89-92
1006223 CAPAC RFI 22nF 250V Y p15/22.5 1.000 C88
1007180 ZENER 56V 1W3 5% DO-41 2.000 V39,63
1007380 TRANN 0.6A 40V TO-92 MPS2222A 2.000 V20,90
1007453 CAPAC ELE 33uF 450V 18x40 p7.5 2.000 C51,62
1007904 CONNE D 9-PINS FEMALE 90° 2,84 1.000 X53
1007908 CAPAC EST 1nF 100VDC 10% 5mm 8.000 C44,47,68,
1007908 CAPAC EST 1nF 100VDC 10% 5mm 8.000 C93,94,112
1007908 CAPAC EST 1nF 100VDC 10% 5mm 8.000 C145,192
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C6,27-32,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C46,48,54,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C57,60,61,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C65,72,73,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C75,77-79,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C81-83,86,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C95,97,99,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C100,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C103,104,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C107,108,
BILL OF MATERIAL FOR PRODUCT 1022655 a page 2
PCBAS 9155 POWER BOARD 12-15kVA
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C111,137,


1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C160,161,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C165,166,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C169,173,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C176,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C179,180,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C183,184,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 46.000 C187
1007921 ICPWM DIL-8 UC3843 PLASTIC 1.000 N5
1010178 SCREW PZ M3x12 Fe ISO 7045 5.000 (HS1-4,
1010178 SCREW PZ M3x12 Fe ISO 7045 5.000 HS9)
1010910 TRANN 4A 100V TO-126 MJE243 2.000 V80,82
1010911 TRANP 4A -100V TO-126 MJE253 2.000 V79,81
1011502 RESIS NETWORK 8x1K SIP-9 4.000 R52,54,
1011502 RESIS NETWORK 8x1K SIP-9 4.000 R381,385
1012143 STICKER BAR CODE FOR PCBAS 1.000
1012166 MFETN 7.8A 800V 1.2 ohm TO-247 1.000 V22
1012493 CONNE 3P PLUG 5.08 BL3 1.000 (X57)
1013099 TRAFO PULSE 1:1 TL10/6/4-3E5A4 5.000 T4-7,T16
1014232 CONNE FLAT CBL 20P MALE 180°SR 2.000 X55,56
1014604 ICPWM DIL-8 UC3845A PLASTIC 1.000 N4
1014837 DIODE 1.8A 1600V Ipk100A AXL 1.000 V16
1015687 DIODE 15A 1500V 600ns TO-220 1.000 V23
1015709 CONNE 8P/8CTS RJ45 VERTICL PCB 1.000 X17
1016966 ICREG STEP-DWN 12V 3A4% TO-220 1.000 N11
1017161 CHOKE 1mH 1A 77556EE PCB 1.000 L2
1017173 RESIS NTC ICL 5 ohm 1A 2.000 R271,272
1018467 ICOPT 5kVrms TLP621 3.000 V7,56,61
1018690 MFETP 1A -100V 0.6R IRFD9120 1.000 V71
1021386 CONNE 96P FEMAL 180° DIN41612C 2.000 X8,9
1021427 ICLIN TEMP SENSOR TO-92 LM335A 1.000 U1
1021487 TRAFO F-B 60W 400/24V EPC30 A4 1.000 T2
1021488 TRAFO GATE 12//17+8V TOROID A4 10.000 T1,3,
1021488 TRAFO GATE 12//17+8V TOROID A4 10.000 T8-15
1021580 CHOKE 112uH 1.26A LM259X-L29 1.000 L4
1021581 CHOKE 110uH 3A LM259X-L43 1.000 L1
1021605 ZENER 5.6V 1W3 5% DO-41 1.000 V89
1021614 CONNE 4P MALE HDR .100" LCK Au 1.000 X16
1021616 CONNE FLAT CBL 50P MALE 180°SR 1.000 X6
1021617 ICLIN MOSFET DRIVR 1.5A TC4426 4.000 D2-4,6
1021618 ICOPT 5000Vrms HCNW3120 WIDE 14.000 V14,21,31,
1021618 ICOPT 5000Vrms HCNW3120 WIDE 14.000 V33,35,42,
1021618 ICOPT 5000Vrms HCNW3120 WIDE 14.000 V44,66,83,
1021618 ICOPT 5000Vrms HCNW3120 WIDE 14.000 V100,104,
1021618 ICOPT 5000Vrms HCNW3120 WIDE 14.000 V106,108,
1021618 ICOPT 5000Vrms HCNW3120 WIDE 14.000 V110
1021619 ICREG STEP-DWN 12V 1A4% TO-220 1.000 N6
1021620 CAPAC ELE 1500uF 450VDC SNAPIN 6.000 C17,18,20,
1021620 CAPAC ELE 1500uF 450VDC SNAPIN 6.000 C22,23,26
1021621 ICMOS OCT NON-INV BUFFR74HC541 2.000 U5,7
1021623 ICMEM 64K SPI EEPROM 25LC640 1.000 D1
BILL OF MATERIAL FOR PRODUCT 1022655 a page 3
PCBAS 9155 POWER BOARD 12-15kVA
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1021624 DIODE 1A 100V DO-41 SCHOTTKY 21.000 V15,45,46,


1021624 DIODE 1A 100V DO-41 SCHOTTKY 21.000 V48-52,
1021624 DIODE 1A 100V DO-41 SCHOTTKY 21.000 V112,
1021624 DIODE 1A 100V DO-41 SCHOTTKY 21.000 V115,116,
1021624 DIODE 1A 100V DO-41 SCHOTTKY 21.000 V119,120,
1021624 DIODE 1A 100V DO-41 SCHOTTKY 21.000 V123,124,
1021624 DIODE 1A 100V DO-41 SCHOTTKY 21.000 V127-132
1021625 CONNE 3P PCB MALE 90° 5,08mm 1.000 X57
1021880 FUSE T 500mA/250VAC RAD p5.08 3.000 F1-3
1022260 CAPAC PRO 100pF 1600VDC p15 1.000 C87
1022642 D SCHEMA K15 POWER BRD 15kVAA3 .000
1022643 PCBRD K15 POWER BOARD 15kVA A4 1.000
1022656 D ASSY K15 DWG PWR BRD 15kVAA3 .000
1022828 RESIS 1M3 0.4W 1% MET 9.000 R95,97-99,
1022828 RESIS 1M3 0.4W 1% MET 9.000 R101,102,
1022828 RESIS 1M3 0.4W 1% MET 9.000 R215,
1022828 RESIS 1M3 0.4W 1% MET 9.000 R240,241
4040303 WASHE PLAIN M3 Fe SS ISO 7089 10.000 (HS1-4,
4040303 WASHE PLAIN M3 Fe SS ISO 7089 10.000 HS9)
4313032 WASHE LOCK-SER M3 FE DIN6798A 7.000 (HS1-4,
4313032 WASHE LOCK-SER M3 FE DIN6798A 7.000 HS9,X53)
6342003 NUT HEX M3 SS ISO 4032 5.000 (HS1-4,
6342003 NUT HEX M3 SS ISO 4032 5.000 HS9)
8001875 CAPAC PRO 330nF 1250VDC p27,5 2.000 C56,58
8002405 LED GREEN 30mA 3mcd 3mm T1 1.000 V4
8002442 DIODE 1A 400V DO-41 1N4004 3.000 V11,13,97
8002744 ICLIN 8xDARL.DRIVER ULN2803A 3.000 V8,85,88
8010001 RESIS 10R0 0.4W 1% MET 22.000 R7,80,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R104,110,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R158,159,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R169,177,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R186,194,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R204,247,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R248,296,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R305,359,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R367,375,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R383,390,
8010001 RESIS 10R0 0.4W 1% MET 22.000 R395,396
8010002 RESIS 0R0 0.4W MAX 3A/10mOHM 6.000 R70,73,
8010002 RESIS 0R0 0.4W MAX 3A/10mOHM 6.000 R125,230,
8010002 RESIS 0R0 0.4W MAX 3A/10mOHM 6.000 R233,234
8010035 RESIS 21R5 0.4W 1% MET 65.000 R3-6,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R11-14,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R19-22,26,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R31-33,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R36,38,48,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R55,57,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R62,63,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R65,67,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R75-78,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R82-86,
BILL OF MATERIAL FOR PRODUCT 1022655 a page 4
PCBAS 9155 POWER BOARD 12-15kVA
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

8010035 RESIS 21R5 0.4W 1% MET 65.000 R92,96,


8010035 RESIS 21R5 0.4W 1% MET 65.000 R100,103,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R114-118,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R126,201,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R206-209,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R225,232,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R309,312,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R313,316,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R317,325,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R327,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R338-341,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R387,392,
8010035 RESIS 21R5 0.4W 1% MET 65.000 R394
8010089 RESIS 100R 0.4W 1% MET 4.000 R39,212,
8010089 RESIS 100R 0.4W 1% MET 4.000 R224,252
8010095 RESIS 56R2 0.4W 1% MET 3.000 R213,223,
8010095 RESIS 56R2 0.4W 1% MET 3.000 R253
8010105 RESIS 121R 0.4W 1% MET 1.000 R269
8010107 RESIS 147R 0.4W 1% MET 3.000 R122-124
8010118 RESIS 215R 0.4W 1% MET 19.000 R29,40,
8010118 RESIS 215R 0.4W 1% MET 19.000 R140-142,
8010118 RESIS 215R 0.4W 1% MET 19.000 R154-156,
8010118 RESIS 215R 0.4W 1% MET 19.000 R163,
8010118 RESIS 215R 0.4W 1% MET 19.000 R165-167,
8010118 RESIS 215R 0.4W 1% MET 19.000 R171,
8010118 RESIS 215R 0.4W 1% MET 19.000 R173-175,
8010118 RESIS 215R 0.4W 1% MET 19.000 R218,219,
8010118 RESIS 215R 0.4W 1% MET 19.000 R282
8010143 RESIS 464R 0.4W 1% MET 2.000 R42,280
8010162 RESIS 1K00 0.4W 1% MET 22.000 R8-10,15,
8010162 RESIS 1K00 0.4W 1% MET 22.000 R18,23-25,
8010162 RESIS 1K00 0.4W 1% MET 22.000 R27,28,41,
8010162 RESIS 1K00 0.4W 1% MET 22.000 R74,79,
8010162 RESIS 1K00 0.4W 1% MET 22.000 R216,217,
8010162 RESIS 1K00 0.4W 1% MET 22.000 R220,
8010162 RESIS 1K00 0.4W 1% MET 22.000 R242,244,
8010162 RESIS 1K00 0.4W 1% MET 22.000 R245,254,
8010162 RESIS 1K00 0.4W 1% MET 22.000 R260,276
8010180 RESIS 2K15 0.4W 1% MET 1.000 R257
8010190 RESIS 3K16 0.4W 1% MET 1.000 R81
8010194 RESIS 4K64 0.4W 1% MET 22.000 R1,58,64,
8010194 RESIS 4K64 0.4W 1% MET 22.000 R71,105,
8010194 RESIS 4K64 0.4W 1% MET 22.000 R161,162,
8010194 RESIS 4K64 0.4W 1% MET 22.000 R170,178,
8010194 RESIS 4K64 0.4W 1% MET 22.000 R187,195,
8010194 RESIS 4K64 0.4W 1% MET 22.000 R202,214,
8010194 RESIS 4K64 0.4W 1% MET 22.000 R222,
8010194 RESIS 4K64 0.4W 1% MET 22.000 R258,297,
8010194 RESIS 4K64 0.4W 1% MET 22.000 R306,360,
8010194 RESIS 4K64 0.4W 1% MET 22.000 R368,376,
8010194 RESIS 4K64 0.4W 1% MET 22.000 R384,388
BILL OF MATERIAL FOR PRODUCT 1022655 a page 5
PCBAS 9155 POWER BOARD 12-15kVA
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

