SW2020 Users E22 18 1 E

Gas Sampling System
Salwico SW2020
User Manual
çConsilium
The contents of this document are subject to revision without notice due to continued progress in
methodology, design and manufacturing. Consilium assumes no legal responsibility for any error
or damage resulting from the usage of this document.
Consilium Marine & Safety AB

P.O. Box 8763
SE-402 76 GÖTEBORG
SWEDEN
Tel: +46-31-710 77 00, Fax: +46-31-710 78 00
E-mail: [email protected]
Internet: www.consilium.se
Edition 22, 18 1 E, December 2018.

Document no. S-4-009.433/E
Part no: 070047
© 2001-2018, Consilium Marine & Safety AB

Contents
1. GENERAL INFORMATION A
1.1 DESCRIPTION OF THE SYSTEM
1.2 GENERAL BLOCK DIAGRAM
2. INSTALLATION B
2.1 CONTROL UNIT
2.2 ANALYZING UNIT
2.3 REPEATER UNIT - MN400
2.4 PIPE SYSTEM
2.5 FLAME TRAPS
2.6 MANUAL SHUT-OFF VALVES
2.7 SAMPLING PIPE ACCESSORIES
2.8 SAMPLING POINTS
2.9 OPTIONS
2.10 ELECTRICAL CONNECTION
2.11 COMMISSIONING DOCUMENTS
3. OPERATION C
3.1 GENERAL PRINCIPLES
3.2 DISPLAY MODES
3.3 LISTS: ALARM, FAULT CODES, DISCONNECTION
3.4 SETUP - GENERAL SETTINGS
LEVEL 1 - SET TIME, DATE, TEST OF LEDS & BUZZER, ETC
LEVEL 2 - CALIBRATION, ETC
LEVEL 3 - SYSTEM SETUP AT START UP
3.5 SETUP - SAMPLING POINTS
3.7 GUIDELINES FOR DAILY HANDLING
4. TECHNICAL DATA D
4.1 INTERNAL CONNECTION
4.2 INTERNAL CONNECTION ON RIOK-40 AND RIOK-41
4.3 PNEUMATIC BLOCK DIAGRAM, ANALYSING UNIT
4.4 FLOW EXAMPLES
4.5 CALCULATION OF SAMPLING TIME
4.6 VACCUM PUMP
4.7 GAS DETECTORS
5. SPARE PARTS LIST E

6. PRODUCTS LIST F
7. MAINTENANCE G
Salwico SW2020
General Information
1. GENERAL INFORMATION
A1
Salwico SW2020
General Information
A2
Salwico SW2020
General Information
1.1 DESCRIPTION OF THE SYSTEM
The SW2020 Gas Sampling System is an automatically A test gas cylinder is connected to or built into the system
scanning Gas Sampling System permanent installed for for calibration of the gas detectors.
a number of sampling points. The gas detectors are
common for all sampling points, allowing the use of high The SW2020 system consists of four parts
quality gas detectors with good accuracy. A gas sample
is taken from each sampling point in turn, according to the Control Unit
sampling sequence, and transported through the samp- The control unit contains control functions and display for
ling pipe to the gas detectors. The sampling time for each the system and is normally located in a cargo control
point is individually adjustable corresponding to the pipe room.
length of each sampling point. This gives an optimally
short cycle time. Analysing Unit
The analysing unit contains all functions for detecting and
The SW2020 Gas Sampling System is intended for transporting the test samples, as well as an internal
detection of explosive and toxic gases in cofferdams, pipe sampling point for monitoring of internal gas leakage. The
tunnels, stools, ballast tanks, slop tanks and other areas analysing unit is installed in a ventilated area with controlled
adjecent to cargo tanks. A pump room installation is temperature above main deck level, normally the Cargo
normally a separate system. The SW2020 is designed to Control Room.
meet the requirements of IMO/SOLAS and classification
rules. Repeater Unit(s)
The repeater unit contains a clear text display for
Individual sampling point settings alarm and fault messages. One unit is normally
Each sampling point can easily be operated from the located in the Wheel House.
control unit and it has individual settings for:
– Sampling time as a function of pipe length. Pipe System
– Gas detectors (up to 4 ) connected for monitoring The pipe system transports the test samples from the
samples. For example %LEL, Vol% and ppm. sampling points to the analysing unit. The pipe system
– Alarm levels for low and high alarm for each detector includes shut off valves, flame traps, filters and cones (for
and each sampling point.. WB tanks).
– Clear text information. Recommended pipe size: OD 8 mm, ID 6 mm.
Programmable scanning sequence

Each sampling point can easily be operated from the Connection of suitable portable gas detection
control panel. For permanent installations in ballast tanks and measuring equipments
or other areas, which may periodically be filled with fluid,
a counter pressure system is automatically protecting the Provided that the gas scanning and suction is
pipes with a gentle flow of air, preventing clogging. running normally and there is a need for detection of an
optional gas, it is possible to connect a portable gas
The sampling time for each disconnected sampling point detector to the sampling system.
is deducted from the cycle time, thus reducing the cycle In the analysing unit the portable gas detector can
time for the remaining sampling points. be connected to the sampled flow from the scanning
suction system by connecting the hose to the portable
The SW2020 Gas Sampling System also gives the gas detector in serial with the outlet pipe from one of
possibility to define the sampling sequence enabling the detectors just before the connection to the outlet.
certain points to be sampled more frequently. This connection is situated at the bottom of the
cabinet at cabinet inside of the outlet connection.
A flow fault on a sample point will activate the Automatic
Pipe Cleaning System (APCS). The APCS will first attempt If the sampling system for some reason is shut
to remove the cause of the flow fault by flushing the off, there is a possibility inside the analysing unit, to
sampling pipe and then try to obtain a new sample. The connect a portable gas detector to one by one of the
sampling point is automatically disconnected and the fault pipes from the gas sampling points.
is transferred to the Fault List if the flow fault remains. By disconnection of the plastic pipe on top of the
sampling valves (R-port), a hose connection can be
The last measured gas value for a sampling point can be mounted.
viewed in the Sampling Point List. Manual Measurement Previous versions have the possibility to connect
and Purge on a selected sampling point are also done from the hose to the portable gas detector directly to the
this list. sampling pipe from each sampling point at the inside of
the analysing unit cabinet.
A3
Salwico SW2020
General Information
1.2 GENERAL BLOCK DIAGRAM
Conceptual drawing
REPEATER UNIT
CONTROL UNIT
ALTERNATIVE: TWO SEPARATE WALL MOUNTED

CABINETS OR ONE SINGLE
CABINET
ANALYSING UNIT
MEASURING
POINT INSIDE
ANALYSING UNIT
(Testgas connection is
located inside the cabinet)
S-4-005.285/E
A4
Salwico SW2020
Installation
2. INSTALLATION
B1
Salwico SW2020
Installation
2.1 CONTROL UNIT
DETECTOR
The control unit is the man-machine interface and controls the electronics in the
analysing unit. It consist of a LCD clear text Display, LED Display, LED's,
keyboard, microprocessor and memory for the software, definitions, additional
texts etc. The unit is normally made for wall mounting and should be placed in
a well visible position e.g. cargo control room. Electrical connection terminals
to the analysing unit, the repeater unit and the optional printer are placed in the
bottom of the control unit cabinet.
As an alternative both the control unit and the analysing unit can be delivered in
one single cabinet.
The SW2020 control unit is divided into two parts; the gas alarm panel and the
operating panel.
The gas alarm panel is activated when a gas alarm situation is detected in the
system. The sampling point number, alarm level (LO or HI) and the actual gas
detector in alarm are displayed.
There are three keys on the operating panel. The Alarm Mute key is used to
acknowledge the gas alarm and the Alarm Reset key is used to reset the gas
alarm. The third key Alarms in Queue is used to toggle the sampling points in
alarm.
The Operating Panel continuously shows, in the clear text display, sampling
point and the last measured value.
The Fault LED is lit and a fault message is shown in the clear text display when
a fault alarm is generated.
The List and Setup keys are used to manage the gas sampling system. The
numeric keypad is among other things used for value settings and clear text
setup.
B2
Salwico SW2020
Installation
2.2 ANALYSING UNIT

The analysing unit contains all functions for detection and transport of the test
samples. Its components comprise: gas detectors, solenoid valves, sampling and
transport pump, flame traps, flow meter, remote I/O - PCB-boards, power
supply unit and terminals for power supply, alarm outputs connection to the
control unit and repeater unit as well as connections for all piping included in
the system.
The analysing unit should be installed not less than 3 metres above the main
deck in order to avoid air locks in the pipes and ensure the correct work of the
automatic flow watching function. The area should be ventilated and
temperature-controlled.
The analyzing unit is designed to be off a gas-tight construction and this
needs to be considered during installation of the equipment onboard when
cables are entering into the bottom of the cabinet.
There must not be an opening that could potentially ventilate Explosive or
Toxic gases to a safe area onboard.
For installation and for the future service work, there must be enough space,
approx. 0.5m, at the pipe connection side, normally the left side.
There are removable plates intended for the installation of cable inlets on the
underside of the cabinet, for electrical connections.
The electrical connections are made in accordance with the electrical drawing
in this chapter.
Analysing Unit
Inlet instrument air 5-16 Bar
Pipe connections and flame

traps
B3
Salwico SW2020
Installation
2.2.1 PIPE CONNECTIONS
Suction Pipes
The sampling pipes from the manual shut-off valves are connected to the pre-
mounted and numbered flame trap on the side of the analysing unit by means of
the stainless steel connection nipples on the flame traps.
NB! These nipples should be tightened with a spanner, 1.25 turn only, from the
hand-tightening stop. If dismounted the nipple should be retightened to exactly
the same position during re-mounting.
The pipes between the analysing unit and the normal shut-off valves should be
mounted in such a way that air locks do not occur.
Also note that the pipes should be installed in such a way that service can be
performed on an individual flame trap as well as on On-Line Filters without
unnecessary dismounting of other pipes.
Exhaust Pipe
The exhaust pipe from the analysing cabinet is connected via a nipple at the
intended site and should be mounted with a slope towards the exhaust point.
Refer to picture on previous page.
Fresh Air Pipe

