D4B8046FF16 Body Exterior
D4B8046FF16 Body Exterior
D4B8046FF16 Body Exterior
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Repair Group
50 - Body Front
55 - Hood, Lids
57 - Front Doors, Central Locking System
58 - Rear Doors
60 - Sunroof
63 - Bumpers
64 - Glass, Window Regulators
66 - Exterior Equipment
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Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Contents
50 - Body Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Lock Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Overview - Lock Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Lock Carrier, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Service Position, Performing and Resetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Lock Carrier, Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1 Overview - Fender . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Overview - Deformation Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3 Fender, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4 Fender Brace, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3 Bulkhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1 Overview - Bulkhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.2 Overview - Plenum Chamber Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.3 Bulkhead, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.4 Plenum Chamber Cover, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
55 - Hood, Lids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1 Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.1 Overview - Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.2 Overview - Release Cable .A.G. . .V.ol.ks. w. a.g.en. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
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1.3 Hood, Removing andolkInstalling
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1.4 Hood, Adjustingsed b. . . . . . . . . . . . . . . . . . . . . . . . . . . u. a.ra.n. . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
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1.5 Hood Latch,uthRemoving
o and Installing . . . . . . . . . . . . . . .ee.o.r . . . . . . . . . . . . . . . . . . . . . . . . . 36
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1.6 Hood Release
ss Lever, Removing and Installing . . . . . . . . . . c. . . . . . . . . . . . . . . . . . . . . . . . 41
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2 Rear Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
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3.1 Overview - Fuel Filler Door Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
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3.2 Overview - Fuel Filler Door Unit, e-Golf . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
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3.3 Fuel Filler Door Unit, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
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3.4 Fuel Filler Door Unit, Removing and Installing, e-Golf . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
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3.5 Fuel Filler Door, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3.6 Adjusting Element, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
4 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Contents i
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57 - Front
s
Doors, Central Locking System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
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1 Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
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1.1 Overview - Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
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1.2 Inner Door Seal, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
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1.5 Door, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
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1.6 Catch, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
1.7 Door Arrester, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
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2 Door Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
2.1 Overview - Door Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
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2.4 Left and Right Window Regulator Motor V14 / V15 , Removing and Installing . . . . . . . . . . 106
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2.5 Window Regulator, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
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2.6 Door Inner Cover, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
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2.7 Catch, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
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2.8 Cap, Removing and Installing, for the Lock Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
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2.9 Cap, Removing and Installing, without the Lock Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . 115
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2.10 Lock Cylinder, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2.11 Door Handle, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
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2.12 Bracket, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
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2.13 Door Lock, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
AG.
ii Contents
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
60 - Sunroof . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
1 Sunroof . . . . . . . . . . . . . . . . . . . . . V. o.lk.s.w.a. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
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1.1 Overview - Sunroof . . . . lk. s.w.ag. e.n. . . . . . . . . . . . G . .do. e.s.no. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
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1.2 Overview - Sunroof eShade byV . . . . . . . . . . . . . . . . . . . . . .g.ua. r.a . . . . . . . . . . . . . . . . . . . . . . . . . 189
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1.3 Sunroof Frame, Removing
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r and Installing . . . . . . . . . . . . . . t.ee. o. . . . . . . . . . . . . . . . . . . . . . 189
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1.4 Wind Deflector,
ss Removing and Installing . . . . . . . . . . . . . . . . . .c . . . . . . . . . . . . . . . . . . . .
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197
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1.5 Glass Panel, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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1.6 Glass Panel, Adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
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1.9 Power Sunroof Control Module J245 , Removing and Installing . . . . . . . . . . . . . . . . . . . . 215
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1.12 Sunroof Shade, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
1.13 Power Sunroof Control Module J245 , Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
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2 Water Drain Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
2.1 Overview - Water Drain Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
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3 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
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63 - Bumpers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
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1 Front Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
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1.1 Overview - Bumper Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
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Contents iii
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
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3.9 Center Exhaust System Heat Shield, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . 352
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6.2 Exterior Rearview Mirror, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
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6.3 Mirror Glass, Removing and Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Contents
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Body Exterior - Edition 05.2015
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Contents v
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
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vi Contents
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
50 – Body Front
1 Lock Carrier
(Edition 05.2015)
⇒ “1.1 Overview - Lock Carrier”, page 1
⇒ “1.2 Lock Carrier, Removing and Installing”, page 3
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4 - Bolt
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❑ Quantity: 2 on each side
5 - Air Guide
❑ Left
❑ There are different ver‐
sions. For allocation.
Refer to the Parts Cata‐
log.
6 - Support, Lock Carrier
7 - Bolt
❑ 12 Nm
❑ Quantity: 2 on each side
1. Lock Carrier 1
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
8 - Center Guide
9 - Bolt
❑ 8.0 Nm
❑ 3 or 4 depending on the model
10 - Bumper Carrier
11 - Bolt
❑ 8.0 Nm
❑ Quantity: 2 on each side
12 - Bolt
❑ 55 Nm
❑ Quantity: 4 on each side
13 - Foam Piece
❑ For the allocation. Refer to the Parts Catalog.
14 - Bolt
❑ 12 Nm
❑ Quantity: 2
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6 - Center Guide
7 - Bolt
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10 - Foam Piece
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1. Lock Carrier 3
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Note
♦ The lock carrier is a safety-relevant component. For this reason the lock carrier can only be serviced in the
specified positions.
♦ Replace the lock carrier if it is damaged.
♦ For vehicles with the Distance Regulation Control Module - J428- for each removal and installation or,
replacing of the lock carrier the Distance Regulation Control Module - J428- must be newly aligned.
♦ For notes and work procedures for the Distance Regulation Control Module - J428- . Refer to ⇒ Electrical
Equipment; Rep. Gr. 27 ; Adaptive Cruise Control .
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– Together with a second technician, remove the Guide Pins -
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T10093- on the left and right longitudinal member. Support the Prote AG.
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sor Lift Table - VAS6131 A- .
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– Remove the bumper carrier and support. Refer to
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⇒ “1.1.1 Overview - Lock Carrier”, page 1 .
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– Loosen the radiator from the lock carrier -arrow a-, but do not
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hole
remove. Refer to ⇒ Engine Mechanical, Fuel Injection and
spec
Ignition; Rep. Gr. 19 ; Radiator/Radiator Fan .
es, in part or in w
t to the co
– Pry up the condenser -3- from the radiator -2- -arrow b- and
pivot slightly out of the lock carrier -arrow c-, but do not re‐
move.
rrectness of i
– Remove the lock carrier -1- between the radiator and con‐
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denser upward -d arrows-.
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♦ Never hang the condenser and the hydraulic fluid cooler on the lines.
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♦ Lines for condenser and hydraulics must not be kinked.
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Install in reverse order of removal. Note the following:
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Note
Tightening Specifications
♦ Lock Carrier. Refer to
⇒ “1.1 Overview - Lock Carrier”, page 1 .
Note
♦ The lock carrier is a safety-relevant component. For this reason the lock carrier can only be serviced in the
specified positions.
♦ Replace the lock carrier if it is damaged.
♦ For vehicles with the Distance Regulation Control Module - J428- for each removal and installation or,
replacing of the lock carrier the Distance Regulation Control Module - J428- must be newly aligned.
♦ For notes and work procedures for the Distance Regulation Control Module - J428- . Refer to ⇒ Electrical
Equipment; Rep. Gr. 27 ; Adaptive Cruise Control .
1. Lock Carrier 5
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
agen oes
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– Only perform the service position with Guide Pins - T10093- . cted agen
Prote AG.
Refer to
⇒ “1.3 Service Position, Performing and Resetting”,
page 7 .
– Disconnect any connectors.
– Drain the coolant and disconnect the coolant lines. Refer to ⇒
Rep. Gr. 19 ; Coolant System/Coolant; Coolant, Draining and
Filling .
– Disconnect the refrigerant lines for the condenser. Refer to ⇒
Heating, Ventilation and Air Conditioning; Rep. Gr. 87 ; Re‐
frigerant Circuit; Condenser, Removing and Installing .
– Remove the bolt and the special tool Guide Pins - T10093- .
– Together with a second technician, remove the Guide Pins -
T10093- on the left and right longitudinal member.
– Pry out the lock carrier with the attachments -1-.
WARNING
Note
♦ Never hang the condenser and the hydraulic fluid cooler on the lines.
♦ Lines for condenser and hydraulics must not be kinked.
Installing
Install in reverse order of removal. Note the following:
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♦ Always install the slock
s a carrier on the attaching point in as far c
forward as possible in the oblong hole. Only then can the lock
ce
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un
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carrier slide in the event of a crash.
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♦ For vehicles with the Distance Regulation Control Module -
rm
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ility
J428- for each loosening, removal and installation or, replac‐
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- J428- must be newly aligned.
hole
spec
♦ For notes and work procedures for the Distance Regulation
es, in part or in w
t to the co
Gr. 27 ; Adaptive Cruise Control .
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♦ Torque Wrench 1332 40-200Nm - VAG1332-
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Service Position, Implementing
Note
♦ The lock carrier is a safety-relevant component. For this reason it cannot be serviced.
♦ Replace the lock carrier if it is damaged.
♦ For vehicles with the Distance Regulation Control Module - J428- for each removal and installation or,
replacing of the lock carrier the Distance Regulation Control Module - J428- must be newly aligned.
♦ For notes and work procedures for the Distance Regulation Control Module - J428- . Refer to ⇒ Electrical
Equipment; Rep. Gr. 27 ; Adaptive Cruise Control .
1. Lock Carrier 7
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
agen oes
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– Remove the cable from the trunk lid actuation bracket. Refer
to
l purpos
– Disengage the washer fluid reservoir filler tube from the sup‐
port -2-. Refer to ⇒ Electrical Equipment; Rep. Gr. 92 ;
m
a
com
thi
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– Remove only one bolt -3- from the left and right longitudinal
do
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members.
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– Install a Guide Pins - T10093- into the holes in the left and right
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– Remove the remaining bolts -3- in the left and right longitudinal
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Prote AG.
1. Lock Carrier 9
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Note
♦ Always install the lock carrier on the attaching point in as far forward as possible in the oblong hole. Only
then can the lock carrier slide in the event of a crash.
♦ For vehicles with the Distance Regulation Control Module - J428- for each loosening, removal and instal‐
lation or, replacing of the lock carrier the Distance Regulation Control Module - J428- must be newly aligned.
♦ For notes and work procedures for the Distance Regulation Control Module - J428- . Refer to ⇒ Electrical
Equipment; Rep. Gr. 27 ; Adaptive Cruise Control .
Note
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♦ Make sure the charge air cooler pressure hoses are ksecure
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♦ Hoses and lines must not be pinched. oris
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– Adjust the headlamp. Refer to ⇒ Electrical Equipment; Rep.
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Tightening Specifications
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1.4.1 Left Headlamp Mount
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1. Lock Carrier 11
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Note
AG. Volkswagen AG d
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2 Fender
⇒ “2.1 Overview - Fender”, page 13
⇒ “2.2 Overview - Deformation Element”, page 14
⇒ “2.3 Fender, Removing and Installing”, page 14
⇒ “2.4 Fender Brace, Removing and Installing”, page 17
Note
The illustration shows the left side. The right side is identical.
1 - Fender
❑ Removing and instal‐
ling. Refer to
⇒ “2.3 Fender, Remov‐
ing and Installing”, page
14 . AG. Volkswagen AG d
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5 - Fender Noise Insulation
❑ Inserted between the
rrectness of i
fender and the wheel
housing longitudinal
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6 - Hex Nut nform
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❑ Quantity: 2
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7 - Guide
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❑ Removing:
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⇒ “1.4 Bumper Cover,
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❑ Remove the hex nut
AG.
-6-.
❑ There are different versions. For allocation. Refer to the Parts Catalog.
8 - Double Bolt
❑ 6.0 Nm
❑ Quantity 2; fender brace
2. Fender 13
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
9 - Fender Brace
❑ Removing and installing. Refer to ⇒ “2.4 Fender Brace, Removing and Installing”, page 17 .
10 - Bolt
AG. Volkswagen AG d
❑ 6.0 Nm ksw
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❑ Fender connecting piece, quantity: 3 ed by gu
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11 - Deformation Element aut
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❑ Front and rear. Refer to ⇒ “2.2 Overview - Deformation Element”, page 14 . s
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2.2 Overview - Deformation Element
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1 - Front Deformation Element hole
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2 - Bolt
❑ 6.0 Nm
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3 - Rear Deformation Element
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4 - Bolt
❑ 6.0 Nm
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The following describes removing and installing the left fender. Removing and installing the right fender is
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Prote AG.
2. Fender 15
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Note
The Zinc Spacer - AKL 381 035 50- -7- (if present) will be damaged during the removal.
Installing
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Install the fender -1- so that it is free of tension.
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– With the fender brace loosened align the fender free of ten‐
sion. Refer to
⇒ “2.4 Fender Brace, Removing and Installing”, page 17 .
– Insert Zinc Spacer - AKL 381 035 50- -7- between the fender
and the sill panel.
– Pay attention to the parallel alignment and the gap dimen‐
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agen ARepair; Rep. Gr.oe00
s no ; Body Gap
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2.4 Fender Brace, Removing and Installing
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Special tools and workshop equipment required
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The following describes removing and installing the left fender brace. Removing and installing the right fender
brace is identical.
rrectness of i
l purpos
nform
mercia
at
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ion
c
in t
or
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ate
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Prote AG.
2. Fender 17
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Removing
– Remove the front bumper cover. Refer to
⇒ “1.4 Bumper Cover, Removing and Installing”, page 248 .
– Remove the headlamps. Refer to ⇒ Electrical Equipment;
Rep. Gr. 94 ; Headlamp; Headlamp, Removing and Installing .
– Remove the guide from the front bumper cover. Refer to
-item 7- ⇒ Item 7 (page 13) .
– Remove the double bolt. Refer to -item 8-
⇒ Item 8 (page 13) .
n AG. Volkswagen A
– Remove the bolts o-2-
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Install in reverse
ss
a order of removal. Note the following: ra
c
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– Align the fender brace and the fender to the hood and bumper.
un
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Refer to ⇒ Body Repair; Rep. Gr. 00 ; Body Gap Dimensions .
d
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Tightening Specifications
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3 Bulkhead
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⇒ “3.2 Overview - Plenum Chamberris Cover”, page 20
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ling. Refer to
⇒ “3.3 Bulkhead, Re‐
moving and Installing”,
rrectness of i
page 20 .
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2 - Hex Nut
❑ 8.0 Nm
nform
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❑ Quantity: 2
m
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3 - Seal, Bulkhead
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Prote AG.
3. Bulkhead 19
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
ce
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❑ Part of the windshield
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6 - Windshield
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– Remove the hex nut -2- and bulkhead -1-. Prote AG.
Installing
Install in reverse order of removal. Note the following:
Tightening Specifications
Hex nut. Refer to -item 2- ⇒ Item 2 (page 19)
3. Bulkhead 21
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
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Caution
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– Remove the plenum chamber covers -2- toward the front from
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es, in part or in w
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t to the co
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3. Bulkhead 23
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Note
♦ New windshields have an insert in the retainer. Remove the insert before installing the plenum chamber
cover.
♦ Press the plenum chamber cover into the retainer lightly by hand. Do not strike it or press on it with a tool.
AG. Volkswagen AG d
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4 Special Tools
Special tools and workshop equipment required
♦ Torque Wrench 1331 5-50Nm - VAG1331-
AG. Volkswagen AG d
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♦ Torque Wrench 1332 40-200Nm - VAG1332-
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4. Special Tools 25
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
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55 – Hood, Lids
1 Hood
⇒ “1.1 Overview - Hood”, page 27
⇒ “1.2 Overview - Release Cable”, page 29
⇒ “1.3 Hood, Removing and Installing”, page 29
⇒ “1.4 Hood, Adjusting”, page 31
⇒ “1.5 Hood Latch, Removing and Installing”, page 36
⇒ “1.6 Hood Release Lever, Removing and Installing”,
page 41
⇒ “1.7 Catch, Removing and Installing”, page 42
⇒ “1.8 Hinges, Removing and Installing”, page 44
⇒ “1.9 Insulation, Removing and Installing”, page 46
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⇒ “1.10 Gas-Filled Strut, Removing and Installing”, page y V 49
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⇒ “1.11 Gas-Filled Strut, Releasing Gas”, page 50 thoris tee
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⇒ “1.12 Release Cable, Removing and Installing”, page 50
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1. Hood 27
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
1 - Hood
❑ Removing and instal‐
ling. Refer to
⇒ “1.3 Hood, Removing
and Installing”,
page 29 .
❑ Adjusting. Refer to
⇒ “1.4 Hood, Adjusting”,
page 31 .
2 - Adjusting Buffer
❑ Quantity: 2
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and Installing”,
page 42 .
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6 - Bolt
❑ 12 Nm
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❑ Right and left
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1 - Release Lever
❑ Removing and instal‐
ling. Refer to
⇒ “1.6 Hood Release
Lever, Removing and
Installing”, page w41
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5 - Release Cable
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the coupling -7-
6 - Grommet
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❑ Quantity: 2 Prote AG.
1. Hood 29
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
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– Remove the washer fluid line -5- from the hood -1-.
m
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n in
– If equipped, remove the caps -3-.
or c
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Installing
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Note
Route the washer fluid line -5- in one bow. If the washer fluid line is installed twisted, it will kink.
1. Hood 31
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Note
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⇒ “1.7 Catch, Removing and Installing”, page 42 .
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1. Hood 33
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
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1. Hood 35
Golf 2013 ➤ , e-Golf 2014 ➤ agen
AG. Volkswagen AG d
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Body Exterior - Edition 05.2015 olksw not
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– If the bolts -2- are loosened, the hood latch -1- can be adjusted
from side to side -arrow a- and in height -b arrows-. Refer to
⇒ Body Repair; Rep. Gr. 00 ; Body Gap Dimensions .
Tightening Specifications
AG. Volkswagen AG d
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Prote AG.
1. Hood 37
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
agen oes
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Prote AG.
– Engage the cable -4- -arrow a- and bracket -5- in the latch
-1- -arrow b-.
– Install the microswitch -6- in the latch.
– Install the hood latch -1- in the lock carrier -arrow c-.
– Install the bolts -3-.
– Connect the connector for the hood contact switch -6-.
– Install the release cable in the bracket. Refer to
⇒ “1.6 Hood Release Lever, Removing and Installing”,
page 41 .
– Adjust the hood latch. Refer to
⇒ “1.4 Hood, Adjusting”, page 31 .
– Before closing the hood, make sure the hood release lever and
the cable are working correctly.
Tightening Specifications
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Prote AG.
1. Hood 39
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Note
ce
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un
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– Slightly remove the bracket -5- from the latch -1- -arrow b- and
an
d
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disengage the cable -4- -arrow c-.
erm
ab
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wit
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Installing
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spec
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t to the co
rrectness o
cial p
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mer
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Prote AG.
– Engage the cable -5- -arrow a- and bracket -4- in the latch
-1- -arrow b-.
– Install the microswitch -6- in the latch -arrow c-.
– Install the hood latch -1- in the lock carrier -arrow d-.
– Install the bolts -3-.
– Connect the connector for the hood contact switch -6-.
ce
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Removing
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Prote AG.
– Pull the hood release lever -1- and release the hood.
– Insert a small screwdriver into the gap between the hood re‐
lease lever -1- and the clip -2-.
– Pry the clip -2- out of the hood release lever -1- -arrow b- and
then remove the hood release lever from the bracket -3-
-arrow a-.
It is necessary to remove the A-pillar lower trim -4- to continue
working on the bracket -3-. Refer to ⇒ Body Interior; Rep. Gr.
1. Hood 41
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
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1. Hood 43
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
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Tightening Specifications
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Special tools and workshop equipment required
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Removing
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1. Hood 45
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
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Installing
1. Hood 47
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
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– Slide the insulation -1- with the mounting tabs -arrows- into the
elongated holes.
– Lock all the clips -2- into the hood -3-.
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WARNING
l purpos
damaged. The gas-filled strut will jump out of the mount and
be damaged or injure the technician.
m
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– Lift the spring clip -4- just far enough to make it possible to
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After removing gas-filled strut -1-, immediately slide back spring
Prote AG.
1. Hood 49
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
ce
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Component Tightening Specifications
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Ball Stud 20 Nm
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1.11 Gas-Filled Strut, Releasing Gas
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– Clamp area -x- of the gas strut in the vise, area -x- = 50 mm.
t to the co
WARNING
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Protective eyewear must be worn during the cutting process.
ss
Cover the area of the saw cut with a clean rag.
o
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Dispose of the oil and rag properly.
mer
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page 41 .
spec
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– Remove the release cable -3- from the bracket -5- -arrow a-.
– Remove the release cable coupling -2- from the support -7-
-arrow e-.
rrectness of i
– Release the release cable -1- -arrow c- and remove from the
release cable coupling -2-.
m
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Note
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To remove and install the release cable -3- the support -7- is removed. Refer to
f
en
ng
1. Hood 51
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Installing
Note
♦ When the release cable -3- is not removed from the bracket, the release cable -1- disengages further when
installing the release cable coupling -2-.
♦ The hood then cannot be opened.
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agen
– Secure the release cable coupling -2- on the lock carrier -4-
-arrow e-.
– Install the release cable -3- in the bracket -5- -arrow a-.
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1. Hood 53
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
2 Rear Lid
⇒ “2.1 Overview - Rear Lid”, page 54
⇒ “2.2 Rear Lid, Removing and Installing”, page 55
⇒ “2.3 Rear Lid, Adjusting”, page 57
⇒ “2.4 Hood Latch, Removing and Installing”, page 62
⇒ “2.5 Actuator, Removing and Installing”, page 64
⇒ “2.6 Hinges, Removing and Installing”, page 68
⇒ “2.7 Catch, Removing and Installing”, page 70
⇒ “2.8 Rear Lid Seal, Removing and Installing”, page 71
⇒ “2.9 Gas-Filled Strut, Removing and Installing”, page 73
⇒ “2.10 Gas-Filled Strut, Releasing Gas”, page 75
1 - Rear Lid
❑ Removing and instal‐
ling. Refer to
⇒ “2.2 Rear Lid, Remov‐
ing and Installing”, page
55 .
❑ Adjusting. Refer to
⇒ “2.3 Rear Lid, Adjust‐
ing”, page 57 .
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2 - Lid Latch yV
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❑ Removing and instal‐ o
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ling. Refer to auth or
ac
⇒ “2.4 Hood Latch, Re‐ ss
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pt
page 62 .
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3 - Bolts
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❑ Quantity: 2
hole
spec
4 - Hinge
es, in part or in w
5 - Adjusting Buffer
m
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❑ Adjusting. Refer to
n in
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7 - Gas-Filled Strut cted agen
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❑ Removing and installing. Refer to ⇒ “2.9 Gas-Filled Strut, Removing and Installing”, page 73 .
❑ Releasing the gas. Refer to ⇒ “2.10 Gas-Filled Strut, Releasing Gas”, page 75 .
8 - Ball Stud
❑ 20 Nm + 45°
❑ On side panel
9 - Hex Nut
❑ 20 Nm + 45°
❑ 1 per hinge
10 - Bolts
❑ 10 Nm
❑ 2 per hinge
11 - Seal
❑ Removing and installing. Refer to ⇒ “2.8 Rear Lid Seal, Removing and Installing”, page 71 .
