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    Sino Bangla Training Elements

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    Shakil Hassan
    The document provides information about woven sack production including: 1) Formulas for calculating picks per minute, number of tapes needed, tape width, production rates, and more. 2) Details about the types of machinery used at the facility including looms, cutting machines, printing machines, and quality assurance equipment. 3) Questions about calculating bag weights and dimensions, denier, mesh, raw material mixing ratios, sewing threads, and more.

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    Sino Bangla Training Elements

    Uploaded by

    Shakil Hassan
    40 views6 pages
    The document provides information about woven sack production including: 1) Formulas for calculating picks per minute, number of tapes needed, tape width, production rates, and more. 2) Details about the types of machinery used at the facility including looms, cutting machines, printing machines, and quality assurance equipment. 3) Questions about calculating bag weights and dimensions, denier, mesh, raw material mixing ratios, sewing threads, and more.

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    FIBC bag packaging item details

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    sino bangla training elements

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    The document provides information about woven sack production including: 1) Formulas for calculating picks per minute, number of tapes needed, tape width, production rates, and more. 2) Details about the types of machinery used at the facility including looms, cutting machines, printing machines, and quality assurance equipment. 3) Questions about calculating bag weights and dimensions, denier, mesh, raw material mixing ratios, sewing threads, and more.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    40 views6 pages

    Sino Bangla Training Elements

    Uploaded by

    Shakil Hassan
    The document provides information about woven sack production including: 1) Formulas for calculating picks per minute, number of tapes needed, tape width, production rates, and more. 2) Details about the types of machinery used at the facility including looms, cutting machines, printing machines, and quality assurance equipment. 3) Questions about calculating bag weights and dimensions, denier, mesh, raw material mixing ratios, sewing threads, and more.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 6

    Woven sacks Circular looms formulas

    December 08, 2016

    1. Picks per minute = cam RPM x Number of shuttles

    2. No of Tapes need in tape line = (working width x 2 x 10) / Tape width

    3. Tape width = 25.4 / mesh

    4. Tape line production kg/hr = Denier x final line speed x No of Tapes x 60) / (9000 × 1000)

    5. Fabric Production in loom: (picks x 60) / (39.37 x mesh)

    6. Fabric Production in loom = 1.54 x pick per minute/Weft mesh (inches)

    7. Fabric GSM = Warp mesh x Warp Denier + Weft mesh x Weft Denier/228.6

    8. Fabric GSM = Denier x (mesh + mesh) / 228.6

    9. Denier= (Fabric GSM × 228.6) / (weft + Warp mesh)

    10. Bags Weight =

    » For PP Unlaminated Fabric

    For Example, If you want to Produce 60cm x 90cm single fold bottom stitch 90 gram bag.
    For Production you need Two Things
    1. Cut Length and
    2. Denier

    1. For Cut Length : 


    Your Bag Length is 90cm + 4cm for single fold = 94cm is your final length. Width will remain
    same = 60cm.
    2. For Denier : 
    Now, we have to calculate Sq. Meter of Bag. = Length x (Width x 2) in meter
    = 0.94 x ( 0.6 x 2 ) { cm/100 = meter }

    = 1.128 sq. meter.

    3. So, your 90gm Bag weight is of 1.128 sq.meter. i.e. GSM of the Bag is 90/1.128 = 79.79 GSM
    Wpp export 170 ton / month.

    10 types of loom mc we have

    M/ c for wpp production

    1. Combine mc - 1pc
    # gusset + inside and outside lamination
    2. Cutting mc – 5 pc
    3. Sewing mc – 25 pcs
    4. Sonic mc – 7 pcs
    5. 5 pcs printing mc
    # 2 pcs 3 color mc
    # 3 pcs 2 color mc
    6. Bailing mc 2 pcs
    7. Lorex 1200
    # wpp tapes 2.5 mm
    8. Yong min 1200 new
    # 2.5 mm for wpp

    Quality assurance m/c

    1. Warp reel mc
    # Denier test
    # tape width
    2. Universal testing mc
    # tensile strength
    3. GPD test= strength x 1000 / denier

    # how many tapes needs to produce 90cm fabric for wpp bag
    Width x 2 x 10 ÷ 2.5
    # ting size or ring circumfiranc3s need to produce 90cm fabric
    Raw material mixing ration
    For cmb pp % will increase and caco3 % will be decrease
    For cmb local pp should not be use.