The fresh air pipe to the analysing cabinet should be connected via a nipple at
the intended site. The air inlet can open up directly into the room where the
analysing unit is installed, provided that the atmosphere in the room is clean
and temperature controlled. Otherwise a pipe leading to such a space must be
installed. Refer to picture on previous page.
.
Instrument air 5 - 16 Bar inlet

The inlet pipe for dry instrument air is connected to the analysing unit via a
nipple at intended site. Refer to picture on previous page.
.
2.2.2 CALIBRATION GAS CYLINDER
The calibration gas cylinder is mounted next to the analysing cabinet and fixed
in the conventional manner for pressure vessels. The gas cylinder can
alternatively be mounted inside the cabinet.
B4
Salwico SW2020
Installation
The function of the LCD repeater units is to indicate alarms and faults to the
duty watch personnel. The unit is designed for wall or panel mounting and
should first of all be placed on the bridge in a well visible and easily accessible
location.
The LCD-display indicates in clear text the sampling point(s) in alarm, alarm
level(s) and fault messages.
B5
Salwico SW2020
Installation
2.4 PIPE SYSTEM

The pipe system transports the test samples from the sampling points to the
analysing unit. In addition to the piping, the system includes: shut-off valves,
flame traps, pipe couplings, sleeves, filters and pipe terminations.
When the sampling pipes are installed, care should always be taken that the
pipes are installed in such a way that the risk of air locks is avoided.
There are two main ways of installing the piping from the analysing unit to the
various sampling points; either the pipes are installed above deck or through the
pipe tunnel, or a combination of both methods. Note that pipes installed above
deck must be protected against mechanical damage. Refer to drawing Pipe
installation example in this chapter.
All pipe couplings with conical seals forming part of the pipe system should
always be sealed with Loctite 577. (NB! Not thread tape).
2.4.1 PIPE SUSPENSION

Suspension of the pipe assembly or individual pipes should be made in such a
way that the distance between the suspension points does not exceed 1 metre.
The pipes should also be fixed in such a way that vibrations or other similar
actions do not damage them. When installing the pipes, care should be taken
not to allow them to become deformed.
The drawing Suspension and fixing in this chapter shows a proposed method of
suspension and fixing.
2.4.2 SLEEVES AND BULKHEAD PASSAGES

Some type of passage arrangement must be used when passing through deck or
bulkhead plates. Such proposed units are shown on drawings Deck bulkhead
passage and Suspension and fixing in this chapter.
2.4.3 PIPE COUPLINGS

Efforts should be made to ensure that as few pipe couplings as possible are used
for each sampling pipe. This will avoid unnecessary air resistance in the pipes,
caused by turbulence due to unevenness of the joints, and also to reduce the
possibility of leakage to a minimum.
When a pipe cut is necessary, make sure that the pipe is not deformed at the cut
and that the airflow resistance is not increased. Also note that capillary
connections have to be carefully soldered to avoid unnecessary airflow
resistance.
Each manufacturer’s individual recommendations on tightening should be

observed when installing those pipe couplings that must be used.
B6
Salwico SW2020
Installation
2.4.4 BENDING OF SAMPLING PIPES
In order to avoid unnecessary air resistance in the sampling pipes and risk of
deformation and the formation of fractures, a minimum bending radius of
approx. 150 mm is recommended.
Refer to separate instructions for installation of other components of the pipe

system.
- Flame Trap (analysing unit)- Chapter 2.5

- Manual shut-off valves - Chapter 2.6
2.4.5 PIPE INSTALLATION CHECK
NB. 1.
Before connection of the sampling pipes to the Analysing Unit and to the
On-Line-Filters:
Always flush the pipes with compressed air in order to clean them from
dust and water. After cleaning, finish the complete connection between the
Analysing Unit, Shut Off Valves, On Line Filters and Pipe end
Accessories.
NB. 2.
A test has to be performed on every sampling pipe to verify that there are
no leakages. Also verify that each sampling point is correctly connected to
the Analysing Unit. It is possible to do a test of the air tightness by
disconnecting the tubes one by one on the inside of the cabinet and
perform the test by connecting a manometer, shut-off valve and
compressed air.
B7
Salwico SW2020
Installation
SHUT-OFF VALVES
B8
Salwico SW2020
Installation
DECK BULKHEAD PASSAGE
B9
Salwico SW2020
Installation
SUSPENSION & FIXING
CLAMP FOR PIPE

on the deck/deckhouse
"JIRVA" PIPE FITTING
CLAMP FOR PIPE

in the pipe tunnel/
cofferdams etc.
ALTERNATIVE:
1 2
PIPE
PIPE
PIPE
B10
Salwico SW2020
Installation
PIPE INSTALLATION EXAMPLE
B11
Salwico SW2020
Installation
2.5 FLAME TRAPS
The flame traps are normally supplied fitted to the analysing unit. Refer to the
installation instructions for the analysing unit in this chapter for pipe
connection instructions.
NB! The flame trap must be of an approved type.
R 1 / 4" Female thread

Inlet instrument air 5-16 Bar
Pipe connections and flame traps
B12
Salwico SW2020
Installation
2.6 MANUAL SHUT-OFF VALVES
The task of the manual shut-off valves is, where necessary, to shut off the pipe
system in an explosion risk zone from the system in a safe zone. This may
occur when a certain sampling area has a temporary high gas concentration or is
filled with inert gas. The shut-off valves should also be used for service needs,
such as replacement of flame traps, or if a certain sampling pipe is disconnected
from the analysing unit.
When there is no compressed air in the counter pressure system combined with
water in the ballast tanks, a closing of the shut-off-valves is recommended to
avoid water and dirt inside the sampling pipes. Notice that as long as there is
compressed air to serve the counter pressure system in water filled ballast tanks,
the shut off valves shall remain open.
Installation of the valves shall be made in the wall between the safe and
explosive zones. Holes are cut for the insertion of welding sleeves with an
internal thread, the shut-off valve then being screwed on from inside a safe
zone by means of taper thread couplings supplied and sealed with ”Loctite
577”.
NB!
All valves should be marked with the number of the corresponding sampling
point.
It is important that the mutual distance between the valves is taken into
consideration, and that the sampling pipes from the analysing unit are installed
in such a way that any service on an individual shut-off valve can be carried out
without any unnecessary dismounting of other pipes.
Stainless steel type Brass type
B13
Salwico SW2020
Installation
2.7 SAMPLING PIPE ACCESSORIES
2.7.1 FILTERS
Each individual sampling pipe should be protected with filters in order to avoid
fouling of both the pipes themselves as well as flame traps, valves, flow meter
and detector.
Two types of filters have been developed for this purpose:

• On-line filter
for mounting on the pipe.
• End-line filter
for mounting at the end of the sampling pipe at the sampling point.
On-Line Filter
This filter is used for such sampling pipes where end-line filters cannot be used
for a variety of reasons, such as areas which may be temporarily water-filled or
where access is for other reasons, so difficult that necessary filter replacement
may be impaired or neglected.
Installation of on-line filters must be done in such a manner that the filter is
easily accessible for replacement, without causing unnecessary strain on pipes
and connections. The online filter should always be placed as close to the
sampling point as is practically feasible, but never in a safe zone. The nipples
should be tightened in accordance with pipe connections, see chapter 2.
We recommend that each individual filter should be marked with its

corresponding sampling point number.

B14
Salwico SW2020
Installation
End-Line Filter
The end-line filter should always be fitted at a sampling point where it is

practically feasible with regard to accessibility for future replacement. This is in
order to ensure that as much of the pipe system as possible is protected.
Installation
The end-line filters are designed for installation directly on the pipe termination
at the sampling point. Recommended types are shown below.
End-Line filter
B15
Salwico SW2020
Installation
2.7.2 OPTIONS
Water Separator
In certain sampling points there may be risks that small accumulations of
”splash” water will be sucked into the sampling tubes and thus preventing
sampling from a low placed sampling point. The fitting of a special pipe
termination section with a small hole, in correct relation to the suction inlet end
and at a right distance above the pipe, prevents suction in this case. Should the
splash water rise above the level of this extra hole, the automatic pump stop
function comes into operation.
In those cases where the sampling pipe is terminated with a Salwico water
separator, the end-line filter is placed between the pipe termination and the
water separator.
Cone
For installation of sampling points in damp environments, it is recommended to
fit the end with a cone designed for this purpose.
B16
Salwico SW2020
Installation
2.8 SAMPLING POINTS
2.8.1 PIPE TERMINATIONS

The pipe termination in the sampling area must be fixed so that the minimum
distance from a bulkhead frame is 0.1 m and approx. 0.15 m from the bottom.
In filter installation, e.g. end-line filter, the height above the bottom should be
taken into consideration with respect to this.
In certain areas care must be taken to prevent oil or water from being sucked
into the sampling pipes, and in such cases a height above the bottom of 0,5 m or
more can be allowed. Corners, where the air circulation is low, should be
avoided. Note that the last 0.2 m of the pipe termination end must point
downwards.
Each pipe termination should be marked with the corresponding sampling point
number.
Option
Refer to Chapter 2.7.2 for special pipe termination facility.
2.8.2 LOCATION OF THE SAMPLING POINTS

In accordance with the regulations and draft proposals that have been drawn up
by the classification societies, the following areas are to be monitored by the
permanently installed gas sampling system:
• Cofferdams
• Pipe tunnels
• Ballast tanks and double bottoms
• Other empty areas adjacent to slop tanks
• Pump rooms, connected to a separate system.
In addition, it can be recommended that stool tanks and other empty areas
adjacent to the cargo tanks are connected to the permanently installed gas
sampling system.
In accordance with these rules it is essential that the planned number of

sampling points and their location including the pipe installation should be
evaluated and commented on by the classification societies prior to installation.
2.8.3 MARKING OF SAMPLING POINTS

Each sampling pipe must be marked with its number at the sampling point as
well as the manual shut-off valve. (Each sampling point is numbered at the
flame trap on the analysing unit.)
Salwico SW2020 has one sampling point for internal monitoring of the
analysing cabinet, normally the last sampling point.
B17
Salwico SW2020
Installation
2.9 OPTIONS
2.9.1 COUNTER PRESSURE SYSTEM

The counter pressure system is to be used for such sampling points which are
located in areas that can be temporarily filled with water, for example
permanent water ballast tanks.
The counter pressure system, when supplied, is built into the Salwico SW2020
system. The operation of the counter pressure system is based on compressed
air being automatically connected to sampling points, during the not sampling
period and when the sampling point is temporarily disconnected from the
automatic scanning.
Note! The hand operated shut off valve in the bulkhead passage shall remain in
open position when the sampling point is disconnected via the control panel.
The shut off valves shall be closed for safety reasons in the following cases:
• Loss of supply of compressed air
• When the pipes are mechanically disconnected between the analysing
unit and the bulkhead.
Counter pressure system installation requires connection of compressed dry
instrument air to the analysing unit.
Incoming operating pressure: 5 - 16 Bar.

