Manual: Plastic Waste

Management
July 2021
Manual: Plastic Waste
Management

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ii
CONTENTS

Preface ............................................................................................................ v

Chapter - 1: Introduc on to the Manual ............................................................. 1

Background ...........................................................................................................................1

Chapter - 2: Need for Plas c Waste Management ............................................... 3

Principles of Plas c Waste Management:
Refuse, Reduce, Reuse and Recycle (4Rs) .............................................................................5

Chapter - 3: Step by Step Guidance for PWM ...................................................... 9

Chapter - 4: How to Plan for PWM .................................................................... 10

Chapter - 5: How to Implement PWM ............................................................... 14

Implementa on Strategy ....................................................................................................14
Case Study on Plas c Smart Aryad GP ................................................................................18
Case Study: Plas c Ban in Sikkim ........................................................................................20
5.1 Segrega on and Collec on..........................................................................................21
5.2 Construc on of a Village Level Shed and Transporta on
to Block Plas c Waste Management Unit ..................................................................24
5.3 Recycling Plas cs .........................................................................................................27
Case Study: Sirmaur Leads the Way in Plas c Waste Management ...................................29

Chapter - 6: Se ng up Plas c Waste Management Unit ................................... 31

Principle of Establishing Plas c Waste Management Unit..................................................31
Machines/Equipment Required at the
Plas c Waste Management Unit.........................................................................................33

Chapter - 7: Running of PWMU ......................................................................... 39

7.1 Establishing Forward Linkages for Recovery................................................................41

Chapter - 8: IEC ................................................................................................. 49

Role of District in IEC on Plas c Waste Management .........................................................49
IEC Ac vi es can be Done Around .....................................................................................50
8.1 Capacity Building .........................................................................................................52
Case Study: Plas c Waste Management – A Focus Area in East Khasi Hills ........................56

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Chapter - 9: How to Maintain PWMU ............................................................... 58
Func onality of the Plas c Waste Management Unit ........................................................58
Grievance Redressal Mechanism ......................................................................................59
Record Maintenance ...........................................................................................................59
Case Study: Working Model of Plas c Waste Management in Kerala ................................61

Chapter - 10: Monitoring for PWM .................................................................. 67

Chapter - 11: Funding Provision ......................................................................... 70

Funding for Plas c Waste Management Under SBM (G) Phase-II ......................................70

Chapter - 12: Annexures .................................................................................... 71

12.1 Plas c Waste Management Rules, 2016 .....................................................................71
12.2 Type of Plas c..............................................................................................................74
12.3 Scrap Rates for Various Types of Plas c in India..........................................................75
12.4 No fica on by Ministry of Road Transport and
Highways (MORTH) for Using Plas c in Road Construc on.........................................76
12.5 Extended Producer’s Responsibility ............................................................................77
12.6 References ...................................................................................................................77

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 Preface

The Government of India, in February 2020, approved Phase-II of the Swachh Bharat Mission (Grameen)
(SBM [G]) with a total outlay of Rs. 1,40,881 crores to focus on the sustainability of Open Defeca on
Free (ODF) status and Solid and Liquid Waste Management (SLWM). SBM (G) Phase-II is planned to
be a novel model of convergence between different ver cals of financing and various schemes of
Central and State Governments. Apart from budgetary alloca ons from Department of Drinking Water
and Sanita on (DDWS) and the corresponding state share, remaining funds will be dovetailed from
15th Finance Commission (FC) grants to rural local bodies, Mahatma Gandhi Na onal Rural Employment
Guarantee Scheme (MGNREGS), Corporate Social Responsibility (CSR) funds, and revenue genera on
models, etc., par cularly for SLWM.

SBM (G) Phase-II has been uniquely designed to leverage the capacity of individuals and communi es
in rural India to create a people’s movement to ensure that the ODF status of rural areas is sustained,
people con nue to prac ce safe hygienic behaviour and that all villages have solid and liquid waste
management arrangements.

This manual has been developed to support rural local bodies implement ODF Plus ini a ves effec vely
and efficiently in their se ngs. It provides detailed informa on on various technologies, es mated
cost, Opera on and Maintenance (O&M) arrangements, etc. This manual should be able to provide
comprehensive guidance to achieve effec ve solid and liquid waste management in rural areas.

It is hoped that all implementers of Swachh Bharat Mission (Grameen) Phase-II would find this manual
useful and a good guide for achieving ODF Plus objec ves in their villages.

Department of Drinking Water and Sanita on

June, 2021

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 This manual has been developed to support Plas c Waste
Management (PWM) in rural areas of India. It is advisory in
nature and should be used as a support document. District
shall take into account the local condi on and requirements
to implement plas c waste management.

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CHAPTER - 1

Introduction to the Manual

Background
Plas c products have become an integral part of our daily life which has resulted into increased plas c
consump on even in rural areas. Plas c waste has emerged as an important environmental challenge
which needs to be addressed on priority. SBM (G) Phase-II strives to improve rural cleanliness through
solid and liquid waste management ac vi es, plas c waste management is a cri cal criterion for
declaring villages as ODF Plus.

Ensuring that villagers are aware of the harmful

effects of plas c waste

Develop systems for segrega on of waste at source

Crea on of facili es of storage of the collected

plas c waste

This manual Developing a transporta on system for the collected

provides waste to the Plas c Waste Management Unit
advice on (PWMU)

Se ng up of plas c waste management unit

Establishing forward linkages

Roles and responsibili es of state/district/block/

Gram Panchayats (GPs)

Financial management of PWM

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CHAPTER - 2

Need for Plastic Waste Management

Safe disposal of plas c waste is a serious environmental problem. Being a non-biodegradable material,
it does not decay over me and even if dumped in landfills, finds its way back in the environment
through air and water erosion. Plas cs can contaminate the groundwater, choke the drainage channels
and can be eaten by grazing animals causing them illness and death.

As per the Central Pollu on

Control Board (CPCB) annual DID YOU KNOW
report for the year 2018–19
•Plas c waste is one of the
es mated plas c waste
many types of wastes that
genera on across the country
take too long to decompose.
during the year 2018–19 was Normally, plas c items take up
around 33,60,043 tonnes/ to 1000 years to degrade in
Annum. One of the major landfills. Plas c bags we use in
reasons for this is that most our everyday life take approx. 500 years to decompose.
of the plas c is discarded as A single water bo le can take up to 1000 years to break
waste a er a single-use. This down.
also adds to an increase in
the carbon footprint since the •Over 600 marine species
single-use of plas c products in the world are affected
by plas cs. Nearly 45,000
increase the demand for
marine animals have
virgin plas c products.
ingested plas cs and
80 per cent were injured or killed. Plas cs can pierce
animals from inside or cause starva on, entanglement,
loss of body parts and suffoca on.
Source: Plas c Waste Management: Issues, Solu ons & Case Studies; Ministry of
Housing & Urban Affairs, Government of India;

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 Environmental impacts of plas c waste

• Li ering of plas c waste is a major environmental

issue. It makes the land infer le, choke the drains,
causes death of ca le when ingested, and gives
an ugly look to the area. Open burning of plas c
waste is a major health and environmental issue,
as it emits toxic gases such as dioxin, furan and
phthalates

• Leaching impact on soil, underground water,

etc. due to improper dumping of plas c waste
(contains metals and phthalates)

• Release of harmful gases such as carbon monoxide, formaldehyde, etc. during product
manufacturing

• Leaching of toxic metals into underground water such as lead and cadmium pigments due to
indiscriminate dumping of plas c waste on land

• Sub-standard plas c carry bags, thin packaging films, etc. pose problem in collec on,
recycling and reuse.

The Plas c Waste Management Rules (2016) issued by the

Ministry of Environment, Forest and Climate Change aim at
reducing uncollected plas c waste generated in the country.
The rules are extended to rural areas for the first me, with
specific du es demarcated for GPs. All GPs, blocks and districts
are expected to abide by these Plas c Waste Rules. Details of
the Plas c Waste Rules (2016) are provided in Annexure 12.1.

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Principles of Plastic Waste Management: Refuse,
Reduce, Reuse and Recycle (4 Rs)
To reduce the harmful impacts of plas c waste on the environment and human health, effec ve
management of plas c waste is necessary. Ac ons need to be taken at the district, block and village
level for plas c waste management. Four Rs are proposed for plas c waste management which is
presented in the following schema c:

Figure 1: 4 Rs of plas c waste management

Refuse Reduce
We will refuse disposable and We will reduce plas c
single-use plas cs like plas c wastes by making greener
strows and plas c bags as purchasing decisions and
much as we can consider the lifecycle
of the plas cs which
we bring into our lives

Re-use Recycle
We will reuse old plas cs We will recycle and dispose
instead of buying new the plas c responsibly. Use
ones recycle bins and encourage
those we know to do so too

The first three Rs – Refuse, Reduce and Reuse – are responsibili es of the households. The GPs are
responsible for door-to-door and street collec on of waste and construc on of sheds at village for
segrega on. For the fourth R – Recycle – the recyclable plas c will be handed over to scrap dealers for
further recycling and non-recyclable waste having shredded/separated combus ble frac on will be
recovered at cement industry or used for road construc on or any other recovery method.

