Volkswagen Polo-Mk5 Workshop Manual (Polo Mk5)

Factory Workshop Manual
Make
Volkswagen
Model
Polo-mk5
Engine and year
Polo Mk5
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This manual was submitted by

Anonymous
Date
1st January 2018
Volkswagen Polo-mk5 Workshop Manual (Polo Mk5)
Volkswagen Workshop Manuals > Brake systems > Technical data > Technical data for brakes > Front brakes > Front
brakes FSIII
Volkswagen Workshop Manuals > Brake systems > Technical data > Technical data for brakes > Front brakes > Front
brakes FN 3 (15)
Volkswagen Workshop Manuals > Brake systems > Technical data > Technical data for brakes > Rear brakes > Rear brake
(drum brake)
Volkswagen Workshop Manuals > Brake systems > Technical data > Technical data for brakes > Rear brakes > Rear
brakes (38" brake disc)
Volkswagen Workshop Manuals > Brake systems > ABS, ADR, TCS, EDL, ESP > General notes for anti-lock brake system
(ABS) > Bosch 8.2
Volkswagen Workshop Manuals > Brake systems > ABS, ADR, TCS, EDL, ESP > Electrical/electronic components and
locations > Bosch 8.2 ABS
Volkswagen Workshop Manuals > Brake systems > ABS, ADR, TCS, EDL, ESP > Electrical/electronic components and
locations > Bosch 8.2i ABS/EDL/TCS/ESP
Volkswagen Workshop Manuals > Brake systems > ABS, ADR, TCS, EDL, ESP > Fault display via warning lamps
Volkswagen Workshop Manuals > Brake systems > ABS, ADR, TCS, EDL, ESP > Assembly overview - hydraulic unit, brake
servo/brake master cylinder > Bosch 8.2 ABS, left-hand drive
servo/brake master cylinder > Bosch 8.2 ABS, left-hand drive > Connecting brake lines from brake master cylinder to
hydraulic unit
servo/brake master cylinder > Bosch 8.2 ABS, left-hand drive > Removing control unit and hydraulic unit
servo/brake master cylinder > Bosch 8.2 ABS, right-hand drive
servo/brake master cylinder > Bosch 8.2 ABS, right-hand drive > Connecting brake lines from brake master cylinder to ABS
hydraulic unitN55
servo/brake master cylinder > Bosch 8.2 ABS, right-hand drive > Removing ABS control unitJ104 and ABS hydraulic
unitN55
servo/brake master cylinder > Bosch 8.2i ABS/EDS/ASR/ESP, left-hand drive
servo/brake master cylinder > Bosch 8.2i ABS/EDS/ASR/ESP, left-hand drive > Connecting brake lines from brake master
cylinder to hydraulic unit
servo/brake master cylinder > Bosch 8.2i ABS/EDS/ASR/ESP, left-hand drive > Removing control unit and hydraulic unit
servo/brake master cylinder > Bosch 8.2i ABS/EDS/ASR/ESP, right-hand drive
servo/brake master cylinder > Bosch 8.2i ABS/EDS/ASR/ESP, right-hand drive > Connecting brake lines from brake master
cylinder to ABS hydraulic unitN55
servo/brake master cylinder > Bosch 8.2i ABS/EDS/ASR/ESP, right-hand drive > Removing ABS control unitJ104 and ABS
hydraulic unitN55
Volkswagen Workshop Manuals > Brake systems > ABS, ADR, TCS, EDL, ESP > Removing and installing parts of ABS
system on front and rear axle > Removing and installing parts of ABS system on front axle
system on front and rear axle > Removing and installing parts of ABS system on front axle > Removing and installing speed
sensor on front axle
system on front and rear axle > Removing and installing parts of anti-lock brake system on rear axle (drum brakes)
system on front and rear axle > Removing and installing parts of anti-lock brake system on rear axle (drum brakes) >
Removing and installing speed sensor on rear axle (drum brakes)
system on front and rear axle > Removing and installing parts of anti-lock brake system on rear axle (disc brakes)
system on front and rear axle > Removing and installing parts of anti-lock brake system on rear axle (disc brakes) >
Removing and installing speed sensor on rear axle
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Repairing front brakes > Removing and
installing brake pads, brake caliper FS III
installing brake pads, brake caliper FS III > Installing
installing brake caliper FS III
installing brake caliper FS III > Installing
installing brake pads, brake caliper FN 3
installing brake pads, brake caliper FN 3 > Removing
installing brake pads, brake caliper FN 3 > Installing
installing brake caliper FN 3
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Repairing rear brakes (drum brakes)
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Repairing rear brakes (drum brakes) >
Resetting brake
Repairing rear brakes
Repairing rear brakes > Checking wheel brake cylinder for leaks
Removing and installing brake shoes
Removing and installing brake shoes > Removing
Removing and installing brake shoes > Installing
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Repairing rear brakes (disc brakes) >
Removing and installing brake pads/linings
Removing and installing brake pads/linings > Removing
Removing and installing brake pads/linings > Installing
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Assembly overview - handbrake lever
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Assembly overview - handbrake lever >
Removing and installing handbrake cable (drum brakes) > Removing
Removing and installing handbrake cable (drum brakes) > Installing
Adjusting handbrake
Removing and installing handbrake cable (disc brakes) > Removing
Removing and installing handbrake cable (disc brakes) > Installing
Volkswagen Workshop Manuals > Brake systems > Brake, brake mechanics > Assembly overview - brake pedal >
Assembly overview - brake pedal, left-hand drive > Separating brake pedal from brake servo
Assembly overview - brake pedal, left-hand drive > Clipping brake pedal to brake servo
Assembly overview - brake pedal, left-hand drive > Removing pedal cluster
Assembly overview - brake pedal, left-hand drive > Removing brake pedal
Assembly overview - brake pedal, left-hand drive > Installing brake pedal
Assembly overview - brake pedal, right-hand drive > Separating brake pedal from brake servo
Assembly overview - brake pedal, right-hand drive > Clipping brake pedal to brake servo
Assembly overview - brake pedal, right-hand drive > Removing pedal cluster
Assembly overview - brake pedal, right-hand drive > Removing brake pedal
Volkswagen Workshop Manuals > Brake systems > Brakes, hydraulics, regulator, servo > Repairing front brake calipers >
Repairing FSIII brake calipers
Removing and installing brake caliper FS III
Removing and installing brake caliper FS III > Removing
Removing and installing brake caliper FS III > Installing
Repairing FN3 brake calipers
Removing and installing brake caliper piston FN 3
Removing and installing brake caliper piston FN 3 > Removing
Removing and installing brake caliper piston FN 3 > Installing
Volkswagen Workshop Manuals > Brake systems > Brakes, hydraulics, regulator, servo > Repairing rear brake calipers
Volkswagen Workshop Manuals > Brake systems > Brakes, hydraulics, regulator, servo > Repairing rear brake calipers >
Removing and installing rear brake caliper piston
Removing and installing rear brake caliper piston > Removing
Removing and installing rear brake caliper piston > Installing
Removing and installing rear brake caliper piston > Pre-bleeding brake caliper
Volkswagen Workshop Manuals > Brake systems > Brakes, hydraulics, regulator, servo > Pressurised leak test
Volkswagen Workshop Manuals > Brake systems > Brakes, hydraulics, regulator, servo > Bleeding brake system >
Bleeding brake system using brake filling and bleeding unitVAS 5234 or V.A.G1869
Volkswagen Workshop Manuals > Brake systems > Brakes, hydraulics, regulator, servo > Assembly overview - brake
servo/brake master cylinder > Assembly overview - brake servo/brake master cylinder (left-hand drive vehicle)
servo/brake master cylinder > Assembly overview - brake servo/brake master cylinder (right-hand drive vehicle)
servo/brake master cylinder > Vacuum pump for brake servo (vehicles with diesel engine) > Exhauster pump for 4-cylinder
diesel engines
servo/brake master cylinder > Checking non-return valve
servo/brake master cylinder > Vacuum pump for brakesV192 > Assembly overview - vacuum pump for brakesV192
servo/brake master cylinder > Vacuum pump for brakesV192 > Removing
servo/brake master cylinder > Removing and installing brake light switchF, left-hand drive
servo/brake master cylinder > Removing and installing brake light switchF, right-hand drive
Volkswagen Workshop Manuals > Brake systems > Brakes, hydraulics, regulator, servo > Removing and installing brake
master cylinder > Removing and installing brake master cylinder, left-hand drive
master cylinder > Removing and installing brake master cylinder, left-hand drive > Removing
master cylinder > Removing and installing brake master cylinder, right-hand drive vehicle
master cylinder > Removing and installing brake master cylinder, right-hand drive vehicle > Removing
servo > Removing and installing brake servo, left-hand drive
servo > Removing and installing brake servo, left-hand drive > Removing
servo > Removing and installing brake servo, right-hand drive vehicle
servo > Removing and installing brake servo, right-hand drive vehicle > Removing
Volkswagen Workshop Manuals > Brake systems > Brakes, hydraulics, regulator, servo > Repairing brake lines > Assembly
overview - flanging tool
Volkswagen Workshop Manuals > Brake systems > Brakes, hydraulics, regulator, servo > Repairing brake lines > Work
instructions
Volkswagen Workshop Manuals > Running gear, axles, steering > Front suspension, drive shafts > Repairing front wheel
suspension > Raising wheel suspension to unladen position
Volkswagen Workshop Manuals > Running gear, axles, steering > Front suspension, drive shafts > Subframe, anti-roll bar,
suspension links > Fixing position of subframe
suspension links > Removing and installing subframe
suspension links > Checking swivel joint
suspension links > Removing and installing swivel joint
suspension links > Installation position of swivel joints
suspension links > Removing and installing suspension link
suspension links > Renewing front bonded rubber bush for suspension link
suspension links > Renewing rear bonded rubber bush for suspension link
suspension links > Removing and installing anti-roll bar
suspension links > Removing and installing rubber bush for anti-roll bar
Volkswagen Workshop Manuals > Running gear, axles, steering > Front suspension, drive shafts > Assembly overview -
wheel bearings
wheel bearings > Pulling out and pulling in wheel hub with wheel bearing
wheel bearings > Removing and installing wheel bearing housing
suspension strut
suspension strut > Removing and installing suspension strut
suspension strut > Repairing front suspension strut
Volkswagen Workshop Manuals > Running gear, axles, steering > Front suspension, drive shafts > Removing and installing
drive shafts > Removing and installing drive shaft with constant velocity joint
Volkswagen Workshop Manuals > Running gear, axles, steering > Front suspension, drive shafts > Removing and installing
drive shafts > Removing and installing drive shaft with triple roller joint AAR 2000 (bolted-on)
Volkswagen Workshop Manuals > Running gear, axles, steering > Front suspension, drive shafts > Repairing drive shafts -
overview of drive shafts
Volkswagen Workshop Manuals > Running gear, axles, steering > Front suspension, drive shafts > Repairing drive shafts -
overview of drive shafts > Heat shields for drive shafts
drive shaft with VL90 or VL100 constant velocity joint
drive shaft with VL90 or VL100 constant velocity joint > Dismantling and assembling drive shaft with VL90 or VL100
constant velocity joint
drive shaft with VL90 or VL100 constant velocity joint > Checking outer constant velocity joint
drive shaft with VL90 or VL100 constant velocity joint > Checking inner constant velocity joint
drive shaft with VL107 constant velocity joint
drive shaft with VL107 constant velocity joint > Dismantling and assembling drive shaft with VL107 constant velocity joint
drive shaft with triple roller joint AAR 2000/108
drive shaft with triple roller joint AAR 2000/108 > Dismantling and assembling drive shaft with triple roller joint AAR
2000/108
Volkswagen Workshop Manuals > Running gear, axles, steering > Rear suspension, drive shaft > Repairing rear axle >
Overview - rear axle
Volkswagen Workshop Manuals > Running gear, axles, steering > Rear suspension, drive shaft > Repairing rear axle >
Rear axle in unladen position
Volkswagen Workshop Manuals > Running gear, axles, steering > Rear suspension, drive shaft > Assembly overview - axle
body, drum brake > Removing and installing rear axle
body, drum brake > Removing and installing bonded rubber bush
body, drum brake > Removing and installing coil spring
Volkswagen Workshop Manuals > Running gear, axles, steering > Rear suspension, drive shaft > Assembly overview - rear
left vehicle level sender G76 , front-wheel drive > Removing and installing rear left vehicle level sender G76
Volkswagen Workshop Manuals > Running gear, axles, steering > Rear suspension, drive shaft > Assembly overview -
shock absorber
shock absorber > Removing and installing shock absorbers
wheel bearings, drum brake
wheel bearings, drum brake > Removing and installing wheel hub with wheel bearing, vehicles with drum brakes
wheel bearings, disc brake
wheel bearings, disc brake > Removing and installing wheel hub with wheel bearing, vehicles with disc brakes
Volkswagen Workshop Manuals > Running gear, axles, steering > Wheels, tyres. axle align > Tyre pressure monitor display
Volkswagen Workshop Manuals > Running gear, axles, steering > Wheels, tyres. axle align > Wheel alignment
Volkswagen Workshop Manuals > Running gear, axles, steering > Wheels, tyres. axle align > Wheel alignment > Test
preparations
Volkswagen Workshop Manuals > Running gear, axles, steering > Wheels, tyres. axle align > Wheel alignment > Wheel
alignment specifications
Volkswagen Workshop Manuals > Running gear, axles, steering > Wheels, tyres. axle align > Wheel alignment >
Transverse vehicle inclination "zero position
Volkswagen Workshop Manuals > Running gear, axles, steering > Wheels, tyres. axle align > Wheel alignment > Overview -
wheel alignment procedure
Volkswagen Workshop Manuals > Running gear, axles, steering > Wheels, tyres. axle align > Wheel alignment > Adjusting
front axle toe
Volkswagen Workshop Manuals > Running gear, axles, steering > Wheels, tyres. axle align > Wheel alignment > Checking
left and right-hand wheel lock
Volkswagen Workshop Manuals > Running gear, axles, steering > Wheels, tyres. axle align > Wheel alignment > Vehicle
data sticker
Volkswagen Workshop Manuals > Running gear, axles, steering > Wheels, tyres. axle align > Wheels, tyres > Models with
breakdown set
Volkswagen Workshop Manuals > Running gear, axles, steering > Wheels, tyres. axle align > Wheels, tyres > Tyre sealant
Volkswagen Workshop Manuals > Running gear, axles, steering > Wheels, tyres. axle align > Wheels, tyres > Fitting a new
tyre
Volkswagen Workshop Manuals > Running gear, axles, steering > Wheels, tyres. axle align > Rough running due to
wheels/tyres - causes and rectification > Vibration control system VAS 6230
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > General repair instructions > Nuts and bolts
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > General repair instructions > Electrical
components
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > General repair instructions > Guided fault
finding, vehicle self-diagnosis and test instruments
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Steering column > Removing and installing
steering wheel
steering column, left-hand drive vehicle
steering column, right-hand drive vehicle
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Electro-hydraulic power steering > Assembly
overview for electro-hydraulic power steering, left-hand drive vehicle
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Electro-hydraulic power steering > Removing
and installing power steering box, left-hand drive vehicle
and installing power steering sensor G250 , left-hand drive vehicle
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Electro-hydraulic power steering > Assembly
overview for electro-hydraulic power steering, right-hand drive vehicle
and installing power steering box, right-hand drive vehicle
and installing power steering sensor G250 , right-hand drive vehicle
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Repairing power steering box > Assembly
overview - power steering box, left-hand drive vehicle
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Repairing power steering box > Assembly
overview - power steering box, right-hand drive vehicle
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Repairing power steering box > Removing
and installing track rod
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Repairing power steering box > Checking and
adjusting left track rod length
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Repairing power steering box > Allocation of
track rod ball joints
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Repairing power steering box > Determining
centre position of steering rack
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Repairing power steering box > Adjusting
steering box
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Motor/pump unit > Assembly overview -
motor/pump unit
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Motor/pump unit > Removing and installing
motor/pump unit
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Motor/pump unit > Checking delivery pressure
of motor/pump unit
Volkswagen Workshop Manuals > Running gear, axles, steering > Steering > Bleeding steering system, checking for leaks
and checking fluid level > Checking hydraulic fluid level of power steering
Volkswagen Workshop Manuals > Wheels and Tyres Guide > Wheels, tyres. axle align > Recommended temporary spare
tyres and wheels
Volkswagen Workshop Manuals > Guide for using trailers > Technical data > Technical prerequisites > Trailer socket >
13-pin trailer socket
Volkswagen Workshop Manuals > Wheels and Tyres Guide - General Information > Wheels, tyres. axle align > Legislative
and technical conditions for converting wheel and tyre combinations > Additional wheel housing extensions (flaps)
Volkswagen Workshop Manuals > Wheels and Tyres Guide - General Information > Wheels, tyres. axle align > Useful
information regarding tyres > Identification markings on the tyre sidewall
Volkswagen Workshop Manuals > Wheels and Tyres Guide - General Information > Wheels, tyres. axle align > Tyre wear/
mileage for passenger car tyres > One-sided wear
Volkswagen Workshop Manuals > Wheels and Tyres Guide - General Information > Wheels, tyres. axle align > Tyre wear/
mileage for passenger car tyres > Diagonal washout
Volkswagen Workshop Manuals > Wheels and Tyres Guide - General Information > Wheels, tyres. axle align > Tyre noise >
Saw-tooth wear
Volkswagen Workshop Manuals > Wheels and Tyres Guide - General Information > Wheels, tyres. axle align > Tyre noise >
Flat spots (from locking wheels)
Volkswagen Workshop Manuals > Wheels and Tyres Guide - General Information > Wheels, tyres. axle align > Vehicle pulls
to one side > Conicity
Volkswagen Workshop Manuals > Wheels and Tyres Guide - General Information > Wheels, tyres. axle align > Tyre
damage > Construction of a radial belted tyre
damage > Impact damage
damage > Cuts
damage > Tyre damage due to insufficient tyre inflation pressure
damage > Rising tyre temperature caused by insufficient tyre inflation pressure
Volkswagen Workshop Manuals > Wheels and Tyres Guide - General Information > Wheels, tyres. axle align > Tyres with
run-flat properties > Design and identification
Volkswagen Workshop Manuals > Wheels and Tyres Guide - General Information > Wheels, tyres. axle align > Facts about
wheels (passenger cars) > Wheel structure
wheels (passenger cars) > Alloy wheels with exchangeable trim elements
wheels (passenger cars) > Alloy wheels with exchangeable trim elements (Zaragoza) > Tools
wheels (passenger cars) > Alloy wheels with exchangeable trim elements (Zaragoza) > Installing trim element
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Lock carrier > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Lock carrier > Lock carrier -
attachments > Assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Lock carrier > Service position >
