Rockfill dams are embankment dams constructed primarily from rock materials, requiring a seepage control membrane to minimize water flowing through the permeable rockfill. There are two main types of seepage control membranes: internal membranes located inside the dam core, and external membranes located on the upstream face. Rockfill dams are suitable when there is an abundant local source of rock materials and construction can continue during wet periods.
Rockfill dams are embankment dams constructed primarily from rock materials, requiring a seepage control membrane to minimize water flowing through the permeable rockfill. There are two main types of seepage control membranes: internal membranes located inside the dam core, and external membranes located on the upstream face. Rockfill dams are suitable when there is an abundant local source of rock materials and construction can continue during wet periods.
Rockfill dams are embankment dams constructed primarily from rock materials, requiring a seepage control membrane to minimize water flowing through the permeable rockfill. There are two main types of seepage control membranes: internal membranes located inside the dam core, and external membranes located on the upstream face. Rockfill dams are suitable when there is an abundant local source of rock materials and construction can continue during wet periods.
Rockfill dams are embankment dams constructed primarily from rock materials, requiring a seepage control membrane to minimize water flowing through the permeable rockfill. There are two main types of seepage control membranes: internal membranes located inside the dam core, and external membranes located on the upstream face. Rockfill dams are suitable when there is an abundant local source of rock materials and construction can continue during wet periods.
Rockfill Dam • Rockfill dams are type of embankment dams where more than 50% rock mass of varying size and quality is used for construction of the embankment. • The rockfill has usually very large permeability and thus large amounts of water can seep through the rockfill embankment. • Thus a seepage control membrane is used to minimize seepage through the embankment.
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• There are two main modes of seepage control membrane. • Internal membrane (central core). The membrane is located inside the embankment (In figures). • The membrane materials include earth/clay core, reinforced cement concrete (RC), roller compacted concrete (RCC), asphalt concrete, steel or other metals. • The clay core may be thin or thick, located in the middle or near the u/s face, may be vertical or inclined. HYD-507 Dams Engineering 3 HYD-507 Dams Engineering 4 HYD-507 Dams Engineering 5 External u/s face • The membrane is located at the u/s face of the rockfill dam (Fig). • The membrane materials include: • cement concrete, • RCC, steel, timber, • stone / rubble or PCC masonry, • asphalt concrete. HYD-507 Dams Engineering 6 HYD-507 Dams Engineering 7 Glennies Creek Dam (67 meters high, concrete faced rock fill dam CFRD)
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Conditions Favoring Choice of Rockfill Dam • Large quantities of rock usually readily available from structural excavation or a nearby quarry site. • Earth materials are difficult to obtain or require expensive + extensive processing. • Short construction season (allows simultaneous during unfavorable weather as excess moisture not an issue for u/s face membrane dams). HYD-507 Dams Engineering 9 • Excessive wet climate restricting placement of earth materials. • The dam is to be raised at a later time. • Rockfill can be placed during rainy season. • Diversion floods are very large and large diversion arrangements very costly. The flood can flow through/over the dam without failure or with small damage. HYD-507 Dams Engineering 10 • Uplift pressure and erosion due to seepage not a significant design problem. • Short structure base lengths due to steeper slopes.
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Typical Design of a Rock Fill Dam • A typical rock fill dam section consists of a rock fill embankment with an impervious membrane. • The membrane is provided to prevent seepage of water through the body of the dam. • The impervious membrane may be located on the u/s or it may be placed in the form of a sloping or a vertical core. • A rock fill dam can be constructed either with a straight or curved axis. HYD-507 Dams Engineering 12 • A dam with a curved axis has the advantage that with the pressure building up against it during filling , the dam section gets compressed and thus acquire extra strength. • However, in the case of straight axis the construction layout becomes easy, and cost of the dam is lower than that of a dam with curved axis. • A dam with straight axis is also suitable for smaller dams and for rock fill dams with u/s membrane.
