C47 Series IOM
C47 Series IOM
C47 Series IOM
Sizes Included:
- 2 " (DN 15- DN 50)
1.GENERAL
This Installation, Operating & Maintenance manual covers the instructions
required for safe use of Vaas Automation cryogenic ball valve. Before using
a valve, read the entire IOM carefully and make sure you understand
everything.
Keep hands and objects away from the valve ports at all times.
Actuated valves could be accidentally operated, resulting in
serious injury or valve damage.
Before removing a valve from the line always makes sure the
bonnet tilted more than 450 from the upright vertical position.
4.1 General
Regular
bore
Pressure
rating
Full
bore
Pressure
rating
DN 15
70 bar
DN 15
70 bar
DN 20
70 bar
DN 20
70 bar
DN 25
70 bar
DN 25
70 bar
N 32
70 bar
DN 32
70 bar
DN 40
70 bar
DN 40
70 bar
DN 50
70 bar
DN 50
49.6 bar
Fig.1
CAUTION:
protected
bonnet pad.
to
ensure
that
pressure
and
"T" mark identifying the ball port and the pressure relief
3. STORAGE
Read all the literature, and note any special warning tags
features.
storage.
4. INSTALLATION
section.
6. DIS ASSEMBLY
5.1
GENERAL
site.
cavity.
Loosen all flange bolts and slide the valve out of the
With the valve in the open position, remove the end &
pipeline.
means of Spanners.
and turn the handle to the closed position for its removal.
Set the ball aside in a clean and secure area for reuse.
Remove and discard the bonnet seal and the PTFE stem
following:
bearing.
1 o r 2 x body seals
locking clip, gland nut, disc springs and gland. Place all
1 x bonnet seal
1 x stem bearing
Cycle the valve with the line pressure fully relieved before
Discard the stem thrust seal and packing, taking care not
bonnet.
replaced.
FIGURE 4
FIGURE 3
Cryogenic valve body and interlocked end connector
Fig.4
Fig.3
TABLE 1
Gland Nut Tightening Torque for C47
Place the one seat into the valve end grooved face with
its round profile facing up.
Reduce Bore
PTFE Seals
Full Bore
Graphite Seals
Nm
in.lb
Nm
in.lb
35
6-4
53-35
1/2"-3/4"
1/2"
1"-1 1/4"
3/4"-1"
80
11-9
97-80
1 1/2"-2"
1 1/4"- 1 1/2"
13
115
1613
140-115
the table, then cycle 8 times and re torque to the lower torque figure.
Follow the arrow mark on the body and place the ball
inside the body with the pressure relief hole towards the
IMPORTANT:
end.
Torque figures (Table 2)
Slide the stem into the extended bonnet with the threaded
platform.
TABLE 2
Body Bolts Tightening Torque for C47
Reduce
Bore
1/2"-3/4"
1"-1 1/4"
1 1/2"-2"
Full Bore
Nm
in.lb
1/2"
18
160
3/4"-1"
1 1/4"- 1
1/2"
39
345
65
575
TABLE 3
Bonnet Bolts Tightening Torque for C47
bore.
Reduce
Bore
1/2"-3/4"
1"-1 1/4"
1 1/2"-2"
Full Bore
Nm
in.lb
1/2"
55
3/4"-1"
1 1/4"- 1
1/2"
80
39
345
and down.
Stem and into the stem bore. Place the metal follower and
the two disc springs (face to face) onto the stem.
Thread the gland nut onto the stem. Tighten the gland nut
nut onto the stem. While holding the handle, tighten the
wrench nut tightly.
Leave the valve in the open position for flushing the line.
Fig.5
Item
Description
Material Specification
Qty
Body
Screwed End
Ball
Stem
5*
Seat
6*
Body Seal
7*
8*
Packing
GRAPHITE, PTFE
9*
Follower
10
Disc Spring
17-7 PH
11
Stem nut
12
Locking clip
13
Handle
14
Serrated Washer
SS 316
15
Gland nut
16
Sleeve
VINYL PLASTISOL
17
Stop Pin
SS 316
18*
Bonnet Seal
19*
Stem Bearing
PTFE
20
Body Bolt
A2-70
21
SS 304
22
Bonnet Bolt
A2-70
23
SS 304
24
Bonnet
25
SS 316
26
SS 316
27
Flow Arrow
28
SS 304
failures).
selection,
system
integration,
installation,
PFDAVG
that are outside the scope of this product and will rely on
The periodic proof test should be performed on the valve coupled in-
redundant configurations).
Verify the valve reaches full stroke (to the process safe
applications
behavior
requirement.
In particular, check for any signs that could lead to loss of integrity
etc.)
calculations (8 hrs).
PARAMETER
NOTES
Product identification
Fail to shutoff flow (with no internal leak) in the Fail to allow flow (without obstruction) in the
closed position and with no external leak
open position and with no external leak
4.52E-05
1.40E-08
0.00E-00
DD
DU
2.40E-05
1.40E-08
0.00E-00
[1], [3]
DU
PFD
DD
[4], [5]
AVG
4.23E-04
2.54E-04
1.40E-08
1.40E-08
100.0%
100.0%
[2]
Type:
Type A
Systematic Capability
Restrictions in use
Environment limits
Lifetime/replacement limits
10000 cycles
[2]
[5]
Maintenance requirements
[2]
[1]
[1]
figures
DD
Repair constraints
Note:1
Note:2
re-calculated
and
the
SIL
capability
re-verified
accordingly.