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Most of the plas c used in day-to-day lives is non-recyclable and creates environmental issues.
Recycling, reusing, or alterna vely using plas c waste can help reduce the amount of virgin plas c
produced. GP can play an important role in mo va ng people to refuse, reduce or reuse plas cs to
control the entry of virgin plas c in the environment.

Refuse and reduce: The villagers can choose to refuse plas c products and shi to environmentally
friendly alterna ves. Following are how one can refuse and reduce plas c use:

Say no to Avoid Use other Use of

plas c bags, buying alterna ves biodegradable
plas c bo les, over- like cloth plas c
plas c packaged bags, metal items
cutlery items cutleries,
etc.

Reuse of plas c: Rather than throwing out items, consumers can find new uses for them and thereby
reduce the consump on of new resources, for eg., use of plas c bags repeatedly, refilling plas c bo les
for repeated uses, reuse of plas c containers at household level, etc.

Single-Use Plas cs

Single-Use Plas cs (SUPs) are primarily made from fossil fuel–

based chemicals (petrochemicals). Single-use plas cs are most
commonly used for packaging and service ware, such as bo les,
wrappers, straws, and bags. Reducing the single-use plas cs
can help in reducing the amount of non-recyclable plas c waste
generated.

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CHAPTER - 3

Step by Step Guidance for PWM

The overall objec ve of plas c waste management is to ensure the proper management of the plas c
waste generated in the villages to protect both public health and the environment. For effec ve
management of the plas c waste ac vi es, planning, implementa on, O&M and monitoring and
evalua on of each step is required.

The proposed district/block level roll out of plas c waste management is therefore divided in five
phases:

Figure 2: Roll out of plas c waste management

How to plan for PWM

How to implement PWM

Roll out of
plas c waste
management How to maintain PWMU

Monitoring of PWM

IEC and capacity building

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CHAPTER - 4

How to Plan for PWM

Planning is an important step for effec ve implementa on of plas c waste management in the district.
As per the SBM (G) Phase-II Guideline, plas c waste management should be part of the Village Ac on
Plan (VAP)/Village Swachhata Plan (VSP). This will be included in the Gram Panchayat Development Plan
(GPDP). The village level plans will be consolidated at block and district level and components regarding
district-level ac vi es will be added in the compila on to arrive at the district plan.

Each village shall prepare a village ac on plan led by sarpanch/panchayat

secretary and supported by VWSC for implementa on of SLWM. Plas c
waste management shall be a dis nct component of this plan. Following
shall be done as part of the PWMP:

•Assessment of waste (type and quan ty) generated at various levels viz. household
level, ins tu ons, health care centres, commercial areas and market areas
• Iden fica on of persons for door-to-door collec on for solid waste (plas c)
• Demarca on of place in a common village shed where collected plas c waste shall
be stored
• Segrega on of waste in every household, commercial centres, ins tu ons, etc.
• To encourage individual household for aggrega on of their plas c waste and sell it
directly to the Kabadiwalas
• IEC ac vi es to raise awareness regarding harmful impact of plas c waste and
regarding roles and responsibili es of the stakeholders involved
• Iden fica on of Kabadiwalas/plas c scrap dealers/recyclers
• Contact details of all Kabadiwalas should be pasted in a prominent loca on for
.g., all village
easy access to all households and ins tu ons, for e.g.,
panchayat offices, village shed schools, anganwadi centres,
ntres, health
centres, market places, etc.
• All forward linkages to be established for plas c recycling
ing
This plan shall be presented and adopted in Gram
Sabha mee ng and for integra on in GPDP

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Block level plan for plas c waste management needs to
include the following:

•Iden fica on of site for se ng up of plas c waste management unit

•Ensuring procurement of agencies and infrastructure/equipment

•Plan for transporta on of plas c waste from the collec on and

aggrega on centres (sheds at village level) to block management
units based on the quan ty of plas c waste generated, frequency of
collec on, capacity of the transpor ng vehicles, number of vehicle
deployed, distance of the villages from the unit, etc.

•Block to ensure the disposal of aggregated plas cs preferably at

household level. Plas c aggregated collected from public places,
markets, etc. and kept in village shed should also be linked to
Kabadiwaals

•Plan for O&M of the centre

•IEC/IPC plan at block level

•Capacity building plan of key

stakeholders

•Iden fica on of plas c

scrap dealers/
recyclers

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 District level plan for plas c waste management needs to
include the following:

• Orienta on of all block officials on PWM

•Agreement on implementa on strategy

• Providing administra ve sanc on for se ng up of PWMU

• Forward linkages for recovery at cement factories or use in road

construc on or any other appropriate technology as per proposed
norms

• IEC/IPC plan

• Capacity building plan

• Monitoring of the O&M of the PWMU in the district

• Coordina on mee ngs with other departments: Coordina on

mee ngs will be held with other departments for convergence of
schemes

• Iden fica on of plas c Kabadiwalas/

scrap dealers/recyclers

• A detail list of all exis ng

Kawadawals with contact details
be prepared by district. This shall
be made available to all the GPs

• Progress repor ng to centre and

state

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CHAPTER - 5

How to Implement PWM

District in consulta on with block and GP should undertake a massive IEC campaign to generate plas c
waste awareness. District Magistrate (DM)/District Water and Sanita on Commi ee (DWSC) shall
convene a mee ng of all Block Development Officers (BDOs) in the district and provide them with
orienta on and informa on of PWM work to be done in the district. Key ac vi es to be undertaken
at district, block and GPs shall be shared and roles and responsibili es informed. The district will also
discuss the overall status and challenges of PWM and agree on an implementa on strategy.

Implementation Strategy
Phase-wise planning
The districts can take up plas c waste management in phases based on the status, size and topography
of villages such as socio-economic status and availability of resources. Following are the probable
op ons of phase wise planning which can be considered by the districts:

Block satura on approach – The district may consider satura on of one block at a me. In this
approach, one block is targeted in one phase where plas c waste management ac vi es are done in
all GPs of the block and a cluster/block level management unit is set up and opera onalized. This block
will set an example for other blocks and the processes and ac vi es will be up scaled in other blocks
in phased manner.

Low hanging fruits – The district may consider targe ng the low hanging fruits first. The GPs having
collec on vehicles, higher GP funds, progressive villages, etc. may be targeted first which may also set
an example for other villages.

Need based planning- The GPs, where the need for plas c waste management is highest (e.g., LDVS,
peri-urban GPs, census towns, etc.), may be targeted on priority.

Involvement of BDOs – All BDOs should organise a mee ng with the sarpanches of all GPs to understand
the challenges of plas c waste management. The BDO shall inform all GPs on the ac vi es to be
conducted at GP levels and financial provisions under SBM (G) and other sources. The BDO shall also
orient GPs on developing their village plans and integra on in the GPDP.

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The GPs will lead the implementa on of PWM at the village level. GPs shall be responsible for developing
a village ac on plan on plas c waste management in consulta on with community and integrate that
with GPDP. Following specific ac vi es shall be undertaken for PWM in the GP:

Create awareness
on PWM

Support the block

in processing of Ensure door-to-door
the plas c waste collec on of plas c waste
(shredding and baling) along with other waste
at the plas c waste
management units and
an establishing forward
linkages
Pass a community
resolu on to reduce
the use of plas c,
especially single-use
plas c

Liaison with district/

block official for shi ing
of plas c waste from
the village segrega on
Ensure periodic
sheds to the plas c
collec on of
waste management
plas c waste
units

Ensure that plas c

collected is segregated
and stored at the common
village shed constructed/
available in the village

Block and district will support GPs in a ainment of the above tasks.

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Figure 3: Implementa on of plas c waste management

Implementa on of plas c waste management

NOTE- The
states shall
Handing over non-recyclable explore other
waste for recovery at cement appropriate
industries/road construc on technologies
for recovery
as well as per
the proposed
norms
Handing over recyclable waste
to scrap dealers for future
recycling of plas c waste

Processing
(shredding/
Transporta on baling) of
to plas c waste non-recyclable
Se ng up
management plas c waste
village level
Door-to-door unit at block/
shed for
collec on at district level
Refuse, sor ng and
village level storage
Reduce,
Reuse
and waste
segrega on at
source

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Figure 4: Proposed process for plas c waste management

These steps for implementa on of plas c waste management are

described below in detail:

Segregate
waste at
source

Households,
ins tu ons,
businesses in the
village
Segregated waste collected
and transported to the village
segrega on shed

Recyclable
Handing over waste Plas c waste Further sor ng
to recyclers management of various types
for recycling of unit at district/ of plas cs at the
plas c waste block level village shed

Shredded/baled Non-recyclable Recyclable

waste
plas c waste
Handing over
to recyclers
for recycling of
plas c waste

Handing over for use in road/

cement industries/any other
technology

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 Case Study on Plastic Smart Aryad GP

Inaugura on of plas c shredding unit by Hon Finance Minister Dr. T.M Isaac

Aryad Gram Panchayat, with a popula on of 30,983 and situated in Alapphuza district of Kerala,
has found smart ways to use its plas c waste (below 50 microns) that were being li ered and
incinerated. The panchayat is all set to introduce recycled value-added products into the market
and use shredded plas cs for laying roads, under Suchitva Mission of Kerala Government.