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• The design of rock fill dam is based on empirical considerations and formulae, which have been evolved during the past centuries therefore no computation are required in their design. a. Hight of Dam • The free board requirements of rock fill dam are same as that for earth fill dams. • To prevent flashes or run up of water on the crest due to waves especially in high winds, rock fill dams are usually provided with wave deflector coping walls on the u/s edge of the crest. HYD-507 Dams Engineering 14 b. Section of the Dam • In rock fill dams that were constructed earlier, the side slopes were usually kept very steep i.e. …………… horizontal to 1 vertical. • However, in modern dams the recommended slope is quite flat. • The u/s and d/s slopes depend on the type and location of impervious membrane. • The rock fill dams having central and sloping cores should have u/s and d/s slopes in the range of 1:2 to 1:4. HYD-507 Dams Engineering 15 • Where u/s membranes are provided the u/s slope are usually kept 1:1.3 to 1:1.7. • And the d/s slope at or flatter than the natural slope of rock which is 1:1.3 to 1:1.4. • In case of a dam with u/s membrane the interior section of the dam is usually divided into three zones i.e. A, B & C. • In Zone ‘C’ best quality, larger sized rocks are laid and are well compacted.
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• This provides the required stability to the dam. • In Zone ‘B’ comparatively smaller sized rocks of lesser quality are used. • Whereas in Zone ‘A’ even smaller sized rocks and gravel well graded and well compacted are provided. • In the case of dams with central or sloping core, best quality large sized rocks are placed at the d/s rock fill zone. • The rock should grade from fine rock placed next to the filter, to coarse rock placed near the d/s slope. HYD-507 Dams Engineering 17 • In areas of low seismic activity, the section of the embankment described above should be adequate.
• However, dams constructed in high seismic zones with
u/s membrane, the d/s slope of the dam should be flattened to 1:1.7 for all cases of seismic intensity.
• The width of the dams crest should be such that it may
be sufficient to allow movement of construction machinery for the construction of u/s membrane. HYD-507 Dams Engineering 18 c. Impervious Core • Impervious cores may be central on sloping. • The design considerations and material for the Rock fill dams with central or sloping cores are the same as described for impervious core in earth fill dams. • Filters are provided both on the u/s and d/s side of the cores.
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d. Upstream Membrane
• The u/s membrane may be of the following type:
i. Reinforced Concrete membrane
ii. Asphaltic Concrete membrane
iii. Steel Membrane
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i. Reinforced Concrete Membrane
• The most common type used by far.
• For small dams on suitable foundations a reinforced concrete slab with a minimum thickness of 20 cm is used. • In earthquake areas the minimum thickness should be increased to 30 cm (0.3m) at the crest to approximately 90 cm (0.9m) at the lowest foundation level according to the formula: HYD-507 Dams Engineering 21 t = 0.30+ 0.0034 H • Where: • H = vertical distance to the dam crest (m) • Two way steel reinforcement is provided at 0.4%. • The u/s reinforced concrete membrane rests upon a concrete cut off wall or slab. • The cut off wall prevents the seepage beneath the dam. HYD-507 Dams Engineering 22 ii. Asphalt Concrete Membrane • Asphaltic concrete membrane are the second most widely used facing for rock fill dams. • As compared with reinforced concrete facing they are more flexible and are well suited to rocks settlements. • The u/s slopes for asphalt faced rock fill dams are kept at 1.7:1 or even flatter. • The recommended thickness of asphaltic concrete membrane is 25-30 cm.
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iii. Steel Membrane • Steel has been used as a membrane material on a few rock fill dams in the past. • The performance of steel membrane reported is quite good. • However, it is still not a very popular material for facing in rock fill dams. • They can be constructed rapidly.
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• One of the common fears about this type of Dam is the possibility of corrosion of the steel. • However, if the steel faced membrane is constructed with proper cathodic protection on both faces and is maintained properly it does not suffer from such defect. • For steel membrane the u/s slope of rock fill is kept between 1.3:1 and 1.7:1. • Steel plates used are usually 1.2 to 1 cm in thickness.