JXCX OMY0006

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No.

JXC※-OMY0006-A

PRODUCT NAME

EtherNet/IP Direct input


High performance type
Step Motor Controller
(Servo/24 VDC)
Model / Series / Product Number

JXC9H
Table of Contents

1. Safety Instructions 5
2. Outlines of Product 7
2.1 Features 7
2.2 How to Order 8
2.3 Product configuration 9
2.4 Start up procedure 10
(1) Checking the contents of the package 10
(2) Mounting the controller 10
(3) Controller Setting 10
(4) PLC set up 10
(5) Wiring and Connection 10
(6) Supply of power 11
(7) Setting parameters 11
(8) Setup of the operation parameters 12
(9) Test run 12
3. Specifications 13
3.1 Specifications 13
3.2 Parts Description 14
3.3 External Dimensions 15
(1) Screw mounting (JXC917-□) 15
(2) DIN rail mounting (JXC918-□) 16
3.4 Mounting 17
(1) Mounting 17
(2) Grounding 17
(3) Mounting location 18
4. Initial Setting 19
4.1 Setting of switch (IP address) 19
4.2 Hardware Configuration 20
TM TM
4.3 Setting of EtherNet/IP using RSLogix5000 21
4.4 EtherNet/IP object 23
5. External Connections 24
5.1 PWR: Power supply connector 24
5.2 MOT: Motor connector, ENC: Encoder connector 24
5.3 SI: Serial I/O Connector 24
(1) Connecting the teaching box 24
(2) Connection with a PC 25
5.4 P1, P2: Communication modular 25
6. CN1: Power Supply Plug 26
6.1 PWR: Power supply plug specifications 26

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No. JXC※-OMY0006-A
6.2 Electrical Wiring Specifications 26
6.3 Power Supply Plug Wiring 27
(1) Wiring of power supply (C24V, M24V, 0V) 27
(2) Wiring of the stop switch (EMG) 27
(3) Wiring of the lock release (LK RLS) 27
6.4 Wiring of shutdown circuit 28
(1) Example circuit 1- Single controller with teaching box 28
(2) Stop (relay contact (1)) 29
(3) Motor power shutdown (relay contact (2)) 30
7. LED display 31
7.1 LED display 31
7.2 LED and Controller Status 31
8. Operation methods 32
8.1 Outline 32
8.2 Operation by Step No. 32
8.3 Position/speed monitor 32
8.4 Operation by numerical instruction 32
9. Memory map 33
9.1 Memory allocation 33
(1) Input Area Mapping 33
(2) Input area mapping of upper level device 34
(3) Output area mapping 38
(4) From upper devices to controller (details) 38
10. Settings and Data Entry 42
10.1 Step Data 42
10.2 Basic parameters 45
10.3 Return to origin parameter 47
11. Operations 48
11.1 Return to Origin 48
11.2 Positioning Operation 48
11.3 Pushing Operation 49
(1) Pushing operation is successfully performed 49
(2) Pushing operation fails (empty pushing) 49
(3) Movement of the workpiece after the completion of the pushing process 49
11.4 Controller input signal response time 50
11.5 Methods of interrupting operation 50
12. Operation Examples 51
12.1 Positioning Operation 51
12.2 Pushing Operation 52

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No. JXC※-OMY0006-A
13. Operation Instructions 53
13.1 Overview of the Operation Instructions 53
13.2 Operation procedure for Operation by Step No. 53
[1] Power on and Return to Origin position 53
[2] Positioning operation 54
[3] Pushing Operation 55
[4] HOLD 55
[5] Reset 56
[6] Stop 56
[7] Area output 57
13.3 Operation procedure for Operation by numerical instruction 58
14. Options 59
14.1 Actuator cable [5m or shorter] 59
14.2 Actuator cable [8 to 20m] 59
14.3 Actuator cable for with lock [5m or less] 60
14.4 Actuator cable for with lock [8 to 20m] 60
14.5 Controller Communication cable 61
14.6 Power supply plug 61
14.7 Teaching box 62
15. Alarm for Motor Control 63
15.1 Remote IO signal output for alarm group 63
15.2 Alarms and countermeasures 64
16. Precautions for wiring and cable 69
17. Electric Actuators/Common Precautions 70
17.1 Design and selection 70
17.2 Mounting 71
17.3 Handling Precautions 72
17.4 Operating environment 73
17.5 Maintenance Precautions 74
17.6 Precautions for actuator with lock 74
18. Controller and Peripheral Devices/Specific Product Precautions 75
18.1 Design and selection 75
18.2 Handling Precautions 76
18.3 Mounting 77
18.4 Wiring 77
18.5 Power supply 78
18.6 Grounding 78
18.7 Maintenance 78

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No. JXC※-OMY0006-A
19. Troubleshooting 79
20. Handling of sent/received data 85
21. Definitions and terminology 86

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No. JXC※-OMY0006-A
JXC9H/Controller
1. Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage.
These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition to International Standards
(ISO/IEC)*1) , and other safety regulations.
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems.
ISO 4413: Hydraulic fluid power -- General rules relating to systems.
IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements)
ISO 10218: Manipulating industrial robots -Safety.
etc.
CAUTION indicates a hazard with a low level of risk which, if not avoided, could result in
Caution minor or moderate injury.
WARNING indicates a hazard with a medium level of risk which, if not avoided, could
Warning result in death or serious injury.
Danger indicates a hazard with a high level of risk which, if not avoided, could result in
Danger death or serious injury.

Warning

1. The compatibility of the product is the responsibility of the person who designs the equipment
or decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications based on
necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person who
has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of equipment failure when configuring
the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
1.The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
2.When the product is to be removed, confirm that the safety measures as mentioned above are implemented
and the power from any appropriate source is cut, and read and understand the specific product
precautions
of all relevant products carefully.
3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to
be used in any of the following conditions.
1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to
direct sunlight.
2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or
other applications unsuitable for the standard specifications described in the product catalog.
3. An application which could have negative effects on people, property, or animals requiring special safety
analysis.
4.Use in an interlock circuit, which requires the provision of double interlock for possible failure by using a
mechanical protective function, and periodical checks to confirm proper operation.

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No. JXC※-OMY0006-A
JXC9H/Controller
1. Safety Instructions
Caution
The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries, consult SMC beforehand and exchange
specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.

Limited warranty and Disclaimer/Compliance Requirements


The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance
Requirements”.
Read and accept them before using the product.

Limited Warranty and Disclaimer


1.The warranty period of the product is 1 year in service or 1.5 years after the product is
delivered,whichever is first.2)
Also, the product may have specified durability, running distance or replacement parts. Please
consult your nearest sales branch.
2. For any failure or damage reported within the warranty period which is clearly our
responsibility,
a replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage
incurred due to the failure of the product.
3. Prior to using SMC products, please read and understand the warranty terms and disclaimers
noted in the specified catalog for the particular products.
2) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum
pad or failure due to the deterioration of rubber material are not covered by the limited
warranty.

Compliance Requirements
1. The use of SMC products with production equipment for the manufacture of weapons of mass
destruction(WMD) or any other weapon is strictly prohibited.
2. The exports of SMC products or technology from one country to another are governed by the
relevant security laws and regulation of the countries involved in the transaction. Prior to the
shipment of a SMC product to another country, assure that all local rules governing that export
are known and followed.

Caution
SMC products are not intended for use as instruments for legal metrology.
Measurement instruments that SMC manufactures or sells have not been qualified by type approval tests
relevant to the metrology (measurement) laws of each country.
Therefore, SMC products cannot be used for business or certification ordained by the metrology
(measurement) laws of each country.

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No. JXC※-OMY0006-A
2. Outlines of Product
2.1 Features
Features of the controller.

●EtherNet/IP compatible
EtherNet/IP operation is available by connecting with EtherNet/IP. Information can be written and
read to and from it.

●Actuator control
Positioning operation and operation at a specific speed and force for the actuator are possible by
controlling the Step motor (servo 24VDC).

●Specified force operation


Control the gripping force or the pushing force of the actuator.

●Separated power supply


Power supply input is separated into the motor power supply and control power supply. Even if the
power supply for the motor is turned OFF, the information from the encoder position is not lost while the
control power supply is ON, and EtherNet/IP communication and serial communication is available.

●Return to origin
Returning to origin is possible by a signal from EtherNet/IP.

●Alarm detection function


Abnormal conditions are automatically detected. Alarms are output via EtherNet/IP communication.
The alarm history can be stored in the controller memory.

●Positioning / pushing operation is available with step data and numerical operation mode
It is possible to operate the actuator by using the saved step data and by numeric data operation
instruction by using EtherNet/IP communication.
In the step data operation mode, the operation is instructed by manipulating the memory which is
relevant to input/output port such as DRIVE signal and INP signal. The actuator operates in
accordance with the step data operating pattern of the specified step data.
In the numerical operation mode, the operation is executed by specifying the relevant numeric data.

●”AREA” signal
The controller has an “AREA” signal that turns ON if the actuator position is within the range
specified by "Area 1" and "Area 2" in the step data.

●Data input method


It is possible to perform status monitoring, reset alarms and set Step data via EtherNet/IP
communication, ACT controller software or teaching box. In addition the ACT controller software or
teaching box can be used for parameter setup and trial run.

●Easy mode and Normal mode


There are two available modes for the controller setting software and the teaching box. In Easy mode,
you can start the operation by only setting the speed, position, etc. In Normal mode, further detailed
setup can be performed.

●High performance type


The cycle time of the device is improved by increasing the maximum speed and acceleration speed.
Caution
Please keep this manual safe for future use. It will be necessary to refer to this manual along with the
operation manuals for other electric actuators, teaching box, and controller setting software at installation
and fault finding.
Keep this operation manual accessible for reference.

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No. JXC※-OMY0006-A
2.2. How to Order
How to order is shown below.

JX C 9 H -
Electric equipment
Controller
Actuator Model
Controller type
Stroke example: For LEFS25FB-100B-R3C9H7,
9 EtherNet/IPTM
specify LEFS25FB-100.
(Enter from the electric actuator part number "LE"
Number of shaft type and to "stroke/ rotating angle")
Special specifications
1 axis, power supply 24 VDC,
H
High performance type BC Blank controller *1)
Note 1) Specified software (JXC-BCW) is required
Mounting
7 Screw mounting
8 DIN rail

Caution
Single controllers are also shipped after setting the actuator
specification parameters.
Confirm the combination of the controller and the actuator is
correct. Connect the designated electric actuator to the high
performance controller.

<Check the following before use.>


•Check the actuator label for the model number.
Check that this matches the controller.

Electric actuator LEFS25FB


-100
LEFS25FB-100

Caution
Refer to the chart of the catalog for checking the chart of <Speed - Work load> of actuator.

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No. JXC※-OMY0006-A
2.3 Product configuration
An example of the controller structure is shown below.
1 EtherNet/IP TM
Electric actuator
PLC

•Controller

To P1, P2
(Option)

1 ●Controller
communication cable
•Actuator cable
(Robotic type cable) To SI
To ENC Part No:JXC-W2A-C
Model number:
•LE-CP-□-□
(Robotic type cable) •Conversion cable 2 3
•LE-CP-□-□-S Part No.: P5062-5
(Standard cable) To MOT
モニ タ
現 在位 置

現 在速 度
120.3 mm
200 mm/s
動作 中

ア ラーム

設定 位置 速度

1 テスト 100 500


2 テスト 200 1000
3 テスト 50 200

Controller power
supply To PWR
24VDC •Power supply plug (Included) PC
<Applicable wire size> or •USB cable
AWG20 (0.5mm2) (A- miniB type)
Part No:LEC-W2-U

•Teaching box
(3m cable is provided.)
Part No.: LEC-T1-3□G□

1. These items are included when ordered using the part number for an actuator set.
2. Latest version of the controller setting software must be used.
Please download the controller configuration software from the SMC website
https://www.smcworld.com
3. Optional products.

Warning
Refer to 5. External Connections (P.24) for wiring.
Refer to 16. Precautions for wiring and cable (P.69) when handling the wiring and cables.

The Communication cable must be connected to a PC using a USB cable through a conversion unit.
Do not connect the teaching box to a PC, as this may cause damage to the personal computer.

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No. JXC※-OMY0006-A
2.4 Startup procedure
Install, wire, set and operate the controller referring to the procedure below when the product is used
for the first time.

(1) Checking the contents of the package


After unpacking everything, check the description on the label to identify the controller and the number
of accessories. Controller Option

Product name Quantity Controller


communication cable
Controller Power supply plug
1 pc.
(JXC9H□-□) (JXC-CPW)

Power supply plug USB cable


1 pc.
(JXC-CPW)
Actuator 1 1 pc.
1. These items are included when ordered Teaching box
(Conversion cable is needed)
using the part number for an actuator set.
[Options]
• Controller communication cable(Part No: JXC-W2A-C)
• USB cable (Part No: LEC-W2-U)
•Teaching box (Part No: LEC-T1-3G)
When connecting the teaching box to the JXC9H controller,
the P5062-5 cable is required.

If any parts are missing or damaged, please contact your distributor.

(2) Mounting the controller


Refer to section 3.4 Mounting (P.17) for instructions on how to mount the controller.

(3) Controller Setting


It is necessary to set the address by the rotary switch of the controller.
Refer to 4.1 Setting of switch (IP address) (P.19)

(4) PLC set up


Set the PLC parameter as a master station.

(5) Wiring and Connection


Connect the cables to the controller.
Refer to 5. External Connections (P.24) for the wiring of the connectors.

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No. JXC※-OMY0006-A
(6) Supply of power
Supply power 24VDC.
If the condition is normal, LED on the front of the controller turns ON as the table below when power
is supplied.
Items LED condition Status
PWR Green LED is ON Supply power
ALM OFF No alarm

Refer to 7. LED display (P.31) for the explanation of LED lamps.


If the red [ALM] LED on the front of the controller (JXC) is ON, the alarm has been triggered.

Caution
When an alarm is generated
Refer to a corresponding memory of EtherNet/IP or connect a PC or teaching box to the SI serial I/O
connector and check the details of the alarm. Then, remove the cause of the error referring to the
15. Alarm for Motor Control (P.63).
 Please refer to the manuals of the controller setting software or the teaching box for details of the
alarms.

(7) Setting parameters


It is necessary to set the controller parameters.

The status of the LEDs on the front of the controller matches the table below when the setting of PLC
and parameters complete properly and EtherNet/IP communication is established.
Items LED condition Status
PWR Green LED is ON Supply power
ALM OFF No alarm
MS Green LED is ON Operating normally
NS Green LED is ON EtherNet/IP communications established.

Refer to 7 LED display (P.31) for the explanation of LED lamps.


Communication between PLC and controller is not established when LED[NS] on the front of the
controller(JXC) is OFF, green LED flashes, or red LED flashes or turns ON.

Caution
Communication between PLC and controller is not established.
Refer to 19. Troubleshooting (P.79)
Check if the communication speed of the PLC and controller and the information of the host computer
are correctly set.

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No. JXC※-OMY0006-A
(8) Setup of the operation parameters
Set up the operation pattern (step data, basic parameters and return to origin parameters) to specify
the target position, speed, etc. by using a PC (with the controller setting software) or the teaching
box.
■PC (Normal mode) ■Teaching box

Please refer to the manuals of the controller setting software or the teaching box for how to set up the
operation pattern.

(9) Test run


Refer to 9. Memory map (P.33) for the assignment of the memory.
Input signals from PLC for checking the operation. Refer to 13. Operation Instruction (P.53) for
the operation.