8010204 RESIS 17K8 0.4W 1% MET 1.000 R131


8010209 RESIS 10K0 0.4W 1% MET 8.000 R37,53,60,
8010209 RESIS 10K0 0.4W 1% MET 8.000 R89,
8010209 RESIS 10K0 0.4W 1% MET 8.000 R243,246,
8010209 RESIS 10K0 0.4W 1% MET 8.000 R259,284
8010212 RESIS 31K6 0.4W 1% MET 1.000 R30
8010214 RESIS 46K4 0.4W 1% MET 3.000 R87,88,90
8010219 RESIS 100K 0.4W 1% MET 1.000 R34
8010230 RESIS 215K 0.4W 1% MET 1.000 R35
8010250 RESIS 1M00 0.4W 1% MET 31.000 R49-51,66,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R68,69,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R120,121,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R127-129,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R132-134,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R136,210,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R261-263,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R285-287,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R300,318,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R320-322,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R324,
8010250 RESIS 1M00 0.4W 1% MET 31.000 R344-346
8010251 RESIS 23K7 0.4W 1% METAL 12.000 R46,59,61,
8010251 RESIS 23K7 0.4W 1% METAL 12.000 R91,93,94,
8010251 RESIS 23K7 0.4W 1% METAL 12.000 R106,107,
8010251 RESIS 23K7 0.4W 1% METAL 12.000 R111-113,
8010251 RESIS 23K7 0.4W 1% METAL 12.000 R119
8010254 RESIS 3R3 0.4W 1% MET 19.000 R16,43-45,
8010254 RESIS 3R3 0.4W 1% MET 19.000 R47,108,
8010254 RESIS 3R3 0.4W 1% MET 19.000 R109,139,
8010254 RESIS 3R3 0.4W 1% MET 19.000 R164,172,
8010254 RESIS 3R3 0.4W 1% MET 19.000 R180,189,
8010254 RESIS 3R3 0.4W 1% MET 19.000 R197,299,
8010254 RESIS 3R3 0.4W 1% MET 19.000 R308,362,
8010254 RESIS 3R3 0.4W 1% MET 19.000 R370,378,
8010254 RESIS 3R3 0.4W 1% MET 19.000 R386
8020002 CAPAC CER 100pF 200VDC 20% p5 7.000 C49,70,76,
8020002 CAPAC CER 100pF 200VDC 20% p5 7.000 C127,135,
8020002 CAPAC CER 100pF 200VDC 20% p5 7.000 C167,204
8020005 CAPAC CER 470pF 200VDC 20% p5 2.000 C42,74
8020031 CAPAC ELE 220uF 35V 11x20 p5mm 10.000 C33,34,
8020031 CAPAC ELE 220uF 35V 11x20 p5mm 10.000 C36-39,45,
8020031 CAPAC ELE 220uF 35V 11x20 p5mm 10.000 C53,64,
8020031 CAPAC ELE 220uF 35V 11x20 p5mm 10.000 C140
8020204 CAPAC EST 470nF 63VDC 10% p5mm 12.000 C7,40,41,
8020204 CAPAC EST 470nF 63VDC 10% p5mm 12.000 C63,66,69,
8020204 CAPAC EST 470nF 63VDC 10% p5mm 12.000 C80,133,
8020204 CAPAC EST 470nF 63VDC 10% p5mm 12.000 C138,139,
8020204 CAPAC EST 470nF 63VDC 10% p5mm 12.000 C141,153
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C19,21,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C84,85,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C101,102,
BILL OF MATERIAL FOR PRODUCT 1022655 a page 6
PCBAS 9155 POWER BOARD 12-15kVA
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C116,117,


8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C123,126,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C128,129,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C132,134,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C148,149,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C164,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C191,193,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C194,196,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C203,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C205-212,
8020217 CAPAC EST 1uF 63VDC 10% p5mm 34.000 C215-218
8020252 CAPAC PRO 100nF 630V 5% RM22.5 2.000 C52,71
8020253 CAPAC EST 4.7nF 63V 5% p5mm 2.000 C59,67
8040045 ZENER 15V 0W5 5% DO-35 1.000 V27
8040059 ZENER 22V 0W5 5% DO-35 4.000 V92-95
8040091 DIODE 150mA 75V DO-35 1N4446 25.000 V6,17,28,
8040091 DIODE 150mA 75V DO-35 1N4446 25.000 V43,55,
8040091 DIODE 150mA 75V DO-35 1N4446 25.000 V57-60,
8040091 DIODE 150mA 75V DO-35 1N4446 25.000 V62,65,
8040091 DIODE 150mA 75V DO-35 1N4446 25.000 V67-70,
8040091 DIODE 150mA 75V DO-35 1N4446 25.000 V73-75,
8040091 DIODE 150mA 75V DO-35 1N4446 25.000 V78,84,86,
8040091 DIODE 150mA 75V DO-35 1N4446 25.000 V87,91,96,
8040091 DIODE 150mA 75V DO-35 1N4446 25.000 V98
8040352 DIODE 15A 200V 60ns MUR1520 1.000 V24
8040357 DIODE 15A 600V 60ns TO-220 1.000 V54
8040702 MFETN 0.3 ohm 100V IRFD120 9.000 V9,40,53,
8040702 MFETN 0.3 ohm 100V IRFD120 9.000 V64,113,
8040702 MFETN 0.3 ohm 100V IRFD120 9.000 V117,121,
8040702 MFETN 0.3 ohm 100V IRFD120 9.000 V125,133
8040822 ICREG +12V 1A 4% TO-220 7812 1.000 N1
8040846 ICPWM DIL-8 UC3844 PLASTIC 1.000 N2
8041013 INSUL SILICON INSERT TO-220 3.000 (HS1,2,4)
8041018 INSUL BUSH TO-220 L=2.5 3.000 (HS1,2,4)
8041019 INSUL INSERT TO-218 4KM-2318 2.000 (HS3,HS9)
8041060 HEAT SINK 18K/W TO-220 5.000 HS1-4,9
8050505 CABLE 0.75mm2 H05V-K 70°C BK .030 (X52)
8050875 END SLEEVE 0.75-6 DIN 46228 2.000 (X52)
8050947 CONNE 6.3x0.8 PCB MALE 16.000 X1-5,7,11,
8050947 CONNE 6.3x0.8 PCB MALE 16.000 X13,
8050947 CONNE 6.3x0.8 PCB MALE 16.000 X18-24,27
8051092 CONNE 2P PLUG 5.08 BL2 12591.6 3.000 (X44,45,52
8051807 CONNE 2P MALE LOCKING G3.96mm 5.000 X10,15,50,
8051807 CONNE 2P MALE LOCKING G3.96mm 5.000 X60,61
PDF/Pk
PDF/Pk
PDF/Pk
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022277_2
PCBAS 9155 DC CAPACITOR BOARD
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

0000000 PART NOT ASSEMBLED .000 C1-16,


0000000 PART NOT ASSEMBLED .000 C22,59
0000000 PART NOT ASSEMBLED .000 N1
0000000 PART NOT ASSEMBLED .000 R1-14,
0000000 PART NOT ASSEMBLED .000 R18-22,
0000000 PART NOT ASSEMBLED .000 R30,33-37
0000000 PART NOT ASSEMBLED .000 T2
0000000 PART NOT ASSEMBLED .000 V1-4,
0000000 PART NOT ASSEMBLED .000 V6-19,
0000000 PART NOT ASSEMBLED .000 V48,135
0000000 PART NOT ASSEMBLED .000 Q1-3
0000000 PART NOT ASSEMBLED .000 X3,7,8,9
0000000 PART NOT ASSEMBLED .000 (HS2,3)
1021620 CAPAC ELE 1500uF 450VDC SNAPIN 4.000 C23-26
1022278 PCBRD K15 CAPACITOR BOARD A4 1.000
1022279 D SCHEMA K15 CAPACITOR BRD A3 .000
1022280 D ASSY K15 CAPACITOR BOARD A3 .000
8010209 RESIS 10K0 0.4W 1% MET 4.000 R23,24,38,
8010209 RESIS 10K0 0.4W 1% MET 4.000 V5
8010215 RESIS 56K2 0.4W 1% MET 8.000 R15-17,
8010215 RESIS 56K2 0.4W 1% MET 8.000 R25-29
8050947 CONNE 6.3x0.8 PCB MALE 3.000 X4-6
PDF/Pk
PDF/Pk
PDF/Pk
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022453 b page 1
9155 PCBAS I/O 1/1 phase, 3/1 phase
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

0000000 PART NOT ASSEMBLED .000 B4,6,9,10


0000000 PART NOT ASSEMBLED .000 C16,17,20,
0000000 PART NOT ASSEMBLED .000 C22,30,31,
0000000 PART NOT ASSEMBLED .000 C33,34,36,
0000000 PART NOT ASSEMBLED .000 C38,40,47,
0000000 PART NOT ASSEMBLED .000 C73,75,
0000000 PART NOT ASSEMBLED .000 C81-85,
0000000 PART NOT ASSEMBLED .000 C89,94
0000000 PART NOT ASSEMBLED .000 F2,3
0000000 PART NOT ASSEMBLED .000 J5,9,10,
0000000 PART NOT ASSEMBLED .000 J24-27,
0000000 PART NOT ASSEMBLED .000 J33,34,
0000000 PART NOT ASSEMBLED .000 J46,47,
0000000 PART NOT ASSEMBLED .000 J51-53
0000000 PART NOT ASSEMBLED .000 RC4-7
0000000 PART NOT ASSEMBLED .000 R4-7,9,10,
0000000 PART NOT ASSEMBLED .000 R20,23,56,
0000000 PART NOT ASSEMBLED .000 R108,111,
0000000 PART NOT ASSEMBLED .000 R112,114,
0000000 PART NOT ASSEMBLED .000 R117,
0000000 PART NOT ASSEMBLED .000 R133-149,
0000000 PART NOT ASSEMBLED .000 R163-172,
0000000 PART NOT ASSEMBLED .000 R179-188,
0000000 PART NOT ASSEMBLED .000 R204-215
0000000 PART NOT ASSEMBLED .000 T18,19,
0000000 PART NOT ASSEMBLED .000 T21,22,
0000000 PART NOT ASSEMBLED .000 T25-28
0000000 PART NOT ASSEMBLED .000 V5,9,16,
0000000 PART NOT ASSEMBLED .000 V21,25,
0000000 PART NOT ASSEMBLED .000 V30-33,
0000000 PART NOT ASSEMBLED .000 V39-42,
0000000 PART NOT ASSEMBLED .000 V44-46
0000000 PART NOT ASSEMBLED .000 X51
1000020 MFETN 2,3A 1000V 6 ohm TO-220 1.000 Q1
1000378 DIODE 3A 50V AXIAL SCHOTTKY 1.000 V36
1002405 ZENER 18V 1W3 5% DO-41 1.000 V47
1002493 CRYST 20MHz RS MAX 20ohm HC18U 1.000 Y1
1002552 DIODE 2A 200V 25NS SOD57 1.000 V18
1004526 TRAFO CURRENT 30A 1:1000 PCB 1.000 B5
1004849 CABLE 2.5mm2 H07V2-K 90°C BLCK .540 (X9/18/19-
1004849 CABLE 2.5mm2 H07V2-K 90°C BLCK .540 X8/14/12)
1004946 CABLE 1.5mm2 H07V2-K 90°C BLCK .180 (B1-B3)
1006013 CAPAC PRO 2.2nF 1250V 10% R15 2.000 C59,88
1006222 CAPAC RFI 10nF 250V Y p15/22.5 1.000 C60
1006223 CAPAC RFI 22nF 250V Y p15/22.5 1.000 C6
1006225 CAPAC RFI 100nF 275V X2 p15/20 1.000 C7
1006226 CAPAC RFI 220nF 275V X2 p20/22 9.000 C4,8,10,15
1006226 CAPAC RFI 220nF 275V X2 p20/22 9.000 C90,91,93,
1006226 CAPAC RFI 220nF 275V X2 p20/22 9.000 C102,103
1006227 CAPAC RFI 470nF 275V X2 p25/27 3.000 C104-106
BILL OF MATERIAL FOR PRODUCT 1022453 b page 2
9155 PCBAS I/O 1/1 phase, 3/1 phase
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1006329 INSUL FOR CRYSTAL HC18U&HC49U 1.000 (Y1)