Plas c from about 7000 homes and 500 mercan le ins tu ons are collected by Green Force
Volunteers (GFVs) and transported to plas c shredding unit near plasukulam in 6th ward where it
is being shredded are being sold to clean Kerala company and other private agencies. A total of
36 Green Force Volunteers, are working in the panchayat where they visit the houses twice in a
month and collect the waste. The quan ty of waste material collected by GFV is recorded in the
computer, through which the source of highest quan ty of waste is monitored so that further
steps can be taken.

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Monitoring system
A key highlight of this system is
that monitoring based on QR code
is done where carry bags are kept
in each household to store plas c
waste. A centralized mobile-web
monitoring system is used for this
purpose.

One room a ached with the

shredding is equipped with Wi-Fi.
Each GFV is given an android smart
phone. Collec on bin materials
with QR code are given to each
house. The GFV, while making home
visit, scans the collec on bin using
android phone which enables the
shredding unit to record the same.
A colour coded monitoring system User App Manual
is in place. Green colour indicates
regular home visits and yellow indicates one- me visit. Red colour signifies the reluctance by
the resident to par cipate in this venture or GFV not visi ng the area. Based on the visits, an
exhaus ve report is given to each GFV. Review mee ngs are convened every month where
drawbacks are discussed and remedied in the presence of local body representa ves and GFV.

User fee system

An amount of Rs. 6,000/- is paid as monthly emolument to each GFV and 5 employees at the
shredding unit. An amount of Rs. 30 from each household and Rs 100 from each ins tu on is
being collected each month. “One day One Rupee” campaign has also been launched by the
panchayat to change the reluctant households.

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 Case Study: Plastic Ban in Sikkim
Sikkim is a state ahead in green polices. Being a tourist place, waste genera on is an
important issue. Hence for the state, managing waste becomes an important task. In 1998,
Sikkim became the first Indian state to ban disposable plas c bags and target single-use
plas c bo les. In 2016 Sikkim banned the use of packaged drinking water in government
offices and government events to reduce unnecessary burdens on dumping grounds. It also
banned the use of styrofoam and thermocol disposable plates and cutlery in the en re state,
in a move to cut down toxic plas c pollu on and tackle its ever-increasing garbage problem.

With massive awareness drives and penal es, this ban has been impac ul. Now the
government is considering banning plas c bo les in the en re state. Various local NGOs
are collabora ng with various na onal and interna onal organiza ons to find appropriate
solu ons for waste management in the Himalaya.

A er Sikkim, 17 other states and union territories have also taken ini a ves for plas c ban.
Andhra Pradesh, Arunachal Pradesh, Assam, Chandigarh, Chha sgarh, Delhi, Goa, Gujarat,
Himachal Pradesh, Jammu & Kashmir, Karnataka, Maharashtra, Odisha, Tamil Nadu, U ar
Pradesh, U arakhand and West Bengal are states who currently impose plas c ban.

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5.1 Segregation and Collection

Segregation at source
Segrega on of waste at source and its mely collec on
ensures proper u liza on and cleanliness of the village. The GPs can encourage
However, to ensure source segrega on proper awareness effec ve segrega on
ac vi es, and strict compliance systems on the part of at source in following
the GPs is necessary. ways:
As per the Plas c Waste Management Rules 2016, it • Different coloured bins in
is the responsibility of the GP to ensure segrega on households/commercial
and collec on of plas c waste. However, the block and ins tu ons
district level officials will support and guide the GPs in • IEC/IPC on benefits and
carrying out the segrega on and collec on process. procedure of segrega on

The households, ins tu ons and commercial centres • Regular monitoring of

needs to segregate the non-biodegradable waste at percentage of segrega on
source. They are expected to keep all types of plas c in each habita on/ward
waste separately and provide it to the collector. The
collected plas c waste will be further segregated in
various types of plas cs at the unit.

WET DRY

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Figure 5: Plas c waste being collected from households

Collec on:
The GP/village to look a er the door to door collec on of plas c waste from households, commercial
areas, restaurants, markets, etc. and its transporta on to the village segrega on shed. The collec on
can be done by authorized collectors. Following points may be taken into considera on while collec ng
waste from the source:

• For collec on and transporta on of plas c waste, the exis ng vehicles may be redesigned with a
par on of biodegradable and non-biodegradable waste

• Collectors to be given protec ve equipment such as gloves and appropriate tools for ensuring their
safety while handling waste

Note – Village level waste collectors should not collect those medical plas c waste, generated
in the hospitals, as this needs to be treated as the bio-medical waste as per the norms set by the
Government of India.

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The district officials play an important role in collec on of plas c waste:

Registra on and cer fica on to the

local Kabadiwalas/waste collectors

Encouraging local individuals, SHGs,

youth groups, etc. for plas c waste
collec on

Capacity building of waste collectors

to collect and transport segregated
waste in collec on vehicles

Guidance to the GPs for implementa on of the collec on process and formal
contrac ng

Regular monitoring during review mee ngs and sample field visit

Preven on of open dumping of waste

Open dumping of waste is a common prac ce for

waste disposal in the villages of India. The chemicals
and non-biodegradable materials in the waste ste affect
the physical environment and the waterways ys by
contamina ng groundwater and soil. The wastes
can also spread weeds and pests, therefore,,
affec ng agriculture and wildlife.

It is the responsibility of the GP to collect

waste generated at source and prevent
open dumping of waste.

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5.2 Construction of a Village Level Shed and
Transportation to Block Plastic Waste Management
Unit

Construction of a shed
A common shed for bio degradable and non-biodegradable waste will be constructed in all Villages if
not already exis ng. The village shed can be simple and can be made with locally available materials.
The shed should be well ven lated, can have a roof and space for segrega on. District/Block shall
ensure mely transporta on of the collected plas c waste from the village level shed to the plas c
waste management unit.

Secondary segregation and storage of plastic waste

The plas c waste collected from the households, ins tu ons, businesses and public places can be
further segregated into various types of plas cs for its further processing and disposal. Different
categories of recyclable dry waste can be handed over to the appropriately authorized recycler.

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Table 1: Types of plas cs (Details can be seen in Annexure 12.2)

Pictorial Representa on Type of recycling

Converted back to polymer and used for making

apparel

Converted to pellets and used to produce new HDPE

These are used to produce new PVC or as feed for other

manufacturing processes or as fuel for energy recovery

Converted to pellets and used to produce new LDPE

Converted to pellets and used to produce new pp

Not recyclable

Not recyclable – However, mul layer packaging could

be crushed and turned into sheets and boards for
roofing, using adhesives

Currently only PET, HDPE and PVC plas cs are recycled. Lids and bo le tops are not recyclable.

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 Hazards of burning garbage
Dioxins
Particle pollution * Are highly toxic
* Can aggravate asthma and * Cause reproductive and
bronchitis developmental problems
* Have been associated with * Damage the immune system
heart attacks * Cause cancer

Carbon monoxide and volatile Ash

organic compounds (VOCs) * Contains toxic metals such as
* Cause headache, fatigue, nausea mercury, lead, chromium
and vomiting and arsenic
* Rain can wash the ash into the
* VOCs cause damage to liver, kidney
ground and surface water,
and central nervous system
contaminating drinking water
and food

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 5.3 Recycling Plastics
Plas c recycling is one of the most important ac ons currently available to make waste plas c in to a
useful product. Recycling helps to reduces the amount of waste sent to landfills. Plas cs are inexpensive,
lightweight and durable materials, which can readily be moulded into a variety of products that find use
in a wide range of applica ons. The goal of recycling plas c is to reduce high rates of plas c pollu on
while pu ng less pressure on virgin materials to produce brand new plas c products. However, plas cs
have fibres which shorten every me it is recycled. Thus, there is o en a finite number of mes that
plas c is recycled.

Figure 6: Recycling of plas c

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 Role of district in ensuring Benefits of recycling
plas c waste recycling
 Reduces the amount of
 Ensure enlis ng of scrap waste sent to landfills and
dealers/recycler at all incinerators
appropriate levels
 Conserves natural resources
 Capacity building of the such as mber, water and
scrap dealers regarding minerals
environment friendly
collec on, transport and  Increases economic security
recycling of plas c waste by tapping a domes c
source of materials
 Efforts for promo ng new
vendors  Prevents pollu on by
reducing the need to collect
 Guidance to the GPs for new raw materials
implementa on of the
process  Saves energy

 Regular monitoring during  Reduc on of carbon dioxide

review mee ngs and emissions
sample field visit
 Generates employment

Plas c waste like bo les, broken plas c buckets, etc. that can be recycled, can also be sold to the scrap
dealers/recyclers. The village can earn income through this. Same can be done at the block/district
where the scrap dealers will get a maximum quan ty of recyclable materials.

Annexure 12.3 indicates the scrap rates for various types of plas c in India.