Moving to service position
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Lock carrier > Service position >
Moving from service position
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Lock carrier > Removing and
installing lock carrier with attachments > Installing
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Lock carrier > Pressure hose with
push-on coupling > Releasing push-on coupling
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Wing > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Wing > Front wing > Removing
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Plenum chamber bulkhead > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Plenum chamber bulkhead >
Assembly overview - plenum chamber bulkhead
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Plenum chamber cover > Plenum
chamber cover > Assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Plenum chamber cover > Plenum
chamber cover > Removing
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Noise insulation > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Underbody cladding > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Bulkhead > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Tunnel cross-piece > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Body front > Tunnel cross-piece > Assembly
overview - tunnel cross-piece
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bonnet, flaps, cab, central locking > Bonnet >
Tools
Assembly overview - bonnet
Removing and installing bonnet > Installing
Removing and installing bonnet hinge > Removing
Removing and installing bonnet hinge > Installing
Removing and installing insulation > Removing
Removing and installing insulation > Installing
Removing and installing support rod
Assembly overview - bonnet lock and release components
Removing and installing lid lock - LHD vehicle > Removing
Removing and installing lid lock - LHD vehicle > Installing
Separating Bowden cable
Removing and installing striker pin
Removing and installing release lever > Assembly overview
Removing and installing release lever > Removing and installing
Adjusting bonnet > Adjusting bonnet lock
Adjusting striker pin
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bonnet, flaps, cab, central locking > Rear lid >
Tools
Assembly overview - rear lid
Removing and installing rear lid > Installing
Assembly overview - gas strut
Assembly overview - rear lid hinge
Removing and installing rear lid hinge > Removing
Removing and installing rear lid hinge > Installing
Removing and installing stop buffer
Removing and installing lid lock > Removing
Removing and installing lid lock > Installing
Removing and installing release element > Removing
Removing and installing release element > Installing
Removing and installing rear lid seal > Removing
Removing and installing rear lid seal > Installing
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bonnet, flaps, cab, central locking > Tank flap
unit > Tools
unit > Removing and installing tank flap unit > Removing
unit > Removing and installing tank flap unit > Installing
unit > Removing and installing actuator > Removing
unit > Removing and installing actuator > Installing
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Front door, central locking > Front door > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Front door, central locking > Front door >
Removing and installing door > Removing
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Front door, central locking > Front door >
Removing and installing door > Installing
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Front door, central locking > Front door > Door
alignment > Adjusting striker pin
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Front door, central locking > Door components >
Tools
Assembly overview - front door (2-door model)
Assembly overview - front door (4-door model)
Removing and installing cover (2-door model) > Removing
Removing and installing cover (2-door model) > Installing
Removing and installing cover (4-door model) > Removing
Removing and installing cover (4-door model) > Installing
Removing and installing door retaining strap
Removing and installing lock cylinder cover cap > Installing
Removing and installing lock cylinder > Installing
Removing and installing cover cap (without lock cylinder) > Tools
Removing and installing cover cap (without lock cylinder) > Installing
Removing and installing door handle > Removing
Removing and installing door handle > Installing
Removing and installing door lock > Removing
Removing and installing door lock > Installing
Removing and installing bearing bracket > Removing
Removing and installing bearing bracket > Installing
Removing and installing window slot outer seal (4-door model) > Installing
Assembly overview - insulation (2-door model)
Assembly overview - insulation (4-door model)
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Front door, central locking > Central locking >
Fitting location overview - central locking components
Assembly overview - battery for folding key with remote control
Removing and installing battery for folding key with remote control > Removing
Removing and installing battery for folding key with remote control > Installing
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Rear door,sliding door,wing doors,central locking
> Rear door > Tools
> Rear door > Removing and installing door > Removing
> Rear door > Removing and installing door > Installing
> Rear door > Door alignment > Tools
> Rear door > Door alignment > Adjusting striker pin
> Door components > Tools
> Door components > Assembly overview - rear door
> Door components > Removing and installing cover
> Door components > Removing and installing door retaining strap
> Door components > Removing and installing striker pin
> Door components > Removing and installing cover cap > Tools
> Door components > Removing and installing cover cap > Installing
> Door components > Removing and installing door handle > Installing
> Door components > Removing and installing door lock > Removing
> Door components > Removing and installing door lock > Installing
> Door components > Removing and installing bearing bracket > Removing
> Door components > Removing and installing bearing bracket > Installing
> Door components > Removing and installing trim > Removing
> Door components > Removing and installing trim > Installing
> Door components > Removing and installing window slot inner seal
> Door components > Assembly overview - insulation
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Sliding roof > Panorama tilting sunroof > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Sliding roof > Panorama tilting sunroof >
Function
Assembly overview - panorama tilting sunroof
Removing glass panel for panorama tilting sunroof
Removing glass panel when drive is defective
Adjusting glass panel (height adjustment)
Removing and installing glass panel seal
Removing and installing cover
Removing and installing panorama tilting sunroof switch
Removing and installing wind deflector > Removing
Removing and installing wind deflector > Installing
Removing and installing interior seal
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Sliding roof > Panorama tilting sunroof > Sun
blind > Assembly overview
blind > Removing sun blind
blind > Installing sun blind
blind > Removing and installing pulling rib
blind > Installing pulling rib
Removing and installing guide rails > Installing
Cleaning water drain hoses > Tools
Cleaning water drain hoses > Assembly overview
Assembly frame and hider > Tools
Removing and installing assembly frame > Removing assembly frame
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Front bumper cover > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Front bumper cover > Front bumper
carrier and lateral guides > Assembly overview
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Front bumper cover, Polo > Front
bumper cover > Assembly overview
bumper cover > Removing
bumper cover > Installing
bumper cover > Front bumper cover attachments
bumper cover, Polo Blue Motion > Assembly overview - front bumper cover, Polo Blue Motion
bumper cover, Polo Blue Motion > Removing front bumper cover, Polo Blue Motion
bumper cover, Polo Blue Motion > Installing front bumper cover, Polo Blue Motion
bumper cover, Polo Blue Motion > Front bumper cover with attachments, Polo Blue Motion
bumper cover, Cross Polo > Assembly overview - front bumper cover, Cross Polo
bumper cover, Cross Polo > Removing front bumper cover, Cross Polo
bumper cover, Cross Polo > Installing front bumper cover, Cross Polo
bumper cover, Cross Polo > Front bumper cover with attachments, Cross Polo
bumper cover, Polo GTI > Assembly overview - front bumper cover, Polo GTI
bumper cover, Polo GTI > Removing front bumper cover, Polo GTI
bumper cover, Polo GTI > Installing front bumper cover, Polo GTI
bumper cover, Polo GTI > Attachments for front bumper cover, Polo GTI
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Rear bumper cover > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Rear bumper cover > Installing
bracket for parking aid system > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Rear bumper cover > Rear bumper
carrier and subassemblies
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Bumper > Rear bumper cover, Polo > Rear
bumper cover > Assembly overview
bumper cover > Removing
bumper cover > Installing
bumper cover, Polo Blue Motion > Assembly overview - rear bumper cover, Polo Blue Motion
bumper cover, Polo Blue Motion > Removing rear bumper cover, Polo Blue Motion
bumper cover, Polo Blue Motion > Installing rear bumper cover, Polo Blue Motion
bumper cover, Polo Blue Motion > Rear bumper cover with attachments, Polo Blue Motion
bumper cover, Cross Polo > Assembly overview - rear bumper cover, Cross Polo
bumper cover, Cross Polo > Removing rear bumper cover, Cross Polo
bumper cover, Cross Polo > Installing rear bumper cover, Cross Polo
bumper cover, Cross Polo > Rear bumper cover, Cross Polo, attachments
bumper cover, Polo GTI > Assembly overview - rear bumper cover, Polo GTI
bumper cover, Polo GTI > Removing rear bumper cover, Polo GTI
bumper cover, Polo GTI > Installing rear bumper cover, Polo GTI
bumper cover, Polo GTI > Attachments for rear bumper cover, Polo GTI
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Glazing/window mechanism > Flush bonded
windows > Assembly overview - windscreen
windows > Removing windscreen
windows > Assembly overview - rear window
windows > Assembly overview - side window (2-door model)
windows > Assembly overview - side window (4-door model)
windows > Removing undamaged side window (4-door model)
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Glazing/window mechanism > Front door
window > Tools
window > Assembly overview - front door window
window > Removing and installing window regulator motor > Removing
window > Installing and removing window regulators > Installing
window > Removing and installing window channel > Removing window channel
window > Removing and installing window channel > Installing
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Glazing/window mechanism > Rear door window
> Tools
> Assembly overview - rear door window
> Removing and installing door window > Removing door window
> Removing and installing window regulator motor > Removing
> Removing and installing manual drive
> Removing and installing window crank
> Installing and removing window regulators > Removing
> Installing and removing window regulators > Installing
> Removing and installing window channel > Removing window channel
> Removing and installing window channel > Installing
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Wheel housing liner >
Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Wheel housing liner >
Front wheel housing liner > Removing
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Wheel housing liner > Rear
wheel housing liner > Removing
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Wheel housing liner > Rear
wheel housing liner > Installing
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Exterior mirror > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Exterior mirror > Removing
and installing mirror glass > Removing
and installing adjustment unit with motor > Removing
and installing mirror housing > Removing
and installing trim > Removing
and installing exterior mirror (manual operation) > Removing
and installing exterior mirror (manual operation) > Installing
and installing exterior mirror (electric operation) > Removing
and installing exterior mirror (electric operation) > Installing
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Radiator grille > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Radiator grille > Removing
and installing radiator grille > Installing
and installing emblem > Removing
and installing emblem > Installing
and installing emblem on Polo Blue Motion > Removing
and installing emblem on Polo Blue Motion > Installing
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Radiator grille > Assembly
overview - radiator grille, Polo GTI
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Mouldings and trims >
Tools
B-pillar trim > Assembly overview
B-pillar trim > Installing
Wing trim panel > Removing and installing wing trim panel
Water deflector, Polo Blue Motion > Assembly overview - water deflector
Water deflector, Polo Blue Motion > Installing water deflector strip
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Removing and installing
roof railing > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Removing and installing
roof railing > Roof railing > Assembly overview - roof railing
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Roof edge spoiler > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Roof edge spoiler > Roof
edge spoiler, Polo Blue Motion > Assembly overview - roof edge spoiler, Polo Blue Motion
edge spoiler, Polo Blue Motion > Removing middle piece of roof edge spoiler, Polo Blue Motion
spoiler, Polo GTI > Assembly overview - roof spoiler, Polo GTI
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Equipment-dependent
attachments > Tools
attachments > Side member extension, Polo Blue Motion > Assembly overview - side member extension
attachments > Side member extension, Polo Blue Motion > Installing side member extension
attachments > Side member extension, Polo Blue Motion > Removing retaining strip
attachments > Side member extension, Polo Blue Motion > Installing retaining strip
attachments > Assembly overview - Cross Polo attachments
attachments > Side member extension, Cross Polo > Assembly overview - side member extension
attachments > Side member extension, Cross Polo > Removing side member extension
attachments > Side member extension, Cross Polo > Installing side member extension
attachments > Front wheel arch trim, Cross Polo > Removing front wheel arch trim
attachments > Front wheel arch trim, Cross Polo > Installing front wheel arch trim
attachments > Rear wheel arch trim, Cross Polo > Removing rear wheel arch trim
attachments > Rear wheel arch trim, Cross Polo > Installing rear wheel arch trim
attachments > Front door cover, Cross Polo > Removing front door cover
attachments > Front door cover, Cross Polo > Installing front door cover
attachments > Rear door cover, Cross Polo > Removing rear door cover
attachments > Rear door cover, Cross Polo > Installing rear door cover
attachments > Wheel arch trim, rear door, Cross Polo > Removing and installing wheel arch trim of rear door
attachments > Assembly overview - attachments, Polo GTI
attachments > Side member extension, Polo GTI > Assembly overview - side member extension
attachments > Side member extension, Polo GTI > Removing side member extension
attachments > Side member extension, Polo GTI > Installing side member extension
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Lettering > Tools
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Lettering > Rear lettering
dimensions, Polo Blue Motion
Volkswagen Workshop Manuals > Body > General body repairs, exterior > Exterior equipment > Scuff protection film >
Renewing scuff protection film, Polo GTI > Tools
Volkswagen Workshop Manuals > Body > General body repairs, interior > Interior equipment > Interior mirror > Tools >
Required special tools, workshop equipment, test and measuring devices and auxiliary items
Volkswagen Workshop Manuals > Body > General body repairs, interior > Interior equipment > Interior mirror > Removing
and installing interior mirror with rain and light sensorG397 > Removing
Volkswagen Workshop Manuals > Body > General body repairs, interior > Interior equipment > Interior mirror > Removing
and installing interior mirror > Removing
Volkswagen Workshop Manuals > Body > General body repairs, interior > Interior equipment > Compartments, covers and
trims > Tools > Required special tools, workshop equipment, test and measuring devices and auxiliary items
trims > Removing and installing centre console with armrest
trims > Removing and installing support (vehicles with arm rest)
trims > Removing and installing rear cup holder (vehicles with arm rest)
trims > Removing and installing
trims > Removing and installing hand brake cover cap
trims > Removing and installing cover for centre console
trims > Removing and installing dash panel middle trims
trims > Removing and installing centre dash panel compartment
trims > Removing and installing centre dash panel storage compartment
trims > Removing and installing dash panel end trims
trims > Removing and installing glove compartment
trims > Removing and installing fuse box cover
trims > Removing and installing steering column trim
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > Seat belts > Tools >
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > Seat belts > Removing
and installing centre rear seat belts
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > Seat belts > Removing
and installing rear double belt buckle
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > Inspecting seat belts >
Points to check > Checking belt webbing
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > Airbag > Tools >
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > Airbag > Adapting
components
Volkswagen Workshop Manuals > Body > General body repairs, interior > Passenger protection > Crash sensors > Tools >
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > dash panel > Tools >
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > dash panel > Removing
and installing dash panel
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > dash panel > Removing
and installing dash panel cross member
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Door and side trims >
Tools > Required special tools, workshop equipment, test and measuring devices and auxiliary items
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Pillar trims > Tools >
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Pillar trims > Removing
and installing lower A-pillar trim (passenger side)
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Rear lid trim > Tools >
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Rear lid trim > Removing
and installing rear lid trim
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Luggage compartment
trims > Tools > Required special tools, workshop equipment, test and measuring devices and auxiliary items
trims > Removing and installing lock carrier cover
trims > Removing and installing luggage compartment floor covering
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Roof trims > Tools >
Volkswagen Workshop Manuals > Body > General body repairs, interior > Trim, noise insulation > Roof trims > Removing
and installing moulded headliner (4-door models)
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat frames > Front seats > Tools > Required
special tools, workshop equipment, test and measuring devices and auxiliary items
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat frames > Rear seats > Tools
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat padding, covers > Front seat covers and
padding > Tools
