1ZSE 5483-104 en, Rev.

Motor-drive mechanism, type BUE 2

Technical guide
Original instruction

The information provided in this document is intended to be general and does not
cover all possible applications. Any specific application not covered should be
referred directly to ABB, or its authorized representative.

ABB makes no warranty or representation and assumes no liability for the

accuracy of the information in this document or for the use of such information. All
information in this document is subject to change without notice.

This document must not be copied without our written permission, and the contents
thereof must not be imparted to a third party nor be used for any unauthorized
purpose. Contravention will be prosecuted.
Content
General information................................................................................................................ 5
Applications...................................................................................................................... 5
Design.............................................................................................................................. 5
Cabinet............................................................................................................................. 5
Ambient air temperature.................................................................................................... 7
Connection of motor-drive mechanism to tap-changers.................................................... 7
Rating plate...................................................................................................................... 7

Principles of operation............................................................................................................ 8
Local control..................................................................................................................... 8
Through positions............................................................................................................. 8
Remote control................................................................................................................. 8
Step-by-step operation..................................................................................................... 8
Protection against running-through................................................................................... 8
Contact timing.................................................................................................................. 8

Standard version.................................................................................................................... 12
Control.............................................................................................................................. 12
Protection......................................................................................................................... 12
Indication.......................................................................................................................... 12
Wiring............................................................................................................................... 12
Maintenance..................................................................................................................... 12
Optional accessories......................................................................................................... 12
Anti-condensation coverage........................................................................................ 12
Outlet.......................................................................................................................... 12
Extra heater................................................................................................................. 12
Hygrostat.................................................................................................................... 12
Tropical version........................................................................................................... 12
Extra multi-position switches....................................................................................... 12

Technical data........................................................................................................................ 13

Dimensions............................................................................................................................. 14
BUE 2 with attachment lugs.............................................................................................. 14
BUE 2 with anti-vibration pads.......................................................................................... 15
General information

Applications
The motor-drive mechanism is designed for outdoor operation
of the on-load tap-changers UBB, UCG, VUCG, UCL, UCC
and UCD.

Design
BUE contains all the necessary equipment for operation of the
tap-changer. A large range of special equipment can also be
supplied in order to fulfil all customers‘ requests. Complete
parallelling and voltage regulation systems can also be
supplied to supplement the motor-drive and the tap-changer.

Cabinet
The cabinet is manufactured of welded sheet metal
aluminium. Standard color RAL 7035 or Munsell 5.5B
5.5./1.25. Environmental class C4 according to ISO 12944-2.
Other colors and environmental classification are available on
request.

The door can be hinged on either the left or right hand side.
Provision is made to fit padlocks. The door is sealed and the
glued window is UV-protected.

The cabinet can be supplied with two different fixing devices,

either with attachment lugs for screwing directly to the
transformer side or with anti-vibration pads. The bottom has a
flange opening for cable connection. On delivery the opening
is covered with a 5 mm thick light-alloy cover.

The cabinet has two vents. Filters prevent insects from

entering. The anti-condensation heater is permanently
connected. The motor drive functions satisfactorily down to
-40 °C (-40 °F). Cabinet lighting is automatically switched on
when the door is opened.

1ZSE 5483-104 en, Rev. 4 | Technical guide BUE2 5

 1 S8 S10 4 S1 S2 7 E3 9 10

11

12

13

E1, E2

X38

X1-17

21 20 S9 B1, B2 Q1

Fig. 1. Motor-drive mechanism, type BUE.

B1, B2 (Option) Thermostat or hygrostat for extra heater 1 Locking device prepared for padlock
100 W (behind the panel) 4 Air vent
E1 Heater 50 W (behind the panel) 7 Outgoing shaft
E2 Optional 100 W (behind the panel) 9 Lifting eye (under the roof)
E3 Hand lamp 10 Counter
Q1 Protective motor switch 11 Tap-change in progress indicator
S1 LOCAL/REMOTE switch 12 Position indicator with draghands for
S2 RAISE/LOWER switch max. and min. position
S8 Emergency stop 13 Shaft for hand crank
S9 Door-operated switch for lamp 20 Hand crank
S10 (Option) Switch for extra heater 21 Descriptions and circuit diagram
X1-17 Terminal blocks (behind the panel)
X38 (Option) Outlet with earth fault protector

6 Technical guide BUE2 | 1ZSE 5483-104 en, Rev. 4

Ambient air temperature
The ambient air temperature requirements for the motor-drive
mechanism are shown in Fig. 2. The normal operating range °C
is between –40 °C and +60 °C. The motor-drive mechanism must be shaded
from sun radiation by screens.
It must be specially equipped if the ambient
The motor-drive mechanism has been type tested at ambient temperature exceeds +70 °C.
air temperatures of –40 °C and +70 °C.
+60

Connection of motor-drive mechanism to tap-changers

The connection between the tap-changer and the mechanism
Normal operating range. (50 W heater shall
is made by an outgoing shaft through the top of the operate). The temperature inside the cabinet
mechanism cabinet. should not exceed +75 °C.