1007334 CONNE 3P MALE HEADER .100" PCB 1.000 TP1
1007453 CAPAC ELE 33uF 450V 18x40 p7.5 1.000 C51
1007908 CAPAC EST 1nF 100VDC 10% 5mm 9.000 C19,45,56,
1007908 CAPAC EST 1nF 100VDC 10% 5mm 9.000 C78,79,119
1007908 CAPAC EST 1nF 100VDC 10% 5mm 9.000 C122,123,
1007908 CAPAC EST 1nF 100VDC 10% 5mm 9.000 C167
1007909 CAPAC EST 2.2nF 100VDC 10% 5mm 4.000 C65,77,80,
1007909 CAPAC EST 2.2nF 100VDC 10% 5mm 4.000 C164
1007910 CAPAC EST 100nF 63VDC 5% p5mm 19.000 C21,27-29,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 19.000 C32,35,37,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 19.000 C39,42-44,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 19.000 C46,48,53,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 19.000 C69,70,76,
1007910 CAPAC EST 100nF 63VDC 5% p5mm 19.000 C92,120
1008183 CAPAC RFI 47nF 250V Y p20/22.5 9.000 C13,63,64,
1008183 CAPAC RFI 47nF 250V Y p20/22.5 9.000 C100,101,
1008183 CAPAC RFI 47nF 250V Y p20/22.5 9.000 C124-127
1008246 GLUE SILICONE ADHESIVE RTV744 .010 (C124-128)
1008558 CABLE 0.75mm2 H05V2-K 90°C BLK .070 (C124-127)
1010661 CAPAC EST 10nF 63V 5% p5mm 4.000 C18,25,
1010661 CAPAC EST 10nF 63V 5% p5mm 4.000 C57,121
1010840 SCREW PZ M3x8 Fe ISO 7045 2.000 (HS1,HS3)
1011358 CAPAC RFI 1uF 275V X2 p27.5 7.000 C1-3,
1011358 CAPAC RFI 1uF 275V X2 p27.5 7.000 C111-113,
1011358 CAPAC RFI 1uF 275V X2 p27.5 7.000 C128
1012062 CONNE 6P/6CTS TELEPH JACK PCB 1.000 X1
1012096 ICLIN UNDERVOLT SENS DS1233M55 1.000 N10
1012143 STICKER BAR CODE FOR PCBAS 1.000
1013099 TRAFO PULSE 1:1 TL10/6/4-3E5A4 4.000 T16,20,
1013099 TRAFO PULSE 1:1 TL10/6/4-3E5A4 4.000 T23,24
1014604 ICPWM DIL-8 UC3845A PLASTIC 2.000 N4,6
1014837 DIODE 1.8A 1600V Ipk100A AXL 4.000 V19,20,26,
1014837 DIODE 1.8A 1600V Ipk100A AXL 4.000 V54
1014838 RESIS 3R3 7W 10% WW AXIAL 2.000 R40,61
1015687 DIODE 15A 1500V 600ns TO-220 1.000 V48
1016966 ICREG STEP-DWN 12V 3A4% TO-220 1.000 N11
1018240 CAPAC RFI 100nF 300VAC Y2 22.5 7.000 C9,11,12,
1018240 CAPAC RFI 100nF 300VAC Y2 22.5 7.000 C14,95-97
1019172 GLUE RAPID ADHESIVE FOR PCBA .005 (C135)
1021487 TRAFO F-B 60W 400/24V EPC30 A4 1.000 T2
1021581 CHOKE 110uH 3A LM259X-L43 1.000 L17
1021594 PCBRD K15 I/O BOARD A4 1.000
1021595 D SCHEMA K15 I/O BOARD A3 .000
1021596 D ASSY K15 I/O BOARD 1PH A3 .000
1021604 RESIS NETWORK 8x4K7 2% SIP-9 1.000 R150
1021616 CONNE FLAT CBL 50P MALE 180°SR 1.000 X6
1021624 DIODE 1A 100V DO-41 SCHOTTKY 6.000 V12,15,
1021624 DIODE 1A 100V DO-41 SCHOTTKY 6.000 V27,29,
1021624 DIODE 1A 100V DO-41 SCHOTTKY 6.000 V100,101
1021670 CHOKE CM 300uH 9x16A TOROID A4 2.000 L1,10
BILL OF MATERIAL FOR PRODUCT 1022453 b page 3
9155 PCBAS I/O 1/1 phase, 3/1 phase
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1021671 CONNE JUMPER p7.62mm 5.000 J38-40,


1021671 CONNE JUMPER p7.62mm 5.000 J48,56
1021675 ICCPU 8-BIT FLASH PIC16F630 1.000 D1
1021676 SENSR CURRENT HALL 25A LTS25 5.000 B1-3,
1021676 SENSR CURRENT HALL 25A LTS25 5.000 B7,8
1021677 RELAY 30A 250VAC 1NO COIL12VDC 9.000 K1-4,
1021677 RELAY 30A 250VAC 1NO COIL12VDC 9.000 K6-10
1021679 THYRI MOD 130A 1600V PCB 2.000 V37,38
1021920 CAPAC PRO 20uF 350VAC RAD PCB 4.000 C114-117
1021972 FUSE 125A 240V UR 125LET 1.000 F1
1022259 CAPAC RFI 6.8uF 275V X2 p37.5 6.000 C129-134
1022260 CAPAC PRO 100pF 1600VDC p15 1.000 C5
1022661 THYRI 8A 600V Ih 5mA TO-220 1.000 V53
1022828 RESIS 1M3 0.4W 1% MET 3.000 R105-107
1023336 D UPGRADE K15 I/0 BRD 15kVA A4 .000
1263100 SCREW HEX M6X20 8.8 A1 ISO4017 2.000 (F1)
2000862 ICOPA QUAD PDIL LT1014DN 2.000 N3,5
2364004 WASHE WAVE M6 KBA FE Zn DIN137 4.000 (F1)
4040303 WASHE PLAIN M3 Fe SS ISO 7089 4.000 (HS1,HS3)
4040306 WASHE PLAIN M6 Fe ISO 7089 4.000 (F1)
4313032 WASHE LOCK-SER M3 FE DIN6798A 2.000 (HS1,HS3)
6342003 NUT HEX M3 SS ISO 4032 2.000 (HS1,HS3)
6342006 NUT HEX M6 G8 A2 ISO 4032 4.000 (F1)
8001602 CAPAC CER 22pF 500VDC 10% p5mm 2.000 C23,26
8002204 INSUL SPACER TO5/18/92/98 1.000 (N10)
8002405 LED GREEN 30mA 3mcd 3mm T1 1.000 V4
8002442 DIODE 1A 400V DO-41 1N4004 5.000 V13,28,35,
8002442 DIODE 1A 400V DO-41 1N4004 5.000 V55,98,
8002528 ZENER 36V 1W3 5% DO-41 5.000 V1,7,10,
8002528 ZENER 36V 1W3 5% DO-41 5.000 V11,34
8002744 ICLIN 8xDARL.DRIVER ULN2803A 3.000 V6,8,43
8002839 ICCOM QUAD COMPARATOR LM339 1.000 N7
8003712 CAPAC RC-CIRCUIT 0.1uF 100ohm 2.000 RC1,2
8005150 TIE CABLE L=102mm W=2.5mm 1.000 (X9/18/19-
8005150 TIE CABLE L=102mm W=2.5mm 1.000 X8/14/12)
8010001 RESIS 10R0 0.4W 1% MET 4.000 R37,217,
8010001 RESIS 10R0 0.4W 1% MET 4.000 R218,219
8010002 RESIS 0R0 0.4W MAX 3A/10mOHM 1.000 R220
8010035 RESIS 21R5 0.4W 1% MET 7.000 R26,53,
8010035 RESIS 21R5 0.4W 1% MET 7.000 R120,125,
8010035 RESIS 21R5 0.4W 1% MET 7.000 R131,132,
8010035 RESIS 21R5 0.4W 1% MET 7.000 R296
8010055 RESIS 31R6 0.4W 1% MET 2.000 R54,55
8010088 RESIS 68R1 0.4W 1% MET 4.000 R22,129,
8010088 RESIS 68R1 0.4W 1% MET 4.000 R130,297
8010089 RESIS 100R 0.4W 1% MET 22.000 R1,16,34,
8010089 RESIS 100R 0.4W 1% MET 22.000 R35,42,
8010089 RESIS 100R 0.4W 1% MET 22.000 R121,126,
8010089 RESIS 100R 0.4W 1% MET 22.000 R127,128,
8010089 RESIS 100R 0.4W 1% MET 22.000 R159-162,
BILL OF MATERIAL FOR PRODUCT 1022453 b page 4
9155 PCBAS I/O 1/1 phase, 3/1 phase
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

8010089 RESIS 100R 0.4W 1% MET 22.000 R175-178,


8010089 RESIS 100R 0.4W 1% MET 22.000 R295,298,
8010089 RESIS 100R 0.4W 1% MET 22.000 R299,
8010089 RESIS 100R 0.4W 1% MET 22.000 R303,304
8010118 RESIS 215R 0.4W 1% MET 6.000 R24,
8010118 RESIS 215R 0.4W 1% MET 6.000 R152-156
8010143 RESIS 464R 0.4W 1% MET 1.000 R190
8010162 RESIS 1K00 0.4W 1% MET 3.000 R39,199,
8010162 RESIS 1K00 0.4W 1% MET 3.000 R201
8010180 RESIS 2K15 0.4W 1% MET 13.000 R25,43,50,
8010180 RESIS 2K15 0.4W 1% MET 13.000 R52,58,59,
8010180 RESIS 2K15 0.4W 1% MET 13.000 R62,68,91,
8010180 RESIS 2K15 0.4W 1% MET 13.000 R93,118,
8010180 RESIS 2K15 0.4W 1% MET 13.000 R319,328
8010187 RESIS 3K83 0.4W 1% MET 2.000 R3,8
8010193 RESIS 4K22 0.4W 1% MET 2.000 R30,119
8010194 RESIS 4K64 0.4W 1% MET 10.000 R60,72,98,
8010194 RESIS 4K64 0.4W 1% MET 10.000 R109,
8010194 RESIS 4K64 0.4W 1% MET 10.000 R198,200,
8010194 RESIS 4K64 0.4W 1% MET 10.000 R202,203,
8010194 RESIS 4K64 0.4W 1% MET 10.000 R270,307
8010201 RESIS 8K25 0.4W 1% MET 1.000 R44
8010204 RESIS 17K8 0.4W 1% MET 1.000 R47
8010209 RESIS 10K0 0.4W 1% MET 6.000 R17-19,21,
8010209 RESIS 10K0 0.4W 1% MET 6.000 R28,122
8010210 RESIS 14K7 0.4W 1% MET 7.000 R41,57,66,
8010210 RESIS 14K7 0.4W 1% MET 7.000 R94,102,
8010210 RESIS 14K7 0.4W 1% MET 7.000 R151,301
8010211 RESIS 26K1 0.4W 1% MET 4.000 R157,158,
8010211 RESIS 26K1 0.4W 1% MET 4.000 R173,197
8010214 RESIS 46K4 0.4W 1% MET 11.000 R71,95,97,
8010214 RESIS 46K4 0.4W 1% MET 11.000 R193-196,
8010214 RESIS 46K4 0.4W 1% MET 11.000 R225-228
8010219 RESIS 100K 0.4W 1% MET 3.000 R46,48,49
8010230 RESIS 215K 0.4W 1% MET 16.000 R2,11-15,
8010230 RESIS 215K 0.4W 1% MET 16.000 R45,104,
8010230 RESIS 215K 0.4W 1% MET 16.000 R123,124,
8010230 RESIS 215K 0.4W 1% MET 16.000 R174,191,
8010230 RESIS 215K 0.4W 1% MET 16.000 R192,216,
8010230 RESIS 215K 0.4W 1% MET 16.000 R221,222
8010250 RESIS 1M00 0.4W 1% MET 39.000 R27,29,36,
8010250 RESIS 1M00 0.4W 1% MET 39.000 R38,51,
8010250 RESIS 1M00 0.4W 1% MET 39.000 R63-65,67,
8010250 RESIS 1M00 0.4W 1% MET 39.000 R69,70,
8010250 RESIS 1M00 0.4W 1% MET 39.000 R73-90,92,
8010250 RESIS 1M00 0.4W 1% MET 39.000 R96,99,100
8010250 RESIS 1M00 0.4W 1% MET 39.000 R101,103,
8010250 RESIS 1M00 0.4W 1% MET 39.000 R110,113,
8010250 RESIS 1M00 0.4W 1% MET 39.000 R115,116
8010254 RESIS 3R3 0.4W 1% MET 4.000 R31-33,
8010254 RESIS 3R3 0.4W 1% MET 4.000 R189
BILL OF MATERIAL FOR PRODUCT 1022453 b page 5
9155 PCBAS I/O 1/1 phase, 3/1 phase
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