28
 Case Study: Sirmaur Leads the Way in Plastic
Waste Management

To address disposable plas c products, Mr. R K Pruthi, Deputy Commissioner (DC) of Sirmaur
district in Himachal Pradesh has found novel ways of u lising non-biodegradable waste that is
being accumulated in the district.

Plas c waste in the form of polythene bags, wrappers

and bo les is now used to make poly benches, poly
toilets and in road building. A ban on single-use plas cs
across the State certainly helped in this regard.

Therea er, a machine was designed to compress waste

into empty plas c bo les making them like bricks for
use in construc on.

Such poly bricks were distributed in all 2500 schools and

1862 Self Help Groups (SHGs) and 2330 Mahila Mandals
and in 228 Gram Panchayats. At the Shillai block, models
of protec on walls and flowerpots made of poly bricks
were displayed for people to replicate; demonstra ng
that plas c can be used in construc ve ways.

In addi on, the DC got a poly toilet constructed with

waste plas c bo les; and a poly bench which is placed
at the DC’s office in Nahan. In addi on, the Public Works
Department (PWD) is construc ng a one-km stretch of
the Dhimki Mandir-Bonndpur Koon Road in Nahan using
plas c waste.

(Source: h ps://sbmgramin.wordpress.com)

29
30
CHAPTER - 6

Setting up Plastic Waste

Management Unit
A Plas c waste management unit/materials recovery facility, materials reclama on facility, materials
recycling facility or Mul Re-use Facility (MRF) is a specialized plant that receives and segregates
recyclable materials which may be marketed to end-user manufacturers.

Plas c waste management unit shall ideally be set up at Block level and shall cater to all GPs within the
Block. District/Block shall iden fy an appropriate loca on for se ng up of plas c waste management
unit and shall hire an agency for its O&M. The plas c waste management unit opera ng agency could be
SHG/NGOs/Private enterprises. Plas c waste management unit should have storage facili es of plas c
received from GPs, the unit shall have a dust remover, a shredding machine and a bailing machine,
among other necessary items.

Principle of Establishing Plastic Waste Management

Unit
 Clustering of GPs: Clustering of GPs which will transport their plas c waste to the unit

 Selec on of appropriate site: Site that is centrally located, closer to the cement factories if possible,
away from drinking water sources, having uninterrupted electricity supply, etc.

 Procurement of appropriate plas c dust remover/baler and shredder: As per the applicable
financial rules Block/District shall procure the appropriate dust remover/baler/shredder of required
capacity based on the quan ty of plas c waste to be processed and quality of processing required
by the recovery units

 Management of the collec on and transporta on process: Communica on with concerned

villages, lis ng and empanelment of transport facility providers, agreement/contracts with them,
scheduling the transporta on process, managing its implementa on

31
 Empanelment of O&M agency/service provider: Empanelment of agency/service provider for
regular O&M of the unit through finaliza on of scope of work, empanelment process, entering into
a formal contract, etc.

 Iden fica on of recyclers for recyclable plas c

 Regular monitoring of O&M: District Water and Sanita on Mission/Commi ee (DWSM/DWSC) to

do regular monitoring of O&M

Functions
 Transporta on – PWMU will ensure transporta on of collected plas c Waste from all GPs

 Baling – The baling technology can ‘press’ material such as a plas c films or PET bo les into neat
cube-like bundles – with ease – so that they can then be sent for recycling/recovery. With the help
of this technology, waste is compacted and stored in a safe and clean manner. Research has also
shown that compacted bales pose less of a fire risk

Figure 7: Plas c management unit in Kerala

32
 Shredding – It is an efficient and effec ve solu on for turning scrap materials into valuable resources
no ma er the size and shape of plas c. Shredders are extremely useful when working with plas c
products, vinyl materials and PVC pipes. Plas c in any unwanted form can be transformed into
manageable and useful material that can be used for making various products

 Forward linkage – Establishing linkage with recyclers, scrap dealers and for recovery at cement
factories, road construc ons and other

 IEC – Providing informa on on plas c waste management

Machines/Equipment Required at the Plastic Waste

Management Unit

1. Dust remover machine

Plas c dust remover is very useful to remove dust and mud from the collected plas c waste and PET
before recycling/recovery process.

Figure 8: Dust remover machine

33
2. Plastic shredder
A plas c shredder is a machine used for cu ng the plas c in small pieces to make waste
management easier. Shredded plas c can be used in road construc on.

Figure 9: Plas c shredder

The internal mechanical process of shredders includes, grinding, cu ng, hammering, compression and
more. There are also shredders incorpora ng sor ng and shaking mechanisms. Plas c shredders are
designed for shredding a wide variety of plas cs and so, they vary from low speed to moderate speed
with high torque and come in varying specifica ons and blade sizes. Output plas c can be designed as
per the final processing unit it can range from 1 inch up to 3 mm.

Available in different makes and models, plas c shredders typically range from single sha machines
to an advanced four-sha mechanism that includes grinders, granulators, hammers and cu ers along
with sor ng and shaking func onality.

Depending on the size and type of plas c scrap to be processed, different industrial shredders are
available for plas c shredding. The internal mechanism of a plas c shredder typically travels in lateral,
ver cal or rotary direc ons and the speed also varies depending on the material.

34
 Key considera ons while selec ng the appropriate shredding machine
 Quan ty and characteris cs of plas c waste to be processed

 Desired par cle size and output requirement by the recovery facility

 Space needed for the machine set up and opera ons

 The life span of the equipment

 Easy to operate and maintain

 Manpower requirement

 Safety considera ons

 Cost of the machine

3. Plastic baler
Balers are primarily used for compressing plas c materials into small and manageable blocks (bales)
thereby reducing transporta on and expenses incurred in storage of waste material. There are two
major types of baler based on their mo on – ver cal and horizontal balers.

In the horizontal baling machine, the balers are larger machines loaded from the top of the conveyor
belt, allowing large quan es of junk to be crushed. It can reach an output ranging 1 ton to 15 tons
per hour. This automa c horizontal baling machine helps in dealing more efficiently from packing to
transpor ng.

35
Figure 10: (From le to right) Plas c baler; plas c waste being baled, ready bales of
plas c stacked

The ver cal baler machines use the compressing force of the hydraulic cylinder to reduce the size of
various waste materials and turn them into regular shape dense bales. The ver cal baler machine can
be loaded from the front. They are smaller and manually strapped and compressors from top to down.

Plas c balers can be operated manually

or automa cally. Many manufacturers
offer a range of baler models and op ons
which include mini balers, medium- to
high-volume balers, etc. it is important to
select the appropriate baler for specific
requirements.

36
Key considera ons while selec ng the appropriate baler machine
 Quan ty and characteris cs of plas c waste which needs to be baled. It is o en
recommended to plan on a minimum of 25 per cent growth when sizing the proper
baler

 Space needed for the machine set up and opera ons

 Baler size and output requirement byy the

recovery facility

 Required size of bales/blocks

considering the transporta on
chain

 The life span of the equipment

 Easy to operate and maintain

 Manpower requirement

 Safety considera ons

 Cost of the machine

37
38
CHAPTER - 7

Running of PWMU
The collected plas c waste has its value which is well known to all. Collected plas c can be sold to
the scrap dealers/recyclers at all levels. Linking private business en es/SHGs/NGOs can be a viable
op on in the en re value chain of plas c waste management (Segrega on, collec on, transporta on
and processing). In addi on, this will result in revenue genera on opportuni es for community
organiza ons. Cost recovery and revenue genera on may be promoted.

Figure 11: Schema c represen ng revenue genera on models

Establishing partnerships
Infrastructure crea on: Technical assistance can be sought for construc on and opera ons of district/
block level plas c management units

39
Opera on and maintenance: Private organiza ons/waste collectors
Benefits of
can be engaged in collec on and transporta on of waste. Also, service
engaging with the
providers can be involved for O&M of the plas c waste management
private sector
units for sor ng waste
I. Exper se in
Establishing linkages: District/block level officers may establish service delivery
linkages with registered local recyclers/aggregators to collect the dry
waste from plas c waste management units periodically. District/ II. On- me services
block officials would facilitate the buy-back arrangements with road III. Transfer of
contractors for u lizing plas cs in ongoing road construc on projects technology
in their district. DWSM/DWSC may also e-up with cement companies
present near their district for u lizing plas c in cement kilns. IV. Innova ve
prac ces

Indica ve business models

 En re GP level plas c waste management including village level waste collec on,
transporta on to the village level shed and its further sor ng at the shed may be
outsourced to a single private operator

 Outsourcing O&M of plas c waste management unit at district/block level

 Involvement of Self Help Groups (SHGs), NGOs, etc. wherever feasible in O&M of PWMU
along with the collec on of plas c waste from the village shed. Also establishing forward
linkages in a revenue genera on model

40
7.1 Establishing Forward Linkages for Recovery
One of the important parts of the en re value chain of plas c waste management is to establish a proper
forward linkage of the non-recyclable plas c collected baled and shredded plas cs. As per the SBM (G)
Phase-II guideline, the non-recyclable plas c which is processed in the Plas c waste management unit
will be further sent for road construc on/co-processing in cement industries or any other appropriate
technology as per the norms.