Pressure regulator set to 3.4 Bar.
Max air consumption: approx. 10 - 20 litres/hour for each sampling point.
2.9.2 PIPE CLEANING SYSTEM
A pipe cleaning system is recommended for blowing the pipes clear of water.
The pipe cleaning system, when supplied, is built into the Salwico SW2020
system. Its installation requires connection of compressed dry instrument air to
the analysing unit.
Incoming operating pressure: 5 - 16 Bar.

Pressure regulator set to 3.4 Bar.
Note! When both a pipe cleaning and a counter pressure system are included in
the SW2020 the same compressed air connection is used jointly.
B18
Salwico SW2020
Installation
Installation of cone (option)
MANUFACTURED BY CONSILIUM
B19
Salwico SW2020
Installation
2.10 Electrical Connections
External connections
ANALYSING UNIT
SYSTEM FAILURE GAS WARNING GAS ALARM

(ALARM 1) (ALARM 2)
OUTPUT RS485
OUTPUT RS485
OUTPUT 24VDC
OUTPUT 24VDC
NORM. ACT. NORM. ACT.

RESET WHEN RESET WHEN RESET WHEN RESET WHEN
RESET WHEN RESET WHEN WARNING WARNING ALARM ALARM
FAIL. MUTED FAIL. RESET MUTED RESET MUTED RESET
RL1 RL2 RL3 RL4 RL5 RL6
INPUT
A+
A+
220 VAC
B-
B-
+
+
-
21
41
61
11
31
51
71
22
24
42
23
25
26
27
28
29
30
32
43
44
45
46
47
48
49
50
62
63
64
66
67
68
69
72
52
65
70
12
13
14
15
16
17
18
1
2
1 2 3 4 1 2 3 4
Emergency supply
INPUT 220VAC
shielded cable
twisted pairs
2x2xmin0,5mm 2
Alternative connection
of the Repeater Unit
in parallel with the
Control Unit.
1 2 3 4
shielded cable
twisted pairs
A 20
B 21
POWER + 1
2
2x2xmin0,5mm 2
-
COMM.
24V DC
CONTROL UNIT
ME400
OPTION
1 2 3 4
PRINTER
A
B
+
-
POWER
COMM.
220 VAC
REPEATER UNIT
MN400
B20
Salwico SW2020
Installation
2.11 COMMISSION DOCUMENTS
B21
Salwico SW2020
Installation
GAS SAMPLING SYSTEM SW2020, COMMISSIONING SET-UP
Ref no: SG- Yard: Hull no:
Start up time: sec Alarm delay time: sec Date:
ALARM LEVELS
Det #1: Low High Det#2: Low High
Det #3: Low High Det#4: Low High
SAMPLING POINTS SET-UP

POINT NO LOCATION DISTANCE SAMPL. TIME SET NOTE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
B22
Salwico SW2020
Installation
Salwico SW2020 Gas Sampling System. Commissioning record.
To be used and filled in with signature by the personnel in charge of the installation.
Shipyard / Installation Company: Hull No: Ref.no:

SG-
Fill in
Description / Task / Check Sign./ Date:
data:
A. Pipe installation check.

1 Pipe dimension; sampling pipes on deck (diam. outer/inner)
2 Pipe material; sampling pipes on deck (Cu, CuNi, SS etc.)
3 Pipe dimension; sampling pipes in tank (diam. outer/inner)
4 Pipe material; sampling pipes in tank (Cu, CuNi, SS etc.)
5 Deck accessories material, stainless steel (SS) or brass (BR)
6 Sealing material Loctite 577 used, yes/no
7 Pipe dimension outlet pipe (diam. outer/inner)
8 Flushing of all sampling pipes with compressed air before connection to
cabinet and on-line-filters, yes/no.
9 Leakage test performed of all sampling points before connection to the
cabinet, yes/no.
10 Compressed Dry Instrument Air 5-16 Bar connected, yes/no.
11 Pressure Regulator set to 3.4 Bar, yes/no.
12 Sampling point commissioning performed and sheet B19 from
Installation Manual filled in and handed over to the ship owner, with a
copy stored in the SW2020 Control Unit, yes/no.
B. Electrical installation check.

13 Main Power Supply from Emergency switchboard, yes/no.
14 Repeater Unit working, yes/no.
15 External alarm functions test (Main Alarm, Typhoons, etc) yes/no.
16 External Alarm signal connected to EMS/AMS, yes/no.
C. Final hand over of the system to the ship owner.

17 Instructions on operation and maintenance given to ship’s crew,
yes/no.
18 Instruction Manuals and Spare parts handed over, yes/no.
When this document has been completed, two copies shall be made: one copy for the shipowner and one
copy to be sent to:
Consilium Marine AB
Attention: After Sales Department
P.O. Box 8763
SE-402 76 GÖTEBORG, SWEDEN
B23
Salwico SW2020
Operation
3. OPERATION
C1
Salwico SW2020
Operation
GAS
SAMPLING ALARM
POINT LEVEL
DETECTOR
F1 F2 F3 F4
7 8 9 FAULT
4 5 6 M
1 2 3 R
0
3.1 GENERAL PRINCIPLES
The Control Unit of the SW2020 Gas Sampling System is divided into two separate
parts.
The left-hand side consists of only three keys: ALARM MUTE, ALARM RESET and
ALARM IN QUEUE. The ALARM IN QUEUE key is used to find a gas alarm in the
gas alarm list and the two other keys to either mute or to reset an alarm (the gas
level is measured again to see if the alarm condition has disappeared).
The right-hand side is used for operation of the system. Just press one of the six
LIST and SETUP keys to start managing the system. All six keys will open a list of
items (sampling points, alarms etc.).
Use the four arrow keys to find the item you want and use the function keys to select
an action to perform.
3.1.1 CONTROL UNIT PANEL
The function of each individual push-button key on the control unit is described
below.
Button Function
LIST – List all sampling points in the system. Use , , Pg
SAMPLING POINTS and Pg to choose a sampling point.
LIST – List all disconnected sampling points, external control
DISCONNECTION’S and detectors.
Use , , Pg and Pg to choose an entry.
LIST – List all gas alarms in the system. Use , , Pg and
ALARMS Pg to choose an entry.
LIST – List all faults in the system. Use , , Pg and Pg to
FAULTS choose a fault.
SETUP – List all sampling points in the system. Use , , Pg
SAMPLING POINTS and Pg to choose a sampling point. Access level is
required to change settings.
SETUP – List all general settings in the system. An access level
GENERAL SETTINGS above 1 is required to change most settings.
F1 ,F2 ,F3, F4 Function keys. Push here to perform an action.
0, 1, 2 – 9 Numeric input buttons
 (ENTER) Used to accept a numeric input
ESC Go to the previous menu.
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HOME Go to the standby menu.
 List the next list entry. The LED is lit when the button is
active.
 List the previous list entry. The LED is lit when the
button is active.
Pg  Display the fifth list item to come (the list must have
more then 5entries).
Pg  Display the fifth previous list item.
M – FAULT MUTE Mute all faults in the system.
F – FAULT RESET Reset a fault in the fault list.
ALARM MUTE Mute all gas alarms in the system.
ALARM RESET Reset the displayed sampling point in alarm.
ALARM IN QUEUE Display the next gas alarm in the alarm list.
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3.2 DISPLAY MODES

3.2.1 NORMAL MODE
The control unit is in standby mode most of the time. The display below shows that
the measurement sequence is running. The system always displays the last
measurement.
** RUNNING ** <12:01:54>
sp5: Water ballast tank 2 STB
0 %LEL CxHy
The standby menu displays the system status. Another message could be:
** STARTUP ** <12:01:54>
Please wait -
System check in
progress...
The standby mode can be identified by the clock in the upper right corner and can be
reached by pressing the HOME key. The control unit will automatically return to
standby mode after 30 minutes of inactivity.
3.2.2 MANUAL MEASUREMENT

You could for instance make a manual measurement on sampling point number 5
(SP5) by first pressing LIST – SAMPLING POINTS, then choose SP5 with the arrow
keys and finally press F3 (MEASURE) to start measuring on SP5. The display should
now look like below.
sp5 - Water ballast tank 2 STB

Current: 5 New: _
Enter manual measurement time in minutes
MEASURE
Some menus require a numerical input. Manual measurement is one of them. Enter
a new value with the numerical keyboard. Press ENTER to change the new value
into the current value and press F1 to start measuring.
Just press F1 if you want to start measuring using the default value (5-minutes).
The display will now show the measurement value on the selected sampling point.
sp5 - Water ballast tank 2 STB

Remaining measurement time 4:43
12 %LEL CxHy
The system used in the examples in this manual consists of 60 sampling points and
one detector measuring hydrocarbon gases (CxHy).
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3.2.3 MEASUREMENT RANGES
Each type of gas detector has its own defined measurement range. See List of
recommended gas detectors in chapter 4.7.
An under-range indication is marked with a (-) sign after the displayed value.
An over-range indication is marked with a (+) sign after the displayed value.
3.2.4 GAS ALARM

With reference to the alarm list:
1. When the “Alarm Mute” button is pressed, the acoustic alarm stops and all alarm
outputs with mute functionality are deactivated. The scanning cycle continues and
will give new alarms for each sampling point exceeding the alarm level. The alarms
are stored in the Alarm List and the SP of the last occurred alarm is shown as well as
the alarm level “LO” or “HI”.
2. Activation of the “Alarm Reset” button starts a revaluation of the SP in alarm. An
“Alarm Reset” request will stop the sampling sequence and make a new
measurement. This revaluation is to be able to accept an alarm reset on the SP if the
level is now below the alarm level. If You push the “Alarm in Queue” button and
make a Reset of all SP’s in alarm, the system will start re-evaluating these SP’s one
by one. It may therefore take a while to complete alarm reset for several SP’s.
The revaluation sequence can be interrupted by manual measurement or purge.