8020002 CAPAC CER 100pF 200VDC 20% p5 3.000 C55,58,62


8020028 CAPAC ELE 1000uF 35V 16x32 7.5 2.000 C71,72
8020031 CAPAC ELE 220uF 35V 11x20 p5mm 2.000 C86,87
8020032 CAPAC ELE 100uF 35V 10x13 p5mm 6.000 C41,52,61,
8020032 CAPAC ELE 100uF 35V 10x13 p5mm 6.000 C67,98,
8020032 CAPAC ELE 100uF 35V 10x13 p5mm 6.000 C168
8020201 CAPAC EST 220nF 63VDC 10% p5mm 1.000 C135
8020204 CAPAC EST 470nF 63VDC 10% p5mm 10.000 C24,50,54,
8020204 CAPAC EST 470nF 63VDC 10% p5mm 10.000 C66,68,107
8020204 CAPAC EST 470nF 63VDC 10% p5mm 10.000 C108,118,
8020204 CAPAC EST 470nF 63VDC 10% p5mm 10.000 C157,169
8020213 CAPAC PRO 22nF 630V 5% RM 15mm 1.000 C49
8020217 CAPAC EST 1uF 63VDC 10% p5mm 2.000 C109,110
8020252 CAPAC PRO 100nF 630V 5% RM22.5 1.000 C74
8040091 DIODE 150mA 75V DO-35 1N4446 7.000 V14,17,23,
8040091 DIODE 150mA 75V DO-35 1N4446 7.000 V49-52
8040352 DIODE 15A 200V 60ns MUR1520 1.000 V24
8040702 MFETN 0.3 ohm 100V IRFD120 2.000 V3,99
8040846 ICPWM DIL-8 UC3844 PLASTIC 1.000 N1
8040852 ICREG +5V 1A 4% T0-220 7805 1.000 N2
8041013 INSUL SILICON INSERT TO-220 2.000 (HS1,HS3)
8041018 INSUL BUSH TO-220 L=2.5 2.000 (HS1,HS3)
8041060 HEAT SINK 18K/W TO-220 2.000 HS1,HS3
8050947 CONNE 6.3x0.8 PCB MALE 34.000 J1-3,6-8,
8050947 CONNE 6.3x0.8 PCB MALE 34.000 J12-23,
8050947 CONNE 6.3x0.8 PCB MALE 34.000 J29-32,37,
8050947 CONNE 6.3x0.8 PCB MALE 34.000 J41-45,49,
8050947 CONNE 6.3x0.8 PCB MALE 34.000 J50,54,55,
8050947 CONNE 6.3x0.8 PCB MALE 34.000 J59,60
8051806 CONNE 3P MALE LOCKING G3.96mm 2.000 J35,36
8051807 CONNE 2P MALE LOCKING G3.96mm 2.000 J4,X2
8063138 SPACR D 3mm d0.8mm h3.1mm 4.000 (C23,26)
1021280A.sch-1 - Wed Mar 10 12:29:47 2004
1021280A.sch-2 - Wed Mar 10 12:30:04 2004
1021280A.sch-3 - Wed Mar 10 12:37:49 2004
1021280A.sch-4 - Wed Mar 10 12:30:13 2004
1021280A.sch-5 - Wed Mar 10 12:30:16 2004
1021280A.sch-6 - Wed Mar 10 12:30:21 2004
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1021278 a page 1
PCBAS 9155 CONTROL BOARD
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

0000000 PART NOT ASSEMBLED .000 C170,173,


0000000 PART NOT ASSEMBLED .000 C174,176,
0000000 PART NOT ASSEMBLED .000 C177,252,
0000000 PART NOT ASSEMBLED .000 C270,
0000000 PART NOT ASSEMBLED .000 C273-278,
0000000 PART NOT ASSEMBLED .000 C283-304,
0000000 PART NOT ASSEMBLED .000 C307-313,
0000000 PART NOT ASSEMBLED .000 C323-332,
0000000 PART NOT ASSEMBLED .000 C338-344,
0000000 PART NOT ASSEMBLED .000 C347,348
0000000 PART NOT ASSEMBLED .000 R26,
0000000 PART NOT ASSEMBLED .000 R440-442,
0000000 PART NOT ASSEMBLED .000 R446,447,
0000000 PART NOT ASSEMBLED .000 R451-453
0000000 PART NOT ASSEMBLED .000 TP5,TP7
1008980 CONNE MALE HEADER ROW 2x7 1.000 TP1
1012143 STICKER BAR CODE FOR PCBAS 2.000
1016943 SCAPA CER 1u 50V 10% X7R 1210 8.000 C33,34,
1016943 SCAPA CER 1u 50V 10% X7R 1210 8.000 C231,235,
1016943 SCAPA CER 1u 50V 10% X7R 1210 8.000 C237,243,
1016943 SCAPA CER 1u 50V 10% X7R 1210 8.000 C245,251
1016954 SZENR 0,4W 12V 5% SOD123 2.000 V15,16
1016964 SREGU STEP-DOWN 5V 1A4% TO-263 1.000 N2
1016967 SDIOD 75V 150mA 0,4W SOD123 1.000 V20
1016970 SDIOD RCT SCHTKY 60V 3A SMCJ 1.000 V1
1017007 SDIOD VOL REF +5V 0,3% REF02CS 1.000 N18
1017021 SCOM QUAD COMP SO-14 LM339 6.000 N10,14-17,
1017021 SCOM QUAD COMP SO-14 LM339 6.000 N20
1017055 SCHKE 100uH100kHz 20% 1,8/3,0A 1.000 L4
1017056 SLED GREEN 20mA 10mcd 1206 2.000 V13,64
1017085 CONNE MALE HEADER ROW 2x5 1.000 TP2
1020094 SCAPA CER 1n 50V 10% X7R 0603 23.000 C20,21,59,
1020094 SCAPA CER 1n 50V 10% X7R 0603 23.000 C121,179,
1020094 SCAPA CER 1n 50V 10% X7R 0603 23.000 C227,
1020094 SCAPA CER 1n 50V 10% X7R 0603 23.000 C255-268,
1020094 SCAPA CER 1n 50V 10% X7R 0603 23.000 C281,
1020094 SCAPA CER 1n 50V 10% X7R 0603 23.000 C306,316
1020095 SCAPA CER 2n2 50V 10% X7R 0603 8.000 C132,134,
1020095 SCAPA CER 2n2 50V 10% X7R 0603 8.000 C136,145,
1020095 SCAPA CER 2n2 50V 10% X7R 0603 8.000 C147,216,
1020095 SCAPA CER 2n2 50V 10% X7R 0603 8.000 C218,220
1020100 SCAPA CER 10n 50V 10% X7R 0603 22.000 C69,71,73,
1020100 SCAPA CER 10n 50V 10% X7R 0603 22.000 C75,77,79,
1020100 SCAPA CER 10n 50V 10% X7R 0603 22.000 C81,83,87,
1020100 SCAPA CER 10n 50V 10% X7R 0603 22.000 C89,91,93,
1020100 SCAPA CER 10n 50V 10% X7R 0603 22.000 C102,105,
1020100 SCAPA CER 10n 50V 10% X7R 0603 22.000 C107,109,
1020100 SCAPA CER 10n 50V 10% X7R 0603 22.000 C117,118,
1020100 SCAPA CER 10n 50V 10% X7R 0603 22.000 C130,138,
1020100 SCAPA CER 10n 50V 10% X7R 0603 22.000 C141,143
BILL OF MATERIAL FOR PRODUCT 1021278 a page 2
PCBAS 9155 CONTROL BOARD
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C1-14,


1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C16-19,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C22-25,31,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C37-46,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C48-51,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C53-58,60,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C63,66,67,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C84,85,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C94-100,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C103,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C110-112,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C115,119,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C120,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C122-126,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C129,139,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C148-154,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C157,158,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C161,164,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C167-169,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C178,202,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C224-226,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C229,233,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C239,241,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C247,249,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C272,279,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C280,282,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C317,
1020106 SCAPA CER 100n 25V 10% X7R0603 103.000 C349-351
1020118 SRESI 0R00 0,1W 1% 0603 1.000 R25
1020233 SRESI 10R0 0,1W 1% 0603 16.000 R460,467,
1020233 SRESI 10R0 0,1W 1% 0603 16.000 R468,
1020233 SRESI 10R0 0,1W 1% 0603 16.000 R473-478,
1020233 SRESI 10R0 0,1W 1% 0603 16.000 R481,
1020233 SRESI 10R0 0,1W 1% 0603 16.000 R484-489
1020347 SRESI 100R 0,1W 1% 0603 100.000 R20,29,31,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R33-36,38,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R40,44,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R168-170,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R178,181,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R183,186,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R267,350,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R356,357,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R469,479,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R483,490,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R491,495,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R500-502,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R520,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R538-560,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R562,563,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R572-579,
BILL OF MATERIAL FOR PRODUCT 1021278 a page 3
PCBAS 9155 CONTROL BOARD
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1020347 SRESI 100R 0,1W 1% 0603 100.000 R587-595,


1020347 SRESI 100R 0,1W 1% 0603 100.000 R597,599,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R601,603,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R605,607,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R611,613,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R615,617,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R619,621,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R634-637,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R643-645,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R648,649,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R656,657,
1020347 SRESI 100R 0,1W 1% 0603 100.000 R662-665
1020426 SRESI 499R 0,1W 1% 0603 12.000 R32,194,
1020426 SRESI 499R 0,1W 1% 0603 12.000 R197,206,
1020426 SRESI 499R 0,1W 1% 0603 12.000 R221,227,
1020426 SRESI 499R 0,1W 1% 0603 12.000 R235,263,
1020426 SRESI 499R 0,1W 1% 0603 12.000 R269,390,
1020426 SRESI 499R 0,1W 1% 0603 12.000 R395,402
1020447 SRESI 750R 0,1W 1% 0603 8.000 R222,228,
1020447 SRESI 750R 0,1W 1% 0603 8.000 R236,264,
1020447 SRESI 750R 0,1W 1% 0603 8.000 R270,391,
1020447 SRESI 750R 0,1W 1% 0603 8.000 R396,403
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R9,10,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R13-16,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R21-23,37,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R55,61,69,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R75,81,87,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R93,99,105
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R111,117,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R123,129,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R135,141,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R147,153,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R159,165,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R176,188,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R191,204,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R241,249,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R255,277,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R283,291,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R295-297,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R301-303,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R306-308,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R311-313,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R316-318,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R321-323,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R326-328,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R331-333,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R337-340,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R345,346,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R355,405,
1020461 SRESI 1k00 0,1W 1% 0603 72.000 R406
BILL OF MATERIAL FOR PRODUCT 1021278 a page 4
PCBAS 9155 CONTROL BOARD
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1020470 SRESI 1k21 0,1W 1% 0603 8.000 R220,226,