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No. JXC※-OMY0006-A
3. Specifications
3.1 Specifications
Basic specifications of the product.
Item Specifications
Compatible motor Step motor (servo 24 VDC)
Power supply Power supply voltage: 24 VDC±10%
200mA or less (Controller)
Current consumption Refer to the specification of actuator to be connected for total power
consumption.
Incremental A/B phase (800 pulse/rotation)
Compatible encoder
Battery-less absolute encoder ( 4096 pulses/rotation)
LED Details
L/A1 Link/Act 1
L/A2 Link/Act 2
LED display PWR Power supply
ALM Alarm status
MS Controller status
NS Communication status
Locking With unlocking terminal
Cable length Actuator cable: 20 m or less
Cooling method Air-cooling type
0°C to 40°C
Operating temperature range:
No freezing
Operating humidity range 90% RH or less (No condensation)
Between the external terminals and case
Insulation resistance
50 MΩ (500 VDC)

250 g (Screw mounting type)


Weight
270 g (DIN rail mounting type)

[EtherNet/IP communication]
Item Specifications
Protocol EtherNet/IPTM (Conformance test version CT-17)
Communication speed 10/100 Mbps (automatic negotiation)
Communication cable Standard Ethernet cable (STP, CAT5 or higher, 100BASE-TX)
Communication method Full duplex/Half duplex (automatic negotiation)
Setup file EDS file (Download from SMC website)
Occupied area Input 36 byte/Output 36 byte
Setting by rotary switch: 192.168.1.1 to 254
IP address setting range
Via DHCP server: Arbitrary address
Vendor ID 7h (SMC Corporation)
Product type 2Bh (Generic Device)
Product code 0100h

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No. JXC※-OMY0006-A
3.2 Parts Description
Details of the parts of the controller.
A side view

Oy S3.5T1.1

Label of controller version

Label content details:


Oy S3.5 T1.1
Software version of the
communication board
Software version of the
A side control board
*”S3.5 T1.1” is an example.
No. Display Name Details
1 - Display LED’s to indicate the controller status.
EtherNet/IP
2 P1, P2 communication Connect Ethernet cable.
connector
Switches to set the EtherNet/IP communication IP
3 IP address IP address
address (0 to 255) by X1, X10 and X100.
Serial I/O connector Connector for the teaching box (LEC-T1) or the
4 SI
(8 poles) controller communication cable (JXC-W2A-C).
Encoder connector
5 ENC
(16 poles)
Connect to the actuator cable.
Motor driving connector
6 MOT
(6 poles)
Connect to the controller power supply (24VDC)
Power supply connector using the power supply plug.
PWR
(5 poles) Control power (+), Stop signal (+), Motor power (+),
Lock release (+), Common power (-)
Applicable actuator part Label indicating the actuator part number which can
8 -
number label be connected to the controller.
Controller part number
9 - Label indicating the controller part number.
label
10 - MAC address EtherNet/IP MAC address is displayed.
Functional Ground
11 - FE (When the controller is mounted, tighten screws
and connect the grounding cable)

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No. JXC※-OMY0006-A
3.3 External Dimensions
The appearance of this product is as shown in the diagram below:

(1) Screw mounting (JXC9H7-□)

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No. JXC※-OMY0006-A
(2) DIN rail mounting (JXC9H8-□)

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No. JXC※-OMY0006-A
3.4 Mounting
(1) Mounting
The controller can be direct mounted using screws or mounted on a DIN rail.
Details of the controller mounting options are shown below.

[1]Screw mounting (JXC9H7-□) [2]DIN rail mounting (JXC9H8-□)


(Mounting with two M4 screws) (Mounting with DIN rail)
Before locked onto DIN rail Locked onto DIN rail

(2) Grounding
Place the grounding cable with crimped terminal between the M4 screw and shakeproof washer as
shown below and tighten the screw.

M4 screw
Cable with crimping terminal
Shakeproof washer

Controller

Caution
The M4 screw, cable with crimped terminal and toothed washer need to be prepared by the user.
Ground the controller to shield it from electrical noise.

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No. JXC※-OMY0006-A
Caution
(1) A dedicated Ground connection must be used. Grounding should be to a D-class ground
(ground resistance of 100Ω or less).
(2) The cross sectional area of the grounding cable shall be 2mm2 minimum.
The Grounding point should be as near as possible to the controller. Keep the grounding cable as
short as possible.

Other Other
Controller Controller
equipment equipment

D-class
groundin
g
Dedicated grounding --- Good Shared grounding --- Not acceptable

(3) Mounting location


Design the size of the control panel and the installation type so that the temperature surrounding the
controller is within the operating temperature range.
Mount the controller vertically on the wall with 30mm or 50 more of space on the top and bottom of
the controller as shown below.
Allow 60mm or more of space between the front of the controller and the cover of the control cabinet
to allow access to the connectors.
Leave enough space between the controllers so that the operating temperature of the controllers stay
within the specification range.
Avoid mounting the controller near a vibration source, such as a large electromagnetic contactor or
circuit fuse breaker on the same panel, or keep it away from the controller.
0mm or more (Actuator body size 16 or less,  all size of LEH series is applicable)
10mm or more (Actuator body size 25 or more)
Door (Lid)
Controller
30mm or longer

Controller

30mm or more (screw mounting) 60mm or longer


50mm or more (DIN rail mounting)

Caution
If the mounting surface for the controller is not flat or is uneven, excessive stress can be applied to
the case, which can cause failure. Mount on a flat surface.

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No. JXC※-OMY0006-A
4. Initial Setting
4.1 Setting of switch (IP address)
Turn OFF the power supply while setting the switch.
The rotary switch should be set with a small watchmaker’s screwdriver.

IP address 192.168.1. 



1: Remote control


The mode to respond to the commands below of BOOTP/DHCP Server provided by Rockwell Automation.
Enable DHCP (labeled 1 below)
Information including IP address can be obtained from BOOTP/DHCP Server. If the power is supplied again in this
state, the controller tries to obtain the information including IP address again.
Disable BOOTP/DHCP(labeled 2 below)
Information including IP address is not obtained from BOOTP/DHCP Server. Previous setting can be held if power
is supplied under this condition.

② ①

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No. JXC※-OMY0006-A
2: Manual setting of IP address
IP address is set within the range of 192.168.1.1 to 192.168.1.254.
3: DHCP mode
Obtain IP address from DHCP Server. Obtained IP address is lost when power supply is cut.

Remote Control mode


If the controller IP address is unknown, change to DHCP mode and re-assign the correct IP
address. When the DHCP server has assigned the correct address, turn off the power
supply and return the unit to Remote control mode.
Upon power-up, the JXC9H will now be available using the address that was set whilst in
DHCP mode.

4.2 Hardware Configuration


■EDS files and icons
EDS file is required to configure the controller. Furthermore, icons are necessary for the display icon of the
controller on the configurator. The EDS and icon files can be downloaded from the URL given below.

•URL: https://www.smcworld.com
Informative documents → Operation manual --> JXC9H_V10.zip
•Contents of JXC9H_V10.zip EDS file JXC9H_V10.eds
Icon JXC9H.ico

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No. JXC※-OMY0006-A
4.3 Setting of EtherNet/IPTM using RSLogix5000TM
Method to connect the JXC9H to the Rockwell Automation EtherNet/IPTM module (master) is shown below.
Refer to the Operation Manual of the RSLogix5000TM for the detailed operation.
 This figure shows the display of Rockwell Automation software, RSLogix5000TM.

•Select [EtherNet/IPTM module] in [I/O Configuration] folder, then select [New Module].

•The [Select Module] screen is displayed. Select [ETHERNET-MODULE Generic Ethernet Module], then
select [Create].

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No. JXC※-OMY0006-A
•[Module Properties] screen is displayed. Perform each setting.
(1) Name: Enter the required unit name.
(2) Comm Format: Select the data format of Connection Parameters.
(3) IP Address: Enter the IP address setting for the JXC9H.
(4) Assembly Instance: Perform setting as shown below.
Item Decimal
Comm Format "Data-SINT"
Input 100
Output 150
Configuration 105

(5) Size: Perform setting as shown below.


Item Decimal
Comm Format "Data-SINT"
Input 36 [bytes]
Output 36 [bytes]
Configuration 0 [bytes]

(1) (4)、(5)

(2)

(3)

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No. JXC※-OMY0006-A
4.4 EtherNet/IP object
The controller supports the object classes below.
■SMC Step Data Object (Class: 67h)
Instance Attribute Access Size Name Value (Word)
1 100 Get/Set 32 STEP data Movement mode
*1 No. 0 Speed
Target Position (Lower digits)
Target Position (Upper digits)
Acceleration
Deceleration
Pushing force (Thrust setting value)
Trigger LV
Pushing speed
Pushing force for positioning
AREA 1 (Lower digits)
AREA 1 (Upper digits)
AREA 2 (Lower digits)
AREA 2 (Upper digits)
Positioning width (Lower digits)
Positioning width (Upper digits)
• • • • • •
• • • • • •
64 100 Get/Set 32 STEP data Movement mode
*1 No.63 Speed
Target Position (Lower digits)
Target Position (Upper digits)
Acceleration
Deceleration
Pushing force (Thrust setting value)
Trigger LV
Pushing speed
Pushing force for positioning
AREA 1 (Lower digits)
AREA 1 (Upper digits)
AREA 2 (Lower digits)
AREA 2 (Upper digits)
Positioning width (Lower digits)
Positioning width (Upper digits)
1 The Service code of Get Attribute Single is “Eh”.
The Service code of Set Attribute Single is “10h”

-23-

No. JXC※-OMY0006-A
5. External Connections
An example of standard wiring of the controller is shown for each connector.

5.1 PWR: Power supply connector


Controller
Controller input power supply
24VDC

Wire
PWR

(The Controller power supply (24VDC) and wires must be prepared by the user.)

 Refer to 6. CN1: Power supply plug (P.26) for wiring.

Caution
Do not use an inrush current limited type of power supply for the controller.

5.2 MOT: Motor connector, ENC: Encoder connector


Connect the controller and the actuator with the actuator cable (LE-CP-)
Controller

ENC Actuator
Actuator cable
Motor

MOT

5.3 SI: Serial I/O Connector


(1) Connecting the teaching box

Controller

SI Teaching box
(3m cable is provided)
Conversion cable

-24-

No. JXC※-OMY0006-A
(2) Connection with a PC

Controller
モニタ
現在 位 置 120.3 mm 動 作中

現在 速 度 200 mm/s アラーム

USB cable PC 設定
1 テスト
位置

100
速度
500

Communication cable (A-miniB type)


2
3
テスト
テスト
200
50
1000
200

SI

When using the LEC-W2, it is necessary (PC is prepared by the user.)


to connect a conversion unit (P5062-5) to
the communication cable.

Caution
(1) Do not connect any device other than the specified device (JXC-W2/W2A-C, LEC-W2/W2A-C,
LEC-T1).
If connected to other equipment, this product may be damaged due to differences in signal wiring.
(2) When connecting cables, do not allow conductors to be caught in the connector insertion port.

5.4 P1, P2: Communication modular

Standard Ethernet cable


(CAT5 or higher, 100BASE-TX)

P1
PLC
P2
The standard Ethernet cable with CAT5 or
higher and 100BASE-TX and PLC need to
be prepared by the user.

 Cable can be connected to either P1 or P2.


Follow the topology of EtherNet/IP communication for details.

-25-

No. JXC※-OMY0006-A
6. CN1: Power Supply Plug
6.1 Power supply plug specifications
The specifications of the power supply plug supplied with the controller are shown below.
Pin
Power supply plug No.
Terminal Function Functional explanation

1 C24V Power supply (+) The positive control power.


The positive power for the actuator
2 M24V Motor power (+)
motor to be supplied via the controller.
3 EMG Stop (+) The positive power for Stop signal
The negative common power for M24V,
4 0V Common power (-)
C24V, EMG and LK RLS.
5 - NC N/A
6 LK RLS Unlocking (+) The positive power for lock release.

 Equivalent to Phoenix Contact: DFMC1, 5/3-ST-LR

6.2 Electrical Wiring Specifications


Prepare the electrical wiring according to the following specifications (to be prepared by the user).

Item Specifications
Single, stranded wire → AWG20 (0.5mm2)
Applicable wire size  The rated temperature of the insulation coating should be 60 oC or more.
The O.D. should be ø2.5mm or less.

Stripped wire length


ø2.5mm or less 8mm

Caution
Do not connect multiple wires to one terminal.

After wiring the power supply plug, connect it to PWR power connector of the controller.
 Refer to 6.3 Power Supply Plug Wiring (P.27) for wiring.
Controller Power supply plug inserted into CN1

-26-

No. JXC※-OMY0006-A
6.3 Power Supply Plug Wiring
Connect the power supply plug to the 24VDC controller power supply according to instructions (1) (2)
and (3) and then insert it into the PWR connector of the controller.

(1) Wiring of power supply (C24V, M24V, 0V)


Connect the positive of the 24VDC controller power supply to the C24V and M24V and connect the
negative of that power supply to the 0V terminal.

(2) Wiring of the stop switch (EMG)


Stop switch must be installed by the user to stop the actuator in abnormal situations.
Refer to 6.4 Wiring of shutdown circuit (P.28) for wiring.

(3) Wiring of the lock release (LK RLS)


Install an unlocking switch for adjustment or recovery during an emergency of the locking actuator.
 Switch (24V DC, contact capacity 0.5A or more) is provided by customer.
One terminal of the lock release switch should be connected to the 24VDC power supply and the
other should be connected to the LK RLS terminal. When this is switched on, the lock will be
released.
External shut Unlocking Switch
down circuit

Power supply
(3) EMG plug
LK RLS (6)
(2) M 24V
Controller (1) C 24V 0V (4)
Input power
supply DC24V
0V

Caution
(1) Do not use a power supply with "inrush-current control" for the controller power supply.
(2) It is unnecessary to connect LK RLS terminal when the actuator does not have locking mechanism.
(3) The LK RLS terminal is only used for adjustment and emergency return. It must not be energized during normal
operation.

-27-

No. JXC※-OMY0006-A
6.4 Wiring of shutdown circuit
The actuator stops its operation when the external shutdown switch or the shutdown switch of the
teaching box is activated.

(1) Example circuit 1- Single controller with teaching box


When the controller recognizes the connection of the teaching box, the shutdown of the teaching box
is activated.

あいうえおあいうえおあいうえ

Teaching box
(Cable 3m) Controller
Connected to the
Stop teaching box
Switch
SI
Judged to
stop

Not connected to
Controller the teaching box
Input power
supply External shut down circuit
PWR
(3) EMG
(2) M 24V
Controller (1) C 24V 0V (4)
Input power
DC24V Power supply plug
supply
0V

Warning
The teaching box’s stop switch is effective only for the controller that is connected with it.

-28-

No. JXC※-OMY0006-A
(2) Stop (relay contact (1))
If the system where this controller is installed has a stop circuit for the whole system, or if the system
has multiple controllers with individual power supply, relay contacts should be made between the
24VDC controller power supply and the EMG terminal of the power supply plug.
(Circuit example)
24VDC 0V

The stop is Ry
released switch

Stop
Switch
Surge suppressor
Ry: Relay U

Power supply plug 1


Ry (3) EMG LK RLS (6)
(2) M 24V
Controller (1) C 24V 0V (4)
Input power
DC24V
supply
0V

Power supply plug 2


Ry (3) EMG LK RLS (6)
(2) M 24V
Controller (1) C 24V 0V (4)
Input power
DC24V
supply
0V

Power supply plug 3


Ry (3) EMG LK RLS (6)
(2) M 24V
Controller (1) C 24V 0V (4)
Input power
DC24V
supply
0V

Caution
When shutdown is input, the controller stops with maximum deceleration, then the motor is turned
OFF.

-29-

No. JXC※-OMY0006-A
(3) Motor power shutdown (relay contact (2))
If it is necessary to have a circuit to shutdown the motor power externally, relay contacts should be
made between the 24VDC controller power supply and the M24V and EMG terminal of the power
supply plug.

