Operation and Service Manual For Hermetic Sampler GT-STRD: Portable Closed Sampling Device
Operation and Service Manual For Hermetic Sampler GT-STRD: Portable Closed Sampling Device
Operation and Service Manual For Hermetic Sampler GT-STRD: Portable Closed Sampling Device
3 GENERAL INFORMATION 4
3.1 SHIPMENT NOTE 4
3.2 INITIAL INSPECTION 4
3.3 DOCUMENTATION DISCREPANCIES 4
3.4 WARRANTY 4
3.5 CERTIFICATION 5
3.6 SPARE PARTS 5
3.7 SERVICE AND REPAIR 5
4 DESCRIPTION 9
4.1 GENERAL 9
4.2 SAMPLING TYPES 9
4.3 SAMPLING PRINCIPLE 10
4.3.1 CONNECTION AND GROUNDING SYSTEM 10
4.3.2 SAMPLING METHOD 11
4.3.3 LIQUID TRANSFER 11
5 OPERATION 12
5.1 CHECKING BEFORE USE 12
5.2 OPERATING SAMPLER GT WITH ZONE SAMPLING BOTTLE : 13
5.3 OPERATING SAMPLER GT WITH BOTTOM SAMPLING BOTTLE: 14
5.4 OPERATING SAMPLER GT WITH SPOT SAMPLING BOTTLE: 15
5.5 OPERATING SAMPLER GT WITH RUNNING SAMPLING BOTTLE: 16
7 SPECIFICATIONS 19
1. This Operation and Service Manual is a guide in order to help the user to operate the instrument to
our best knowledge.
2. Nevertheless the maker disclaims all responsibility and liability for damage resulting from the use of
the equipment regardless of the cause of the damage.
3. Attention is drawn to the possible hazard due to electrostatic charges which may be present
in the tank. This may happen in particular with static accumulator liquids, i.e. liquids which have low
conductivity of 50 picoSiemens/metre (pS/m) or less.
4. It is very important that the instrument is grounded to the tank before the probe is introduced
into the tank and remains grounded until after complete withdrawal from the tank.
4.1. If the instrument is installed with the quick connect coupler, grounding is effected through the
quick connect coupler and the mating nipple of the valve provided that these parts are kept
clean and free from corrosion in order to guarantee electrical conductivity. If a grease is used
for this purpose, it must be one which contains graphite.
4.2. If the instrument is not connected to the mating deck valve, the instrument has to be also
earthed by means of the grounding cable and clamp.
5. It is anticipated that the user will have specific operating methods laid down to ensure safety
when using this type of apparatus. In this case the user's instructions shall be strictly
observed.
6.1. If a metal sounding pipe is fitted beneath the deck valve or tank is inerted, then ullaging, etc.
is permissible at any time with no restriction.
6.2. If there is no sounding tube or tank is not inerted, the following precautions shall be taken:
6.2.1. If the cargo is not a static accumulator liquid, i.e. its conductivity is more than 50
pS/m, then ullaging is permitted provided that the instrument is properly grounded
and earthed before the probe is inserted into the tank and remains earthed until the
probe has been removed from the tank.
6.2.2. If the cargo is a static accumulator liquid, i.e. its conductivity is less than 50 pS/m,
then ullaging is permitted provided that:
6.2.2.1. The instrument is properly grounded and earthed before the probe is
inserted into the tank and remains earthed until the probe has been removed
from the tank.
6.2.2.2. The apparatus is not introduced into a tank until at least 30 minutes have
elapsed after completion of any loading operation or stopping the injection of
inert gas.
6.3. For further guidance refer to International Safety Guide for Oil Tankers and Terminals
(ISGOTT), ISBN 1-85609-291-7, Fifth Edition 2006, or consult the appropriate Legislative
Authority for the installation.
7. This product and his use is / may be related to international, national, local or company
regulations or standards. It is the customer / user responsibility to ensure that the way to use
the device complies with such applicable regulations or standards.