1020470 SRESI 1k21 0,1W 1% 0603 8.000 R233,234,
1020470 SRESI 1k21 0,1W 1% 0603 8.000 R262,268,
1020470 SRESI 1k21 0,1W 1% 0603 8.000 R394,401
1020479 SRESI 1k50 0,1W 1% 0603 29.000 R56,62,70,
1020479 SRESI 1k50 0,1W 1% 0603 29.000 R76,82,88,
1020479 SRESI 1k50 0,1W 1% 0603 29.000 R94,100,
1020479 SRESI 1k50 0,1W 1% 0603 29.000 R106,112,
1020479 SRESI 1k50 0,1W 1% 0603 29.000 R118,124,
1020479 SRESI 1k50 0,1W 1% 0603 29.000 R130,136,
1020479 SRESI 1k50 0,1W 1% 0603 29.000 R142,148,
1020479 SRESI 1k50 0,1W 1% 0603 29.000 R154,160,
1020479 SRESI 1k50 0,1W 1% 0603 29.000 R166,189,
1020479 SRESI 1k50 0,1W 1% 0603 29.000 R192,198,
1020479 SRESI 1k50 0,1W 1% 0603 29.000 R205,
1020479 SRESI 1k50 0,1W 1% 0603 29.000 R242,250,
1020479 SRESI 1k50 0,1W 1% 0603 29.000 R256,278,
1020479 SRESI 1k50 0,1W 1% 0603 29.000 R284,292
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R17,19,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R207,208,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R215,216,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R341-344,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R347,348,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R410-412,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R480,482,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R492-494,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R514-519,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R521-537,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R561,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R564-567,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R568-571,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R580-586,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R596,598,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R600,602,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R604,606,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R610,612,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R614,616,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R618,620,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R622-625,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R631-633,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R646,647,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R650,651,
1020497 SRESI 2k2 0,1W 1% 0603 84.000 R654,655
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R45-47,54,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R60,68,74,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R80,86,92,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R98,104,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R110,116,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R122,128,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R134,140,
BILL OF MATERIAL FOR PRODUCT 1021278 a page 5
PCBAS 9155 CONTROL BOARD
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1020504 SRESI 2k49 0,1W 1% 0603 70.000 R146,152,


1020504 SRESI 2k49 0,1W 1% 0603 70.000 R158,164,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R167,187,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R190,203,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R211,214,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R239,240,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R247,248,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R253,254,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R276,282,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R290,381,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R384-389,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R416-429,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R433,434,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R437-439,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R443-445,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R448-450,
1020504 SRESI 2k49 0,1W 1% 0603 70.000 R461
1020516 SRESI 3k16 0,1W 1% 0603 8.000 R293,298,
1020516 SRESI 3k16 0,1W 1% 0603 8.000 R304,309,
1020516 SRESI 3k16 0,1W 1% 0603 8.000 R314,319,
1020516 SRESI 3k16 0,1W 1% 0603 8.000 R324,329
1020566 SRESI 8k25 0,1W 1% 0603 9.000 R199,294,
1020566 SRESI 8k25 0,1W 1% 0603 9.000 R300,305,
1020566 SRESI 8k25 0,1W 1% 0603 9.000 R310,315,
1020566 SRESI 8k25 0,1W 1% 0603 9.000 R320,325,
1020566 SRESI 8k25 0,1W 1% 0603 9.000 R330
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R1,5-8,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R30,39,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R41-43,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R48-50,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R64,65,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R171,172,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R217,219,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R223,229,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R230,231,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R237,243,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R244,245,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R251,257,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R258,259,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R261,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R265,271,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R272,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R334,336,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R351-354,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R382,383,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R392,397,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R398,399,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R404,407,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R413-415,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R430,431,
BILL OF MATERIAL FOR PRODUCT 1021278 a page 6
PCBAS 9155 CONTROL BOARD
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1020575 SRESI 10k0 0,1W 1% 0603 59.000 R465,466,


1020575 SRESI 10k0 0,1W 1% 0603 59.000 R498,499,
1020575 SRESI 10k0 0,1W 1% 0603 59.000 R503
1020601 SRESI 17k8 0,1W 1% 0603 10.000 R4,18,
1020601 SRESI 17k8 0,1W 1% 0603 10.000 R370-372,
1020601 SRESI 17k8 0,1W 1% 0603 10.000 R377,380,
1020601 SRESI 17k8 0,1W 1% 0603 10.000 R432,435,
1020601 SRESI 17k8 0,1W 1% 0603 10.000 R436
1020618 SRESI 24k9 0,1W 1% 0603 12.000 R11,24,27,
1020618 SRESI 24k9 0,1W 1% 0603 12.000 R201,
1020618 SRESI 24k9 0,1W 1% 0603 12.000 R218,224,
1020618 SRESI 24k9 0,1W 1% 0603 12.000 R225,232,
1020618 SRESI 24k9 0,1W 1% 0603 12.000 R260,266,
1020618 SRESI 24k9 0,1W 1% 0603 12.000 R393,400
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R2,3,28,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R51-53,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R57-59,63,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R66,67,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R71-73,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R77-79,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R83-85,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R89-91,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R95-97,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R101-103,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R107-109,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R113-115,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R119-121,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R143-145,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R149-151,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R155-157,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R161-163,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R173-175,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R177,179,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R180,182,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R184,185,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R193,195,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R196,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R209,210,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R212,213,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R273-275,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R279-281,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R285-289,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R299,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R358-369,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R373-376,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R378,379,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R409,
1020628 SRESI 30k1 0,1W 1% 0603 101.000 R470-472
1020650 SRESI 46k4 0,1W 1% 0603 21.000 R12,125,
1020650 SRESI 46k4 0,1W 1% 0603 21.000 R127,131,
BILL OF MATERIAL FOR PRODUCT 1021278 a page 7
PCBAS 9155 CONTROL BOARD
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1020650 SRESI 46k4 0,1W 1% 0603 21.000 R133,137,


1020650 SRESI 46k4 0,1W 1% 0603 21.000 R139,200,
1020650 SRESI 46k4 0,1W 1% 0603 21.000 R202,238,
1020650 SRESI 46k4 0,1W 1% 0603 21.000 R246,252,
1020650 SRESI 46k4 0,1W 1% 0603 21.000 R335,
1020650 SRESI 46k4 0,1W 1% 0603 21.000 R349,408,
1020650 SRESI 46k4 0,1W 1% 0603 21.000 R454-459
1020803 SRESI 1M00 0,1W 1% 0603 3.000 R126,132,
1020803 SRESI 1M00 0,1W 1% 0603 3.000 R138
1021042 SCPU DIGITAL SIGN TMS320F2812 1.000 D1
1021044 SREGU DUAL-OUTPUT TPS70302 1.000 N1
1021047 SFLTR EMI FILTERI 2A BLM21P 3.000 L1-3
1021050 SLIN LOW VOLTAGE BUFFER74LVC07 1.000 D46
1021051 SCRYS 30MHz OSCILL CB3LV 1.000 G1
1021052 SCMOS QUAD OP AMPL SO16 LT1014 2.000 N6,21
1021053 SCMOS ANAL 8CH MUX 74LV4051 1.000 D27
1021054 SMFEN 30V 0,1A SWITCH UM5K1N 13.000 V4-12,14,
1021054 SMFEN 30V 0,1A SWITCH UM5K1N 13.000 V19,66,77
1021055 SMEMO 64K SPI EEPROM 25LC640 1.000 D47
1021080 SCAPA TAN 22µF 10V 10% 3528 13.000 C15,26-30,
1021080 SCAPA TAN 22µF 10V 10% 3528 13.000 C61,199,
1021080 SCAPA TAN 22µF 10V 10% 3528 13.000 C253,254,
1021080 SCAPA TAN 22µF 10V 10% 3528 13.000 C269,271,
1021080 SCAPA TAN 22µF 10V 10% 3528 13.000 C305
1021082 SCAPA CER 10uF 16V 20% Y5V1210 2.000 C35,36
1021089 SCAPA CER 100pF 50V NPO 0603 43.000 C68,70,72,
1021089 SCAPA CER 100pF 50V NPO 0603 43.000 C74,76,78,
1021089 SCAPA CER 100pF 50V NPO 0603 43.000 C80,82,86,
1021089 SCAPA CER 100pF 50V NPO 0603 43.000 C88,90,92,
1021089 SCAPA CER 100pF 50V NPO 0603 43.000 C101,104,
1021089 SCAPA CER 100pF 50V NPO 0603 43.000 C106,108,
1021089 SCAPA CER 100pF 50V NPO 0603 43.000 C114,116,
1021089 SCAPA CER 100pF 50V NPO 0603 43.000 C137,
1021089 SCAPA CER 100pF 50V NPO 0603 43.000 C140,142,
1021089 SCAPA CER 100pF 50V NPO 0603 43.000 C155,156,
1021089 SCAPA CER 100pF 50V NPO 0603 43.000 C159,160,
1021089 SCAPA CER 100pF 50V NPO 0603 43.000 C162,163,
1021089 SCAPA CER 100pF 50V NPO 0603 43.000 C165,166,
1021089 SCAPA CER 100pF 50V NPO 0603 43.000 C171,172,
1021089 SCAPA CER 100pF 50V NPO 0603 43.000 C175,
1021089 SCAPA CER 100pF 50V NPO 0603 43.000 C196-198,
1021089 SCAPA CER 100pF 50V NPO 0603 43.000 C204-211
1021090 SCAPA CER 47pF 50V NPO 0603 20.000 C127,128,
1021090 SCAPA CER 47pF 50V NPO 0603 20.000 C131,133,
1021090 SCAPA CER 47pF 50V NPO 0603 20.000 C135,144,
1021090 SCAPA CER 47pF 50V NPO 0603 20.000 C146,
1021090 SCAPA CER 47pF 50V NPO 0603 20.000 C200,201,
1021090 SCAPA CER 47pF 50V NPO 0603 20.000 C212-215,
1021090 SCAPA CER 47pF 50V NPO 0603 20.000 C217,219,
1021090 SCAPA CER 47pF 50V NPO 0603 20.000 C221-223,
BILL OF MATERIAL FOR PRODUCT 1021278 a page 8
PCBAS 9155 CONTROL BOARD
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1021090 SCAPA CER 47pF 50V NPO 0603 20.000 C314,315


1021144 SCPU PROGR LOGIC EPM3064ATC100 4.000 D28,29,
1021144 SCPU PROGR LOGIC EPM3064ATC100 4.000 D44,55
1021255 SCMOS QUAD OP AMPL SO14 LM324 10.000 N3-5,7-9,
1021255 SCMOS QUAD OP AMPL SO14 LM324 10.000 N11-13,19
1021279 PCBRD K15 CONTROL BOARD A4 1.000
1021280 D SCHEMA K15 CONTROL BRD A3 .000
1021281 D ASSY K15 CONTROL BRD A3 .000
1021282 D UPGRADE K15 CONTROL BRD A4 .000
1021383 SCAPA ELE 100uF 50V 20% 8X10 1.000 C47
1021385 CONNE 96P MALE 90° DIN 41612 C 2.000 X3,4
1021419 SCAPA CER 22pF 50V NPO 0603 1.000 C52
1021420 SCMOS CAN TRANSC TLE6250GV33 1.000 D21
1021423 SCMOS TRIP 2CHAN MULT 74LV4053 5.000 D30,34-37
1021428 SCAPA CER 470p 50V 10% X7R0603 19.000 C64,65,113
1021428 SCAPA CER 470p 50V 10% X7R0603 19.000 C180-191,
1021428 SCAPA CER 470p 50V 10% X7R0603 19.000 C195,203,
1021428 SCAPA CER 470p 50V 10% X7R0603 19.000 C318,319
1021469 SCAPA CER 100n 50V 10% X7R0805 1.000 C32
1021902 SDIOD SCHOTTKY 30V 0,2A BAT54S 68.000 V2,3,17,18
1021902 SDIOD SCHOTTKY 30V 0,2A BAT54S 68.000 V21-63,
1021902 SDIOD SCHOTTKY 30V 0,2A BAT54S 68.000 V67-76,
1021902 SDIOD SCHOTTKY 30V 0,2A BAT54S 68.000 V82-92
1021903 SDIOD SCHOTTKY 30V 0,2A BAT54C 22.000 D2-12,
1021903 SDIOD SCHOTTKY 30V 0,2A BAT54C 22.000 D14-20,22
1021903 SDIOD SCHOTTKY 30V 0,2A BAT54C 22.000 D32,33,51
1021904 SCMOS 8-BIT BUS SWITCH 3245 1.000 D23
1021905 SCMOS SINGLE UHS INVERTER 1.000 D24
1022256 CONNE MALE HEADER ROW 2 PIN 3.000 TP3,TP4,
1022256 CONNE MALE HEADER ROW 2 PIN 3.000 TP6
and return
<US ENGLISH > the action

