New Holland t4030f t4040f t4050f Tractors Service Manual
New Holland t4030f t4040f t4050f Tractors Service Manual
New Holland t4030f t4040f t4050f Tractors Service Manual
T E C H N I C A L S U P P O R T
This is the cut pages sample. Download all 1348 page(s) at: ManualPlace.com
INTRODUCTION
− This manual is divided into sections identified by two−figure numbers and each section has independent
page numbering.
For easy reference, these sections have the same numbers and names as the Repairs Rate Book sections.
− The different sections can easily be found by consulting the table of contents on the following pages.
− The document number of the manual and the edition/update dates are given at the bottom of each page.
− Pages updated in the future will be identified by the same document number followed by an additional digit:
first edition standard manual 84131814A − 1st update 84131814A1 − 2nd update 84131814A2 − etc.
The update pages can replace or supplement the pages of the standard manual; the information necessary
for the procedure for adding or replacing pages is given on the title page of the update.
The publication will be completed with an appropriate index.
If it is necessary to issue a new updated manual (2nd edition) it will have document number 84131814B, this
indicates that the manual is composed of the standard version 84131814A completed with all the updates:
1st update 84131814A1 − 2nd update 84131814A2 − etc.
− The information contained in this manual was current on the date printed on each section. As
NEW HOLLAND constantly improves its product range, some information may be out of date subsequent
to modifications implemented for technical or commercial reasons, or to meet legal requirements in different
countries.
In the event of conflicting information, consult the NEW HOLLAND Sales and Service Departments.
IMPORTANT WARNINGS
− All maintenance and repair work described in this manual must be performed exclusively by NEW HOLLAND
service technicians, in strict accordance with the instructions given and using any specific tools necessary.
− Anyone performing the operations described herein without strictly following the instructions is personally
responsible for any eventual injury or damage to property.
− The Manufacturer and all organisations belonging to the Manufacturer’s distribution network, including but
not restricted to national, regional or local distributors, will accept no responsibility for personal injury or dam-
age to property caused by abnormal function of parts and/or components not approved by the Manufacturer,
including those used for maintenance and/or repair of the product manufactured or marketed by the Manu-
facturer.
In any case, the product manufactured or marketed by the Manufacturer is covered by no guarantee of any
kind against personal injury or damage to property caused by abnormal function of parts and/or components
not approved by the Manufacturer.
PRINTED IN ITALY
CONTENTS VOLUME 1
84131814A − 06 − 2008
4 INDEX
84131814A − 06 − 2008
INDEX 5
84131813A − 06 − 2008
6 INDEX
84131814A − 06 − 2008
INDEX 7
84131813A − 06 − 2008
8 INDEX
84131814A − 06 − 2008
INDEX 9
Page Date
CHAPTER 7 − Electrical circuits for tractors
with platform
Index . . . . . . . . . . . . . . . . . . 1 06−08
CHAPTER 8 − Connectors
Index . . . . . . . . . . . . . . . . . . 1 06−08
Index . . . . . . . . . . . . . . . . . . 1 06−08
Index . . . . . . . . . . . . . . . . . . 1 06−08
Removal−Installation wind-
screen wiper motor . . . . . . 7 06−08
Removal−Installation rear
windscreen wiper motor . . 8 06−08
Replacement of glued cab
windows . . . . . . . . . . . . . . . 9−10 06−08
84131813A − 06 − 2008
10 INDEX
84131814A − 06 − 2008
SECTION 00 − GENERAL GUIDELINES − CHAPTER 1 1
GENERAL INSTRUCTIONS
IMPORTANT NOTICE
All maintenance and repair work described in this manual must be performed exclusively by NEW HOLLAND
service technicians, in strict accordance with the instructions given and using any specific tools necessary.
Anyone performing the operations described herein without strictly following the instructions is personally re-
sponsible for any eventual injury or damage to property.
BATTERY
Before carrying out any kind of service operation disconnect and isolate the battery negative lead, unless other-
wise requested for specific operations (e.g.: operations requiring the engine to be running), after which it is neces-
sary to disconnect the above−mentioned lead to complete the work.