(See the Sampling Point List).
In case of internal gas leakage, the sampling system will be shut down before the
gas reaches flammable limit. To vent out any inside gas from the cabinet enclosure,
open the door and leave it open for two minutes.
3.2.5 FAULT ALARM

With reference to the Fault list:
1. An Analyse pump, flow failure is caused by the flow switch FS and stops the pump
and scanning sequence if the system does not have the pump redundancy option.
The FS is detecting that the pump pressure is too low. The cause is probably a
membrane leakage of the pump or a fault of the FS itself. Service is needed if the
fault cannot be reset.
2. A Bypass pump, flow failure is caused by pressure switch PS2. The scanning
cycle continues. The presuction pump stops. The cause for this fault is the same as
described for the analysing pump.
3. Analyse Pump or Internal Leakage is indicated when the automatic leakage
control fails. This control is automatically done once per 24 hours by closing all the
sampling valves, running the analysing pump and checking that the vacuum switch
VS1 is activated. If the VS1 is not activated the cause is a leakage at the vacuum
side of the pump from pipes, solenoid valves, pipe couplings or the VS1 itself.
4. Calibration. This fault indicates that zero or span calibration is not completed due to
a value that is out of range, either due to a gas detector fault or a test gas fault. The
bottle might be empty or the test gas mixture is not corresponding to the value that is
set for span calibration.
5-8. Gas Detector 1-4. Indicates a fault depending on which type of detector that is in
use. There might be a loss of power, a dirty mirror in an IR-detector or a sensor
failure etc.
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9. Moisture fault (option).
10. Fault compressed instrument air. Indicates that the pressure from the pressure
regulator is below 2.8 Bar.
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11. Power fault (Option). As indicated if there are two independent power supplies and
one fails.
12. Flow fault on SP#. Indicates a flow fault on the SP listed. Before indication of a flow
fault the automatic pipe cleaning function first attempt to remove the cause of the flow
fault by flushing the sampling pipe during two minutes and then tries to obtain a new
sample. If the flow fault still remains the sampling point is automatically disconnected
and a flow fault alarm is generated and listed in the fault list. The scanning cycle
continues to the next sampling point. As long as the flow fault for a certain sampling
point is listed in the fault list the fault remains. To be able to reset the flow fault the
cause has to be removed. If a mistake was done concerning a SP in a ballast tank
that should normally had been disconnected before ballasting the SP has to be
disconnected via “List Sampling Point” Key.
13. Fuse fault as indicated. Switch off the main power and change the broken fuse.
14. Low 5 volt in control unit. Service or exchange of the unit might be necessary.
15. Repeater unit # no answer, indicates that there is no contact with the repeater unit
indicated. There might be a damage, fuse fault, power loss or a cable brake.
16. Repeater unit # booted, indicates that the fault message according to 15 is reset.
17. Analysing unit no answer, indicates that there is no contact with the PCB –RIOK-
40. The reason might be a function fault, power fault, fuse fault or a cable brake.
18. Analysing unit booted, indicates that the fault message according to 17 is reset.
19. No custom set-up, using factory (default) set-up, indicates that custom related
settings are not done. This normally only occurs the first time the system is started at
the workshop.
20. Flash memory error in control unit indicates a faulty flash memory. Exchange of
the same might be necessary. Consult the service department for assistance.
21-24.Negative drift, analyser 1-4 (Abnormal condition). Calibrate the detector.
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3.3 LISTS
All operations required by the average user can be performed from the four lists in
the system.
3.3.1 ALARM LIST

The left-hand side of the control unit always displays the sampling point in alarm (1-
60) and the alarm level (Hi or Low).
Mute gas alarms by pressing ALARM MUTE and reset gas alarms by pressing
ALARM RESET. Press ALARMS IN QUEUE to display the next gas alarm (if any).
When you want more detailed information about an alarm press LIST ALARMS on
the right-hand side of the control unit. This list is opened automatically when a new
gas alarm is detected. Use the arrow keys to display the next and previous alarms.
The display below shows the first alarm of three. The alarm occurred on sampling
point 1 and 43 %LEL CxHy (Alarm level ’Hi’) was measured.
** ALARM LIST 1(3) **

43 %LEL CxHy(Hi)
3.3.2 FAULT LIST

Press LIST FAULTS, on the right-hand side of the control unit, to display the faults in
the system. This list is automatically opened when the system detects a fault.
The display below shows the first fault of two. Fault code 15 with an explanatory text
is displayed.
** FAULT LIST 1(2) **

Fault(15) repeater unit 1 no answer
Mute faults by pressing the FAULT MUTE key and reset faults by pressing the
FAULT RESET key.
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3.3.2.1 Fault codes

The following faults can be detected. See section C, part 3.7, for a more thorough
explanation of the fault codes
(1) Analyse pump, flow failure

(2) Presuction pump, flow failure
(3) Analyse Pump or Internal Leakage
(4) Calibration
(5) Detector 1, (Gas type + type of detector
fault)
fault)
fault)
fault)
(9) Moisture in analysing unit (option)
(10) Fault compressed instrument air
(11) Power fault (option)
(12) Flow fault on SP #
(13) Fuse fault in control unit
(14) Low 5 volt in control unit
(15) Repeater unit # no answer
(16) Repeater unit # booted
(17) Analyse unit no answer
(18) Analyse unit booted
(19) No custom setup, using factory (or default)
setup
(20) Flash memory error in control unit
(21) Negative drift, analyser 1 (Abnormal
condition)
condition)
condition)
condition)
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3.3.3 SAMPLING POINT LIST

Press LIST SAMPLING POINTS to enter the Sampling Point List.
Select a sampling point with the arrow keys (sampling point 5 is selected in the
example below) and then use the function keys to perform an action.
** SAMPLING POINT 5(60) **

VALUES DISCONNECT MEASURE PURGE
The following actions can be performed on a sampling point:
• VALUE – Display the value of the last gas measurement

• DISCONNECT – Disconnect for a period of time or forever (OFF). Before
ballasting: Always disconnect the corresponding sampling points. The counter
pressure will automatically engage for sampling points with this feature.
• MEASURE – Start measuring the gas concentration. Make a prompt check of the
actual gas concentration on the selected sampling point. The measurement time
can be set in minutes but newer below the set-up time (depending on the pipe
length). The gas value(s) are continuously updated during the measurement and
a Gas Alarm (high or low) will be generated if the corresponding value is still
exceeded when the measurement value is stable.
• PURGE – Clean the pipe for that particular SP during 2 minutes. An automatic
decompression is done through the internal SP in order to protect the pressure
switch and pump membrane before commencing the measurement sequence.
The decompression time is 10 seconds.
Actions such as purge and manual measure can not be performed on disconnected
sampling points. The only allowed action on a disconnected sampling point is
RECONNECT.
After a MEASURE or PURGE manoeuvre, the normal measurement sequence is

commenced at the SP that was interrupted.
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3.3.3.1 IG Mode (option)

IG (Inhibit Gas-Alarm) Mode is a type of disconnection used for areas where high
contamination levels are expected. The detectors inhibited from giving alarm in IG
Mode are configured on delivery.
IG Mode is typically used for measuring gas levels in tanks with inert gas. In this
case, for instance O2-detectors are inhibited from generating alarms when the
sampling point is in IG Mode.

VALUES DISCONNECT MEASURE PURGE
Pressing F2 (DISCONNECT) in the menu above will result in an additional option on

button F2 (IG-MODE):
Sp5: Water ballast tank 2 STB

Current: Forever New:
Enter disconnection time in minutes
DISCONNECT IG-MODE
Pressing F2 will now put the selected SP in IG Mode.
In contrast to SP’s disconnected in the traditional way (the airflow is stopped) it is still
possible to manipulate the SP.