12 - Hex Nut
❑ 20 Nm . Volkswagen AG
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❑ Quantity: 2 Volkswa not
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13 - Catch orise an
tee
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❑ Removing
ss
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and installing. Refer to ⇒ “2.7 Catch, Removing
ac and Installing”, page 70 .
❑ Adjusting. Refer to ⇒ “2.3 Rear Lid, Adjusting”, page 57 . ce
e
nl
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14 - Bolts y li
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15 - Actuator
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2. Rear Lid 55
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
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– Remove the rear lid upper trim panel. Refer to ⇒ Body Interior;
h re
hole
t to the co
– Remove the rear lid lower trim panel. Refer to ⇒ Body Interior;
Rep. Gr. 70 ; Luggage Compartment Trim Panels; Lower Rear
Lid Trim Panel, Removing and Installing .
rrectness of i
a
com
– Remove the electric wires with the rubber grommet -2- out of
ion in
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– Loosen, but do not remove, the bolts -5- on the left and right cted agen
Prote AG.
hinges.
A second technician is required for the rest of the removal pro‐
cedure.
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Prote AG.
2. Rear Lid 57
Golf 2013 ➤ , e-Golf 2014 ➤ agen
AG. Volkswagen AG d
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Body Exterior - Edition 05.2015 by Vol
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♦ Torque Wrench 1331 5-50Nm - VAG1331-
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♦ Gauge - Gap Adjustment - 3371-
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Note
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♦ The vehicle must be on the ground when adjusting the rear lid.
h re
hole
spec
♦ The rear lid latch -2- is bolted directly to the rear lid -1-. The latch cannot be adjusted.
es, in part or in w
t to the co
♦ The left and right buffers -4- are not meant for adjusting. They stabilize or cushion the rear lid.
♦ The hood is properly adjusted when there is an overall even gap dimension when closed. It is not too far
rrectness of i
inward or outward and contours align. The contours line up.
l purpos
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– Loosen the left and right bolts -3- and adjust the rear lid -1- in
the oversized holes on the hinge -arrows a- and -arrows b-.
– After adjusting, apply a corrosion protection to the hinge and
bolts -3-.
– Adjust the adjusting buffer.
Tightening Specifications
Adjustment Buffer, Adjusting
Note
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buffer.
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– Pull the locking retainer -3- out of the adjustment buffer -1-.
o
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cum
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– Close the rear lid in the initial locking position using light pres‐
ng
t.
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sure over the center. t. Cop py
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59
Prote AG.
2. Rear Lid
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
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Removing
– Turn the buffer -1- 90° -arrow a- to remove the adjusting buffer.
rrectness of i
Installing
– Check the stop -3- for proper seating in the side panel -4-.
nf
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– For installation, insert the entire buffer -1- in the right bracket
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Special tools and workshop equipment required
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♦ Torque Wrench 1331 5-50Nm - VAG1331-
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2. Rear Lid 61
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
ce
le
un
pt
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d
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Prote AG.
– Remove the rear lid lock trim. Refer to ⇒ Body Interior; Rep.
Gr. 70 .
– Loosen the hex nuts -2-.
– Move the rear lid catch -1- into the upper position and tighten
the hex nuts -2-.
– Close the rear lid and check the adjustment.
Tightening Specifications
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Note
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If the rear lid does not open, use the emergency release inside the rear lid trim panel to open it manually. Refer
to the Owner's Manual.
rrectness of i
l purpos
– Remove the rear lid trim panel. Refer to ⇒ Body Interior; Rep.
Gr. 70 ; Luggage Compartment Trim Panels; Lower Rear Lid
Trim Panel, Removing and Installing .
nf
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orm
– Disconnect the connector -3- from the rear lid lock -1-.
m
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n in
– Remove the bolts -2- and latch -1- from the rear lid.
or c
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Prote AG.
2. Rear Lid 63
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
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– Install the latch -1- in the rear lid and tighten the bolts -2-.
h re
hole
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t to the co
Tightening Specifications
Camera”, page 64
⇒ “2.5.2 Actuator, Removing and Installing, with Rearview Cam‐
nform
ercia
era”, page 66
m
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es, in part or in w
t to the co
rrectness of i
Removing
l purpos
– Remove the rear lid trim panel. Refer to ⇒ Body Interior; Rep.
Gr. 70 ; Luggage Compartment Trim Panels; Lower Rear Lid
nf
orm
m
-1-.
o
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or c
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– Turn the actuator -1- slightly -arrow a- and remove from the
o
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It is not possible to open the rear lid using the emergency release . C rig
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if there is an electric malfunction. There is an opening in the rear
rig by
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lid trim panel to reach the emergency release. by c lksw
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Installing
2. Rear Lid 65
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
n AG. Volkswagen AG do
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– Install the actuator -1- in the rear lid -arrow au a- and turn slightly
th or
ac
-arrow b-. ss
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nl
pt
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Tightening Specifications
ab
ility
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Rearview Camera
hole
spec
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Note
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66
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Rep. Gr.55 - Hood, Lids Prote AG.
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
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– Remove the rear lid trim panel. Refer to ⇒ Body Interior; Rep. Prote AG.
Gr. 70 ; Luggage Compartment Trim Panels; Lower Rear Lid
Trim Panel, Removing and Installing .
– Disconnect the connectors -6-.
– Remove the bolts -5-.
– Turn the actuator -1- slightly -arrow a- and remove from the
rear lid -arrow b-.
– Remove the water drain hose -4- from the actuator -arrow c-.
It is not possible to open the rear lid using the emergency release
if there is an electric malfunction. There is an opening in the rear
lid trim panel to reach the emergency release.
Notes and information on the rearview Camera -7- and the trans‐
mission -2- ⇒ Communication; Rep. Gr. 91 ; Rearview Camera
System .
Installing
2. Rear Lid 67
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
n AG. Volkswagen AG do
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Prote AG.
– Install the actuator -1- in the rear lid -arrow a- and turn slightly
-arrow b-.
– Secure the water drain hose -4- on the actuator -arrow c-.
– Secure the harness connectors -6-.
Tightening Specifications
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Note
♦ The roof edge and the upper edge of the rear lid are to be taped off, to prevent paint damage.
♦ For the following work a second technician must hold the rear lid in at the bottom -arrow-.
♦ The gas-filled strut remains installed.
2. Rear Lid 69
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
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Tightening Specifications
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Removing
hole
spec
– Remove the rear lid lock trim. Refer to ⇒ Body Interior; Rep.
es, in part or in w
t to the co
Gr. 70 ; Luggage Compartment Trim Panels .
– Remove the hex nuts -2- and remove the striker pin -1- from
the lock carrier.
rrectness of i
Installing
l purpos
– Remove the striker pin -1- with the hex nuts -2- from the lock
carrier.
nform
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at
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ion
Tightening Specifications
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The seal on the rear lid is equipped at the factory with a sealant,
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t.
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applied to body flange and then rolled on.
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2. Rear Lid 71
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Note
AG. Volkswagen AG d
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Removing
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– Align the seal -1- with the vulcanized point to the gas-filled strut
n
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assembly -arrows-. Cop py
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Removing
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Note , is n
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The rear lid must be supported when removing a gas-filled strut. One gas-filled strut alone cannot hold the rear
es, in part or in w
lid open.
t to the co
rrectness of i
l purpos
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Prote AG.
WARNING
2. Rear Lid 73
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
– Lift the spring clips -2- just far enough -a arrows- to make it
possible to slide them over the ball sockets.
– Remove the gas-filled strut -1- from the ball stud -4-
-b arrows-.
Slide the spring clips -2- back on immediately after removing the
gas-filled strut.
– The gas inside the gas-filled strut must be removed for dis‐
posing. Refer to
⇒ “2.10 Gas-Filled Strut, Releasing Gas”, page 75 .
Installing
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– Push the ball socket -1- onto the ball stud -4- until it clicks.
Tightening Specifications
WARNING
– Using saw, cut into cylindrical part of strut at point within first
third of cylinder's length (measured from cover edge at piston
rod end of cylinder).
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Prote AG.
2. Rear Lid 75
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
pt
an
itte
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ab
ling. Refer to
ility
ot p
stalling”, page 77 .
spec
es, in part or in w
4 - Adjusting Element
❑ Removing and instal‐
ling. Refer to
nform
ercia
io
stalling”, page 84 .
n
c
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6 - Adjusting Element
❑ Removing and instal‐
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ling. Refer to
⇒ “3.6 Adjusting Ele‐
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– At the same time guide out the water drain hose -4- out of the
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nf
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– Pivot the fuel filler door unit -1- in the side panel -arrow b- and
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Tightening Specifications
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3.4 Fuel Filler Door Unit, Removing and In‐
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– Remove the fuel filler door unit slightly rearward -arrow a- from
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– Tilt the fuel filler door unit -1- out of the side panel -arrow b-.
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– Pivot the fuel filler door unit -1- in the side panel -arrow b-.
rrectness of i
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-arrow a-.
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Tightening Specifications
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Removing
– Push the fuel filler door -1- from the fuel filler door unit -2-
catches -arrows-.
– Remove the fuel filler door.
Installing
– Place the fuel filler door -1- on the fuel filler door unit -2-.
– Push the fuel filler door in the fuel filler door unit catches.
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Removing
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– Remove the fuel filler door unit. Refer to C py
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⇒ “3.3 Fuel Filler Door Unit, Removing and Installing”,
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page 77 .
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– To reach the connector remove the right luggage compart‐
ment side trim panel. Refer to ⇒ Body Interior; Rep. Gr. 70 ;
Luggage Compartment Trim Panels; Luggage Compartment
Side Trim Panel, Removing and Installing .
– Disconnect the connector -4-.
– Pull the adjusting element -1- from the side panel -arrow a-.
Installing
– Assemble the connector -4-.
– Install the grommet -3- in the side panel.
– Push the adjusting element -1- in the side panel -arrow b-.
4 Special Tools
Special tools and workshop equipment required
♦ Gauge - Gap Adjustment - 3371-
AG. Volkswagen AG d
♦ Torque Wrench 1331 5-50Nm
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4. Special Tools 85
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Note
♦ The illustration shows the left side. The right side is identical.
♦ After replacing the A-pillar the bolts -2 and 5- as well as -14 and 17- are to be tightened to another tightening
specification.
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1 - Front Door
❑ Removing and instal‐
ling. Refer to
⇒ “1.4 Door, Removing
and Installing”,
page 93 .
❑ Adjusting. Refer to
⇒ “1.5 Door, Adjusting”,
page 96 .
2 - Bolt agen
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other tightening specification
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♦ Tightening specification after re‐
placing the A-pillars: 20 Nm +
90°
rrectness of i
3 - Door Hinge
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can be replaced sepa‐
rm
m
rately if necessary.
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4 - Cap
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5 - Bolt cted agen
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❑ 50 Nm
❑ Installed from the inside of the vehicle
❑ Loosening one time to adjust the door is permissible, after further loosening replace.
❑ The instrument panel is not removed for loosening and tightening.
❑ The instrument panel must be removed. Refer to ⇒ Body Interior; Rep. Gr. 70 ; Instrument Panel;
Instrument Panel, Removing and Installing .
Note
6 - Cap
❑ For bolts -7 and 16-
❑ Is not installed in all markets.
1. Door 87
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
7 - Bolt
❑ 50 Nm
❑ Loosening one time to adjust the door is permissible, after further loosening replace.
8 - Bolt
❑ 23 Nm
❑ Attaches the upper section -3- to the lower section -6-
9 - Door Hinge
❑ The hinge has two sections. The upper and lower section can be replaced separately if necessary.
❑ A bolt -5- attaches the upper section to the lower section.
10 - Bolt
❑ 30 Nm
11 - Bolt
❑ 9 Nm
❑ Quantity: 2
12 - Door Arrester
❑ Removing and installing. Refer to ⇒ “1.7 Door Arrester, Removing and Installing”, page 100 .
13 - Door Hinge . Volkswagen AG
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❑ The hinge has two sections. The upper ol swa lower section can d
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14 - Bolt ss
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❑ Loosening one time to adjust the door is permissible, after further loosening replace.
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❑ It is necessary to remove the A-pillar lower trim. Refer to ⇒ Body Interior; Rep. Gr. 70 ; Passenger
wit
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spec
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Note t to the co
must be observed.
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15 - Door Hinge
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❑ The hinge has two sections. The upper and lower section can be replaced separately if necessary.
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16 - Bolt
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❑ 50 Nm
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17 - Bolt
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❑ 50 Nm
❑ Loosening one time to adjust the door is permissible, after further loosening replace.
Note
Note
♦ The sealant on the inside will spread when the seal is re‐
moved. The sides will bend up slightly. If the seal is being
installed again, the sealing performance and proper seating
are no longer guaranteed.
♦ For this reason, every seal that has been removed completely
must be replaced with a “hammer-stroke seal”.
♦ For partially removed seals, seal flanks must be pressed to‐
gether before installation.
♦ Removing and installing is described only for the left inner door
seal. The right side is identical.
♦ The front door is not shown.
Removing
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1. Door 89
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
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– Remove the sill panel strip. Refer to ⇒ Body Interior; Rep. Gr.
urposes, in part or in wh
and Installing .
– It is necessary to remove the necessary pillar trim in order to
rrectne
remove the inner door seal. Refer to ⇒ Body Interior; Rep. Gr.
70 ; Passenger Compartment Trim; Component Location
Overview - Passenger Compartment Trim .
ss o
cial p
– Remove the inner door seal -1- from the flange -2-.
inform
mer
Installing
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– Install the inner door seal -1- starting at the top of the door
opening -arrow-.
ss o
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c
– Install the sill panel strip. Refer to ⇒ Body Interior; Rep. Gr.
or
n thi
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sd
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and Installing .
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Prote AG.
1. Door 91
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
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Removing
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– Remove the door seal -1- and clips -3- from the door -2-.
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Installing
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at
om
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or
– Press in the door seal -1- with the clips -3- on the door -2-.
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Prote AG.
Removing
– Remove the door seal -1- and clips -3- from the door -2-.
Installing
– Check the clips -3- for damage and if necessary replace.
– Press in the door seal -1- with the clips -3- on the door -2-.
The clips -2- must be pushed in until it stop.
1. Door 93
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Note
The following describes removing and installing the left front door
only. Removing and installing the right front door is identical.
Removing
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– Push the Wedge Set - T10383/1- between the boot -3- and the
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T10383/1- upward -arrow b- and disconnect the connector
agen
Prote AG.
-3- from the connector station -arrow c-.
– Loosen the bolts -7- on the hinges.
– Remove the bolt -4- from the door strap -5-.
– Push the door arrester -6- inward -arrow d-.
– Lift the front door -1- with the hinges -6- upward -arrow f- out
of the hinges -7-.
Installing
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to the following:
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m
at
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ion
in t
or
the vehicle (to prevent damaging the paint) before installing the
his
ate
front door.
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The hinge arms must be flush with each other after installing the front door.
1. Door 95
Golf 2013 ➤ , e-Golf 2014 ➤
AG. Volkswagen AG d
Body Exterior - Edition 05.2015 agen oes
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Tightening Specifications rise nte
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Door arrester and hinge. Refer to ss c
⇒ “1.1 Overview - Door”, page 86 .
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1.5 Door, Adjusting
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Special tools and workshop equipment required
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is n
h re
♦ Wrench - Door Adjusting - 3320-
ole,
spec
urposes, in part or in wh
♦ Joint for 3320 Tool - 3320/1-
t to the co
♦ Wrench - Door Adjusting - Box Wrench - 3320/2-
♦ Wrench - Door Adjusting - Box Wrench - 3320/3-
rrectne
♦ Torque Wrench 1331 5-50Nm - VAG1331-
ss
♦ Cylinder Head Bolt Socket - 3410-
o
cial p
f in
♦ Gauge - Gap Adjustment - 3371-
form
mer
atio
♦ Trim Removal Wedge - 3409-
om
n
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Note
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en
ng
♦ The adjustment is only for the left front door. The right front door adjustment is similar.
t.
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♦ The vehicle must be standing on its wheels in order to adjust the door.
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c by lksw
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far inward or outward and contours align. The contours line up. Prote AG.
♦ Checking the gap dimensions. Refer to ⇒ Body Repair; Rep. Gr. 00 ; Body Gap Dimensions .
♦ Apply corrosion protection to the hinges and bolts after assembling or adjusting.
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nl
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c
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ate
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Prote AG.
1. Door 97
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Note
Other measures, such as aligning the door upward, are not effective. Pressure later will cause the front door
to sag again.
Note
After replacing the A-pillar, the other tightening specification must be observed. Refer to
⇒ “1.1 Overview - Door”, page 86 .
Tightening Specifications
Hinges. Refer to ⇒ “1.1 Overview - Door”, page 86 .
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pt
♦ The threaded plate -1- of the striker pin in the column is secured differently than previously.
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♦ The arch outside the threaded plate is welded to the column. The bars to the threaded plate are deformable.
ab
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♦ More force is needed to move the striker pin -2- when the bolts -3- are loose.
wit
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hole
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t to the co
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r
te o
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urposes, in part or in wh
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atio
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c
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or
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Note
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♦ The adjustment is only for the left front door. The right front door adjustment is similar.
t.
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Cop py
.
♦ When closing, the front door must latch completely without having to press it and it must not have any play.
ht rig
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♦ The door must not be pushed up or down when adjusting the striker pin.
by lksw
cted agen
Prote AG.
With the striker pin the alignment of the front door to the side panel
or to the rear door can be adjusted -arrow a- and -arrow b- (wind
noise).
– Loosen the bolts -3- on the B-pillar and loosen the striker pin
-2-.
Note
More force is needed to move the striker pin -2- when the bolts -3- are loose.
1. Door 99
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Tightening Specifications
Component Tightening Specifica‐
tions
Catch 20 Nm
ce
e
nl
pt
du
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The right side is identical.
erm
ab
ility
ot p
wit
Removing
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
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nf
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orm
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1. Door 101
AG. Volkswagen AG d
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Golf 2013 a➤
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s
Body Exterior - Edition 05.2015 s
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2 Door Components
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⇒ “2.1 Overview - Door Components”, page 102
, is n
h re
hole
spec
es, in part or in w
t to the co
⇒ “2.4 Left and Right Window Regulator Motor V14 / V15 , Re‐
moving and Installing”, page 106
rrectness of i
⇒ “2.5 Window Regulator, Removing and Installing”, page 108
l purpos
nform
ercia
at
⇒ “2.8 Cap, Removing and Installing, for the Lock Cylinder”, page
om
io
113
n
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in t
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page 115
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⇒ “2.11 Door Handle, Removing and Installing”, page 121
t. rig
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⇒ “2.12 Bracket, Removing and Installing”, page 123 by c lksw
cted agen
Prote AG.
⇒ “2.13 Door Lock, Removing and Installing”, page 126
⇒ “2.14 Window Guide, Removing and Installing”, page 130
⇒ “2.15 Outer Window Shaft Strip, Removing and Installing”, page
133
⇒ “2.16 Inner Window Shaft Strip, Removing and Installing”, page
135
Note
The illustration shows the left side. The right side is identical.
1 - Front Door
❑ Removing and instal‐
ling. Refer to
⇒ “1.4 Door, Removing
and Installing”,
page 93 .
❑ Adjusting. Refer to
⇒ “1.5 Door, Adjusting”,
page 96 .
2 - Sticker
❑ Diameter 28 mm AG. Volkswagen AG d
agen oes
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❑ Use electrical tape if by Vol not
gu
ara
needed rise
d
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3 - Insulation ss au ra
c
❑ Self-adhesive
ce
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pt
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❑ Installing:
itte
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ab
– Cut to size if necessary,
ility
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lustration.
spec
es, in part or in w
t to the co
Harness Repair Set -
Hot Air Blower -
VAS1978/14A- and
rrectness of i
then press firmly onto
l purpos
nform
ercia
ling. Refer to
at
om
io
⇒ “2.6 Door Inner Cover,
n
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his
te
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or
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❑ For 4 door
Co
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❑ Removing and installing. Refer to ⇒ “1.3 Outer Door Seal, Removing and Installing”, page 92 . opyri
gh by
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ht
c lksw
6 - Outer Door Seal
by
cted agen
Prote AG.
❑ For 2 door
❑ Removing and installing. Refer to ⇒ “1.3 Outer Door Seal, Removing and Installing”, page 92 .
7 - Sticker
❑ Diameter 32 mm
❑ Use electrical tape if needed
8 - Insulation
❑ Self-adhesive
❑ Installing:
– Cut to size if necessary, 250 mm x 160 mm. Position as shown in the illustration.
– Warm using the Wiring Harness Repair Set - Hot Air Blower - VAS1978/14A- and then press firmly onto
the outer door panel.
9 - Sticker
❑ Diameter 19 mm
❑ Use electrical tape if needed
ce
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pt
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10 - Inner Window Shaft Strip
itte
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❑ Removing and installing. Refer to
ility
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⇒ “2.16 Inner Window Shaft Strip, Removing and Installing”, page 135 .
wit
, is n
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11 - Outer Window Shaft Strip
hole
spec
❑ Removing and installing. Refer to
es, in part or in w
⇒ “2.15 Outer Window Shaft Strip, Removing and Installing”, page 133 .
t to the co
12 - Window Guide
❑ Removing and installing. Refer to ⇒ “2.14 Window Guide, Removing and Installing”, page 130 .
rrectness of i
13 - Sticker
l purpos
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ercia
❑ 15 mm x 50 mm
m
at
om
i
❑ Use electrical tape if needed
on
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ate
do
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2.2 Overview - Window Regulator
um
for
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ng
t.
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1 - Front Door
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by c lksw
2 - Hex Nut cted agen
Prote AG.
❑ 6 Nm
❑ Quantity: 5
3 - Window Regulator
❑ Removing and instal‐
ling. Refer to
⇒ “2.5 Window Regula‐
tor, Removing and In‐
stalling”, page 108 .
4 - Bolt
❑ 3 Nm
❑ Quantity: 3
5 - Left and Right Window Reg‐
ulator Motor - V14/V15-
❑ Removing and instal‐
ling. Refer to
⇒ “2.4 Left and Right
Window Regulator Mo‐
tor V14 / V15 , Remov‐
ing and Installing”, page
106 .
6 - Clip
ce
Note
le
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d
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The illustration shows the left side. The right side is identical.
rm
ab
pe
ility
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, is n
h re
1 - Door Lock
hole
spec
❑ Removing and instal‐
es, in part or in w
t to the co
ling. Refer to
⇒ “2.13 Door Lock, Re‐
moving and Installing”,
rrectness of i
page 126 . l purpos
2 - Bolt
❑ 3 Nm
nform
ercia
a
3 - Bracket
com
tion in
❑ Removing and instal‐
r
te o
thi
ling. Refer to
s
iva
do
⇒ “2.12 Bracket, Re‐
r
rp
cum
moving and Installing”,
fo
en
g
page 123 .
n
t.
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4 - Install the Lock Cylinder
t. rig
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❑ Removing and instal‐
op Vo
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cted
ling. Refer to
agen
Prote AG.
⇒ “2.10 Lock Cylinder,
Removing and Instal‐
ling”, page 119 .
❑ Is only installed on the
driver door.
5 - Backing Plate
6 - Cap
❑ For the lock cylinder, re‐
moving and installing.
