Imo-206en 1-07

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IMO - 206EN Issue Date: 1/07

INSTALLATION, MAINTENANCE, AND


OPERATING INSTRUCTIONS

1/4” – 2” (DN 8 – 50)


SERIES 3000 BALL VALVES
MODEL B AND C

Read entire instructions carefully before installation or servicing

1 GENERAL 4. IT IS IMPORTANT TO REFER TO THE INFORMATION ON EACH


VALVE FOR THE PRESSURE RATING AND MATERIAL DESCRIPTION.
This instruction manual contains important information CONTACT METSO AUTOMATION IF ADDITIONAL INFORMATION IS
regarding the installation, maintenance and troubleshooting REQUIRED.
of the Jamesbury® 1/4” – 2” (DN 8 – 50) Series 3000 Model
B and C Ball Valves. Please read these instructions carefully 5. THESE VALVES ARE SUITABLE FOR A WIDE VARIETY OF FLUIDS
and save them for future reference. AND GASES. BE CERTAIN THAT THE MATERIALS SELECTED ARE
SUITABLE FOR THE APPLICATION.

1.1 WARNING NOTE: ROUND HANDLES ARE OPTIONALLY AVAILABLE FOR THESE
VALVES IN PLACE OF LEVER HANDLES.
FOR YOUR SAFETY,IT IS IMPORTANT THAT THE FOLLOWING PRECAUTIONS
BE TAKEN PRIOR TO INSTALLATION, ANY SERVICING OR REMOVAL OF 6. THESE VALVES ARE DESIGNED FOR MANUAL USE ONLY AND ARE
THE VALVE FROM THE LINE OR BEFORE ANY DISASSEMBLY: NOT INTENDED FOR AUTOMATION. DO NOT FABRICATE OR ADD
ON ANY TYPE OF AUTOMATING ACCESSORY.
1. WEAR ANY PROTECTIVE CLOTHING OR EQUIPMENT NORMALLY
REQUIRED WHEN WORKING WITH THE FLUID INVOLVED.

2. BEFORE REMOVING THE VALVE FROM THE LINE, DEPRESSURIZE


2 MARKING
THE LINE AND PERFORM THE FOLLOWING: In addition to the CE mark required by the PED, each valve
A. PLACE THE VALVE IN THE OPEN POSITION AND DRAIN THE larger than 1”(DN 25) is marked to identify the manufacturer,
LINE. series number, date of manufacture and essential safe
operating pressure and temperature limits.
B. CYCLE THE VALVE TO RELIEVE RESIDUAL PRESSURE IN THE
BODY CAVITY BEFORE REMOVAL FROM THE LINE.
3 INST ALL ATION
C. AFTER REMOVAL AND BEFORE ANY DISASSEMBLY, CYCLE THE
VALVE AGAIN SEVERAL TIMES. 1. Read the WARNING Section.
3. SEAT AND BODY RATINGS: THE PRACTICAL AND SAFE USE OF
THIS PRODUCT IS DETERMINED BY BOTH THE SEAT AND BODY 2. Screwed end valves have NPT threads. To insure a
RATING. READ AND CHECK THE RATINGS. THIS PRODUCT IS leaktight joint, liberal use of a compatible pipe joint
AVAILABLE WITH A VARIETY OF SEAT MATERIALS. SOME OF THE compound is necessary.
SEAT MATERIALS HAVE PRESSURE RATINGS THAT ARE LESS THAN
THE BODY RATINGS. ALL OF THE BODY AND SEAT RATINGS ARE
DEPENDENT ON VALVE AND SEAT SIZE, MATERIAL AND TEMPER-
ATURE. DO NOT EXCEED THESE RATINGS.
3. If there is weepage past the stem seal upon installation, 5 MAINTENANCE
it means that valve may have been subject to wide
temperature variations in shipment. Leak tight 1. Read the WARNING Section.
performance will be restored by a simple packing
adjustment described in the MAINTENANCE Section. 2. Routine maintenance consists of tightening the lower
Flow through the Jamesbury Series 3000 valve can be stem nut 1/4 turn periodically to compensate for the
in either direction, but the preferred way to install the wear caused by the stem turning against the seal.
valve is with the insert end upstream. Loosen the upper stem nut before tightening the
lower stem nut. Retighten the upper stem nut after
4. The Series 3000 is an end entry design with an internal tightening the lower stem nut.
insert.The insert contains a hex, slot, or pin drive which
can be identified by looking into the end of the valve
before installation. Although the Series 3000 valve may
be disassembled it is not considered repairable.

4 HANDLES
1. Handles for Model B and C are not interchangeable
with Model A.

2. All handles must be mounted with the handle stop


tang mounted as shown in the illustration on the top
of this IMO. Verify correct installation by comparing
with the illustration and by stroking the handle fully
open and fully closed. Failure to properly mount the
handle may result in improper valve operation.

PARTS LIST
ITEM PART NAME QTY
1 Body 1
2 Insert 1
3 Ball 1
4 Stem 1
5 Seat 2
1/4”
7 Stem Seal 1
17 9 8 Stem Bearing 2
9 Shakeproof Washer 1
24 15 Handle 1
15
16 Stem Nut 2
8 16 17 Stem Washer (Upper) 1
7 24 Stem Washer (Lower) 1

NPT Typ.

5 3 2 1

Metso Automation, Field Systems Division


Europe , Levytie 6, P.O.Box 310, 00811 Helsinki, Finland. Tel. int. +358 20 483 150. Fax int. +358 20 483 151
Europe (UK) , 2 Lindenwood, Crockford Lane, Chineham Business Park, Basingstoke, RG24 8QY UK.Tel. int. +44 (0) 8706 061478. Fax int. +44 (0) 1256 707661
North America , 44 Bowditch Drive, P.O.Box 8044, Shrewsbury, Massachusetts, 01545-8044 USA. Tel. int. +1 508 852 0200. Fax int. +1 508 852 8172
Latin America , Av. Central, 181- Cháracas Reunidas, 12238-430, São Jose dos Campos. SP BRAZIL. Tel. int. +55 12 3935 3500. Fax int. +55 12 3935 3535
Asia Pacific , 501 Orchard Road, #05-09 Wheelock Place, 238880 Singapore. Tel. int. +65 735 5200. Fax int. +65 735 4566
www.jamesbury.com

IMO-206EN-1/7 © 2007 Metso Automation Printed in U.S.A.-M-J

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