VALUES RECONNECT MEASURE PURGE
3.3.3.2 Sampling Point Groups (option)

Sampling point groups are used in installations with many sampling points to make
the daily handling with disconnecting and reconnecting sampling points more
efficient.
Sampling point 1 to 8 are members of group 1 in the example below. The group
members and the free text on row 2 (STB Water ballast tanks, SP 1-8) are
configurable in SETUP but requires access level 2.
A group can be disconnected:
** GROUP 1(3) **
Grp1: STB Water ballast tanks, SP 1-8
DISCONNECT
And reconnected again, the user will be asked to automatically purge all sampling
points in the group (recommended). Take care when reconnecting a whole group -
make sure that all areas are empty and do not require IG Mode (if that option is
implemented).
** GROUP 1(3) **
RECONNECT
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Sampling points belonging to a group can still be disconnected or reconnected

individually, this makes the situation below valid since the SP’s in a group can have
mixed disconnection status.
** GROUP 1(3) **
RECONNECT DISCONNECT
3.3.4 DISCONNECTIONS LIST

Press LIST DISCONNECTIONS to enter the Disconnection List.
Disconnected sampling points are listed here. Reconnect the chosen sampling point
by pressing F1 (RECONNECT).
** DISCONNECTION LIST 1(3) **

sp 5 disconnected
RECONNECT
Disconnected sampling points and activated external control off are listed here.
It is possible to deactivate the external control by pressing F1 (RECONNECT).
IG Mode (option)
Sampling points in IG Mode are added to the Disconnection List.
** DISCONNECTION LIST 2(3) **

sp 6 disconnected (ig mode det 2,3,4)
RECONNECT
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3.4 SETUP – GENERAL SETTINGS
The system changes the access level and enters CONFIGURATION MODE when
the correct access code for level 2, 3 or 4 is entered. The system will not start until
the user chooses to start the system again (the access level is automatically
changed back to 1) or the user timeout expires after 30 minutes.
Choose a menu with the Arrow Keys. The menu numbers in this document are
shown between brackets in each header.
3.4.1 GENERAL SETTINGS - ACCESS LEVEL 1
Change access level (1)

Enter a 4-digit access code and push ↵. The result of the operation is displayed on
row 3. The sampling sequence is stopped when the access level is changed to 2 or
higher.
(1) Change access level

Current: **** New:
Enter a 4-digit access code
Change access level code (2)
Enter the access level you want to change access code for, push ↵ and then F1 to
continue. The code can only be changed for access levels lower or the same as the
current access level (level 2 in the example below).
(2a) Change access level code

Current: 2 New:
Enter an access level (1-3)
CONTINUE
Enter the new 4-digit access code, push ↵ and then F1 to continue.
(2b) Change access level code

Current: New:
Enter the 4 digit access code
CONTINUE
Enter the same access code again and push ↵. The result of the operation is
displayed on row 3.
(2c) Change access level code

Current: New:
Enter the same 4 digit code again
Change time of day (3)

Enter the time of day (HHMMSS, 24-hour clock) and push ↵. The result is displayed
on row 3.
(3) Change time of day

Current: 121629 New:
Enter a new time of day (HHMMSS)
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Change the date (4)

Enter the date (YYYYMMDD) and push ↵. The result is displayed on row 3.
(4) Change the date

Current: 19970101 New:
Enter a new date ...... (YYYYMMDD)
Change LED intensity (5)

Enter a new intensity and then push ↵ to change the intensity of the LED’s.
(5) Change LED intensity

Current: 5 New:
Enter a new value (1..5)
Print the system configuration (6)
Push F1 to print the system configuration. Printing the systems configuration can,
needless to say, only be done when there’s a printer in the system.
(6) Print the systems configuration
PRINT
Test pixels and LEDs (7)

Push F1 to test LED’s and pixels on the control unit.
(7) Test pixels and LED's
TEST
Test the local buzzer (8)

Push F1 to test the local buzzer.
(8) Test the local buzzer
TEST
External Control Off (9)
The External Control Off disables steering of external output of type GAS ALARM.
Start the External Control Off functionality by pressing F1. Default timeout values is
5 minutes but can be changed by the numeric keys.
Deactivate the External Control Off by pressing F2 when it is running.
After the timeout has expires the External Control Off is deactivated automatically.
(9) External Control Off

Current: 5 New:
Enter a new time in minutes (5..30)
START
If the External Control Off is activated it shows up in the disconnection list.
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Check the valves for internal leakage (10)
Push F1 to check the system (valves and connections) for internal leakage.
(10) Start checking the valves

Status: ABORTED
START STOP
Restart the system, save current setup (11)
Push F1 to restart the sampling sequence. The system will change back to access
level 1 and save the current system configuration.
(11) Restart the system

- Save the current setup,
return to access level 1
RESTART
Restart the system without saving (12)
Push F1 to restart the sampling sequence. The system will change back to access
level 1 but will NOT save the current system configuration. All changes to the system
configuration will be lost.
(12) Restart system without saving

- Don't save the current setup,
return to access level 1
RESTART
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3.4.2.1 Span and zero calibration of gas detectors
Calibrate span on a gas detector (13)
Gas detectors must be adapted and calibrated to the system on the A/D inputs with
two different gas concentrations: Zero and a Span gas value determined by the user
(the span gas value must be in the area 25-100% off the highest measurement for
the gas detector).
Calibration of span is only accepted when dS, in figure 1, is below a certain value
depending on the brand and type of gas detector.
Successful calibration of a detector will result in correct presentation of gas values

on the control unit.
M e a s u red
G a s - v a lu e Id e a l g ra p h
Span
dS R e a l g ra p h
0
d0
0 S pan
E xp e c te d
G a s - v a lu e
F i g u r e 1 : T w o - p o in t c a lib r a t io n . “ G a s - v a lu e s ” b e lo w 0 a r e in t e r p r e t e d
a s “ n e g a t iv e d r ift ” o r a s a f a u lt c o n d it io n .
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Select one detector (1-4) to calibrate by entering a numeric input and ↵. Push F1 to
continue.
(13a) Calibrate span on a gas detector

Current: (1)CxHy New:
Enter detector no (1 - no of detectors)
CONTINUE
Enter the concentration of the span-gas. Push F1 to continue. Note that the
procedure for calibrating span for Oxygen will differ.
(13b) Calibrate span on a gas detector

Current: 50 New:
Enter test gas value in %LEL
CONTINUE
Open the valve(s) connecting the test-gas bottle to the test-gas tube in the analysing
unit. Push F1 to continue.
(13c) Calibrate span on a gas detector
Open test gas valve to start calibration

START
Start the calibration procedure and change to menu 13d by pushing F1. The
measured gas-value can now be seen on row 2.
Wait until the measured gas-value has stabilised and then calibrate the detector with
F1.
If calibration fails:
• Check that the test gas bottle is not empty.
• Check the tube to the test gas bottle.
• Calibrate the gas detector manually according to the calibration procedure
(The procedure depends on the brand and type of gas detector).
Exit menu 13d with F2.
(13d) Calibrate span on a gas detector

Measured: 49 %LEL CxHy
CALIBRATE EXIT
Close the test-gas valve(s) and exit with F1.
(13e) Calibrate span on a gas detector
Remember to close the test gas valve(s)

EXIT
Note: After a successful calibration, finish by saving the current setup (11).
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Adjust zero on a gas detector (14)
Calibration of zero in the system on the A7D inputs for a gas detector is done with air
from the fresh air inlet (except for O2, described separately below).
(14a) Adjust zero on a gas detector

Enter detector no (1 – no of detectors)
CONTINUE
Select one detector (1-4) to calibrate by entering a numeric input and ↵. Push F1 to
continue.
(14b) Adjust zero on a gas detector

Measured: 1 %LEL CxHy
ADJUST
Calibrate the detector with F1 when the measured value is stabilised.
If zero calibration fails:

• Make sure the fresh air inlet is not blocked.
(the procedure depends on the brand and type of gas detector).
Exit with ESC.
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Adjust zero on an O2 detector (14)
Calibration of zero on an O2 detector is done with Nitrogen (N2) from the test gas
bottle.
(14a) Adjust zero on a gas detector

Enter detector no (1 – no of detectors)
CONTINUE
Select the O2 detector to calibrate by entering a numeric input (1-4) and ↵.
Push F1 to continue.
(14b) Adjust zero on an O2 detector
Open test gas valve to calibrate zero

CONTINUE
Open the valve(s) connecting the test gas tube in the analysing unit. Push F1 to
continue.
(14c) Adjust zero on an O2 detector

Measured: 0.5 Vol% O2
ADJUST EXIT
Wait until the measured O2 value has stabilised and then calibrate the detector with
F1.
If calibration fails:
• Check that the test gas bottle is not empty.
• Check the tube to the test gas bottle.
(the procedure depends on the brand and type of gas detector).
Exit menu 14c with F2.
(14d) Adjust zero on an O2 detector
Remember to close test gas valve(s)

EXIT
Close the test gas valve and exit calibration mode with F1.
Exit with ESC.
Undo calibration on a gas detector (15)
Select one detector (1-4) to undo calibration by entering a numeric input and ↵. Push
F1 to undo calibration of the chosen detector. The previous value is presented on the
control unit.
(15) Undo calibration on a gas detector

UNDO
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Operation
3.4.2.2 Calibration procedure for gas detectors with 4-20 mA output signal.
Gas detectors of type Optima Plus and GD10:
These types of detectors are factory calibrated. They have a continuous self-test
function and report dirty optics and fault by setting the output signal:
4 mA +/- 0,3 mA: Normal zero level
1 mA for 3 sec at 5 min intervals: Early indication of dirt accumulation on windows.
1 mA continuously: Dirt accumulation on windows
0 mA: Internal Malfunction
Check the output signal by using an ampere meter connected in serial on the
analogue signal line, measuring the current in the range 0-30mA DC
Gas detectors type ST200 and ST600 EX Catalytic:
The following described calibration procedure is performed during the zero and span
set-up calibration from the control panel.
Remove the cover from the detector. Connect an Ampere meter measuring the
current in the range 0-30 mA DC on terminal M1(+) and M2(-) at the PCB.
Zero adjustment: Apply clean air and adjust on the potentiometer P2 to 4 mA.
Span calibration: Apply calibration gas. Adjust the output current on potentiometer
P3.
The current can be calculated using the following formula:
Current I mA = ((16 mA/full scale gas) x calibration gas concentration) + 4 mA
Propane or methane detector, range 0-100 % LEL:

Calibration gas 50 % LEL => 16/100 x 50 + 4 = 12 mA
Gas detectors type ST400 Electrochemical:
The following described calibration procedure is performed during the zero and span
set-up calibration from the control panel.
Remove the cover from the detector. Connect an Ampere meter measuring the
current in the range 0-30 mA DC on terminal M1(+) and M2(-) at the PCB.
Zero adjustment: Apply clean air. OBS for zero calibration of oxygen detectors, use
our combined calibration gas with Nitrogen (N2) base or 100 % N2.
Adjust on the potentiometer P3 to 4 mA.
Span calibration: Apply calibration gas. Adjust the output current on potentiometer
P1.
The current can be calculated using the following formula:
Current I mA = ((16 mA/full scale gas) x calibration gas concentration) + 4 mA
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Examples:
Oxygen detector, range 0-25 %:

Calibration gas: normal air: => 20,9 % O2 => 16/25 x 20,9 + 4 = 17,4 mA
Hydrogen sulphide detector, range 0-25 ppm:

Calibration gas: 20 ppm H2S: => 16/25 x 20 + 4 = 16,8 mA
Hydrogen sulphide detector range 0-30 ppm.