Refer to
⇒ “2.8 Cap, Removing
and Installing, for the
Lock Cylinder”,
page 113 .
❑ Without lock cylinder,
removing and installing
⇒ “2.9 Cap, Removing
and Installing, without the Lock Cylinder”, page 115 .
7 - Door Handle
❑ Removing and installing. Refer to ⇒ “2.11 Door Handle, Removing and Installing”, page 121 .
8 - Bolt
❑ 1.5 Nm
❑ Mounting bracket is disengaged from door by loosening this bolt.
9 - Cable
❑ From the door lock -1- to the bracket -3-
10 - Cable
❑ From the interior door mechanism to the door lock -1-
❑ With a grommet on the cover
11 - Bolt
❑ 18 Nm
❑ Quantity: 2
12 - Cap
ce
le
Note
un
pt
an
d
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♦ The following describes removing and installing the left power
erm
ab
ility
window motor. The removal and installation of the right power
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
J387- -4- is separated from the Left and Right Window Regu‐
t to the co
lator Motor - V14/V15- -1-.
♦ The Driver and Front Passenger Door Control Module - J386/
J387- are clipped in the door.
rrectne
Removing
ss o
cial p
f inform
mer
atio
om
n
c
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Prote AG.
AG. Volkswagen AG d
agen oes
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es, in part or in w
t to the co
rrectness of i
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nf
ercia
atio
– Secure the door window with adhesive tape to prevent it from
om
falling down.
n in
or c
thi
e
– Turn off the ignition and all electrical equipment. Remove the
t
sd
iva
key.
r
rp
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m
f
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Installing
WARNING
AG. Volkswagen AG d
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du
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ab
ility
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es, in part or in w
t to the co
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nf
ercia
orm
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atio
om
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t.
– Install the window regulator motor -1- on the mounts in the
yi Co
op
cable reel. Gently move the door window up and down so that
C py
t. rig
gh
the splines between the window regulator motor and the cable
ht
pyri by
Vo
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reel can mesh.
c by lksw
cted agen
Prote AG.
– Connect the connector -3-.
– Code the new window regulator motor using the Vehicle Di‐
agnostic Tester .
– For more information regarding the one-touch up/one-touch
down and the pinch protection features. Refer to ⇒ Mainte‐
nance ; Booklet 36.1 .
Install in reverse order of removal.
Tightening Specifications
Note
Removing
AG. Volkswagen AG d
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spec
es, in part or in w
t to the co
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nform
mercia
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tion in
r
te o
thi
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t.
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t. rig
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co lksw
by
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Prote AG.
– Release the hooks on the cable reel -4- and slide into the door.
– Remove the hex nuts -5- and push the window regulator threa‐
ded pin in the door.
– Loosen the hex nuts -2-, but do not remove.
– Push the window regulator in the door slightly upward
-arrow a- and guide in the door -arrow b-.
Window Regulator
– Turn the window regulator -1- 90° and remove through the
opening in the door -arrow c-.
Installing agen
AG. Volkswagen AG d
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ility
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es, in part or in w
t to the co
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nform
mercia
at
om
ion
c
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or
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ate
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priv
cum
for
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Guide the window regulator -1- through the opening in the door
-arrow a- and bring into the installation position.
– Push the window regulator threaded pin through the inner door
panel -arrow b-.
– Push the cable reel against the door inner panel -4- until the
hooks engage audibly.
– Secure the cable to the window regulator.
ce
e
pt
du
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erm
ab
ility
Note
ot p
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h re
The following describes removing and installing the left cover on‐
hole
spec
ly. The right side is identical.
es, in part or in w
t to the co
Removing
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
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t. rig
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by
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Prote AG.
Note
It is necessary to remove the cable -3- and grommet -2- from the cover -1- to perform the following work.
Disconnect the connector (if equipped) at the grommet.
Installing
AG. Volkswagen AG d
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du
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erm
ab
ility
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
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ate
do
priv
cum
for
en
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t.
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Cop py
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rig ht
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cted agen
Prote AG.
– Guide the cable -3- with the grommet -2- into the cover -1-.
– Install the grommet -2- into the cover -1-.
– Install the cover -1- in the door -2- -arrow a-.
– Engage the cover -1- all around -arrow b-.
Note
Check the edges of the cover all the way around to make sure it is installed correctly.
Note
Removing
– Remove the bolts -2- and the catch -1-.
Installing
Note
– Place the striker pin -1- with the curve faces toward the inside
pt
an
d
itte
ab
pe
wit
, is n
Tightening Specifications
h re
hole
spec
tions
t to the co
Catch 20 Nm
rrectness of i
l purpos
nform
ercia
a
com
tion in
r
te o
thi
s
iva
Note
do
r
rp
cum
fo
en
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♦ Do not turn the screwdriver to pry off the lock cylinder cap.
n
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♦ The lock cylinder and lock cylinder cap are installed on the
t. rig
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driver side only.
p by
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Prote AG.
Removing
AG. Volkswagen AG d
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pt
du
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ab
ility
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hole
spec
es, in part or in w
– Remove the lock cylinder cap -1- gently from the door
l purpos
-arrow b-.
– Push the cap off the lock cylinder.
nf
ercia
or
Installing
m
m
atio
om
n in
or c
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te
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Prote AG.
AG. Volkswagen AG d
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nl
pt
du
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erm
ab
ility
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hole
spec
es, in part or in w
t to the co
rrectness of i
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nf
ercia
orm
m
atio
om
n in
or c
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te
sd
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f
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ng
t.
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rig ht
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by lksw
cted agen
Prote AG.
– Remove the door handle -1- from the door.
– Push the lock cylinder cap -2- gently at an angle from above
-arrow a- on the lock cylinder.
– Press in the lock cylinder cap -2- on to door -arrow b- until
cover cap engages with lock cylinder.
Note
Removing
Special tools and workshop equipment required
♦ Lock Cylinder Housing Assembly Tool - T10389-
ce
e
nl
pt
du
an
itte
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erm
ab
ility
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hole
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es, in part or in w
t to the co
rrectness of i
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mercia
at
om
ion
c
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or
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ate
do
priv
cum
for
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t.
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rig ht
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Prote AG.
AG. Volkswagen AG d
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un
pt
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rm
ab
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ility
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hole
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es, in part or in w
t to the co
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– Remove the door handle -1- from the door -arrow a-.
nform
ercia
– Remove the cap -1- from the mounting bracket -arrow b-.
m
a
com
tio
Installing
n in
r
te o
thi
s
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t.
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t. rig
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AG. Volkswagen AG d
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
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tion in
r
te o
thi
do
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cum
fo
en
ng
– Insert the cap -1- into the mounting bracket -arrow b-.
t.
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by
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Prote AG.
AG. Volkswagen AG d
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pt
du
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ab
ility
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spec
es, in part or in w
t to the co
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nf
ercia
orm
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atio
om
n in
or c
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f
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t.
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rig ht
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by lksw
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Prote AG.
Note
Removing
AG. Volkswagen AG d
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un
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ab
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ility
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wit
, is n
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hole
spec
es, in part or in w
a
com
cum
fo
t.
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– Remove the lock cylinder housing -1- from the bracket -3- at C py
t. rig
a right angle -arrow b- to the door.
gh ht
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Installing cted agen
Prote AG.
ce
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un
pt
an
d
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erm
ab
ility
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ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
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pr
cum
r
fo
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ng
t.
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co lksw
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Prote AG.
Note
The lock cylinder housing must be pressed onto the outer door panel while installing.
Note
AG. Volkswagen AG d
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es, in part or in w
t to the co
Start Authorization .
– Depending on the version remove the lock cylinder cap (refer
l purpos
to
⇒ “2.8 Cap, Removing and Installing, for the Lock Cylinder”,
nform
ercia
a
com
tio
cum
fo
– Pull the door handle -1- slightly to the front -arrow a- and out
en
ng
t.
of the mount.
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– Move the door handle in the -direction of arrow b-. gh ht
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– Remove the door handle at a right angle -arrow c- from the Prote
cted AG.
agen
bracket -2-.
For vehicles with a keyless access authorization the connector is
loosened by removing the door handle.
Installing
AG. Volkswagen AG d
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ility
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hole
spec
Start Authorization .
es, in part or in w
t to the co
– Install the door handle -1- at a right angle -arrow a-.
For vehicles with a keyless access authorization the connector is
brought together when installing the door handle. rrectness of i
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n in
or c
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The following describes removing and installing the left bracket.
y li
rm
ab
The right side is identical.
pe
ility
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, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
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– Pivot the bracket -5- in the mount in the bracket -arrow c- and
engage.
– Guide the bracket -1- in the front door -arrow a-.
– Install the buffer -1- and tighten the bolt -4-.
Tightening Specifications
Note
Removing
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– Install the cables -4- and -5- to the door lock -1-.
– Install the cover. Refer to ⇒ page 129 .
– Insert the door lock -1- into the door.
– If equipped, connect the connector.
– Install the bolts -2-.
– Install the cap -3-.
Install in reverse order of removal.
Then a function test must be performed with door opened. The
door lock will not unlock if the cables are not adjusted correctly
and the door will not open.
Tightening Specifications
Installing the cover
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– Push the mount -1- on the bracket -3- on the door lock -2-
-arrow a-.
– Engage the catch -4- with the retainer -2- -arrow b-.
Note
Removing
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page 135 .
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page 348
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Note
Make sure the window guide -1- fits evenly when installing it (wind noises).
Note
♦ The outer window shaft strip has a metal insert in the center.
♦ If it gets bent, it will not be possible to straighten it out again.
It will remain “wavy”.
♦ This is why the outer window shaft strip must be removed
evenly without bending it.
♦ The following describes removing and installing the left outer
window shaft strip. Removing and installing right window shaft
strip is identical. wage
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– Slightly remove the outer window shaft strip -1- evenly from
the door flange -2- -a arrows-. Do not bend the strip while doing
so.
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Note
– Push the window shaft strip -1- under the exterior rearview
mirror -3- -arrow a-.
– Align the outer window shaft strip -1- on the B-pillar and at the
same time push on the door flange -2- -b arrows-.
Note
The following describes removing and installing the left inner win‐
dow shaft strip. Removing and installing right window shaft strip
is identical.
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Removing
– Remove the front door trim panel. Refer to ⇒ Body Interior;
Rep. Gr. 70 ; Front Door Trim Panels; Front Door Trim Panel,
Removing and Installing .
– Pry the inner window shaft strip -1- evenly and without bending
from the flange -2-.
Installing
– Center the inner window shaft strip -1- and push on the front
door flange -2- evenly -a arrows- by hand.
3 Central Locking
⇒ “3.1 Component Location Overview - Central Locking”,
page 136
⇒ “3.2 Vehicle Key Battery, Removing and Installing”, page 138
⇒ “3.3 Ignition Key Cap, Removing and Installing”, page 140
1 - Connector Station
❑ Installed location: right
A-pillar
❑ Loosen the boot on the
pillar to disconnect the
connector
2 - Vehicle Electrical System
Control Module - J519-
❑ Installed location: under
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Rep. Gr. 97 ; Control ss a ra
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Modules; Component
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4 - Right Front Door Lock
❑ The door lock is attach‐ rrectness of i
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6 - Driver Door Control Module - J386-
❑ Installed separate from the window regulator motor in the door.
7 - Right Rear Door Lock
❑ The door lock is attached to the door inner panel.
❑ The power central locking system is integrated in door lock.
❑ Removing. Refer to ⇒ “2.12 Door Lock, Removing and Installing”, page 175 .
8 - Right Rear Lid Connector Station
❑ Installed location: Behind the C-pillar trim
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13 - Left Rear Door Control Module - J388-
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❑ Installed separate from the window regulator motor in the door.
14 - Connector Station
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❑ Installed location: left B-pillar
❑ Loosen the boot on the pillar to disconnect the connector
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❑ Removing. Refer to ⇒ “2.13 Door Lock, Removing and Installing”, page 126 .
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17 - Central Switch for Window Regulator
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❑ Window regulator central switch removing and installing. Refer to ⇒ Electrical Equipment; Rep. Gr. 96 ;
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Controls; Component Location Overview - Front Door Controls . Prote AG.
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– With a small screwdriver -3- pry up the battery -1- from the
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battery compartment -2- -arrow-.
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– Press the battery -1- lightly -arrow a- in the battery compart‐ Prote AG.
ment -2-.
– Push together the battery compartment -3- and the radio-fre‐
quency unit -arrow b-.
– The ignition key must now be synchronized. Refer to
⇒ page 138 .
Ignition Key Synchronizing
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– Remove the cap -2- at the side from the ignition key -arrow-.
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Note
The threads for the new cap are cut in by the bolt -1-.
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♦ Wrench - Door Adjusting - 3320-
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♦ Wrench - Door Adjusting - Box Wrench - 3320/3-
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♦ Torque Wrench 1331 5-50Nm - VAG1331-
♦ Cylinder Head Bolt Socket - 3410-
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♦ Gauge - Gap Adjustment - 3371-
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58 – Rear Doors
1 Door
⇒ “1.1 Overview - Door”, page 142
⇒ “1.2 Door, Removing and Installing”, page 144
⇒ “1.3 Door, Adjusting”, page 147
⇒ “1.4 Catch, Adjusting”, page 149
⇒ “1.5 Door Arrester, Removing and Installing”, page 150
⇒ “1.6 Inner Door Seal, Removing and Installing”, page 152
Note
♦ The illustration shows the left side. The right side is identical.
♦ After replacing the B-pillar the bolts -2 and 5- as well as -14 and 17- are to be tightened to another tightening
specification.
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❑ Removing and instal‐thoris nte
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❑ Adjusting. Refer to
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♦ Tightening specification after re‐
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Prote AG.
placing the A-pillars: 20 Nm +
90°
3 - Door Hinge
❑ Hinge is divided
❑ A bolt -8- attaches the
lower section to the up‐
per section.
4 - Cap
❑ For the bolt -8-
5 - Bolt
❑ 50 Nm
❑ Loosening one time to adjust the door is permissible, after further loosening replace.
❑ Installed from the inside of the vehicle
❑ For removing and Installing the B-pillar lower trim panel must be removed.
Note
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7 - Bolt
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8 - Bolt
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❑ 23 Nm
❑ Connects the upper section of the hinge to the lower section of the hinge
9 - Door Hinge rrectne
❑ The hinge has two sections.
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10 - Bolt
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11 - Bolt
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12 - Door Arrester
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❑ Removing and installing. Refer to ⇒ “1.5 Door Arrester, Removing and Installing”, page 150 .
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13 - Door Hinge Prote AG.
❑ Hinge is divided
❑ A bolt -8- attaches the lower section to the upper section.
14 - Bolt
❑ 50 Nm
❑ Loosening one time to adjust the door is permissible, after further loosening replace.
❑ Installed from the inside of the vehicle
❑ For removing and Installing the B-pillar lower trim panel must be removed.
Note
1. Door 143
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
15 - Door Hinge
❑ The hinge has two sections.
❑ A bolt -8- attaches the upper section to the lower section.
16 - Bolt
❑ 50 Nm
❑ Always replace, loosening one time to adjust the door is permissible
17 - Bolt
❑ 50 Nm
❑ Loosening one time to adjust the door is permissible, after further loosening replace.
❑ Installed from the inside of the vehicle
Volkswagen AG
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❑ For removing and Installing the B-pillar lower trim panel
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♦ Tightening specification after re‐
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1.2 Door, Removing and Installing
Special tools and workshop equipment required
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♦ Wrench - Door Adjusting - 3320-
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Note
AG.
The following describes removing and installing the left rear door.
Removing and installing the right rear door is identical.
Removing
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– Push the Wedge Set - 1 - T10383/1- between the bellow -3-
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at
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– Push the door strap -6- toward the inside -arrow d-.
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– Lift the door -1- together the upper parts of the hinge -6- up‐
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ward -arrow f- from the lower hinge parts. Prote AG.
Installing
1. Door 145
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
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Caution
Note
The hinge arms must be flush with each other after installing the rear door.
Tightening Specifications
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♦ The following describes adjusting the left rear door. Adjusting the right rear door is identical.
ss o
♦ The vehicle must be standing on its wheels in order to adjust the door.
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♦ The rear door is properly adjusted when there is an overall even gap dimension when closed. It is not too
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far inward or outward and contours align. The contours line up.
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♦ Checking the gap dimensions. Refer to ⇒ Body Repair; Rep. Gr. 00 ; Body Gap Dimensions .
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♦ Apply corrosion protection to the hinges and bolts after assembling or adjusting.
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1. Door 147
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
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For correct gap dimension adjustment, screws -2-, -3-, -6- and
-7- at B-pillar must be loosened.
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– For the bolts -3 and 7-, the B-pillar lower trim panel must be
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Flush adjustment
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ercia
tion in
For this, the Wrench - Door Adjusting - 3320- with the bit insert
r
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thi
must be used.
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Other measures, such as aligning the rear door upward, are not effective. Pressure later will cause the rear
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door to sag again.
by c lksw
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Tightening Specifications
Note
♦ The threaded plate -1- of the striker pin in the column is secured differently than previously.
AG. Volkswagen
♦ The arch outside the threaded plate is welded to the column. The
lksw bars to the threaded plate
agen AG do
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♦ More force is needed to move the striker pin -2- whenristhe
ed bolts -3- are loose. ran
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1. Door 149
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Note
♦ The following describes adjusting the left rear door. Adjusting the right rear door is identical.
♦ When closing, the rear door must latch completely without having to press it and it must not have any play.
♦ The door must not be pushed up or down when adjusting the striker pin.
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Note
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More force is needed to move the striker pin -2- when the bolts -3- are loose.
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Component Tightening Specifications
Catch 20 Nm
rrectness of i
1.5 Door Arrester, Removing and Installing
l purpos
nform
♦ Torque Wrench 1331 5-50Nm - VAG1331-
mercia
at
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ion
Note
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ate
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Rep. Gr. 70 ; Rear Door Trim Panels; Rear Door Trim Panel,
itte
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erm
h re
ole,
Installing
rrectness o
cial p
f inform
mer
atio
om
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Prote AG.
1. Door 151
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
n AG. Volkswagen AG do
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Tightening Specifications
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The inner door seals are equipped at the factory with sealant,
Co
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applied to the door flange and then rolled on.
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Note
♦ The sealant on the inside will spread when the seal is re‐
moved. The sides will bend up slightly. If the seal is being
installed again, the sealing performance and proper seating
are no longer guaranteed.
♦ For this reason, every seal that has been removed completely
must be replaced with a “hammer-stroke seal”.
♦ For partially removed seals, seal flanks must be pressed to‐
gether before installation.
♦ Removing and installing is described only for the left inner door
seal. The right side is identical.
♦ For better illustration the rear door is not shown.
Removing
AG. Volkswagen AG d
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– Remove the sill panel strip. Refer to ⇒ Body Interior; Rep. Gr.
70 ; Passenger Compartment Trim; Sill Panel Strip, Removing
and Installing .
– It is necessary to remove the necessary pillar trim in order to
remove the inner door seal. Refer to ⇒ Body Interior; Rep. Gr.
1. Door 153
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
ce
le
un
pt
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– Install the inner door seal -1- starting at the top of the door
opening -arrow-.
– Align the vulcanized point -3- between the hinges.
– Install the pillar trim. Refer to ⇒ Body Interior; Rep. Gr. 70 ;
Passenger Compartment Trim .
– Install the sill panel strip. Refer to ⇒ Body Interior; Rep. Gr.
70 ; Passenger Compartment Trim; Sill Panel Strip, Removing
and Installing .
2 Door Components
⇒ “2.1 Overview - Door Components”, page 155
⇒ “2.3 Overview - Door Handle and Door Lock”, page 158
. Volkswagen AG
a gen AG does
⇒ “2.4 Left and Right Rear Window Regulator Motor
Vol V26 / V27 ,
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Removing and Installing”, page 159 ed
by ara
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⇒ “2.5 Window Regulator, Removing and
au Installing”,
th page 161 ra
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⇒ “2.6 Window Crank, Removing and Installing”, page 164
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⇒ “2.7 Door Inner Cover, Removing and Installing”, page 166 itte
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⇒ “2.8 Catch, Removing and Installing”, page 168
ility
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⇒ “2.10 Door Handle, Removing and Installing”, page 171
es, in part or in w
t to the co
⇒ “2.11 Bracket, Removing and Installing”, page 173
⇒ “2.12 Door Lock, Removing and Installing”, page 175
rrectness of i
⇒ “2.13 Window Guide, Removing and Installing”, page 179
l purpos
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The illustration shows the left side. The right side is identical.
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1 - Rear Door
❑ Removing and instal‐
ling. Refer to
⇒ “1.4 Door, Removing
and Installing”,
page 93 .
❑ Adjusting. Refer to
⇒ “1.5 Door, Adjusting”,
page 96 .
2 - Sticker
❑ Quantity: 3
❑ Diameter 28 mm
❑ Use electrical tape if
needed
3 - Sticker
❑ Quantity: 2
❑ Diameter 32 mm
❑ Use electrical tape if
needed
4 - Insulation
❑ Self-adhesive
❑ Installing:
– Cut to size if necessary,
200 mm x 100 mm. Po‐ AG. Volkswagen AG d
sition as shown in the il‐ agen oes
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lustration. ed by
V gu
ara
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– Warm using the Wiring aut ra
c
Harness Repair Set - ss
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VAS1978/14A- and
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5 - Release Cable
h re
hole
spec
t to the co
❑ Removing and installing. Refer to ⇒ “2.7 Door Inner Cover, Removing and Installing”, page 166 .
7 - Outer Door Seal
rrectness of i
8 - Bracket
❑ Part of the outer door seal
nform
ercia
9 - Sticker
m
at
❑ Quantity: 1
om
ion
c
❑ Diameter 19 mm
in t
or
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10 - Sticker
f
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t.
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❑ Quantity: 1
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❑ Diameter 15 mm opyri
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1 - Front Door
2 - Left and Right Rear Window
Regulator Motor - V26/V27-
❑ The door control module
is installed separately
from the window regula‐
tor motor in the door.
AG. Volkswagen AG d
❑ Removing and instal‐ ksw
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not
l
ling. Refer to by
Vo gu
ara
⇒ “2.4 Left and Right rised
nte
Rear Window Regulator aut
ho eo
ra
Motor V26 / V27 , Re‐ ss c
moving and Installing”,
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un
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page 159 .
an
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3 - Hex Nut
pe
ility
❑ Quantity: 2
ot
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❑ 6 Nm
hole
spec
4 - Window Regulator
es, in part or in w
t to the co
❑ Removing and instal‐
ling. Refer to
⇒ “2.5 Window Regula‐
rrectness of i
tor, Removing and In‐
stalling”, page 161 .
l purpos
5 - Bolt
nform
ercia
❑ 3 Nm
❑ Quantity 3 for the win‐
m
a
com
6 - Window Crank
thi
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fo
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Removing and Instal‐ C py
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ling”, page 164 .
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7 - Bolt cted agen
Prote AG.
❑ Quantity 3 for the window crank mechanism
❑ 3 Nm
8 - Window Crank Mechanism
❑ Removing and installing. Refer to ⇒ page 165 .
Note
The illustration shows the left side. The right side is identical.
1 - Door Lock
❑ Removing and instal‐
ling. Refer to
⇒ “2.12 Door Lock, Re‐
moving and Installing”,
page 175 .