8. This device is a protable product. It must not be permanently installed on the tank and must
be disconnected after use and stored in a safe and dry area.
ATEX
KEMA 06ATEX 0027
II 1 G c IIB T6 (Ta -20 to +80°C) When returned to Enraf Tanksystem SA
equipment must be contamination-free. If
If you need a copy of any of this certificate it is determined that the customers
please contact: equipment is contaminated, it will be
returned to the customer at the customers
Enraf Tanksystem SA expense. Contaminated equipment will
Rue de l'industrie 2 not be repaired until such time that the
1630 Bulle, SWITZERLAND customer decontaminates the said
equipment.
Telephone : +41-26-91 91 500
Telefax : +41-26-91 91 505
Web site : www.tanksystem.com
E-mail : [email protected]
Telephone: ..............................................................................................
Telex: .......................................................................................................
Fax: .........................................................................................................
.................................................................................................................
Serial number : AV.................................................................. ..............
5.1 General
The HERMetic Samplers are designed for closed sampling of liquids or chemicals, which present
a Fire-, Health- or Air pollution Hazard. The gas tight construction of these units avoids a pressure
release from the tank and exposure to fumes during operation.
The equipment is designed and certified for use in potentially explosive atmospheres area.
Several kinds of samples can be realised with this sampler. To get different samples, 4 bottles are
available: Zone bottle, Spot bottle, Running bottle and Bottom bottle.
The Zone bottle allows sampling of the upper level inside the tank.
The running bottle allows sampling all along the displacement of the bottle inside the tank.
As far as the kinds of sampling are concerned, please refer to ISO 3170 “Petroleum liquids –
Manual sampling”.
The sampler is delivered as standard with zone sampling bottle. All other sampling bottle are
available as option.
Place the unit on the appropriate valve and activate the locking system. Depending on the locking
system, either rotate the collar and actuate the lever or pull on the sleeve.
If the instrument is connected to genuine HERMetic valve, grounding is effected through the quick
connect coupler and the mating nipple of the valve. No additional grounding strap is necessary.
For further information, please refer to §2 “Recommandation for safe use”.
The bottle is linked with a graduated tape. A reading window allows to monitor the bottle location.
Important note: to avoid contamination of the sample taken by the sampler itself, check and clean
the unit and the bottle prior to use. Clean the unit with an appropriate cleaner without impacting the
unit or contamination risk of the next sample.
The transfer of the liquid from the sampling bottle to a laboratory bottle occurs by gravity.
The opening of the bottle valve is realized by unlocking the distribution block to its transfer position
and by lowering the sampling bottle until its sitting on the ball of the valve.
A pump can be used to accelerate and complete the transfer of the fluid.
Check the cleanliness of the unit (sampler and bottle) to prevent any contamination of the
sample.
Inspect the bottle tape end for breaks, kinks and wear. If there is some damage, replace
the tape before use.
Check the closure of the hook locking device according to Fig. 1. The swivel hook has to be
locked in use.
Tape inspection
Fig. 1
Nota: Clean the instrument of any excess of liquid after use. Remove the carter winder and clean
the storage tube. This cleaning must be done very properly, in particular when corrosive liquids are
gauged, such as strong acids or caustic soda for instance.
ND TS DESCRIPTION
1. Install sampler with sampling bottle on top of 2” valve by means of quick connect coupling.
(In case air in sampler housing could cause contamination in tank it is recommended to
purge sampler after it has been installed).
4. Unlock distribution block by pulling stopper, turn and lock distribution block in sampling
position (Sampling position is marked with one dot on distribution block).
7. Lift bottle back into sampler housing; turn the crank until getting a catch that keeps the tape
fully tight.
8. Unlock distribution block and turn it by 90° and lock it in transfer position. (Transfer position
is marked with 3 dots on distribution block).
9. Lower sampling bottle until it is sitting on distribution block. This will open valve of sampling
bottle. Liquid will flow from sampling bottle into distribution block and sampler housing.
