Case International 7110 7120 7130 7140 Shop Manual
Case International 7110 7120 7130 7140 Shop Manual
Case International 7110 7120 7130 7140 Shop Manual
net
Case International 7110 7120 7130 7140 Shop Manual
Full download: http://manualplace.com/download/case-international-7110-7120-7130-7140-shop-manual/
SHOP MANUAL
CASE/INTERNATIONAL
MAGNUM SERIES
MODELS
7110-7120-7130-7140
IDENTIFICATION
Tractor model number and identification seriai number are
iocated on a piate on iower ieft side of instrument panei
cover. Engine seriai number is iocated on a piate on left
side of timing gear iiousing. Cab seriai number is iocated
on a piate just to the ieft of inching pedai. Transmission
seriai number is located on a piate on right front side of
speed transmission housing. On modeis so equipped,
front-wheei drive seriai number is iocated on a piate on
right rear side of front drive axie housing.
BRAKES
Adjustment 178 178 178 178
Bleed System 181 181 181 181
Brake Cylinders 179 179 179 179
Control Valve 180 180 180 180
CAB
Remove & Reinstall 228 228 228 228
COOLING SYSTEM
Belt Tensioner 75 75 75 75
Fan 74 74 74 74
Filter & Conditioner 78 78 78 78
Radiator 73 73 73 73
Thermostat 77 11 11 11
Water Pump 76 76 76 76
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INDEX (CONT.)
Models
7110 7120 7130 7140
DIESEL FUEL SYSTEM
Bleed System 55 55 55 55
Ether Starting Aid 67 67 67 67
Fuel, Filters & Transfer
Pump 52,53,54 52,53,54 : 52,53,54 52,53,54
Fuel Solenoid Shut-Off . . . . 66 66 66 66
Injection Pump 56 56 56 56
Injector Nozzle 59 59 59 59
Timing 57 57 57 57
DIFFERENTIAL (REAR)
R&R and Overhaul . 171 171 171 171
DIFFERENTIAL LOCK
Control Valve 175 175 175 175
ELECTRICAL SYSTEM
Accessory Systems 95 95 95 95
Alternator 85 85 85 85
Batteries 79 79 79 79
Cab Fan 130 130 130 130
Charging System 81 81 81 81
Digital Instrument Cluster .. 96 96 96 96
Heater & Air Conditioning . 131 131 131 131
Protective Circuits 93 93 93 93
Starting Motor 88 88 88 88
Windshield Wiper 129 129 129 129
ENGINE
Cam Followers 30 30 30 30
Camshaft 37 37 37 37
Connecting Rods &
Bearings 42 42 42 42
Crankshaft & Bearings 43 43 43 43
Cylinder Head 25 25 25 25
Cylinder Sleeves 40 40 40 40
Flywheel 47 47 47 47
Main Bearings 43 43 43 43
Oil Pan 48 48 48 48
Oil Pump 49 49 49 49
Piston & Rod Removal 39 39 39 39
Piston Pins & Bushings 41 41 41 41
Pistons & Rings 40 40 40 40
Remove & Reinstall Engine
Assembly 24 24 24 24
Timing Gear Cover 31 31 31 31
Timing Gears 32 32 32 32
Valve Adjustment 27 27 27 27
Valve Guides & Springs . . . 28 28 28 28
Valves & Seats 26 26 26 26
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INDEX (CONT.)
Models
7110 7120 7130 7140
FINAL DRIVES
Overhaul 177 177 177 177
Remove & Reinstall 176 176 176 176
HYDRAULIC SYSTEM
Priority Valve 198 1% 1% 198
Pto Control Valve 199 199 199 199
Pump Compensator Valve .. 196 196 196 196
Pump Drive Unit 197 197 197 197
Pumps 193 193 193 193
Remote Control Valves . . . . 224 224 224 224
PARK LOCK
Linkage Adjustment 182 182 182 182
Overhaul Park Lock 183 183 183 183
POWER SHIFT
Adjustment 134 134 134 134
Control Valve 138 138 138 138
Power Shift Operation 133 133 133 133
Speed Transmission,
Overhaul 150 150 150 150
Range Transmission,
Overhaul 161 161 161 161
INDEX (CONT.)
Models
7110 7120 7130 7140
POWER TAKE-OFF
Clutch Overhaul 188,191 188,191 188,191 188,191
Control Valve 186 186 186 186
Linkage Adjustment 184 184 184 184
Overhaul Dual Shaft 190 190 190 190
Overhaul Single Shdft 189 189 189 189
Pressure Adjustment 185 185 185 185
Rear Unit, R&R 187 187 187 187
Reduction Gears 192 192 192 192
TURBOCHARGER
Operation 68 68 68 68
Overhaul 70 70 70 70
Remove & Reinstall 69 69 69 69
DUAL DIMENSIONS
This service manual provides specifications in both the U.S. Customary and Metric (SI) system of measurements. The first
specification is given in the measuring system used during manufacture, while the second specification (given in parenthesis) is
the converted measurement. For instance, a specification of "0.011 inch (0.279 mm)" would indicate that the equipment was
manufactured using the U.S. system of measurement and the metric equivalent of 0.011 inch is 0.279 mm.