(Circuit example)

24VDC 0V

The stop is Ry
released switch

Stop
Switch Surge suppressor

Power supply plug 1


(3) EMG LK RLS (6)
Ry (2) M 24V
Controller (1) C 24V 0V (4)
Input power
DC24V
supply
0V

Power supply plug 2


(3) EMG LK RLS (6)
Ry (2) M 24V
Controller (1) C 24V 0V (4)
Input power
DC24V
supply
0V

Power supply plug 3


(3) EMG LK RLS (6)
Ry (2) M 24V
Controller (1) C 24V 0V (4)
Input power
DC24V
supply
0V

Warning
(1) Relay contacts should be made between the 24VDC controller power supply and the M24V and
EMG terminal of the power supply plug. The actuator may make unexpected movement.
(2) Do not perform return to origin (SETUP) when motor drive power (M24V) is disconnected.
The controller cannot recognize the correct origin point if a return to origin instruction is made with
the motor drive power (M24V) disconnected.
(3) Do not energize the LK RLS terminal while the motor drive power (M24V) is disconnected.

-30-

No. JXC※-OMY0006-A
7. LED display
7.1 LED display
Refer to the table below for the details of the LED status.
LED Details
Power supply OFF Power is not supplied
PWR
status is displayed Green LED is ON Power is supplied
Controller alarm OFF Normal operation
ALM
status. Red LED is ON Alarm generated
The controller operating voltage is not
OFF
supplied.
Green LED is ON Operating normally
MS Controller status.
Green LED is flashing Communication standby
Red LED is flashing Recoverable error
Red LED is ON Unrecoverable error
The controller operating voltage is not supplied
OFF
or IP address is not set.
EtherNet/IP Green LED is ON EtherNet/IP communications established.
NS communication
Green LED is flashing EtherNet/IP communications not established.
status.
Red LED is flashing EtherNet/IP connection time out
Red LED is ON IP duplicated
OFF BUS IN side (P1): No Link, No Activity
L/A1 Link/Act Green LED is ON BUS IN side (P1): Link, No Activity
Green LED is flashing BUS IN side (P1): Link, Activity
OFF BUS OUT side (P2): No Link, Activity
L/A2 Link/Act Green LED is ON BUS OUT side (P2): Link, No Activity
Green LED is flashing BUS OUT side (P2): Link, Activity

7.2 LED and Controller Status


Refer to the table below for the LED and the controller status.
LED description
Controller status
PWR ALM MS NS
When EtherNet/IP communication is Green LED Green LED
- -
normal is ON is ON
Red LED is
Controller alarm generated OFF - -
ON
Motor Controller system error Green LED Red LED is
- -
controller generated is ON ON
Writing to controller Green LED
- - -
EEPROM is flashing
-: LED display is unstable

Caution
Do not turn OFF the power supply for the controller or disconnect and connect the cable while the data
is being written to EEPROM (PWR LED (green) is flashing).
 Possibility of incorrect / corrupt data (step data, parameter)

-31-

No. JXC※-OMY0006-A
8. Operation methods
8.1 Outline
Two types of operation method are available for this product. The first method is "Operation by Step No.".
When using this method, step data stored in the product can be driven by sending specific commands
over the network. The second method is "Operation by numerical instruction". When using this method
the numerical data (e.g. Position, speed etc.) is changed based on the already set step data.

8.2 Operation by Step No.


The function of this mode is to read/write the memory bits corresponding to the input/output port signals
(e.g. “DRIVE”, “INP”) using a master (PLC) on the EtherNet/IP network.
When an operation is based on the preset step data, select the step data No. from the EtherNet/IP
communication output data bits then activate “DRIVE” signal.
Refer to 13.2 Operation procedure for Operation by Step No. (P.53).

8.3 Position/speed monitor


Reads the current position and current speed for monitoring.
Refer to 9. Memory map (P.33) for the current position and speed.

8.4 Operation by numerical instruction


When numerical data relating to the actuator speed, position etc. is sent, the actuator will execute this
data provided it is within the allowable range of values.
For the JXC9H controller, it is possible to instruct all step data items (operation method, speed, position,
acceleration, deceleration, pushing force, switch point, pushing speed, positioning thrust, area 1, area 2,
positioning width) by numeric values.
Preparatory operations such as turning the servo on and performing a return to origin are required
before the actuator may execute step data or numerical data.
Refer to 13.3 Operation procedure for operation by numerical instruction (P.58).

-32-

No. JXC※-OMY0006-A
9. Memory map
9.1 Memory allocation
(1) Input Area Mapping

●Input area mapping of upper level device

Offset
Input data
(Word)
0 Input port to which signals are allocated
1 Controller information flag
2 Current position (Lower digits)
3 Current position (Upper digits)
4 Current speed
5 Current pushing force
6 Target Position (Lower digits)
7 Target Position (Upper digits)
8 Alarm 1, 2
9 Alarm 3, 4
10 Reserve
11 Reserve
12 Reserve
13 Reserve
14 Reserve
15 Reserve
16 Reserve
17 Reserve

-33-

No. JXC※-OMY0006-A
(2) Input area mapping of upper level device

●Word0: Signals allocated to the input port


Word Bit Signal name Description

0 OUT0
When the operation is started and “DRIVE” is turned OFF,
the step No. executed by “DRIVE” will be refreshed/updated
by the combination of “OUT0” to “OUT5” (binary digit).
1 OUT1
(E.g.) Step data No.3 is output
OUT5 OUT 4 OUT 3 OUT 2 OUT 1 OUT 0
2 OUT2
OFF OFF OFF OFF ON ON

3 OUT3 Caution
(1) When “RESET” is turned ON, these signals turn OFF.
4 OUT4 (2) During the alarm, these signals output the alarm group.
(3) During the pushing operation, if the actuator runs over
the defined pushing width, these signals turn OFF.
0 5 OUT5

6 - -
7 - -
This signal is ON during the movement of the actuator (during
the positioning operation, etc.).

8 BUSY Caution
During the pushing operation without movement (no
movement but the actuator generating the pushing force),
“BUSY” is OFF.
When the servo motor is OFF, “SVRE” is OFF. When the
9 SVRE
servo motor is ON, “SVRE” is ON.
When the actuator is in the SETON status (the position
10 SETON information is established), this signal turns ON.
When the position status is not established, this signal is OFF.

-34-

No. JXC※-OMY0006-A
Word Bit Signal name Description
The condition when “INP” turns ON depends on the actuator
action.
- Return to origin
Turns ON at the origin when within the ±"default in position"
in the Basic parameters.
- During positioning operation
Turns ON when the current position is within "Step data
position ± positioning range".
- During pushing operation
Turns ON when the pushing force exceeds the value set in
the step data "Trigger LV".
Caution
After the pushing operation is completed, even if it switches
automatically to energy saving mode, “INP” remains ON.
When movement starts again from the pushing stopped state,
11 INP
pushing operation is repeated with the normal pushing force.

(E.g) Step data "force" is 100%


Step data "Trigger LV" is 80%,
The energy saving setting of the actuator is 40%.
The actuator model determines the energy saving
settings. Please refer to the manual of the actuator for
more details.
0
Pushing force
INP (ON)
(%)

100
80 Trigger LV
Energy saving mode
40
Time

When the actuator is within the output range between Area1


12 AREA and Area2 in the step data, this signal will turn ON.
The area output setting range changes depending on the
active step data.
When the actuator is within the output range between "W
13 WAREA area output signal 1 and W area output signal 2" of basic
parameter, this signal will turn ON.
During activation of the Teaching Box stop switch, this signal
is ON. During the normal operation, it is OFF.
14 ESTOP
This is synchronized to the input for the EMG signal on the
controller PWR connector.
Alarm generated when problems occur to the actuator or its
15 ALARM controlling status. OFF when there are no alarms.
ON in alarm condition.

-35-

No. JXC※-OMY0006-A
The table below shows the changes in the signal with respect to the state of the controller.
Signals BUSY INP SVRE Lock SETON OUT0 to 5
Status
During stopping when “SVON” is OFF after
OFF OFF OFF Lock OFF OFF
turning ON the power supply to the controller
During stopping when “SVON” is ON after
OFF OFF ON Unlock OFF OFF
turning ON the power supply to the controller
During returning to origin ON OFF ON Unlock OFF OFF
The actuator is at the origin. On completion of
OFF ON(1) ON Unlock ON OFF
“SETUP”
During movement by positioning/pushing
ON OFF ON Unlock ON ON(2)
operation
The actuator is paused by “HOLD” OFF OFF ON Unlock ON ON(2)
On completion of the positioning operation OFF ON(4) ON Unlock ON ON(2)
Stopped due to pushing a workload in
OFF ON ON Unlock ON ON(2)
pushing operation
Stopped due to no detection of workload
OFF OFF ON Unlock ON OFF
during a pushing operation
During stopping when “SVON” is OFF after
OFF OFF(4) OFF Lock ON ON(3)
returning to the home position
EMG signal stop from the PWR connector
OFF OFF(4) OFF Lock ON OFF
when the actuator is at the origin
1 The signal turns ON when the actuator is within the range defined in the basic parameter setup.
2 The signal is updated on the transition of (ON → OFF) of the DRIVE signal.
3 Retains the previous state.
4 The signal turns ON when the actuator is "In position" according to the step data.

●Word1: Controller information flag


Word Bit Signal name Description
0-3 (Unused) Set it always OFF(0)
READY turns ON when Servo is ON and no alarm is
4 READY
1 generated. The READY flag turns ON.
5 (Unused) Set it always OFF(0)
6-15 (Unused) Set it always OFF(0)

●Word2, 3: Current position


Word Bit Signal name Description
Current position Current position of the actuator is shown in multiples of
2 0-15 0.01mm when numerical data can be read. (5)
(Lower digits)
E.g.) 800.00 [mm] (80000d=13880h) is output
Current position Current position (Lower digits) = 3880h
3 0-15
(Upper digits) Current position (Upper digits) = 0001h

●Word4: Current speed


Word Bit Signal name Description
Current speed of the actuator is shown in multiples of 1mm/s
when numerical data can be read.
4 0-15 Current speed
E.g.) 300 [mm/s] (300d=012Ch) is output
Current speed = 012Ch

●Word5: Current pushing force


Word Bit Signal name Description
Current pushing force of the actuator is shown in multiples of
5 0-15 Current pushing force
1% when numerical data can be read.

5 Please refer to 20. Handling of sent/received data (P.85) for handling of the data.

-36-

No. JXC※-OMY0006-A
●Word6, 7: Target position
Word Bit Signal name Description
Target Position
6 0-15
(Lower digits) Target position of the actuator is shown in multiples of
Target Position 0.01mm when numerical data can be read. (5)
7 0-15
(Upper digits)

●Word8, 9: Alarm
Word Bit Signal name Description
Alarm code shown as a 3 digits decimal number when read
numerical data is valid and alarm is generated. (5)
0-7 Alarm 1
Latest alarm code generated will be output to alarm 1.
Alarm is updated by another alarm. The code of the alarm
8 generated in the past will be shifted as alarm 1 → 2 → 3 → 4.
When the number of alarm generated exceeds the maximum
8-15 Alarm 2 alarm output of each tool (PC Setting Software or Teaching
box), the oldest alarm code is deleted from the record.

E.g.) Alarm was generated in order of (1) → (5)


Alarm 1 (Latest) (1) (2) (3) (4) (5)

0-7 Alarm 3 Alarm 2 0 (1) (2) (3) (4)


Alarm 3 0 0 (1) (2) (3)
Alarm 4 0 0 0 (1) (2)
9
 (1) to (5) in the table indicates the alarm codes which are
generated.
8-15 Alarm 4
Refer to "15.2. Alarm and countermeasures (P.64)" for
detailed alarm information.

5 Please refer to 20. Handling of sent/received data (P.85) for handling of the data.

-37-

No. JXC※-OMY0006-A
(3) Output area mapping

●From upper devices to controller


Offset
Output data
(Word)
0 Output port to which signals are allocated
1 Controlling of the controller/numerical data flag
2 Movement mode/start flag
3 Speed
4 Target Position (Lower digits)
5 Target Position (Upper digits)
6 Acceleration
7 Deceleration
8 Pushing force (Thrust setting value)
9 Trigger LV
10 Pushing speed
11 Pushing force
12
AREA 1
13
14
AREA 2
15
16
In-Position
17

(4) From upper devices to controller (details)

●Word0: Output port to which signal is allocated


Word Bit Signal name Description

0 IN0
The step data No. instruction the drive will be specified by the
combination of “IN0” to “IN5” (binary digit).
1 IN1
E.g.) Step data No.3 has been assigned
IN5 IN4 IN3 IN2 IN1 IN0
2 IN2
OFF OFF OFF OFF ON ON

0 3 IN3
Caution
Be sure to decide the step data No. via the “IN*” signal before
4 IN4 turning “DRIVE” ON.
Otherwise, the actuator might operate with unexpected step
data.
5 IN5

6 - Set always OFF(0)


7 - Set always OFF(0)

-38-

No. JXC※-OMY0006-A
Word Bit Signal name Description
If “HOLD” is turned ON during operation, the speed decreases at
maximum deceleration set in the basic parameters until the
actuator stops. The remaining stroke will be on hold as long as
“HOLD” is ON and when “HOLD” is turned OFF, the actuator
restarts and travels for the remaining stroke.
- When “DRIVE” or “SETUP” is ON
On hold
DRIVE
or ON
SETUP OFF
Restart
ON
8 HOLD HOLD OFF

Speed

Caution
(1) Do not turn on “SETUP”, “DRIVE”, “JOG+/JOG-“ or
Start flag when “HOLD” is ON. The actuator may
make unexpected movement.
(2) The signals are rendered invalid whilst “HOLD” is in
operation.
“SVON” signal turns the servo motor ON.
When “SVON” is ON, the servo motor will be turned ON. When it
is OFF, the servo motor will be turned OFF.