The integra on of mixed plas c waste for bitumen road is becoming an a rac ve and accessible op on
for authori es owing to the unsegregated nature of waste, improved quality of roads, and pothole
filling. Co-processing of plas c in cement kilns offers a sound, environmentally viable mechanism
to process non-recyclable, combus ble plas c waste and simultaneously addresses the perennial
challenge of waste management.

Use of plastics in road construction

Plas c roads mainly use non-biodegradable material such as carry-bags, disposable cups, etc. that are
collected from various sources as an important ingredient of the road construc on material. When
mixed with hot aggregates plas cs melt to form an oily coat over the aggregate and the mixture is laid
on the road surface like a normal tar road.

There are four steps of using plas c in road construc on:

Segrega on: Plas c waste collected from various sources is

separated from other waste

Cleaning: Segregated non-biodegradable plas c waste gets cleaned

and dried

Shredding: Different types of plas c wastes are mixed which gets

shredded or cut into small pieces

Collec on and mixing: Plas c waste of size 2.36 mm is used for this
process. This shredded plas c waste is added in equal propor on to
the aggregate mix which forms a coat over the aggregate par cles.
A er which bitumen is added to this mixture and this can be used
for road laying process (Vasudevan, 2018)

41
The details of the process are given below:

Figure 12: Plas c waste being used in road construc on

Non-biodegradable plas c waste Segrega on and cleaning of Shredding

non-biodegradable plas c waste

Road construc on Bitumen added to the coated Shredded plas c mixed with
aggregate hot aggregates

This innova ve technology has not only strengthened the road construc on but also increased
the strength and performance of the road. It has also reduced the need for bitumen making it an
eco-friendly process.

42
Government order for the Use of Plas cs in Road construc on

The Ministry of Road Transport & Highways, Government of India has made it
mandatory for road developers to use waste plas c along with bituminous mixes
for road construc on to overcome the problem of disposal of plas c waste.

Co-processing of plas c in cement kilns

Co-processing refers to the use of waste materials in industrial processes as Alterna ve Fuels or Raw
Material (AFR) to recover energy and material from them. Due to the high temperature in cement kiln,
different types of wastes can be effec vely disposed without harmful emissions.

Usually, plas c wastes, that are contaminated with toxic components such as pes cides, etc., should be
fed to the main burner to ensure its complete combus on in the high temperature and long reten on
me. For this, the plas cs may need to be shredded to less than 20 mm size. The non-recyclable plas c
wastes, that is not contaminated with toxic components, can be fed at the other feed points such as
calciner, kiln inlet or mid kiln depending upon its size (CPCB, 2017).

Process flow diagram for co-processing of plas c waste in cement kilns along with the points of feeding
of plas c waste is shown in the figure given below.

43
Figure 13: Coprocessing of plas c in cement industry

Waste plastics, waste tire chips, wooden

chip, waste paper, SOM, kaolin clay, fine
slag, carbon

Alternative fuels

Pre-heater

Waste water (Liquid)

Waste liquid, waste Burning

acid, waste alkali Waste oil, solvent
rotary kiln
Dryer mill for raw
materials
Alternative fuels

Alternative
raw materials FBC ash
(Powder)

Cinder, fly ash 1450°C

Weighing Kiln burner
MBM

Clinker

Additive

Blast furnace slag

Stock yard for
raw materials

Gypsum

Alternative raw By-product

materials (Solid) gypsum
Grinding
Constructive sludge,
slag ash, bottom ash

Raw materials Cement products

limestone, clay
silica, iron-ore

To get rid of plas c waste disposal problems, Central Pollu on Control Board (CPCB) in associa on with
MP Pollu on Control Board has taken ini a ve to use the plas c waste in cement plant at ACC Kymore
(Katni, MP). The stack monitoring result revealed that emission values are found below the standard
set for Common Hazardous Waste Incinerators. A er ge ng encouraging results CPCB has granted
permission to many cement plants to co-process the hazardous and non-hazardous (including plas c)
waste in their kilns a er trial burns.

44
Figure 14: Tiles made from recycled plas c

The states/districts can explore appropriate technologies for recovery apart from
road and cement industries as well, as per the proposed norms. Indica ve list of
technologies is provided below:
1. Technology op ons for plas c waste recovery:
Tiles (Re- les): Conversion of discarded plas c waste and convert it into les

2. Irriga on pipes and tarpaulins: Figure 15: Traffic cones made of recycled
Ahmedabad Municipal Corpora on (AMC) PVC plas c
plans to manufacture irriga on pipes
and tarpaulins from the used plas c. The
authori es have set up a plant of 50 metric
ton (MT) capacity for shredding of plas c and
paper.

3. Traffic cones:
There are manufacturers that convert used
PVC plas c into traffic cones, thus reducing
the requirement on virgin plas c

4. Recycled bo les for cleaners:

Ref: h ps://www.civilsocietyonline.com/business/ les-from-plas c-
High density polyethylene can be recycled to for-paths-and-roads/; h ps://www.dnaindia.com/ahmedabad/
form the raw material for plas c bo les for report-amc-six-tonnes-of-seized-plas c-to-be-recycled-into-irriga on-
pipes-2638115
household cleaners and shampoos

45
 Best prac ces: Examples of use of plas cs for road construc on in India

 In Tamil Nadu, length of roads around

1000 m in various stretches were
constructed using waste plas c as an
addi ve in bituminous mix under the
scheme “1000 km Plas c Road”, and
found that, the performance of all the
road stretches are sa sfactory

 The performance of the road stretches

constructed using waste plas c in
Bangalore (Karnataka) is found to be
sa sfactory. More than 2000 km have
been laid so far

 In Delhi a number of test sec ons about

50 km were laid and most of them are
performing well

 In Himachal Pradesh, The DEST and

PWD jointly conducted a pilot project
in Shimla to test the use of plas c
waste in road construc on. The pilot
demonstrated that the technology
was cost effec ve and replicable, and
provided a solu on to u lize plas c
waste in an innova ve and prudent
manner. Typically, each kilometre of
road consumes a tonne of plas c, used
directly without cleaning. This cost
effec ve technology allows savings of
approximately Rs. 35,000–40,000 per
kilometre through reduced bitumen
use

46
 Review of the quan ty and quality of non-recyclable
plas c waste which can go for recovery

Mapping of cement industries and road construc on

companies/contractors in the district

Steps for
establishing Communica on with the concerned companies/industries
for plas c use and finaliza on of the modali es like amount
forward
of waste, transporta on frequency, rates, etc.
linkages for
recovery
Entering into an agreement with the companies/industries

Instruc ons for implementa on to the respec ve operators

of plas c waste management unit

Regular monitoring of the process

47
01 Use a reusable produce bag. ...
Give up gum. ...
02 Buy boxes instead of bottles. ...
03 Purchase food, like cereal, pasta,
and rice from bulk bins and fill a
reusable bag or container. ...
04 Reuse containers for storing leftovers
or shopping in bulk

48
CHAPTER - 8

IEC
Along with the crea on of infrastructure for ODF Plus villages, SBM (G) Phase-II aims at behaviour
change of the masses to adopt be er sanita on and hygiene prac ces. Developing (IEC) strategies,
planning and effec ve implementa on is the key to the success of the Mission. In the case of plas c
waste management, IEC is extremely crucial to achieve the first three Rs of the plas c management
chain- refuse, reduce and reuse. IEC ac vi es will be targeted at ensuring that the village has a minimal
plas c li er and household adopts segrega on of waste. Crea ng awareness among the villagers, their
orienta on and behaviour change is necessary.

Role of District in IEC on Plastic Waste Management

Planning: Plas c waste management will form
Monitoring: Monitor IEC a key component of the district IEC plan as per
implementa on in all GPs their overall strategy to reach all sec ons of the
community. Based on this plan, districts will
develop an annual calendar of IEC ac vi es

Funding: Funds required for

Promo ng 4 Rs of plas c implemen ng the IEC plan may
waste management. GP level be provided to blocks, Gram
resolu ons for plas c ban, Panchayats and/or agencies
providing incen ves, etc. involved in its implementa on,
under the IEC component

Use of social media: Maintain ac ve Staffing: Ensure enrolment of

Facebook and Twi er pages to showcase one or more IEC consultants at
work being done by the district under the district level
SBM (G) including hygiene promo on

49
Figure 16: IEC messages

IEC activities can be done around

• Curbing the use of single-use plas c

• Harmful impacts of plas c waste and its

importance

• Segrega on of waste at source

• Harmful effects of burning plas c waste

• 4Rs of plas c waste management –

Reduce, Reuse, Refuse, Recycle

• Ways to minimize the plas c waste

generated by homes and villages

• Alterna ves to plas c

• Do’s and Don’ts regarding plas c waste

management

50
Figure 17: Segrega on at village level

51
8.1 Capacity Building
Building capacity of key stakeholders is necessary to plan, implement and monitor ODF Plus ac vi es.
The key stakeholders need to be trained on different aspects including promo ng behavioural change
through IEC, construc on ac vi es, quality supervision, opera on and maintenance, retrofi ng, etc.