SHIMMING
For each adjustment operation, select adjusting shims and measure individually using a micrometer, then add
up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated
value indicated for each shim.
“O−RING” SEALS
Lubricate the O−RING seals before inserting them in the seats, this will prevent them from overturning and twist-
ing, which would jeopardise sealing efficiency.
SEALING COMPOUNDS
Apply one of the following sealing compounds on the mating surfaces marked with an X: LOCTITE 518, LOCTITE
5205, SUPERBOND 559 MASCHERPA or BETABLOCK A272M GURIT ESSEX.
Before applying the sealing compound, prepare the surfaces as follows:
− remove any incrustations using a wire brush;
− thoroughly de−grease the surfaces using one of the following cleaning agents: trichlorethylene, petrol or a
water and soda solution.
BEARINGS
When installing bearings it is advised to:
− heat the bearings to 176 to 194 °F (80 to 90 °C) before fitting on the shafts;
− allow the bearings to cool before installing them from the outside.
84131814A − 06 − 2008
2 SECTION 00 − GENERAL GUIDELINES − CHAPTER 1
SPRING PINS
When fitting split socket elastic pins, ensure that the pin notch is positioned in the direction of the force required
to stress the pin.
Spiral spring pins do not require special positioning.
SPARE PARTS
TOOLS
The tools that NEW HOLLAND propose and illustrate in this manual are:
− specifically researched and designed for use with NEW HOLLAND vehicles;
− essential for reliable repair operations;
− accurately built and rigorously tested so as to offer efficient and long−lasting operation.
By using these tools, repair personnel will benefit from:
− operating in optimal technical conditions;
− obtaining the best results;
− saving time and effort;
− working in safe conditions.
IMPORTANT NOTES
Wear limit values indicated for certain parts are recommended, but not binding. The terms “front”, “rear”, “right−
hand” and “left−hand” (when referred to different parts) are intended as seen from the driving position with the
vehicle in the normal direction of movement.
External power supply cables should only be connected to the respective positive and negative cable terminals,
using efficient clamps that guarantee adequate and secure contact.
Disconnect all services (lights, windshield wipers, etc.) before starting the vehicle.
If the vehicle electrical system requires checking, carry out operations with the power supply connected; once
checking is completed, disconnect all services and switch off the power supply before disconnecting the cables.
84131814A − 06 − 2008
SECTION 00 − GENERAL GUIDELINES − CHAPTER 1 3
SAFETY REGULATIONS
PAY ATTENTION TO THIS SYMBOL
This warning symbol points out important messages
concerning your safety.
Carefully read the following safety regulations and
observe advised precautions in order to avoid poten-
tial hazards and safeguard your health and safety.
In this manual the symbol is accompanied by the fol-
lowing key−words:
CAUTION − Warnings concerning unsuitable repair
operations that may jeopardise the safety of Service
personnel.
DANGER − Specific warnings concerning potential
hazards for operator safety or for other persons dir-
ectly or indirectly involved. 1
ACCIDENT PREVENTION − Do not operate the vehicle or use any of the im-
plements from different positions, other than the
Most accidents or injuries that occur in workshops driver’s seat.
are the result of non−observance of simple and fun-
damental safety regulations. For this reason, IN − Do not carry out operations on the vehicle with
MOST CASES THESE ACCIDENTS CAN BE the engine running, unless specifically indicated.
AVOIDED by foreseeing possible causes and con-
sequently acting with the necessary caution and − Stop the engine and check that the hydraulic cir-
care. cuits are pressure−free before removing caps,
Accidents may occur with all types of vehicle, regard- covers, valves, etc.
less of how well it was designed and built.
A careful and judicious service technician is the best − All repair and maintenance operations must be
guarantee against accidents. carried out using extreme care and attention.
Precise observance of the most basic safety rule is
− Service steps and platforms used in a workshop
normally sufficient to avoid many serious accidents.
or in the field should be built in compliance with
DANGER. Never carry out any cleaning, lubrication the safety rules in force.
or maintenance operations when the engine is run-
ning. − Disconnect the batteries and label all controls to
indicate that the vehicle is being serviced. Any
parts that are to be raised must be locked in posi-
SAFETY REGULATIONS
tion.