16
Calibration gas 20ppm H2S  /30 x 20 + 4 = 14,7 mA.
Carbon monoxide detector, range 0-250 ppm:

Calibration gas: 150 ppm CO: => 16/250 x 150 + 4 = 13,6 mA
Note!
After the calibration and in order to set the new values, always finish in menu 11.
“Restart the system, save the current set-up”.
3.4.2.3 No of groups in the system (16)
Change the current number of groups with a numeric input and ↵. A group is a
collection of Sampling Points, the groups defined in this menu are configured
individually in the Sampling Points Setup, see 3.5.
(16) No of groups in the system

Current: 0 New:
Enter the number of groups (0..8)
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Change the start-up time (17)
Change the current start-up time with a numeric input and ↵. The start-up time
determines how long the SW2020 will wait after power-on before starting the
sampling sequence (to allow warm-up of gas detectors).
(17) Change the startup time

Current: 10 New:
Enter startup time in seconds
Change the alarm delay time (18)
Change the current alarm delay time with a numeric input and ↵. The alarm delay
time determines how long the SW2020 waits before measuring after gas from the
correct Sampling Point has arrived at the detector(s).
Measurement Alarm delay

time time
Get gas Measure gas

from the SP concentration
Figure 2: Measurement on a
sampling point.
This time should be equal to the reaction time of the slowest gas detector in the
system
(18) Change the alarm delay time

Current: 5 New:
Enter alarm delay time in seconds
Same measurement time all SPs (19)
Change the current measurement time for all sampling points with a numeric input
and ↵. The measurement time for a Sampling Point is the time it takes for the gas to
arrive from the SP to the detector(s). See figure 2
Observe that measurement times for individual measurement points will be lost.
(19) Same measurement time all SP's

Current: 11 New:
Enter the measurement time in seconds
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Same alarm level all SPs (20)
Change the current alarm level for all sampling points. Observe that alarm levels for
individual measurement points will be lost.
Choose a gas detector with a numeric input and ↵. Continue with F1.
(20a) Same alarm level all SP's

CONTINUE
Choose the alarm level to change (High or Low) with F2 and ↵. Continue with F1.
(20b) Same alarm level all SP's

Current: Lo New:
Toggle the alarm level with <F2>
CONTINUE TOGGLE
Enter the new alarm level with a numeric input and ↵. Exit with F1.
(20c) Same alarm level all SP's

Current: 20 New:
Enter Lo alarm level for det. 1 in %LEL
DONE
Change the sampling sequence (21)
Enter the new sampling sequence length with a numeric input and ↵. Continue with
F1.
(21a) Change the sampling sequence

Current: 24 New:
Enter the sequence length
CONTINUE
Menu 21b is a list where the index in the sampling sequence is chosen with the
arrow keys; the current sequence index can be seen on row 3. The sampling point
corresponding to a sequence index is changed with a numeric input and ↵. Abort
definition of the sampling sequence with F1 and save the current sequence with F2.
(21b) Change the sampling sequence

Current: 1 New:
Enter a SP for sequence index no: 1
ABORT SAVE SEQ
Restart with factory settings (22)
Push F1 to change back to access level 1 and restart the sampling sequence with
the configuration that was defined at the factory.
All custom settings (changes in the configuration after delivery) will be lost.
(22) Restart with factory settings

- WARNING, all custom settings
will be lost !
RELOAD
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Salwico SW2020
Operation
3.5 SETUP - SAMPLING POINTS (ACCESS LEVEL 2)
Push SETUP - Sampling Points and then use the Arrow Keys to choose the
sampling point (or group) to configure. Access level 2 is required to enter the
Sampling Points Setup.
3.5.1 CONFIGURING A SAMPLING POINT

Use the Arrow Keys to select a sampling point.
** SAMPLING POINT SETUP 3(6) **

TEXT ALARM LVL M.TIME DET.ON/OFF
Push F1, F2, F3 or F4 to configure the chosen Sampling Point.
Change the free text associated with a sampling point (TEXT)
Push F1 to change the free text.
Change free text

Now: Water ballast tank 2 STB
CONTINUE
Push F1 again to change the free text.
Change free text

New: _
ABORT SAVE
The new text is entered with the alpha - numeric keyboard and the backspace button
(←).
Push an alpha - numeric button until you see the desired symbol and then wait for
the timer to expire (about one second) to add the symbol to the free text.
The symbols associated with each alpha – numeric button are written on the buttons.
Note that upper and lower case letters as well as the numeric itself is available for
each button.
Save the new free text with F2 or return to previous menu without saving with F1 (or
ESC).
Note:
Leave the setup mode with (10) if the new settings should be saved.
C24
Salwico SW2020
Operation
Change the alarm levels for a detector (ALARM LVL)
Push F2 to change the alarm level. Choose a detector with a numeric input and ↵.
Push F1 to continue.
Sp3: Water ballast tank 2 STB

CONTINUE
Choose the alarm level to change with F2 and ↵. Push F1 to continue.
3(6) Water ballast tank 2 STB

Current: Lo New:
Toggle the alarm level with <F2>
CONTINUE TOGGLE
Enter a new alarm level with numeric input and ↵. Push F1 to finish.
3(6) Water ballast tank 2 STB

Current: 20 New:
Enter Lo alarm level for det. 1 in %LEL
DONE
Change the measurement time for a sampling point (M.TIME)
Push F3 to change the measurement time. Enter a new measurement time with
numeric input and ↵. Push ESC to finish.
The measurement time for a Sampling Point is the time it takes for the gas to arrive
from the SP to the detector(s). See figure 2.

Current: 11 New:
Enter new measurement time in seconds
Disconnect a gas detector for a certain SP (DET.ON/OFF)
Push F4 to disconnect a detector. Choose a detector with a numeric input and ↵.

Push F1 to disconnect the chosen detector for that particular Sampling Point. The
detector is reconnected again by pushing F1 one more time.

DISCONNECT
C25
Salwico SW2020
Operation
3.5.2 CONFIGURING A GROUP
If a number of groups are configured in the system (see 3.4.), they will be present in
the Sampling Point List. Use the Arrow Keys to select a Group.
** GROUP SETUP 3(3) **

grp3: Water ballast tanks STB
TEXT DEFINE
Push F1 or F2 to configure the chosen Group.
Change the free text associated with a group (TEXT)
Push F1 to change the free text.
Change free text

Now: Water ballast tanks STB
CONTINUE
Push F1 again to change the free text.
Change free text

New: _
ABORT SAVE
The new text is entered with the alpha - numeric keyboard and the backspace button
(←).
Push an alpha - numeric button until you see the desired symbol and then wait for
the timer to expire (about one second) to add the symbol to the free text.
The symbols associated with each alpha – numeric button are written on the buttons.
Note that upper and lower case letters as well as the numeric itself is available for
each button.
Save the new free text with F2 or return to previous menu without saving with F1 (or
ESC).
Define Group Members (DEFINE)
Push F1 to ADD a Sampling Point to the Group. Push F2 to remove the last
Sampling Point from the Group and push F3 to exit the menu.
Define group 3
Sp:1,2,3
ADD SP REMOVE LAST DONE
Push F1 to ADD Sampling Point 4 to the group or enter a new Sampling Point with
numeric input and ↵. The ESC button will return to the previous menu without adding
a new sampling point.
Add Sampling Point to Group no 3

Current: 4 New:
ADD
C26
Salwico SW2020
Operation
3.6 THE MINI REPEATER UNIT – MN400
Figure 3: The Mini Repeater - MN400
The Man Machine Interface
• Gas alarms are shown on the Mini Repeater.

- The previous and next alarms (if any) can be listed with the Arrow Keys.
• Unmuted faults are shown if there are no unmuted gas alarms in the system
- The previous and next faults (if any) can be listed with the Arrow Keys.
• The clock is shown when there are no alarms or faults in the system.
• The Local mute button has dual functions
– It mutes the local buzzer if there are any entries in the fault or alarm lists
– It will light the LCD-display, all LED’s and sound the buzzer for 15 seconds if
there are no entries in the Gas alarm or Fault alarm lists
• The user can access the fault list with the Alarm/Fault button if the MN400 is
presently showing the Gas Alarm List. The MN400 will return to the Alarm list after
15 seconds if no buttons are touched.
LEDs
• The ON LED – Is lit when the MN400 is running

• The ALARM LED – Is lit when there is a Gas Alarm in the system
• The FAULT LED – Is lit when there is a Fault Alarm in the system
C27
Salwico SW2020
Operation
3.7 GUIDE LINES FOR DAILY HANDLING

Important notes:
The Pressure Air to the system must never be shut off!
The manual shut-off valves shall remain open during normal operation and when there
is water in the Water Ballast Tanks. This will keep the Counter-pressure-air flow and
avoid water entering the pipes.
Water in ballast tanks:

Before ballasting, the corresponding Sampling-points (SP) must be disconnected from
the sampling sequence at the SW2020 Control Unit. This will avoid water being sucked
into the pipes and damaging the system.
Follow the instructions:
- Press ”List-Sampling points”
- Press Arrow-keys to find a single SP or a whole group of SPs for action
- Press ”Disconnect”
- Press ”Disconnect” again to confirm
Continue until all SPs corresponding to ballast tanks are disconnected.
All disconnected points are listed in the disconnections list.