9 SVON Caution
(1) When “SVON” is ON for the first time after supplying
power to the controller, the actuator moves several mm
to improve the control accuracy.
(2) When “SVON” is OFF, turn OFF “DRIVE” and “SETUP”.
0 When “DRIVE” is turned ON, the system scans “IN0” to “IN5”
and starts the operation of the actuator. (6)
10 DRIVE
Then, when “DRIVE” is turned OFF, the number of the active step
data will be output via the “OUT0” to “OUT5” signals.
“RESET” is a signal to reset the alarm and the operation.
After “RESET”, the speed decreases at maximum deceleration
11 RESET of the basic parameter until the actuator stops.
“INP” and “OUT0” to “OUT5” will be turned OFF (however, if the
actuator is stopped within the in-position range, “INP” will turn ON).
When “SVRE” is ON, the “SETUP” operation (return to origin
operation) will be performed. During the “SETUP” operation, “BUSY”
12 SETUP
will turn ON. After completion of the “SETUP” operation, “SETON”
and “INP” will turn ON.
Jogging in the (-) direction.
The actuator moves when the signal is ON and stops when the
signal is OFF.
When the “FLGTH” (signal for switching Jogging and Inching) is
13 JOG(-) ON, movement towards the (-) side is made according to the
"JOG(-)" signal.
“INP” and “OUT0” to “OUT5” are OFF during Jogging/Inching.
When Jogging/Inching is completed, “INP” will turn ON, but
“OUT0” to “OUT5” will remain OFF.
Jogging in the (+) direction.
14 JOG(+)
Operation is the same as “JOG(-)”. with "-" changed to "+"
FLGTH switches the function (Jogging and Inching) of Jogging
signal "JOG(-)" and "JOG(+)".
15 FLGTH Inching starts when this signal is ON and when the Jogging
signal turns ON.
The Inching amount is set in the operation parameters.
6 Turn ON “DRIVE” when stopped. If ”DRIVE” is turned ON while operating, it may lead to unexpected operation.
-39-

No. JXC※-OMY0006-A
●Word1: Controlling of the controller/numerical data flag
Word Bit Signal name Description

Flags for controller


0 (Unused) Set it always OFF(0)
Speed is restricted for all operations. Value for speed limit
1 Speed restriction
varies depending on actuator type.
2 (Unused) Set it always OFF(0)
3 (Unused) Set it always OFF(0)
4 Movement mode
5 Speed
Numerical data input flag

6 Position
1
7 Acceleration
8 Deceleration
9 Pushing force When the operation is commanded numerically, values can
10 Trigger LV be changed while the set values are ON. (7)
11 Pushing speed
12 Moving force
13 AREA 1
14 AREA 2
15 In-Position

●Word2: Movement mode/Start flag


Word Bit Signal name Description
Data transmission flag during numerically instructed
0 Start flag operation. Turn OFF during waiting for transmitting. Turn ON
when transmitting numerical data to the controller. (7, 8, 9)
2
1-7 (Unused) Set it always OFF(0)
8-9 Movement mode 1: ABS (Absolute) 2: INC (Relative) (7, 10)
10-15 (Unused) Set it always OFF(0)

●Word3: Speed
Description
Word Bit Signal name
Input range Min. unit
1 ~ Basic parameters
3 0-15 Speed 1 mm/s
"Maximum speed" (7, 11)

●Word4, 5: Target position


Description
Word Bit Signal name
Input range Min. unit
4 0-15 Target Position (Lower digits) Basic parameter
0.01 mm
5 0-15 Target Position (Upper digits) "Stroke(-)" - "Stroke (+)" (5, 7, 11)

●Word6: Acceleration
Description
Word Bit Signal name
Input range Min. unit
1 ~ Basic parameters
6 0-15 Acceleration
"Maximum acceleration/deceleration 1 mm/s2
speed" (7, 11)
5 Please refer to 21. Definitions and terminology (P.86) for handling of the data.
7 Change the numerical data input flag and the numerical data only when the start flag is OFF.
If the numerical data input flag or the numerical data are changed when the start flag is ON, it may
lead to unexpected operation.
8 Turn ON the start flag from OFF only when stopped. If the numerical data input flag or the
numerical data is changed while operating, it may lead to unexpected operation.
9 To avoid unintentionally changing the numerical data, it is recommended to turn OFF the start flag
after starting an operation.
10 Do not input numbers other than [1(ABS)] and [2(INC)].
11 The actuator model determines the limit for the input values. Please refer to the manual of the
actuator for more details.
-40-

No. JXC※-OMY0006-A
●Word7: Deceleration
Description
Word Bit Signal name
Input range Min. unit
1 ~ Basic parameters
7 0-15 Deceleration 1 mm/s2
"Maximum deceleration speed" (7, 11)

●Word8: Pushing force


Description
Word Bit Signal name
Input range Min. unit
Pushing force
8 0-15 (7, 11) 1%
(Thrust setting value)

●Word9: Trigger LV
Description
Word Bit Signal name
Input range Min. unit
9 0-15. Trigger LV (7, 11) 1%

●Word10: Pushing speed


Description
Word Bit Signal name
Input range Min. unit
10 0-15 Pushing speed (7, 11) 1 mm/s

●Word 11: Moving force


Description
Word Bit Signal name
Input range Min. unit
11 0-15 Moving force (7, 11) 1%

●Word12, 13: AREA 1


Description
Word Bit Signal name
Input range Min. unit
12 0-15 AREA 1 (Lower digits) Basic parameter 0.01 mm
13 0-15 AREA 1 (Upper digits) "Stroke (-)" - "Stroke (+)" (5, 7, 11)

●Word14, 15: AREA 2


Description
Word Bit Signal name
Input range Min. unit
14 0-15 AREA 2 (Lower digits) Basic parameter 0.01 mm
15 0-15 AREA 2 (Upper digits) "Stroke (-)" - "Stroke (+)" (5, 7, 11)

●Word16, 17: In-Position


Description
Word Bit Signal name
Input range Min. unit
16 0-15 In-Position(Lower digits)
(5, 7, 11) 0.01 mm
17 0-15 In-Position(Upper digits)
5 Please refer to 21. Handling of sent/received data (P.86) for handling of the data.
7 Change the numerical data input flag and the numerical data only when the start flag is OFF. If the
numerical data input flag or the numerical data are changed when the start flag is ON, it may lead to
unexpected operation.
11 The actuator model determines the limit for the input values. Please refer to the manual of the
actuator for more details.
-41-

No. JXC※-OMY0006-A
10. Settings and Data Entry
In order to move the actuator to a specific position, it is necessary to setup the patterns of operations
with a PC (with the controller setting software) or the teaching box. This setup data input by the software
or teaching box will be recorded in the memory of the controller.
Setting step data is available via Ethernet/IP explicit messages. Please refer to 4.4 EtherNet/IP object
(P23).

For the controller setting software and the teaching box, there are two available modes (the Easy mode
and the Normal mode).
You can select the appropriate one depending on the operation.

•Easy mode
In Easy mode, the actuator can be started by entering only a limited number of settings with the
controller setting software and the teaching box.
 The combination of settings you need to set up will change depending on the type of actuator.
(A combination of data can be selected).

•Normal mode
In Normal mode, a more detailed setup can be made (conditions for actuator and controller, etc.) than
in Easy mode.
Three kinds of setting data can be changed in this mode; "Step data", "Basic parameter" and "Return
to origin parameter".

10.1 Step Data


A "step data" is the setting data mainly describing the movement of the actuator. Total 64 step data (12
attributes per step) can be handled with this controller. Each step data will become effective as soon as it
is recorded into the controller.

E.g.) Step data on the PC (controller setting software) screen [Normal mode]

Pushing Pushing Moving


Movement Speed Position Acceleration Deceleration Trigger LV Area 1 Area 2 In pos
No. mm/s2 force speed force
mode mm/s (mm) mm/s2 % (mm) (mm) (mm)
% mm/s %

0 Absolute 100 20.00 1000 1000 0 0 0 100 18.00 22.50 0.5


1 Absolute 50 10.00 1000 1000 70 60 5 100 6.0 12.0 1.5
┆ ┆ ┆ ┆ ┆ ┆ ┆ ┆ ┆ ┆ ┆ ┆ ┆
63 Absolute 20 5.00 500 500 0 0 0 100 3.0 8.0 1.2

-42-

No. JXC※-OMY0006-A
Step Data details
Description
Controller Teaching Range Explanation
setting box
software (TB)
No. Step No. 0 to 63 Number of the step data.
Specifies the co-ordinate system for the target position.
Software TB PLC Details
3 types
Blank Disable 0 The step data is ineffective.
Movement Movement (Refer to the
mode mode The target position will be defined in
table on the Absolute Absolute 1
relation to the absolute origin point.
right)
The target position will be defined
Relative Relative 2
relative to the current position.

Speed Speed (1) The speed to move to the target position. (Unit: mm/s)

Basic parameter
Position Position "Stroke (-)" - The target position (unit: mm)
"Stroke (+)"
1 ~ Basic
parameters
"Maximum
Acceleration Acceleration Sets the acceleration to reach to travel speed. (Unit: mm/s2)
acceleration/
deceleration
speed"
1 ~ Basic
parameters
"Maximum
Deceleration Deceleration Sets the deceleration from travel speed to stop. (Unit: mm/s2)
acceleration/
deceleration
speed"

The setting to define the pushing operation or the positioning


operation.
For the positioning operation, the value specifies the force as a
percentage of the maximum force (Unit: %).
 The maximum force depends on the actuator. Please refer to the
manual and the rated force of the actuator.
Movement
Pushing Pushing Value Details
force force (1) mode

Positioning The actuator moves to the position


0
operation specified in the "Position".
The actuator moves to the position
Pushing specified in the "Position" and then,
1 to 100
operation performs a pushing action with a force
not more than the set force.

■Effective only for the pushing operation


(the value for the "Pushing force" is between 1 to 100).
“Trigger LV” is the setting to define the conditions where “INP” will
turn ON. When the actuator generates a force greater than this
Trigger LV Trigger LV (1)
value, “INP” will turn ON.
This parameter is set according to the value of the pushing force or
lower. (Unit: %)
For the positioning operation, this value is ignored.

-43-

No. JXC※-OMY0006-A
■Effective only for the pushing operation
(when the value for the "Pushing force" is from 1 to 100).
This defines the movement speed during the pushing operation. If
this Speed is too high, it may cause damage to the actuator or work
Pushing Pushing
(1) piece due to impacts. Therefore, enter a value within the range
speed speed
appropriate for the actuator. (Unit: mm/s)
Please refer to the actuator manual for the appropriate range of the
speed.
For the positioning operation, this value is ignored.

The setting to define the maximum torque during the positioning


operation. (Unit: %)
Moving Moving Enter a value within the range appropriate for the actuator.
(1)
force force (Unit: mm/s)
Please refer to the actuator manual for the appropriate range of the
speed.

Basic parameter The setting to define the conditions where “AREA” will turn ON.
Area 1 AREA 1 "Stroke (-)" - (Unit: mm)
"Stroke (+)" If the current position is within the range between Area1 and Area2,
the “AREA” signal will turn ON.
Basic parameter  If Area1 > Area2, the alarm "Step Data ALM1" will be activated.
Area 2 AREA 2 "Stroke (-)" - (However, no alarm is generated if "Area1" = "Area2" = 0, the
"Stroke (+)" “AREA” signal will be OFF).

The functions of this will be different between the pushing operation


and the positioning operation.
 Positioning operation: Positioning range (Unit: mm)
 Pushing operation: Pushing distance (Unit: mm)
Movement
Details
mode
This is the setting to define the conditions where
“INP” will turn ON.
When the actuator enters within this range from
the target position, “INP” will turn ON.
(It is not necessary to change this from the initial
In position In position (1) Positioning value).
operation If it is required to receive a signal before the
actuator completes the positioning operation, this
value should be larger.
 “INP” will turn ON.
Target position - in position ≤ actuator position
≤ target position + in position
This is the setting to define the distance pushed by
the actuator during the pushing operation. When
Pushing
the actuator has exceeded this distance, the
operation
pushing operation will end. In this case, “INP” will
not turn ON.

1 The range varies depending on the actuator. Please refer to the manual of the actuator for more
details.

-44-

No. JXC※-OMY0006-A
10.2 Basic parameters
The "Basic parameter" is the data to define the operating conditions of the controller, conditions of the
actuator, etc.

Details of basic parameters


Activation: "■" = Effective as soon as it is recorded into the controller
"○" = Become effective after restarting the controller
"-" = The parameter cannot be changed (fixed value)
Description
Controller Range Explanation Write
Teaching
setting
box
software
Identification number (axis) parameters of serial
Controller ID Controller ID 1 to 32 ○
communications are set.
This is the fixed value for this controller.
IO pattern IO pattern Fixed value ( Do not change the setting) -
The value for this should be 64 (Standard).
Acceleration Acceleration This is the fixed value for this controller.
/deceleration /deceleration Fixed value ( Do not change the setting) -
pattern pattern This defines the trapezoidal acceleration/deceleration parameter.
S-motion S-motion This is the fixed value for this controller.
Fixed value -
rate rate ( Do not change the setting)
This defines the positive (+) side limit of the position. (Unit: mm)
Stroke (+) Stroke (+) (1) Any value greater than the [stroke(+)] value cannot be entered in ■
the "Position" field data of step parameter setup.
This defines the positive (+) side limit of the position. (Unit: mm)
Stroke (-) Stroke (-) (1) Any value less than the [stroke(-)] value cannot be entered in the ■
"Position" field data of step parameter setup.
This defines the maximum limit of the speed. (Unit: mm/s)
Maximum Maximum
(1) Any value greater than the [Max speed] value cannot be entered ■
velocity velocity
in the "Speed" field data of step parameter setup.
Maximum
Maximum This defines the maximum limit of the ACC/DEC. (Unit: mm/s2)
acceleration
acceleration (1) Any value greater than the [Max ACC/DEC] value cannot be ■
/Deceleration
speed entered in the "Accel" field data of step parameter setup.
speed
Default In Default In This defines the range to activate the INP when the actuator is
(1) ■
position positioning within it after the return to origin operation. (Unit: mm)
This defines the position of the actuator after the return to
origin operation. (Unit: mm)
■The ORIG offset is 0 (mm). In the examples on the
left, the actuator
M Actuator
positions are not different
The position is identified by the controller after but the reference point
the return to the origin operation (0mm). that the controller
■The ORIG offset is 100 (mm). recognizes will be

ORIG offset ORIG offset (1) changed after the return ■


M Actuator to origin operation.

The position is identified by the controller after


the return to the origin operation (100mm).

Caution
If the value for the "ORIG offset" is changed, the "Stroke
(+)" and "Stroke (-)" of the basic parameters should be
checked.
Maximum Maximum
(1) The maximum force for the pushing operation. (Unit %) ■
pushing force pushing force

-45-

No. JXC※-OMY0006-A
Sets the range in which parameter and step data can be
changed.
1. Basic parameter + Step data (Basic parameter + Return to
Para protect Para protect 1 to 2 ■
origin parameter + Step data)
2. Basic parameter (Basic parameter + Return to origin
parameter)
This defines the status of the Enable switch of the teaching
box.
Enable SW Enable SW 1 to 2 ■
1. Enabled
2. Disabled
Indication of actuator type compatible with the controller.
Unit name Unit name Fixed value -
(Do not change the setting)
Basic parameter This is the setting to define the conditions where the
W-AREA1 W-AREA1 "Stroke (-)" - “W-AREA” signal will turn ON. [Unit: mm] ■
"Stroke (+)" If the current position is within the range between the
W-AREA1 and W-AREA2, “WAREA” will turn ON.
Basic parameter  If W-AREA1 >W-AREA2, the "Parameter ALM" alarm will be
W-AREA2 W-AREA2 "Stroke (-)" - activated. However if W-AREA1= W-AREA2 = 0, “WAREA” ■
"Stroke (+)" will be OFF and no alarm will be generated.
ORG This is the fixed value for this controller.
Link Offset Fixed value -
Correct ( Do not change the setting)
This is the fixed value for this controller.
Sensor type Sensor type Fixed value -
( Do not change the setting)
This is the fixed value for this controller.
Option 1 Option 1 Fixed value ○
( Do not change the setting)
Undefine Undefine This is the fixed value for this controller.
Fixed value ○
No. 11 No. 11 ( Do not change the setting)
Undefine Undefine This is the fixed value for this controller.
Fixed value -
No. 12 No. 12 ( Do not change the setting)
1 The range varies depending on the actuator. Please refer to the manual of the actuator for more
details.

-46-

No. JXC※-OMY0006-A
10.3 Return to origin parameter
The "Return to origin parameter" is the setting data for the return to origin operation.

Details of Return to origin parameter


Activation: "■" = Effective as soon as it is recorded into the controller
"O" = Become effective after restarting the controller
"-" = The parameter cannot be changed (fixed value)
Description
Controller Range Explanation Write
Teaching
configuration
box
software
Sets the direction of return to origin operation.
ORIG ORIG
1 to 2 1. CW ○
direction direction
2. CCW
The setting for the return to origin operation.
Return to
ORIG mode 1 to 2 1. Pushing origin operation [Stop] ■
origin mode
2. Limit switch origin [Sensor]
ORIG limit ORIG limit (1) A pushing force level at which to set the origin. ■
This is the fixed value for this controller.
ORIG time ORIG time Fixed value -
( Do not change the setting)
ORIG ORIG
(1) The allowable speed to move to origin. ■
speed speed
ORIG
ORIG ACC (1) The acceleration and deceleration during finding origin. ■
ACC/DEC
Creep Creep This is the fixed value for this controller.
Fixed value -
speed speed ( Do not change the setting)
The setting for ORIG sensor.
ORIG ORIG 0. The origin sensor is not effective. [Disable]
0 to 2 ■
sensor sensor 1. The origin sensor is N.O type. [N.O].
2. The origin sensor is N.C type. [N.C.]