GENERAL GUIDELINES − Do not check or fill fuel tanks, accumulator batter-
− Carefully follow specified repair and mainten- ies, nor use starting liquid when smoking or near
ance procedures. naked flames, as these fluids are inflammable.
− Do not wear rings, wristwatches, jewellery, un- − Brakes are inoperative when manually released
buttoned or loose articles of clothing such as: for repair or maintenance purposes. Use blocks
ties, torn clothing, scarves, open jackets or shirts or similar devices to control the machine in these
with open zips that may remain entangled in conditions.
moving parts. It is advised to wear approved
safety clothing, e.g.: non−slip footwear, gloves, − The fuel nozzle should always be in contact with
safety goggles, helmets, etc. the filling aperture. Maintain this position until
filling operations are completed in order to avoid
− Do not carry out repair operations with someone possible sparks caused by the accumulation of
sitting in the driver’s seat, unless the person is a static electricity.
trained technician who is assisting with the oper-
ation in question.
84131814A − 06 − 2008
4 SECTION 00 − GENERAL GUIDELINES − CHAPTER 1
− Only use specified towing points for towing the − When carrying out checks with the engine run-
tractor. Connect parts carefully. Make sure that ning, request the assistance of an operator in the
all pins and/or locks are secured in position be- driver’s seat. The operator must maintain visual
fore applying traction. Never remain near the contact with the service technician at all times.
towing bars, cables or chains that are operating
under load. − If operating outside the workshop, position the
vehicle on a flat surface and lock in position. If
− Transport vehicles that cannot be driven using a working on a slope, lock the vehicle in position.
trailer or a low−loading platform trolley, if avail- Move to a flat area as soon as is safely possible.
able.
− Damaged or bent chains or cables are unreliable.
− When loading or unloading the vehicle from the Do not use them for lifting or towing. Always use
trailer (or other means of transport), select a flat suitable protective gloves when handling chains
area capable of sustaining the trailer or truck or cables.
wheels. Firmly secure the tractor to the truck or
trailer and lock the wheels in the position used by − Chains should always be safely secured. Make
the carrier. sure that the hitch−up point is capable of sustain-
ing the load in question. Keep the area near the
− Electric heaters, battery−chargers and similar hitch−up point, chains or cables free of all
equipment must only be powered by auxiliary bystanders.
power supplies with efficient ground insulation to
avoid electrical shock hazards. − Maintenance and repair operations must be car-
ried out in a CLEAN and DRY area. Eliminate any
− Always use suitable hoisting or lifting devices water or oil spillage immediately.
when raising or moving heavy parts.
− Do not create piles of oil or grease−soaked rags
− Take extra care if bystanders are present. as they represent a serious fire hazard. Always
place them into a metal container.
− Never pour petrol or diesel oil into open, wide or Before starting the tractor or its attachments,
low containers. check, adjust and block the operator’s seat. Also
check that there are no persons within the tractor
− Never use petrol, diesel oil or other inflammable or implement range of action.
liquids as cleaning agents. Use non−inflam-
mable, non toxic commercially available − Do not keep into your pockets any object which
solvents. might fall unobserved into the tractor’s inner
compartments.
− Wear safety goggles with side guards when
cleaning parts with compressed air. − In the presence of protruding metal parts, use
protective goggles or goggles with side guards,
− Limit the air pressure to a maximum of 30.45 psi helmets, special footwear and gloves.
(2.1 bar), according to local regulations.
− When welding, use protective safety devices: tin-
− Do not run the engine in confined spaces without ted safety goggles, helmets, special overalls,
suitable ventilation. gloves and footwear. All persons present in the
area where welding is taking place must wear tin-
− Do not smoke, use naked flames, or cause ted goggles. NEVER LOOK DIRECTLY AT THE
sparks in the area when fuel filling or handling WELDING ARC WITHOUT SUITABLE EYE
highly inflammable liquids. PROTECTION.