Volkswagen Workshop Manuals > Body > General body repairs, interior > Seat padding, covers > Rear seat covers and
padding > Tools
padding > Removing and installing bench seat (split) cover and padding
padding > Removing and installing bench seat (continuous) cover and padding
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Starter-current supply-CC > Disconnecting and
reconnecting battery > Assembly overview, vehicles with starter battery in engine compartment > Assembly overview, 1.2 l,
44kW MPI engine
reconnecting battery > Assembly overview, vehicles with starter battery in engine compartment > Assembly overview, 1.2l,
51kW MPI engine
reconnecting battery > Assembly overview, vehicles with starter battery in engine compartment > Assembly overview, 1.4l
MPI 63kW and 1.2l TSI 66/77kW engines
reconnecting battery > Assembly overview, vehicles with starter battery in engine compartment > Assembly overview, 1.6l
TDI engine
reconnecting battery > Assembly overview, vehicles with starter battery in engine compartment > Assembly overview - 1.2l
TDI BlueMotion
reconnecting battery > Assembly overview, vehicles with starter battery in luggage compartment > Assembly overview
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Starter-current supply-CC > Removing and
installing battery > Removing and installing battery, vehicles with starter battery in engine compartment
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Starter-current supply-CC > Removing and
installing battery > Removing and installing battery, vehicles with starter battery in luggage compartment
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Starter-current supply-CC > Starter, vehicles with
manual gearbox > Starter, vehicles with manual gearbox MQ200 > Assembly overview
manual gearbox > Starter, vehicles with manual gearbox MQ200 > Removing and installing starter, vehicles with manual
gearbox MQ200
manual gearbox > Starter, vehicles with manual gearbox MQ250 > Assembly overview
manual gearbox > Starter, vehicles with manual gearbox MQ250 > Removing and installing starter, vehicles with manual
gearbox MQ250
dual clutch gearbox (DSG) > Starter, vehicles with 1.6l TDI engine and dual clutch gearbox (DSG) DQ200-7F > Assembly
overview
dual clutch gearbox (DSG) > Starter, vehicles with 1.6l TDI engine and dual clutch gearbox (DSG) DQ200-7F > Removing
and installing starter, vehicles with 1.6l TDI engine and dual clutch gearbox (DSG) DQ200-7F
dual clutch gearbox (DSG) > Starter, vehicles with 1.4 l, 132kW TSI engine and dual clutch gearbox (DSG) DQ200-7F >
Assembly overview
dual clutch gearbox (DSG) > Starter, vehicles with 1.4 l, 132kW TSI engine and dual clutch gearbox (DSG) DQ200-7F >
Removing and installing starter, vehicles with 1.4l, 132kW TSI engine with dual clutch gearbox (DSG) DQ200-7F
automatic gearbox > Starter, vehicles with automatic gearbox AQ250-6F > Assembly overview
automatic gearbox > Starter, vehicles with automatic gearbox AQ250-6F > Vehicles with 6-speed automatic gearbox 09G
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Starter-current supply-CC > Alternator >
Alternator, 1.2l, 51kW MPI engine > Assembly overview
Alternator, 1.2l, 51kW MPI engine > Removing and installing alternator, 1.2l, 51kW MPI engine
Alternator, 1.4l, 63kW MPI engine > Assembly overview
Alternator, 1.2 l, 66kW/77kW TSI engine > Assembly overview
Alternator, 1.4 l, 132kW TSI engine > Assembly overview
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Starter-current supply-CC > Alternator > Alternator
1.2l TDI > Assembly overview
Alternator, 1.6 l TDI engine > Assembly overview
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Starter-current supply-CC > Alternator > Removing
and installing poly V-belt pulley on alternator > Removing and installing poly V-belt pulley without freewheel
and installing poly V-belt pulley on alternator > Removing and installing poly V-belt pulley with freewheel, manufacturer:
Bosch
and installing poly V-belt pulley on alternator > Removing and installing poly V-belt pulley with freewheel, manufacturer:
Valeo
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Starter-current supply-CC > Alternator > Voltage
regulator for alternator > Removing and installing voltage regulator, manufacturer: Bosch
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Starter-current supply-CC > Alternator > Voltage
regulator for alternator > Removing and installing voltage regulator, manufacturer: Valeo
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Starter-current supply-CC > Start/stop system >
Voltage stabiliserJ532
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Instruments, GCI > Dash panel insert > Renewing
dash panel insert
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Windscreen wipe/wash system > Windscreen
wiper system > Assembly overview - windscreen wiper system
wiper system > Removing and installing wiper blade of joint-free wiper
washer system > Assembly overview - windscreen washer system
washer system > Removing and installing windscreen washer system spray jets
washer system > Assembly overview of washer fluid reservoir
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Windscreen wipe/wash system > Rear window
wiper system > Assembly overview - rear window wiper system
wiper system > Removing and installing wiper arm
wiper system > Removing and installing rear window wiper motorV12
wiper system > Adjusting rear window wiper park position
washer system > Assembly overview - rear window washer system
washer system > Renewing spray jet
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Windscreen wipe/wash system > Headlight washer
system > Assembly overview - headlight washer system
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > H4 headlights >
Assembly overview - headlights with halogen bulb H4
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > H7 headlights >
Assembly overview - headlights with halogen bulb H7
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Headlights with
gas discharge bulbs > Assembly overview
gas discharge bulbs > Headlight starter for gas discharge bulb > Removing and installing headlight starter for gas discharge
bulb
gas discharge bulbs > Headlight range control unitJ431 > Removing and installing headlight range control unitJ431
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Fog lights >
Assembly overview - fog lights
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Fog light Polo
Cross (Polo Dune) > Assembly overview - fog lights
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Daytime running
lights > Removing and installing daytime running light bulb in fog light
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Tail light >
Assembly overview - tail light
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Tail light >
Removing and installing tail light bulb carrier
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Number plate
light > Bolted number plate lightX > Removing and installing bolted number plate light
light > Bolted number plate lightX > Removing and installing number plate light bulb
light > Clipped Number plate lightX > Removing and installing clipped number plate light
light > Clipped Number plate lightX > Removing and installing clipped number plate light bulb
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Additional brake
light > Additional brake light bulbM25 > Removing and installing high-level brake light bulbM25, Polo, Polo Cross
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Additional brake
light > Additional brake light bulbM25 > Removing and installing high-level brake light bulbM25, Polo GTI, Polo Blue Motion
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Steering column
switch > Removing and installing steering column switch
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Steering column
switch > Removing and installing airbag coil connector and return ring with slip ringF138
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Ignition/starter
switch and lock cylinder > Ignition/starter switchD > Pin assignment at ignition/starter switchD up to 10/2009
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Ignition/starter
switch and lock cylinder > Ignition/starter switchD > Removing and installing ignition/starter switchD from 11/2009 onwards
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches outside > Parking aid >
Assembly overview
Parking aid control unitJ446 > Removing and installing parking aid control unitJ446
Parking aid warning buzzer H15 > Removing and installing parking aid warning buzzerH15
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Lights, lamps, switches inside, anti-theft system >
Lights and switches in engine compartment > Removing and installing bonnet contact switchF266
Lights and switches in dash panel > Removing and installing light switchE1
Lights and switches in dash panel > Removing and installing petrol or gas fuel selection switchE395
Lights and switches in dash panel > Removing and installing petrol or gas fuel selection switchE395 > Removing and
installing petrol or gas fuel selection switchE395 (vehicles ? 01.2011)
Lights and switches in dash panel > Removing and installing petrol or gas fuel selection switchE395 > Removing and
installing petrol or gas fuel selection switchE395 (vehicles 01.2011?)
Lights and switches in dash panel > Removing and installing tyre pressure monitor display buttonE492
Lights and switches in dash panel > Removing and installing left footwell lightW9 and right footwell lightW10 > Renewing
footwell light bulb
Lights and switches in doors > Removing and installing switch module for mirror adjustment on driver side
Lights and switches in doors > Driver side interior locking warning lampK174 and central locking deadlock function warning
lamp on front passenger sideK204
Anti-theft alarm (ATA) > Alarm hornH12 > Removing and installing alarm hornH12
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Wiring > Control units > Onboard supply control
unitJ519 > Removing and installing onboard supply control unitJ519
Volkswagen Workshop Manuals > Vehicle electrics > Electrical system > Wiring > Control units > Trailer detector control
unitJ345 > Removing and installing trailer detector control unitJ345
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Radio units and radio navigation
systems in general > Removing and installing radio units and radio navigation systems > Required special tools, testers,
measuring instruments and auxiliary items
systems in general > Removing and installing radio units and radio navigation systems > Removing:
systems in general > Adapting radio components > Required special tools, workshop equipment, testers, measuring
instruments and auxiliary items
systems in general > Adapting radio navigation system components > Required special tools, workshop equipment, testers,
measuring instruments and auxiliary items
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Radio system "RCD 210" >
Overview of radio system "RCD 210"
Overview of connectors on radio "RCD 210"
Overview of connectors on radio "RCD 210" > Multi-pin connector 1, 8-pin, loudspeaker outputs
Overview of connectors on radio "RCD 210" > Multi-pin connector 2, 8-pin, voltage supply, CAN bus
Overview of connectors on radio "RCD 210" > Multi-pin connector 3, 12-pin, telephone signal input, telephone mute
Overview of connectors on radio "RCD 210" > Multi-pin connector 4, 12-pin, AUX audio input, CD changer control and CD
audio input signal
Overview of connectors on radio "RCD 310" > Multi-pin connector 2, 8-pin, voltage supply, CAN bus, telephone mute switch
Overview of connectors on radio "RCD 310" > Multi-pin connector 3, 12-pin, AUX audio output, telephone signal input
audio input signals
Activating/deactivating transport lock for CD changer in "RCD 510"
Overview of connectors on radio "RCD 510" > Multi-pin connector 2, 8-pin, voltage supply, CAN bus, telephone mute switch
Overview of connectors on radio "RCD 510" > Multi-pin connector 3, 12-pin, AUX audio output, telephone signal input
audio input signals
Overview of connectors on radio "RCD 510" > Multi-pin connector 5, audio and video, 26-pin
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Radio navigation system "RNS 310"
> Overview of radio navigation system "RNS 310"
> Overview of connectors on radio navigation system "RNS 310"
> Overview of connectors on radio navigation system "RNS 310" > Multi-pin connector 1, 8-pin, for loudspeaker outputs
> Overview of connectors on radio navigation system "RNS 310" > Multi-pin connector 2, 8-pin, for voltage supply wires and
CAN bus
> Overview of connectors on radio navigation system "RNS 310" > Multi-pin connector 3, 12-pin, for telephone signals
> Overview of connectors on radio navigation system "RNS 310" > Multi-pin connector 4, 12-pin, for CD changer control and
CD audio input signals
> Overview of connectors on radio navigation system "RNS 310" > Connectors 5, 6 and 7, aerial connections
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Multimedia system control unit >
Overview of "multimedia system control unit"
Removing and installing multimedia control unit > Removing:
Removing and installing multimedia control unit > Installing:
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Loudspeaker systems > Overview of
loudspeaker system
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Loudspeaker systems > Removing
and installing front bass loudspeakers > Removing:
and installing rear bass loudspeakers > Removing:
and installing front treble loudspeakers > Removing:
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Telephone system > Preparation for
mobile telephone "UTP with audio streaming" > Overview of telephone system / telephone preparation
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Telephone system > Removing and
installing telephone transmitter and receiver unit
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Telephone system > Removing and
installing telephone bracket > Removing:
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Aerial systems > Overview of aerial
systems > Aerial preparation for single AM/FM aerial
systems > Aerial preparation for single AM/FM/FM2 aerial with diversity function
systems > Aerial system for vehicles with radio system "RCD 210"
systems > Aerial system for vehicles with radio navigation system "RNS 310"
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Aerial systems > Removing and
installing aerial modules
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Aerial systems > Removing and
installing roof aerial > Removing:
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Multifunction steering wheel >
Removing and installing steering wheel operating unit > Removing:
Removing and installing multifunction steering wheel control unit > Removing:
Adapting multifunction steering wheel components > Required special tools, workshop equipment, testers, measuring
instruments and auxiliary items
Volkswagen Workshop Manuals > Vehicle electrics > Communication > Infotainment > Notes on operating mobile
telephones and two-way radios > Overview of battery, transmitter and receiver unit, fuse and wiring harness
Volkswagen Workshop Manuals > Vehicle electrics > Electrical System, General Information > Starter-current supply-CC >
Battery > Warning notices and safety regulations > Safety markings on battery
Checking battery > Battery tester with printerVAS 5097 A > Description of battery tester with printerVAS 5097 A
Checking battery > Battery tester with printerVAS 6161 > Description of battery tester with printerVAS 6161
Charging battery > Battery chargerVAS 5095 A > Description of battery chargerVAS 5095 A
Charging battery > Battery chargerVAS 5900 > Description of battery chargerVAS 5900
Charging battery > Battery chargerVAS 5903 > Description of battery chargerVAS 5903
Charging battery > Solar panelVAS 6102A > Charging battery in maintenance mode with solar panelVAS 6102A
Volkswagen Workshop Manuals > Vehicle electrics > Electrical System, General Information > Windscreen wipe/wash
system > Washer fluid line hose couplings > Windscreen and rear window washer system
system > Washer fluid line hose couplings > Headlight washer system
system > Hose repair > Repairing smooth pipe
system > Distinguishing features of jointless wiper blades
Volkswagen Workshop Manuals > Vehicle electrics > Electrical System, General Information > Wiring > Wiring harness and
connector repairs > Wiring harness repair set > Upgrade kitVAS 1978/50
connector repairs > Wiring harness repair set > Release tool setVAS 1978/35
connector repairs > Tool descriptions > Special pliers with insert
connector repairs > Tool descriptions > Assembly tools for single wire seals
connector repairs > Tool descriptions > Wire strippersVAS 1978/3
connector repairs > Tool descriptions > Crimping pliersVAS 1978/1A
connector repairs > Repairs to wiring harnesses > Repairs to CAN bus wiring
connector repairs > Repairs to wiring harnesses > Wiring open circuit with one repair position
connector repairs > Repairs to wiring harnesses > Wiring open circuit with two repair positions
connector repairs > Fibre optic cables (FOC) > Preparing fibre optic cable
connector repairs > Repairs to contact housings and connectors > Repairs to contacts in contact housings
connector repairs > Releasing and dismantling contact housings > Secondary locking element
Volkswagen Workshop Manuals > Power transmission > 5-speed manual gearbox 02T > Technical data > Gearbox
identification > Location on gearbox
Volkswagen Workshop Manuals > Power transmission > 5-speed manual gearbox 02T > Technical data > Overview - power
transmission
Volkswagen Workshop Manuals > Power transmission > 5-speed manual gearbox 02T > Technical data > General repair
notes > Seals and sealing rings
notes > Locking devices
notes > Synchro-rings
Volkswagen Workshop Manuals > Power transmission > 5-speed manual gearbox 02T > Clutch, control > Repairing clutch
mechanism > Assembly overview - pedal cluster, Polo 2010 ?
mechanism > Distinguishing between clutch pedal switchesF36
mechanism > Removing and installing clutch pedal switchF36 with round housing > Installing clutch pedal switch
mechanism > Removing and installing mounting bracket with master cylinder, Polo 2010 ?
mechanism > Removing and installing mounting bracket with master cylinder, Polo 2010 ? > Removing
mechanism > Removing and installing clutch pedal with over-centre spring, Polo 2010 ? LHD > Removing
mechanism > Removing and installing clutch pedal with over-centre spring, Polo 2010 ? LHD > Installing
mechanism > Removing and installing clutch pedal with extension spring, Polo 2010 ? LHD > Removing
mechanism > Removing and installing clutch pedal with extension spring, Polo 2010 ? LHD > Installing
mechanism > Removing and installing clutch pedal, Polo 2010 ? RHD > Removing
mechanism > Removing and installing clutch pedal, Polo 2010 ? RHD > Installing
mechanism > Assembly overview - hydraulics (LHD)
mechanism > Assembly overview - hydraulics (RHD)
mechanism > Removing and installing master cylinder, Polo 2010 ?
mechanism > Removing and installing master cylinder, Polo 2010 ? > Removing
mechanism > Removing and installing master cylinder, Polo 2010 ? > Installing
mechanism > Removing and installing slave cylinder
mechanism > Removing and installing slave cylinder > Installing
mechanism > Bleeding clutch system
release mechanism
Volkswagen Workshop Manuals > Power transmission > 5-speed manual gearbox 02T > Gearbox mechanics,operation,
construction,diff. > Repairing selector mechanism > Installation position of selector mechanism
construction,diff. > Repairing selector mechanism > Assembly overview - selector lever knob and cover, Polo 2010 ?
construction,diff. > Repairing selector mechanism > Removing and installing gear knob and cover, Polo 2010 ?
construction,diff. > Repairing selector mechanism > Repairing gear lever and selector housing (from 06.06)
construction,diff. > Repairing selector mechanism > Removing and installing selector mechanism > Removing
construction,diff. > Repairing selector mechanism > Adjusting selector mechanism
construction,diff. > Removing and installing gearbox, Polo 2010 ?