    Antislip need anti slip Weaving and crush tape

    Wpp sewing allowanve:


    Hem 2 cm
    Heat cold cut and zig zag cut 0 cm
    Sonic seam 2 cm allowance
    Bottom single folded 4 cm
    Single folded double stitch 5 cm
    Double folded single stitch 6 cm
    Double folded double stitch 7 cm

    Liner allowance
    Bag width + 2 cm
    Bag cut length + 2 cm

    Drawstring bag allowance


    Top hem 4 to 6 cm allowance

    Sewing yarn weight


    Normal bag 2 gm
    Box bag 4 gm
    Box big bag 8 gm

    Yarn use for wpp bag sewing


    PP multifilament yatn
    730 D – top hem
    800 D – bottom box bag
    1000 D big size wpp bag

    730 D = 0.45 gm / meter weight


    800 D = 0.70 gm / meter weight
    1000 D = 0.50 gm / meter weight
    1500 D = 0.81 gm / meter weight

    1. How to calculate gusset bag weight


    2. How to calculate liner weight based on micron
    3. How can measure the liner size based on bag size & micron along with cut length.
    4. How do I calculate denier based weight & GSM
    5. How do I calculate bag weight based on denier & mesh
    6. How do I calculate mesh based on weight gsm & denier
    7. How tape width matter for denier & gsm
    8. How can I change mesh if I want to keep the weight & gsm remain same?
    9. Difference between 4 6 8 10 shuttle with details specification.
    10. Difference between tubular / flat / panel fabric & how it produce by loom m/c
    11. Types of sewing thread used to sew the wpp bag and fibc.
    12. How can I calculate raw material mixing ratio in a best possible way for low pricing
    13. How PP % take effect by increase or decrease in a bag quality & pricing
    14. For colour bag, how can I measure PP % mixing ratio.
    15. Howe a production cost take effect by changing the flat to tubular to panel fabric. Which 1 is
    cost effective?
    16. For bag pricing & costing in which elements I should concentrate first.
    17. Fibc loop weight calculation
    18. Top bottom spout and skirt top measurement calculation and weight calculation.
    19. What type of sewing yarn used to sewing fibc bag.
    20. Tape line loom mc coating liner mc cutting printing min and max capacity
    21. Tape line model wise min to max GSM Denier number of Tapes we can produce
    22. Tape line melting kg/hour
    23. Why we use lap recycle pp in tape line.
    24. Loom mc model wise min and max capacity of fabric width, min and max mesh . Per day
    loom production capacity.
    25. What is ring dya in loom mc
    CaCO3 filler masterbatch not only cuts down plastic production costs by replacing a
    part of virgin polymer during extrusion, injection and blow molding, but also increases
    output, improves production conditions as well as a number of physical and chemical
    properties of finished plastic products.

    Lsl 620 unit 2, no of mc 3 pcs high fab width

    Picks: 630 – efficiency 59 %- mesh 11 x 11 gsm 180 fabric width : 107 cm, 140 meter / 2 hour – fibc

    Picks: 610 efficiency 56%- mesh 10 x 10 gsm 72 fabric width : 140 cm, 118 meter / 2 hour

    Starlinger 6, no of mc 2, unit 2

    Picks: 850, efficiency 57 %- mesh 11 x 11 gsm 125, fabric width : 96 cm, 123 meter / 2 hour—fibc

    Lsl 8, no of mc 2, unit 2,

    Picks: 450, efficiency 44%- mesh 10 x 10 gsm 200, fabric width : 174 cm, 69 meter / 2 hour 4 part
    fabric. Fab width 87 cm. Rf: 10 cm.

    Tape line : yang min new. Unit 2

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