Did not
detect
Origin
sensor This is the fixed value for this controller.
switch Fixed value -
when ( Do not change the setting)
direction
returning to
ORIG.

Undefine Undefine This is the fixed value for this controller.


Fixed value -
No. 21 No. 21 ( Do not change the setting)

1 The range varies depending on the actuator. Please refer to the manual of the actuator for more
details.

-47-

No. JXC※-OMY0006-A
11. Operations
11.1 Return to Origin
After entering the setting data, it is necessary to perform a return to origin operation (to establish the
origin point) before starting the positioning or pushing operation. (To ensure the position of origin)

■Return to origin
The actuator moves in the return to origin direction ( this direction is dependent on the actuator) from
the initial position at the moment of power-on: Refer to (1) in the figure below.
When the actuator reaches the end of travel limit it pauses for a short time. The controller recognizes the
position as the end of travel limit of the actuator. Then, the actuator moves at a low speed in the direction
opposite to the return to origin direction: Refer to (2) in the figure below.
The position after the travel becomes the origin.

Return to Origin position command → Travels in the set Origin position direction →
Stops traveling → Reverse travel → Sets the Origin position

E.g.) Return to Origin position reference example


Basic parameter
Load "Def in position"

Actuator

Motor M
(2)
Actuator end Origin position Initial position
(1)

Caution
This direction is dependent on the actuator.

11.2 Positioning Operation


 Step data "Pushing force" is set to 0.
The actuator moves to the target position specified by the step data "Position".

•(eg.) Positioning Operation •(eg.) Positioning operation [Speed/Position]


Step Data
"Positioning range"
Load "Positioning range"
Actuator
Speed
Step Data
"Speed"

M
Position

Motor Origin position Target Position Target


Position
→ Step Data "Position"

-48-

No. JXC※-OMY0006-A
11.3 Pushing Operation
The pushing operation is active when the value of the "Pushing F%" in the Step data is set to "1" or more.
Similar to the positioning operation, the actuator moves according to the settings of "Position" and
"Speed" in the step data and then, when it reaches the target position, it starts the pushing process.
The actuator pushes the load with a force no more than the maximum force set in the "Pushing force" of
the step data.

(1) Pushing operation is successfully performed.


During the pushing operation, if the pushing force is kept higher than the value specified by "Trigger
LV" of the step data for a certain time, “INP” will turn ON. Even after the completion of the pushing
operation, the actuator will keep generating the force set in the step data.
•(eg.) Pushing operation •(eg.) Pushing operation [Speed/Position]
Step Data
"Positioning range"

Pushing
Step Data process
Load "Pushing speed" Pushing
Actuator force Speed
Step Data
"Speed"


Position
Position of
Pushing operation
Motor pushing start
In position
Origin position Position of pushing start
→ Step Data "Position"

(2) Pushing operation fails (empty pushing).


If the pushing process is not completed even after the actuator runs over the range specified in
the step data from the target position (the starting point of the pushing process), the operation will
be completed. In this case, “INP” will turn OFF.
Pushing
Speed process

Position

Position of pushing start


In position

(3) Movement of the workpiece after the completion of the pushing process
[1] The workpiece moves in the pushing direction.
After completion of the pushing operation, if the reaction force from the workpiece becomes
smaller, the actuator may move with a force smaller than that specified in the "Trigger LV" of the
step data.
In this case, “INP” will turn OFF and the actuator moves within the positioning range according
to the balance of the force.
If the pushing force is kept higher than the value specified by "Trigger LV" of the step data for a
certain time again, “INP” will turn ON.
Pushing
Speed process

Position

Position of pushing start


In position

-49-

No. JXC※-OMY0006-A
[2] Movement of the workpiece in the direction opposite to the pushing direction (The actuator is
pushed back since the reaction force from the workpiece is too large.)
After completion of the pushing operation, if the reaction force from the workpiece becomes
larger, the actuator may be pushed back. In this case, while “INP” remains ON, the actuator will
be pushed back to the point where the reaction force and the actuator pushing force are
balanced (pushed back toward the target position).
If the actuator is pushed back over the target position, the alarm (ORIG ALM) will be activated.

Reaction
Speed
force

Position
Position of pushing start
In position

11.4 Controller input signal response time


The controller input signal response delay include the following factors.
(1) Controller input signal scan delay
(2) Delay due to input signal analysis
(3) Delay of command analysis
Set the time more than twice the communication cycle time for the interval between the signals, when
the signals are continuously input, as PLC processing delays and controller scanning delays can occur.

11.5 Methods of interrupting operation


There are 3 methods of interrupting operation and stopping the actuator during positioning operation and
pushing operation, as shown below. The state after the interruption is different, therefore use the method
appropriate to the application.

•Stopping by “EMG” signal


If the “EMG” signal is turned OFF during operation, after the actuator decelerates and stops, the servo
will turn OFF, and the stopped position is not held.
(For an actuator with lock, it will be held by the lock function).

•Stopping by “RESET” signal


If the “RESET” signal is turned ON during operation, after the actuator decelerates and stops, the
stopped position is held.
(The servo does not turn OFF).

•Stopped by “HOLD” signal


The actuator decelerates to stop when the “HOLD” signal is ON during operation.
(The servo does not turn OFF).

Caution
If instructed to stop by the “EMG” or “RESET” signal, all “OUT” signals will turn OFF.

-50-

No. JXC※-OMY0006-A
12. Operation Examples
12.1 Positioning Operation
E.g.) Move an actuator from the origin to 100mm point at 50mm/s. (Step No.1 instruction)
Next, move the actuator from the 50mm point to 100mm point by moving it 5 times continuously,
10mm at a time, at a speed of 50mm/s. (Step No. 2)

■[Normal mode] Step data example


Threshold
Pushing Pushing Moving
Movement Speed Position Acceleration Deceleration Force Area 1 Area 2 In pos
No. force speed force
mode mm/s mm mm/s2 mm/s2 Value mm mm mm
% mm/s %

0 - - - - - - - - - - - -
1 Absolute 100 50.00 1000 1000 0 0 0 100 0 0 0.1
2 Relative 50 10.00 1000 1000 0 0 0 100 0 0 0.1

(E.g.) Flow chart


Controller
(1) Select/input Step No.1. (Turn ON "IN0")
Signal name Category ↓
(2)(5)(10)(13) (2) Turn ON "DRIVE".
DRIVE ↓
(1) Start moving to the position of Step No.1.
IN0 Input ↓
(9) (3) ”INP” turns OFF.
PLC

IN1 ↓
(7) (4) "BUSY" turns ON.
OUT0 ↓1
(15) (5) Turn OFF "DRIVE".
OUT1 ↓
(14)(11)(6)(3) Output (6) Step No.1 is output. ("OUT1" turns ON)
INP ↓
(16)(12)(8)(4) (7) “INP” turns ON.
BUSY ↓
(8) "BUSY" turns OFF.

The move to the position set in Step Data No.1
is completed.

(E.g.) Operation (9) Select/input Step No.2.
(Turn OFF "IN0" and turn ON "IN1".)

Load Actuator (10) Turn ON "DRIVE".

Motor Start moving to 10 mm from the current position.
--- ↓
(11) “INP” turns OFF.
M ↓
(12) "BUSY" turns ON.
5 times ↓*1
・・・ (13) Turn OFF "DRIVE".

0mm 50mm 60mm 100mm (14) Step No.2 is output. ("OUT1" turns ON)
Origin position End position ↓
(15) “INP” turns ON.

(16) "BUSY" turns OFF.

The 10 mm move is completed.

1 “SVRE” and ”SETON” must be ON.

-51-

No. JXC※-OMY0006-A
12.2 Pushing Operation
Eg.) Move the actuator from the origin to a point 100 mm away at 100 mm/s. (Step Data No.1 is used for this
operation).
From the 100 mm point, the actuator must start a pushing operation of 10 mm/s speed and 50% or less
force.
(the pushing distance is up to 5 mm).
Then, the actuator should move from the position where the pushing operation was completed (where
“INP” turned ON) to a point 50 mm away at 50 mm/s.
(Step Data No.2 is used for this operation).

■[Normal mode] Step data example


Threshold
Pushing Pushing Moving
Movement Speed Position Acceleration Deceleration Force Area 1 Area 2 In pos
No. force speed force
mode mm/s mm mm/s2 mm/s2 Value mm mm mm
% mm/s %

0 - - - - - - - - - - - -
1 Absolute 100 100.00 1000 1000 50 40 10 100 0 0 5
2 Absolute 50 50.00 1000 1000 0 0 0 100 0 0 0.1

(E.g.) Flow chart


Controller
(1) Select/input Step No.1. (Turn ON "IN0")
Signal name Category

(2)(5)(10)(13) (2) Turn ON "DRIVE".
DRIVE ↓
(1) Start moving to the position of Step No.1.
IN0 Input ↓
(9) (3) “INP” turns OFF.
PLC

IN1 ↓
(7) (4) "BUSY" turns ON.
OUT0 ↓*1
(15) (5) Turn OFF "DRIVE".
OUT1 ↓
(14)(11)(6)(3) Output (6) Step No.1 is output. ("OUT1" turns ON)
INP ↓
(16)(12)(8)(4) Move at low speed after passing the "Position"
BUSY of the Step No.1.

Push the workpiece with the specified pushing force.
(E.g.) Step No.1 pushing operation ↓
(7) “INP” turns ON if the force reaches the value
Load Actuator of the Trigger LV.
Motor ↓
(8) "BUSY" turns OFF.

The move to the position set in Step No.1 is completed
M and successful.
Pushing operation ↓
with pushing force (9) Select/input Step No.2.
0mm 100mm (Turn OFF "IN0" and turn ON "IN1".)
Origin position ↓
(10) Turn ON "DRIVE".

(E.g.) Step No. 2 positioning operation Start moving to the position of Step No.2.

(11) “INP” turns OFF.
Load Actuator ↓
Motor (12) "BUSY" turns ON.
↓1
(13) Turn OFF "DRIVE".
M ↓
(14) Step No.1 is output. ("OUT1" turns ON)

(15) “INP” turns ON.
50mm ↓
End position Pushing completed (16) "BUSY" turns OFF.

position
The move to the position set in Step No. 2 is completed.
-52- *1 “SVRE” and ”SETON” must be ON.

No. JXC※-OMY0006-A
13. Operation Instructions
13.1 Overview of the Operation Instructions
Shows operation instruction method of each function shown in 8. Operation methods (P.32).

13.2 Operation procedure for Operation by Step No.


Refer to the following "Procedures" and "Timing charts" for details of the Return to Origin, operation
mode procedures and the signal timing. Refer to 9.1 Memory allocation (P.33) for the memory
allocation of signals.

[1] Power on and Return to Origin position


- Procedure - - Timing chart -
(1) Turn the power supply ON.
Power supply 24V
0V
(2) Turn ON “SVON”.
ON
SVON OFF
(3) "SVRE" turns ON. Input
 The time when “SVRE” turns signal .
SETUP .
ON depends on the type of
actuator and the customers ON
application. BUSY
OFF
 The actuator with lock is
unlocked. SVRE .
Output .
signal
(4) Turn ON "SETUP". SETON .
.
(5) "BUSY" turns ON. INP .
(The actuator starts the
operation.) .
After "BUSY" turns ON,
"SETUP" will turn OFF. Unlock
External lock
Held
(6) "SETON" and "INP" will turn ON.
Return to origin is completed
Speed 0mm/s
when "INP" turns ON.

Return to origin

INP signal is ON when the current position


is within the step data position range.
Otherwise, the signal is OFF

-53-

No. JXC※-OMY0006-A
[2] Positioning operation
- Procedure - - Timing chart -
(1) Input step data No. (“IN0” to “IN5”)
Input Step Data No. Read Step data No.
(2) Turn ON "DRIVE".
(“INP” turns OFF.) 24V
Power supply
Scan the specified step data 0V
number (from "IN0" to "IN5"). ON
IN0 to 5
OFF
(3) "BUSY" turns ON. Input
-
signal SVON
(and the positioning movement More than twice Output Step
starts.) the communication
cycle time Data No.
-
 After "BUSY" turns ON, if
"DRIVE" is turned OFF, the DRIVE -
step data number will be
output (from "OUT0" to OUT0 to 5 ON
"OUT5"). OFF
Don’t care
BUSY -
(4) When "INP" turns ON and -
"BUSY" turns OFF, the positioning Output
signal -
operation will be completed. SVRE
-
SETON -
-
INP -

External lock Unlock


Held

Speed
Positioning 0mm/s
operation

If the current position is inside of step


data positioning, the INP signal is ON.
Otherwise, the signal is OFF

-54-

No. JXC※-OMY0006-A
[3] Pushing Operation
- Procedure - - Timing chart -
Input Step Data Read Step data
No. No.
(1) Input step data No.
(“IN0” to “IN5”) 24V
Power supply 0V
(2) Turn ON the "DRIVE".
ON
(“INP” turns OFF.) IN0 to 5 OFF
→Scan the step data number -
(from "IN0" to "IN5"). Input SVON More than twice
signal the communication Output Step -
cycle time
Data No. -
(3) "BUSY" is ON when pushing DRIVE -
starts.
ON
 After "BUSY" turns ON, if OUT0 to 5 OFF
"DRIVE" is turned OFF, the
Don’t care -
step data number will be BUSY -
output (from "OUT0" to -
"OUT5"). Output -
SVRE
signal -
(4) When "INP" turns ON and -
SETON -
"BUSY" turns OFF, the pushing
-
operation will be completed INP --
(the actuator generates the force
larger than that specified in Unlock
External lock
"Trigger LV" of the step data). Held
-

Speed 0mm/s
Pushing
operation

INP signal turns ON when pushing


force exceeds the "Trigger LV" value of
step data.

[4] HOLD
- Procedure - - Timing chart -
(1) During operation ("BUSY" is ON), Input ON
turn ON "HOLD". signal HOLD OFF
Output ON
(2) "BUSY" turns OFF. signal BUSY OFF
Deceleration
(The actuator stops.) Start point

(3) Turn OFF "HOLD". Speed 0mm/s

HOLD during operation


(4) "BUSY" turns ON.
(The actuator restarts.)

-55-

No. JXC※-OMY0006-A
[5] Reset
-Procedure- [Driving reset] - Timing chart - Reset
(1) During operation (“BUSY” is ON) Input ON
“RESET" is turned ON. signal RESET
OFF

OUT0 to 5 ON
(2) “BUSY” and “OUT0” to “OUT5” are OFF
OFF. Output
BUSY ON
signal OFF
INP ON
(3) The actuator decelerates to stop OFF
(controlled).
Deceleration
Start point 0mm/s
Speed
 INP is ON when stop position is within the positioning range.

-Procedure- [Alarm Reset] - Timing chart - Alarm Reset


(1) Alarm generated
“ALARM” turns ON. Input ON
Alarm group is output to “OUT0” to signal RESET
OFF
“OUT3”. ON
OUT0 to 3
Alarm code is output. Output OFF
For memory to be checked and detailed, signal
ON
ALARM Alarm generated OFF
Please refer to 9. Memory map (P.33)
15.1 Remote IO signal output for alarm
group(P63)
15.2 Alarms and countermeasures (P.64)

(2) Turn ON "RESET".

(3) "ALARM" turns OFF, “OUT0” to


“OUT3” turn OFF. (The alarm is
deactivated.)