construction,diff. > Removing and installing gearbox, Polo 2010 ? > Removing gearbox
construction,diff. > Removing and installing gearbox, Polo 2010 ? > Installing gearbox > Specified torques
construction,diff. > Transporting gearbox
construction,diff. > Checking gear oil
construction,diff. > Dismantling and assembling gearbox > Overview - gearbox
construction,diff. > Dismantling and assembling gearbox > Assembly overview
construction,diff. > Dismantling and assembling gearbox > Assembly overview - removing and installing cover for gearbox
housing and 5th gear
construction,diff. > Dismantling and assembling gearbox > Assembly overview - removing and installing clutch housing
construction,diff. > Dismantling and assembling gearbox > Assembly overview - removing and installing input shaft, output
shaft, differential, selector mechanism and selector forks
construction,diff. > Dismantling and assembling gearbox > Dismantling and assembling procedure
construction,diff. > Dismantling and assembling gearbox > Dismantling and assembling procedure > Modifying gearbox
support3221
construction,diff. > Dismantling and assembling gearbox > Dismantling and assembling procedure > Dismantling
construction,diff. > Repairing gearbox housing and clutch housing
construction,diff. > Repairing selector unit
construction,diff. > Dismantling and assembling selector forks
Volkswagen Workshop Manuals > Power transmission > 5-speed manual gearbox 02T >
Gearbox,mechanics,gears,shafts,internal operation > Dismantling and assembling input shaft
Volkswagen Workshop Manuals > Power transmission > 5-speed manual gearbox 02T >
Gearbox,mechanics,gears,shafts,internal operation > Dismantling and assembling output shaft
Volkswagen Workshop Manuals > Power transmission > 5-speed manual gearbox 02T > Final drive, differential, differential
lock > Renewing flange shaft oil seals with gearbox installed > Renewing oil seal for left flange shaft
lock > Renewing flange shaft oil seals with gearbox installed > Renewing oil seal for left flange shaft > Removing
lock > Renewing flange shaft oil seals with gearbox installed > Renewing oil seal for left flange shaft > Installing
lock > Renewing flange shaft oil seals with gearbox installed > Renewing seal for right flange shaft
lock > Renewing flange shaft oil seals with gearbox installed > Renewing seal for right flange shaft > Removing
lock > Renewing flange shaft oil seals with gearbox installed > Renewing seal for right flange shaft > Installing
lock > Differential > Dismantling and assembling differential
lock > Differential > Dismantling and assembling differential > One-piece thrust bearing and tapered roller bearing for
differential modified from gearbox date 06052
lock > Differential > Adjusting differential
lock > Differential > Adjusting differential > Determining shim S2
Volkswagen Workshop Manuals > Power transmission > 5-speed manual gearbox 02R > Technical data > Gearbox
Volkswagen Workshop Manuals > Power transmission > 5-speed manual gearbox 02R > Technical data > Overview -
power transmission
Volkswagen Workshop Manuals > Power transmission > 5-speed manual gearbox 02R > Technical data > General repair
Volkswagen Workshop Manuals > Power transmission > 5-speed manual gearbox 02R > Clutch, control > Repairing clutch
mechanism > Assembly overview - pedal cluster, Polo 2010 ?
mechanism > Distinguishing between clutch pedal switchesF36
mechanism > Removing and installing clutch pedal switchF36 with round housing > Installing clutch pedal switch
mechanism > Removing and installing mounting bracket with master cylinder, Polo 2010 ?
mechanism > Removing and installing mounting bracket with master cylinder, Polo 2010 ? > Removing
mechanism > Removing and installing clutch pedal with over-centre spring, Polo 2010 ? LHD > Removing
mechanism > Removing and installing clutch pedal with over-centre spring, Polo 2010 ? LHD > Installing
mechanism > Removing and installing clutch pedal with extension spring, Polo 2010 ? LHD > Removing
mechanism > Removing and installing clutch pedal with extension spring, Polo 2010 ? LHD > Installing
mechanism > Removing and installing clutch pedal, Polo 2010 ? RHD > Removing
mechanism > Removing and installing clutch pedal, Polo 2010 ? RHD > Installing
mechanism > Removing and installing master cylinder, Polo 2010 ?
mechanism > Removing and installing master cylinder, Polo 2010 ? > Removing
mechanism > Removing and installing master cylinder, Polo 2010 ? > Installing
release mechanism
Volkswagen Workshop Manuals > Power transmission > 5-speed manual gearbox 02R > Gearbox mechanics,operation,
construction,diff. > Repairing selector mechanism > Assembly overview - selector lever knob and cover, Polo 2010 ?
construction,diff. > Repairing selector mechanism > Removing and installing gear knob and cover, Polo 2010 ?
construction,diff. > Repairing selector mechanism > Repairing gear lever and selector housing (from 06.06)
construction,diff. > Removing and installing gearbox, Polo 2010 ?
construction,diff. > Removing and installing gearbox, Polo 2010 ? > Removing gearbox
construction,diff. > Removing and installing gearbox, Polo 2010 ? > Installing gearbox
construction,diff. > Removing and installing gearbox, Polo 2010 ? > Installing gearbox > Specified torques
construction,diff. > Transporting gearbox
housing and 5th gear
construction,diff. > Dismantling and assembling gearbox > Assembly overview - removing and installing gearbox housing
and selector mechanism
shaft, differential and selector forks
construction,diff. > Dismantling and assembling gearbox > Assembly sequence - removing and installing cover for gearbox
housing and 5th gear > Removing
construction,diff. > Dismantling and assembling gearbox > Assembly sequence - Dismantling and assembling gearbox
completely
completely > Removing
completely > Installing 5th gear
construction,diff. > Dismantling and assembling selector mechanism on gearbox side (selector shaft can be removed from
selector mechanism cover)
construction,diff. > Dismantling and assembling selector mechanism on gearbox side (selector shaft cannot be removed
from selector mechanism cover)
Volkswagen Workshop Manuals > Power transmission > 5-speed manual gearbox 02R >
Gearbox,mechanics,gears,shafts,internal operation > Input shaft > Dismantling and assembling input shaft
Gearbox,mechanics,gears,shafts,internal operation > Input shaft > Adjusting input shaft
Gearbox,mechanics,gears,shafts,internal operation > Output shaft > Dismantling and assembling output shaft
Gearbox,mechanics,gears,shafts,internal operation > Output shaft > Adjusting output shaft
Gearbox,mechanics,gears,shafts,internal operation > Reverse shaft > Dismantling and assembling reverse shaft
Volkswagen Workshop Manuals > Power transmission > 5-speed manual gearbox 02R > Final drive, differential, differential
lock > Renewing flange shaft oil seals with gearbox installed > Distinguishing seals for right flange shaft
lock > Renewing flange shaft oil seals with gearbox installed > Renewing seal (two-part seal and sleeve for right flange
shaft)
shaft) > Removing
shaft) > Installing
lock > Renewing flange shaft oil seals with gearbox installed > Renewing seal and sleeve together (one-piece seal and
sleeve for right flange shaft)
sleeve for right flange shaft) > Removing
sleeve for right flange shaft) > Installing
Volkswagen Workshop Manuals > Power transmission > 6-speed automatic gearbox 09G > Technical data > General repair
notes > Tools
notes > Electrical components
notes > Guided fault finding, vehicle self-diagnosis and testing
Volkswagen Workshop Manuals > Power transmission > 6-speed automatic gearbox 09G > Technical data > Gearbox
identification > Gearbox codes
Volkswagen Workshop Manuals > Power transmission > 6-speed automatic gearbox 09G > Torque converter > Torque
converter > Draining torque converter
Volkswagen Workshop Manuals > Power transmission > 6-speed automatic gearbox 09G > Torque converter > Torque
converter > Removing and installing torque converter oil seal
Volkswagen Workshop Manuals > Power transmission > 6-speed automatic gearbox 09G > Automatic gearbox, control,
assembly, housing > Electrical and electronic components and their locations
assembly, housing > Multifunction switchF125 > Removing multifunction switchF125
assembly, housing > Multifunction switchF125 > Installing multifunction switchF125
assembly, housing > Multifunction switchF125 > Adjusting multifunction switchF125
assembly, housing > Emergency release of selector lever
assembly, housing > Removing and installing selector lever handle
assembly, housing > Selector mechanism > Assembly overview - selector mechanism
assembly, housing > Selector mechanism > Adjusting selector lever cable
assembly, housing > Removing and installing gearbox; 1.6 l - 77 kW engine
assembly, housing > Removing and installing gearbox; 1.6 l - 77 kW engine > Specified torques
assembly, housing > Transporting gearbox
assembly, housing > Checking ATF level and topping up
assembly, housing > Checking ATF level and topping up > Checking ATF level
assembly, housing > Checking ATF level and topping up > Draining and filling ATF
assembly, housing > ATF cooler > Assembly overview - ATF cooler
Volkswagen Workshop Manuals > Power transmission > 6-speed automatic gearbox 09G > Automatic gearbox, gears,
control > Renewing oil seal for selector shaft
control > Removing and installing ATF pan
control > Removing and installing ATF pan > Installing
control > Removing and installing ATF strainer > Removing
control > Removing and installing ATF strainer > Installing
control > Removing and installing valve body > Overview - valve chest
control > Removing and installing valve body > Removing valve body
control > Removing and installing valve body > Installing valve body
control > Removing and installing valve body > Wire routing, connectors, connections and retainer on valve body
control > Removing and installing valve body > Specified torques
control > Removing and installing wiring harness for solenoid valves and senders > Removing
control > Removing and installing wiring harness for solenoid valves and senders > Removing and installing gearbox input
speed senderG182
control > Removing and installing wiring harness for solenoid valves and senders > Removing and installing gearbox output
speed senderG195
Volkswagen Workshop Manuals > Power transmission > 6-speed automatic gearbox 09G > Final drive, differential,
differential lock > Renewing oil seals for flange shafts
differential lock > Renewing oil seals for flange shafts > Renewing oil seal for left flange shaft
differential lock > Renewing oil seals for flange shafts > Renewing seal for right flange shaft
Volkswagen Workshop Manuals > Power transmission > 7-speed dual clutch gearbox 0AM > Technical data > Gearbox
identification
Volkswagen Workshop Manuals > Power transmission > 7-speed dual clutch gearbox 0AM > Technical data > Overview -
power transmission
Volkswagen Workshop Manuals > Power transmission > 7-speed dual clutch gearbox 0AM > Technical data > Capacities
Volkswagen Workshop Manuals > Power transmission > 7-speed dual clutch gearbox 0AM > Technical data > General
repair notes > Tools
Volkswagen Workshop Manuals > Power transmission > 7-speed dual clutch gearbox 0AM > Technical data > General
repair notes > Gearbox
Volkswagen Workshop Manuals > Power transmission > 7-speed dual clutch gearbox 0AM > Clutch, control > Removing
and installing dual clutch, gearboxes made up to 05.2011 > Removing dual clutch
and installing dual clutch, gearboxes made up to 05.2011 > Installing dual clutch
and installing dual clutch, gearboxes made from 06..2011 onwards > Removing dual clutch
and installing dual clutch, gearboxes made from 06..2011 onwards > Installing dual clutch
and installing oil seals at clutch end
Volkswagen Workshop Manuals > Power transmission > 7-speed dual clutch gearbox 0AM > Gearbox mechanics,operation,
construction,diff. > Renewing gear oil
construction,diff. > Selector mechanism in vehicles up to 02.2009
construction,diff. > Emergency release of selector lever
construction,diff. > Removing and installing selector lever handle
construction,diff. > Removing and installing selector lever handle > Moving pushbutton to installation position in the handle >
Handle with pushbutton on side
construction,diff. > Removing and installing selector lever handle > Moving pushbutton to installation position in the handle >
Handle with front pushbutton
construction,diff. > Selector mechanism from 03.2009 onwards > Overview of selector mechanism in vehicles from 03.2009
onwards
construction,diff. > Safety note on mechatronic unit for dual clutch gearboxJ743
construction,diff. > Overview - mechatronic unit
construction,diff. > Moving mechatronic unit for dual clutch gearboxJ743 into removal position by hand
construction,diff. > Installing mechatronic unit for dual clutch gearboxJ743
construction,diff. > View on selector forks; mechatronic unit is removed
construction,diff. > "Removing and installing gearbox" (erWin overview) > Notes on different vehicles, different gearboxes
construction,diff. > "Removing and installing gearbox" (erWin overview) > Removing gearbox; Polo 2010 ?, 1.2 l - 63 and
77kW petrol engine
construction,diff. > "Removing and installing gearbox" (erWin overview) > Removing gearbox; Polo 2010 ?, 1.4 l - 63kW
petrol engine
construction,diff. > "Removing and installing gearbox" (erWin overview) > Removing gearbox; Polo 2010 ?, 1.6l - 66kW
diesel engine
construction,diff. > "Removing and installing gearbox" (erWin overview) > Removing gearbox; Polo 2010 ?, 1.4 l - 132kW
petrol engine
construction,diff. > "Removing and installing gearbox" (erWin overview) > Installing gearbox
construction,diff. > "Removing and installing gearbox" (erWin overview) > Torque settings Gearbox to engine and notes on
assembly mounting
assembly mounting > 1.8 - 118kW engine
assembly mounting > 1.4 l - 63kW petrol engine
assembly mounting > 1.2l and 1.4l and 1.6l engine
assembly mounting > 1.6 l - 77kW diesel engine
assembly mounting > 1.9l - 77kW - diesel engine and 1.6l - 66kW diesel engine
construction,diff. > Transporting gearbox and securing to assembly stand
Volkswagen Workshop Manuals > Power transmission > 7-speed dual clutch gearbox 0AM >
Gearbox,mechanics,gears,shafts,internal operation > Notes on gearbox disassembly
Gearbox,mechanics,gears,shafts,internal operation > Notes on gearbox disassembly > Overview: gearbox disassembly
Gearbox,mechanics,gears,shafts,internal operation > Dismantling gearbox
Gearbox,mechanics,gears,shafts,internal operation > Assembling gearbox
Gearbox,mechanics,gears,shafts,internal operation > Dismantling and assembling gearbox housing
Gearbox,mechanics,gears,shafts,internal operation > Dismantling and assembling clutch housing
Gearbox,mechanics,gears,shafts,internal operation > Dismantling and assembling outer input shaft
Gearbox,mechanics,gears,shafts,internal operation > Dismantling and assembling inner input shaft
Gearbox,mechanics,gears,shafts,internal operation > Dismantling and assembling output shaft 1 - overview
Gearbox,mechanics,gears,shafts,internal operation > Dismantling and assembling output shaft 1 - overview > Dismantling
output shaft 1 partially
output shaft 1 completely
Gearbox,mechanics,gears,shafts,internal operation > Dismantling and assembling output shaft 1 - overview > Assembling
output shaft 1
and assembling locking collars and synchro-hubs of output shaft 1
output shaft 2
output shaft 2
and assembling locking collars and synchro-hubs of output shaft 2
output shaft 3
output shaft 3
and assembling locking collar and synchro-hub of output shaft 3
Gearbox,mechanics,gears,shafts,internal operation > Notes on gearbox adjustment
Gearbox,mechanics,gears,shafts,internal operation > Notes on gearbox adjustment > Calculating shims for clutch housing
Gearbox,mechanics,gears,shafts,internal operation > Calculating shims for gearbox housing
Gearbox,mechanics,gears,shafts,internal operation > Removing and installing parking lock
Volkswagen Workshop Manuals > Power transmission > 7-speed dual clutch gearbox 0AM > Final drive, differential,
differential lock > Oil seals
differential lock > Oil seals > Renewing seal for right flange shaft
differential lock > Oil seals > Renewing oil seal for left flange shaft
Volkswagen Workshop Manuals > Power transmission > 6-speed manual gearbox 02U > Technical data > Gearbox
Volkswagen Workshop Manuals > Power transmission > 6-speed manual gearbox 02U > Technical data > Overview -
power transmission
Volkswagen Workshop Manuals > Power transmission > 6-speed manual gearbox 02U > Technical data > General repair
Volkswagen Workshop Manuals > Power transmission > 6-speed manual gearbox 02U > Clutch, control > Repairing clutch
mechanism > Assembly overview - pedal cluster
mechanism > Removing, installing and adjusting clutch pedal switchF36 > Removing clutch pedal switch
mechanism > Removing, installing and adjusting clutch pedal switchF36 > Installing clutch pedal switch
mechanism > Removing and installing mounting bracket with master cylinder
mechanism > Removing and installing mounting bracket with master cylinder > Removing
mechanism > Removing and installing clutch pedal with over-centre spring, LHD > Removing
mechanism > Removing and installing clutch pedal with over-centre spring, LHD > Installing
mechanism > Removing and installing clutch pedal with extension spring, LHD > Removing
mechanism > Removing and installing clutch pedal with extension spring, LHD > Installing
mechanism > Removing and installing clutch pedal, RHD > Removing
mechanism > Removing and installing clutch pedal, RHD > Installing
mechanism > Removing and installing master cylinder
mechanism > Removing and installing master cylinder > Removing
mechanism > Removing and installing master cylinder > Installing
release mechanism
Volkswagen Workshop Manuals > Power transmission > 6-speed manual gearbox 02U > Gearbox mechanics,operation,
construction,diff. > Repairing selector mechanism > Assembly overview - gear knob and cover
construction,diff. > Repairing selector mechanism > Removing and installing gear knob and cover
construction,diff. > Repairing selector mechanism > Repairing gear lever and selector housing
construction,diff. > Repairing selector mechanism > Removing and installing selector mechanism > Installing
construction,diff. > Removing and installing gearbox
construction,diff. > Removing and installing gearbox > Removing gearbox
construction,diff. > Removing and installing gearbox > Specified torques
housing and 5th and 6th gear
construction,diff. > Dismantling and assembling gearbox > Assembly overview - removing and installing clutch housing
shaft, differential, selector mechanism and selector forks
construction,diff. > Dismantling and assembling gearbox > Dismantling and assembling procedure
construction,diff. > Dismantling and assembling gearbox > Dismantling and assembling procedure > Modifying gearbox