UPS STATUS ...one of the following UPS is off


-- -- screens depending on --
UPS status:
| | | |

| | | System normal
| | - Power: xxx %
| | |

| | |

| | | UPS supporting load


Power: 75 % -
| | -
|
| | |

| | | |

| | | UPS on battery |
| | - Runtime: 25 min -
| | | |

| | | |

UPS on bypass Notice #10


| | | Inverter AC over
| Bypass: 230 volts
| | |
-
| | -- voltage

| |

| Battery resting
|
|

|
Notice #10
EVENT LOG Inverter AC under
-- 11/ 03/ 2003
08: 25: 07

MEASUREMENTS MEASUREMENTS Output voltage V


-- OUTPUT -- 230 229 230

| | |
| | Output current A
| | 16.7 15.8 17.1
| |

| | |

| | Output frequency Hz
| | 50.0
| |

| | |
Output
| | power kW
| |
| | 3.5

| | |

| | Output power kVA


| | xxx
| |

| | |

| | Output power pf
| | xxx
| |

| | |

| MEASUREMENTS Battery voltage V


| BATTERY -- 480
|

| | |

| | Battery current A
| | 23.8
| |

| | |
Battery
| | runtime min
| |
| | 25

| | |

| MEASUREMENTS Input voltage V


| INPUT -- 230 229 230
|

| | |
| |
| | Input current A
| | 16.7 15.8 17.1
| | |

| | Input frequency Hz
| | 50.0
| |

| | |

| MEASUREMENTS Bypass voltage V


| BYPASS -- 230 229 230
|

| |

| Bypass current A
| 16.7 15.8 17.1
|

| |

| Bypass frequency Hz
| 50.0
|

CONTROL GOTO BYPASS MODE


--

| |

Battery test running battery test can


| START BATTERY TEST not be run now.
| -- completed: 55% --
| Try again later.

| |

| DISPLAY TEST LED x on


| --
| Buzzer on

|
Set year
SETTINGS USER SETTINGS PASSWORD: AAAA SET DATE AND TIME Date: 2003 / 10 / 31
-- -- -- --
Time: 14 : 25

| | |

| | ^ user passwd LCD CONTRAST Adjust contrast


| | | disabled by -- with up/down buttons
| | | default

| | |
| | CHANGE LANGUAGE Select Language:
| | -- <US ENGLISH >
| |

| | |

Relay: XSLOT1-1 Notice #191


| | RELAY CONFIG Battery test failed
| | -- Setup: custom --
| | Relay: no change

| | |
Signal: INPUT 1
| | SIGNAL INPUTS < shutdown >
| | --
| | Logic: 0 Filter: 1

| | |

| | SERIAL PORT CONFIG Port: XSLOT-1


| | -- Speed: 19200
| |

| | |

| | Start screen
| | <Powerware logo >
| |

| | |

| | User password
| | <disabled >
| |

| | |

| | Audible alarms
| | <normal sound >
| |

| | |
Advanced battery
| | management
| |
| | <enabled >

| | |
Automatic battery
| | support tests
| |
| | <enabled >

| | |
| | Number of battery
| | strings
| | < 1 >
| | |

| | Battery size
| | < 50 W/cell>
| |

| | |
Battery low alarm
| | level
| |
| | < 1.800 V/cell>

| | |
Maximum charging
| | current
| |
| | < 10 A>

| | |
Nominal output
| | voltage
| |
| | < 230 V>

| | |
Bypass voltage high
| | limit
| |
| | <230V +10 %>

| | |
Bypass voltage low
| | limit
| |
| | <230V -10 %>

| | |
Nominal output
| | frequency
| |
| | < 50 Hz>

| | |

| | Synchronization
| | < enabled >
| |

| | |
Synchronization
| | window
| |
| | < 0.5 Hz>

| | |
Unsynchronized
| | transfers to bypass
| |
| | < allowed >

| | |
Output frequency
| | slew rate
| |
| | < 0.7 Hz/s>

| | |

| | Input current limit


| | < 31.0 A>
| |

| | |

| | Usage of bypass
| | < enabled >
| |

| | |
Behaviour on
| | input break
| |
| | <prefer battery >

| | |
Transfer to bypass
| | when overload
| |
| | <immediately >

| | |
Automatic restart
| | delay
| |
| | < 10 s>

| | |
Automatic on battery
| | shutdown delay
| |
| | < 40 s>

| | |
Control commands
| | from X-SLOT1
| |
| | <allowed >

| | |
| |
| | Control commands
| | from X-SLOT2
<allowed >

| | |
X-SLOT signal inp.
| | activation delay
| |
| | < 5 s>

| | |
Input signal delayed
| | shutdown delay
| |
| | < 120 s>

| | |

| | Site wiring fault


| | <enabled >
| |

| |

ADJUST Choose parameter Enter value


| SERVICE SETTINGS PASSWORD: AAAA < 5 = 240.0 > < 5 = 240.0 >
| -- -- PARAMETERS -- --
| ADDR: 215 EEPROM: 2400

| |

SET MODEM CALL Notice #191


| Battery test failed
| EVENTS --
| Call modem: Yes

| |

| SET MODEM Enter init string


| INIT STRING -- AT&FE0V0X0&Ko& ...
|

| |

| SET MODEM CALL Enter call command


| COMMAND -- ATDT091234567
|

| |
Notice #191
| ADJUST EVENTS Battery test failed
| --
| Log all Horn: 2

| |
RESET CUSTOM
| EVENT SETTINGS
|
| Total: 1 / 32

| |
| CLEAR EVENT LOG
| Total events: 35
|

IDENTIFICATION Type:
-- POWERWARE 9155

| |
Part:
| 000000000000
|
| 00000000000

| |
Serial:
| 000000000000
|
| 00000000000

| |
Revisions
| Firmware: A
|
| Display: 0.12

TURN UPS ON
PDF/NB
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022769 a
SUBAS 9155 DISPLAY PANEL
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1017438 SCREW M3X8 FE ZN LN1443 4.000


1021358 PANEL K15 DISPLAY A3 1.000
1021359 BUTTON K15 DISPLAY A4 4.000
1021360 LENS K15 DISPLAY A3 1.000
1021647 PCBAS K15 DISPLAY BOARD 1.000 A4
1022170 D ASSY K15 DISPLAY MODULE A3 .000
PDF/NB
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1021647 b
PCBAS 9155 DISPLAY BOARD
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

0000000 PART NOT ASSEMBLED .000 R19


0000000 PART NOT ASSEMBLED .000 V9
0000000 PART NOT ASSEMBLED .000 X3
1015709 CONNE 8P/8CTS RJ45 VERTICL PCB 1.000 X1
1016075 SRESI 10R0 0,25W 1% 1206 1.000 R4
1016954 SZENR 0,4W 12V 5% SOD123 2.000 V5,6
1016967 SDIOD 75V 150mA 0,4W SOD123 3.000 V8,10,11
1016999 STRAN 40V 0,6A SOT-23 MMBT4401 2.000 V16,17
1017046 SLIN CAN CONTROLLER PCA82C250 1.000 U2
1017210 SLED GREEN 30mA 5V PLCC2 1.000 V12
1017211 SLED YELLOW 30mA 5V PLCC2 2.000 V13,14
1017212 SLED RED 30mA 5V PLCC2 1.000 V15
1020106 SCAPA CER 100n 25V 10% X7R0603 4.000 C1,2,5,6
1020118 SRESI 0R00 0,1W 1% 0603 1.000 R1
1020347 SRESI 100R 0,1W 1% 0603 5.000 R3,13-16
1020382 SRESI 215R 0,1W 1% 0603 2.000 R7,8
1020402 SRESI 316R 0,1W 1% 0603 2.000 R5,6
1020422 SRESI 464R 0,1W 1% 0603 1.000 R18
1020461 SRESI 1k00 0,1W 1% 0603 1.000 R23
1020497 SRESI 2k2 0,1W 1% 0603 2.000 R17,20
1020575 SRESI 10k0 0,1W 1% 0603 7.000 R2,9-12,
1020575 SRESI 10k0 0,1W 1% 0603 7.000 R21,22
1021418 SDIOD SCHOTTKY 40V 0,12A SOT23 2.000 V3,4
1021419 SCAPA CER 22pF 50V NPO 0603 2.000 C3,4
1021582 SWTCH PSHBTTN 5VDC 50mA 6x6mm 4.000 S1-4
1021583 SBUZR 2,4kHz 5V 75dB 1.000 B1
1021584 SCONN 6P/6CTS RJ11 VERTICL PCB 1.000 X2
1021585 SCONN 18P SOCKET LOW PROFILE 1.000 X4
1021586 SCRYS 10MHz OSCILL 1.000 Y1
1021587 SCPU ENHANCED FLASH PIC18F448 1.000 U1
1021648 PCBRD K15 DISPLAY BOARD 1.000
1021649 D SCHEMA K15 DISPLAY BRD A3 .000
1021650 D ASSY K15 DISPLAY BRD A4 .000
1021651 LCD DISPLAY 100x33 1.000
1022397 D UPGRADE K15 DISPLAY BOARD A4 .000
8080075 TAPE GLASSFIBRE WIDTH 19mm .015
Installing X-Slot modem card on Powerware 9340 UPS.
Installing the X-slot modem in three steps (details below):

1.Configure the Modem card


2.Insert the modem card to the UPS and configure the UPS communication settings.
3.Program the telephone number into the UPS using the serial interface and UPSCode
protocol command (UPPH).

1. Configuring the modem. Connect a standard (straight throught pin 1-1…9-9)


serial communication cable to the modem and the other end of the cable to the
computer. Connect an external powersupply (9V-15V) to the modem. Run the
Modem Configuration software (ModemSetup.exe).

Select the COM-port, the country where the UPS is located, set flow control to
none and the communication speed to 1200 bps (this communication speed is
recommended if standard FORS modem setup is used, traditionally UPSCode
units have had this speed).
Run ”Initialize modem” (this may take a while).

When the modem initializing is successfull close the ModemSetup.exe software


and remove the powersupply and the serial communication cable.
If the modem initialization fails, please check the connection and try again.
For more information, please press the ”Help”-button.

p/n 1019019 Rev B


2. Connect the modem card into the X-Slot of the UPS. The modem card is a hot
swap device, so you don´t need to shut down the UPS first.

a) Go to the UPS Control Panel. Configure the communication settings of the X-


Slot where the modem card is installed. The required settings are: Slot
communication speed 1200, UPSCode enabled, control command enabled. Save
the settings (the default password is USER).

b) Configure the UPS built-in serial port settings. The required settings are: serial
port communication speed 9600, UPSCode enabled, control command enabled.
Save the changes.

c) Configure the modem settings and activate the X-Slot number where the
modem is installed. Save the changes.