2 - Bolt
❑ 1.5 Nm AG. Volkswagen AG d
agen
❑ For the locking bushing
Volksw
oes
not
gu
in the bracketed by ara
n is tee
or
3 - Bracket auth or
ac
ss
❑ Removing and instal‐ ce
le
un
ling. Refer to pt
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erm
wit
is n
4 - Backing Plate
h re
ole,
spec
5 - Cap
urposes, in part or in wh
t to the co
and Installing”,
page 169 .
ss
6 - Door Handle
o
cial p
f i
ling. Refer to
mer
i
or
sd
va
7 - Bolt
i
o
pr
cum
r
fo
❑ 1.5 Nm
en
ng
t.
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❑ Mounting bracket is dis‐ Cop py
t. rig
engaged from door by yri
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ht
loosening this bolt.
op Vo
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Prote
8 - Cable
AG.
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Removing
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urposes, in part or in wh
t to the co
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mer
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WARNING
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es, in part or in w
t to the co
rrectness of i
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tion in
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te o
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cted
– Install the window regulator motor -1- on the mounts in the
agen
Prote AG.
cable reel -4-. Gently move the door window up and down so
that the splines between the window regulator motor and the
cable reel can mesh.
ce
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♦ Torque Wrench 1783 - 2-10Nm - VAG1783-
d
itte
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Note
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The following describes removing and installing the left window
es, in part or in w
t to the co
tical.
Removing
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
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do
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rp
cum
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en
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t.
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Cop py
t. rig
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AG. Volkswagen AG d
agen oes
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pt
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ility
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es, in part or in w
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nf
ercia
orm
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atio
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– Remove the rear door trim panel. Refer to ⇒ Body Interior;
AG.
Rep. Gr. 70 ; Rear Door Trim Panels; Rear Door Trim Panel,
Removing and Installing .
– Loosen the door window from the window regulator, but do not
remove. Refer to
⇒ “5.4 Front Door Window, Removing and Installing”,
page 302 .
– Push the door window upward and secure.
– Remove the window regulator motor. Refer to
⇒ “2.4 Left and Right Rear Window Regulator Motor V26 /
V27 , Removing and Installing”, page 159 .
– Release the hooks on the cable reel -3- and slide into the door.
– Remove the lower hex nut -2- and push the window regulator
threaded pin in the door.
– Loosen the upper hex nuts -2-, but do not remove.
– Push the window regulator in the door slightly upward
-arrow a- and guide in the door -arrow b-.
– Turn the window regulator -4- 90° and remove through the
opening in the door -arrow c-.
Installing
AG. Volkswagen AG d
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ility
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es, in part or in w
t to the co
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nf
ercia
orm
m
atio
om
n in
c
– Guide the window regulator -4- through the opening in the door
or
thi
e
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cu
– Push the window regulator threaded pin through the inner door
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Removing
– Push the spacer ring -2- in the direction of the -arrow a- and
remove the window crank from the mechanism -arrow b-.
Installing
– Push in the spacer ring and push the window crank on the
mechanism.
The installation position of the window crank -1- runs horizontally
and upward when the crank wheel is closed.
Deviation of window cranks to each other must be 6° maximum
Special tools and workshop equipment required
♦ Torque Wrench 1783 - 2-10Nm - VAG1783-
Note
The following describes removing and installing for only the left
window crank mechanism. Removing and installing right window
crank mechanism is identical.
n AG. Volkswagen AG do
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Rep. Gr. 70 ; Rear Door Trim Panels; Rear Door Trim Panel,
o
m
f
en
ng
AG. Volkswagen AG d
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spec
urposes, in part or in wh
t to the co
rrectnes
cable reel -3-. Gently move the door window up and down so
f in
i
or
n thi
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Tightening Specifications
t
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Special tools and workshop equipment required
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♦ Trim Removal Wedge - 3409-
Prote AG.
Note
The following describes removing and installing the left cover on‐
ly. The right side is identical.
Removing
AG. Volkswagen AG d
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– Remove the cover -1- forward from the door -arrow b-.
nform
ercia
Note
m
at
om
ion
c
in t
r
It is necessary to remove the cable -3- and grommet -2- from the cover -1- to perform the following work.
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– Guide the cable -3- with the grommet -2- into the cover -1-.
– Install the grommet -2- into the cover -1-. t to the co
rrectness of i
Note
m
at
om
io
Check the edges of the cover all the way around to make sure it is installed correctly.
n
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♦ Torque Wrench 1331 5-50Nm - VAG1331- ht. rig
rig ht
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♦ Cylinder Head Bolt Socket - 3410- by c lksw
cted agen
Prote AG.
Note
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t to the co
Removing
– Remove the bolts -2- and the catch -1-.
Installing rrectness of i
l purpos
– Position the striker pin -1- on the B-pillar -3- and tighten the
bolts -2-.
nf
ercia
or
atio
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Catch 20 Nm
o
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Removing
AG. Volkswagen AG d
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– Remove the plugsth-3-.
or eo
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– Guide the Lock Cylinder Housing Assembly Tool - T10389- ss c
ce
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pt
an
d
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Installing
t to the co
rrectness o
cial p
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mer
atio
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Rep. Gr.58 - Rear Doors cted agen
Prote AG.
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
agen oes
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ss c
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pt
du
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ility
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es, in part or in w
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nform
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at
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c
in t
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ate
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cum
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– Install the cap -1- in the door.
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– Push the screwdriver in approximately 5 mm -arrow-, until the yri
p by
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hook locks. by c lksw
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Prote AG.
– Secure the plug -5-.
Note
Removing
AG. Volkswagen AG d
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urposes, in part or in wh
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mer
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Notes for working on a door handle with keyless access
ss authori‐
zation. Refer to ⇒ Electrical Equipment; Rep. Gr. 94 ; Access/
ce
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pt
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Start Authorization .
an
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– Install the door handle -1- at a right angle -arrow a-.
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– Push the door handle toward front -arrow c- into the mount
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Removing C py
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173
Prote AG.
2. Door Components
AG. Volkswagen AG d
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Golf 2013 ➤ , e-Golf 2014 ➤ autho eo
ra
Body Exterior - Edition 05.2015 ss c
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nl
pt
du
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AG. Volkswagen AG d
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Mounting the Cable opyri
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– Guide the cable -2- in the bracket -1-.
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– Install the cable bolts in the mount -arrow b-.
– Pivot the bracket -5- in the mount in the bracket -arrow c- and
engage.
– Guide the bracket -1- in the door -arrow a-.
– Push the bracket slightly forward.
– Install the buffer -3- and tighten the bolt -4-.
Install in reverse order of removal.
Tightening Specifications
ce
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♦ The following describes removing and installing the left door
nl
pt
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an
lock. The right side is identical.
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♦ The door window must be closed for the following work.
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Removing
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If necessary for the following
aut work steps, loosen the cables.
h
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Loosening the Cable for the Bracket
pt
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– Remove the cover. Refer to ⇒ page 177 .
erm
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– Move the cable -arrow b- until it can be guided out of the eye
hole
spec
in the door lock -1- -arrow c-.
es, in part or in w
t to the co
Loosening the Cable for the Interior Door Mechanism
– Turn the cable -4- 90° and remove it.
rrectness of i
– Move the cable -arrow d- until it can be guided out of the eye
in the door lock -1- -arrow e-.
l purpos
Removing Cover
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– Remove the cover -1- upward -arrow c- from the door lock
-2-.
Installing
AG. Volkswagen AG d
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– Install the cables -4- and -5- to the door lock -1-.
– Install the cover. Refer to ⇒ page 178 .
– Install the door lock -1- in the door -arrow f-.
– If equipped, connect the connector.
– Install the bolts -2-.
– Install the cap -3-.
Install in reverse order of removal.
Tightening Specifications
Installing the Cover
AG. Volkswagen AG d
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or
– Push the mount a-1-
ut on the bracket -3- on the door lock -2-
h eo
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-arrow a-. ss c
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nl
pt
– Engage the catch -4- with the retainer -2- -arrow b-.
du
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Note
spec
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Removing
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179
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2. Door Components
agen
Prote AG.
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
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– Roll the sealing lip on the window guide -1- off the door flange
inform
atio
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c
-c arrows-.
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– Remove the window guide -1- -arrows c- from the door flange . C rig
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-2-.
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– Spray the window guide with soapy water to make it easier to
rrectne
install.
– Push the window guide -1- in the door mount
-a and b arrows-. ss o
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– Install the window guide -1- forward moving along the door
o
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– Pull the sealing lip on the window guide onto the door flange
i
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-arrow f-.
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Make sure the window guide -1- fits evenly when installing it (wind noises).
Prote AG.
Note
♦ The outer window shaft strip has a metal insert in the center.
♦ If it gets bent, it will not be possible to straighten it out again.
It will remain “wavy”.
♦ This is why the outer window shaft strip must be removed
evenly without bending it.
♦ The following describes removing and installing the left outer
window shaft strip. Removing and installing right window shaft
strip is identical.
AG. Volkswagen AG d
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pt
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Removing cted agen
Prote AG.
– Remove the outer window shaft strip -1- evenly from the door
flange -2- -a arrows-. Do not bend the strip while doing so.
Installing
Note
– Align the outer window shaft strip -1- on the B-pillar and at the
same time push on the door flange -2-.
ce
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nl
dow shaft strip. Removing and installing right window shaft strip
pt
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is identical.
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Removing
– Remove the rear door trim panel. Refer to ⇒ Body Interior;
Rep. Gr. 70 ; Rear Door Trim Panels; Rear Door Trim Panel,
Removing and Installing .
– Pry the inner window shaft strip -1- evenly and without bending
from the flange -2-. gen AG
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– or push on the
Center the inner window shaft strip -1-uthand front eo
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door flange -2- evenly -a arrows- bysshand.
a c
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3 Special Tools
Special tools and workshop equipment required
AG . Volkswagen AG
♦ Wrench - Door Adjusting - 3320-
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♦ by
Joint for 3320 Tool - is3320/1- ara
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♦ Wrench - Door Adjusting
au - Box Wrench - 3320/2- ra
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ss
♦ Wrench - Door Adjusting - Box Wrench - 3320/3-
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♦ Trim Removal Wedge - 3409-
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♦ Torque Wrench 1331 5-50Nm - VAG1331-
es, in part or in w
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1 Sunroof
nl
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⇒ “1.1 Overview - Sunroof”, page 186
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ility
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⇒ “1.2 Overview - Sunroof Shade”, page 189
wit
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⇒ “1.3 Sunroof Frame, Removing and Installing”, page 189 hole
spec
es, in part or in w
t to the co
⇒ “1.5 Glass Panel, Removing and Installing”, page 199
⇒ “1.6 Glass Panel, Adjusting”, page 204
rrectness of i
⇒ “1.7 Slotted Guide Rail Guide, Removing and Installing”,
l purpos
page 206
⇒ “1.8 Sliding Sunroof Front Trim, Removing and Installing”, page
nform
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209
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⇒ “1.12 Sunroof Shade, Removing and Installing”, page 222 C py
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⇒ “1.13 Power Sunroof Control Module J245 , Programming”, op Vo
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Glass)
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❑ Remove the glass pan‐
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⇒ “1.5 Glass Panel, Re‐
, is n
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moving and Installing”,
hole
page 199 .
spec
es, in part or in w
❑ Remove the glass panel
t to the co
if the if the drive motor is
defective. Refer to
⇒ “1.5.2 Glass Panel,
rrectness of i
Removing, Defective
Drive Motor”,
l purpos
page 203 .
❑ Glass Panel, Adjusting.
nform
ercia
Refer to
m
at
om
i
justing”, page 204 .
on
c
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2 - Bolt
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removing.
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❑ Quantity: 6
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❑ 5.5 Nm
agen
Prote AG.
1. Sunroof 187
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
9 - Bolt
❑ 2.5 Nm
❑ For the cover.
❑ Quantity: 5
10 - Cover
11 - Bolt
❑ 3 Nm
❑ Screws are microencapsulated and must always be replaced after removing.
❑ Quantity: 13
12 - Slotted Guide Rail Guide
❑ With tilting mechanism and cables
❑ One component with the carrier, sun shade and control module
❑ Removing and installing. Refer to
⇒ “1.7 Slotted Guide Rail Guide, Removing and Installing”, page 206 .
13 - Wind Deflector
❑ Removing and installing. Refer to ⇒ “1.4 Wind Deflector, Removing and Installing”, page 197 .
14 - Bolt
❑ 2 Nm
❑ For the wind deflector
❑ Quantity: 2 AG. Volkswagen AG d
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es, in part or in w
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⇒ “1.12 Sunroof Shade,
an
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Removing and Instal‐
erm
ab
ling”, page 222 .
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❑ for the sunroof shade
spec
fabric
es, in part or in w
t to the co
3 - Bolt
❑ Quantity: 2
rrectness of i
❑ 2 Nm
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4 - Tension Wire
❑ For attaching the mate‐
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5 - Tappet
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6 - Slider
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7 - Tension Bow
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⇒ page 229 . C py
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9 - Bolt
AG.
❑ 1 Nm
❑ For the handle
❑ Quantity: 2
10 - Slider
♦ Activator 1) 1
♦ Cleaning Solution 1) 1
♦ Applicator 1) 1
1. Sunroof 189
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
♦ Adhesive Remover 1) 1
Removing
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ility
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es, in part or in w
t to the co
rrectness of i
orm
atio
m
n in
c
page 209 .
or
thi
te
sd
a
– Tape off the roof pillar and roof edge -3-, to protect the paint
iv
o
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rp
cu
from damage.
o
m
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– Pierce and cut through the rear adhesive bead -2- using the
Co
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Window Cutter - VAG1561A- with the Blade, L-shaped, 19 mm t. C rig
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Prote AG.
– Guide the Cord - 357 853 999- -2- under the frame -3-.
The needle -1- from the Window Removing Kit - VAG1755- can
be used to help.
1. Sunroof 191
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
n AG. Volkswagen AG do
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– Tighten the cord at each end with a handle from the Window
h re
spec
es, in part or in w
-2-.
– One person pulls out and the other pulls inward.
rrectness of i
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Note
nform
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♦ There are three adhesive beads on the front roof crossmember that require more force.
m
♦ Guide the cord close to the frame, so that it is not cut by the surrounding edge.
at
om
ion
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– Cut the adhesive bead -2- starting at the back -arrow a- until
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– Cut the adhesive bead again starting at the back -arrow b- until
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– Remove the frame -3-.
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Prote AG.
Note
♦ The exact location of the adhesive beads is to be transferred from the removed frames to the new frames.
♦ Also the location of the adhesive beads on the sheet metal flange is to be transferred if a new roof is installed.
Installing
Minimum Curing Time
WARNING
pt
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WARNING
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The activator must not come into contact with the paint or the
h re
spec
urposes, in part or in wh
t to the co
painting.
cial p
f inform
Installing
mer
atio
om
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or
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Prote
193
AG.
1. Sunroof
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
WARNING
♦ Place the frame in the opening, center it, and press it onto the
spacer.
Paint Damage, Repairing
If there is paint damage, recreate paint structure according to
guidelines in the “Paint” repair manual.
Adhesive Sealant, Removing from Window
– Adhesive Remover is the recommended cleaning solution.
Follow all safety precautions.
WARNING
When cleaning from vehicle interior out, the frame that was just
installed must not be pressed outward.
– Wipe the paint surfaces with a clean cloth. Clean any remain‐
ing dirt with Adhesive Remover .
– Clean the plastic trim: let the adhesive sealant harden for ap‐
proximately 1 hour and then peel it off.
AG. Volkswagen AG d
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Note Volksw not
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by ara
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♦ On the new frame uththe
o trim is already attached. eo
ra
s a c
♦ For a frame that is being used again, residual material acts as a base for the new adhesive sealing material.
s
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pt
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♦ Cut back the remaining adhesive sealant to 1 mm shortly before re-adhering, do not damage the primer
an
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coating.
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194
Prote AG.
Rep. Gr.60 - Sunroof
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
n AG. Volkswagen AG do
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WARNING
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Keep the adhesive surface free of dirt and grease.
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Exception: if adhesion is not performed immediately after the ad‐
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hesive sealing material is cut, the remaining material must be
AG.
1. Sunroof 195
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
WARNING
Note
To install the frame, the glass panel -1- must first be installed.
n AG. Volkswagen AG do
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es, in part or in w
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New frame Cop py
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– The centering pins -3- center the frame in the opening.
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– Press in the frame all the way until it stops. Then check the
Prote AG.
Existing frame
– Since the alignment pin is no longer present, the frame is cen‐
tered in the roof opening -2-.
– Press in the frame all the way until it stops. Then check the
height adjustment to the roof. Refer to
⇒ “1.6 Glass Panel, Adjusting”, page 204 .
– Observe the minimum curing time. Refer to ⇒ page 193 .
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
1. Sunroof 197
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Installing
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
at
om
in t
or
– Reduce the tension for the wind deflector -2- -arrows a- and
his
ate
keep it pressed.
do
priv
cum
or
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Tightening Specifications
Note
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Sunroof 199
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Note
Close the mechanical system with the button in order to avoid damage during further work.
Installing
Special tools and workshop equipment required
♦ Torque Wrench 1783 - 2-10Nm - VAG1783-
Note
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted agen
Prote AG.
Note
Tighten the bolts -2, 3 and 4- after the panel height adjustment.
1. Sunroof 201
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Tightening Specifications
Note
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
– Install the trim -1- in the sunroof frame -2- -arrow a-.
rrectness of i
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
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rp
cum
fo
en
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t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote
202
AG.
Rep. Gr.60 - Sunroof
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Sunroof 203
olkswagen AG
Golf 2013 ➤ , e-Golf 2014 ➤ swagen AG. V does
olk not
Body Exterior - Edition 05.2015
db
yV gu
ara
e nte
ris
utho eo
ra
a c
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
Note
Close the mechanical system with the button in order to avoid damage during further work.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
at
om
ion
– Move the glass panel for the panorama sunroof into the “open”
c
in t
or
position.
his
ate
do
riv
– Move the glass panel for the panorama sunroof into the
p
cum
or
“closed” position.
f
en
ng
t.
yi Co
op
– Perform glass panel height adjustment at the front and rear on C py
t. rig
both sides as follows:
gh ht
pyri by
Vo
co lksw
by
Front panel adjustment: cted agen
Prote AG.
1. Sunroof 205
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Note
♦ To achieve the best possible exterior optical characteristics, make sure that the adjustment on left and right
sides is performed as evenly (symmetrically).
♦ Glass panel must not be higher than roof at any point at front or lower than roof at any point at rear.
Tightening Specifications
Note
♦ The guide rails and the mounting carrier form one unit.
♦ The cable and the tilting mechanism are integrated in this component and cannot be replaced individually.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
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nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
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cu
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m
f
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
o
pr
cum
r
– Remove the guide rails -1- from the subframe -2- -arrow b-.
fo
en
ng
t.
yi Co
Cop py
t. rig
gh
Note
ht
pyri by
Vo
co lksw
by
cted agen
Prote
Do not use and bend the guide rails and the mounting carrier as there is no brace installed in the front area.
AG.
Installing
1. Sunroof 207
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
at
om
io
in t
or
his
e
Tightening Specifications
at
do
priv
en
ng
t.
and Installing
yi Co
Cop py
t. rig
gh ht
Special tools and workshop equipment required pyri by
Vo
co lksw
by
cted agen
♦ Cartridge Gun - VAG1628- Prote AG.
1. Sunroof 209
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
♦ Cleaning Solution 4) 1
♦ Applicator 4) 1
♦ Adhesive Remover 4) 1
♦ Cutting Wire
Note
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
ce
le
un
pt
an
d
Due to the lack of clearance between the front trim and the
itte
y li
frame, do not cut deeper than 5 mm.
rm
ab
pe
ility
ot
wit
, is n
h re
– With the Window Cutter - VAG1561A- and the Window Cutter
hole
spec
- Saw Blade - 63mm - VAG1561/25- disconnect at the marks
es, in part or in w
t to the co
– Along the left and right line -4- apply an approximately 5 mm
cut to place the cutting wire.
rrectness of i
– The adhesive beads for the trim are now accessible by re‐
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
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cum
fo
en
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t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.
1. Sunroof 211
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
ce
e
nl
pt
- VAS6452/1- and do the same on the other side.
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
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rp
cu
o
m
f
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ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.
Note
♦ There are three adhesive beads on the front roof crossmember that require more force.
♦ Work using even sawing motions -arrow-.
– Cut through the adhesive beads -5- first from one side on the
front roof crossmember to the center -3-.
– Cut through the adhesive bead from the other side to the cen‐
ter -3-.
– Remove the front trim -4-.
Note
The exact positions of the adhesive beads are to be transferred from the cut-out front trim to the new front trim.
Installing
Minimum Curing Time
WARNING
ce
e
nl
pt
– Apply adhesive all around at a right angle to the front trim.
du
an
itte
y li
erm
ab
ility
WARNING
ot p
wit
, is n
h re
The front trim must be installed within 10 minutes, otherwise
hole
spec
the window adhesive will not adhere properly.
es, in part or in w
t to the co
Do not apply the adhesive bead too thickly and do not press
the frame too firmly onto the body flange.
rrectness of i
♦ Place the front trim in the opening, center it, and press it in up
l purpos
to spacer.
Paint Damage, Repairing
nform
ercia
at
om
in t
or
do
riv
cum
or
en
ng
t.
yi Co
op
– Clean the painted surface with a dry cloth. Remove any re‐ C py
t. rig
maining dirt using the Adhesive Remover .
gh ht
pyri by
Vo
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by c lksw
– Clean the plastic trim: let the adhesive harden for approxi‐ cted agen
Prote AG.
mately one hour and then peel it off.
1. Sunroof 213
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
WARNING
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
io
in t
or
do
riv
Cleaning Solution .
p
cum
for
t.
yi
the applicator.
Co
Cop py
t. rig
gh ht
– The drying time for the glass/paint primer is 10 minutes. yri
p by
co Vo
by lksw
cted
– Apply the One-Part Adhesive .
agen
Prote AG.
– Insert the trim into the roof opening and center it. Secure with
adhesive tape.
– Observe the minimum curing time. Refer to ⇒ page 213 .
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
y li
erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
n thi
sd
iva
o
r
cum
r
fo
Refer to
en
ng
t.
yi
⇒ “1.5.2 Glass Panel, Removing, Defective Drive Motor”, page
Co
op py
203 .
t. C rig
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pyri by
Vo
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– Remove the self-adhesive insulation -3-.
c by lksw
cted agen
Prote AG.
– Remove the bolts -2-.
– Remove the cover upward at an angle -arrows-.
1. Sunroof 215
Golf 2013 ➤ , e-Golf 2014 ➤
n AG. Volkswagen AG do
Body Exterior - Edition 05.2015 lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
or
WARNING au ac
ss
ce
le
un
Only remove and install the panorama sunroof glass panel
pt
an
d
itte
drive when the roof is closed (zero position).
y li
erm
ab
Requirements for removing and installing the drive: the engine
ility
ot p
and the ignition must be off, remove the key and open the door.
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
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Cop py
t. rig
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pyri by
Vo
co lksw
by
cted agen
Prote AG.
– Turn the engine and ignition off, remove the key and open the
door.
– Remove the bolts -4- and remove the Panorama sunroof drive
motor -1-.