support3221
construction,diff. > Dismantling and assembling gearbox > Dismantling and assembling procedure > Dismantling
construction,diff. > Repairing gearbox housing cover
construction,diff. > Repairing selector unit
Volkswagen Workshop Manuals > Power transmission > 6-speed manual gearbox 02U >
Gearbox,mechanics,gears,shafts,internal operation > Input shaft > Dismantling and assembling input shaft
Volkswagen Workshop Manuals > Power transmission > 6-speed manual gearbox 02U >
Gearbox,mechanics,gears,shafts,internal operation > Output shaft > Dismantling and assembling output shaft
Volkswagen Workshop Manuals > Power transmission > 6-speed manual gearbox 02U > Final drive, differential, differential
lock > Renewing flange shaft oil seals with gearbox installed > Renewing seal for right flange shaft
lock > Renewing flange shaft oil seals with gearbox installed > Renewing seal for right flange shaft > Removing
lock > Renewing flange shaft oil seals with gearbox installed > Renewing seal for right flange shaft > Installing
lock > Differential > Adjusting differential > Determining shim S2
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine with timing chain > Technical data > Technical data >
Engine number
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine with timing chain > Engine assy,cylinder
block,crankcase > Removing and installing engine
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine with timing chain > Enginecrankshaft group, pistons >
Dismantling and assembling engine > Part I Assembly overview - belt drive
Dismantling and assembling engine > Part II: Assembly overview - chain drive system
Dismantling and assembling engine > Removing and installing poly V-belt > Poly V-belt routing
Dismantling and assembling engine > Removing and installing valve timing housing
Cylinder block, sealing flange > Assembly overview
Cylinder block, sealing flange > Renewing crankshaft oil seal - belt pulley end
Cylinder block, sealing flange > Poly V-belt pulley securing bolt tightening procedure
Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end ( assembly tool T10134 ) > A -
Assembling sealing flange with sender wheel on assembly appliance T10134
Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end ( assembly tool T10134 ) > B - Attaching
assembling tool T10134 with sealing flange to crankshaft flange
Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end ( assembly tool T10134 ) > E - Checking
sender wheel installation position on crankshaft
Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end ( assembly tool T10134 ) > F -
Re-pressing sender wheel
Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end ( assembly tool T10017 ) >
A-Assembling sealing flange with sender wheel on assembly appliance T10017
Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end ( assembly tool T10017 ) >
B-Assembling appliance T10017 with sealing flange on crankshaft flange
Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end ( assembly tool T10017 ) > E - Checking
Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end ( assembly tool T10017 ) > F - Pressing
sender wheel
Pistons and conrods > Assembly overview
Pistons and conrods > Checking piston
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine with timing chain > Engine cylinder head, valve gear
> Cylinder head > Assembly overview
> Cylinder head > Checking valve timing
> Cylinder head > Adjusting valve timing
> Cylinder head > Removing and installing timing chain and chain drive for oil pump
> Cylinder head > Removing and installing camshaft housing
> Cylinder head > Removing and installing cylinder head
> Cylinder head > Checking compression
> Valve gear > Assembly overview
> Valve gear > Checking camshaft axial clearance
> Valve gear > Checking valve guides
> Valve gear > Renewing valve stem seals
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine with timing chain > Engine lubrication > Parts of
lubrication system > Assembly overview
lubrication system > Removing and installing sump
lubrication system > Removing and installing oil pump
lubrication system > Checking oil pressure and oil pressure switch
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine with timing chain > Engine cooling > Parts of cooling
system > Assembly overview - parts of cooling system, body side
system > Assembly overview - parts of cooling system, engine side
system > Coolant hose schematic diagram
system > Draining and filling coolant
system > Removing and installing radiator
system > Removing and installing coolant pump
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine with timing chain > Fuel supply, gas operation > Parts
of fuel supply system > Assembly overview - fuel tank with attachments
of fuel supply system > Removing and installing fuel delivery unit
of fuel supply system > Removing and installing fuel gauge sender G
of fuel supply system > Removing and installing fuel tank
of fuel supply system > Assembly overview - fuel filter with attachments
of fuel supply system > Checking fuel pump
of fuel supply system > Bleeding fuel system
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine with timing chain > Fuel supply, gas operation >
Electronic power control (EPC) > Assembly overview
Activated charcoal filter system > Assembly overview
Activated charcoal filter system > Checking fuel tank breather
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine with timing chain > Mixture preparation system,
electronic inj.,Gas > Injection system > Assembly overview - intake manifold
electronic inj.,Gas > Injection system > Assembly overview - fuel rail with injectors
electronic inj.,Gas > Injection system > Assembly overview - air filter
electronic inj.,Gas > Injection system > Removing and installing air filter housing
electronic inj.,Gas > Checking components > Checking injectors for leaks and quantity injected
electronic inj.,Gas > Checking components > Checking injectors for leaks and quantity injected > Checking quantity injected
electronic inj.,Gas > Checking components > Checking fuel pressure regulator and holding pressure
electronic inj.,Gas > Engine control unit J623 > Removing and installing engine control unit J623
electronic inj.,Gas > Engine control unit J623 > Vehicles with anti-theft secured engine control unit J623
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine with timing chain > Exhaust system > Parts of the
exhaust system > Assembly overview - catalytic converters and attachments
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine with timing chain > Exhaust system > Parts of the
exhaust system > Assembly overview - silencers with mountings
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine with timing chain > Ignition system, glow plug system
> Ignition system > Assembly overview - ignition system
> Ignition system > Removing and installing ignition coils with output stage
> Ignition system > Safety precautions
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine (toothed belt drive) > Engine assy,cylinder
block,crankcase > Removing and installing engine
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine (toothed belt drive) > Enginecrankshaft group, pistons
> Dismantling and assembling engine > Assembly overview - part I, belt drive
> Cylinder block, sealing flange > Assembly overview
> Cylinder block, sealing flange > Pulling needle bearing out of and driving into crankshaft
> Cylinder block, sealing flange > Renewing crankshaft oil seal - belt pulley end
> Cylinder block, sealing flange > Removing and installing drive plate
> Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end (assembly toolT10134) > A -
Assembling seal with sender wheel on assembly toolT10134
> Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end (assembly toolT10134) > B - Attaching
assembling toolT10134 with sealing flange on crankshaft flange
> Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end (assembly toolT10134) > E - Checking
> Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end (assembly toolT10134) > F -
> Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end (assembly toolT10017) >
A-Assembling sealing flange with sender wheel on assembly appliance T10017
> Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end (assembly toolT10017) >
B-Assembling appliance T10017 with sealing flange on crankshaft flange
> Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end (assembly toolT10017) > E - Checking
> Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end (assembly toolT10017) > F -
> Pistons and conrods > Assembly overview
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine (toothed belt drive) > Engine cylinder head, valve
gear > Cylinder head > Checking valve timing
gear > Cylinder head > Removing, installing and tensioning toothed belt
gear > Cylinder head > Removing, installing and tensioning toothed belt > Removing
gear > Cylinder head > Checking semi-automatic toothed belt tensioner
gear > Cylinder head > Removing and installing camshaft housing
gear > Cylinder head > Removing and installing cylinder head
gear > Cylinder head > Checking compression
gear > Valve gear > Assembly overview
gear > Valve gear > Reworking valve seats > Reworking inlet valve seat
gear > Valve gear > Reworking valve seats > Reworking exhaust valve seat
gear > Valve gear > Renewing camshaft oil seals
gear > Valve gear > Checking valve guides
gear > Valve gear > Renewing valve stem seals
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine (toothed belt drive) > Engine lubrication > Parts of
lubrication system > Removing and installing oil sump
lubrication system > Removing and installing oil pump
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine (toothed belt drive) > Engine cooling > Parts of
cooling system > Assembly overview - parts of cooling system, body side
cooling system > Assembly overview - parts of cooling system, engine side
cooling system > Coolant hose schematic diagram
cooling system > Draining and filling coolant
cooling system > Removing and installing radiator
cooling system > Removing and installing coolant pump
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine (toothed belt drive) > Fuel supply, gas operation >
Parts of fuel supply system > Assembly overview - fuel tank with attachments
Parts of fuel supply system > Removing and installing fuel delivery unit
Parts of fuel supply system > Removing and installing fuel gauge sender
Parts of fuel supply system > Removing and installing fuel tank
Parts of fuel supply system > Checking fuel pump (engine code CGGB)
Parts of fuel supply system > Bleeding fuel system
Activated charcoal filter system > Assembly overview - parts of activated charcoal filter system
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine (toothed belt drive) > Mixture preparation system,
electronic inj.,Gas > Injection system > Assembly overview - parts of injection system
electronic inj.,Gas > Injection system > Assembly overview - air filter
electronic inj.,Gas > Injection system > Removing and installing air filter housing
electronic inj.,Gas > Injection system > Checking injectors
electronic inj.,Gas > Engine control unitJ623 > Removing and installing anti-theft engine control unitJ623 (engine codes
BUD and CGGB)
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine (toothed belt drive) > Exhaust system > Parts of the
exhaust system > Assembly overview - front exhaust system with attachments
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine (toothed belt drive) > Exhaust system > Parts of the
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine (toothed belt drive) > Exhaust system > Exhaust gas
recirculation system > Assembly overview
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine (toothed belt drive) > Ignition system, glow plug
system > Ignition system > Assembly overview - parts of ignition system
Volkswagen Workshop Manuals > Power unit > 4-cyl. injection engine (toothed belt drive) > Ignition system, glow plug
system > Ignition system > Safety precautions
Volkswagen Workshop Manuals > Power unit > 4-cylinder injection engine (1.4 l direct injection engine, turbocharger and
supercharger) > Technical data > Engine number, engine data
supercharger) > Technical data > Safety precautions > Safety precautions when working on ignition system
supercharger) > Enginecrankshaft group, pistons > Cylinder block (pulley end) > Assembly overview - poly V-belt drive
supercharger) > Enginecrankshaft group, pistons > Cylinder block (pulley end) > Assembly overview - cylinder block, belt
pulley end
supercharger) > Enginecrankshaft group, pistons > Cylinder block (pulley end) > Removing and installing poly V-belt (Golf
Plus, Eos, Scirocco, Golf, Touran, Polo, Sharan, Passat, Passat CC, Golf Cabriolet) > Poly V-belt routing
supercharger) > Enginecrankshaft group, pistons > Cylinder block (pulley end) > Renewing crankshaft oil seal - pulley end
supercharger) > Enginecrankshaft group, pistons > Cylinder block (pulley end) > Removing and installing crankshaft pulley
supercharger) > Enginecrankshaft group, pistons > Cylinder block, gearbox end > Removing and installing sealing flange on
gearbox side
gearbox side > A - Assembling seal with sender wheel on assembly toolT10134
gearbox side > B - Attaching assembling toolT10134 with sealing flange on crankshaft flange
gearbox side > E - Checking sender wheel installation position on crankshaft
gearbox side > F - Re-pressing sender wheel
supercharger) > Enginecrankshaft group, pistons > Crankshaft > Assembly overview - crankshaft
supercharger) > Enginecrankshaft group, pistons > Crankshaft > Pulling needle bearing out of and driving into crankshaft
supercharger) > Enginecrankshaft group, pistons > Pistons and conrods > Checking piston
supercharger) > Engine cylinder head, valve gear > Cylinder head > Assembly overview - cylinder head
supercharger) > Engine cylinder head, valve gear > Cylinder head > Removing and installing camshaft housing
supercharger) > Engine cylinder head, valve gear > Cylinder head > Removing and installing cylinder head
supercharger) > Engine cylinder head, valve gear > Cylinder head > Removing and installing cylinder head > Removing
supercharger) > Engine cylinder head, valve gear > Cylinder head > Checking compression
supercharger) > Engine cylinder head, valve gear > Valve gear > Assembly overview - valve gear
supercharger) > Engine cylinder head, valve gear > Valve gear > Measuring axial clearance of camshaft
supercharger) > Engine cylinder head, valve gear > Valve gear > Checking valve guides
supercharger) > Engine cylinder head, valve gear > Valve gear > Removing and installing valve stem seals
supercharger) > Engine cylinder head, valve gear > Valve gear > Removing and installing valve stem seals > Removing
supercharger) > Engine cylinder head, valve gear > Valve gear > Removing and installing valve stem seals > Installing
supercharger) > Engine cylinder head, valve gear > Cover for timing chain > Removing and installing valve timing housing
(Eos, Golf Plus, Scirocco, Golf, Polo, Sharan, Golf Cabriolet)
supercharger) > Engine cylinder head, valve gear > Cover for timing chain > Removing and installing valve timing housing
(Eos, Golf Plus, Scirocco, Golf, Polo, Sharan, Golf Cabriolet) > Removing
supercharger) > Engine cylinder head, valve gear > Chain drive > Checking valve timing
supercharger) > Engine cylinder head, valve gear > Chain drive > Adjusting valve timing
supercharger) > Engine cylinder head, valve gear > Chain drive > Removing and installing timing chain and chain drive for
oil pump
supercharger) > Engine lubrication > Sump, oil pump > Assembly overview - sump, oil pump
supercharger) > Engine lubrication > Sump, oil pump > Removing and installing oil sump
supercharger) > Engine lubrication > Oil filter, oil pressure switch > Checking oil pressure and oil pressure switch
supercharger) > Engine cooling > Cooling system, coolant > Coolant hose schematic diagram (Golf Plus, Eos, Scirocco,
Golf, Touran, Polo, Golf Cabriolet)
supercharger) > Engine cooling > Cooling system, coolant > Draining and filling with coolant (Polo)
supercharger) > Engine cooling > Cooling system, coolant > Checking cooling system for leaks (Polo, Touran, Golf Plus,
Eos, Tiguan, Scirocco, Golf, Golf Cabriolet)
supercharger) > Engine cooling > Coolant pump, regulation of cooling system > Assembly overview - thermostat
supercharger) > Engine cooling > Coolant pump, regulation of cooling system > Removing and installing coolant pump belt
pulley (Polo, Touran, Golf Plus, Eos, Tiguan, Scirocco, Golf, Golf Cabriolet)
supercharger) > Engine cooling > Coolant pump, regulation of cooling system > Removing and installing coolant circulation
pumpV50 (Polo, Touran, Golf Plus, Eos, Tiguan, Scirocco, Golf, Golf Cabriolet)
supercharger) > Engine cooling > Radiator, radiator fan > Assembly overview - radiator, radiator fan (Polo)
supercharger) > Engine cooling > Radiator, radiator fan > Removing and installing radiator fanV7 and radiator fan 2V177
(Polo)
supercharger) > Exhaust turbocharger, G-charger > Turbocharger > Assembly overview - turbocharger
supercharger) > Exhaust turbocharger, G-charger > Turbocharger > Removing and installing turbocharger
supercharger) > Exhaust turbocharger, G-charger > Turbocharger > Checking vacuum unit for turbocharger
supercharger) > Exhaust turbocharger, G-charger > Turbocharger > Removing and installing vacuum unit for turbocharger
supercharger) > Exhaust turbocharger, G-charger > Supercharger > Assembly overview - supercharger
supercharger) > Exhaust turbocharger, G-charger > Supercharger > Removing and installing supercharger
supercharger) > Exhaust turbocharger, G-charger > Charge air system > Checking charge air system for leaks
supercharger) > Mixture preparation system, electronic inj.,Gas > Air filter > Assembly overview - air filter (Polo)
supercharger) > Mixture preparation system, electronic inj.,Gas > Air filter > Removing and installing air filter housing (Polo)
supercharger) > Mixture preparation system, electronic inj.,Gas > Intake manifold > Assembly overview - intake manifold
supercharger) > Mixture preparation system, electronic inj.,Gas > Injectors > Assembly overview - fuel rail with injectors
supercharger) > Mixture preparation system, electronic inj.,Gas > Injectors > Renewing seals on injectors
supercharger) > Mixture preparation system, electronic inj.,Gas > Senders and sensors > Actuator for structure-borne
soundR214 and control unit for structure-borne soundJ869 (Polo, left-hand drive)
supercharger) > Mixture preparation system, electronic inj.,Gas > Senders and sensors > Assembly overview - actuator for
structure-borne soundR214 and control unit for structure-borne soundJ869 (Polo, right-hand driv
supercharger) > Mixture preparation system, electronic inj.,Gas > High-pressure pump > Removing and installing
high-pressure pump