[6] Stop
- Procedure - - Timing chart -
(1) During operation ("BUSY" is ON), 24V
Power supply 0V
turn OFF "EMG". (Stop command)
ON
Emergency stop OFF
(2) "ESTOP" turns ON.
Input ON
signal SVON OFF
(3) "BUSY" turns OFF. (The actuator stops.)
ON
“SVRE” turns OFF. BUSY
OFF
 The actuator with lock is locked. -
SVRE -
(4) Turn ON "EMG".(The stop release -
SETON -
command) Output
signal -
INP -
(5) "ESTOP" turns OFF. -
"SVRE" turns ON. ALARM -
 The actuator with lock is unlocked. -
ESTOP -
Held
Condition of external brake
Deceleration
Start point If the now position is inside of step
data positioning, the INP signal is
ON.
Speed Otherwise OFF.

0mm/s
Emergency stop during operation

 When "Stop" is OFF, the stop is activated.

-56-

No. JXC※-OMY0006-A
[7] Area output
- Procedure - Timing chart
●Step data No.1 operation The initial position: 50mm
(1) Input step data No.
(“IN0” to “IN5”) Operation of Step Data No.1: Position: 200mm AREA1 to AREA 2: 150 to 250mm

Operation of Step Data No.2: Position: 100mm AREA 1 to AREA 2: 130 to 170mm
(2) Turn "DRIVE" ON. IN0 to 5
ON

→ Receive the step data no.1 Input More than twice


OFF

(from “IN0” to “IN5”). signal the communication


cycle time -
DRIVE -
ON
(3) "BUSY" turns ON. OUT0 to 5 OFF
(The actuator starts the -
BUSY Don’t care
operation.) Output Don’t care -
"INP" turns OFF. signal
INP -
 After "BUSY" turns OFF, if -
AREA -
the "DRIVE" is turned OFF,
-
the step data No.1 ("OUT0" -
to "OUT5") will be output. Speed 0mm/s
50mm 150mm 200mm 100mm
170mm 130mm
(4) "AREA" of step data No.1 turns If the current position is within the In Operation of Operation of
ON. (at 150mm from the origin position range, the INP signal is ON.
Otherwise, the signal is OFF
Step Data No.1 Step Data No.2
point) If the current position is inside of 1, and 2
area scope for step data., the AREA signal
is ON. Otherwise, the signal is OFF

(5) "BUSY" turns OFF.


(The actuator stops.)
"INP" turns ON.

●Step data No.2 operation


(6) Input step data No. ("IN0" to "IN5")

(7) Turn ON "DRIVE".


→ Read step data No. 2 ("IN0" to "IN5")

(8) "AREA" turns OFF.


"BUSY" turns ON. (The actuator starts the operation.)
"INP" turns OFF.
 After "BUSY" turns OFF, if "DRIVE" turns OFF, the step data No.2 ("OUT0" to "OUT5") will be
output.

(9) "AREA" of step data No.2 turns ON. (at 170mm from the origin point)

(10) "AREA" of step data No.2 turns OFF. (at 130mm from the origin point)

(11) "BUSY" turns OFF. (The actuator stops.)


"INP" turns ON.

-57-

No. JXC※-OMY0006-A
13.3 Operation procedure for Operation by numerical instruction
E.g.) Input 50.00 [mm] to the position parameter of the specified step data and start the actuator.
For parameters other than position which are numerically specified (speed,
acceleration/deceleration), the values set for the specified step data are used.
Before starting the operation by numerical instruction, make sure that the servo is on and returning
to origin has completed.

(1) Confirm that Word2, bit0: Start Timing chart/numerically instructed operation
flag=OFF. 24V
Input Word2, bit0: Start flag =OFF Power supply 0V
when it is ON.
(2) ON
IN0 to 5
OFF
(2) Input the step data No. to be
specified by Word0, bit0-5:IN0-5 ON
E.g.) Specify step data No.1 SVON -
-
→bit0:IN0=ON -
bit1-5:IN1-5=OFF DRIVE (DRIVE signal is not used)
OFF
Input More than twice the communication
This is the Base step No that signal (5) (6)
cycle time
-
will be used. Start flag (1) -
(3)
-
(3) Specify the numerical operation Numerical operation data
-
input flag
input flags which control the
(4)
numerical operation data to be -
entered, by Word1, bit4-15. Data (position) -

Turn ON the relevant flag which ON


must be numerically input into BUSY OFF
the specified step data and turn
Output ON
OFF the relevant flag which is SVRE -
not required. signal
E.g.) Only [position] of the ON
SETON -
numerical operation data (7) -
input flag must be -
specified. INP -
→ Word1, bit6=ON, Held
Word1, bit4-5,7-15=OFF. External lock Unlock

(4) Input Word2, bit8-9:Movement


mode and Word3-17:Numerical
Speed 0mm/s
operation data.
E.g.) Input [Position] 50.00 [mm].
5000[0.01mm]=(00001388)h
→Word4: Target position(L) = (1388)h
Word5: Target position (H) = (0000)h

(5) Input the numerical operation data input flag bit and numerical operation data, and then input Word2,
bit0: Start flag=ON.
The numerical operation data will be transmitted when the start flag is ON.

(6) When the actuator starts operating, Word0, bit8: BUSY=ON will be output.
Then, input Word2, bit0: Start flag=OFF.

(7) When the actuator reached the target position, Word0, bit11: INP=ON is output.
(Refer to "INP" section (P.35) for signal ON conditions)
When the actuator stops, Word0, bit8: BUSY=OFF will be output.
The completion of the actuator operation is validated when both Word0, bit11: INP=ON and
Word0, bit8: BUSY=OFF are established.

-58-

No. JXC※-OMY0006-A
14. Options
14.1 Actuator cable [5m or shorter]
LE-CP- □ - □ (1) (2)
Signal name Terminal number Cable color Terminal number
A B-1 Brown 2
Cable length (L) A A-1 Red 1
B B-2 Orange 6
1 1.5m B A-2 Yellow 5
COM-A/COM B-3 Green 3
3 3m
COM-B/ - A-3 Blue 4
5 5m (3)
Shield Cable color Terminal number
Vcc B-4 Brown 12
Actuator cable type GND A-4 Black 13
A B-5 Red 7
Nil Robotic type cable A A-5 Black 6
S Standard cable B B-6 Orange 9
B A-6 Black 8
- 3

Actuator side Controller side


(14.2)
(ø8) 1 (2) 2
(1) B1

(14)
A1
(17.7)

5 6
1 (3) 2

(18)
A6 B6

15 16
(30.7) L (11)

14.2 Actuator cable [8 to 20m]


(1) (2)
LE-CP- □ Signal name Terminal number Cable color Terminal number
A B-1 Brown 2
Cable length (L) A A-1 Red 1
B B-2 Orange 6
8 8m * B A-2 Yellow 5
COM-A/COM B-3 Green 3
A 10m *
COM-B/ - A-3 Blue 4
B 15m * (3)
Shield Cable color Terminal number
C 20m * Vcc B-4 Brown 12
 Produced upon receipt of order GND A-4 Black 13
A B-5 Red 7
 Only "Robotic type cable" can be
A A-5 Black 6
selected. B B-6 Orange 9
B A-6 Black 8
- 3

Controller side
Actuator side
(14.2)
1 (2) 2
(ø5.5)
(14)

A1 (1) B1
5 6
(17.7)

1 (3) 2
(18)

A6 B6 (ø6.3)
15 16
(30.7) L (11)

-59-

No. JXC※-OMY0006-A
14.3 Actuator cable for with lock [5m or less]
(1) Signal name (2)
LE-CP- □ - B- □ Terminal number Cable color Terminal number
A B-1 Brown 2
A A-1 Red 1
Cable length (L) B B-2 Orange 6
B A-2 Yellow 5
1 1.5m
COM-A/COM B-3 Green 3
3 3m COM-B/ - A-3 Blue 4

5 5m Shield (3) Cable color Terminal number


Vcc B-4 Brown 12
GND A-4 Black 13
A B-5 Red 7
Actuator cable type A A-5 Black 6
B B-6 Orange 9
Nil Robotic type cable B A-6 Black 8
(4) - 3
S Standard cable
Signal name Terminal number
Lock (+) B-1 Red 4
Lock (-) A-1 Black 5
Sensor (+) B-3 Brown 1
Sensor (-) A-3 Blue 2
Actuator side Controller side
(1) B1 (ø8)
A1 (14.2)
1 2
(10.2) (17.7)

(14)
(2)
A6 B6 5 6
A1 2
B1 1

(18)
A3 B3 (ø5.7) (3)
(4)
15 16
(30.7) L (11)

14.4 Actuator cable for with lock [8 to 20m]


(2)
LE-CP- □ - B (1) Signal name Terminal number Cable color Terminal number
A B-1 Brown 2
A A-1 Red 1
Cable length (L) B B-2 Orange 6
B A-2 Yellow 5
8 8m  COM-A/COM B-3 Green 3
A 10m  COM-B/ - A-3 Blue 4

B 15m  Shield (3) Cable color Terminal number


C 20m  Vcc B-4 Brown 12
GND A-4 Black 13
 Produced upon receipt of order
A B-5 Red 7
 Only "Robotic type cable" can be selected. A A-5 Black 6
B B-6 Orange 9
B A-6 Black 8
- 3
(4) Signal name Terminal number
Lock (+) B-1 Red 4
Lock (-) A-1 Black 5
Sensor (+) B-3 Brown 1
Sensor (-) A-3 Blue 2
Actuator side Controller side
1 2
(ø5.5)
(14)

(1) B1 (ø6.3) (2)


A1
5 6
(10.2) (17.7)

(14.2)
A6 B6
A1 B1 1 2
(18)

A3 B3 (3)
(4) (ø5.7)
15 16
(30.7) L (11)

-60-

No. JXC※-OMY0006-A
14.5 Controller Communication cable

To controller PC JXC-W2A-C

Communication cable

USB cable LEC-W2-U


Communication cable

• Controller Configuration Software USB cable


• USB driver

Please download from SMC website.


https://www.smcworld.com

Operating environment

OS Windows®7,Windows®8.1,Windows®10,Windows®11
Communication interface USB1.1 or USB2.0 port
Display 1024×768 or more
WindowsⓇ7, WindowsⓇ8.1, WindowsⓇ10, and WindowsⓇ11 are registered trademarks of United States Microsoft
Corporation.

Caution
The latest version of the controller setting software must be used.
Upgrade software can be downloaded from SMC website. https://www.smcworld.com

14.6 Power supply plug

JXC-CPW
Detail of Power supply plug
No. Terminal Function Functional explanation
1 C24V Power supply (+) The positive control power.
The positive power for the
2 M24V Motor power (+) actuator motor to be supplied
via the controller.
3 EMG Stop (+) The positive power for Stop signal
The negative common power for
4 0V Common power (-)
M24V, C24V, EMG and LK RLS.
5 - NC
The positive power for lock
6 LK RLS Unlocking (+)
release.

-61-

No. JXC※-OMY0006-A
14.7 Teaching box

LEC- T1 - 3 □ G □
Teaching box Enable switch
Cable length No enable
Nil
3 3m switch

S Equipped with
Original language enable switch
E English Stop switch

J Japanese G With Stop switch

Conversion Cable
P5062-5 (Cable length: 0.3m)
This cable is necessary only when connecting the teaching
box to the JXC controller

300

Dimensions
(2)
No Indication Function
(1) LCD Liquid crystal display (with backlight)
(1) (2) Ring The ring to hang the teaching box.
When the switch is pressed, the switch
(4) Stop switch locks and it stops.
(3)
Turn clockwise to release the lock.
(5)
(4) Stop guard Protector for the stop switch

Switch to prevent unintentional


(6) (3) Enable
operation of Jog test function.
switch
(5)  Does not apply to other functions
(Option)
e.g. data change

(6) Key switch Entry switches


(7) Cable 3m length
The connector to be connected to the
(7) (8) Connector
(8) CN4 of the controller

-62-

No. JXC※-OMY0006-A
15. Alarm for Motor Control
The details of the alarm for motor control can be checked using a PC (the controller setting software) or
the teaching box.
 Please refer to the manuals of the controller setting software or the teaching box for details of the
alarms.
When an alarm is generated, deactivate the alarm after troubleshooting and correcting the error with
reference to chapter "15.2 Alarms and countermeasures" (P.64).
Alarms are divided into two types. One is an alarm group B to D which can be cleared by turning ON
“RESET”. The other is group E which cannot be cleared unless the power supply control (24 VC) is
turned OFF once.

15.1 Remote IO signal output for alarm group


This product outputs a signal to establish which type of alarm has been generated.
Alarms are classified into 5 groups. When an alarm is generated, it is output using “OUT0” to “OUT3”.
The table below shows the combination of alarm groups and remote IO signal output (“OUT0” to “OUT3”).
Remote IO signal output
Alarm group
ALARM OUT0 OUT1 OUT2 OUT3
Alarm group B ON OFF ON OFF OFF
Alarm group C ON OFF OFF ON OFF
Alarm group D ON OFF OFF OFF ON
Alarm group E ON OFF OFF OFF OFF

After generation of the alarm, SVRE or SETON are output according to the contents of the alarm as
shown below.
Remote IO signal output
Alarm group How to restart
SVRE SETON
Alarm group B No change No change Turn ON “RESET”
Alarm group C No change No change Turn ON “RESET”
Alarm group D OFF No change Turn ON “RESET”, then turn ON “SVON”.
Power supply for control is turned OFF
Alarm group E OFF OFF
→ Supply power again

- Procedure to restart operation when alarm group D is generated -


Procedure 1: Alarm group D is generated → "SVRE" changes to OFF (Servo is OFF)
Procedure 2: Turn ON RESET → (The alarm is cancelled)
→ After turning ON “SVON”, “SVRE” turns ON (Servo is ON).

-63-

No. JXC※-OMY0006-A
15.2 Alarms and countermeasures

Controller
setting Teaching How to
Group Alarm contents/Countermeasure
software box deactivate
(code) 1

<Condition>The step data is incorrect for the following conditions


(Settable range)
(1) Area1 <Area2
(If both Area1 and Area2 is 0, the alarm will not be activated.)
(2) Trigger LV ≤ Pushing force
(3) Minimum speed of actuator ≤ Pushing speed ≤ Speed
Drive data (4) Pushing speed ≤ Maximum pushing speed of actuator
value is Step (5) Pushing force ≤ Minimum pushing force of actuator
B RESET
wrong dataALM1 (6) Basic parameter "Maximum pushing force" ≥Minimum pushing force
(01-048) of the actuator
(7) Basic parameters "Max pushing force" ≥ Threshold
<Countermeasure> Modify the step data and basic parameters setting
Caution
Please refer to the manual or the catalogue of the actuator for the
max/min pushing force/speed for the actuator.
<Contents> The basic parameter is not correct for the following condition:
(Settable range)
(1) Stroke(-) < Stroke (+)
(2) W-Area 1 < W-Area 2
Parameter
( If both W-Area1 and W-Area2 is 0, the alarm will not be activated.)
value is Parameter
B RESET (3) Maximum pushing force < Maximum pushing force of actuator
wrong ALM
(01-049) <Countermeasure> Modify the basic parameter setting.
Caution
Please refer to the manual or the catalogue of the actuator for the
maximum pushing force for the actuator.
<Contents> For an operation for a specific step data no., the requested
number of the step data is not registered. (When operation is
commanded through PLC, this alarm will be generated depending on the
signal interval and the holding time of signals)
Set step < Countermeasure >
data is not (1) Make sure that the “Movement MOD” in the step data is not "Blank
Step data
registered B RESET (Disabled)" and that numbers [1(ABS)] and [2(INC)] or input in the
ALM2
on list. numerical instruction operation.
(01-051) (2) Set the interval time between signals to more than twice the
communication cycle time, when signals are to be continuously input,
because PLC processing delays and controller scanning delays can
occur.
Refer to 13.2[2] Positioning operation (P.54)
<Contents> The actuator goes outside the stroke limit specified by the
basic parameters, "Stroke (+)" and "Stroke (-)" if it performs the
requested operation. (Including JOG operation after return to origin)
<Countermeasure> Make sure that the basic parameters, "Stroke (+)"
Set stroke
and "Stroke (-)" are consistent with the distance of actuator movement
is outside
Stroke specified in the step data.
the stroke B RESET
limit Caution
limit.
(01-052) If the operation method of step data is "relative coordinated
movement", note the location where the operation starts and the
distance traveled. If the location is out of the stroke range when the
power is supplied, this alarm is generated. Move the table within
stroke range, and supply power.