– Disconnect the connector -5- for the drive.
Installing
Note
The bolts for the drive motor are micro-encapsulated and must always be replaced.
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
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tho
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a ac
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un
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pe
ility
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wit
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Sunroof 217
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
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erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness
f inform
atio
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
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Prote AG.
Tightening Specifications
AG. Volkswagen AG d
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d b ara
rise nte
tho eo
au ra
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un
pt
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ab
pe
ility
Removing
ot
wit
, is n
Refer to
⇒ “1.5.2 Glass Panel, Removing, Defective Drive Motor”, page
203 .
rrectness of i
Installing
com
tion in
r
thi
s
iva
do
cum
fo
en
g
t.
yi Co
Cop py
t. rig
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pyri by
Vo
co lksw
by
219
cted agen
Prote AG.
1. Sunroof
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Tightening Specifications
Note
♦ If there is a malfunction in the electrical system, the sunroof and glass panel motor can be moved using a
hex wrench.
♦ More force will be needed to turn, the motor since it is not disengaged from the transmission.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
– Guide the hex wrench into the drive motor -1- bolt -3-.
com
tion in
r
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
o
m
f
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.
Removing
– Remove the glass panel. Refer to
⇒ “1.5 Glass Panel, Removing and Installing”, page 199 .
– Remove the seal -1- from the frame -2-.
Installing
– Align the inner seal -1- with the vulcanized point to the curve
on the frame -3- -a arrows-.
– The sealing lip -arrow b- must be aligned outward.
Push the inner seal -1- evenly in the frame mount -2-.
1. Sunroof 221
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
n AG. Volkswagen AG do
lkswage es n
o ot g
byV ua
d ran
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tho
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a ac
ss
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le
un
pt
an
d
itte
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erm
ab
ility
ot p
wit
is n
h re
ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
m
Removing
o
n
c
i
or
n thi
e
sd
iva
o
pr
en
ng
t.
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Installing
Co
Cop py
t. rig
– Align the seal -2- on the outer edge of the glass panel -1-
gh ht
pyri by
-arrows-.
co Vo
by lksw
cted agen
Prote AG.
– Press the seal -2- in the glass panel mount -1-.
n AG. Volkswagen AG do
lkswage es n
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tho
u or
a ac
ss
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nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
– Remove the glass panel. Refer to
hole
spec
⇒ “1.5 Glass Panel, Removing and Installing”, page 199 .
es, in part or in w
t to the co
– Remove the glass panel if the drive motor is defective. Refer
to
⇒ “1.5.2 Glass Panel, Removing, Defective Drive Motor”, page
rrectness of i
203 .
l purpos
atio
om
n in
or c
thi
te
sd
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Prote AG.
1. Sunroof 223
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
n AG. Volkswagen AG do
lkswage es n
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– Remove the screws -3- and then remove the handle -4-.
– Remove the screws -5-.
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Note
nf
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♦ If the sun shade is reused, make sure that the steel bands are not bent.
rm
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Cop py
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Prote AG.
– Lift the sun shade -1- at the rear on the left and right sides
-arrow a- and push it evenly rearward -arrow b-, then pull it out
of the guide rails -3-.
– Push the slider -3- into the bow -arrow c- and remove it from
the guide -arrow d-.
– Remove the sun shade -1- from the frame.
When it is necessary for further work, the tension bow can be
removed from the sun shade. Refer to ⇒ page 229 .
Installing
Note
♦ When installing the sun shade, make sure that the steel bands are not bent.
♦ If a steel band is bent, then a new sun shade must be installed.
1. Sunroof 225
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
agen oes
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-arrow a-.
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spec
– Make sure the upper -arrow b- and lower -arrow c- yokes are
es, in part or in w
nform
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Cop py
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Vo
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Prote AG.
1. Sunroof 227
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
agen oes
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– Tighten the screws -5-.
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Tightening Specifications
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1. Sunroof 229
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
n AG. Volkswagen AG do
lkswage es n
o ot g
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– Remove the left and right slider -2- from the tension bow -4-
t to the co
-a arrows-.
– Remove the tension bow from the sunroof shade fabric -7-
rrectne
-arrow b-.
Installing
ss o
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f inform
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atio
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n
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AG. Volkswagen AG d
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– Install the tension wire -5- in the sun shade material -6-. by c lksw
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– Slide the tension bow -4- onto the sun shade material.
– Push the slider -2- with the tension spring -3- into the tension
bow.
Install in reverse order of removal.
1. Sunroof 231
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Note
ce
le
un
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an
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page 233 .
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3 - Connection
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4 - Clip
5 - Rear Drain Grommet
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2.2 Water Drain Hoses, Cleaning
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The front water drain hoses -2- run into the A-pillars and end in
h re
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– Clean starting from the rear drain grommet -6- using the Drain
t to the co
Snake - VAS6620- .
Rear Water Drain Hose
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The rear water drain hoses -1- run through the C-pillars and end
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For vehicles for the “USA and Canada market” the left water drain hose ends at the rear of the left wheel housing.
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-5- using the Drain Snake - VAS6620- . cop Vo
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Note
For vehicles for the “USA and Canada” market the left water drain hose ends at the rear of the left wheel housing.
AG. Volkswagen AG d
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3 Special Tools
Special tools and workshop equipment required
♦ Window Cutter - VAG1561A-
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⇒ “1.5 Bumper Cover, Servicing”, page 251
⇒ “1.6 Parking Aid Mount, Installing”, page 251
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The bumper cover liner may differ slightly depending on the model.
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Note
1 - Bumper Cover
❑ PP/EPDM material
❑ Removing and instal‐
ling. Refer to
⇒ “1.4 Bumper Cover,
Removing and Instal‐
ling”, page 248 .
2 - Support Piece
❑ Left for the headlamp
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5 - Spoiler Bracket
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❑ There are different versions. For allocation. Refer to the Parts Catalog.
AG.
8 - Clips
❑ Different quantity for mounting
9 - Right Trim Cover
❑ Pull the spoiler extension forward out of the retainers in the bumper cover; it is not necessary to remove
the bumper cover
❑ There are different versions. For allocation. Refer to the Parts Catalog.
10 - Fog Lamp Trim
❑ Right
❑ Pull forward out of the catch.
❑ There are different versions. For allocation. Refer to the Parts Catalog.
11 - Support Piece
❑ Right for the headlamp washer system
❑ Engaged in front bumper cover
❑ To be removed only with front bumper cover removed
AG. Volkswagen AG d
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spec
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1 - Bumper Cover
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❑ PP/EPDM material
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Removing and Instal‐
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3 - Spoiler Bracket Prote AG.
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13 - Right Trim Cover
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14 - Frame es, in part or in w
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15 - Front Spoiler
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9 - License Plate Holder
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❑ Removing and installing. Refer to ⇒ Electrical Equipment; Rep. Gr. 94 ; Headlamp; Overview - Head‐
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1.2.4 Overview - Attachments, “R-Line”
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2 - Support Piece, Left
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agen
❑ Engaged in bumper
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❑ To be removed only with
bumper cover removed
3 - Cover cap, Left
❑ For the headlamp wash‐
er system
4 - Trim for the Left Fog Lamp
❑ Pull forward out of the
catch.
5 - Spoiler
❑ To be removed only with
bumper cover removed
6 - Trim Strip Chrome, Left
7 - Center Air Grille
❑ There are different ver‐
sions. For allocation.
Refer to the Parts Cata‐
log.
8 - Trim Chrome, Center
9 - Clips
❑ Quantity: 4
10 - License Plate Holder
❑ Not installed on all models for all markets.
❑ There are different versions. For allocation. Refer to the Parts Catalog.
11 - Trim Strip Chrome, Right
12 - Trim for the Right Fog Lamp
❑ Pull forward out of the catch.
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5 - Cover, Left
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6 - Spoiler
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9 - Clips
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10 - License Plate Holder
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1 - Impact Member
2 - Guide
❑ Left and right
3 - Hex Nut
❑ 2.0 Nm
❑ Quantity: 2 on each side
4 - Bolt
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❑ Quantity: 2 on each side
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spec
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8 - Foam Piece
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9 - Butyl Strips
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Volkswagen R GmbH “R-Line” and “R” optional equipment C py
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Special tools and workshop equipment required cop Vo
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♦ Torque Wrench 1783 - 2-10Nm - VAG1783-
AG.
Note
Removing
AG. Volkswagen AG d
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– Remove the left and right bolts -2- inside the wheel housing
spec
urposes, in part or in wh
(facing up).
t to the co
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inform
atio
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hose (if equipped). Refer to ⇒ Electrical Equipment; Rep. Gr.
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92 ; Headlamp Washer System; Overview - Headlamp Wash‐
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Prote AG.
Installation is only possible with a second technician.
– Disconnect the connectors from any electrical components.
Note
When installing the bumper cover pay attention that the front wheel housing liner is seated correctly.
Tightening Specifications
Note
Note
pt
du
an
itte
ab
ility
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, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
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or c
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1. Front Bumper
AG.
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
agen oes
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ed
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aut ra
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nl
pt
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The 4 markings for the bracket -1- are found on the inside of the
h re
hole
bumper cover.
spec
es, in part or in w
– Drill the holes from inside outward with a tool set and supplied
drill -3-.
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
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t.
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Cop py
ht. rig
rig ht
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by lksw
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Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
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iva
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cum
fo
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t.
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Cop py
t. rig
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Vo
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by c lksw
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Prote AG.
– Position the hole stamper with the bolt head -1-, washer -2-
and counterholder-3- on the inside of the bumper cover -5-.
– Install the iron punch -4- almost up to the bumper cover.
– Push the iron punch -4- on the bumper cover.
– Tighten the hole stamper -1-.
Note
The iron punch -4- cannot rotate on the bumper cover paint.
Note
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
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nl
pt
du
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itte
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erm
ab
ility
ot p
wit
, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
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om
n in
or c
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te
sd
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f
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ng
t.
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Cop py
t. rig
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pyri by
Vo
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by c lksw
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Prote AG.
– Lightly grind the inside of the bumper cover -6- and thoroughly
clean it.
– Thinly apply the bonding agent for the plastic to the bumper
cover and mount and let it set for 10 minutes.
– Slide the mount -8- onto the centering drift -1- and push
through the bumper cover -6-.
– Remove the counterholder -4- and lightly tighten the knurled
nut -5-.
– Remove the clamping clip -3- and position the knurled nut
-2-, do not tighten.
– All the mounts are prepared in this way.
Note
ce
e
nl
pt
du
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itte
The bumper cover must stay in place and may not be moved dur‐
y li
erm
ab
ing this time.
ility
ot p
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spec
es, in part or in w
t to the co
rrectness of i
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nf
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or c
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co lksw
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Prote AG.
2 Rear Bumper
⇒ “2.1 Overview - Bumper Cover”, page 256
⇒ “2.2 Overview - Bumper Cover Guides”, page 257
⇒ “2.3 Overview - Attachments”, page 258
⇒ “2.4 Overview - Impact Absorber”, page 262
⇒ “2.5 Bumper Cover, Removing and Installing”, page 263
⇒ “2.6 Impact Member, Removing and Installing”, page 267
⇒ “2.7 Bumper Cover, Servicing”, page 268
⇒ “2.8 Parking Aid Mount, Installing”, page 268
Note
The bumper cover liner may differ slightly depending on the model.
1 - Bumper Cover
❑ PP/EPDM material
❑ Removing and instal‐
ling. Refer to
⇒ “2.5 Bumper Cover,
Removing and Instal‐
ling”, page 263 . AG. Volkswagen AG d
agen oes
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2 - Guide ised b ara
nte
or
❑ right and left aut
h eo
ra
s c
❑ There are different ver‐ s
ce
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pt
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log .
erm
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3 - Guide
wit
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assembly
spec
es, in part or in w
4 - Center guide
l purpos
5 - Bolt
nf
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❑ Pointing upward
m
atio
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n in
or c
panel
thi
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sd
a
❑ 2.0 Nm
iv
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o
6 - Bolt
f
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❑ Quantity: 3 on each side Cop py
ht. rig
❑ Attached to the wheel
rig ht
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housing liner by c lksw
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Prote AG.
❑ 2 Nm
7 - Expanding Rivet
❑ Quantity: 4
AG. Volkswagen AG d
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not
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ed
There are different versions. For allocation. Referthto
o the Parts Catalog .
ris nte
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nl
pt
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1 - Guide
an
itte
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❑ right and left
erm
ab
ility
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2 - Hex Nut
wit
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h re
❑ 3.5 Nm
hole
spec
❑ Quantity: 3 on each side
es, in part or in w
t to the co
3 - Guide
❑ Right and left tail lamp
assembly
rrectness of i
4 - Hex Nut
l purpos
❑ 3.5 Nm
❑ Quantity: 2 on each side
nf
ercia
orm
5 - Center Guide
m
atio
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n in
c
6 - Hex Nut
or
thi
e
❑ 3.5 Nm
t
sd
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❑ Quantity: 4
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Cop py
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rig ht
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by lksw
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Prote AG.
ce
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nl
pt
du
an
itte
ling. Refer to
y li
erm
ab
⇒ “2.5 Bumper Cover,
ility
ot p
wit
ling”, page 263 .
, is n
h re
hole
spec
es, in part or in w
❑ Engaged in bumper
t to the co
cover
3 - Right Rear Reflector
rrectness of i
❑ Secured to bumper cov‐
er
l purpos
nform
ercia
at
om
io
❑ Quantity: 2
n
c
in t
or
❑ Removing. Refer to ⇒
his
ate
Electrical Equipment;
do
priv
c
Rep. Gr. 94 ; License
um
for
Plate Lamp .
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t.
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op py
5 - Spoiler
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❑ Material PC/ABS copy Vo
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❑ Secured to bumper cov‐ Prote AG.
er
❑ To be removed only with
bumper cover removed
❑ There are different ver‐
sions. For allocation.
Refer to the Parts Cata‐
log.
6 - Left Rear Reflector
❑ Secured to bumper cov‐
er
❑ To be removed only with bumper cover removed
1 - Bumper Cover
❑ PP/EPDM material
❑ Removing and instal‐
ling. Refer to
⇒ “2.5 Bumper Cover,
Removing and Instal‐
ling”, page 263 .
2 - Rear Reflector
❑ right and left agen
AG. Volkswagen AG d
oes
lksw not
❑ Secured to bumper by
V cov‐
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ara
er rised
nte
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❑ To be removed
s aut only with ra
c
bumpers cover removed
ce
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nl
pt
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3 - Bolts
an
itte
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❑ 1.5 Nm
erm
ab
ility
ot p
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4 - Adapter
hole
spec
❑ Connects the spoiler
es, in part or in w
t to the co
❑ Additional step. Refer to
⇒ page 266 .
rrectness of i
5 - Spring Nut
l purpos
❑ Material PC/ABS
m
at
om
er
in t
or
his
e
do
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cum
for
t.
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sions. For allocation. Cop py
Refer to the Parts Cata‐
t. rig
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log.
p by
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7 - Clips
Prote AG.
❑ Quantity: 4
❑ Different numbers for attaching are possible.
8 - License Plate Holder
❑ Not installed on all models for all markets.
❑ There are different versions. For allocation. Refer to the Parts Catalog.
9 - Adapter
❑ Connects the spoiler with the bumper cover
❑ Additional step. Refer to ⇒ page 266 .
10 - Spring Nut
❑ Quantity: 3 on each side
1 - Bumper Cover
❑ PP/EPDM material
❑ Removing and instal‐
ling. Refer to agen
AG. Volkswagen AG d
oes
⇒ “2.5 Bumper Cover, Volksw not
gu
y
Removing and Instal‐ d b ara
ise nte
ling”, page 263 . thor eo
au ra
c
2 - Towing Eyelet Cap ss
ce
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nl
❑ Engaged in bumper
pt
du
an
itte
cover
y li
erm
ab
3 - License Plate Holder
ility
ot p
wit
, is n
h re
els for all markets.
hole
spec
❑ There are different ver‐
es, in part or in w
t to the co
sions. For allocation.
Refer to the Parts Cata‐
log.
rrectness of i
4 - Clips
l purpos
❑ Quantity: 4
❑ Different numbers for at‐
nform
ercia
at
om
ion
❑ Secured to bumper cov‐
c
in t
or
er
his
ate
do
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cum
or
en
ng
t.
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6 - Adapter, Right t. Cop py
rig
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❑ To be removed only with
ht
pyri by
Vo
bumper cover removed.
co lksw
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Refer to Prote AG.
⇒ “2.3.5 Overview -
Wheel Housing Liner
Bracket Adapter R-Line
and R ”, page 262 .
7 - License Plate Lamps
❑ Quantity: 2
❑ Removing. Refer to ⇒ Electrical Equipment; Rep. Gr. 94 ; License Plate Lamp .
8 - Diffuser
❑ Made of PP+EPDM
❑ Secured to bumper cover
❑ To be removed only with bumper cover removed
❑ There are different versions. For allocation. Refer to the Parts Catalog.
9 - Adapter, Left
❑ To be removed only with bumper cover removed. Refer to
⇒ “2.3.5 Overview - Wheel Housing Liner Bracket Adapter R-Line and R ”, page 262 .
10 - Rear Reflector, Left
❑ Secured to bumper cover
❑ To be removed only with bumper cover removed
ce
e
nl
pt
du
Removing and Instal‐
an
itte
y li
ling”, page 263 .
erm
ab
ility
ot p
2 - Towing Eyelet Cap
wit
, is n
❑ Engaged in bumper
h re
hole
cover
spec
es, in part or in w
3 - License Plate Holder
t to the co
❑ Not installed on all mod‐
els for all markets.
rrectness of i
❑ There are different ver‐
sions. For allocation.
l purpos
nf
ercia
o
4 - Clips
rm
m
atio
❑ Quantity: 4
om
n in
c
thi
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cu
5 - Rear Reflector, Right
o
m
f
en
ng
Note
The illustration shows the procedure for the left side. The proce‐
dure for the right side is identical.
1 - Bumper Cover
❑ PP/EPDM material
❑ Removing and instal‐
ling. Refer to
⇒ “2.5 Bumper Cover,
Removing and Instal‐
ling”, page 263 .
2 - Wheel Housing Liner Brack‐
et Adapter
❑ Right and left swage
n AG. Volkswagen AG do
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3 - Bolt d b ua
ran
ir se tee
❑ 2.0 Nm utho
or
a ac
ss
4 - Spring Nut
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pt
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d
itte
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ab
ility
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ole,
spec
urposes, in part or in wh
t to the co
rrectness o
cial p
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mer
atio
om
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or
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Cop py
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2.4 Overview - Impact Absorber cted agen
Prote AG.
1 - Impact Member
❑ There are different ver‐
sions. For allocation.
Refer to the Parts Cata‐
log.
❑ Removing and instal‐
ling. Refer to
⇒ “2.6 Impact Member,
Removing and Instal‐
ling”, page 267 .
❑ Vehicles with trailer
AG. Volkswagen AG d
hitch. Refer to ksw
agen oes
not
l
⇒ “10.1 Overview - Trail‐byV
o gu
ara
er Hitch”, page 402ris .
ed
nte
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ut
2 - Bolt ss
a ra
c
❑ Quantity: 4 on right
ce
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nl
pt
du
an
❑ Quantity: 3 on left
itte
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ab
❑ 20 Nm + 90°
ility
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3 - Foam Piece
, is n
h re
❑ Is engaged with the im‐
hole
spec
pact member -1-
es, in part or in w
t to the co
❑ Not installed on all mod‐
els for all markets.
❑ There are different ver‐
rrectness of i
sions. For allocation.
Refer to the Parts Cata‐
l purpos
log.
4 - Cap
nf
ercia
or
❑ Not on the trailer hitch
m
m
atio
om
n in
or c
thi
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Cop py
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rig ht
2.5 Bumper Cover, Removing and Installing
py by
co Vo
by lksw
cted agen
Prote AG.
Volkswagen R GmbH “R-Line” and “R” optional equipment
Note
Removing and installing the bumper cover may slightly differ de‐
pending on the model.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
– Remove the tail lamps inside the side panel. Refer to ⇒ Elec‐ his
ate
en
ng
t.
– Remove the left and right bolts -3- inside the wheel housing
yi Co
op py
(facing up). t. C rig
gh ht
pyri by
– Remove the left and right wheel housing liner bolts -4-.
co Vo
by lksw
cted agen
Prote AG.
– Remove the expanding rivets -5- from underneath.
A second technician is required for the rest of the removal pro‐
cedure.
– Remove the bumper cover -1- out of the guides -2- on the left
and right sides of the side panel -arrows a-.
– Loosen the bumper cover -1- upward from the catches
-b arrows-.
– Remove the bumper cover -1- from the vehicle so that it is
parallel -arrows c-.
– Disconnect the connectors from any electric components (if
present).
Information regarding the parking aid. Refer to ⇒ Electrical Equip‐
ment; Rep. Gr. 94 ; Parking Aid .
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Installation is only possible with a second technician. Prote AG.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
le
un
pt
an
d
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ab
ility
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is n
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ole,
spec
urposes, in part or in wh
t to the co
Removing
rrectne
– Loosen the catches -a arrows- and the adapter -1- from the
s o
spoiler -3- and remove the bumper cover -4- -arrow b-.
cial p
f inform
Installing
mer
atio
m
n
c
i
or
n thi
– Push the adapter -1- on the bumper cover -4- and engage with
te
sd
a
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pr
cum
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fo
t.
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Cop py
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Prote AG.
Tightening Specifications
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
thi
– Lift the impact member -1- upward -arrows- from the tabs -3-
s
iva
do
r
cum
fo
en
ng
Installing
t.
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Cop py
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rig ht
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Prote AG.
n AG. Volkswagen AG do
lkswage es n
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ir se tee
tho
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a ac
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un
pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
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Cop py
t. rig
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pyri by
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co lksw
by
cted
– Guide the impact member -1- with the guides -4- from up
agen
Prote AG.
downward -arrows- in the tabs -3- in the back panel.
– Tighten the screws -2-.
Tightening Specifications
Note
Materials
♦ 2K-Plastic-Adhesive Refer to Parts Catalog
Note
Bracket, Installing
Note
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
o
by c lksw
cted
269
agen
Prote AG.
2. Rear Bumper
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
The 4 markings for the bracket -1- are found on the inside of the
bumper cover.
– Determine the central point -2-, if not already present.
– Drill the holes from inside outward with a tool set and supplied
drill -3-.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
rise nte
tho eo
au ra
ss c
ce
e
nl
pt
du
an
itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
riv
– Position the hole stamper with the bolt head -1-, washer -2-
p
cum
or
en
ng
t.
yi Co
– Install the iron punch -4- almost up to the bumper cover. Cop py
t. rig
gh ht
yri
– Push the iron punch -4- on the bumper cover. p by
co Vo
by lksw
cted agen
– Tighten the hole stamper -1-. Prote AG.
Note
The iron punch -4- cannot rotate on the bumper cover paint.
– Always clean the bumper cover and the mount thoroughly with
cleaning solution.