- Press ”List Disconnections” to see the disconnected SPs.
When the ballast tanks are empty, the SPs shall be reconnected.
- Press ”Reconnect” in the “List Disconnections” or in the ”List Sampling Points”.
The user will be asked if he wants to automatically purge all SPs in a group or a single
SP. We recommend choosing - “Yes”.
Note! If you have a ”Flow-fault” on a SP, this might, besides the indication of a clogged
pipe or on-line-filter, also indicate water in the tank.
Disconnect the SP immediately and find the cause.
Alarm levels:
See this manual chapter 3 Gas alarm.
There are two alarm levels in the SW2020; Low “LO” and High “HI”.
The default settings for the most common gases are:
- Propane: 5% L.E.L., for Low alarm and 10% L.E.L., for High alarm.
- Oxygen: 19% for Low alarm and 17% for High alarm.
- Hydrogen Sulphide: 5ppm for Low alarm and 10 ppm for High alarm.
For other gases the alarm levels should be set according to requirements in rules.
Fault Alarms:
See this manual chapter 3 Fault alarm.
C28
Salwico SW2020
Technical Data
4.TECHNICAL DATA
D1
Salwico SW2020
Technical Data
4.1 INTERNAL CONNECTION
D2
Salwico SW2020
Technical Data
4.2 INTERNAL CONNECTIONS ON RIOK-40 AND RIOK-41
Analogue inputs on RIOK-40

Input Terminal Pos Description
AN1 19-20 Gas Detector 1
AN2 21-22 Detector 2 (option)
Digital inputs on RIOK-40

Input Terminal Pos Description
0 1-2 PS 1 Fault Analysing Pump
1 3-4 PS2 Fault Presuction Pump (option)
3 5-6 VS1 Fault Analysing Flow
4 7-8 VS2 Fault Presuction Flow (option)
5 9-10 Fault Gas Detector (option)
6 11-12 Fault Moisture (option)
7 13-14 PS Fault instrument air low pressure
8 15-16 Fault Power (option)
Digital outputs from RIOK-40

Output Terminal Pos Description
0 35 RL1 Fault alarm with mute function
1 37 RL2 Fault alarm
2 39 RL3 Gas alarm Low level with mute function
3 41 RL4 Gas alarm Low level
4 43 RL5 Gas alarm High level with mute function
5 45 RL6 Gas alarm High level
6 47 V1 Soleniod valve
alt. V8 Soleniod valve. Pump redundance. (option)
11 57 V6 Soleniod valve for Two pump system
12 59 V7 Soleniod valve for Two pump system
13 61 V9 Soleniod valve. Water trap drainage (option)
14 63 RL7 Controller Relay for Analysing Pump
15 65 RL8 Controller Relay for Presuction Pump (option)
D3
Salwico SW2020
Technical Data
Outputs on RIOK-41´s
Output Terminal Position Description
16 2 V101 Solenoid Valve Sampling Point 1
. .
. .
. .
n Vn Solenoid Valve Sampling Point n
D4
Salwico SW2020
Technical Data
4.3 Pneumatic diagram, Analysing unit

4.3.1 One pump system
D5
Salwico SW2020
Technical Data
4.3.2 Two pump system
D6
Salwico SW2020
Technical Data
4.4 Flow examples

Normal operation, sampling and analysing of sampling point no 2 (SP2)
D7
Salwico SW2020
Technical Data

Pipe cleaning function on sampling point no 2 (SP2). Pump connected to fresh air inlet.
D8
Salwico SW2020
Technical Data

Draining of water drainage filter. Pump connected to fresh air inlet.
D9
Salwico SW2020
Technical Data

Calibration with test gas.
D10
Salwico SW2020
Technical Data

Sampling and analysing of sampling point no 1 (SP1) and presuction of SP2.
D11
Salwico SW2020
Technical Data

Pipe cleaning of sampling point no 2 (SP2) and analysing of sampling point no 1 (SP1).
D12
Salwico SW2020
Technical Data

Draining of water drainage filter and presuction of sampling point no 2 (SP2).
D13
Salwico SW2020
Technical Data

Calibration with test gas and presuction of sampling point no 2 (SP2).
Bar
D14
Salwico SW2020
Technical Data

Calibration of zero with fresh air and presuction of sampling point no 2 (SP2).
D15
Salwico SW2020
Technical Data

Pump redundance function (when analysing pump has failed).
Sampling and analysing of sampling point no 1 (SP1).
D16
Salwico SW2020
Technical Data
4.5 CALCULATION OF SAMPLING TIME
120
100
80
Sampling time, second
60
40
20
0
0m 50m 100m 150m 200m 250m 300m
Pipe length, meter
Sampling pipe length, m 0 25 50 75 100 125 150 175 200 225 250 275 300
Sampling time, sec 10 15 22 28 35 43 52 61 70 80 91 105 120
Diagram for calculation of the optimal sampling time is 6 mm. For a SW2020-system with two pumps the sum
corresponding to the sampling point length. The pump of presuction and analysing time is the total sampling
capacity is 15 L/min and the sampling pipe inner diameter time to insert in the setup for the sampling points.
D17
Salwico SW2020
Technical Data
4.6 Vacuum Pump
The vacuum pump 107 CCD20 used in the SW2020 Gas Sampling System is a
membrane pump designed for a high degree of efficiency when it is used for
vacuum.
It is designed for continuous operation with permanently lubricated bearings, a
long life Buna “N” diaphragm, stainless steel valves and aluminum valve plate.
The pump is balanced for low vibration operation and in addition mounted on
shock absorbers.
The diagram for calculation of sampling time previous in this manual is a result
from real tests on vacuum pump 107 CCD20, with sampling pipes of inner
diameter 6 mm.
The flow meter and the flow switch monitor the flow capacity of the pump.
The system vacuum guard or the flow switch supervises the tightness of the
pump membrane.
DATA:
Model: Thomas 107 CCD20

Motor voltage/frequency 220/50-230/60
Power 130 Watt
Current 1,0 Amp
Flow at free flow 19 L/min
Flow at –0.2 Bar (vacuum) 14 L/min
Flow at –0.4 Bar (vacuum) 9 L/min
MAINTENANCE:
Below procedures refer to the drawing and part list found on the next page.
The maintenance of the pump is mainly to exchange diaphragm and valve

flappers after they have been worn-out. By removing of the pump head with the
four screws (item 13), this service is easily accessible.
Exchange the diaphragm (item 3) by removing the diaphragm hold down plate
(item 5) with the four screws (item 4).
Exchange or cleaning of the valve flappers:

Remove the valve plate (item 24). Unscrew the valve flapper screw and remove
the valve flappers (item 20), one on each side of the valve plate. Be careful not
do damage or contaminate the surface where the flappers are working. Clean
the flappers and the surface carefully with alcohol and then blow dry. Make sure
that the flappers are pressing tight towards the valve plate, otherwise the
capacity of the pump will be reduced.
Our Spare part set for the pump Art. No. 7360, contains diaphragm, valve
flappers and valve plate gasket (item 3, 20 and 23).
D18
Salwico SW2020
Technical Data
D19
Salwico SW2020
Technical Data
4.7 Gas Detectors
LIST OF RECOMMENDED GAS DETECTORS FOR SW2020

GAS SAMPLING SYSTEMS:
Gas Name Range Gas detector Type Art.no.

C3H8 Propane 0-100% LEL Optima Plus Infrared 5200204-00A
CH4 Methane 0-100% LEL Optima Plus Infrared 5200204-01A
CH4 Methane 0-100% VOL Optima Plus Infrared 5200204-02A
C3H8 Propane 0-100% LEL GD 10 IR Infrared 4253
CH4 Methane 0-100% LEL GD 10 IR Infrared 4253-ME
CH4 Methane 0-100% VOL GD 10 IR Infrared 4243-ME
C3H8 Propane 0-100% LEL ST600 EX Catalytic 4460
CxHy HC / VCM 0-100% LEL ST600 EX Catalytic 4465
NH3 Ammonia 0-10% LEL ST600 EX Catalytic 4480
CH4 Methane 0-100% LEL ST650 EX Catalytic 5100532-00A
CxHy HC / VCM 0-100% LEL ST650 EX Catalytic 5100533-00A
NH3 Ammonia 0-10% LEL ST650 EX Catalytic 5100534-00A
O2 Oxygen 0-25% VOL ST400 Electrochemical 4461
H2S Hydrogen 0-30 ppm ST400 Electrochemical 4462
sulfide
CO Carbon 0-250 ppm ST400 Electrochemical 4463
monoxide
NH3 Ammonia 0-100 ppm ST400 Electrochemical 4464
O2 Oxygen 0-25% VOL Salwico GD Electrochemical 5200261-01A
H2S Hydrogen 0-30 ppm Salwico GD Electrochemical 5200262-01A
sulfide
For technical data, see additional information in project working

drawings.
Other type of gas detectors for other gases can be installed by

request.
D20
Salwico SW2020
Spare Parts List
5 SPARE PARTS LIST
E1
Salwico SW2020
Spare Parts List
Standard Spare Part Set
ART.NO 1720
Description Qty Art.No.

Solenoid valve 3-way 6014-T 2 5201059-00A
Flame trap FTH-1/4 / On-line filter 1 4227
Filter for 4227 10 4229
Teflon hose 6/4 mm 1,5 M 4219
Repair kit for 15 l pump 7350 1 7360
Fuse 500 mAT 10 8200
Fuse 100 mAT 10 8218
Fuse 315 mAT 10 8219
Fuse 4 AT 10 8225
Extended Spare Part Set
ART.NO 1710
Description Qty Art.No.