3. Connect a terminal or a PC with a terminal emulation software (like Hyper


Terminal) via standard serial communication cable (straight throught pin 1-1…
9-9) to the PW9340 built-in serial port. Start the terminal or the terminal
emulation software. Select the correct COM-port, set the speed to 9600 bps, 8 data
bits, no parity, 1 stop bit and no flow control.

Use the UPSCode UPPH-command. Type UPPH and press enter.


Type the desired AT-command with the necessary options and press enter.

Example: ATX3DT0,123456
This AT-command is: do not wait for a dial tone, dial a zero (0) for outline, dial
phone number 123456
Close the terminal or terminal emulation software and remove the serial
communication cable from the UPS serial port. Configuration is now done.

p/n 1019019 Rev B


Functional Description of the XSLOT Modem board hardware

XSLOT Modem is made for UPS remote monitoring purpose. It is installed to UPS XSLOT extension place and it
offers one RJ-11 phone-jack connector for telephone network connection and four LEDs to indicate its status on
its face plate. There are also onboard RS-232 port and DC-socket for the configuration purpose (which are not
available when Modem is installed in UPS).

XSLOT Modem is based on Conexant SocketModem (or Multitech ModemModule) chip. SocketModem is fully
functional modem which needs only +5 VDC and some external components for interfaces to operate. In the
following are explained functional parts of the modem board.

Functional parts:

1. SocketModem chip (C9, M1, R2, R5)

Fully functional modem chip. There are two alternative manufacturers, Conexant and Multitech.

2. Jumpers (J1 - J3)

With these jumpers are set modem behaviour in terms of hardware signals. In the Assembly
picture is explained how to assemble these jumpers. By default, hardware signals are not used.

3. Telephone network interface (F1, V9, X7))


Title D FUNC DESC XSLOT MODEM A4

POWERWARE
Checked LM No 1019139 Rev A
Approved RAK Page 1 (2)
Telephone network interface consist of RJ-11 connector and overvoltage- (V9) and overcurrent
(F1) surge arresters.

4. Indicator LEDs (R13 - R16, V1 - V4)

Indicator LEDs shows modem status. There are four LEDs: Receiving (RX), Sending (TX), Data
Carrier Detect i.e. modem is off-hook (DCD) and Data Terminal Ready i.e. modem is ready
(DTR), which will lit nearly always.

5. RS-232 interface (C4 - C8, D1, R17, X3)

RS-232 interface consist of 9-pin RS-232 port and MAX3232 voltage level conversion IC (D1).
This port is for configuration purposes. Modem should be configured before it is assembled in
UPS.

6. +5V DC-DC converter (C1 - C3, C10, L1, N1, R1, V5, V8)

This part of circuit will make operating voltage to modem board. It will convert 8 - 25 V input DC-
voltage offered by XSLOT +V to +5 VDC. DC-DC converter is based on National Simple
Switcher IC (N1).

7. Current limiter (C11, R3, R4, R7 - R11, V6, V7)

Current limiter is situated between XSLOT +V (8-25 VDC) output and +5V DC-DC converter
input. It protects UPS power supplies from overloading. Current is limited to under 550 mA with
transistor circuitry. Shortcircuit protection is implemented with fusible resistors R3 and R4.

8. DC-socket (X4)

This DC-socket is for configuration purposes. Via this connector is supplied 9 - 25 VDC when
modem board is configured.

9. Face plate screw terminals (X5, X6)

Face plate of the modem board is attached through these terminals. There is no any electrical
connection between modem circuitry and terminals (and face plate).

10. XSLOT connector (X1)

Modem draws its power and communicates with UPS through XSLOT connector when modem
is assembled into UPS.

Title D FUNC DESC XSLOT MODEM A4

POWERWARE
Checked LM No 1019139 Rev A
Approved RAK Page 2 (2)
Relay Interface Card for Powerware X-Slot

General
This Relay Interface Card (p/n 1018460) provides potential free true relay interface for AS/400 and other
relay connected computers and industrial applications. This relay interface uses a 15-pin D-sub connector as
well as wiring connections and this Relay Interface Card is installed in the X-Slot of the UPS.

Installation
The UPS does not have to be shut down when installing this Relay Interface Card.
1. Remove the cover on the X-slot of UPS to install the Relay Interface Card.
2. Put the Relay Interface Card into the slot and attach it to UPS´s panel by using screws.

The following information is available from the Relay Interface Card:

1018947 Rev. B
1/2
Table 1. Bypass relay information is not supported by the Powerware 5115 and 5125 UPSes. UPS
Alarm/OK relay information is supported only by the Powerware 9340 UPS.

PW UPS Line fail Low batt UPS Alarm / OK Bypass


PW 5115RM X X - -
PW 5125 X X - -
PW 9125 X X - X
PW 9330 X X - X
PW 9340 X X X X

Table 1

Table 2. Description of relay card pins and relay information.

Relay # System state D15 pin # NC / NO *


on board connected
K1: Line Line OK 1-2 NC
Line failure 1-3 NO
K2: Battery Battery normal 4-5 NC
Battery low 4-6 NO
K3: UPS Alarm UPS alarm 7-8 NC
UPS ON / OK 7-9 NO
K4: Bypass UPS on bypass 10 - 12 NC
UPS normal / On inverter 10 - 11 NO
UPS shutdown ** 13 - 15

Table 2

* Normally closed (NC) /open (NO) connection state when the Relay Interface Card is not powered.

** The shutdown pin (15) needs minimum of 5 seconds high level signal (connection to +12VDC) to
perform the UPS shutdown.

NOTICE: The relay contacts must not be galvanically connected to any mains connected circuits. Do not use
+12VCD (Pin13) of the Relay Interface Card for any power supply purposes for external devices. Reinforced
insulation to the mains is required for equipment and cables connected to these connections.

The relay contacts are rated for maximum 1A/30VAC or 200mA/60VDC. All relay outputs are galvanically
isolated from the other circuits of the UPS (IEC 950, EN 50091-1, FCC Class A).

Shut down function


The Relay Interface Card has a shut down function that can be used for shutting down the UPS remotely.
UPS shut down is performed by connecting the Relay Interface Card shut down pin (15) to +12V DC (Pin
13) for minimum of 5 seconds.
This shut down funtion is not supported by the Powerware 9330 and 9340 UPS.

1018947 Rev. B
2/2
1018345A.sch-1 - Fri Mar 12 09:17:29 2004
PDF/TM
PDF/NB
PDF/NB
PDF/NB
PDF/NB
PDF/NB
PDF/NB
PDF/NB
PDF/NB
PDF/NB
PDF/NB
PDF/TM
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022584 a1
SUBAS 9155 battery cabinet 32x0Ah (no batt. incl.)
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1003873 LABEL WARNING BAT1000A A4 1.000


1003874 WIRE STEEL DIAM. 0.8mm .200
1012467 LABEL BAT-D-E-F WARNING ST A4 1.000
1014305 LABEL BAT-D-E-F/3N30 WARNINGA4 1.000
1020808 SHELF K15 BATTERY TRAY A3 4.000
1021355 PLATE K15 BM DEAD FRONT A3 1.000
1021356 PANEL K15 EM FRONT A3 1.000
1021357 PANEL K15 BM A3 1.000
1021791 SET K15 CABLE BATTERY MODULE 1.000
1022158 PLATE K15 CABLING EL-MODULE A3 1.000
1022173 D ASSY K15 CABLING PLATE A3 .000
1022262 PLATE K15 52x72 COVER EM A4 1.000
1022307 INLET M40 STRN RELF PLSTC16-28 1.000
1022308 INLET ACC NUT M40x1,5 PLASTIC 1.000
1022581 D ASSY K15 1xBM FRONT PANELSA3 .000
1022601 LABEL K15 32x7/9Ah WIRING A4 1.000
1023144 SCREW K M4X10 PZ DIN6902A+6905 12.000
1023152 LABEL K15 CAA CABLING PLATE A4 1.000
1023154 LABEL WARN CONTAINS PB..ENG A4 1.000
1023262 D ASSY K15 CAA A3 .000
8005153 CLAMP FLAT CABLE 16P ADH. 1.000
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022752 a1
SUBAS 9155 BATT. CAB. 64x0Ah (no batteries incl.)
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1000194 CONNE TERM BLOCK 35mm2 GREY 2.000 X6


1002443 SCREW T HEX M5x8 DIN7500D 16.000
1003519 BUSH SNAP-IN, d22mm HOLE 28mm 5.000
1003873 LABEL WARNING BAT1000A A4 1.000
1003874 WIRE STEEL DIAM. 0.8mm .300
1012467 LABEL BAT-D-E-F WARNING ST A4 2.000
1014305 LABEL BAT-D-E-F/3N30 WARNINGA4 2.000
1017276 WASHE CONIC M8 Zn DIN6796 2.000
1020808 SHELF K15 BATTERY TRAY A3 8.000
1021357 PANEL K15 BM A3 2.000
1022223 D ASSY BAT/K15 F3 ASSEMBLY A3 .000
1022363 SET BAT/K15 MECH 64 BATT 1.000
1022366 SET BAT/K15 CABLE 64 BATT 1.000
1022377 PACKM K15 PALLET 1.000
1022573 D ASSY BAT/K15 2xBM A3 .000
1022574 D ASSY BAT/K15 2xBM COVERS A3 .000
1022583 D SCHEMA BAT/K15 A4 .000
1022599 SUBAS K15 6xWHEEL 1.000
1022601 LABEL K15 32x7/9Ah WIRING A4 2.000
1022623 CONNE 1P 1.5-16mm2 BUSBAR 2x10 2.000
1022644 LABEL K15 WARNINGS A4 1.000
1022746 SCREW HEX M8X40 SFS2248 DIN571 2.000
1022747 MCB 50A 2P 440VDC 4.5kA K 1.000 F3
1022862 PACKM CARTON 325*285*77 0444 1.000
1023144 SCREW K M4X10 PZ DIN6902A+6905 32.000
1023154 LABEL WARN CONTAINS PB..ENG A4 1.000
1023156 LABEL WARN SEVERAL BATT.ENG A4 1.000
1023262 D ASSY K15 CAA A3 .000
1263590 SCREW HEX M8X20 8.8 A1 ISO4017 2.000
4313042 WASHE LOCK-SER M4 FE DIN6798A 2.000
8090012 SPACR M4 I(8)/S(7) L15 Av7 Ms 2.000
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022753 a1
SUBAS 9155 BATT. CAB. 96x0Ah (no batteries incl.)
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1000194 CONNE TERM BLOCK 35mm2 GREY 2.000 X6


1002443 SCREW T HEX M5x8 DIN7500D 16.000
1003519 BUSH SNAP-IN, d22mm HOLE 28mm 8.000
1003873 LABEL WARNING BAT1000A A4 1.000
1003874 WIRE STEEL DIAM. 0.8mm .300
1012467 LABEL BAT-D-E-F WARNING ST A4 3.000
1014305 LABEL BAT-D-E-F/3N30 WARNINGA4 3.000
1017276 WASHE CONIC M8 Zn DIN6796 4.000
1020808 SHELF K15 BATTERY TRAY A3 12.000
1021357 PANEL K15 BM A3 3.000
1022223 D ASSY BAT/K15 F3 ASSEMBLY A3 .000
1022364 SET BAT/K15 MECH 96 BATT 1.000
1022367 SET BAT/K15 CABLE 96 BATT 1.000
1022377 PACKM K15 PALLET 1.000
1022576 D ASSY BAT/K15 3xBM A3 .000
1022577 D ASSY BAT/K15 3xBM COVERS A3 .000
1022583 D SCHEMA BAT/K15 A4 .000
1022599 SUBAS K15 6xWHEEL 1.000
1022601 LABEL K15 32x7/9Ah WIRING A4 3.000
1022623 CONNE 1P 1.5-16mm2 BUSBAR 2x10 2.000
1022644 LABEL K15 WARNINGS A4 1.000
1022746 SCREW HEX M8X40 SFS2248 DIN571 2.000
1022747 MCB 50A 2P 440VDC 4.5kA K 1.000 F3
1022862 PACKM CARTON 325*285*77 0444 1.000
1023144 SCREW K M4X10 PZ DIN6902A+6905 54.000
1023154 LABEL WARN CONTAINS PB..ENG A4 1.000
1023156 LABEL WARN SEVERAL BATT.ENG A4 1.000
1023262 D ASSY K15 CAA A3 .000
1263590 SCREW HEX M8X20 8.8 A1 ISO4017 2.000
4313042 WASHE LOCK-SER M4 FE DIN6798A 2.000
8090012 SPACR M4 I(8)/S(7) L15 Av7 Ms 2.000
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022585 a1
SUBAS 9155 battery cabinet, 32x7Ah assembled
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1003873 LABEL WARNING BAT1000A A4 1.000