Note
AG. Volkswagen AG d
agen oes
olksw not
V gu
d by ara
ise nte
or eo
h
aut ra
ss c
ce
le
un
pt
an
d
itte
y li
rm
ab
pe
ility
ot
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
ercia
– Lightly grind the inside of the bumper cover -6- and thoroughly
m
clean it.
a
com
tion in
– Thinly apply the bonding agent for the plastic to the bumper
r
te o
thi
do
r
rp
– Slide the mount -8- onto the centering drift -1- and push
um
fo
en
t.
yi Co
op py
– Remove the counterholder -4- and lightly tighten the knurled t. C rig
gh ht
nut -5-. pyri by
Vo
o
by c lksw
cted agen
– Remove the clamping clip -3- and position the knurled nut Prote AG.
-2-, do not tighten.
– All the mounts are prepared in this way.
ce
le
un
pt
an
d
Note
itte
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erm
ab
ility
The adhesive cannot run up to the bend.
ot p
wit
is n
h re
ole,
– Apply adhesive as shown in the illustration and tighten the
spec
urposes, in part or in wh
knurled nut -2-.
t to the co
– After the minimum curing time, remove all centering drifts.
7) Minimum Curing Time
rrectne
Wait 30 minutes for the minimum curing time before performing
any further work on the bumper cover and the mount.
ss o
The bumper cover must stay in place and may not be moved dur‐
cial p
f in
ing this time.
form
mer
atio
om
n
c
i
or
n thi
te
sd
iva
o
pr
cum
r
fo
en
ng
t.
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Cop py
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Prote AG.
3 Special Tools
Special tools and workshop equipment required
♦ Torque Wrench 1783 - 2-10Nm - VAG1783-
AG. Volkswagen AG d
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ate
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Cop py
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Prote AG.
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WARNING
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ab
ility
This includes, for example, a newly bonded windshield is safe
ot p
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for vehicle operation also in case of an accident after a speci‐
, is n
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fied minimum curing time.
hole
spec
es, in part or in w
t to the co
The minimum curing time for 2K window adhesive is 2 hours for
all windows.
rrectness of i
Curing time means the time from when the window is bonded to
when the vehicle is put back into use. During this time, the vehicle
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WARNING
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1.2 Window Glass, Servicing Cop py
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Note Prote AG.
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ing properties of window adhesive will be impaired.
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Do not apply adhesive bead too thickly and do not press win‐
ility
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es, in part or in w
t to the co
♦ With help of two Double Suction Lifter - VAG1344- install win‐
dow in window opening, center and press in onto the spacing
lip.
rrectness of i
♦ Apply any stickers (for example, for airbag).
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Note
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For the part numbers for the different materials. Refer to the Parts
t.
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Catalog. Cop py
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♦ 2K window adhe‐ Refer to #1 ⇒ page 276 . Refer to # 2
by lksw
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Prote
sive ⇒ page 276 . Refer to # 3
AG.
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Adhesive Bead, Cutting
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WARNING
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Keep the adhesive surface free of dirt and grease.
es, in part or in w
t to the co
Do not yet treat the cut adhesive surface with the activator. Do
not prime. Do not use a cleaning solution.
rrectness of i
l purpos
Note
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or
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to be applied.
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WARNING
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Exception: If the bonding is going to be performed longer than
cted agen
Prote AG.
one day after cutting back the adhesive bead, then the remain‐
ing material must be activated with the Activator .
Apply the activator evenly in one stroke using the Applicator .
Do not let the activator come in contact with the paint because
this will damage the paint.
Drying time is approximately 10 minutes
Note
n AG. Volkswagen AG do
WARNING lkswage es n
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The ceramic coating on the glass is not a hglass/paint
oris primer. tee
The ceramic layer must be primed befores authe applying the ad‐
t or
ac
hesive sealing. Use only glass/paint primer D 009 200 02.
s
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erm
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500 25- -1-.
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Cop py
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Prote AG.
n AG. Volkswagen AG do
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Note
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At the bottom the windshield the distance of the glass/paint primer and the adhesive bead to the opening for
pe
ility
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t to the co
WARNING
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tion in
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Do not yet treat the cut adhesive surface with the activator. Do
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278
Prote AG.
Rep. Gr.64 - Glass, Window Regulators
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Note
WARNING
ce
le
un
pt
Drying time is approximately 10 minutes
an
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erm
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ility
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painting.
spec
urposes, in part or in wh
t to the co
Note
rrectne
It is possible that the laser weld seam does not lie in the area of
the adhesive bead. In this case, the open weld seam must be
sealed with window adhesive before bonding the window.
ss o
cial p
f inform
– If the adhesive -1- does not cover the laser weld seam -3- on
mer
atio
the sheet metal flange -4-, then coat it -3- with Glass/Paint
om
Primer - D 009 200 02- -3-. Afterwards, fill the laser weld seam
n
c
i
or
sd
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o
pr
cum
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WARNING
When cleaning from vehicle interior out, the window just in‐
stalled must not be pressed outward.
– Wipe the paint surfaces with a clean cloth. Clean any remain‐
ing dirt with Adhesive Removal Solution - D 002 000 10- .
– Clean the plastic trim: let the adhesive sealant harden for ap‐
proximately 1 hour and then peel it off.
AG. Volkswagen AG d
agen oes
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V gu
d by ara
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or eo
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aut ra
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un
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an
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ot
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hole
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es, in part or in w
t to the co
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l purpos
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tion in
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fo
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t.
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Cop py
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pyri by
Vo
o
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Prote AG.
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nl
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du
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erm
ab
1 - Windshield
ility
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❑ Removing and instal‐
wit
, is n
ling. Refer to
h re
hole
spec
moving and Installing”,
es, in part or in w
t to the co
page 282 .
2 - PUR Adhesive Sealant
rrectness of i
❑ Bead diameter:
-Width b- = 7 mm
l purpos
-Height a- Height = 10
mm (including the pre‐
coating, residual materi‐
nform
ercia
window flange)
at
om
io
❑ Minimum curing time.
n
c
in t
or
Refer to
his
ate
do
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Time for Bonded Win‐
um
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t.
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op
3 - Body Flange
C py
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❑ Paint damage, repair‐
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cted AG.
agen
Rep. Gr. 00
4 - Drip Rail
5 - Gap Dimension
❑ Must be even
6 - Seal
7 - Communication Window
❑ Only with tinted glass
8 - Window Adjuster
❑ 443 845 631 A
❑ Remove 2 hours after
installing the windshield
9 - Retainer
❑ Is a part of the windshield
10 - Plenum Chamber Cover
❑ Must only be pulled out of binding profile by hand.
❑ Removing and installing. Refer to ⇒ “3.4 Plenum Chamber Cover, Removing and Installing”, page 22 .
11 - Connector
❑ For the windshield defogger.
2. Windshield 281
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Note
pt
du
an
itte
ab
ility
♦ Double Cartridge Gun - VAS5237-
ot p
wit
, is n
Removing
h re
hole
spec
– Remove the A-pillar upper left and right trim. Refer to ⇒ Body
es, in part or in w
at
om
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e
do
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and Installing .
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for
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terior; Rep. Gr. 70 ; Roof Trim Panels; Headliner, Removing Cop py
and Installing . ht. rig
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– The headliner can now be lowered far enough so that wind‐
by lksw
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shield can be cut out without damaging headliner.
Prote AG.
AG. Volkswagen AG d
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nl
pt
du
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itte
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erm
ab
ility
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hole
spec
es, in part or in w
t to the co
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mercia
at
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c
his
ate
– Remove the hex nut -6- and attach the wire -5- to the wind‐
do
priv
shield.
um
for
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– Disconnect the connectors -1 and 3-.
yi Co
Cop py
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– Attach the wires -2 and 4- to the windshield.
gh ht
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Vo
co lksw
by
cted agen
Prote AG.
2. Windshield 283
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
agen oes
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byV gu
ara
ed
ris nte
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aut ra
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un
pt
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d
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ab
pe
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es, in part or in w
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l purpos
nform
ercia
– Pull the cutting wire -1- with the Flush Bonded Window Kit -
m
a
Awl - VAG1474/2- through the adhesive inside the passenger
com
tio
compartment.
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r
te o
thi
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iva
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t.
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Cop py
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rig ht
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co Vo
by lksw
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Prote AG.
– Secure the cutting wire end from being pulled out using the
Bonded Window Tool Kit - Pull Handle - VAG1351/1- -3-.
– Insert cutting cord -2- into window flange using small tube
-1-.
– Lay the cutting cord around windshield.
– Make sure that the cutting wire is inserted under windshield at
corners.
n AG. Volkswagen AG do
lkswage es n
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es, in part or in w
t to the co
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mercia
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tion in
r
te o
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iva
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t.
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Cop py
t. rig
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Vo
co lksw
by
cted agen
Prote AG.
– Secure the thread ends -4- on the Cutting Tool for Bonded
Windows - VAS6452- -1-.
2. Windshield 285
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
agen oes
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y V gu
d b ara
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un
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urposes, in part or in wh
t to the co
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n thi
windshield.
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in order from “position IV” to “position VI” and cut free the
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ng
t.
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windshield.
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Cop py
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– Using two Double Suction Lifter - VAG1344- lift the windshield yri
p by
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from the vehicle.
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Prote AG.
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♦ As an original equipment part, the windshield is delivered with the spacers.
nl
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du
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♦ The spacers -1- remain installed in vehicles without a panorama sunroof.
erm
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ility
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♦ The seal -4- must be installed in vehicles with a panorama sunroof.
wit
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hole
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es, in part or in w
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Cop py
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pyri by
Vo
co lksw
by
cted agen
Prote AG.
2. Windshield 287
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
ce
le
un
pt
an
d
itte
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rm
ab
pe
ility
ot
wit
, is n
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hole
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es, in part or in w
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t.
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Cop py
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Prote AG.
3 Rear Window
⇒ “3.1 Overview - Rear Window”, page 289
⇒ “3.2 Rear Window, Removing and Installing”, page 290
1 - Rear Window
n AG. Volkswagen AG do
❑ Removing and instal‐ lkswage es n
ling. Refer to d byV
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ua
⇒ “3.2 Rear Window,orise ran
tee
Removing and Instal‐ auth or
ac
ling”, page 290 . ss
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nl
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2 - PUR Adhesive Sealant
du
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❑ Bead diameter:
erm
ab
-Width b- = 7 mm
ility
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-Height a- Height = 10
wit
, is n
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spec
al on the window and the
es, in part or in w
t to the co
window flange)
❑ Minimum curing time.
Refer to
rrectness of i
⇒ “1.1 Minimum Curing
Time for Bonded Win‐
l purpos
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4 - Spacer
m
at
om
in t
or
Connection
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ate
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6 - Antenna Connection
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Cop py
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by
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Prote AG.
Note
AG. Volkswagen AG d
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♦ Removing bonded windows is described in Flush Bonded d byV gu
ara
Window Kit - VAG1474 B- . horise nte
eo
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The Cutting Tool for Bonded Windows - VAS6452- can also
a
♦ ss c
be used.
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un
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an
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erm
also be used.
ab
ility
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is n
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spec
♦ Flush Bonded Window Kit - VAG1474 B- or Cutting Tool for
urposes, in part or in wh
t to the co
♦ Double Suction Lifter - VAG1344-
♦ Bonded Window Tool Kit - VAG1351-
rrectne
♦ Window Removing Kit - VAG1755-
ss o
♦ Cartridge Gun - VAG1628-
cial p
f inform
♦ Grindstone Holder - VAG1939-
mer
atio
m
Removing
o
n
c
i
or
n thi
te
sd
va
Note
i
o
pr
cum
r
fo
en
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t.
If windshield is to be used again, make sure that electrical connections for windshield heating are not damaged.
yi Co
Cop py
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rig ht
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co Vo
by lksw
cted agen
Prote AG.
AG. Volkswagen AG d
agen oes
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nl
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du
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es, in part or in w
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nf
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Cop py
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Vo
co lksw
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Prote AG.
Note
The protective film or the Flush Bonded Window Kit - Plastic Trim - VAG1474/15- must be used to protect the
positioned sheet metal flange.
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spec
urposes, in part or in wh
t to the co
rrectness o
cial p
f inform
mer
atio
om
– Push the protective film -4- or the Flush Bonded Window Kit -
n
c
i
or
o
pr
cum
r
en
ng
t.
yi Co
– Move the Window Reel Device - VAG1654 A- according to Cop py
. rig
position required and cut the rear window free at the top to
t
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both sides. cop Vo
by lksw
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Prote
– While cutting free, press cutting cord -3- against window using
AG.
Caution
More force will be needed because in the lower area of the rear
window two adhesive beads will be cut through.
AG. Volkswagen AG d
agen oes
olksw not
– Remove the rear window at the two suction
ed by
V
lifters from the rear gu
ara
window. horis nte
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Installing ss c
ce
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un
pt
– Prepare the undamaged window for glazing. Refer to
an
d
itte
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rm
ab
page 276 .
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ility
ot
wit
, is n
h re
⇒ “1.5 New Window Glass, Preparing for Installation”,
hole
page 277 .
spec
es, in part or in w
t to the co
– Prepare the window flange for glazing. Refer to
⇒ “1.6 Body Flange, Preparing for Installation”, page 278 .
– Installing. Refer to
rrectness of i
⇒ “1.3 Bonded Window Glass Installation Instructions”,
page 275 .
l purpos
nform
ercia
page 274 .
m
a
com
ti
– Install the spoiler on the edge of the roof (refer to
on in
⇒ “2 Spoiler”, page 321 ) and install the new side spoiler (refer
r
te o
thi
to ⇒ “2 Spoiler”, page 321 ).
s
iva
do
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3.2.2 Damaged Rear Window, Removing
fo
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t.
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op
– Protect body and interior from glass splinters. C py
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– Remove glass pieces from adhesive material. op Vo
by c lksw
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Prote
– Remove harness connectors for glass defroster and antenna.
AG.
– Bond flange -2- all around with fabric reinforced adhesive tape.
– Cut the adhesive (with glass residue) in the window opening
with the Window Cutter - VAG1561 A- and the Window Cutter
- VAG1561- .
WARNING
4 Side Windows
⇒ “4.1 Overview - Front Side Window”, page 294
⇒ “4.2 Overview - Rear Side Window”, page 295
⇒ “4.3 Front Side Window, Removing and Installing”, page 295
⇒ “4.4 Rear Side Window, Removing and Installing”, page 297
1 - Centering Clip
2 - Clamp
❑ Quantity: 2
3 - Front Side Window
❑ Front Side Window, Re‐
moving. Refer to
⇒ “4.3 Front Side Win‐
dow, Removing and In‐
stalling”, page 295 . agen
AG. Volkswagen AG d
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4 - Seal d by ara
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❑ Component part ut of front
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ra
side window.ss a c
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nl
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width = 6.5 mm
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-dimension a- height =
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10 mm -dimension b-
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Cop py
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Prote AG.
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Refer to
un
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an
⇒ “1.1 Minimum Curing
d
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Time for Bonded Win‐
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4 - Body Flange
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5 - Gap Dimension
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nform
mercia
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com
tion in
r
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fo
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t.
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Cop py
⇒ “4.3.1 Front Side Window, Removing and Installing”,
t. rig
gh ht
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page 295
p by
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⇒ “4.3.2 Damaged Front Side Window, Removing”, page 297
Prote AG.
WARNING
Note
The Cutting Tool for Bonded Windows - Wire Reel - VAS6452/1- is used to remove the front side window.
AG. Volkswagen AG d
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V gu
d by ara
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h
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nl
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du
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ility
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wit
, is n
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es, in part or in w
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– Place the cutting wire -2- around the front side window -1-.
l purpos
– Secure the cutting wire ends with the Bonded Window Tool Kit
- Pull Handle - VAG1351/1- -3-.
nform
ercia
at
om
VAG1351/1- .
in t
or
his
ate
Installing
do
priv
cum
or
en
ng
t.
yi
⇒ “1.4 Undamaged Window Glass, Preparing for Installation”,
Co
op py
page 276 . t. C rig
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pyri by
Vo
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by c lksw
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Prote AG.
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le
pt
an
d
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rm
ab
⇒ “1.3 Bonded Window Glass Installation Instructions”,
pe
ility
page 275 .
ot
wit
, is n
h re
– Minimum curing time. Refer to
hole
spec
⇒ “1.1 Minimum Curing Time for Bonded Windows”,
es, in part or in w
page 274 .
t to the co
4.3.2 Damaged Front Side Window, Remov‐
ing
rrectness of i
l purpos
nform
ercia
a
com
ti
stalling
on in
r
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⇒ “4.4.1 Rear Side Window, Removing and Installing”,
s
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page 297 do
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Note
Note
– Insert the cutting wire -3- behind the seal into the window
flange using the small tube -1-.
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– Secure the wire end -3- to the Bonded Window Tool Kit - Pull
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– Pull the other wire end -2- through the adhesive as well. spec
es, in part or in w
t to the co
– Secure the other wire end to the Window Reel Device -
VAG1654 A- -3-.
rrectness of i
– While cutting, press the cutting wire against the window with
a plastic wedge in order to have clearance at the window
nf
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flange.
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299
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Prote 4. Side Windows
AG.
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
5 Door Windows
⇒ “5.1 Overview - Front Door Window”, page 300
⇒ “5.2 Overview - Rear Door Window”, page 301
⇒ “5.3 Overview - Fixed Rear Door Window”, page 302
⇒ “5.4 Front Door Window, Removing and Installing”, page 302
⇒ “5.5 Rear Door Window, Removing and Installing”, page 306
⇒ “5.6 Rear Fixed Door Window, Removing and Installing”, page
310
Note
The illustration shows the left side. The right side is identical.
1 - Front Door
2 - Door Window
❑ Removing and instal‐
ling. Refer to
⇒ “5.4 Front Door Win‐
dow, Removing and In‐
stalling”, page 302 . n AG. Volkswagen AG do
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3 - Door Inner Cover byV
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❑ Removing and instal‐ ir se tee
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ac
⇒ “2.6 Door Inner Cover, ss
ce
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pt
du
an
ling”, page 111 .
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4 - Bolt
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❑ 3 Nm
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❑ Quantity: 3
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6 - Cover
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7 - Retaining Hook
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❑ Quantity: 2
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1 - Rear Door
an
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2 - Window Regulator
ility
ot p
❑ Removing and instal‐
wit
is n
ling. Refer to
h re
ole,
⇒ “2.5 Window Regula‐
spec
urposes, in part or in wh
tor, Removing and In‐
t to the co
stalling”, page 161 .
3 - Expanding Pin
rrectne
❑ Together with the
spreader plug for at‐
taching the door win‐
ss
dow.
o
cial p
f inform
4 - Spreader Plug
mer
atio
m
n
c
i
or
n
ing the door window.
thi
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ling. Refer to
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⇒ “2.4 Left and Right
t. C rig
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Rear Window Regulator p by
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Motor V26 / V27 , Re‐
by lksw
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Prote
moving and Installing”,
AG.
page 159 .
6 - Door Control Module
7 - Bolt
❑ 3 Nm
❑ Quantity: 3
8 - Door Inner Cover
❑ Removing and instal‐
ling. Refer to
⇒ “2.7 Door Inner Cover,
Removing and Instal‐
ling”, page 166 .
9 - Door Window
❑ Removing and installing. Refer to ⇒ “5.5 Rear Door Window, Removing and Installing”, page 306 .
ce
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un
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1 - Fixed Door Window
ility
ot p
❑ Removing and instal‐
wit
is n
h re
ling. Refer to
ole,
⇒ “5.6 Rear Fixed Door
spec
urposes, in part or in wh
Window, Removing and
t to the co
Installing”, page 310 .
2 - Seal
rrectne
❑ Part of the window
glass.
ss
3 - Bolt
o
cial p
f i
❑ 6 Nm
nform
mer
❑ Quantity: 2
atio
om
4 - Cap
n
c
i
or
n thi
e
❑ Quantity: 2
t
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5 - Door
um
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t.
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6 - Retaining Clip
Co
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❑ Quantity: 2
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Prote AG.
Note
Removing
AG. Volkswagen AG d
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Rep. Gr. 70 ; Front Door Trim Panels; Front Door Trim Panel,
spec
t to the co
– Lower the door window -2- until the hook -7- in the door window
are accessible.
nf
ercia
orm
m
atio
m
Note
o
n in
or c
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sd
♦ If it is not possible to do this because the window regulator motor is faulty, then remove the window regulator
iva
o
r
motor -5-.
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nf
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– Lift the rear door window -1- and remove it in from the window
om
thi
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Installing
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– Install the door window -1- into the window guides -2-
rrectness of i
-arrow-.
l purpos
Note
nform
ercia
Make sure the door window is inserted correctly in the window guide.
m
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tion in
thi
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Cop py
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Prote AG.
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spec
urposes, in part or in wh
t to the co
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cial p
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mer
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om
n
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– Push the door window -1- in the clamping bracket until the
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hooks -7- in the door window lock.
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Install in reverse order of removal.
c by lksw
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Prote AG.
– Check the function before installing the door inner cover, cable
bushing, and the door trim panel.
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– Remove the rear door trim panel. Refer to ⇒ Body Interior;
ce
le
un
Rep. Gr. 70 ; Rear Door Trim Panels; Rear Door Trim Panel, pt
an
d
itte
ab
pe
wit
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– Lower the door window -9- just enough until the expanding pin
h re
hole
-3- and the spreader plug -4- are accessible in the opening for
spec
t to the co
Note
rrectness of i
If the step is not possible due to a malfunction in the window regulator, the window regulator motor -5- is removed
l purpos
a
com
ti
plug -4-.
on in
r
te o
thi
plug -4-.
do
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Prote AG.
Note
Do not apply excessive pressure on the plug when installing the bolt into the plug. Otherwise it will fall inside
the door.
AG. Volkswagen AG d
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pt
du
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Installing
Note
ce
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spec
urposes, in part or in wh
t to the co
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cial p
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mer
atio
om
n
c
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t.
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Cop py
t. rig
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by c lksw
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Prote AG.
– Install the spreader plug -4- with the window glass removed
-1- centered.
– Press in spreader pin -3- flush into spreader plug -4-.
– Install the door window -9- in the door -1- -arrows- and push
in the window regulator guide slot.
– Using light pressure from above engage the window glass
-1- in the window regulator -2-.
– Continue by performing the steps used in removal in reverse
order.
AG. Volkswagen AG d
agen oes
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d by ara
ise nte
or eo
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nform
mercia
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com
tion in
r
te o
thi
s
iva
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Gr. 70 ; Rear Door Trim Panels; Rear Door Trim Panel, Re‐
en
ng
t.
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moving and Installing .
Co
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– Remove the window shaft strip. Refer to yri
p by
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⇒ “2.14 Outer Window Shaft Strip, Removing and Installing”, by c lksw
cted agen
page 182 .
Prote AG.
– Push the door window -1- slightly out -arrow a- until the clips
-7- are pushed out of the door -4-.
– Remove the door window -1- and the bar -7- -arrow b- from
the door -4-.
Installing
AG. Volkswagen AG d
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ility
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es, in part or in w
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nf
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orm
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ht. rig
rig ht
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Prote AG.
– Push the door window -1- into the door -arrow a-.
– Push the door window onto the door -5- until the clips -6- au‐
dibly latch -arrows b-.
– Tighten the bolts -4-.
– Pull the seal -2- around the flange.