10. Pull handle of transfer valve and liquid will flow by gravity to laboratory bottle.
11. When laboratory bottle is full, close transfer valve, lift sampling bottle and turn the crank until
getting a catch that keeps the tape fully tight, turn distribution block in drainage position and
lower sampling bottle again. (Drainage position is marked with 2 dots on distribution block).
14. In order to clean sampling device distribution block can be removed by unlocking pin at
bottom and at top of distribution block. Top part of sampler housing can be removed as well
and sampling bottle detached from tape. If tape requires cleaning it has to be unwound,
preferably on another reel.
Note: if the block in 8 or 11 does not turn, check that the bottle is lifted up totally.
ND TS DESCRIPTION
1. Install sampler with sampling bottle on top of 2” valve by means of quick connect coupling.
(In case air in sampler housing could cause contamination in tank it is recommended to
purge sampler after it has been installed).
4. Unlock distribution block by pulling stopper, turn and lock distribution block in sampling
position (Sampling position is marked with one dot on distribution block).
6. When bottle bottom valve hits tank bottom bottle fills up automatically.
7. Lift bottle back into sampler housing; turn the crank until getting a catch that keeps the tape
fully tight.
8. Unlock distribution block and turn it by 90° and lock it in transfer position. (Transfer position
is marked with 3 dots on distribution block).
9. Lower sampling bottle until it is sitting on distribution block. This will open valve of sampling
bottle. Liquid will flow from sampling bottle in distribution block and sampler housing.
10. Pull handle of transfer valve and liquid will flow by gravity to laboratory bottle.
11. When laboratory bottle is full, close transfer valve, lift sampling bottle and turn the crank until
getting a catch that keeps the tape fully tight, turn distribution block in drainage position and
lower sampling bottle again. (Drainage position is marked with 2 dots on distribution block).
14. In order to clean sampling device distribution block can be removed by unlocking pin at
bottom and at top of distribution block. Top part of sampler housing can be removed as well
and sampling bottle detached from tape. If tape requires cleaning it has to be unwound,
preferably on another reel.
Note: if the block in 8 or 11 does not turn, check that the bottle is lifted up totally.
ND TS DESCRIPTION
1. Install sampler with sampling bottle on top of 2” valve by means of quick connect coupling.
(In case air in sampler housing could cause contamination in tank it is recommended to
purge sampler after it has been installed).
4. Unlock distribution block by pulling stopper, turn and lock distribution block in sampling
position (Sampling position is marked with one dot on distribution block).
6. Stop bottle at this level and shake it rapidly up and down about 10 times on a 200 mm stroke.
This movement has a pumping effect as the ball opens and closes bottom of container.
7. Lift bottle back into sampler housing; turn the crank until getting a catch that keeps the tape
fully tight.
8. Unlock distribution block and turn it by 90° and lock it in transfer position. (Transfer position
is marked with 3 dots on distribution block).
9. Lower sampling bottle until it is sitting on distribution block. This will open valve of sampling
bottle. Liquid will flow from sampling bottle into distribution block and sampler housing.
10. Pull handle of transfer valve and liquid will flow by gravity to laboratory bottle.
11. When laboratory bottle is full, close transfer valve, lift sampling bottle and turn the crank until
getting a catch that keeps the tape fully tight, turn distribution block in drainage position and
lower sampling bottle again. (Drainage position is marked with 2 dots on distribution block).
14. In order to clean sampling device distribution block can be removed by unlocking pin at
bottom and at top of distribution block. Top part of sampler housing can be removed as well
and sampling bottle detached from tape. If tape requires cleaning it has to be unwound,
preferably on another reel.
Note: if the block in 8 or 11 does not turn, check that the bottle is lifted up totally.
ND TS DESCRIPTION
0. Calibration plug on top of running bottle has to be adjusted according to liquid to be sampled.
The plug is properly set up when the transferred quantity of liquid falls between 70 and 85%
of the capacity of the sampling bottle, i.e. between 0.3 and 0.35 l (API MPMS Chapter 8.1, §
8.3.3.3).