1003874 WIRE STEEL DIAM. 0.8mm .200
1004623 BATTY 7.0Ah 12V 6.3mm STD HB 32.000
1012467 LABEL BAT-D-E-F WARNING ST A4 1.000
1014305 LABEL BAT-D-E-F/3N30 WARNINGA4 1.000
1020808 SHELF K15 BATTERY TRAY A3 4.000
1021355 PLATE K15 BM DEAD FRONT A3 1.000
1021356 PANEL K15 EM FRONT A3 1.000
1021357 PANEL K15 BM A3 1.000
1021791 SET K15 CABLE BATTERY MODULE 1.000
1022158 PLATE K15 CABLING EL-MODULE A3 1.000
1022173 D ASSY K15 CABLING PLATE A3 .000
1022262 PLATE K15 52x72 COVER EM A4 1.000
1022307 INLET M40 STRN RELF PLSTC16-28 1.000
1022308 INLET ACC NUT M40x1,5 PLASTIC 1.000
1022581 D ASSY K15 1xBM FRONT PANELSA3 .000
1022601 LABEL K15 32x7/9Ah WIRING A4 1.000
1023144 SCREW K M4X10 PZ DIN6902A+6905 12.000
1023152 LABEL K15 CAA CABLING PLATE A4 1.000
1023154 LABEL WARN CONTAINS PB..ENG A4 1.000
1023262 D ASSY K15 CAA A3 .000
8005153 CLAMP FLAT CABLE 16P ADH. 1.000
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022589 a1
SUBAS 9155 battery cabinet, 64x7Ah assembled
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1003873 LABEL WARNING BAT1000A A4 1.000


1003874 WIRE STEEL DIAM. 0.8mm .200
1004623 BATTY 7.0Ah 12V 6.3mm STD HB 64.000
1012467 LABEL BAT-D-E-F WARNING ST A4 2.000
1014305 LABEL BAT-D-E-F/3N30 WARNINGA4 2.000
1020808 SHELF K15 BATTERY TRAY A3 8.000
1021355 PLATE K15 BM DEAD FRONT A3 2.000
1021356 PANEL K15 EM FRONT A3 1.000
1021357 PANEL K15 BM A3 2.000
1021791 SET K15 CABLE BATTERY MODULE 2.000
1022158 PLATE K15 CABLING EL-MODULE A3 1.000
1022173 D ASSY K15 CABLING PLATE A3 .000
1022262 PLATE K15 52x72 COVER EM A4 1.000
1022307 INLET M40 STRN RELF PLSTC16-28 1.000
1022308 INLET ACC NUT M40x1,5 PLASTIC 1.000
1022582 D ASSY K15 2xBM FRONT PANELSA3 .000
1022601 LABEL K15 32x7/9Ah WIRING A4 2.000
1023144 SCREW K M4X10 PZ DIN6902A+6905 22.000
1023152 LABEL K15 CAA CABLING PLATE A4 1.000
1023154 LABEL WARN CONTAINS PB..ENG A4 1.000
1023262 D ASSY K15 CAA A3 .000
8005153 CLAMP FLAT CABLE 16P ADH. 1.000
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022586 a1
SUBAS 9155 battery cabinet, 32x9Ah assembled
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1003873 LABEL WARNING BAT1000A A4 1.000


1003874 WIRE STEEL DIAM. 0.8mm .200
1012467 LABEL BAT-D-E-F WARNING ST A4 1.000
1014305 LABEL BAT-D-E-F/3N30 WARNINGA4 1.000
1020114 BATTY 9Ah 12V 6.3x0.8mm STD HB 32.000
1020808 SHELF K15 BATTERY TRAY A3 4.000
1021355 PLATE K15 BM DEAD FRONT A3 1.000
1021356 PANEL K15 EM FRONT A3 1.000
1021357 PANEL K15 BM A3 1.000
1021791 SET K15 CABLE BATTERY MODULE 1.000
1022158 PLATE K15 CABLING EL-MODULE A3 1.000
1022173 D ASSY K15 CABLING PLATE A3 .000
1022262 PLATE K15 52x72 COVER EM A4 1.000
1022307 INLET M40 STRN RELF PLSTC16-28 1.000
1022308 INLET ACC NUT M40x1,5 PLASTIC 1.000
1022581 D ASSY K15 1xBM FRONT PANELSA3 .000
1022601 LABEL K15 32x7/9Ah WIRING A4 1.000
1023144 SCREW K M4X10 PZ DIN6902A+6905 12.000
1023152 LABEL K15 CAA CABLING PLATE A4 1.000
1023154 LABEL WARN CONTAINS PB..ENG A4 1.000
1023262 D ASSY K15 CAA A3 .000
8005153 CLAMP FLAT CABLE 16P ADH. 1.000
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022590 a1
SUBAS 9155 battery cabinet, 64x9Ah assembled
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1003873 LABEL WARNING BAT1000A A4 1.000


1003874 WIRE STEEL DIAM. 0.8mm .200
1012467 LABEL BAT-D-E-F WARNING ST A4 2.000
1014305 LABEL BAT-D-E-F/3N30 WARNINGA4 2.000
1020114 BATTY 9Ah 12V 6.3x0.8mm STD HB 64.000
1020808 SHELF K15 BATTERY TRAY A3 8.000
1021355 PLATE K15 BM DEAD FRONT A3 2.000
1021356 PANEL K15 EM FRONT A3 1.000
1021357 PANEL K15 BM A3 2.000
1021791 SET K15 CABLE BATTERY MODULE 2.000
1022158 PLATE K15 CABLING EL-MODULE A3 1.000
1022173 D ASSY K15 CABLING PLATE A3 .000
1022262 PLATE K15 52x72 COVER EM A4 1.000
1022307 INLET M40 STRN RELF PLSTC16-28 1.000
1022308 INLET ACC NUT M40x1,5 PLASTIC 1.000
1022582 D ASSY K15 2xBM FRONT PANELSA3 .000
1022601 LABEL K15 32x7/9Ah WIRING A4 2.000
1023144 SCREW K M4X10 PZ DIN6902A+6905 22.000
1023152 LABEL K15 CAA CABLING PLATE A4 1.000
1023154 LABEL WARN CONTAINS PB..ENG A4 1.000
1023262 D ASSY K15 CAA A3 .000
8005153 CLAMP FLAT CABLE 16P ADH. 1.000
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022587 a1
SUBAS 9155 battery cabinet, 32x7Ah long life assembl.
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1003873 LABEL WARNING BAT1000A A4 1.000


1003874 WIRE STEEL DIAM. 0.8mm .200
1012467 LABEL BAT-D-E-F WARNING ST A4 1.000
1014305 LABEL BAT-D-E-F/3N30 WARNINGA4 1.000
1020808 SHELF K15 BATTERY TRAY A3 4.000
1021355 PLATE K15 BM DEAD FRONT A3 1.000
1021356 PANEL K15 EM FRONT A3 1.000
1021357 PANEL K15 BM A3 1.000
1021791 SET K15 CABLE BATTERY MODULE 1.000
1022158 PLATE K15 CABLING EL-MODULE A3 1.000
1022173 D ASSY K15 CABLING PLATE A3 .000
1022262 PLATE K15 52x72 COVER EM A4 1.000
1022307 INLET M40 STRN RELF PLSTC16-28 1.000
1022308 INLET ACC NUT M40x1,5 PLASTIC 1.000
1022581 D ASSY K15 1xBM FRONT PANELSA3 .000
1022600 BATTY 7Ah 12V LL 6.3x0.8mm HB 32.000
1022601 LABEL K15 32x7/9Ah WIRING A4 1.000
1023144 SCREW K M4X10 PZ DIN6902A+6905 12.000
1023152 LABEL K15 CAA CABLING PLATE A4 1.000
1023154 LABEL WARN CONTAINS PB..ENG A4 1.000
1023262 D ASSY K15 CAA A3 .000
8005153 CLAMP FLAT CABLE 16P ADH. 1.000
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022591 a1
SUBAS 9155 battery cabinet, 64x7Ah long life assembl.
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1003873 LABEL WARNING BAT1000A A4 1.000


1003874 WIRE STEEL DIAM. 0.8mm .200
1012467 LABEL BAT-D-E-F WARNING ST A4 2.000
1014305 LABEL BAT-D-E-F/3N30 WARNINGA4 2.000
1020808 SHELF K15 BATTERY TRAY A3 8.000
1021355 PLATE K15 BM DEAD FRONT A3 2.000
1021356 PANEL K15 EM FRONT A3 1.000
1021357 PANEL K15 BM A3 2.000
1021791 SET K15 CABLE BATTERY MODULE 2.000
1022158 PLATE K15 CABLING EL-MODULE A3 1.000
1022173 D ASSY K15 CABLING PLATE A3 .000
1022262 PLATE K15 52x72 COVER EM A4 1.000
1022307 INLET M40 STRN RELF PLSTC16-28 1.000
1022308 INLET ACC NUT M40x1,5 PLASTIC 1.000
1022582 D ASSY K15 2xBM FRONT PANELSA3 .000
1022600 BATTY 7Ah 12V LL 6.3x0.8mm HB 64.000
1022601 LABEL K15 32x7/9Ah WIRING A4 2.000
1023144 SCREW K M4X10 PZ DIN6902A+6905 22.000
1023152 LABEL K15 CAA CABLING PLATE A4 1.000
1023154 LABEL WARN CONTAINS PB..ENG A4 1.000
1023262 D ASSY K15 CAA A3 .000
8005153 CLAMP FLAT CABLE 16P ADH. 1.000
PDF/NB
POWERWARE OY
BILL OF MATERIAL FOR PRODUCT 1022861 a1
SUBAS 9155 MBS
PART NUMBER DESCRIPTION QUANTITY DESIGNATOR

1000194 CONNE TERM BLOCK 35mm2 GREY 2.000


1000195 CONNE TERM BLOCK 35mm2 BLUE 2.000
1000196 CONNE TERM BLOCK 35mm2 YELL/GR 2.000
1021899 ASSY K15 BOX MBS A4 1.000
1021900 D ASSY K15 MBS 1-PHASE A3 .000
1022153 PLATE K15 LOCKING A4 1.000
1022160 ASSY K15 COVER MBS A4 1.000
1022281 PANEL K15 BLIND MBS A4 1.000
1022307 INLET M40 STRN RELF PLSTC16-28 2.000
1022308 INLET ACC NUT M40x1,5 PLASTIC 4.000
1022312 SWTCH 100A 240VAC 2P MCB 3.000
1022335 CABLE K15 MBS X1-2 -X2-3 PH A4 2.000
1022336 CABLE K15 MBS X1-2 - S2-3 N A4 2.000
1022339 SET K15 CABLE MBS 1P 1.000
1022355 INLET ACC M40x1,5 COVER PLSTC 2.000
1022602 LABEL K15 MBS A4 1.000
1023144 SCREW K M4X10 PZ DIN6902A+6905 10.000
1023158 LABEL WARNING TWO LINE..ENG A4 1.000
1023162 LABEL WARN DO NOT OPEN..ENG A4 1.000
8004939 CONNE ACC END CLAMP TS35 RAIL 1.000
PDF/NB
PDF/NB

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