SECTION 303-12 Intake Air Distribution and Filtering

Intake Air Distribution and Filtering — 2.
0L
303-12-1 Duratec-HE (MI4)/2.3L Duratec-HE (MI4) 303-12-1
.
SECTION 303-12 Intake Air Distribution and Filtering

— 2.0L Duratec-HE (MI4)/2.3L Duratec-HE (MI4)
VEHICLE APPLICATION:2008.50 Mondeo
CONTENTS PAGE
DESCRIPTION AND OPERATION

Intake Air Distribution and Filtering (Component Location)................................................ 303-12-2
DIAGNOSIS AND TESTING

Intake Air Distribution and Filtering..................................................................................... 303-12-5
Inspection and Verification.................................................................................................. 303-12-5
Symptom Chart................................................................................................................... 303-12-5
REMOVAL AND INSTALLATION

Air Cleaner...................................................................................................... (23 174 0) 303-12-7
Intake Air Distribution and Filtering — 2.0L
Intake Air Distribution and Filtering – Component Location

Air cleaner box
1 2
10 7
9
E64815
Item Description Item Description

1 Throttle control unit 6 Air cleaner box
2 Intake air resonator 7 NVH (noise, vibration and harshness)
insulating foam
3 Connection between intake air resonator
and air cleaner 8 Air cleaner inlet pipe
4 Air filter box cover 9 Air cleaner outlet pipe
5 Air cleaner element 10 Crankcase ventilation hose
2008.50 Mondeo 1/2009 G1032451en

Intake manifold, 2.0L Duratec-HE engine
1 2 3 4
11
12
6
10
11
10
9 8
9 7
8 6
7
E97214

1 Swirl valve solenoid valve 7 IMRC (intake manifold runner control)
valves
2 Swirl valve vacuum line
8 IMRC actuating rod
3 Swirl valve actuating rod
9 IMRC actuator
4 Vacuum pipe
10 IMRC vacuum line
5 Swirl valve holder
11 Swirl valve vacuum actuator
6 Swirl valves
12 IMRC solenoid valve
2008.50 Mondeo 1/2009 G1032451en

Intake manifold, 2.3L Duratec-HE engine
1 2 3 4 5
11 10 9 8
E97215

1 Swirl valve actuating rod 6 Swirl valve holder
2 Swirl valve vacuum line 7 Swirl valves
3 Swirl valve solenoid valve 8 IMRC valves
4 IMRC vacuum line 9 IMRC actuating rod
5 IMRC solenoid valve 10 IMRC actuator
11 Swirl valve vacuum actuator
2008.50 Mondeo 1/2009 G1032451en

Intake Air Distribution and Filtering

Inspection and Verification 3. If an obvious cause for an observed or reported
concern is found, correct the cause (if possible)
1. Verify the customer concern. before proceeding to the next step.
2. Visually inspect for obvious signs of mechanical 4. If the cause is not visually evident, verify the
or electrical damage. symptom and refer to the Symptom Chart.
Visual Inspection Chart
Mechanical Electrical
– Air cleaner – Manifold absolute
– Air cleaner element pressure and
temperature (MAPT)
– Air cleaner intake
sensor
pipe
– Electrical
– Air cleaner outlet
connector(s)
pipe
Symptom Chart
Symptom Possible Sources Action

• Excessive intake air noise • Detached air cleaner hose(s). • CHECK the hose(s) for security
and leaks to atmosphere.
INSTALL new intake air
components as necessary.
TEST the system for normal
operation.
• Oil in the air intake system • Blocked or damaged positive • REFER to: (303-08 Engine
crankcase ventilation (PCV) Emission Control - 2.0L
valve. Duratec-HE (MI4)/2.3L
• Blocked or damaged PCV Duratec-HE (MI4))
pipe(s)/hose(s). Engine Emission Control
• Blocked or damaged crankcase (Diagnosis and Testing),
vent oil separator. Engine Emission Control
(Diagnosis and Testing).
• Water in the air cleaner • Air cleaner intake pipe. • CHECK the air cleaner intake
pipe for correct installation and
alignment. REPAIR/INSTALL
the air cleaner intake pipe as
necessary. TEST the system
for normal operation.
• Blocked air cleaner drain. • CHECK the air cleaner drain
for blockage. TEST the system
for normal operation.
• Engine lacks power • Air cleaner element blocked. • INSPECT the air cleaner for
signs of blockage. INSTALL a
new air cleaner element as
necessary.
2008.50 Mondeo 1/2009 G953968en

Symptom Possible Sources Action
• Fuel charging and controls • REFER to: (303-04 Fuel Char-
ging and Controls - 2.0L
Duratec-HE (MI4)/2.3L
Duratec-HE (MI4))
Fuel Charging and Controls
(Diagnosis and Testing),
Fuel Charging and Controls
(Diagnosis and Testing).
2008.50 Mondeo 1/2009 G953968en

REMOVAL AND INSTALLATION
Air Cleaner(23 174 0)
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Remove the left-hand headlamp assembly.
Refer to: Headlamp Assembly (417-01 Exterior
Lighting, Removal and Installation).
2. Torque: 3 Nm
x2 1
x2
E69473
3.
E69474
Installation
1. CAUTION: Make sure that the inside of
the pipe ends are clean and free of oil
residue.
To install, reverse the removal procedure.
2008.50 Mondeo 1/2009 G543776en

SECTION 303-12 Intake Air Distribution and Filtering - 2.0L Duratec-HE (MI4) /2.3L Duratec-HE (MI4)

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Intake Air Distribution and Filtering — 2.

DESCRIPTION AND OPERATION

DIAGNOSIS AND TESTING

REMOVAL AND INSTALLATION

Intake Air Distribution and Filtering – Component Location

Item Description Item Description

2008.50 Mondeo 1/2009 G1032451en

Intake manifold, 2.0L Duratec-HE engine

Item Description Item Description

2008.50 Mondeo 1/2009 G1032451en

Intake manifold, 2.3L Duratec-HE engine

Item Description Item Description

2008.50 Mondeo 1/2009 G1032451en

Intake Air Distribution and Filtering

Symptom Possible Sources Action

2008.50 Mondeo 1/2009 G953968en

2008.50 Mondeo 1/2009 G953968en

Air Cleaner(23 174 0)

2008.50 Mondeo 1/2009 G543776en

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