Tightening Specifications
6 Special Tools
Special tools and workshop equipment required
♦ Double Suction Lifter - VAG1344-
♦ Bonded Window Tool Kit - VAG1351-
♦ Flush Bonded Window Kit - VAG1474 B- or Cutting Tool for
Bonded Windows - VAS6452-
♦ Cartridge Gun - VAG1628-
♦ Window Removing Kit - VAG1755-
♦ Grindstone Holder - VAG1939-
♦ Window Repair Kit - VAS6092-
AG. Volkswagen AG d
agen oes
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d by ara
ise nte
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aut ra
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ce
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nl
pt
du
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ility
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es, in part or in w
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c
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ate
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an
d
itte
66 – Exterior Equipment
y li
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ab
pe
ility
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1 Radiator Grille/Front Trim
h re
hole
spec
es, in part or in w
t to the co
⇒ “1.1 Overview - Radiator Grille”, page 313
⇒ “1.2 Overview - Charging Port Door”, page 314
rrectness of i
⇒ “1.3 Radiator Grille, Removing and Installing”, page 314
l purpos
nform
ercia
a
1.1 Overview - Radiator Grille
com
tion in
r
te o
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s
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do
Note
r
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Depending on the model there are only optical differences and
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different version, allocation. Refer to Parts Catalog.
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1 - Radiator Grille
❑ Removing and instal‐
ling. Refer to
⇒ “1.3 Radiator Grille,
Removing and Instal‐
ling”, page 314 .
❑ There are different ver‐
sions. For allocation.
Refer to the Parts Cata‐
log.
2 - Bolt
❑ 2.0 Nm
❑ Quantity: 2
3 - Emblem
❑ Removing and instal‐
ling. Refer to
⇒ “8.3 Front Emblem,
Removing and Instal‐
ling”, page 394 .
ce
le
❑ Removing and instal‐
un
pt
ling. Refer to
an
d
itte
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⇒ “1.4 Charging Port
erm
ab
Door, Removing and In‐
ility
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wit
is n
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ole,
2 - Bolt
spec
urposes, in part or in wh
❑ 2 Nm
t to the co
❑ For adjusting element
❑ Quantity: 3
rrectne
3 - Adjusting element
❑ Removing and installing
ss o
4 - Immediate Charging Button
cial p
f in
- E766-
form
mer
atio
m
n
c
i
Drive; Rep. Gr. 93 ;
or
n thi
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sd
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5 - Bolt opyri
gh by
Vo
ht
❑ 2 Nm
c by lksw
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Prote AG.
❑ For the button
❑ Quantity: 2
6 - Bolt
❑ 2 Nm
❑ For charging port door
❑ Quantity: 5
7 - Bracket
8 - Emblem
9 - Valve
❑ For water drain
Note
On vehicles with a charging port door in the radiator grille, the connector must be removed beforehand.
AG. Volkswagen AG d
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tion in
– Remove the radiator grille -1- upward -arrow C- from the front
r
te o
thi
bumper cover.
s
iva
do
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connector is disconnected.
n
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Installing
t. rig
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Prote AG.
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an
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ility
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spec
urposes, in part or in wh
t to the co
rrectness o
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mer
atio
om
n
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t. rig
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Prote AG.
– Insert the radiator grille -1- in the front bumper cover -4-.
– Clip the radiator grille -1- with light pressure in the lock carrier
-3- in the direction of the -arrow-.
On vehicles with a charging port door in the radiator grille, the
connector is connected.
Note
n AG. Volkswagen AG do
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– Remove the bolts -2-.
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AG. Volkswagen AG d
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ility
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– Tilt the charging port door -1- outward through the radiator
grille -2- -arrow b-.
Installing
rrectness of i
l purpos
nf
ercia
orm
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atio
om
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or c
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Prote AG.
AG. Volkswagen AG d
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– Tilt the charging port door -1- inward through the radiator grille pt
an
d
itte
ab
pe
ility
– Slide the charging port door -1- sideways into the installation
ot
h re
hole
Tightening Specifications
t to the co
Removing
nform
mercia
a
com
tion in
r
te o
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s
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Prote AG.
AG. Volkswagen AG d
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d b ara
rise nte
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au ra
ss c
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nl
pt
du
an
itte
ab
h re
hole
Installing
t to the co
Tightening Specifications
♦ Bolts on adjusting element. Refer to -item 2-
l purpos
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om
ion
c
in t
or
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ate
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Prote AG.
2 Spoiler
Volkswagen R GmbH “R-Line” and “R” optional equipment
⇒ “2.1 Overview - Spoiler on the Edge of the Roof”, page 321
⇒ “2.3 Roof Edge Spoiler, Removing and Installing”, page 322
⇒ “2.4 Side Spoiler, Removing and Installing”, page 325
pt
du
5 - Clip Seal
an
itte
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❑ Quantity: 4
erm
ab
ility
ot p
6 - Centering Pin
wit
, is n
h re
❑ Quantity: 3
hole
spec
t to the co
❑ Quantity: 3
8 - Threaded Pins
rrectness of i
❑ Quantity: 3
l purpos
❑ Quantity: 3
m
at
10 - Adhesive Tape
om
ion
c
in t
his
ate
do
riv
cum
or
en
ng
t.
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❑ Removing and installing. Refer to ⇒ “2.4 Side Spoiler, Removing and Installing”, page 325 . . Cop py
rig
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Prote AG.
2. Spoiler 321
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
12 - Protective Film
13 - Protective Film
1 - Side Spoiler
2 - Adhesive Strips
❑ Part of the side spoiler
3 - Rear Window
4 - Pull Assist
❑ For the protective film
on adhesive tape
5 - Adhesive Surface
❑ On the rear window and
the spoiler on the edge
of the roof
AG. Volkswagen AG d
agen oes
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V gu
d by ara
ise nte
or eo
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ss c
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nl
pt
du
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erm
ab
ility
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es, in part or in w
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Removing
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at
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Note
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ate
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t.
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– Remove the rear lid trim panel. Refer to ⇒ Body Interior; Rep.
Gr. 70 ; Luggage Compartment Trim Panels .
– Pry out the cap.
– Remove the hex nuts -3- from the threaded pins -2-.
– Remove the spoiler on the edge of the roof -1- forcefully up‐
ward -arrows- from the clips -7-.
– Disconnect the hose -5- and the wire -4-.
Notes on hoses and the windshield washer system. Refer to ⇒
Electrical Equipment; Rep. Gr. 92 ; Windshield Washer System;
Overview - Windshield Washer System .
Notes on the wire and the high-mounted brake lamp. Refer to ⇒
Electrical Equipment; Rep. Gr. 94 ; High-Mounted Brake Lamp;
Overview - High-Mounted Brake Lamp .
Installing
2. Spoiler 323
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
AG. Volkswagen AG d
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– Check the foam ring -1-, the clips, centering pins and threaded
pins for damage, and if necessary replace.
– Check the foam strips -5- and -6- for damage and if necessary
replace.
– Check the right and left felt strips (32 mm x 110 mm) -4- and
foam strips 20 mm x 122mm) -2- for damage, and if necessary
replace.
– remove the protective film from the left and right adhesive tape
-3-.
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2. Spoiler 325
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
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– Warm the side spoiler -1- in the area of the adhesive strips
-2- using a Wiring Harness Repair Set - Hot Air Blower -
VAS1978/14A- .
– Remove the side spoiler -1- from the rear window -arrow a-
and remove it downward from the spoiler on the edge of the
roof -arrow b-.
Installing a New Side Spoiler
Special tools and workshop equipment required
♦ Professional Cleaning Cloth - VAS6006-
Note
The illustration shows the left side. The right side is identical.
Note
The side spoiler -1- is attached with two-sided adhesive tape -2-.
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– Place the side spoiler -1- on the rear window and mark the
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– Clean the rear window and spoiler on the edge of the roof in
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2. Spoiler 327
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
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– Remove the upper protective film -4- of the two-sidedrisadhesive
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-2- for the window glass.
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– Firmly press the side spoiler -1- onto the rear window -3-
t to the co
-arrow b-.
Installing the Removed Side Spoiler
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Note
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♦ Use the adhesive tape from the allocation. Refer to the Parts Catalog.
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2. Spoiler 329
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
3 Molding/Trim/Extensions/Trim Pan‐
els
⇒ “3.1 Overview - Drip Rail”, page 330
⇒ “3.2 Overview - Sill Panel Trim”, page 332
⇒ “3.3 Overview - Heat Shield”, page 335
⇒ “3.4 Drip Rail, Removing and Installing”, page 336
⇒ “3.5 Sill Panel Trim”, page 337
⇒ “3.6 Front Door B-Pillar Trim, Removing and Installing”,
page 348
⇒ “3.7 Rear Door B-Pillar Trim, Removing and Installing”,
page 350
⇒ “3.8 Floor Heat Shield, Removing and Installing”, page 351
⇒ “3.9 Center Exhaust System Heat Shield, Removing and In‐
stalling”, page 352
⇒ “3.10 Rear Muffler Heat Shield, Removing and Installing”, page
353
Note
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1 - Drip Rail
❑ Removing and instal‐
ling. Refer to
⇒ “3.4 Drip Rail, Remov‐
ing and Installing”, page
336 .
2 - Retaining Strip
– To remove, drill out rivet
heads and drive out rivet
shafts.
3 - A-Pillar
4 - Blind Rivet
❑ Quantity: 5
❑ Install with the Pop Rivet
Pliers - VAS5072-
5 - Clip
❑ Install the clips in the
fender opening and
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1 - Screws
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❑ Installing. Refer to
⇒ “3.5.4 Rocker Panel
Extension Retaining
Strip, Attaching, R,
North American Re‐
gion”, page 347 .
❑ Quantity: 8
2 - Retaining Strip
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⇒ page 343 .
2 - Retaining Strip
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⇒ “3.5.2 Rocker Panel
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AG.
5 - Bolt
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❑ Quantity 2 front and rear
sill panel
Note
6 - Bolt
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❑ Quantity: 2, on sill underside
7 - Double Sided Adhesive Tape
8 - Bracket
❑ Quantity: 2
❑ Secured to underbody with expanding clip.
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Note
Removal and installation is described only for the left-hand side. Removing and installing right side is identical.
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Removing
– Pull the drip rail -1- starting from below from the clip -3- and
the retaining strip -2-.
Installing
– Install the upper inner drip rail edge -1- on the windshield upper
edge.
– Push the drip rail -1- from above in the retaining strip -2- and
clip -3-.
– Guide the drip rail sealing lip to the windshield behind the
glass.
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Tightening Specifications
Dimensions
Note
♦ The screws for the sill panel trim are corrosion-resistant. Additional treatment is not necessary.
♦ If a screw is overtightened, it must always be replaced with a “black” oversized screw.
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– Punch the holes for the screws.
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Note
♦ Dimension -a- is measured including the wheel housing liner -1-. Dimensions -b through I- are always
measured from the center hole outward.
♦ Dimension -m- is only measured on a 4-door in the rear area.
♦ For a 2-door vehicle, the dimension -m- must be aligned in height according to the front holes.
Dimensions table
Dimension -a- = 781 mm
Dimension -b- = 713 mm
Dimension -c- = 593 mm
Dimension -d- = 453 mm
Dimension -e- = 303 mm
Dimension -f- = 152 mm
Dimension -g- = 1028 mm
Dimension -h- = 906 mm
Dimension -i- = 755 mm
Dimension -j- = 604 mm
Dimension -k- = 453 mm
Dimension -l- = 302 mm
Dimension -m- = 50 mm
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Rep. Gr.66 - Exterior Equipment
AG. Volkswagen AG d
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Body Exterior - Edition 05.2015
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♦ The assembly is only shown for the left rocker panel extension
retaining strip. The procedure is identical for the right rocker
panel extension retaining strip.
♦ The bolts for the retaining strip are corrosion-resistant. It does
not need any further treatment.
♦ If a screw is overtightened, replace it with a “black” oversize
screw.
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Dimension -c- = 672 mm
Dimension -d- = 478 mm
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Dimension -e- = 244 mm
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rrectness of i
Tightening specification
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♦ Cordless Drill - VAS5036-
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♦ The assembly is only shown for the left rocker panel extension
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panel extension retaining strip.
♦ The screws for the retaining strip are corrosion-resistant. Ad‐
rrectness of i
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If there are no holes available for the screws, they must be drilled m
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Dimensions Table p by
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Dimension -a- = 964 mm
AG.
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Removal and installation is described only for the left-hand side. Removing and installing right side is identical.
un
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AG. Volkswagen AG d
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Removing
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– Remove the window guide -3- in the area of the B-pillar trim
hole
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Installing
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– Push the trim -1- upward until it touches the window guide
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– Clip in the expanding rivets -2- from the top to the bottom and
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Removal and installation is described only for the left-hand side. Removing and installing right side is identical.
rm
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tion in
r
te o
thi
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t.
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Cop py
t. rig
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by
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Prote AG.
Removing
– Lower the door window.
– Remove the window guide -3- in the area of the B-pillar trim
-1- from the door frame.
– Unclip the expanding rivet -2-.
– Push the B-pillar trim -1- downward and remove from the door
frame.
– Remove the b-pillar trim -1- upwards.
Installing
– Install the B-pillar trim -1- on the door frame.
– Thread the B-pillar trim -1- in the oblong holes -4- in the frame
section.
Note
olkswagen AG
en AG. V
Slight changes mayVhave
olks to be made to removals and
wag doe
not installation procedures, depending upon engine installed
in vehicle. ed
by gu
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Cop py
ht. rig
rig ht
py by
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by lksw
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Prote AG.
Removing
– Remove the center underbody panel. Refer to
⇒ “5.2 Underbody Panels, Removing and Installing”,
page 361 .
– Remove the front tunnel bridge -3-. Refer to
⇒ “5.5 Front Tunnel Bridge, Removing and Installing”,
page 368 .
ce
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nl
pt
du
an
Slight changes may have to be made to removal and installation procedures, depending upon engine installed
itte
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erm
in vehicle.
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ility
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t.
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Cop py
t. rig
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Vo
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Prote AG.
ce
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nl
– Remove the rear exhaust system. Refer to ⇒ Engine Me‐
pt
du
an
chanical, Fuel Injection and Ignition; Rep. Gr. 26 ; Exhaust
itte
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erm
Pipes/Mufflers; Overview - Muffler .
ab
ility
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– Loosen the lock washers -2-.
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– Remove the heat shield -1-.
hole
spec
es, in part or in w
Installing
t to the co
Install in reverse order of removal.
rrectness of i
and Installing
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nform
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at
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ion
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in t
or
Note
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ate
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Slight changes may have to be made to removal and installation procedures, depending upon engine installed
um
for
en
in vehicle.
ng
t.
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Cop py
t. rig
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pyri by
Vo
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Prote AG.
Removing
– Loosen the mounts for the rear muffler and lower the rear muf‐
fler slightly using the Engine/Gearbox Jack - VAG1383 A- .
Refer to ⇒ Engine Mechanical, Fuel Injection and Ignition;
Rep. Gr. 26 ; Exhaust Pipes/Mufflers; Overview - Muffler .
– Loosen the lock washers -2-.
– Remove the heat shield -1-. wage
n AG. Volkswagen AG do
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Installing byV ua
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Install in reverse order of removal. auth or
ac
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ab
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Cop py
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⇒ “4.1.1 Overview - Noise Insulation, Short”, page 355
erm
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⇒ “4.1.2 Overview - Noise Insulation, Long”, page 356
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⇒ “4.1.3 Overview - Impact Guard”, page 357
hole
spec
4.1.1 Overview - Noise Insulation, Short
es, in part or in w
t to the co
Note
rrectness of i
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Slight changes may have to be made to removal and installation procedures, depending upon engine installed
in vehicle.
nform
mercia
at
1 - Noise Insulation Short
om
ion
c
❑ Removing:
in t
or
his
ate
do
priv
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and -3-.
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for
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t.
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– Remove noise insula‐ Cop py
tion toward rear from ht. rig
rig ht
lock carrier.
py by
co Vo
by lksw
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Prote AG.
2 - Bolt
❑ Quantity: 3 on left
❑ Quantity: 4 on right
❑ 2.0 Nm
3 - Bolt
❑ Quantity: 1 on the lock
carrier
❑ 1 Nm
ce
le
un
pt
Slight changes may have to be made to removal and installation procedures, depending upon engine installed
an
d
itte
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in vehicle.
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ility
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ole,
spec
urposes, in part or in wh
❑ Removing:
t to the co
– Remove bolts -2-, -3-
and -4-.
rrectne
– Remove noise insula‐
tion toward rear from
s
lock carrier.
s o
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2 - Bolt
form
mer
❑ 2.0 Nm
atio
om
n
❑ Quantity: 3 on left
c
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or
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❑ Quantity: 4 on right
t
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3 - Bolt
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fo
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❑ 6.0 Nm
t.
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Cop py
❑ Microencapsulated, to
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be replaced depending p by
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Prote AG.
❑ Quantity: 3
4 - Bolt
❑ 1 Nm
❑ Quantity: 1 on the lock
carrier
ce
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in vehicle.
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1 - Impact Guard
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❑ Removing:
h re
ole,
spec
– Remove bolts -2-, -3-
urposes, in part or in wh
and -4-.
t to the co
– Remove noise insula‐
tion toward rear from
rrectne
lock carrier.
s
2 - Bolt
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❑ 20 Nm
inform
mer
atio
right and left sides
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3 - Bolt n thi
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❑ 2.0 Nm
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❑ Quantity: 3 on left
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❑ Quantity: 4 on right
Co
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4 - Bolt
ht
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agen
❑ Microencapsulated, to
be replaced depending
on the version
❑ Quantity: 3
5 - Bracket, Impact Guard
❑ Left and right
6 - Bolt
❑ 20 Nm
❑ Quantity: 1 on each side
1 - Front cover
❑ Left and right
❑ Removing and instal‐
ling. Refer to
⇒ “5.2 Underbody Pan‐
els, Removing and In‐
stalling”, page 361 .
2 - Underbody Trim Panels
❑ Left and right
❑ Removing and instal‐ AG. Volkswagen AG d
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⇒ “5.2 Underbody Pan‐ ed by gu
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3 - Nut
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❑ 2.0 Nm
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❑ With retainer
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❑ 7 on each side
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ling. Refer to
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Panel, Removing and
rrectne
6 - Bolt
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❑ 2 Nm.
mer
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7 - Expanding Rivet
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8 - Lock Washer
thi
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ling. Refer to
Co
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⇒ “5.6 Rear Tunnel Bridge, Removing and Installing”, page 369 .
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Prote AG.
10 - Nut
❑ 20 Nm
❑ Quantity: 2 on each side
11 - Center Underbody Panel
❑ Removing and installing. Refer to
⇒ “5.3 Center Underbody Panels, Removing and Installing”, page 364 .
12 - Expanding Rivet
❑ Quantity: 4
13 - Front Tunnel Bridge
❑ Removing and installing. Refer to ⇒ “5.5 Front Tunnel Bridge, Removing and Installing”, page 368 .
14 - Bolt
❑ 20 Nm
❑ Quantity: 2 on each side
pt
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5 - Bolt
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❑ 2 Nm. C py
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For the rear underbody panel
p by
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❑ Quantity: 6
Prote AG.
6 - Hex Nut
❑ 2.0 Nm
For the rear underbody panel
❑ Quantity: 2
7 - Bolt
❑ 2 Nm.
For the center underbody panel
❑ Quantity: 9
8 - Hex Nut
❑ 2.0 Nm
For the center underbody panel
❑ Quantity: 6
9 - Bolt
❑ 2 Nm.
For the front underbody panel
❑ Quantity: 9
10 - Hex Nut
❑ 2.0 Nm
For the front underbody panel
❑ Quantity: 6
11 - Caps
❑ Quantity: 2
12 - Bolt AG. Volkswagen AG d
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❑ 6 Nm. olksw not
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13 - Bracket
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14 - Bolt
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❑ 2 Nm.
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❑ Quantity: 10
t to the co
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t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
1 - Front Cover
❑ Left and right
2 - Underbody Trim Panels
❑ Left and right
❑ Removing and instal‐
ling. Refer to
⇒ “5.2 Underbody Pan‐
els, Removing and In‐
stalling”, page 361 .
3 - Rear Underbody Trim
4 - Bolt
❑ 8 Nm.
❑ For the rear underbody
panel
❑ Quantity: 4 on each side
5 - Nut AG. Volkswagen AG d
agen
❑ 20 Nm Volksw
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❑ For the rear underbody rised
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❑ Quantity: 2 on each side ss
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6 - Expanding Rivet
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ab
7 - Nut
ility
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❑ 2.0 Nm
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❑ for the underbody panel
hole
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❑ 5 on each side
8 - Bolt
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❑ 2 Nm.
❑ for the underbody panel
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9 - Bolt
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❑ 2 Nm.
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5.2 Underbody Panels, Removing and In‐
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lksw
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Prote AG.
Note
Slight changes may have to be made to removal and installation procedures, depending upon engine installed
in vehicle.
AG. Volkswagen AG d
agen oes
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ara
ed
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nl
pt
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ab
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Removing
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page 364 .
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the direction of travel rearward from the catch. . C rig
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rig by
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– Remove the nuts -3-.
co Vo
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Prote AG.
– Remove the underbody panel -1- or -4-.
Installing
Install in reverse order of removal. Note the following:
Tightening specification
AG. Volkswagen AG d
agen oes
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d by ara
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pt
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ab
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nform
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at
om
ion
c
in t
or
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ate
do
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cum
for
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ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.
Removing
– Remove the bolts -2-.
– Remove the nuts -3-.
– Remove the underbody panel -1-.
Installing
Install in reverse order of removal. Note the following:
Tightening specification
ce
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nl
pt
du
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itte
Note
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ab
ility
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Slight changes may have to be made to removal and installation procedures, depending upon engine installed
wit
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in vehicle.
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
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ion
c
in t
or
his
ate
do
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cum
for
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ng
t.
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Cop py
t. rig
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Vo
co lksw
by
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Prote AG.
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nl
Unclip the expanding rivet -2- and remove the center underbody
pt
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panels.
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Installing
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Install in reverse order of removal.
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5.3.2 Center Underbody Panel, Removing and Installing, Short
es, in part or in w
t to the co
Note
rrectness of i
Slight changes may have to be made to removal and installation procedures, depending upon engine installed
l purpos
in vehicle.
nform
mercia
at
om
ion
c
in t
or
his
ate
do
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cum
for
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ng
t.
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Cop py
t. rig
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Vo
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by c lksw
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Prote AG.
Removing
Unclip the expanding rivet -2- and remove the center underbody
panels.
– Remove the bolt -3-.
Installing
Install in reverse order of removal.
Tightening Specifications
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nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
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cum
fo
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ng
t.
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Cop py
t. rig
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Removing
co Vo
by lksw
cted agen
Prote AG.
– Remove the bolts -2-.
– Remove the nuts -3-.
– Remove the underbody panel -1-.
Installing
Install in reverse order of removal. Note the following:
Tightening specification
Note
Slight changes may have to be made to removal and installation procedures, depending upon engine installed
in vehicle.
AG. Volkswagen AG d
agen oes
olksw not
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d by ara
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or eo
h
aut ra
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ce
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un
pt
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urposes, in part or in wh
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– Unclip the expanding rivet -2- and remove the bolts -4-.
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ng
t.
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– Remove the rear underbody panel -1-. C py
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Installing
p by
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Install in reverse order of removal. Note the following:
Prote AG.
Tightening Specifications
AG. Volkswagen AG d
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t.