TUNE-UP
Firing Order __^^__ 1-5-3-6-2-4.
Valve Tappet Gap, C o l d -
Intake 0.012 i n . _
(0.305 mm)
Exhaust 0.024 in.__
(0.609 mm)
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CAPACITIES
Cooling System 30 U.S. qts. 31 U.S. qts.
(28.6 L) (29.3 L)
Crankcase (w/filters) 22 U.S. qts.
(21 L)
Transmission & Hydraulic
System 202 U.S. qts.
(191 L)
Oil Type Hy-Tran Plus
Fuel Tank 78 U.S. gal.* 78 U.S. gal.* 95 U.S. gal. 95 U.S. gal.
(295 L)* (295 L)* (359 L) (359 L)
Front Drive Axle—
Differential (Axle) Housing Refer to paragraph 11.
Oil Type Case IH 135 HEP or SAE 85W-140.
Planetary (Each Side) 1 U.S. qt.
(0.9 L)
Oil Type Case IH 135 HEP or SAE 85W-140.
All Models
suitable split stands (CAS-10749 or equivalent). If so two 0.156 inch (3.96 mm) thick shim washers below
equipped, remove front weights and weight bracket. steering arm and one 0.156 inch (3.96 mm) and one
Disconnect and remove tie rods, then disconnect 0.042 inch (1.067 mm) shim washer above steering
steering cylinder from lug on axle main member and arm. Reinstall center steering arm assembly and
center steering arm. Tie cylinder assembly up out of pivot pin. Measure clearance between upper washer
the way, being careful not to damage steering cylinder (15) and axle main member. If clearance is more than
hoses. Remove bolts (10) and using a hoist, remove 0.042 inch (1.067 mm), add shim washers (16) as
axle extension (12), spindle and wheel from both required to obtain clearance of less than 0.042 inch
sides. (1.067 nmi). Secure pivot pin (20) with new roll pin
Place a floor jack under axle main member (6). (14).
Remove cap screw (1), flat washer (2) and spacer (3).
Remove front grease fitting and install a slide ham-
mer to pivot shaft (4). Support weight of axle with Axle pivot bushings (9) can now be removed using
floor jack and withdraw pivot shaft from front support a suitable drift punch. Drive new bushings into bore
(5). Catch thrust washers (7 and 8) as shaft is with- of axle main member until Vie inch (1.6 mm) below
drawn. Lower axle main member to clear fi:'ont sup- outer surface. When reassembling, coat pivot shaft (4)
port and roll forward from tractor. and bushings vdth anti-seize compound. Install one
Drive out roll pin (14) from pivot pin (20). Withdraw steel washer (7), one nylon washer (8) and second
pivot pin, then carefully remove center steering arm steel washer (7) at front and rear of axle main mem-
(19) with shim washers (15 and 16) and "O" rings (17). ber. Install pivot shaft, then check axle main member
Inspect bushings (18) and renew as required. Press end clearance. If end clearance exceeds 0.059 inch
new bushings in from top and bottom of steering arm (1.5 mm), add steel washer (7) at rear side of axle.
until they are recessed 0.196 inch (5 mm) below flush. Install spacer (3), flat washer (2) and cap screw (1).
Lubricate new "O" rings (17) with petroleum jelly arid Tighten cap screw to a torque of 65-75 ft.-lbs. (90-100
install in recesses above and below bushings. Install N.m).
Fig, 2—Exploded view showing axie extension, spindie and bushings used on aii two-wheei drive tractors.
1. Nut 4. Washer 7. Axle extension 10. Thrust bearing
2. Cotter pin 5. Steering arm 8. Bushing (lower) 11. Spindle
3. Cap screw 6. Bushing (upper) 9. Tie rod end 12. Hub assy.
8
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The balance of reassembly is the reverse of disas- lever in PARK position and block rear wheels se-
sembly procedure. Tighten axle extension bolts (10) curely. If so equipped, remove front weights and
to a torque of 375-425 ft.-lbs. (510-575 N.m). weight bracket. Loosen front wheel lug nuts. Raise
hood and remove side panels. Install front split
FRONT SUPPORT stands, CAS-10749 or equivalent, to side rails. Raise
front of tractor and remove fi-ont wheels. Install axle
All Models carrier CAS-10500-4 to support drive axle. Unbolt
front of drive shaft shield (10) and slide shield rear-
ward. Unbolt front drive shaft "U" joint (9) and lower
5. REMOVE AND REINSTALL. Tb remove the
front end of drive shaft. Disconnect steering cylinder
fi-ont support (5—Fig. 3), first remove hood, grille and
hoses and plug or cap all openings to prevent entrance
side panels. Disconnect air intake hose. Drain radia-
of dirt into system. Remove cap screw (1) and washer
tor and disconnect front wiring harness connector.