1. Install sampler with sampling bottle on top of 2” valve by means of quick connect coupling.
(In case air in sampler housing could cause contamination in tank it is recommended to
purge sampler after it has been installed).
4. Unlock distribution block by pulling stopper, turn and lock distribution block in sampling
position (Sampling position is marked with one dot on distribution block).
5. Lower running bottle regularly to appropriate depth but do not hit tank bottom to keep bottom
plug closed all the time.
6. When appropriate depth has been reached lift running bottle back into Sampler housing at
the same regular speed. Turn the crank until getting a catch that keeps the tape fully tight.
7. Unlock distribution block and turn it by 90° and lock it in transfer position. (Transfer position
is marked with 3 dots on distribution block).
8. Lower sampling bottle until it is sitting on distribution block. This will open valve of sampling
bottle. Liquid will flow from sampling bottle into distribution block and sampler housing.
9. Pull handle of transfer valve and liquid will flow by gravity to laboratory bottle.
10. When the transfer is completed, check that the transferred liquid falls between the two marks
0.3 and 0.35 l in order to comply with API MPMS Chapter 8.1 requirements. Close the
transfer valve. Lift sampling bottle and turn the crank until getting a catch that keeps the tape
fully tight, turn distribution block in drainage position and lower sampling bottle again.
(Drainage position is marked with 2 dots on distribution block).
13. In order to clean sampling device distribution block can be removed by unlocking pin at
bottom and at top of distribution block. Top part of sampler housing can be removed as well
and sampling bottle detached from tape. If tape requires cleaning it has to be unwound,
preferably on another reel.
Note: if the block in 7 or 10 does not turn, check that the bottle is lifted up totally.
As this equipment has been certified as non-electrical equipment for potentially explosive
atmospheres. Specific precautions have to be taken regarding maintenance of the device. The
user can exchange parts and modules if following points are observed :
2. Substitution of components may impact safety. Use only original spare parts.
3. Work shall be done only by maintenance personel who has experience with equipment certified
for use in potentially explosive atmosphere.
The design of the equipment is modular, i.e. in case of damage, check which modules or spare
parts have to be replaced. Order new parts according to enclosed drawings and specific item
number TS -----. The instrument consists of the following modules:
Mechanical parts
Tape assembly
Tape cleaner
7.2 Care
Clean the instrument of any excess of liquid after use. Remove the carter winder and clean the
storage tube. This cleaning must be done very properly, in particular when corrosive liquids are
sampled, such as strong acids or caustic soda for instance.
Check periodically whether the general state of the device is still OK.
Check periodically whether all the sealings are still OK. O-rings of distribution block and 2” quick
connect coupling are of first importance for gastightness.
Check periodically the gas-tightness of the unit up to 0.3 bars with an appropriate leak detector.
Clean periodically the sampling bottle. Check the valves of sampling bottles for liquid leakage.
Check periodically (at least every 6 months) the continuity of grounding by measuring the electrical
resistance between the hook lock (or the sampling bottle) and the quick connect coupler.
Resistance should not exceed 100 .
7.6 Bearings
Bearings are involved in the electrical safety of this device. In case of exchange, use only original
spare parts.
General Specifications
9.1 Sampler
9.2 Valves
Important: Valves are supplied separately from Samplers. There are not included in Sampler
scope of supply.
ND TS DESCRIPTION
20291 10083 Valve C2-SS-W, 2” flange DUJ, weather cap
20287 10082 Valve C2-SS-SEC, 2” flange DUJ, security cover
20288 10081 Valve C2-SS-BL, 2” flange DUJ, blind cover
30391 10076 Valve C2-SS-W, 2" female, weather cap
30374 10078 Valve C2-SS-SEC, 2" female, security cover
30596 10085 Valve C2-SS-BL G2" Female, blind cover
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