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Cop py
ht. rig
rig ht
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co Vo
by lksw
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Prote AG.
Removing
– Remove the bolts -2-.
– Remove the nuts -3-.
– Remove the underbody panel -1-.
Installing
Install in reverse order of removal. Note the following:
Tightening specification
n AG. Volkswagen AG do
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Removing utho
or
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– If equipped remove the center underbody panel. Refer to
ce
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pt
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d
page 364 .
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Installing
es, in part or in w
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stalling
Special tools and workshop equipment required
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ercia
a
com
tion in
r
te o
thi
s
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do
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rp
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fo
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ng
t.
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369
co Vo
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agen
Prote AG.
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
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Removing
thi
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pr
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Refer to
fo
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ng
Installing
Install in reverse order of removal. Note the following:
Tightening Specifications
ce
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nl
pt
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Note
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ility
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The illustration shows the left side. The right side is identical.
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hole
spec
es, in part or in w
t to the co
❑ Removing and instal‐
ling. Refer to
⇒ “6.2 Exterior Rear‐
rrectness of i
view Mirror, Removing
l purpos
and Installing”,
page 372 .
nf
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2 - Bolt
orm
m
❑ 9.0 Nm
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om
❑ Quantity: 2
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3 - Clip
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4 - Cap
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Removing and installing. Refer Cop py
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⇒ “6.2 Exterior Rearview Mir‐
p by
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ror, Removing and Installing”, Prote
cted AG.
agen
page 372 .
5 - Adjusting Unit
❑ Removing and instal‐
ling. Refer to
⇒ “6.4 Mirror Adjusting
Unit, Removing and In‐
stalling”, page 375 .
6 - Bolt
❑ 1.0 Nm
❑ Quantity: 3
7 - Mirror Frame
❑ Removing and instal‐
ling. Refer to
⇒ “6.6 Mirror Trim, Re‐
moving and Installing”,
page 378 .
8 - Bolt
❑ 1.0 Nm
❑ Quantity: 2
9 - Mirror Glass
❑ Removing and installing. Refer to ⇒ “6.3 Mirror Glass, Removing and Installing”, page 374 .
10 - Turn Signal
❑ Removing and installing. Refer to ⇒ Electrical Equipment; Rep. Gr. 94 ; Exterior Rearview Mirror Lamps;
Turn Signal, Removing and Installing .
11 - Bolt
❑ 1.0 Nm
❑ Quantity: 2
12 - Mirror Cap
❑ Material: ABS
❑ Removing and installing. Refer to ⇒ “6.5 Mirror Cap, Removing and Installing”, page 377 .
pt
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The following describes removing and installing the left exterior rearview mirror. The right side is identical.
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Removing
– Remove the front door trim panel. Refer to ⇒ Body Interior;
Rep. Gr. 70 ; Front Door Trim Panels; Front Door Trim Panel,
Removing and Installing .
– Unclip the cover -3- and while doing this loosen the adhesive
tape -4-.
– Remove the speaker. Refer to ⇒ Communication; Rep. Gr.
91 ; Sound System; Component Location Overview - Sound
Systems .
– Reach between the speaker opening and disconnect the con‐
nector -8- for the exterior rearview mirror -1-.
– Remove the bolts -5- for the exterior rearview mirror -1-.
– Remove the door control module and loosen the clip -7- in‐
stalled behind -arrows-.
– Guide the wire -6- through the opening in the door and remove
the exterior mirror -1-.
Installing
Install in reverse order of removal. Note the following:
– If the adhesive tape or clip is damaged replace the cover.
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Removing and installing is performed only for the left mirror glass.
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WARNING
– Protect the edges of the housing from paint damage, for ex‐
ample by using fabric-reinforced adhesive tape.
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6.4 Mirror Adjusting Unit, Removing and In‐
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Removing and installing is described only for the left adjusting unit with motor. The right side is identical.
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Removing
– Remove the mirror glass. Refer to
⇒ “6.3 Mirror Glass, Removing and Installing”, page 374 .
– Remove the bolts -3- (quantity: 3) and remove the adjuster unit
-1- from the mirror base.
– Move the adjuster unit -1- to the side and disconnect the con‐
nector -2-.
Installing
– Attach the connector -2- to the adjusting unit -1-.
– Mount the adjuster unit -1- on the mirror base and tighten the
screws -3- (quantity: 3).
– Install the mirror glass. Refer to
⇒ “6.3 Mirror Glass, Removing and Installing”, page 374 .
Tightening Specifications
♦ Bolts. Refer to -item 6- ⇒ Item 6 (page 371) .
Note
The following describes removing and installing the left mirror cap. The right side is identical.
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Removing
– Remove the mirror glass. Refer to
⇒ “6.3 Mirror Glass, Removing and Installing”, page 374 .
– Release the retaining hooks -A arrows-.
– Remove the mirror cap -1- from the mirror base rearward in
the direction of the -arrow B-.
Installing
– Position the mirror cap -1- and push in until the hooks engage
audibly.
– Install the mirror glass. Refer to
⇒ “6.3 Mirror Glass, Removing and Installing”, page 374 .
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Note
Removal and installation are described only for the left mirror trim. The right side is identical.
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Removing
– Remove the mirror glass. Refer to
⇒ “6.3 Mirror Glass, Removing and Installing”, page 374 .
– Remove the mirror cap. Refer to
⇒ “6.5 Mirror Cap, Removing and Installing”, page 377 .
– Remove the bolts -2-.
– Remove the mirror frame -1- from the catches.
Installing
Install in reverse order of removal. Note the following:
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♦ The wheel housing liner may differ slightly depending on the model.
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♦ The illustration shows the left side. The procedure for the right side is identical.
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❑ PP/EPDM material
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❑ Removing and instal‐
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Housing Liner Front
Section, Removing and
Installing”, page 382 .
4 - Bolt
❑ 2.0 Nm
❑ 6 on each side
5 - Expanding Nut
❑ 7 on each side
Note
♦ The wheel housing liner may differ slightly depending on the model.
♦ The illustration shows the left side. The right side is identical.
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3 - Expanding Nut
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Tightening Specifications
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♦ Refer to C py
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Note
♦ The following describes the removal and installation of the left front wheel housing liner. The right side is
identical.
♦ Depending on the model version, slight deviations must be considered when removing and installing.
♦ For a better view of the screws, the wheel is not shown in the illustration.
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♦ Torque Wrench 1783 - 2-10Nm - VAG1783-
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Note
♦ Removing and installing is described only for the left rear wheel housing liner. The right side is identical.
♦ Due to equipment variations, small deviations must be considered during removal and installation.
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Installing
Note
Check the expanding nuts for damage and replace if necessary. Refer to -item 4- ⇒ Item 4 (page 381) .
– Install the rear wheel housing liner -1- in the wheel housing
without kinking.
– Install the wheel. Refer to ⇒ Suspension, Wheels, Steering;
Rep. Gr. 44 ; Wheels and Tires; Wheel Bolt Tightening Spec‐
ifications .
Tightening Specifications
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⇒ “8.1.2 Dimension - Name Badge GTI/GTD on the Rear Lid”,
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⇒ “8.1.4 Dimension - Name Badge R on the Rear Lid”,
urposes, in part or in wh
page 391
t to the co
Special tools and workshop equipment required
♦ Wiring Harness Repair Set - Hot Air Blower - VAS1978/14A-
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♦ Adhesive Strip Remover - VAS6349-
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Follow the instructions for installing the name badges. Refer to ⇒ page 387 .
1 - Name Badge
❑ Model designation
2 - Name Badge
❑ Engine designation
❑ Different dimension for
process designations
without engine designa‐
tion.
3 - Height Dimension
❑ 50.5 ± 1 mm, from the
upper edge of the name
badge to the tail lamp
❑ Additional designations
are bonded 6.0 ± 1 mm
under the engine desig‐
nation.
❑ Process designations
without engine designa‐
tion are bonded from the
lower edge of the name
with a height dimension
of 75.5 ± 1 mm.
4 - Side Dimension
❑ 29.5 ± 1 mm, from the
outer edge of the rear lid
to the name badge
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tion are bonded with a
side dimension of 29.5 ±
1 mm.
5 - Side Dimension
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388
AG.
Rep. Gr.66 - Exterior Equipment
Golf 2013 ➤ , e-Golf 2014 ➤
Body Exterior - Edition 05.2015
Note
Follow the instructions for installing the name badges. Refer to ⇒ page 387 .
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Follow the instructions for installing the name badges. Refer to ⇒ page 387 .
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3 - Side Dimension
❑ 1.5 ± 1 mm, from the
outer edge of the fender
to the name badge
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8.3 Front Emblem, Removing and Installing
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page 396
⇒ “8.3.4 Model Name R, Removing and Installing”, page 397
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Note
nform
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atio
The emblem cannot be removed without damaging it.
om
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Removing
– Pry the brand emblem -1- carefully with a screwdriver -3- in
the direction of the -arrow A- from the radiator grille -2-.
Installing
– Press the brand emblem -1- on the radiator grille -2- until it
engages audibly.
Note
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Removing
– Remove the radiator grille. Refer to
⇒ “1.3 Radiator Grille, Removing and Installing”, page 314 .
– Release the hooks on the back -3- with a screwdriver
-arrows-.
– Pull the model name -1- from the radiator grille -2-.
ce
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hooks -3- engage audibly.
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8.3.3 Model Name “R-Line”, Removing and
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Installing
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Special tools and workshop equipment required hole
spec
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Note
rrectness of i
Can be removed only when radiator grille -3- is removed
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Removing
– Remove the radiator grille. Refer to
⇒ “1.3 Radiator Grille, Removing and Installing”, page 314 .
– Remove the bolt -2- from the inside of the radiator grille -3-.
– Remove the emblem “R-Line” -1- from the radiator grille -3-
forward.
ce
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Tightening Specifications
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Component Tightening Specifica‐
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Emblem »R-Line« 2.0 Nm
hole
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rrectness of i
Special tools and workshop equipment required
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Note
m
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Can be removed only when radiator grille -3- is removed
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Removing
– Remove the radiator grille. Refer to
⇒ “1.3 Radiator Grille, Removing and Installing”, page 314 .
– Remove the bolt -2- from the inside of the radiator grille -3-.
– Remove the emblem “R” -1- from the radiator grille -3- forward.
Installing
Install in reverse order of removal. Note the following:
Tightening Specifications
Component Tightening Specifica‐
tions
Emblem “R” 2.0 Nm
Note
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Removing
– Pry the brand emblem -1- carefully with a screwdriver -3- in
the direction of the -arrow A- from the swiveling emblem -2-.
Installing
– Press the brand emblem -1- on the swiveling emblem -2- until
it engages audibly.
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⇒ “9.1 Overview - Other Attachments”, page 400
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⇒ “9.1.2 Overview - Other Attachments R ”, page 401
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9.1.1 Overview - Other Attachments “R-Line”
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1 - Front Bumper Cover
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❑ “R-Line”. Refer to
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⇒ “1.2.4 Overview - At‐
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❑ “R-Line”. Refer to
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⇒ “8.3.3 Model Name R-
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2 - Radiator Grille Emblems
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❑ “R”. Refer to
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⇒ “8.3.4 Model Name R,
Removing and Instal‐
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3 - Rear Name Badge
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❑ “R”. Refer to
⇒ “8.1.4 Dimension -
Name Badge R on the
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4 - Rear Bumper Cover
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❑ “R”. Refer to
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⇒ “2.3.4 Overview - At‐
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Extension, Removing
AG.
10 Trailer Hitch
Volkswagen R GmbH “R-Line” optional equipment
⇒ “10.1 Overview - Trailer Hitch”, page 402
⇒ “10.2 Overview - Release Cable”, page 403
⇒ “10.3 Trailer Hitch, Removing and Installing”, page 404
⇒ “10.4 Release Cable, Removing and Installing”, page 406
Note
1 - Trailer Hitch
❑ Swiveling trailer hitch
2 - Bolt agen
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❑ 20 Nm + 90° by Vol not
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❑ Gas-tight sealing risethrea‐ nte
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ded connections
aut ra
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❑ Quantity: 3
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DANGER!
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passenger compartment
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3 - Release Cable
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❑ With profile
4 - Bolt
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❑ 50 Nm + 90°
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1 - Release Lever
❑ In the vehicle interior
2 - Frame
❑ In the lock carrier trim
panel.
3 - Grommet
❑ In the back panel.
4 - Release Cable
❑ From the transmission
to the release lever
❑ Is a component of the
transmission and can‐
not be replaced individ‐
ually.
5 - Hex Nut
❑ 5 Nm
❑ Always replace after re‐
moving the transmis‐
sion. wage
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6 - Transmission db
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❑ uWhentho the release cable eo
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7 - Washer
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8 - Bolt
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❑ 5 Nm
❑ Always replace after re‐
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9 - Cover
❑ Always replace together with the bolts.
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10 - Bolts
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❑ 3 Nm
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12 - Release Cable
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13 - Diverting Eye
❑ Installed in vehicle interior on the back panel.
Note
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urposes, in part or in wh
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– Pry the locking mechanism -7- on the release lever -6- Cop py
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-arrow a-.
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– Pry the release lever -6- from the release lever -2- -arrow b-.
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– Pry out the release cable -3- from the lock carrier trim panel.
Remove the lock carrier trim panel. Refer to ⇒ Body Interior; Rep.
Gr. 70 ; Luggage Compartment Trim Panels; Lock Carrier Trim
Panel, Removing and Installing .
– Guide out the release cable -2- from the diverting eye -8-
-arrow c-.
– Remove the release cable and grommet -3- from the vehicle.
– Remove the bolts -5-.
– Remove the trailer hitch -1- parallel from the longitudinal mem‐
ber.
Installing
AG. Volkswagen AG d
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DANGER!
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Bolts -4- are sealing threaded connections and seal the interior
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The grommet -3- on the release cable must be attached correctly Cop py
on the back panel.
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– Perform a functionality test before installing the trailer hitch.
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WARNING
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♦ The trailer hitch is not completely removed. itte
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♦ The bolts -10 -have a special construction to make removing more difficult.
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– Turn the turntable -8- slightly and remove the release cable
-7-.
– Loosen the bolt -5- and hex nut -1- and remove the transmis‐
sion -3- with both release cables -2 and 7-.
Installing
Note
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rig ht
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– Secure the transmission -3- with new bolts -5-, washer -4-, and
hex nut -1-.
AG. Volkswagen AG d
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Prote AG.
11 Special Tools
Special tools and workshop equipment required
♦ Trim Removal Wedge - 3409-
AG. Volkswagen AG d
agen oes
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♦ Wiring Harness Repair Set - Hot Air Blower - VAS1978/14A-
byV
ol not
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12 Revision History
DRUCK NUMBER: K0059211521
wage
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Fac‐ Edit Job Fe e Notes
d Qualityarant
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tory Edi‐ Typeuthoed‐ Checke ee or
Edi‐ tion ss
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05.2 08/1 Lo‐ “The side spoiler cannot be Tom
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015 3/20 cal removed without damaging Perry
ole,
spec
15 Up‐ it.” removed from “Side
urposes, in part or in wh
t to the co
stalling” chapter.
05.2 06/0 Fac‐ Joe Y
015 5/20 tory
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15 Up‐
date
ss
- 05/0 Feed 10 Joe Y
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4/20 back 94
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15 69
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Please read these WARNINGS and CAUTIONS before proceeding with maintenance
and repair work. You must answer that you have read and you understand these
WARNINGS and CAUTIONS before you will be allowed to view this information.
•= If you lack the skills, tools and equipment, or a suitable workshop for any procedure described in this manual, we
suggest you leave such repairs to an authorized Volkswagen retailer or other qualified shop. We especially urge
you to consult an authorized Volkswagen retailer before beginning repairs on any vehicle that may still be covered
wholly or in part by any of the extensive warranties issued by Volkswagen.
n AG. Volkswagen A G do
wage es n
Volks ot g
y
•= Disconnect the battery negativeedterminal (ground strap) whenever you
b ua work on the fuel system or the electrical
ran
ir s tee
system. Do not smoke or work tho near heaters or other fire hazards. Keep an oapproved fire extinguisher handy.
au ra
ss c
•=
ce
Volkswagen is constantly improving its vehicles and sometimes these changes, both in parts and specifications,
e
nl
pt
du
are made applicable to earlier models. Therefore, part numbers listed in this manual are for reference only. Always
an
itte
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check with your authorized Volkswagen retailer parts department for the latest information.
erm
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ility
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•= Any time the battery has been disconnected on an automatic transmission vehicle, it will be necessary to
, is n
h re
reestablish Transmission Control Module (TCM) basic settings using the VAG 1551 Scan Tool (ST).
hole
spec
es, in part or in w
•= Never work under a lifted vehicle unless it is solidly supported on stands designed for the purpose. Do not support
t to the co
a vehicle on cinder blocks, hollow tiles or other props that may crumble under continuous load. Never work under a
vehicle that is supported solely by a jack. Never work under the vehicle while the engine is running.
rrectness of i
•= For vehicles equipped with an anti-theft radio, be sure of the correct radio activation code before disconnecting the
l purpos
battery or removing the radio. If the wrong code is entered when the power is restored, the radio may lock up and
become inoperable, even if the correct code is used in a later attempt.
nf
ercia
orm
•= If you are going to work under a vehicle on the ground, make sure that the ground is level. Block the wheels to
m
atio
m
keep the vehicle from rolling. Disconnect the battery negative terminal (ground strap) to prevent others from
o
n in
or c
sd
iva
o
r
rp
•=
cu
Do not attempt to work on your vehicle if you do not feel well. You increase the danger of injury to yourself and
o
m
f
en
others if you are tired, upset or have taken medicine or any other substances that may impair you or keep you from
ng
t.
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being fully alert. t. Cop py
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•=
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Never run the engine unless the work area is well ventilated. Carbon monoxide (CO) kills.
co lksw
by
cted agen
Prote AG.
•= Always observe good workshop practices. Wear goggles when you operate machine tools or work with acid. Wear
goggles, gloves and other protective clothing whenever the job requires working with harmful substances.
•= Tie long hair behind your head. Do not wear a necktie, a scarf, loose clothing, or a necklace when you work near
machine tools or running engines. If your hair, clothing, or jewelry were to get caught in the machinery, severe
injury could result.
•= Do not re-use any fasteners that are worn or deformed in normal use. Some fasteners are designed to be used
only once and are unreliable and may fail if used a second time. This includes, but is not limited to, nuts, bolts,
washers, circlips and cotter pins. Always follow the recommendations in this manual - replace these fasteners with
new parts where indicated, and any other time it is deemed necessary by inspection.
Page 1 of 3
© 2002 Volkswagen of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without
the prior expressed written permission of the publisher.
Version 1.0
Cautions & Warnings
•= Illuminate the work area adequately but safely. Use a portable safety light for working inside or under the vehicle.
Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled
fuel or oil.
•= Friction materials such as brake pads and clutch discs may contain asbestos fibers. Do not create dust by
grinding, sanding, or by cleaning with compressed air. Avoid breathing asbestos fibers and asbestos dust.
Breathing asbestos can cause serious diseases such as asbestosis or cancer, and may result in death.
•= Finger rings should be removed so that they cannot cause electrical shorts, get caught in running machinery, or be
crushed by heavy parts.
•= Before starting a job, make certain that you have all the necessary tools and parts on hand. Read all the
instructions thoroughly; do not attempt shortcuts. Use tools that are appropriate to the work and use only
replacement parts meeting Volkswagen specifications. Makeshift tools, parts and procedures will not make good
repairs.
•= Catch draining fuel, oil or brake fluid in suitable containers. Do not use empty food or beverage containers that
might mislead someone into drinking from them. Store flammable fluids away from fire hazards. Wipe up spills at
once, but do not store the oily rags, which can ignite and burn spontaneously.
•= Use pneumatic and electric tools only to loosen threaded parts and fasteners. Never use these tools to tighten
fasteners, especially on light alloy parts. Always use a torque wrench to tighten fasteners to the tightening torque
AG. Volkswagen AG d
listed. swagen oes
lk o n ot g
yV ua
edb ran
•= Keep sparks, lighted matches, and open ris
ho flame away from the top of the battery. If escaping hydrogen gas is
tee
ignited, it will ignite gas trapped in the autcells and cause the battery to explode.
or
ac
ss
ce
le
un
pt
•= Be mindful of the environment and ecology. Before you drain the crankcase, find out the proper way to dispose of
an
d
itte
y li
the oil. Do not pour oil onto the ground, down a drain, or into a stream, pond, or lake. Consult local ordinances that
rm
ab
govern the disposal of wastes.
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ility
ot
wit
, is n
h re
•= The air-conditioning (A/C) system is filled with a chemical refrigerant that is hazardous. The A/C system should be
hole
spec
serviced only by trained automotive service technicians using approved refrigerant recovery/recycling equipment,
es, in part or in w
trained in related safety precautions, and familiar with regulations governing the discharging and disposal of t to the co
automotive chemical refrigerants.
•= Before doing any electrical welding on vehicles equipped with anti-lock brakes (ABS), disconnect the battery
rrectness of i
negative terminal (ground strap) and the ABS control module connector.
l purpos
•= Do not expose any part of the A/C system to high temperatures such as open flame. Excessive heat will increase
nform
ercia
a
com
•= When boost-charging the battery, first remove the fuses for the Engine Control Module (ECM), the Transmission
ion in
Control Module (TCM), the ABS control module, and the trip computer. In cases where one or more of these
r
te o
thi
do
r
rp
cum
fo
•= Some of the vehicles covered by this manual are equipped with a supplemental restraint system (SRS), that
en
ng
i t.
automatically deploys an airbag in the event of a frontal impact. The airbag is operated by an explosive device. py Co
Co py
Handled improperly or without adequate safeguards, it can be accidentally activated and cause serious personal ht. rig
rig ht
py by
injury. To guard against personal injury or airbag system failure, only trained Volkswagen Service technicians
by co Vo
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should test, disassemble or service the airbag system. cted agen
Prote AG.
Page 2 of 3
© 2002 Volkswagen of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without
the prior expressed written permission of the publisher.
Version 1.0
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Cautions & Warnings
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ility
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•= Do not quick-charge the battery (for boost starting) for longer than one minute, and do not exceed 16.5 volts at the
wit
, is n
h re
battery with the boosting cables attached. Wait at least one minute before boosting the battery a second time.
hole
spec
es, in part or in w
•= Never use a test light to conduct electrical tests of the airbag system. The system must only be tested by trained
t to the co
Volkswagen Service technicians using the VAG 1551 Scan Tool (ST) or an approved equivalent. The airbag unit
must never be electrically tested while it is not installed in the vehicle.
rrectness of i
•= Some aerosol tire inflators are highly flammable. Be extremely cautious when repairing a tire that may have been
l purpos
inflated using an aerosol tire inflator. Keep sparks, open flame or other sources of ignition away from the tire repair
area. Inflate and deflate the tire at least four times before breaking the bead from the rim. Completely remove the
nf
tire from the rim before attempting any repair.
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•= When driving or riding in an airbag-equipped vehicle, never hold test equipment in your hands or lap while the
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n in
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vehicle is in motion. Objects between you and the airbag can increase the risk of injury in an accident.
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I have read and I understand these Cautions and Warnings.
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Page 3 of 3
© 2002 Volkswagen of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights of
Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without
the prior expressed written permission of the publisher.
Version 1.0