-40
Extra 100 W heater is required.
-45
Extra 100 W heater and anti-condensation
-50 coverage are required.
ABB should be consulted.

Fig. 2. Motor-drive mechanism ambient air temperature.

Rating plate
The rating plate shows data for both the tap-changer and
motor-drive mechanism and is placed on the front door of the
motor-drive mechanism.

Oil test according to IEC 60422 2005.

Fig. 3. Example of rating plate.

1ZSE 5483-104 en, Rev. 4 | Technical guide BUE2 7

Principles of operation

Local control Remote control

Control selector switch (S1) in position LOCAL. Raise impulse Control selector switch (S1) in position REMOTE. The control
is given by control switch (S2). Contactor (K2) is thereby supply for the remote push buttons is then received from
energized and will be kept so via starting contact (S11:1-2) a terminal in the motor-drive cabinet and incoming control
and its own holding contact. The motor (M1) starts running circuits for raise and lower impulses are to be connected to
and soon the maintaining contact (S12:3-4) closes and takes other terminals as shown in the diagram. Local operation is
over the control of the motor contactor (K2). At the end of the not possible when switch (S1) is in position REMOTE and
operation, the contact (S12:3-4) opens, and after a period remote operation is not possible in position LOCAL.
long enough to secure an opening of the contactor (K2) the
starting contact (S11:1-2) closes again. A brake, operated by Step-by-step operation
the arm for the maintaining contact, makes the drive stop in Step-by-step relay (K1) connected so that only one tap
the normal service position. change operation is obtained each time the raise/lower switch
is operated.
The lowering operation is carried out in a similar manner.
Protection against running-through
Through positions A relay (K6) stopping the motor-drive mechanism in case of a
(dead switching steps) failure of the step-by-step control circuit, which would cause
a running-through of the motor-drive mechanism. The relay
The continuation contact (S15) bridges the maintaining energizes the trip coil in the protective motor switch (Q1).
contacts (S12:3-4) and (S12:1-2) via the auxiliary contacts on
raise contactor (K2) at the through positions. In this way the Contact timing
contactor (K2) RAISE or (K3) LOWER is kept energized and The contact timing diagram shows contact operating
the motor will automatically perform another operation. sequences for one change of the tap position, which is equal
to 25 turns of the hand crank.
The connection of (S15) to auxiliary contacts on (K2) means
that the drive in the event of a control supply failure in a
through position will always move to a lower normal service
position.

8 Technical guide BUE2 | 1ZSE 5483-104 en, Rev. 4

Fig. 4. Circuit diagram.

1ZSE 5483-104 en, Rev. 4 | Technical guide BUE2 9

Fig. 5. Contact timing diagram.

10 Technical guide BUE2 | 1ZSE 5483-104 en, Rev. 4

 Remote control
E1 Anti-condensation heater
E3 Cabinet light
K1 Contactor, step-by-step operation Local control
K2 Contactor, Raise
K3 Contactor, Lower
K6 Time relay, running-through protection Protective earth
M1 Motor
Q1 Protective motor switch Raise operation
S1 Control selector switch Local-0-Remote
S2 Control switch Raise-0-Lower Lower operation
S5 Interlocking switch, open when hand crank is fitted
S6 Cam switch (Limit switch) Crank
S6.1: Lower tap position
S6.2: Upper tap position
S8 Push button, Emergency stop
S9 Switch, door operated
S11 Cam switch
1-2 Starting contact
S12 Cam switch
1-2, 3-4 Maintaining contact
5-6, 7-8 Interlocking contact
9-10, 11-12 Auxiliary contact
13-14, 15-16 Auxiliary contact
S14 Position transmitter, potentiometer
S15 Continuation contact