supercharger) > Mixture preparation system, electronic inj.,Gas > Engine control unitJ623 > Removing and installing engine
control unitJ623 (Polo)
supercharger) > Mixture preparation system, electronic inj.,Gas > Engine control unitJ623 > Removing and installing engine
control unitJ623 with protective housing (Polo)
supercharger) > Exhaust system > Exhaust pipes, silencers > Assembly overview - silencer (Polo)
supercharger) > Exhaust system > Exhaust pipes, silencers > Separating exhaust pipes/silencers (Polo)
supercharger) > Exhaust system > Cleansing exhaust emissions > Assembly overview - exhaust gas purification system
(Polo)
supercharger) > Exhaust system > Cleansing exhaust emissions > Removing and installing catalytic converter (Polo)
supercharger) > Ignition system, glow plug system > Ignition system > Assembly overview - ignition system
supercharger) > Ignition system, glow plug system > Ignition system > Removing and installing ignition coils with output
stage
supercharger) > Ignition system, glow plug system > Ignition system > Removing and installing engine speed senderG28
Volkswagen Workshop Manuals > Power unit > 4-cylinder diesel engine (1.6 l engine, common rail) > Technical data >
Technical data > Engine number
Engine number, engine data
General repair notes > Testing vacuum system
Volkswagen Workshop Manuals > Power unit > 4-cylinder diesel engine (1.6 l engine, common rail) > Engine assy,cylinder
block,crankcase > Removing and installing engine > Removing engine
block,crankcase > Removing and installing engine > Separating engine from gearbox
block,crankcase > Removing and installing engine > Securing engine on engine and gearbox support
block,crankcase > Removing and installing engine > Assembly mountings
block,crankcase > Removing and installing engine > Setting up support bracket
block,crankcase > Assembly mountings > Installing support bracket (Polo)
Volkswagen Workshop Manuals > Power unit > 4-cylinder diesel engine (1.6 l engine, common rail) > Enginecrankshaft
group, pistons > Cylinder block (pulley end) > Assembly overview - poly V-belt drive without air conditioning compressor
group, pistons > Cylinder block (pulley end) > Assembly overview - poly V-belt drive (vehicles with idler roller and air
conditioner compressor)
group, pistons > Cylinder block (pulley end) > Assembly overview - poly V-belt drive (vehicles with tensioning element and
air conditioner compressor)
group, pistons > Cylinder block (pulley end) > Removing and installing poly V-belt (vehicles with idler roller)
group, pistons > Cylinder block (pulley end) > Removing and installing poly V-belt (vehicles with tensioning element)
group, pistons > Cylinder block (pulley end) > Removing and installing tensioner for poly V-belt > Removing and installing
poly V-belt tensioning element
group, pistons > Cylinder block (pulley end) > Removing and installing vibration damper
group, pistons > Cylinder block (pulley end) > Renewing crankshaft oil seal - belt pulley end
group, pistons > Cylinder block (pulley end) > Removing and installing sealing flange - pulley end
group, pistons > Removing and installing poly V-belt > Assembly overview - poly V-belt drive without air conditioning
compressor
group, pistons > Removing and installing poly V-belt > Assembly overview - poly V-belt drive with tensioning element and air
conditioner compressor
group, pistons > Removing and installing poly V-belt > Removing and installing poly V-belt with tensioning element
group, pistons > Removing and installing poly V-belt > Removing and installing tensioning element for poly V-belt
group, pistons > Cylinder block, gearbox end > Assembly overview - cylinder block, gearbox end
group, pistons > Cylinder block, gearbox end > Assembly overview - removing and installing flywheel (vehicles with single
flywheel)
group, pistons > Cylinder block, gearbox end > Removing and installing sealing flange on gearbox side
group, pistons > Cylinder block, gearbox end > Removing and installing sealing flange on gearbox side > Pressing out
sealing flange with sender wheel
group, pistons > Cylinder block, gearbox end > Removing and installing sealing flange on gearbox side > a) Securing seal
with sender wheel on assembly toolT10134
group, pistons > Cylinder block, gearbox end > Removing and installing sealing flange on gearbox side > b) Securing
assembling toolT10134 with sealing flange on crankshaft flange
group, pistons > Cylinder block, gearbox end > Removing and installing sealing flange on gearbox side > E - Checking
group, pistons > Cylinder block, gearbox end > Removing and installing sealing flange on gearbox side > F - Re-pressing
sender wheel
group, pistons > Dismantling and assembling engine > Removing and installing vibration damper
group, pistons > Dismantling and assembling engine > Assembly overview - toothed belt drive
group, pistons > Dismantling and assembling engine > Removing and installing engine bracket
group, pistons > Removing and installing sealing flange and flywheel > Renewing crankshaft sealing flange - flywheel end
group, pistons > Removing and installing sealing flange and flywheel > Renewing crankshaft sealing flange - flywheel end >
Pressing out sealing flange with sender wheel
a) Securing seal with sender wheel on assembly toolT10134
b) Securing assembling toolT10134 with sealing flange on crankshaft flange
E - Checking sender wheel installation position on crankshaft
F - Re-pressing sender wheel
group, pistons > Removing and installing sealing flange and flywheel > Renewing crankshaft oil seal - pulley end
group, pistons > Removing and installing sealing flange and flywheel > Removing and installing sealing flange - pulley end
group, pistons > Removing and installing engine speed senderG28
group, pistons > Crankshaft > Assembly overview - crankshaft
group, pistons > Crankshaft > Assembly overview - crankshaft > Measuring axial clearance of crankshaft
Volkswagen Workshop Manuals > Power unit > 4-cylinder diesel engine (1.6 l engine, common rail) > Engine cylinder head,
valve gear > Cylinder head > Removing and installing cylinder head cover
valve gear > Cylinder head > Removing and installing injector seal in cylinder head cover
valve gear > Cylinder head > Removing, installing and tensioning toothed belts
valve gear > Cylinder head > Removing and installing cylinder head
valve gear > Cylinder head > Removing and installing cylinder head > Removing
valve gear > Cylinder head > Checking compression
valve gear > Valve gear > Assembly overview - valve gear
valve gear > Valve gear > Measuring axial clearance of camshaft
valve gear > Valve gear > Valves > Checking valve guides
valve gear > Valve gear > Valves > Renewing valve stem seals with cylinder head installed
valve gear > Valve gear > Renewing valve stem seals with cylinder head removed
valve gear > Valve gear > Removing and installing camshafts
valve gear > Valve gear > Removing and installing camshafts > Removing
valve gear > Valve gear > Removing and installing camshaft oil seal
valve gear > Toothed belt drive > Assembly overview - toothed belt drive (Polo)
valve gear > Toothed belt drive > Removing, installing and tensioning toothed belt
Volkswagen Workshop Manuals > Power unit > 4-cylinder diesel engine (1.6 l engine, common rail) > Engine lubrication >
Sump, oil pump > Assembly overview - sump / oil pump
Sump, oil pump > Removing and installing oil sump
Sump, oil pump > Removing and installing oil pump
Sump, oil pump > Removing and installing oil level and oil temperature senderG 266
Parts of lubrication system > Assembly overview - oil pump, sump
Parts of lubrication system > Removing and installing oil sump
Parts of lubrication system > Removing and installing oil pump
Engine oil cooler > Removing and installing engine oil cooler
Engine oil cooler > Checking engine oil cooler for leaks
Oil filter, oil pressure switch > Removing and installing oil filter bracket with engine oil cooler
Oil filter, oil pressure switch > Checking oil pressure and oil pressure switch > Checking oil pressure
Oil filter, oil pressure switch > Checking oil pressure and oil pressure switch > Checking oil pressure switch
Oil filter, oil pressure switch > Removing and installing oil pressure switchF1
Oil filter bracket, oil pressure, engine oil cooler and oil supply line > Removing and installing oil filter bracket with engine oil
cooler
Oil filter bracket, oil pressure, engine oil cooler and oil supply line > Removing and installing engine oil cooler
Oil filter bracket, oil pressure, engine oil cooler and oil supply line > Checking engine oil cooler for leaks
Oil filter bracket, oil pressure, engine oil cooler and oil supply line > Checking oil pressure and oil pressure switch
Oil filter bracket, oil pressure, engine oil cooler and oil supply line > Checking oil pressure and oil pressure switch >
Checking oil pressure
Oil filter bracket, oil pressure, engine oil cooler and oil supply line > Removing and installing oil pressure switchF1
Oil circuit > Assembly overview - parts of oil supply line and oil return line (turbocharger support)
Oil supply line and turbocharger support > Assembly overview - oil supply line and turbocharger support
Oil supply line and turbocharger support > Removing and installing oil supply line and turbocharger support
Volkswagen Workshop Manuals > Power unit > 4-cylinder diesel engine (1.6 l engine, common rail) > Engine cooling >
Cooling system > Assembly overview - parts of cooling system, body side
Cooling system > Assembly overview - cowling with radiator fanV7
Cooling system > Parts of cooling system, engine side
Cooling system > Assembly overview - coolant pump and 4/2-way valve with thermostat
Cooling system > Coolant hose schematic diagram
Cooling system > Removing and installing cowling with radiator fanV7
Cooling system > Removing and installing radiator and detaching charge air cooler from radiator
Cooling system > Removing and installing coolant circulation pump 2V178
Cooling system > Removing and installing coolant pump
Cooling system > Removing and installing front coolant pipe
Cooling system > Removing and installing right coolant pipes
Cooling system, coolant > Coolant hose schematic diagram > Coolant hose schematic diagram (vehicles with auxiliary
heater, Polo)
Cooling system, coolant > Coolant hose schematic diagram > Coolant hose schematic diagram (vehicles with 4/2 way
valve, Polo)
Cooling system, coolant > Checking cooling system for leaks
Cooling system, coolant > Cooling system - fitting locations > Assembly overview - parts of cooling system, engine side
(Polo)
Draining and replenishing coolant > Draining and filling coolant
Draining and replenishing coolant > Checking cooling system for leaks
Coolant pump, regulation of cooling system > Assembly overview - coolant pump and 4/2-way valve with thermostat (Polo,
Golf, Passat, Touran)
Coolant pump, regulation of cooling system > Removing and installing coolant pump
Coolant pump, regulation of cooling system > Electric coolant pump > Removing and installing coolant circulation pump
2V178 (Polo)
Coolant pipes > Removing and installing front coolant pipe (Polo)
Coolant pipes > Removing and installing right coolant pipes (Polo)
Volkswagen Workshop Manuals > Power unit > 4-cylinder diesel engine (1.6 l engine, common rail) > Fuel supply, gas
operation > Emptying fuel tank
operation > Emptying fuel tank > Emptying fuel tank when fuel pump is intact
operation > Parts of fuel supply system > Fuel tank > Assembly overview - fuel tank
operation > Parts of fuel supply system > Fuel tank > Removing and installing fuel tank
operation > Parts of fuel supply system > Removing and installing fuel delivery unit
operation > Parts of fuel supply system > Removing and installing fuel delivery unit > Removing
operation > Fuel gauge sender G6 > Removing and installing fuel gauge sender G 6 in vehicles with 0.5 bar low-pressure
fuel system
operation > Fuel gauge sender G6 > Removing and installing fuel gauge sender G6, vehicles with 6.0 bar low-pressure fuel
system
operation > Repairing fuel supply > Assembly overview - fuel filter
operation > Repairing fuel supply > Removing and installing fuel filter
operation > Repairing fuel supply > Assembly overview - accelerator mechanism
operation > Testing low-pressure fuel systems (fuel pump) > Distinguishing features of the various low-pressure fuel
systems
operation > Testing low-pressure fuel systems (fuel pump) > Checking fuel pump, vehicles with 0.5 bar low-pressure fuel
system > Checking voltage supply of fuel system pressurisation pump G6
system > Checking delivery pressure of fuel pump
system > Checking fuel system pressurisation pump delivery rate
system > Checking voltage supply of fuel system pressurisation pump
Volkswagen Workshop Manuals > Power unit > 4-cylinder diesel engine (1.6 l engine, common rail) > Exhaust turbocharger,
G-charger > Charge air system with turbocharger > Removing and installing turbocharger
G-charger > Charge air system with turbocharger > Removing and installing charge air cooler
G-charger > Charge air system with turbocharger > Removing and installing charge air pipe hot side
G-charger > Turbocharger > Removing and installing turbocharger > Removing and installing turbocharger (Polo)
G-charger > Checking charge air system
G-charger > Checking charge air system > Checking charge air system for leaks
G-charger > Charge air system > Removing and installing charge air cooler > Removing and installing charge air cooler
(Polo)
G-charger > Charge air system > Fitting charge air system hose connections > Removing and installing charge air pipe hot
side
G-charger > Charge air system > Checking charge air system for leaks
G-charger > Vacuum system > Testing vacuum system
Volkswagen Workshop Manuals > Power unit > 4-cylinder diesel engine (1.6 l engine, common rail) > Fuel preparation
system Diesel injection > Injectors, high pressure accumulator > Assembly overview - injectors
system Diesel injection > Injectors, high pressure accumulator > Removing and installing injectors
system Diesel injection > Injectors, high pressure accumulator > Removing and installing high-pressure accumulator (rail)
system Diesel injection > Injectors, high pressure accumulator > Removing and installing high-pressure lines
system Diesel injection > Mixture preparation, 1.6l common rail > Assembly overview - installation position of clamp
system Diesel injection > High-pressure pump > Assembly overview - high-pressure pump
system Diesel injection > High-pressure pump > Pressure testing high-pressure pump
system Diesel injection > High-pressure pump > Checking return flow rate at high-pressure pump
system Diesel injection > Removing and installing components of the diesel direct injection system > Removing and
installing injectors
installing high-pressure lines
installing high-pressure accumulator
system Diesel injection > Filling/bleeding/checking the diesel direct injection system > Filling/bleeding, checking
high-pressure pump/fuel system > Pressure testing high-pressure pump
system Diesel injection > Filling/bleeding/checking the diesel direct injection system > Filling/bleeding, checking
high-pressure pump/fuel system > Checking return flow rate at high-pressure pump
system Diesel injection > Lambda probe > Assembly overview - Lambda probe > Assembly overview - Lambda probe and
exhaust gas temperature senders (Polo)
system Diesel injection > Lambda probe > Removing and installing Lambda probe > Removing and installing Lambda
probeG39 with Lambda probe heaterZ19 (Polo)
system Diesel injection > Intake manifold > Assembly overview - intake manifold with attachments (vehicles with intake
manifold flapV157)
system Diesel injection > Intake manifold > Assembly overview - intake manifold with attachments (vehicles without intake
manifold flap)
system Diesel injection > Intake manifold > Removing and installing intake manifold (vehicles with intake manifold flapV157)
system Diesel injection > Intake manifold > Removing and installing intake manifold (vehicles without intake manifold
flapV157)
system Diesel injection > Intake manifold > Removing and installing throttle valve moduleJ338
system Diesel injection > Air filter > Assembly overview - air filter
system Diesel injection > Air filter > Assembly overview - air filter > Removing and installing air filter housing
system Diesel injection > Engine control unit > Removing and installing engine control unit with no ant-theft protection
system Diesel injection > Engine control unit > Removing and installing anti-theft engine control unit
Volkswagen Workshop Manuals > Power unit > 4-cylinder diesel engine (1.6 l engine, common rail) > Exhaust system >
Exhaust system > Removing and installing catalytic converter
Exhaust system > Removing and installing catalytic converter > Removing
Exhaust system > Assembly overview - silencer
Exhaust system > Assembly overview - silencer > Separating catalytic converter and silencer
Exhaust system > Aligning exhaust system free of stress
Exhaust pipes, silencers > Assembly overview - exhaust system > Assembly overview - silencer (Polo)
Exhaust pipes, silencers > Assembly overview - exhaust system > Disconnect exhaust system (Polo)
Exhaust pipes, silencers > Aligning exhaust system free of stress > Aligning exhaust system free of tension (Passat)
Exhaust gas recirculation system > Assembly overview - parts of exhaust gas recirculation system
Exhaust gas recirculation system > Checking changeover for exhaust gas recirculation cooler
Exhaust gas recirculation system > Removing and installing exhaust gas recirculation system
Cleansing exhaust emissions > Removing and installing particulate filter > Removing and installing particulate filter with
front exhaust pipe (Polo)
Cleansing exhaust emissions > Removing and installing particulate filter > Removing and installing catalytic converter with
non-engine-mounted particulate filter (Polo)
Exhaust gas temperature regulation > Assembly overview - exhaust gas temperature regulation
Exhaust gas temperature regulation > Removing and installing parts of exhaust gas temperature regulation > Removing and
installing exhaust gas temperature sender 3G495
Exhaust gas temperature regulation > Removing and installing parts of exhaust gas temperature regulation > Tightening
exhaust gas temperature sender 3 G 495
Exhaust gas temperature regulation > Removing and installing parts of exhaust gas temperature regulation > Removing and
installing exhaust gas temperature sender 4G648
Exhaust gas temperature regulation > Removing and installing parts of exhaust gas temperature control system (Polo,
right-hand drive) > Tightening exhaust gas temperature sender 3G 495 (Polo, right-hand drive)
Exhaust gas temperature regulation > Removing and installing parts of exhaust gas temperature control system (Polo,
right-hand drive) > Tightening exhaust gas temperature sender 4G 648 (Polo, right-hand drive)
Exhaust gas recirculation > Assembly overview - exhaust gas recirculation