Apart from the district/block and PRI officials, capacity building of swachhagrahis – who will be the
frontline human resource for taking forward the ODF Plus ini a ves – is also crucial, which was evident
in SBM (G) Phase-I

Topics for capacity building of stakeholders

The schema c below provides a list of topics that should be covered in trainings of various stakeholders
(Indica ve list).

Figure 18: CB topics for district/block level officials

Harmful impacts of Se ng up and O&M of block/

plas c waste and why its district level plas c waste
management is essen al management unit

Various types of plas cs

Monitoring and their recycling/
plas c waste District/block recovery op ons- use
management level officials in road construc on or
in the district co-processing in cement
industries

Alloca on of funds and Do’s and Don’ts of plas c

fund disbursement management

52
Figure 19: CB topics for PRIs and swachhagrahis

Harmful impacts of plas c waste and why

management is essen al

Safety considera ons

while sor ng plas c
waste at village shed Appropriate
segrega on of
waste at source

PRIs and Various types

Importance and Swachhagrahis of plas cs and
O&M of village their recycling/
level shed recovery op ons

Do’s and Don’ts

Training on of plas c waste
business models management

Ways to minimize the

plas c waste generated by
their homes and villages

53
Figure 20: Do’s and Don’ts of plas c waste management

Do’s and Don’ts of Plas c Waste Management for the Community

Use jute bags, paper bags, Use single-use plas c

cloth bags, glass jars for
storage Dump plas c waste in open/
li er public places
Segregate the plas c waste
Indulge in open burning of
Make sure that the bo les, plas c waste
food containers or cans are
all free from food residue Send non-recyclable plas c for
before disposing them recycling

Stuff mul ple plas c bags Recycle toxic plas c material

into one to prevent them such as paint cans, pes cide
from flying away and containers, etc.
causing li er
Mix e-waste, glass, metal, etc.
with plas c waste

54
 Steps for capacity building of stakeholders

Schema c below provides the steps that should be taken up by the district to deliver
trainings on plas c waste management to various stakeholders

Prepara on of Iden fica on and Monitoring of the

calendar of events empanelment of trainings and other
for plas c waste resource persons CB events through
management at for various sample visits,
district and block
topics regarding reports and review
levels including
plas c waste mee ngs
the topics of CB
ini a ves, target management
stakeholders,
tenta ve dates
and venue of the
training, etc. and
its implementa on

Figure 21: Training programmes for various stakeholders

55
 Case Study: Plastic Waste Management – A Focus
Area in East Khasi Hills
East Khasi Hills is the first district in Meghalaya to take up ini a ves for plas c waste management
as a part of its ODF Plus ac vi es commenced on a trial basis in a few villages on 12th July 2019.

Following the iden fica on of cluster villages in 11 blocks as well as pickup and exit points for
movement of plas c waste; segrega on of waste at source, collec on and transporta on of
waste to designated centres began in earnest.

While the collected waste was transported to a common stock yard at the district headquarters
and rest given to a scrap dealer for onward transporta on to cement companies to be used as
fuel and also to other sites for use in construc on of roads.

Of the 16.955 metric tons of waste collected, 10.000

metric tons was used for road construc on (Internal
Road in Sohra, East Khasi Hills District); 4.000 metric
tons in cement factory (Star Cements, Lumshnong, East
Jain a Hills District); and 2.955 metric tons was sold to
scrap dealers; the total financial transac on amoun ng
to Rs. 5,08,650 and income generated standing at Rs.
2,54,325.

The PWM exercise if standardized could be upscaled

to become a source of regular monetary incen ves
to sustain the swachhagrahis who are primarily
involved in the collec on, sor ng and transporta on
of plas c waste. To ensure sustainability of the efforts
undertaken under PWM, the district has come up with a ‘Block-level PWM model” under which
all organiza onal and func onal requirements are standardized.

56
57
CHAPTER - 9

How to Maintain PWMU

The opera ons and maintenance of plas c waste management services includes aspects like O&M of
the plas c waste management unit, grievance redressal mechanism and record maintenance protocol.
These are elaborated below:

Functionality of the Plastic Waste Management Unit

Followings need to be done to keep the PWMU func onal:
• Ensuring mely collec on of Plas c Waste from the village sheds

• Opera on of the units as per specifica ons

• Daily maintenance like disinfec on, lubrica on, cleaning of the screens and the shredding/grinding
surfaces, checking air filters, etc.

• Periodic maintenance of all the components in the unit

• Sharpening, adjus ng, or eventually replacing of shredding/grinding surfaces (cu ers, blades, or
hammers)

• Maintaining sanitary condi ons in the premises

• Ensuring safety procedures and use of safety gears to protect against sharp surfaces and edges and
poten ally infec ous waste

• Checking and replacement of fire ex nguishers as required

• Iden fying recyclers for recyclable plas c

• Establishing sustainable forward linkages

The list of service providers for repairing needs to be maintained at the unit to ensure mely repairs
and maintenance of the parts.

58
Grievance Redressal Mechanism
A mechanism needs to be set up through which the consumers can raise their complaints or grievances
regarding plas c waste management services. The maximum me within which the complaint needs to
be addressed has to be pre-decided. Following op ons can be considered by the district for grievance
redressal:

• Keeping a register at GP/block/district offices wherein complaints can be registered

• Establishing a helpline number where the consumers can register their complaints

• Use of online pla orms like the crea on of social media groups, se ng up dedicated email ids,
establishing portals, etc. where complaints can be registered

The responsibility of grievance redressal will be as follows:

• Complaints regarding door to door collec on, transporta on and opera on of the village level shed:
Village secretary, GP members

• Complaints regarding district/block level plas c waste management units: Concerned operators;
monitored by the block and district

Record Maintenance
The records that need to be periodically maintained by the concerned operators are given in Table 2.

59
Table 2: Records needed for plas c waste management
 Amount of waste collected
Door-to-door  Frequency of collec on
collec on,
 Mode of collec on GP level official
transporta on
of plas c waste  Status of segrega on at source transporta on of the waste
to the village shed

 O&M of the village shed

 Amount of plas c waste handed over to scrap dealers
Opera ons of
 Amount of plas c waste transported to the district/block
the village level GP level official
level plas c waste management unit
segrega on shed
 Complaints received and their redressal
 Financial records

 Amount of waste received from the villages

 Amount of plas c waste shredded and bailed
 Amount of recyclable and non-recyclable plas c waste sent
Opera ons of
for recycling and recovery Block/district level
the plas c waste
official
management unit  O&M of the machines
 Maintenance log of the machines with work carried out,
break down and scheduled maintenance, defects or
abnormali es no ced financial records

 Amount of plas c waste sent to cement industries

 Amount of plas c waste sent for road construc on
Handing over to road/ Block/district level
 Type of the plas c sent
cement industries official
 Detail of transport such as date, me and vehicle no.
 Record of revenue generated

 No. of IEC ac vi es conducted

IEC specialist, M&E
IEC ac vi es  No. of beneficiaries cum MIS consultant
at district level
 No. of villages covered

 No. of CB ac vi es conducted HRD and capacity

 Type of ac vi es building specialist,
CB ac vi es M&E cum MIS
 No. of beneficiaries consultant at district
 No. of villages covered level

 Amount of funds u lized for PWM under various schemes

M&E cum MIS
Financial records  Amount of funds disbursed to blocks consultant at district
level
 Revenue generated from PWM

60
Case Study: Working Model of Plastic Waste
Management in Kerala
About the state
Kerala has 14 administra ve districts, 6 Municipal corpora ons, 87 Municipali es 941 Gram
Panchayats. Total waste produc on is 10044 MT/day. About 402 TPD of plas c gets generated
in Kerala.

Who all were the stakeholders

An enterprise group named as Haritha Karma Sena (HKS) was entrusted with non-biodegradable
waste collec on wherein 2 persons per ward were deployed. They were organized & trained by
the State Poverty Eradica on Mission (Kudumbasree)

How did they accomplish this?

This system has become financial viable due to the support provided by the consumers in the
form of a user fee. The le over financial assistance is provided by the GP fund. Rs.23,175/- for
6 months and Rs. 11,600/- for next 6 months

Monthly user fee: Community approach to waste management

A monthly user fee is collected from the consumers on the basis of the services used by them.
The charges ranged from Rs. 60 to Rs. 800 per household per month depending upon the type
and frequency of waste collec on

System design: How did they do it?

Material Resource
D2D collec ons
recovery facility recovery facility

Non-
biodegradables
including plas cs
Recycling Road forma on

*One MCF is required for a GP with a popula on size of 20,000

61
 Infrastructure development
Step 1: Construc on of a Material Collec on Facility
This facility helps implement secondary segrega on and also acts as a storage unit.

Currently, 354 MCF Opera onal with a storage capacity of 620 TPD and about 107 MCF under
construc on. The storage capacity will increase to 770 TPD

62
Step 2: Construc on of a Resource recovery facility

Plinth area: 1000 sq. (92.80 sq.m)

Land required: 5.00 cent
Es mated cost: Rs. 8.80 lakh

This facility helps in segrega on, storage and recycling of non-biodegradable waste brought from
Material Recovery Facility (MRF). One RRF for one Block Panchayat (with a popula on size of
1.4 lakh) have been constructed. The facility has been provided with shredding machine, bailing
machine and dust remover. Currently 81 RRF are opera onal and 62 are under construc on.