(2), then remove pivot shaft (3). Catch washers (5 and
Disconnect upper and lower radiator hoses, coolant
6) as shaft is withdrawn. Lower axle carrier and
filter hose and coolant recovery hose. Disconnect
remove axle assembly forward from tractor.
ether starting line from intake manifold. Remove
hoses from clip on radiator, then remove air condition-
ing condenser and lay back on top of engine. Identify
and disconnect oil cooler lines and remove oil cooler.
Attach a hoist with lift straps to radiator support.
Unbolt radiator support from front support and tilt
radiator forward to clear fan as the assembly is re-
moved.
If so equipped, remove front weights and weight
bracket. Remove front axle assembly as in paragraph
4, but do not separate axle extensions from axle main
member. Attach a hoist to front support, unbolt from
side rails and slide support forward from tractor.
Reinstall by reversing the removal procedure.
Tighten side rail to front support bolts to a torque of
162-184 ft.-lbs. (220-250 N.m). Tighten the five cap
screws securing radiator support to firont support to
a torque of 34-38 ft.-lbs. (46-52 N.m).
Models So Equipped
8. Due to the closeness between tie rod and firont
support, removal of tie rod and toe-in adjustment can
be accomplished only after removal of front drive axle
assembly as outlined in paragraph 6. Disassembly of
tie rod is obvious after removal and reference to Fig.
5. Tbe-in should be adjusted to 0-0.5 inch (0-12.7 mm).
One full turn of a tie rod end (2 or 6) will change toe-in
% inch (9.5 mm). Make sure bow of tie rod tube (4) is
down.
Tighten slotted nuts (1) to a torque of 140 ft.-lbs.
(190 N.m). Tighten jam nuts (3 and 5) to a torque of
250-300 ft.-lbs. (340-405 N.m).
Modeis So Equipped
9. R&R AND OVERHAUL, Tb remove the wheel
Fig. 4^-View of front drive axie and front support re- hub and planetary, support axle housing and remove
moved from tractor. front wheel and tire assembly. Rotate wheel hub until
1. Cap screw 6. Thrust washer (nylon) drain plug (13—Fig. 6) is at bottom.
2. Flat washer 7. Bushings
3. Pivot shaft 8. Drive axle assy.
4. Front support 9. Front drive shaft NOTE: Front drive shaft must be disconnected
5. Washer (steel) 10. Drive shaft shield before wheei hub can be rotated.
10
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Case International 7110 7120 7130 7140 Shop Manual
Full download:
MODELShttp://manualplace.com/download/case-international-7110-7120-7130-7140-shop-manual/
7110-7120-7130-7140 Paragraph 9 (Cont.)
Remove drain plug and allow oil to drain. Remove of 20 ft.-lbs. (27 N.m). Use a torque wrench and
the two socket head cap screws (14), then remove special tool CAS-1768 as shown in Fig. 7, to check
planetary carrier (12). Withdraw sun gear (11). Re- rolling torque of hub. Tighten or loosen cap screws
move the three cap screws (10), retaining plate (9) and (10—Fig. 6) until rolling torque is 50-90 in.-lbs. (6-10
shim (8), then lift off ring gear (21). Remove wheel N.m). Then, using a depth micrometer through hole
hub (4). Remove bearing cone (6)fii^omring gear (21). in retaining plate (9), measure distance from outer
Remove oil seal (1), inner bearing cone (2), "O" ring face of plate to end of pivot housing. See Fig. 8. Record
(7) and, if necessary, bearing cups (3 and 5) from this measurement. Remove retaining plate and meas-
wheel hub (4). ure thickness of the plate. Subtract this measure-
Remove retaining rings (20), spacers (16) and ment from the first measurement. The difference will
planetary gears (18) with needle rollers (17) and be the correct thickness of shim pack (8—Fig. 6) to be
spacers (19). Clean and inspect all parts and renew installed. Shims are available in thicknesses of 0.001,
as necessary. Needle rollers (17) are available in a set 0.002, 0.005, 0.010, 0.020 and 0.030 inch (0.0254,
of 376 and planetary gears (18) are available in a set 0.0508, 0.127, 0.254, 0.508 and 0.762 mm). Remove
of four. sun gear (11), ring gear (21) and hub (4). Install new
Install first spacer plate (16) over pin in planetary oil seal (1) in hub with lip facing away from bearing
carrier (12). Use petroleum jelly to hold needle rollers (2). Reinstall hub, ring gear, correct shim pack and
in place and install two rows of needle rollers in gear retaining plate. Install cap screws (10) and tighten to
(18) with spacer (19) between the two rows. Install a torque of 65-75 ft.-lbs. (88-102 N.m). Install sun
planetary gear and needle roller assembly over pin in gear (11) and new "O" ring (7). Align holes for socket
planetary carrier. When all four plsmetary gears and head screws (14) and install planetary carrier (12).
needle rollers are installed, install second spacer Install socket head screws (14) and tighten secure^.
plate (16) and secure with retaining rings (20). Rotate hub until oil level arrow points downward.
If removed, install bearing cups (3 and 5) in hub. Remove plug (13) and fill planetary unit to level plug
Heat bearing cone (6) in a bearing oven to a tempera-
ture of 250° F (120° C) and install on ring gear (21)
until seated.
11
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