Exhaust gas recirculation > Checking changeover for exhaust gas recirculation cooler
Exhaust gas recirculation > Removing and installing exhaust gas recirculation cooler
Volkswagen Workshop Manuals > Power unit > 4-cylinder diesel engine (1.6 l engine, common rail) > Ignition system, glow
plug system > Removing, installing and checking glow plugs
plug system > Glow plug system > Removing and installing glow plugs
plug system > Glow plug system > Removing and installing engine speed senderG 28
Volkswagen Workshop Manuals > Power unit > 3-cylinder injection engine (4-valve) > Technical data > Technical data >
Engine number
Volkswagen Workshop Manuals > Power unit > 3-cylinder injection engine (4-valve) > Engine assy,cylinder block,crankcase
> Removing and installing engine
Volkswagen Workshop Manuals > Power unit > 3-cylinder injection engine (4-valve) > Enginecrankshaft group, pistons >
Dismantling and assembling engine > Assembly overview - belt drive
Cylinder block, seals > Assembly overview
Cylinder block, seals > Renewing crankshaft oil seal - belt pulley end
Cylinder block, seals > Renewing crankshaft oil seal - flywheel end
Volkswagen Workshop Manuals > Power unit > 3-cylinder injection engine (4-valve) > Engine cylinder head, valve gear >
Cylinder head > Assembly overview
Cylinder head > Removing and installing cylinder head
Cylinder head > Removing and installing camshaft housing
Cylinder head > Checking valve timing
Cylinder head > Removing and installing timing chain and drive chain for oil pump
Cylinder head > Checking compression
Valve gear > Assembly overview
Valve gear > Checking camshaft axial clearance
Valve gear > Checking valve guides
Valve gear > Renewing valve stem seals
Volkswagen Workshop Manuals > Power unit > 3-cylinder injection engine (4-valve) > Engine lubrication > Parts of
lubrication system > Assembly overview - oil filter
Volkswagen Workshop Manuals > Power unit > 3-cylinder injection engine (4-valve) > Engine cooling > Parts of cooling
Volkswagen Workshop Manuals > Power unit > 3-cylinder injection engine (4-valve) > Fuel supply, gas operation > Parts of
fuel supply system > Assembly overview - fuel tank with attachments
fuel supply system > Removing and installing fuel delivery unit
fuel supply system > Removing and installing fuel gauge senderG
fuel supply system > Removing and installing fuel tank
fuel supply system > Checking fuel pump
fuel supply system > Bleeding fuel system
Volkswagen Workshop Manuals > Power unit > 3-cylinder injection engine (4-valve) > Fuel supply, gas operation >
Volkswagen Workshop Manuals > Power unit > 3-cylinder injection engine (4-valve) > Mixture preparation system,
electronic inj.,Gas > Injection system > Removing and installing air filter
electronic inj.,Gas > Engine control unitJ623 > Removing and installing engine control unitJ623
electronic inj.,Gas > Engine control unitJ623 > Vehicles with anti-theft secured engine control unitJ623
Volkswagen Workshop Manuals > Power unit > 3-cylinder injection engine (4-valve) > Exhaust system > Parts of the
Volkswagen Workshop Manuals > Power unit > 3-cylinder injection engine (4-valve) > Ignition system, glow plug system >
Ignition system > Assembly overview - parts of ignition system
Ignition system > Removing and installing ignition coils with output stage
Ignition system > Safety precautions
Volkswagen Workshop Manuals > Power unit > 3-cylinder injection engine (2-valve) > Technical data > Technical data >
Engine number
Volkswagen Workshop Manuals > Power unit > 3-cylinder injection engine (2-valve) > Engine assy,cylinder block,crankcase
> Removing and installing engine
Dismantling and assembling engine > Assembly overview - belt drive
Cylinder block, seals > Assembly overview
Cylinder block, seals > Renewing crankshaft oil seal - belt pulley end
Cylinder block, seals > Renewing crankshaft oil seal - flywheel end
Cylinder head > Assembly overview
Cylinder head > Removing and installing cylinder head
Cylinder head > Checking valve timing
Cylinder head > Removing and installing timing chain and drive chain for oil pump
Cylinder head > Adjusting valve timing
Cylinder head > Checking compression
Valve gear > Checking camshaft axial clearance
Valve gear > Checking valve guides
Valve gear > Renewing valve stem seals
lubrication system > Assembly overview - oil filter
fuel supply system > Assembly overview - fuel tank with attachments
fuel supply system > Removing and installing fuel delivery unit
fuel supply system > Removing and installing fuel gauge senderG
fuel supply system > Removing and installing fuel tank
fuel supply system > Checking fuel pump
fuel supply system > Bleeding fuel system
electronic inj.,Gas > Injection system > Removing and installing air filter
electronic inj.,Gas > Injection system > Check non-return valve for crankcase breather
electronic inj.,Gas > Engine control unitJ623 > Removing and installing engine control unitJ623
electronic inj.,Gas > Engine control unitJ623 > Removing and installing anti-theft engine control unitJ623
Ignition system > Assembly overview - parts of ignition system
Ignition system > Safety precautions
Volkswagen Workshop Manuals > Power unit > 4-cylinder injection engine (1.2 l direct injection engine, turbocharger) >
Enginecrankshaft group, pistons > Cylinder block (pulley end) > Assembly overview - poly V-belt drive
Enginecrankshaft group, pistons > Cylinder block (pulley end) > Renewing crankshaft oil seal - belt pulley end
Enginecrankshaft group, pistons > Cylinder block (pulley end) > Removing and installing crankshaft pulley
Enginecrankshaft group, pistons > Cylinder block, gearbox end > Removing and installing crankshaft sealing flange on
gearbox side
gearbox side > Mounting seal with sender wheel on assembly toolT10134
gearbox side > Mounting assembly toolT10134 with sealing flange on crankshaft flange
gearbox side > Checking sender wheel installation position on crankshaft
gearbox side > Re-pressing sender wheel
Enginecrankshaft group, pistons > Cylinder block, gearbox end > Removing and installing ancillary bracket (top)
Enginecrankshaft group, pistons > Crankshaft > Pulling needle bearing out of and driving into crankshaft
Enginecrankshaft group, pistons > Pistons and conrods > Checking piston and cylinder bore
Engine cylinder head, valve gear > Cylinder head > Assembly overview - cylinder head
Engine cylinder head, valve gear > Cylinder head > Removing and installing cylinder head cover and camshaft > Removing
and installing camshaft
Engine cylinder head, valve gear > Cylinder head > Removing and installing cylinder head
Engine cylinder head, valve gear > Cylinder head > Checking compression
Engine cylinder head, valve gear > Valve gear > Assembly overview - valve gear
Engine cylinder head, valve gear > Valve gear > Measuring axial play of camshaft
Engine cylinder head, valve gear > Valve gear > Inlet and exhaust valves > Checking valve guides
Engine cylinder head, valve gear > Valve gear > Inlet and exhaust valves > Renewing valve stem seals
Engine cylinder head, valve gear > Chain drive > Assembly overview - timing chain
Engine cylinder head, valve gear > Chain drive > Checking valve timing
Engine cylinder head, valve gear > Chain drive > Removing and installing timing chain and chain drive for oil pump >
Removing timing chain
Removing and installing chain drive for oil pump
Installing timing chain
Engine lubrication > Sump, oil pump > Assembly overview - sump, oil pump
Engine lubrication > Sump, oil pump > Removing and installing oil sump
Engine lubrication > Sump, oil pump > Removing and installing oil pump
Engine lubrication > Oil filter, oil pressure switch > Checking oil pressure and oil pressure switch
Engine lubrication > Engine oil cooler > Removing and installing engine oil cooler
Engine cooling > Cooling system, coolant > Coolant hose schematic diagram
Engine cooling > Cooling system, coolant > Checking cooling system for leaks
Engine cooling > Coolant pump, regulation of cooling system > Assembly overview - thermostat
Engine cooling > Coolant pump, regulation of cooling system > Removing and installing coolant circulation pumpV50
Engine cooling > Radiator, radiator fan > Removing and installing radiator fanV7 (Polo)
Exhaust turbocharger, G-charger > Turbocharger > Assembly overview - turbocharger
Exhaust turbocharger, G-charger > Turbocharger > Assembly overview - turbocharger > Part I
Exhaust turbocharger, G-charger > Turbocharger > Assembly overview - turbocharger > Part II
Exhaust turbocharger, G-charger > Charge air system > Removing and installing charge air cooler (intake manifold)
Mixture preparation system, electronic inj.,Gas > Air filter > Assembly overview - air filter (Polo)
Mixture preparation system, electronic inj.,Gas > Air filter > Removing and installing air filter housing (Polo)
Mixture preparation system, electronic inj.,Gas > Intake manifold > Removing and installing intake manifold
Mixture preparation system, electronic inj.,Gas > Intake manifold > Removing and installing throttle valve moduleJ338
Mixture preparation system, electronic inj.,Gas > Injectors > Renewing seals on injectors
Mixture preparation system, electronic inj.,Gas > High-pressure pump > Removing and installing high-pressure pump
Mixture preparation system, electronic inj.,Gas > Senders and sensors > Checking fuel pressure senderG247
Mixture preparation system, electronic inj.,Gas > Engine control unitJ623 > Removing and installing engine control unitJ623
(Polo)
with protective housing (Polo)
Exhaust system > Exhaust pipes, silencers > Assembly overview - silencer (Polo)
Exhaust system > Exhaust pipes, silencers > Separating exhaust pipes, silencers
Exhaust system > Cleansing exhaust emissions > Assembly overview - exhaust gas purification system (Polo)
Exhaust system > Cleansing exhaust emissions > Removing and installing catalytic converter (Polo)
Ignition system, glow plug system > Ignition system > Assembly overview - ignition system
Ignition system, glow plug system > Ignition system > Removing and installing engine speed senderG28
block,crankcase > Assembly mountings
Volkswagen Workshop Manuals > Power unit > 4-cylinder injection engine (1.6 l engine, BiFuel) Volkswagen R GmbH >
Technical data > Technical data > Engine number
Self diagnosis, V.A.G Inspection Service > Read event memory
Engine assy,cylinder block,crankcase > Removing and installing engine
Enginecrankshaft group, pistons > Dismantling and assembling engine > Assembly overview - part I, belt drive
Enginecrankshaft group, pistons > Dismantling and assembling engine > Part II: Assembly overview - chain drive system
Enginecrankshaft group, pistons > Dismantling and assembling engine > Removing and installing poly V-belt > Poly V-belt
routing
Enginecrankshaft group, pistons > Dismantling and assembling engine > Removing and installing valve timing housing
Enginecrankshaft group, pistons > Cylinder block, sealing flange > Assembly overview
Enginecrankshaft group, pistons > Cylinder block, sealing flange > Removing and installing engine speed senderG28
Enginecrankshaft group, pistons > Cylinder block, sealing flange > Renewing crankshaft oil seal - pulley end
Enginecrankshaft group, pistons > Cylinder block, sealing flange > Removing and installing crankshaft pulley
Enginecrankshaft group, pistons > Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end
Enginecrankshaft group, pistons > Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end > A -
Assembling seal with sender wheel on assembly toolT10134
Enginecrankshaft group, pistons > Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end > B -
Attaching assembling toolT10134 with sealing flange on crankshaft flange
Enginecrankshaft group, pistons > Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end > E -
Checking sender wheel installation position on crankshaft
Enginecrankshaft group, pistons > Cylinder block, sealing flange > Renewing crankshaft sealing flange - flywheel end > F -
Enginecrankshaft group, pistons > Crankshaft > Assembly overview
Enginecrankshaft group, pistons > Pistons and conrods > Assembly overview
Enginecrankshaft group, pistons > Pistons and conrods > Checking piston
Engine cylinder head, valve gear > Cylinder head > Assembly overview - cylinder head
Engine cylinder head, valve gear > Cylinder head > Checking valve timing
Engine cylinder head, valve gear > Cylinder head > Adjusting valve timing
Engine cylinder head, valve gear > Cylinder head > Removing and installing timing chain and chain drive for oil pump
Engine cylinder head, valve gear > Cylinder head > Removing and installing timing chain and chain drive for oil pump >
Removing
Engine cylinder head, valve gear > Cylinder head > Removing and installing camshaft housing
Engine cylinder head, valve gear > Cylinder head > Removing and installing camshaft housing > Installing
Engine cylinder head, valve gear > Valve gear > Assembly overview
Engine cylinder head, valve gear > Valve gear > Checking camshaft axial clearance
Engine cylinder head, valve gear > Valve gear > Checking valve guides
Engine cylinder head, valve gear > Valve gear > Renewing valve stem seals
Engine lubrication > Parts of lubrication system > Assembly overview
Engine lubrication > Parts of lubrication system > Removing and installing oil sump
Engine lubrication > Parts of lubrication system > Removing and installing oil pump
Engine lubrication > Parts of lubrication system > Checking oil pressure and oil pressure switch
Engine cooling > Parts of cooling system > Assembly overview - parts of cooling system, body side
Engine cooling > Parts of cooling system > Assembly overview - parts of cooling system, engine side
Engine cooling > Parts of cooling system > Coolant hose schematic diagram
Engine cooling > Parts of cooling system > Draining and filling coolant
Engine cooling > Parts of cooling system > Checking cooling system for leaks
Engine cooling > Parts of cooling system > Removing and installing cowling with radiator fanV7
Engine cooling > Parts of cooling system > Removing and installing radiator fanV7
Engine cooling > Parts of cooling system > Removing and installing radiator
Engine cooling > Parts of cooling system > Removing and installing coolant pump
Fuel supply, gas operation > Parts of fuel supply system > Assembly overview - fuel tank with attachments > Assembly
overview - fuel tank
Fuel supply, gas operation > Parts of fuel supply system > Emptying fuel tank
Fuel supply, gas operation > Parts of fuel supply system > Emptying fuel tank > Emptying fuel tank if it is less than 3/4 full
Fuel supply, gas operation > Parts of fuel supply system > Removing and installing fuel delivery unit
Fuel supply, gas operation > Parts of fuel supply system > Removing and installing external fuel gauge senderG with two
cable connections
Fuel supply, gas operation > Parts of fuel supply system > Removing and installing interior fuel gauge senderG
Fuel supply, gas operation > Parts of fuel supply system > Removing and installing fuel tank
Fuel supply, gas operation > Parts of fuel supply system > Checking fuel pump > Checking function and voltage supply
Fuel supply, gas operation > Parts of fuel supply system > Checking fuel pump > Checking holding pressure
Fuel supply, gas operation > Parts of fuel supply system > Checking fuel pump > Checking current draw
Fuel supply, gas operation > Parts of fuel supply system > Bleeding fuel system
Fuel supply, gas operation > Parts of fuel supply system > Parts of Autogas (LPG) fuel supply system > Assembly overview
- gas tank (Autogas)
Fuel supply, gas operation > Parts of fuel supply system > Parts of Autogas (LPG) fuel supply system > Gas gauge
senderG707
Fuel supply, gas operation > Parts of fuel supply system > Parts of Autogas (LPG) fuel supply system > Removing and
installing gas tank valveN495
installing fuel tank (Autogas)
Fuel supply, gas operation > Electronic power control (EPC) > Assembly overview
Fuel supply, gas operation > Activated charcoal filter system > Assembly overview > Assembly overview - activated
charcoal filter
Fuel supply, gas operation > Activated charcoal filter system > Checking fuel tank breather > Checking activated charcoal
filter
Mixture preparation system, electronic inj.,Gas > Injection system > Assembly overview - intake manifold
Mixture preparation system, electronic inj.,Gas > Injection system > Assembly overview - fuel rail with injectors
Mixture preparation system, electronic inj.,Gas > Injection system > Fuel rail, removing and installing gas rail > Installing
Mixture preparation system, electronic inj.,Gas > Injection system > Assembly overview - air filter
Mixture preparation system, electronic inj.,Gas > Injection system > Removing and installing air filter housing
Mixture preparation system, electronic inj.,Gas > Injection system > Renewing filter on Autogas system > Renewing paper
filter on vaporiser
Mixture preparation system, electronic inj.,Gas > Injection system > Removing and installing vaporiser on vehicles which
can be operated with liquid gas
Mixture preparation system, electronic inj.,Gas > Checking components > Checking injectors for leaks and quantity injected
Mixture preparation system, electronic inj.,Gas > Checking components > Checking injectors for leaks and quantity injected
> Checking quantity injected
Mixture preparation system, electronic inj.,Gas > Engine control unitJ623 > Vehicles with anti-theft secured engine control
unitJ623
Mixture preparation system, electronic inj.,Gas > Gas mode control unitJ659 > Removing and installing gas mode control
unitJ659 > Removing
Mixture preparation system, electronic inj.,Gas > Gas mode control unitJ659 > Removing holder for gas mode control
unitJ659
Exhaust system > Parts of the exhaust system > Assembly overview - catalytic converters and attachments
Exhaust system > Parts of the exhaust system > Assembly overview - silencers with mountings, squareback
Exhaust system > Parts of the exhaust system > Separating front and rear silencers
Ignition system, glow plug system > Ignition system > Assembly overview - ignition system
Ignition system, glow plug system > Ignition system > Removing and installing ignition coils with output stage
Ignition system, glow plug system > Ignition system > Safety precautions
Self diagnosis, V.A.G Inspection Service > Reading fault memory for Autogas (LPG) system > Preparation to read fault
memory
Self diagnosis, V.A.G Inspection Service > Reading fault memory for Autogas (LPG) system > Read fault memory
Self diagnosis, V.A.G Inspection Service > Reading fault memory for Autogas (LPG) system > Clear fault memory
Engine assy,cylinder block,crankcase > Removing and installing engine
Enginecrankshaft group, pistons > Dismantling and assembling engine > Assembly overview - part I, belt drive
Enginecrankshaft group, pistons > Dismantling and assembling engine > Assembly overview - part II, cylinder block
Enginecrankshaft group, pistons > Cylinder block, sealing flange > Assembly overview