Solenoid valve 3-way 6014-T-2.0 / 6014-D-2.0 3 5201059-00A
Manual shut-off valve 1 4232
Flame trap FTH-1/4 1 4227
On-line filter SS 1 4227
Filter element 10 4229
Hose coupling 6/4 - 1/8” 5 4270
Loctite 577 1 4236
Teflon hose 6/4 2m 4219
Viton hose 7/5 0.2 m 4220
Vacuum meter 1 4246
Gasket set for 15 L pump 7350 1 7351
Pressure Guard 1 7303
Relay 24V / 2P-5A 2 12015
Fuse 500 mAT, 5 x 20 10 8200
Fuse 100 mAT 5 x 20 10 8218
Fuse 315 mAT 5 x 20 10 8219
Fuse 3.15 AT 5 x 20 10 8204
Fuse 4 AT 5 x 20 10 8225
Consilium Marine AB, P.O.Box 8763, SE-40276 GÖTEBORG, SWEDEN

Tel: +46-31 710 77 00, Fax: +46-31 710 78 00
E-mail: [email protected]
WEB: www.consilium.se
E2
Salwico SW2020
Products list
6. PRODUCTS LIST
F1
Salwico SW2020
Products list
ANALYZING UNIT
Description Code Type Data Art.No
1 Pump P1, P2 107 CCD20 15 l/min, 230V 50/60 Hz 007350

2 Solenoid Valve V1 (one pump syst.) 6014-C-2.0 24V, 8W 5201059-00A
3 Solenoid Valve V1 (two pump syst.) 6014-C-2.0 24V, 8W 5201059-00A
4 Solenoid Valve V2 6014-C-2.0 24V, 8W 5201059-00A
11 Solenoid Valve V9 330-C-3.0 24V, 8W 004655
12 Solenoid Valve V101 - V104 6014-C-2.0 24V, 8W 5201059-00A
13 Solenoid Valve Vx 6014-C-2.0 24V, 8W 5201059-00A
14 Solenoid Valve Vx+1 6014-C-2.0 24V, 8W 5201059-00A
15 Solenoid Valve Vi n-1 6014-C-2.0 24V, 8W 5201059-00A
16 Solenoid Valve Vi n 6014-C-2.0 24V, 8W 5201059-00A
17 Pressure Guard PS1 620.9100 2-8 mbar 007303
18 Vacuum Guard VS1, VS2 VSM1 5100842-00A
19 Choke Valve S1, S2, S3 RT 0.5 mm 007342
20 Flow Meter FM M3A13SVVT-89403 0-72 NL-H 5201056-00A
21 Detectors Custom designed Required
F2
Salwico SW2020
Products list
Description Code Type Data Art.No
22 Filter/Pressure Reg. PR N1204-D00 0 - 4 Bar 007307

23 Pressure Instrument PRI M043 0 - 4 Bar 007308
24 Filter F N204-F00 007309
25 Choke Valve S4, S5-Sx SCO - 604 - 1/8”/ 8290 - 1/8" Adjustable 007241
26 Flame Trap Outlet FT FTH - 1/4 004227
27 Flame Trap Sampling Point FT FTH - 1/4 004227
28 Power Supply Unit SP - 100 SP-100 / 27 85 - 264VAC / 24 VDC 053030
29 Automatic Fuse E21 12250 4A 012001
30 Relay RL1 - RL8 E40 06823 24VDC 2P5A 012015
31 Remote Input/Output PCB RIOK - 40 RIOM - 40 019240
32 Remote Output PCB RIOK - 41 RIOM - 41 019241
33 Flow Switch FS LPH - 125 007301
34 Pressure Switch PS2 PMN 10A 0 - 7 Bar 034030-001000
CONTROL UNIT ME400

35 Control panel GSM - 3150 GSM - 3150 051000
36 I/O board IKK - 4 IKK - 4 052000
37 Comm. board AKK - 2 AKK - 2 052100
REPEATER UNIT MN400

38 Repeater panel in box MN400 4259610
TEST GAS ACCESSORIES

39 Test gas bottle with 1.1% propane in air, 112Ltr 70Bar 5201000-00A
40 Test Gas bottle with 1.1% propane, 20 ppm H2S in N2, 112Ltr 70Bar 5201010-00A
41 Regulator valve with manometer, Flow 0.5 LTR/M 5200257-00A
42 Regulator valve with manometer, Flow 2.5 LTR/M 5200257-10A
43 Regulator valve with manometer, Variflow 0.5 – 5 LTR/M 5200258-00A
F3
Salwico SW2020
Maintenance
7. MAINTENANCE
G1
Salwico SW2020
Maintenance
General
The SW2020 gas sampling system has no parts that need daily maintenance
and since the central continuously supervises itself it will generate a fault
message if something is malfunctioning.
The daily handling of the system is described in the document “Guidelines for
the daily handling of Salwico SW2020”. It is essential to follow these guidelines
in order to have a reliable and functional system.
Maintenance
Water filters (weekly/monthly)

If there are water filter on the sampling lines these filters should be checked
and drained. It is not possible to say how often because each installation is
unique.
After the ship has been delivered it is recommended to check the filter very
often (every week) and the experience from this will determine how often the
filter needs to be drained in the future.
In some centrals there is an internal water filter and this filter is automatically
drained once every cycle. No need for any special maintenance.
Detector & pipes (3-6 months)

Every 3-6 months it is recommended to test and if possible calibrate the gas
detector(s) inside the analyzing unit.
This should be done according to chapter 3.4 “General Settings menu 12” in
this manual.
Every 3-6 months it is also recommended to visually check that the sampling
pipes from the central cabinet to the deck passage are not broken in any way.
Pump(s) (12-15 months)

The sampling pump(s) is/are working constantly ,and the membrane inside the
pump(s) will be worn-out after a period.
-When the central is equipped with one pump the recommendation is that the
membrane should be replaced once every 12-15 months. However, the central
is always supervising the flow from the pump, which means that if the
membrane becomes weak or is broken there will be a pump fault alarm.
The recommendations are to always have a spare membrane in the spare part
set.
-When the central is equipped with two pumps and redundancy function, there
will always be one pump that can handle the sampling cycle even though one
pump is not working. Therefore the recommendation in this case is to replace
the membrane when it is broken or every 12-15 months. The central is always
supervising the flow from the pumps and if one does not work properly there
will be a pump fault alarm.
The recommendations are to always have two spare membranes in the spare
part set.
G2
Salwico SW2020
Maintenance
Additional information
There is an online or end-line filter on each sampling line and it might get filled
with dust or dirt etc. If such a filter is blocked the remedy is to replace the filter.
The central will generate a sampling point flow fault alarm any filter is blocked.
On-line filter
The online filter has an internal sinter filter, which is replaceable.
End-line filter
If the central has end-line filters and one of them is blocked the remedy is to
replace the whole filter.
The recommendations are to always have some spare filters in the spare part
set.
G3

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Gas Sampling System

Consilium Marine & Safety AB

Edition 22, 18 1 E, December 2018.

© 2001-2018, Consilium Marine & Safety AB

5. SPARE PARTS LIST E

1.1 DESCRIPTION OF THE SYSTEM

Programmable scanning sequence

1.2 GENERAL BLOCK DIAGRAM

ALTERNATIVE: TWO SEPARATE WALL MOUNTED

2.1 CONTROL UNIT

2.2 ANALYSING UNIT

Inlet instrument air 5-16 Bar

Pipe connections and flame

2.2.1 PIPE CONNECTIONS

Fresh Air Pipe

Instrument air 5 - 16 Bar inlet

2.2.2 CALIBRATION GAS CYLINDER

2.3 REPEATER UNIT - MN400

2.4 PIPE SYSTEM

2.4.1 PIPE SUSPENSION

2.4.2 SLEEVES AND BULKHEAD PASSAGES

2.4.3 PIPE COUPLINGS

Each manufacturer’s individual recommendations on tightening should be

Refer to separate instructions for installation of other components of the pipe

- Flame Trap (analysing unit)- Chapter 2.5

2.4.5 PIPE INSTALLATION CHECK

SUSPENSION & FIXING

CLAMP FOR PIPE

"JIRVA" PIPE FITTING

CLAMP FOR PIPE

NB! The flame trap must be of an approved type.

R 1 / 4" Female thread

Inlet instrument air 5-16 Bar

Pipe connections and flame traps

2.6 MANUAL SHUT-OFF VALVES

Stainless steel type Brass type

2.7 SAMPLING PIPE ACCESSORIES

Two types of filters have been developed for this purpose:

We recommend that each individual filter should be marked with its

R 1 / 4" Female thread

The end-line filter should always be fitted at a sampling point where it is

2.8 SAMPLING POINTS

2.8.1 PIPE TERMINATIONS

Refer to Chapter 2.7.2 for special pipe termination facility.

2.8.2 LOCATION OF THE SAMPLING POINTS

In accordance with these rules it is essential that the planned number of

2.8.3 MARKING OF SAMPLING POINTS

2.9.1 COUNTER PRESSURE SYSTEM

Incoming operating pressure: 5 - 16 Bar.

2.9.2 PIPE CLEANING SYSTEM

Incoming operating pressure: 5 - 16 Bar.

Installation of cone (option)

2.10 Electrical Connections

SYSTEM FAILURE GAS WARNING GAS ALARM

NORM. ACT. NORM. ACT.

2.11 COMMISSION DOCUMENTS

SAMPLING POINTS SET-UP

Shipyard / Installation Company: Hull No: Ref.no:

A. Pipe installation check.

ALARM LIST 1(3)

FAULT LIST 1(2)

SAMPLING POINT 5(60)

SAMPLING POINT 5(60)

SAMPLING POINT 5(60)

DISCONNECTION LIST 1(3)

DISCONNECTION LIST 2(3)