-64-

No. JXC※-OMY0006-A
<Content> This alarm occurs when the following parameter is
outside of the settable range during the numerical instruction
operation. (Settable range)
(1) Area1 < Area2
(If both Area1 and Area2 is 0, the alarm will not be activated.)
(2) Trigger LV ≤ Pushing force
(3) Minimum speed of actuator ≤ Pushing speed ≤ Speed
Alarm (4) Pushing speed ≤ Maximum pushing speed of actuator
_Comment (5) Pushing force ≤ Minimum pushing force of actuator
3A B RESET (6) Basic parameter "Maximum pushing force" ≥Minimum
_058
(01-058) pushing force of the actuator
(7) Basic parameters "Max pushing force" ≥ Switch point
<Countermeasure>Modify the basic parameter setting.
/Caution
Please refer to the operation manual or catalog of the
actuator for the maximum pushing speed, minimum pushing
force, and minimum speed for the actuator.
<Content> This alarm occurs when specifying step data based on
the unregistered No. of the step data or when the numbers of the
Movement MOD specify outside of range during numerical
instruction operation. (When operation is commanded through
PLC, this alarm will be generated depending on the signal interval
and the holding time of signals)
Alarm
_Comment <Countermeasures>
3D B RESET (1) Make sure that the “Movement MOD” in the step data is not
_061
(01-061) "Blank (Disabled)" and that numbers [1(ABS)] or [2(INC)] are
input in the numerical instruction operation.
(2) Set the interval time between signals to more than twice the
communication cycle time, when signals are to be continuously
input, because PLC processing delays and controller scanning
delays can occur.
Refer to 13.2[2] Positioning operation(P. 54)
<Content> The actuator goes outside the stroke limit specified by
the basic parameters, "Stroke (+)" and "Stroke (-)" if it performs
the requested operation during numerical instruction operation.
<Countermeasure> Make sure the basic parameters, "Stroke (+)"
and "Stroke (-)" are consistent with the distance of actuator
Alarm
movement specified in the step data.
_Comment
3E B RESET
_062 /Caution
(01-062) If the operation method of step data is “relative coordinated
movement”, note the location where the operation starts and
the distance traveled.
If the location is out of the stroke range when the power is
supplied, this alarm is generated. Move the table within
stroke range, and supply power.
Reacting
force is <Contents> In the pushing operation, the actuator is pushed back from
outside limit the pushing operation origin position.
when Pushing
C RESET
pushing. ALM
Position is <Countermeasure> Increase the distance from the pushing operation
unstable. origin position to the object being pushed. Or, increase the pushing force.
(01-096)

-65-

No. JXC※-OMY0006-A
Return to
ORIG did <Contents> Return to origin is not completed within the set time.
not
ORIG ALM C RESET
complete in
<Countermeasure> Make sure there are no obstructions that interfere with
the set time.
the actuator movement.
(01-097)
Drive is ON <Contents> While the servo motor is OFF, the return to origin operation,
when SVRE Servo OFF positioning operation, pushing operation or JOG operation is requested.
C RESET
is OFF ALM <Countermeasure> Modify the setting so that those operations will be
(01-098) requested while the servo motor is ON (“SVRE” is ON).
Drive is ON <Contents> A positioning operation or pushing operation is requested
when before the return to origin position is completed.
SETON is Drive ALM C RESET
OFF <Countermeasure> Modify the setting so that these operations will be
(01-099) requested after the return to origin position is completed.

<Contents> Alarm is generated when return parameter has the


conditions 1, 2 shown below.
Return to origin parameter setting
Did not Return to origin mode ORIG sensor
detect 1 Pushing origin operation [Stop] •Sensor N.O type [N.O]
sensor •The origin sensor is not
ORIG
when C RESET effective. [Disabled]
Sens ALM 2 Limit switch origin [Sensor]
returning to or
ORIG. •Sensor N.O type [N.O]
(01-103)
 Alarm is generated with the conditions above when the sensor is not
mounted to the actuator.
<Countermeasure> Check the sensor installation and settings of the return
to origin parameter.

Alarm_Co <Contents>
mment_1 Power supply circuit in the controller is not operating properly.
RESET
11 6F C <Countermeasure>
Input If the alarm is still generated when the power is re-applied, please
(01-111)
contact SMC.
<Contents> The motor speed exceeds a specific level due to an external
force, etc.
Speed <Countermeasure> Make improvements so that the motor speed will not
exceeded Over RESET exceed the maximum speed of the actuator.
D
set value speed SVON Caution
(01-144)
Please refer to the manual or the catalogue of the actuator for the
maximum speed of the actuator.

<Contents> The motor power supply voltage is out of range during [SVON].

<Countermeasure> Make sure that the voltage supplied to the motor


power (M24V) of the controller is within specification.
Caution
Motor
power If the power supply is "inrush-current control type", a voltage drop may
supply cause an alarm during acceleration/deceleration.
Over RESET
voltage is D <Contents> The alarm may be caused by regenerative power depending
motorVol SVON
outside set on the method of operation of the actuator.
range.
(01-145) <Countermeasure> Make sure that the operating conditions are within
the specifications.
Caution
Please refer to the manual or the catalogue of the actuator for the
method of operation of the actuator.

-66-

No. JXC※-OMY0006-A
Controller <Details> The temperature around the power element of the controller is
temperature too high.
Over RESET
exceeded D
Temp SVON <Countermeasures> Make improvements so that the temperature around
set range.
(01-146) the controller is kept appropriate.
<Contents> The control power supply voltage within the controller is
outside the set range.

Controller <Countermeasure> Make sure that the voltage supplied to the control
supply power (C24V) of the controller is appropriate.
voltage is Over RESET Caution
D
outside set CrtlVol SVON If a single power supply is used for both the control power and the
range. motor power, or the power supply is "inrush-current control type", a
(01-147) power voltage drop may be caused due to a voltage drop during
acceleration/deceleration.

<Contents> The output current accumulated value exceeds the specified


Current value.
limit is RESET
Over load D <Countermeasure> Make sure there are no obstructions that interfere
exceeded SVON
(01-148) with the actuator movement. Also, make sure that the load, speed,
acceleration and deceleration are within the range of the actuator.

The target <Content> Failed to reach the set position within the set time limit.
position was
Posn
not reached RESET
failed ALM D <Countermeasure> Make sure there are no obstructions that interfere with
within the set SVON
time limit the actuator movement. Also, make sure that the load, speed, acceleration
(01-149) and deceleration are within the range of the actuator.

Turn <Contents>
Alarm ON The temperature around the regenerative circuit of the controller is
_Commen RESET too high.
t_159 9F D
SVON <Countermeasures>
(01-159) and Check if the operating condition of the electric actuator is within the
SETUP specification range.
<Contents> The connection with the higher-level devices (such as the PC
and teaching box) is disconnected.
Communic <Contents> The connection with the higher-level devices (such as the PC
Ctrl Comm RESET
ation error. D and teaching box) is disconnected.
ALM SVON
(01-150) In case of the communication failure of PC or teaching box, resetting of
alarm by PC or teaching box is possible after connecting again.

Turn OFF
and ON <Contents> Abnormality in communication with the encoder.
Encoder
Encoder the power
error E
ALM supply for
(01-192)
the <Countermeasure> Check the connection of the actuator cable.
controller

<Contents> Unable to find the motor phase within the set time.
Turn OFF (When the servo motor is turned ON (“SVON” turns ON) for the first time
Unable to
and ON after the power is applied, the actuator needs to move a little to find the
find motor
Polarity the power motor phase. However, if this actuator movement is prevented, this alarm
phase in E
not found supply for will be activated.)
set time.
the
(01-193) <Countermeasure> Make sure there are no obstructions that interfere with the
controller
actuator movement and then turn ON the servo motor (“SVON” turns ON).

-67-

No. JXC※-OMY0006-A
Output Turn OFF <Contents> The output current of the power circuit is abnormally high.
current limit and ON
is Over the power
E <Countermeasure> Make sure that there are no short circuits of actuator
exceeded current supply for
set value the cables, connectors, etc.
(01-194) controller In addition, make sure that the actuator is compatible with the controller.

<Contents>An abnormality is detected by the current sensor that is


checked when the controller is reset.

<Countermeasure>Make sure that the electric actuator conforms to the


I sens controller.
I sens ALM
ALM E Power off When a command to turn on servo is given, check if LK RLS is energized
(1-195)
by installing the electric actuator vertically in order to check if the motor is
driven by an external force.
Even after this measure, if the alarm regenerates when the power is
reapplied, please contact SMC.

Turn OFF <Contents> An overflow of the position error counter inside of the
Error and ON controller has occurred.
counter Err the power
E <Countermeasure> Make sure there are no obstructions that interfere
overflowed overflow supply for
(01-196) the with the actuator movement. Also, make sure that the load, speed,
controller acceleration and deceleration are within the range of the actuator.

Turn OFF
Memory <Contents> An error of the EEPROM has occurred.
and ON
Abnormalit
Memory the power
y has E
ALM supply for <Countermeasure> Please contact SMC. (The write limit of the EEPROM
occurred
the is roughly 100,000 times)
(01-197)
controller
Turn OFF <Contents> The CPU is not operating normally.
and ON (It is possible that the CPU or surrounding circuits has failed, or the CPU
CPU error CPU the power is malfunctioning due to electrical noise).
E
(01-198) failure supply for
the <Countermeasure> If the alarm cannot be deactivated even after the
controller power is reapplied, please contact SMC.
1 When alarm is generated, 3-digit numbers after [-] in this table [(code)] are stored to [Alarm code] of Word8-9 in the
input area of the memory map. The numbers of the alarm code indicated in this table are expressed as decimal
numbers.

-68-

No. JXC※-OMY0006-A
16. Precautions for wiring and cable
Warning
(1) Adjusting, mounting or wiring change should never be done before shutting OFF the power
supply to the product.
Electric shock, malfunction and damage can result.
(2) Do not disassemble the cable. Use only specified cables.
(3) Do not connect or disconnect the cable or connector with the power on.

Caution
(1) Wire the connector securely. Do not apply any voltage to the terminals other than those
specified in the Operation Manual.
(2) Wire the connector securely.
Check for correct connector wiring and polarity.
(3) Take appropriate measures against noise.
Noise in a signal line may cause malfunction.
As a countermeasure, high voltage and low voltage cables should be separated, and keep wiring
lengths short, etc.
(4) Do not route wires or cables together with power or high voltage cables.
The product may malfunction due to interference and surge voltages. Route the wires of the product
separately from power or high voltage cables.
(5) Take care that actuator movement does not damage cables.
(6) Operate with cables secured. Avoid bending cables at sharp angles where they enter the
product.
(7) Avoid twisting, folding, rotating or applying an external force to the cable. Also avoid
operating at sharp angles.
Risk of electric shock, broken wires, contact failure and loss of control of the product can occur.
(8) Fix the motor cable protruding from the product in place before using.
The motor cable is not robotic type cable and can be damaged when moved.
Do not place Part A in the diagram below in a flexible cable duct.
Connector Actuator cable
Robotic type cable
Motor cable (High flexibility cable)

(9) Select "Robotic type cables" when deflecting actuator-cables repeatedly. Do not put cables
into a flexible moving tube with a radius smaller than the specified value (minimum 50mm).
Risk of electric shock, wire damage, contact failure and loss of control of the product can occur if
"Standard cables" are used in case of inflecting the cables
repeatedly.

(10) Confirm proper wiring of the product.


Insulation failure (interference with another circuit, poor insulation between terminals etc.) could
introduce excessive voltage or current to the controller or its peripheral devices and damage them.
(11) The Speed/pushing force may vary, depending on the cable length, load and mounting
conditions etc.
If the cable length exceeds 5m, the speed/pushing force will be reduced 10% per 5 m maximum.
(If cable length is 15m, 20% reduction maximum.)

Transport
Caution
(1) Do not carry or swing the product by the motor or the cable.

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No. JXC※-OMY0006-A
17. Electric Actuators/Common Precautions
17.1 Design and selection
Warning
(1) Read the Operation Manual before using the product.
Handling or usage/operation other than that specified in the Operation Manual may lead to breakage
and product failure.
Any damage attributed to use beyond the specifications is not guaranteed.
(2) There is a possibility of dangerous sudden action by the product if sliding parts of machinery
are twisted due to external forces etc.
In such cases, human injury may occur, such as catching hands or feet in the machinery, or damage
to the machinery itself may occur. The machinery should be designed to avoid such dangers.
(3) A protective cover is recommended to minimize the risk of personal injury.
If a driven object and moving parts of the product are in close proximity, personal injury may occur.
Design the system to avoid contact with the human body.
(4) Securely tighten all stationary parts and connected parts so that they will not become loose.
When the product operates with high frequency or is installed where there is a lot of vibration, ensure
that all parts remain secure.
(5) Consider a possible loss of power source.
Take measures to prevent injury and equipment damage in the case of a power supply failure.
(6) Consider the behavior of an emergency stop of the whole system.
Design the system so that human injury and/or damage to machinery and equipment will not be
caused, when it is stopped by a safety device for abnormal conditions such as a power outage or a
manual emergency stop of the whole system.
(7) Consider the action when operation is restarted after an emergency stop or abnormal stop of
the whole system.
Design the system so that human injury or equipment damage will not occur upon restart of operation
of the whole system.
(8) Disassembly and modification is prohibited.
Do not disassemble the product or make any modifications, including additional machining. This may
cause human injury and/or an accident.
(9) Do not use the stop signal, "EMG" of the controller and stop switch on the teaching box as the
emergency stop for the system.
The stop signal, "EMG" of the controller and the stop switch on the teaching box are for decelerating
and stopping the actuator. Design the system with an emergency stop circuit which is applied to the
relevant safety standard separately.
(10) When using for vertical applications, it is necessary to build in a safety device.
The rod may fall due to the weight of the work.
The safety device should not interfere with normal operation of the machine.

Caution
(1) Use the product for the maximum usable stroke.
The product will be damaged if it is used with a stroke exceeding the maximum stroke. Refer to the
specifications of the product.
(2) When the product repeatedly cycles with partial strokes, operate it at a full stroke at least
once a day or every 1,000 strokes.
Otherwise, lubrication can be lost.
(3) Do not use the product in applications where excessive external force or impact force is
applied to it.
The product can be damaged. Components, including the motor, are manufactured to precise
tolerances, so the slight test deformation may cause faulty operation or seizure.
(4) Return to origin cannot be carried out during operating.
This function cannot be carried out during positioning operation or pushing operation.

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No. JXC※-OMY0006-A
(5) Refer to a common auto switch (Best Pneumatics No 2), when an auto switch is built and used
within the system.