Enginecrankshaft group, pistons > Cylinder block, sealing flange > Renewing crankshaft oil seal - belt pulley end
Enginecrankshaft group, pistons > Cylinder block, sealing flange > Removing and installing drive plate
(assembly toolT10134) > A - Assembling seal with sender wheel on assembly toolT10134
(assembly toolT10134) > B - Attaching assembling toolT10134 with sealing flange on crankshaft flange
(assembly toolT10134) > E - Checking sender wheel installation position on crankshaft
(assembly toolT10134) > F - Re-pressing sender wheel
(assembly toolT10017) > A-Assembling sealing flange with sender wheel on assembly appliance T10017
(assembly toolT10017) > B - Attaching assembling toolT10017 with sealing flange on crankshaft flange
(assembly toolT10017) > E - Checking sender wheel installation position on crankshaft
(assembly toolT10017) > F - Re-pressing sender wheel
Enginecrankshaft group, pistons > Pistons and conrods > Assembly overview
Engine cylinder head, valve gear > Cylinder head > Assembly overview
Engine cylinder head, valve gear > Cylinder head > Checking valve timing
Engine cylinder head, valve gear > Cylinder head > Removing, installing and tensioning toothed belt
Engine cylinder head, valve gear > Cylinder head > Removing, installing and tensioning toothed belt > Removing
Engine cylinder head, valve gear > Cylinder head > Checking semi-automatic toothed belt tensioner
Engine cylinder head, valve gear > Cylinder head > Removing and installing camshaft housing
Engine cylinder head, valve gear > Valve gear > Assembly overview
Engine cylinder head, valve gear > Valve gear > Reworking valve seats > Reworking inlet valve seat
Engine cylinder head, valve gear > Valve gear > Reworking valve seats > Reworking exhaust valve seat
Engine cylinder head, valve gear > Valve gear > Renewing camshaft oil seals
Engine cylinder head, valve gear > Valve gear > Checking valve guides
Engine cylinder head, valve gear > Valve gear > Renewing valve stem seals
Engine lubrication > Parts of lubrication system > Assembly overview
Engine lubrication > Parts of lubrication system > Removing and installing oil sump
Engine lubrication > Parts of lubrication system > Removing and installing oil pump
Engine lubrication > Parts of lubrication system > Checking oil pressure and oil pressure switch
Engine cooling > Parts of cooling system > Assembly overview - parts of cooling system, body side
Engine cooling > Parts of cooling system > Assembly overview - parts of cooling system, engine side > Parts of cooling
system - coolant controller side
Engine cooling > Parts of cooling system > Assembly overview - parts of cooling system, engine side > Parts of cooling
system - coolant pump side
Engine cooling > Parts of cooling system > Coolant hose schematic diagram
Engine cooling > Parts of cooling system > Draining and filling coolant
Engine cooling > Parts of cooling system > Removing and installing radiator
Engine cooling > Parts of cooling system > Removing and installing coolant pump
Fuel supply, gas operation > Parts of fuel supply system > Assembly overview - fuel tank with attachments
Fuel supply, gas operation > Parts of fuel supply system > Removing and installing fuel delivery unit
Fuel supply, gas operation > Parts of fuel supply system > Removing and installing fuel gauge sender
Fuel supply, gas operation > Parts of fuel supply system > Removing and installing fuel tank
Fuel supply, gas operation > Parts of fuel supply system > Checking fuel pump
Fuel supply, gas operation > Parts of fuel supply system > Bleeding fuel system
Fuel supply, gas operation > Parts of fuel supply system > Parts of Autogas (LPG) fuel supply system > Assembly overview
- gas tank (Autogas)
Fuel supply, gas operation > Parts of fuel supply system > Parts of Autogas (LPG) fuel supply system > Gas gauge
senderG707
installing gas tank valveN495
installing fuel tank (Autogas)
Fuel supply, gas operation > Electronic power control (EPC) > Assembly overview
Fuel supply, gas operation > Activated charcoal filter system > Assembly overview - parts of activated charcoal filter system
Fuel supply, gas operation > Activated charcoal filter system > Checking fuel tank breather
Mixture preparation system, electronic inj.,Gas > Injection system > Assembly overview - parts of injection system
Mixture preparation system, electronic inj.,Gas > Injection system > Assembly overview - intake manifold
Mixture preparation system, electronic inj.,Gas > Injection system > Assembly overview - fuel rail with injectors
Mixture preparation system, electronic inj.,Gas > Injection system > Fuel rail, removing and installing gas rail > Installing
Mixture preparation system, electronic inj.,Gas > Injection system > Assembly overview - air filter
Mixture preparation system, electronic inj.,Gas > Injection system > Removing and installing air filter housing
Mixture preparation system, electronic inj.,Gas > Injection system > Checking injectors
Mixture preparation system, electronic inj.,Gas > Injection system > Removing and installing vaporiser on vehicles which
can be operated with liquid gas
Mixture preparation system, electronic inj.,Gas > Gas mode control unitJ659 > Removing and installing gas mode control
unitJ659 > Removing
Mixture preparation system, electronic inj.,Gas > Gas mode control unitJ659 > Removing holder for gas mode control
unitJ659
Exhaust system > Parts of the exhaust system > Assembly overview - front exhaust system with attachments
Exhaust system > Parts of the exhaust system > Assembly overview - silencers with mountings
Ignition system, glow plug system > Ignition system > Assembly overview - parts of ignition system
Ignition system, glow plug system > Ignition system > Safety precautions
Volkswagen Workshop Manuals > Power unit > Fuel supply system - Diesel engines > Fuel supply, gas operation > Fuel
tank > Assembly overview - fuel tank > Assembly overview - fuel tank (CFWA)
tank > Removing, installing and checking breather valve
tank > Removing and installing fuel tank > Removing and installing the fuel tank (CAYA, CAYB, CAYC)
tank > Removing and installing fuel tank > Removing and installing fuel tank (CFWA)
tank > Removing and installing fuel tank > Removing, installing and checking gravity valve
tank > Emptying fuel tank
tank > Emptying fuel tank > Emptying fuel tank when fuel pump is intact (CAYA, CAYB, CAYC)
tank > Emptying fuel tank > Emptying fuel tank if it is less than 3/4 full (CFWA)
delivery unit, fuel gauge sender > Assembly overview - fuel delivery unit/fuel gauge sender (CAYA, CAYB, CAYC)
delivery unit, fuel gauge sender > Removing and installing fuel delivery unit/fuel gauge sender > Removing and installing the
fuel delivery unit/fuel gauge sender (CAYA, CAYB, CAYC)
delivery unit, fuel gauge sender > Removing and installing fuel delivery unit/fuel gauge sender > Removing and installing
fuel delivery unit/fuel gauge sender (CFWA)
delivery unit, fuel gauge sender > Removing and installing fuel gauge sender > Removing and installing fuel gaugeG sender
(CAYA, CAYB, CAYC)
delivery unit, fuel gauge sender > Removing and installing fuel gauge sender > Removing and installing fuel gauge
senderG6 (CFWA)
delivery unit, fuel gauge sender > Removing and installing fuel gauge sender > Checking fuel gaugeG sender (CAYA,
CAYB, CAYC)
filter > Assembly overview - fuel filter > Assembly overview - fuel filter (CAYA, CAYB, CAYC)
filter > Assembly overview - fuel filter > Assembly overview - fuel filter (CFWA)
filter > Removing and installing fuel filter > Removing and installing the fuel filter (CAYA, CAYB, CAYC)
Volkswagen Workshop Manuals > Power unit > Fuel supply system - Diesel engines > Fuel supply, gas operation >
Accelerator mechanism > Assembly overview - accelerator module
pump > Checking fuel pump > Checking voltage supply of the fuel pump for delivery rateG6 (CAYA, CAYB, CAYC)
Volkswagen Workshop Manuals > Power unit > Fuel supply system - Petrol engines > Fuel supply, gas operation > Fuel
tank > Assembly overview - fuel tank
tank > Removing and installing fuel tank
tank > Emptying fuel tank
tank > Emptying fuel tank > Emptying fuel tank when fuel pump is intact
delivery unit, fuel gauge sender > Removing and installing fuel delivery unit, fuel gauge sender
delivery unit, fuel gauge sender > Removing and installing fuel gauge sender
filter > Assembly overview - fuel filter
Volkswagen Workshop Manuals > Power unit > Fuel supply system - Petrol engines > Fuel supply, gas operation >
Activated charcoal filter system > Assembly overview - activated charcoal filter system
Accelerator mechanism > Assembly overview - accelerator module
pump > Checking fuel pump > Checking holding pressure
pump > Checking fuel pump > Checking current draw
Volkswagen Workshop Manuals > Heating, ventilation, air conditioning system > Heating, air conditioning > Heating >
Repairing heating system > Passenger compartment heating
Repairing heating system > Removing and installing fresh air blowerV2 > Removing
Repairing heating system > Removing and installing dust and pollen filter > Removing
Repairing heating system > Removing vents > Removing centre vents
Repairing heating system > Removing vents > Removing
Repairing heating system > Removing vents > Removing right footwell vent
Repairing heating system > Removing vents > Removing left footwell vent
Repairing heating system > Removing vents > Removing and installing rear air duct
Repairing heating system > Removing and installing controls for heated and fresh air > Removing
Removing and installing heater unit
Dismantling and assembling heater unit
Dismantling and assembling heater unit > Removing and installing air distribution flap actuator > Removing
Dismantling and assembling heater unit > Removing and installing air distribution flap actuator > Installing
Dismantling and assembling heater unit > Removing and installing temperature flap actuator > Removing
Dismantling and assembling heater unit > Removing and installing fresh air and air recirculation flap control motorV154 >
Removing
Dismantling and assembling heater unit > Assembly overview - heat exchanger
Dismantling and assembling heater unit > Removing and installing heat exchanger
Dismantling and assembling heater unit > Removing and installing auxiliary air heater elementZ35
Dismantling and assembling heater unit > Checking auxiliary air heater elementZ35 > Checking auxiliary air heater
elementZ35
Dismantling and assembling heater unit > Checking auxiliary air heater elementZ35 > Test procedure
Volkswagen Workshop Manuals > Heating, ventilation, air conditioning system > Heating, air conditioning > Air conditioner >
Climatic air conditioning system with manual regulation up to week 44/10 > Pin assignment for multi-pin connectors on back
of Climatic heating regulation and air-conditioning system
Climatic air conditioning system with manual regulation up to week 44/10 > Checking water drain valve
Air conditioning system with manual regulation from week 45/10 > Air conditioning system with manual controls - passenger
compartment
Air conditioning system with manual regulation from week 45/10 > Function of operating and display unit for front air
conditioning systemE87
Air conditioning system with manual regulation from week 45/10 > Pin assignment of multi-pin connectors for operating and
display unit for front air conditioning systemE87 with air conditioning
Climatronic air conditioning with automatic regulation > Removing and installing operating and display unit for Climatronic air
conditioning systemE87 with Climatronic control unitJ255 > Removing
Climatronic air conditioning with automatic regulation > Removing and installing footwell vent temperature senderG192 >
Removing
Climatronic air conditioning with automatic regulation > Removing and installing evaporator output temperature senderG263
> Removing
Climatronic air conditioning with automatic regulation > Removing and installing centre vent temperature senderG191 >
Removing
Climatronic air conditioning with automatic regulation > Removing and installing sunlight penetration photosensorG107
Climatronic air conditioning with automatic regulation > Removing and installing sunlight penetration photosensorG107 >
Removing
Climatronic air conditioning with automatic regulation > Removing and installing fresh air blower control unitJ126 >
Removing
Climatronic air conditioning with automatic regulation > Removing and installing fresh air blower control unitJ126 > Installing
Climatronic air conditioning with automatic regulation > Locally manufacturing an adapter cable to activate control motors
Climatronic air conditioning with automatic regulation > Removing and installing air flow flap control motorV71 > Removing
Climatronic air conditioning with automatic regulation > Removing and installing central flap control motorV70 > Removing
Climatronic air conditioning with automatic regulation > Removing and installing central flap control motorV70 > Installing
Climatronic air conditioning with automatic regulation > Removing and installing defroster flap control motorV107 and
temperature flap control motorV68 > Removing
Climatronic air conditioning with automatic regulation > Removing and installing defroster flap control motorV107 and
temperature flap control motorV68 > Installing
Differences in repair work for right-hand drive vehicles > Removing and installing fresh air blowerV2 > Removing
Differences in repair work for right-hand drive vehicles > Removing and installing dust and pollen filter > Removing
Differences in repair work for right-hand drive vehicles > Removing and installing temperature flap actuator > Removing
Differences in repair work for right-hand drive vehicles > Removing vents > Removing left footwell vent
Differences in repair work for right-hand drive vehicles > Removing vents > Removing right footwell vent
Air conditioning system with automatic regulation "Climatronic", right-hand drive vehicles > Removing and installing
evaporator output temperature senderG263 > Removing
Air conditioning system with automatic regulation "Climatronic", right-hand drive vehicles > Removing and installing centre
vent temperature senderG191 > Removing
Air conditioning system with automatic regulation "Climatronic", right-hand drive vehicles > Removing and installing central
flap control motorV70 > Removing
Air conditioning system with automatic regulation "Climatronic", right-hand drive vehicles > Removing and installing central
flap control motorV70 > Installing
Air conditioning system with automatic regulation "Climatronic", right-hand drive vehicles > Removing and installing air flow
flap control motorV71 > Removing
defroster flap control motorV107 and temperature flap control motorV68 > Removing
defroster flap control motorV107 and temperature flap control motorV68 > Installing
Removing and installing heater and air conditioning unit, right-hand drive vehicles
Removing and installing heater and air conditioning unit, right-hand drive vehicles > Removing and installing heater and air
conditioning unit
Removing and installing heater and air conditioning unit, right-hand drive vehicles > Dismantling and assembling heater and
air conditioner unit "Climatic"
Removing and installing heater and air conditioning unit, right-hand drive vehicles > Dismantling and assembling heater and
air conditioner unit "Climatronic"
Repair work on refrigerant circuit which may be performed only in appropriate workshops by specially trained mechanics >
Required special tools, facilities, testing and measuring instruments and auxiliary items
Removing and installing heater and air conditioning unit
Dismantling and assembling heater and air conditioner unit "Climatic"
Dismantling and assembling heater and air conditioner unit "Climatronic"
Removing evacuating and charging valve, high-pressure side and low-pressure side
Removing and installing high-pressure senderG65 > Removing
Removing and installing high-pressure senderG65 > Installing
Removing dryer cartridge > Installing
Removing and installing poly V-belt pulley or air conditioning system magnetic clutchN25 > Removing and installing poly
V-belt pulley, Denso air conditioner compressor
Removing and installing air conditioner compressor > Removing
Volkswagen Workshop Manuals > Heating, ventilation, air conditioning system > Air conditioning system with refrigerant
R134a > Technical data > General notes on air conditioning systems > Basics of air conditioning > Physical basics:
R134a > Technical data > General notes on air conditioning systems > Basics of air conditioning > Pressure and boiling
point
R134a > Technical data > General information on refrigerant circuit > Refrigerant circuit components > Condenser
R134a > Technical data > General information on refrigerant circuit > Refrigerant circuit components > Evaporator
R134a > Technical data > General information on refrigerant circuit > Refrigerant circuit components > Expansion valve
R134a > Technical data > General information on refrigerant circuit > Refrigerant circuit components > High-pressure safety
valve
R134a > Technical data > General information on refrigerant circuit > Switch and sender in refrigerant circuit and related
connections > High-pressure switch for air conditioning systemF23
connections > High-pressure switch for magnetic clutchF118
connections > Low-pressure switch for air conditioning systemF73
connections > High-pressure senderG65
R134a > Technical data > General information on refrigerant circuit > Electrical components not installed in refrigerant
circuit > Control and regulating unit for air conditioning systemJ127
R134a > Technical data > General information on refrigerant circuit > Electrical components not installed in refrigerant
circuit > Evaporator output temperature senderG263 or evaporator temperature sensorG308
R134a > Technical data > General information on refrigerant circuit > Refrigerant circuit with expansion valve
R134a > Technical data > General information on refrigerant circuit > Refrigerant circuit with restrictor and reservoir
R134a > Technical data > General information on refrigerant circuit > Test and measurement work that can be performed
using a pressure gauge
R134a > Technical data > Working with the air conditioner service station > Important notes for working with the air
conditioner service station
R134a > Technical data > Clearing refrigerant circuit of contaminants > Purging (cleaning) refrigerant circuit with refrigerant
R134a > Adapters for setting up purging circuits
R134a > Technical data > Checking pressures on vehicles > Checking systems with a restrictor and collector (with internally
regulated air conditioner compressor) > Specifications:
R134a > Technical data > Checking pressures on vehicles > Checking systems with an expansion valve and reservoir (with
internally regulated air conditioner compressor) > Specifications:

Volkswagen Polo-Mk5 Workshop Manual (Polo Mk5)

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