63
 Understanding the expenses
MCF & RRF — Capital expenses & O&M

For One Block with 7 GPs

MCF building (7 Nos x Rs.5.25 L) Rs. 37.70 Lakh
RRF building (1 No) Rs. 8.80 Lakh RRF-
Plas c shredder (1 No) Rs. 5.20 Lakh
RRF- bailing machine (1 No) Rs. 5.30 Lakh
RRF- dust remover machine Rs. 4.29 Lakh
Total for 35000 HH Rs. 60.34 Lakh
Investment per HH-I- Rs. I 74/-

Tenta ve income (Monthly)

Selling price for slu-edded plas cs (Rs. 181- per kg) Rs. 6,04,800/-

Selling price for e-waste

Rs. 16,000/-
(Rs. 321- per kg)
Selling price of glass
Rs. 12,600/-
(Rs. 1150 per kg)
VGF support Rs. 17,000/-
TOTAL Rs. 6,50,400/-

O&M cost (Monthly)

Transporta on from MCF to RRF Rs. 25000/-
Salary to HKS for O&M of RRF (4 No. x Rs.10000/-) Rs. 40000/-
Plas c procurement cost (Rs. 15 x 33600 Kg) Rs.504000/-
E-waste procurement a (Rs. 10 x 500 kg) Rs. 5000/-
Glass procurement (Rs.1 x 8400 kg) Rs. 8400/-
Total Rs. 5,82,400/-

Selling price for LD plas cs Rs. 15/— per kg

PET bo les Rs. 18/- per kg
Mixed plas cs Rs. 15/- per kg
Paper cup Rs. 5/- per kg
Aluminium foil Rs. 34/- per kg

64
 Establishing forward linkages
The forward linking of non-bio waste is undertaken through Clean Kerala Company Ltd, a company
formed under Local Self Government Department, Govt. of Kerala. The details are given below.

Item Forward linking

Clean, dry, shredded recyclable plas cs Handed over for recycling
Clean, dry, shredded non-recyclable plas cs Used in road prepara on
Glass & broken glass Handed over for recycling
Used bags/chappals Handed over for recycling
E-waste Handed over for recycling
Medicine strips Handed over for recycling

During 2018–19, the state supplied 395 ton of shredded plas cs for mixing with bitumen to PWD
for road construc on

Behaviour change communica on using green protocol

Green protocol is a unique programme which was successfully introduced in Na onal Games
2015. Green protocol is now being followed in various events and func ons (both Gov and Pvt).

Key ini a ves undertaken in this:

 Disposable free: No plas c bo les, cups, plates, etc. used at any
event

 Currently, 215 state level offices out of 399, 756 district level
offices out of 1114 and 190 block level offices out of 358 have
completed first level ac vi es in green office campaign

 17 major fes vals and all the state level func ons by Govt
departments observe green protocol thereby waste genera on is
reduced

Source: h p://sujal-swachhsangraha.gov.in/sites/default/files/Story%20-%20PWM%20ini a ves%20in%20Kerala.pdf

65
 Welcome to ODF community toilets

plus village PAPER PLASTIC GLASS GENERAL

PAPER PLASTIC

66
CHAPTER - 10

Monitoring for PWM

In order to keep things on track, a robust monitoring system needs to be in place. This helps to measure
overall implementa on quality, progress, and output of plas c waste management ac vi es in the
district. District officials are responsible for regularly monitoring these ac vi es.

For PWM to happen district/block/GP to ensure the following:

 District to regularly monitor the func oning of PWMUs in the blocks and plas c waste management
ac vi es in GPs
 Block to regularly monitor the func oning of PWMUs and plas c waste management ac vi es in GPs
 GPs to manage plas c waste management ac vi es in the villages

What to monitor?
 Process and protocol of ODF Plus verifica on and declara on
 No. of villages with regular door-to-door collec on of waste
 No. of villages with village-level sheds for sor ng waste
 No. of district/blocks with plas c waste management units
 Timely collec on of plas c waste from village sheds
 Amount of plas c waste sold to scrap dealers/recyclers, amount of plas c waste handed over for
recovery in road and cement industries, etc.
 O&M of the district/block level plas c waste management units

How to monitor indica ve methods for monitoring

01 02 03 04 05

Perdiodic Review Field visits Assessment of impact Thematic consultations

reporting on meeting of PWM activities by to ascertain programme
various indicators external agencies progress and
effectiveness
67
68
69
CHAPTER - 11

Funding Provision
For successful implementa on of SBM (G) Phase-II, robust financial planning, mely funding,
mobiliza on of adequate resources and prudent u liza on of funds are extremely important. The
possible funding resources for plas c waste management ac vi es are:

Funding for Plastic Waste Management Under SBM

(G) Phase-II
Based on the convergence a comprehensive plan for Plas c Waste Management as a part of GPDP shall
be prepared.

Available financial assistance for SWM under SBM (G) is as men oned below:

Upto 5000 popula on Solid waste management upto Rs. 60 per capita

Above 5000 popula on Solid waste management upto Rs. 45 per capita

Note:
• 30 per cent of this amount will be borne by the GPs from their 15th FC grants. Each village can
u lise a minimum of total Rs. 1 Lakh based on their requirements for both solid waste and
greywater management

Plas c waste management unit (one in each

Upto Rs. 16 lakh per unit
block/district)

GPs can source addi onal fund from other sources besides SBM (G) Phase-II such as 15th
FC grants MPLAD/MLALAD/CSR funds or through convergence with MGNREGS or other
schemes of the state or Central Government, etc.

Wages, where needed to be paid for collec on of waste from the household, can be sourced
from 15th FC and construc on of shed from SBM (G), 15th FC, SFC or other sources.

70
CHAPTER - 12

Annexures

12.1 Plas c Waste Management Rules, 2016

12.2 Type of Plas cs
12.3 Scrap Rates for Various Types of Plas c in India
12.4 No fica on by Ministry of Road Transport and Highways (MORTH) for Using Plas c in Road
Construc on
12.5 Extended Producer Responsibility
12.6 References

12.1 Plastic Waste Management Rules, 2016

The Plas c waste (Management and Handling) Rules were first no fied in 2011 to address the issue
of scien fic plas c waste management. In 2016, the by the Ministry of Environment and Forest &
Climate Change (MoEFCC), Government of India no fied the Plas c Waste Management Rules, 2016,
in suppression of the earlier Plas c Waste (Management and Handling) Rules, 2011.

Aim
The Plas c Waste Management Rules, 2016 aim to:
 Increase minimum thickness of plas c carry bags from 40 to 50 microns and s pulate minimum
thickness of 50 micron for plas c sheets also to facilitate collec on and recycle of plas c waste

 Expand the jurisdic on of applicability from the municipal area to rural areas, because plas c has
reached rural areas also

 To bring in the responsibili es of producers and generators, both in plas c waste management
system and to introduce collect back system of plas c waste by the producers/brand owners, as per
extended producers responsibility

 Introduce collec on of plas c waste management fee through pre-registra on of the producers,
importers of plas c carry bags/mul layered packaging and vendors selling the same for establishing
the waste management system

71
 Promote use of plas c waste for road construc on as per Indian Road Congress guidelines or energy
recovery, or waste to oil, etc. for gainful u liza on of waste and also address the waste disposal issue;
to entrust more responsibility on waste generators, namely payment of user charge as prescribed by
local authority, collec on and handing over of waste by the ins tu onal generator, event organizers

 An eco-friendly product, which is a complete subs tute of the plas c in all uses, has not been
found ll date. In the absence of a suitable alterna ve, it is imprac cal and undesirable to impose a
blanket ban on the use of plas c all over the country. The real challenge is to improve plas c waste
management systems

About the Plas c Waste Management Rules, 2016

 Rural areas have been brought in ambit of these Rules since plas c has reached to rural areas also.
Responsibility for implementa on of the rules is given to Gram Panchayat

 For the first me, responsibility of waste generators is being introduced. Individual and bulk
generators like offices, commercial establishments, industries are to segregate the plas c waste at
source, handover segregated waste, pay user fee as per bye-laws of the local bodies

 Plas c products are le li ered a er the public events (marriage func ons, religious gatherings,
public mee ngs, etc.) held in open spaces. First me, persons organising such events have been
made responsible for management of waste generated from these events

 Use of plas c sheet for packaging, wrapping the commodity except those plas c sheet’s thickness,
which will impair the func onality of the product are brought under the ambit of these rules. A large
number of commodi es are being packed/wrapped in to plas c sheets and therea er such sheets
are le for li ered. Provisions have been introduced to ensure their collec on and channeliza on to
authorised recycling facili es