1ZSE 5483-104 en, Rev. 4 | Technical guide BUE2 11

Standard version

Control Short circuit protection (fuses) for motor control and heater
–– Control selector switch, Local-0-Remote. supplies, if required, should be installed in the control cabinet
–– Control switch, Raise-0-Lower. or other separate compartment.
–– Hand crank for manual operation.
Maintenance
Protection The motor-drive mechanism should be inspected regularly, at
–– Protective switch for the motor with thermal overload re- the same time as the tap-changer is overhauled. For further
lease and magnetic overcurrent release. information see the overhaul instructions. The inspection
–– Limit switches – in both control and motor circuits. consists only of checking a few points and if necessary
–– Mechanical end stops. lubricating and greasing.
–– Interlocking contact in the control circuit to prevent electri-
cal operation during manual operation. Optional accessories
–– Interlocking contacts in raise and lower control circuits to Anti-condensation coverage
prevent operation in wrong direction of rotation (with wrong The motor-drive cabinet inside can be supplied with an anti-
phase sequence). condensation coverage.
–– Motor contactors are electrically interlocked.
–– Protection against running-through in case of a failure of Outlet
the step-by step control circuit. Socket outlet according to DIN or ANSI. Prepared for socket
–– Emergency stop push button. outlet, i.e. holes are cut out in the panel and cables are wired
to the panel for the outlet.
Indication
–– Mechanical position indicator. Extra heater
–– Drag hands for max. and min. position indication. Extra heater, 100 W, with thermostat and switch for e.g. use
–– Tap-change in progress indicating red flag. in arctic climate.
–– Operation counter.
Hygrostat
(The above four items are visible through the window in the For tropical climate the heater can be controlled by a
door). hygrostat.

–– Position transmitter (potentiometer) for remote position Tropical version

indication. The motor-drive mechanism can be equipped to meet
the requirements for humid tropical climates and desert
Wiring conditions.
The wiring is of grey polyvinylchloride insulated, stranded
wire. Type and data see Technical data. Every wire is marked Extra multi-position switches
with figures corresponding to terminal numbers. All external Maximum 10 extra contact rows can be accomodated.
connections are made of thermo-setting resin. Type and data
see Technical data.

Extra position Auxiliary contact Make-before-break Voltage transformer Step switch for Follower switch for
transmitter Break-before-make switch (Furnace) parallel control parallel control

Number of contact rows

1 1 1 1 2 2
Note: Master switch for parallel control is a break-before-make auxiliary contact.

12 Technical guide BUE2 | 1ZSE 5483-104 en, Rev. 4

Technical data

Standard version Alternative versions Special versions at an additional

price
Motor-voltage, 3-phase 220-240/380-420 V, 50 Hz 208 V, 60 Hz 120/240 V, 1-phase, 60 Hz
220-240 V, 60 Hz 230 V, 1-phase, 50 Hz
110/220 V DC 110-127/220 V DC
Optional
Current 1.9/1.1 A
Rated output 0.37 kW
Speed 1380 rev/min
Voltage for control circuit 110/120 V, 50-60 Hz 110 V, 220 V DC 110 V, 125 V, 220 V DC
220-230 V, 50 Hz 220-240 V, 60 Hz Optional
240 V, 50 Hz
Voltage for heater 208-240 V 110-127 V Optional
Mechanical position indicator Lowest position marked 1 Middle position marked N (normal Optional
position)
Terminal blocks in BUE 2
Number of terminals supplied 33 - Phönix UK 5N
41 A, 800 V, AC acc. to IEC
Cross section: 0.2-4 mm2
Max. number that can be 270 - Phönix UK 5N
accommodated 200 - Phönix URTK/S Ben
200 - Phönix URTK/S
150 - Phönix OTTA 6
150 - Klippon RSF1
Cabling Type H07V2-K, 1.5 mm , 750 V,
2
Optional
90° C
Test voltage on control circuits 2 kV (50 Hz, 1 min)
Anti-condensation heater
(Functions without extra heater 50 W Additional 100 W
down to -40° C)
Approx. operating time 6s
Number of revolutions per
operation of
the outgoing driving shaft 5
the hand crank 25
Max. torque on the outgoing 60 Nm
shaft
Max. number of positions 35
Degree of protection of cabinet IEC 60529 IP 55
Environmental class according to C4
ISO DIS 12 944-2

1ZSE 5483-104 en, Rev. 4 | Technical guide BUE2 13

Dimensions
BUE 2 with attachment lugs

940 1050

FL33 only
when
ordered

624

600

R660

605 (at 135°)

FL33

A–A

Mass: ~155 kg

Fig. 6. Dimensions.

14 Technical guide BUE2 | 1ZSE 5483-104 en, Rev. 4

BUE 2 with anti-vibration pads

1050

FL33 only
when
ordered

624

600

R660

605 (at 135°)

FL33

A–A

Mass: ~155 kg

Fig. 7. Dimensions.

1ZSE 5483-104 en, Rev. 4 | Technical guide BUE2 15

Contact us

ABB AB

© Copyright 2013 ABB, All rights reserved. 1ZSE 5483-104 en, Rev. 4, 2013-01-15
Components
SE-771 80 Ludvika, Sweden
Phone: +46 240 78 20 00
Fax: +46 240 121 57
E-Mail: [email protected]

www.abb.com/electricalcomponents