− Never use naked flames for lighting when work- − Metal cables tend to fray with repeated use. Al-
ing on the machine or checking for leaks. ways use suitable protective devices (gloves,
goggles, etc.) when handling cables.
− All movements must be carried out carefully
when working under, on or near the vehicle. − Handle all parts carefully. Do not put your hands
Wear protective equipment: helmets, goggles or fingers between moving parts. Always wear
and special footwear. suitable safety clothing − safety goggles, gloves
and shoes.
84131814A − 06 − 2008
SECTION 00 − GENERAL GUIDELINES − CHAPTER 1 5
− Never check or adjust fan belt tension when the − Only check pressure when the tractor is un-
engine is running. loaded and the tyres are cold, to avoid incorrect
Never adjust the fuel injection pump when the readings as a result of over−pressure. Do not re-
vehicle is moving. use parts of recovered wheels as improper weld-
ing, brazing or heating may weaken the wheel
− Never lubricate the vehicle when the engine is and make it fail.
running.
− Never cut or weld a rim mounted with an inflated
ELECTRICAL SYSTEMS tyre.
− If it is necessary to use auxiliary batteries, re-
− To remove the wheels, lock both the front and
member that both ends of the cables must be
rear vehicle wheels. After having raised the
connected as follows: (+) with (+) and (−) with (−).
vehicle, position supports underneath, according
Avoid short−circuiting the terminals. GAS
to regulations in force.
RELEASED FROM BATTERIES IS HIGHLY
INFLAMMABLE. During charging, leave the bat-
− Deflate the tyre before removing any object
tery compartment uncovered to improve ventila-
caught in the tyre tread.
tion. Never check the battery charge using “jump-
ers” (metal objects placed on the terminals).
− Never inflate tyres using inflammable gases; as
Avoid sparks or flames near the battery zone. Do
this may result in explosions and injury to
no smoke to prevent explosion hazards.
bystanders.
− Before servicing operations, check for fuel or cur- REMOVAL AND INSTALLATION
rent leaks. Eliminate any eventual leaks before
proceeding with work. − Lift and handle all heavy parts using suitable
hoisting equipment. Ensure that parts are sup-
− Never charge batteries in confined spaces. Make ported by appropriate slings and hooks. Use lift-
sure that there is adequate ventilation in order to ing eyes provided to this purpose. Extra care
prevent accidental explosion hazards as a result should be taken if persons are present near the
of the accumulation of gases released during load to be lifted.
charging operations.
− Handle all parts carefully. Do not put your hands
− Always disconnect the batteries before perform- or fingers between parts. Wear suitable safety
ing any kind of servicing on the electrical system. clothing, safety goggles, gloves and footwear.
HYDRAULIC SYSTEMS − Avoid twisting chains or metal cables. Always
wear safety gloves when handling cables or
− A liquid leaking from a tiny hole may be almost in-
chains.
visible but, at the same time, be powerful enough
84131814A − 06 − 2008
6 SECTION 00 − GENERAL GUIDELINES − CHAPTER 1
CONSUMABLES
QUANTITY RECOMMENDED
COMPONENT TO BE NEW HOLLAND INTERNATIONAL
US gal. NEW HOLLAND
FILLED OR TOPPED UP SPECIFICATIONS SPECIFICATIONS
(litres) PRODUCTS
Water and
Windscreen washer reservoir
0.52 (2) AREXONS DP1* − −
liquid
Fuel tank:
Decanted and
main tank . . . . . . . . . . . . . . . 9.64 (36.5) − −
filtered diesel fuel
side tank . . . . . . . . . . . . . . . . 6.73 (25.5)
Front axle:
housing casing . . . . . . . . . . . . 0.73 (2.8)
final drives without brakes
(each) . . . . . . . . . . . . . . . . . . . . 0.26 (1.0)
final drives with brakes AMBRA MULTI API GL4
(each) . . . . . . . . . . . . . . . . . . . . 0.46 (1.75) NH 410 B ISO 32/46
G oil
SAE 10W−30
Rear transmission (bevel
drive, final drives and brakes),
gearbox, hydraulic lift, PTO
and hydraulic steering: . . . . . . 11.62 (44)
84131814A − 06 − 2008
SECTION 10 − ENGINE − CHAPTER 1 1
SECTION 10 − ENGINE
INDEX
84131814A − 06 − 2008
2 SECTION 10 − ENGINE − CHAPTER 1
GENERAL SPECIFICATIONS
Engine, technical type:
− mod. T4050F − type F4CE9484M*J603 (BOSCH pump) .
Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . diesel, 4−stroke
Fuel injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct
Number of cylinders in line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Piston diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 mm
Piston stroke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132 mm
Total displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4485 cm3
Compression ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17,5:1
Maximum Power Output:
− mod. T4050F − type F4CE9484M*J603 . . . . . . . . . . . . . . . . 71 kW (97 Hp)
Maximum power speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2300 rpm
− Maximum torque: mod. T4050F − type F4CE9484M*J603 418 Nm
Maximum torque speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1300 rpm
Number of main bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Sump pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . structural, cast iron
Lubrication .................................... forced, with lobe pump
Pump drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . from crankshaft
Engine speed/oil pump speed ratio . . . . . . . . . . . . . . . . . . . . . . . 1:1
Oil filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . via mesh filter on inlet and
cartridge on delivery line
Normal oil pressure with engine warmed−up
at slow idling . . . . . . . . . 1.2 bar
84131814A − 06 − 2008
SECTION 10 − ENGINE − CHAPTER 1 3
(overleaf)
GENERAL SPECIFICATIONS
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . coolant circulation
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . four lines of vertical pipes with copper fins
Fan, attached to the pulley . . . . . . . . . . . . . . . . . . . . . . . . . intake, in plastic with 11 blades
Coolant pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . centrifugal vane−type
Engine speed/coolant pump speed ratio . . . . . . . . . . . . . . . . . . . 1:1,977
Coolant thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . coloured scale divided into three sections
Temperature ranges corresponding to each section:
− Initial blue section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40° ÷ 60 °C
− Middle green section (normal working conditions) . . . . . . . . . 60° ÷ 110 °C
− end red section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110° ÷ 120 °C
Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . via thermostat valve
− initial opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 ± 2 °C
Valve Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . overhead valves operated by tappets, rods
and rocker arms via the camshaft located
in the engine block; the camshaft is driven
by the crankshaft using straight−tooth
gears
Intake:
− start: Before T.D.C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10° ± 30’
− end: after B.D.C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10° ± 30’
Exhaust:
− start: before B.D.C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64°
− end: after T.D.C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26°
Clearance between valves and rocker arms with engine cold:
− intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,25 ± 0.05 mm
− exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,50 ± 0.05 mm
Supply
Air filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . via dry air filter with dual
cartridge, clogging warning, centrifugal
pre−filter and automatic dust
extractor
Fuel pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . with double diaphragm
Fuel filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . via mesh filter in the fuel
pump, a replaceable cartridge filter on the
injection pump feed
line
Minimum fuel flow rate with pump shaft rotating at 1800 rpm . 127.6 l/h
Cam operated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . via engine timing
(continued)
84131814A − 06 − 2008
New Holland T4030f T4040f T4050f Tractors Service Manual
Full download: http://manualplace.com/download/new-holland-t4030f-t4040f-t4050f-tractors-service-manual/
4 SECTION 10 − ENGINE − CHAPTER 1
(overleaf)
GENERAL SPECIFICATIONS
Turbocharger:
− type ........ ..................................... HOLSET HX25
Injection pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . rotating distributor with speed governor
and advance variator incorporated
BOSCH pump:
− mod. T4050F− type F4CE9484M*J603 . . . . . . . . . . . . . . . . . VE 4/12 F1150−2856537
Direction of rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . anticlockwise
Injection order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1−3−4−2 (for all models)
MAIN DATA
BOSCH−type injectors:
F4CE9484M*J603 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2856255
F4CE9484M*J603 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,237
84131814A − 06 − 2008
This is the cut pages sample. Download all 1348 page(s) at: ManualPlace.com