 Extended Producer’s Responsibility (ERF): Earlier, EPR was le to the discre on of the local bodies.
First me, the producers (i.e. persons engaged in manufacture, or import of carry bags, mul -
layered packaging and sheets or like and the persons using these for packaging or wrapping their
products) and brand owners have been made responsible for collec ng waste generated from their
products. They have to approach local bodies for formula on of plan/system for the plas c waste
management within the prescribed meframe

 State Pollu on Control Board (SPCBs) will not grant/renew registra on of plas c bags, or mul -
layered packaging unless the producer proposes the ac on plan endorsed by the concerned State
Development Department

 Producers to keep a record of their vendors to whom they have supplied raw materials for
manufacturing carry bags, plas c sheets, and mul -layered packaging. This is to curb manufacturing
of these products in unorganised sector

 The entry points of plas c bags/plas c sheets/mul -layered packaging in to commodity supply
chain are primarily the retailers and street vendors. They have been assigned the responsibility of
not to provide the commodi es in plas c bags/plas c sheets/mul -layered packaging which do not
conform to these rules. Otherwise, they will have to pay the fine

72
 Plas c carry bag will be available only with shopkeepers/street vendors pre-registered with local
bodies on payment of certain registra on fee. The amount collected as registra on fee by local
bodies is to be used for waste management

 CPCB has been mandated to formulate the guidelines for thermoset plas c (plas c difficult to
recycle). In the earlier Rules, there was no specific provision for such type of plas c

 Manufacturing and use of non-recyclable mul -layered plas c to be phased in two years

Plas c Waste Management (Amendment) Rules 2018

The Ministry of Environment, Forest and Climate Change has no fied the Plas c Waste Management
(Amendment) Rules 2018 on March 27, 2018.

 The amended Rules lay down that the phasing out of Mul layered Plas c (MLP) is now applicable
to MLP, which are “non-recyclable, or non-energy recoverable, or with no alternate use.”

 The amended Rules also prescribe a central registra on system for the registra on of the producer/
importer/brand owner. The Rules also lay down that any mechanism for the registra on should
be automated and should take into account ease of doing business for producers, recyclers and
manufacturers. The centralised registra on system will be evolved by Central Pollu on Control
Board (CPCB) for the registra on of the producer/importer/brand owner. While a na onal registry
has been prescribed for producers with presence in more than two states, a state-level registra on
has been prescribed for smaller producers/brand owners opera ng within one or two states

 In addi on, Rule 15 of the Plas c Waste Management (Amendment) Rules 2018 on “explicit pricing
of carry bags” has been omi ed

Responsibili es of GP
Every Gram Panchayat either on its own or by engaging an agency shall set up, opera onalize and co-
ordinate for waste management in the rural area under their control and for performing the associated
func ons, namely:

a) Ensuring segrega on, collec on, storage,

transporta on, plas c waste and channeliza on of
recyclable plas c waste frac on to recyclers having
valid registra on; ensuring that no damage is caused
to the environment during this process;

b) Crea ng awareness among all stakeholders about

their responsibili es; and

c) Ensuring that open burning of plas c waste does

not take place

73
12.2 Type of Plastic

Water bo les, so
drink bo les, food
Polyethylene Converted back to polymer and
1 Yes jars, films, sheets,
terephthalate used for making apparel
furniture, carpets,
panelling

High-density Milk pouches,

Converted to pellets and used to
Polyethylene 2 Yes bo les, carry, base
produce new HDPE
(HDPE) cups

Pyrolysis, hydrolysis and

Pipes, hoses, hea ng are used to convert PVC
sheets, wire waste into calcium chloride,
Polyvinyl cable insula ons, hydrocarbon products and
3 Yes
Chloride (PVC) mul layer tubes, heavy metals. These are used to
window profile, produce new PVC or as feed for
fencing, lawn chairs other manufacturing processes
or as fuel for energy recovery

Maybe
Plas c bags,
Low-density recycled
various containers, Converted to pellets and used to
polyethylene 4 (depends
dispensing bo les, produce new LDPE
(LDPE) upon
wash bo les
recycler)

Maybe
Disposable cups,
recycled
Polypropylene bo le caps, Converted to pellets and used to
5 (depends
(PP) straws, auto parts, produce new pp
upon
industrial fibres
recycler)

74
 Pictorial Recyclable or
Name of plas c Code Few applica ons Type of recycling
Representa on not

Disposable cups,
glasses, plates,
Polystyrene
6 No spoons, trays, CD Not recyclable
(PS)
covers, casse e
boxes, foams

Thermoset plas cs,

Not recyclable – however,
mul layer and
mul layer packaging could be
laminates, nylon
Others (O) 7 No crushed and turned into sheets
SMC, FRP, CD,
and boards for roofing, using
melamine plates,
adhesives
helmets, shoe soles

12.3 Scrap Rates for Various Types of Plastic in India

Rate in Rs/Kg (indica ve) as
Sr. no. Types of Plas c scrap
on 04.11.2020
1. ABS (bayr) 127
2. Acrylic 127
3. API 134
4. C.P.W 41
5. HD blowing 84
6. HD moulding (Colour) 98
7. Hips (Baff) 99
8. LLDP blowing 102
9. PVC pest grade 92
10. PVC resin desi 73
11. PET bo les baled 13
12. Plas c PVC 22
13. No.1 plas c (PET) 17
14. No.2 plas c (HDPE) 14
15. No.3 plas c (PVC) 20
16. PET flakes hot washed 44
17. PET bo le scrap 29

Note: These are indica ve rates and may vary from place to place
Sources : h p://www.scrapregister.com/scrap-prices/india/13 and h ps://www.recycleinme.com/scrapresources/india_scrap_prices

75
12.4 Notification by Ministry of Road Transport
and Highways (MORTH) for Using Plastic in Road
Construction

76
12.5 Extended Producer’s Responsibility

Extended Producers’ Responsibility

As per the EPR under PWM Rules, 2016, producers, importers and brand owners of mul -layered plas c
sachets, pouches or packaging material need to establish a system for collec ng back the plas c waste
generated by their products. This simply means that you take care of the waste you produce.

There are 3 op ons for producers:

1. Pay a fee into a central fund that would be spent towards managing the waste;

2. Offset the plas c waste generated through credit system which would be established; or

3. Par cipate in and pay for establishing producer responsibility organisa ons (PROs) to collect and
manage plas c waste generated by consumers

12.6 References
1. Ac on Plan for Plas c Waste Management in the State; 29th April, 2019; Directorate of Environment
and Climate Change, Department of Science, Technology and Environment, Government of Punjab

2. Annual Report for the year 2018-19 on Implementa on of Plas c Waste Management Rules, Central
Pollu on Control Board

3. Challenges and Opportuni es: Plas c Waste Management in India; The Energy and Resources
Ins tute

4. Material on Plas c Waste Management, Central Pollu on Control Board, June 2012

5. Model Framework for Segrega on: Guidelines for managing municipal solid waste through
segrega on, reuse and recycling; Bread for the World—Protestant Development Service

6. Plas c waste management rules 2016, Ministry of Environment, Forest and Climate Change

7. Plas c Waste Management: Issues, Solu ons & Case Studies; Ministry of Housing & Urban Affairs,
Government of India; March 2019

8. PPT on Establishing sustainable EPR mechanisms for collec on of low value plas cs through the
Informal Sector in Pune City- Swachh, Pune

9. Solid and Liquid Resource Management: Plas c waste management; Dra Implementa on
Framework

10. Swachh Bharat Mission (Grameen) Phase II Opera onal Guidelines’ 2020; Ministry of Jal Shak ,
Government of India

77
11. Tool Kit on Plas c Waste Management Rules 2016; Central Pollu on Control Board and Na onal
Produc vity Council, June 2019

12. Waste: An approach paper for sustainable management of waste; Suchitwa Mission; Local Self
Government Department, Government of Kerala

13. Research paper on use of plas c waste in Bituminous pavement h ps://www.researchgate.

net/publication/320243162_Use_of_Plastic_Waste_in_Bituminous_Pavement#:~:text=The%20
u liza on%20of%20plas c%20waste,%2Dethylene%2C%20polystyrene%20%2C%20polypropylene

14. Use of Plas cs in Road Construc on by CENTRE FOR INNOVATIONS IN PUBLIC SYSTEMS, An
Autonomous body of the Government of India.h ps://www.tce.edu/sites/default/files/PDF/CIPS-
Plas cRoad.pdf

15. CPCB Guidelines for Co-processing (h p://kspcb.gov.in/CPCB_Guidelines_for_Co-processing_of_

Pla c_waste_in_Cement_kiln_29-11-2017.pdf)

16. Use of plas c waste in bituminous mixes in construc on of Na onal Highways - Government order,
Ministry of Road Transport & Highways, 2015

78
 Plas c waste management at GP level

Source- Segrea on waste Secondary

segrea on collec on segrega on at
village level shed

Segregated plas c packed

and transported to the plas c
waste management unit

79
 Plas c waste management at district level

nt u n i t a t d
na geme i st r
ma ict
/b
te lo
as c

cw

k
l ev
st i

el
Pl a

Shredding of plas c Shredded plas c Shredded plas c being used

in road making

Baling of plas c Baled plas c Baled plas c being used in

cement making

80