17.2 Mounting

Warning
(1) Install and operate the product only after reading the Operation Manual carefully and
understanding its contents.
Keep the manual in a safe place for future reference.
(2) Tighten threads with the proper tightening torque.
Tighten the screws to the recommended torque for mounting the product.
(3) Do not make any alterations to this product.
Alterations made to this product may lead to a loss of durability and damage to the product, which
can lead to human injury and damage to other equipment and machinery.
(4) When using an external guide, the guide axis should be parallel to the actuator axis.
There will be damage/excessive wear on the lead screw if the external guide is not parallel.
(5) When an external guide is used, connect the moving parts of the actuator and the load in such
a way that there is no interference at any point within the stroke.
Do not scratch or dent the sliding parts of the actuator tube or piston rod etc., by striking them with
other objects. Components are manufactured to precise tolerances, so the slightest deformation may
cause faulty operation.
(6) Prevent the seizure of rotating parts (pins, etc.) by applying lubricating grease.
(7) Do not use the product before verifying that the equipment can operate properly.
After mounting or repair, connect the power supply to the product and perform appropriate functional
inspections to check it is mounted properly.
(8) Cantilever
When the actuator is operated at high speeds while it is fixed at one end and free at the other end
(flange type, foot type, double clevis type, direct mount type), a bending moment may act on the
actuator due to vibration generated at the stroke end, which can damage the actuator. In such a case,
install a support bracket to suppress the vibration of the actuator body or reduce the speed so that
the actuator does not vibrate. Use a support bracket also when moving the actuator body or when a
long stroke actuator is mounted horizontally and fixed at one end.
(9) When mounting the actuator or attaching to the work piece, do not apply strong impact or
large moment.
If an external force over the allowable moment is applied, it may cause looseness in the guide unit,
an increase in sliding resistance or other problems.
(10) Ensure sufficient space for maintenance activities.
Allow sufficient space for maintenance and inspection.

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No. JXC※-OMY0006-A
17.3. Handling Precautions

Warning
(1) Do not touch the motor while in operation.
The surface temperature of the motor can increase to approx. 90oC to 100oC due to operating
conditions. Energizing alone may also cause this temperature increase. Do not touch the motor when
in operation as it may cause burns.
(2) If abnormal heating, smoking or fire, etc., occurs in the product, immediately shut OFF the
power supply.
(3) Immediately stop operation if abnormal operation noise or vibration occurs.
If abnormal operation noise or vibration occurs, the product may have been mounted incorrectly.
Unless operation of the product is stopped for inspection, the product can be seriously damaged.
(4) Never touch the rotating part of the motor or moving part of the actuator while in operation.
(5) When installing, adjusting, inspecting or performing maintenance on the product, controller
and related equipment, shut OFF the power supply to each of them. Then, lock it so that no one
other than the person can turn the power on, or implement measures such as a safety plug.
(6) In the case of the actuator with a servo motor (24VDC), the "motor phase detection step" is done by
turning ON “SVON” just after the controller power is turned ON. The "motor phase detection step"
moves the table/rod for the distance of one screw-lead maximum. (The motor rotates in the reverse
direction if the table hits an obstacle such as the end stop damper.) Take the "motor phase detection
step" into consideration for the installation and operation of this actuator.

Caution
(1) Keep the controller and actuator combination as delivered for use.
The product parameters are set before shipment. If the controller is combined with a different
actuator, failure can result.
(2) Check the product for the following points before operation.
a) Damage to power supply line and signal line
b) Looseness of the connector to the power and signal lines
c) Looseness of the actuator/cylinder and controller/driver mounting
d) Abnormal operation
e) Emergency stop of the whole system
(3) When more than one person is performing work, decide on the procedures, signals, measures
for emergency and how to start the operation after the measures taken. Also, designate a
person to supervise work other than those performing work.
(4) Actual speed of the product will be changed by the workload.
Before selecting a product, check the catalog for the instructions regarding selection and specifications.
(5) Do not apply a load, impact or resistance, in addition to a transferred load during the "Return
to Origin" operation.
When performing return to origin by pushing force, additional force will cause displacement of the
origin position since it is based on detected motor torque.
(6) Do not remove the name plate.
(7) An operation test should be carried out using a low speed. Start operation using the
predefined speed after confirming there are no problems.

[Grounding]
Warning
(1) Provide a good earth connection to the actuator.
(2) The earth should be a dedicated earth connection. Class D dedicated grounding should be
used. (Ground resistance 100Ω or less)
(3) The earth cable length should be as short as possible.

[Unpacking]
Caution
(1) Check that the received product is as ordered.
If a different product is installed, other than that ordered, injury or damage can result.

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No. JXC※-OMY0006-A
17.4 Operating environment
Warning
(1) Avoid use in the following environments.
1. Locations where a large amount of dust and cutting chips are airborne.
2. Locations where the ambient temperature is outside the range of the temperature specification
(refer to specifications).
3. Locations where the ambient humidity is outside the range of the humidity specification (refer to
specifications).
4. Locations where corrosive gas, flammable gas, seawater, water and steam are present.
5. Locations where strong magnetic or electric fields are generated.
6. Locations where direct vibration or impact is applied to the product.
7. Areas that are dusty, or are exposed to splashes of water and oil drops.
8. Areas exposed to direct sunlight (ultraviolet rays).
9. Environment at an altitude of 1000 meters or higher Heat dissipation and withstand voltage will
decrease.
Contact your SMC representative for details.
(2) Do not use in an environment where the product is directly exposed to liquid, such as cutting
oils.
If cutting oils, coolant or oil mist contaminates the product, failure or increased sliding resistance can
result.
(3) Install a protective cover when the product is used in an environment directly exposed to
foreign matter such as dust, cutting chips and spatter.
Play or increased sliding resistance can result.
(4) Shade the sunlight in the place where the product is applied with direct sunshine.
(5) Shield the product if there is a heat source nearby.
When there is a heat source surrounding the product, the radiated heat from the heat source can
increase the temperature of the product beyond the operating temperature range. Protect it with a
cover, etc.
(6) Grease oil can be reduced due to the external environment and operating conditions. The
lubrication performance may deteriorate and shorten the life of the product.

[Storage]
Warning
(1) Do not store the product with direct contact to rain or water drops. Do not store the product
where it is exposed to harmful gases or liquid.
(2) Store in an area that is shaded from direct sunlight and has a temperature and humidity within
the specified range (-10oC to 60oC and up to 85%. No condensation or freezing.)
(3) Do not apply vibration and impact to the product during storage.

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No. JXC※-OMY0006-A
17.5 Maintenance Precautions

Warning
(1) Do not disassemble or repair the product.
Fire or electric shock can result.
(2) Before modifying or checking the wiring, the voltage should be checked with a tester 5
minutes after the power supply is turned OFF.
Electric shock can result.

Caution
(1) Maintenance should be performed according to the procedure indicated in the Operating
Manual.
Incorrect handling can cause injury, damage or malfunction of equipment and machinery.
(2) Removal of product
When equipment is serviced, first confirm that measures are in place to prevent dropping of work
pieces and run-away of equipment, etc, then cut the power supply to the system. When machinery is
restarted, check that operation is normal with actuators in the proper positions.
(3) When moving the electric actuator slider manually by hand, please disconnect the electric
actuator cable.
The electric actuator cannot be moved smoothly by the induced voltage of the motor when the
electric actuator slider is moved while connected to the controller. Moreover, the controller might be
damaged by the induced voltage when moving the electric actuator slider at high frequency.

[Lubrication]
Caution
(1) The product has been lubricated for life at the manufacturer's and does not require lubrication
in service.
Contact SMC if lubrication is to be applied.

17.6 Precautions for actuator with lock


Warning
(1) Do not use the lock as a safety lock or a control that requires a locking force.
The lock used for the product with a lock is designed to prevent dropping of work pieces.
(2) For vertical mounting, use the product with a lock.
If the product is not equipped with a lock, the product will move and drop the work piece when the
power is removed. If the actuator with lock is not used, preventive measures should be taken in the
design of the equipment.
(3) "Measures against drops" means preventing a work piece from dropping due to its weight
when the product operation is stopped and the power supply is turned OFF.
(4) Do not apply an impact load or strong vibration while the lock is activated.
If an external impact load or strong vibration is applied to the product, the lock will lose its holding
force and damage to the sliding part of the lock or reduced lifetime can result. The same situations
will happen when the lock slips due to a force over the thrust of the product, as this accelerates the
wear to the lock.
(5) Do not apply liquid or oil and grease to the lock or its surrounding.
If liquid or oil and grease is applied to the sliding part of the lock, its holding force will reduce
significantly.
(6) Take measures against drops and check that safety is assured before mounting, adjustment
and inspection of the product.
If the lock is released with the product mounted vertically, a work piece can drop due to its weight.
(7) When the actuator is operated manually (when “SVRE” signal is OFF), supply 24VDC to the
[LK RLS] terminal of the power supply connector.
If the product is operated without releasing the lock, wear of the lock sliding surface will be
accelerated, causing a reduction in the holding force and the life of the locking mechanism.

-74-

No. JXC※-OMY0006-A
(8) Do not supply 24VDC power supply constantly to the [LK RLS].
Only supply 24VDC power supply to the [LK RLS (Lock release)] terminal during normal operation. If
power is supplied to the [LK RLS] terminal continuously, the lock will be released, and workpieces
may be dropped at stop (EMG).
/For details of wiring please refer to the operation manual for the controller (JXC series).

18. Controller and Peripheral Devices/Specific Product Precautions


18.1 Design and selection
Warning
(1) Use the specified voltage.
Otherwise, malfunction and damage to the controller may result.
If the applied voltage is lower than the specified voltage, it is possible that the load cannot be moved
due to an internal voltage drop. Check the operating voltage before use.
(2) Do not operate beyond the specifications.
Fire, malfunction or actuator damage can result. Check the specifications before use.
(3) Install an emergency stop circuit.
Install an emergency stop outside of the enclosure so that it can stop the system operation
immediately and intercept the power supply.
(4) In order to prevent danger and damage due to the breakdown and the malfunction of this
product, which may occur at a certain probability, a backup system should be established in
advance by giving a multiple-layered structure or a fail-safe design to the equipment, etc.
(5) If fire or personal injury is expected due to abnormal heat generation, ignition, smoking of the
product, etc., cut OFF the power supply for this product and the system immediately.
(6) The number of times to write to EEPROM of the JXC9H controller is limited to 100,000 times.
It is not possible write correctly and reliably if this limit is exceeded.

-75-

No. JXC※-OMY0006-A
18.2 Handling Precautions
Warning
(1) The inside of the controller and its connector should not be touched.
It may cause an electric shock or damage to the controller.
(2) Do not perform operation or setting of this equipment with wet hands.
It may cause an electric shock.
(3) A product that is damaged or missing any components should not be used.
Electric shock, fire, and injury can result.
(4) Use only the specified combination of controller and electric actuator.
It may cause damage to the controller or the actuator.
(5) Be careful not to be caught or hit by the workpiece while the actuator is moving.
It may cause an injury.
(6) Do not connect the power supply to the product until it is confirmed that the workpiece
movement area is safe.
The movement of the workpiece may cause an accident.
(7) Do not touch the product when it is energized and for some time after power has been
disconnected, as it can be very hot.
It may cause burns due to the high temperature.
(8) Check for voltage using a tester at least 5 minutes after power-OFF when performing
installation, wiring and maintenance.
Electric shock, fire, and injury can result.
(9) Do not use the product in an area where it could be exposed to dust, metallic powder,
machining chips, or splashes of water, oil or chemicals.
A failure or malfunction can result.
(10) Do not use the product in an area where a magnetic field is generated.
It will cause failure or malfunction.
(11) Do not install the product in an environment where flammable gas, explosive or corrosive
gas, liquids or other substances are present.
It could lead to fire, explosion and corrosion.
(12) Avoid radiant heat from large heat sources such as direct sunlight or hot furnaces.
It will cause failure of the controller or its peripheral devices.
(13) Do not use the product in an environment subjected to cyclic temperature changes.
It will cause failure of the controller or its peripheral devices.
(14) Do not use in a location where surges are generated.
When there are units that generate a large amount of surge around the product (for example
solenoid type lifters, high frequency induction furnaces, motors, etc.), this may cause deterioration
or damage to the product’s internal circuit. Avoid surge generation and crossed lines.
(15) Do not install the product in an environment subjected to vibration and impact.
It will cause failure or malfunction.
(16) If this product is used in conjunction with a relay or solenoid valve, use a type with a surge
absorbing element built-in.

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No. JXC※-OMY0006-A
18.3 Mounting
Warning
(1) The controller and its peripheral devices should be installed on a fire-proof material.
Direct installation on or near a flammable material may cause fire.
(2) Do not install this product in a location subject to vibration and impact.
A failure and malfunction can result.
(3) Take measures so that the operating temperature of this controller and its peripheral devices
are within the range of the specifications.
It may cause a malfunction of the controller and its peripheral devices and a fire.
(4) Do not mount the controller and its peripheral devices near a large electromagnetic contactor
or no-fuse breaker which generates vibration on the same panel. Mount them on different
panels, or keep the controller and its peripheral devices away from such a vibration source.
(5) The controller and its peripheral devices should be installed on a flat surface.
If the mounting surface is distorted or not flat, excessive force may be applied to the housing, etc.
causing malfunction.

18.4 Wiring
Warning
(1) Do not damage the cable or apply a heavy object or pinch the cable. Avoid repeatedly
bending or stretching the cable.
It may cause an electric shock, fire, or breaking of wire.
(2) Wire correctly.
Incorrect wiring could damage the controller or its peripheral devices depending on the seriousness.
(3) Do not perform wiring while the power is on.
It can damage the controller or its peripheral devices could be damaged, causing malfunction.
(4) Do not carry this product by holding its cables.
It may cause an injury or damage to the product.
(5) Do not route wires or cables together with power or high voltage cables.
The wires to the controller or its peripheral devices can be interrupted with noise or induced surge
voltage from power lines or high-voltage lines, causing malfunction.
Route the wires of the product separately from power or high voltage cables.
(6) Verify the insulation of wiring.
Insulation failure (interference with another circuit, poor insulation between terminals etc.) could
introduce excessive voltage or current to the controller or its peripheral devices and damage them.

-77-

No. JXC※-OMY0006-A
18.5 Power supply
Caution
(1) Use a power supply with low noise between lines and between power and ground.
In cases where noise is high, use an isolation transformer.
(2) The power supplies for the controller power and the I/O signal power should be separate, and
both Power supplies should not be of the "in-rush current limiting type".
If the power supply is of the "in-rush current limiting type", a voltage drop may occur during the
acceleration of the actuator.
(3) Take appropriate measures to prevent lightning surges. Ground the surge absorber for
lightning separately from the ground connection for the controller and its peripheral devices.

18.6 Grounding
Warning
(1) Ensure that the product is grounded to allow the noise tolerance of the controller.
Otherwise it may cause an electric shock or fire.
(2) A dedicated Ground connection must be used.
Grounding should be to a D-class ground connection. (Ground resistance 100Ω or less)
(3) The grounding point should be as near as possible to the controller to keep the cable length
short.
(4) In the unlikely event that malfunction is caused by the ground connection, it may be
disconnected.

18.7 Maintenance
Warning
(1) Perform maintenance checks periodically.
Confirm wiring and screws are not loose.
Loose screws or wires may cause unexpected malfunction.
(2) Conduct an appropriate functional inspection and test after completing maintenance.
In case of any abnormalities (if the actuator does not move, etc.), stop the operation of the system.
Otherwise, an unexpected malfunction may occur and it will become impossible to ensure safety.
Give an emergency stop instruction to confirm safety.
(3) Do not disassemble, modify or repair this controller or the peripheral devices.
(4) Do not put anything conductive or flammable inside of the controller.
Fire or explosion can result.
(5) Do not perform an insulation resistance test or insulation withstand voltage test.
(6) Ensure sufficient space for maintenance.
Design the system to allow the required space for maintenance.

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No. JXC※-OMY0006-A
19. Troubleshooting
When any failure occurs with this product, the following chart can be used to identify the cause of the
failure. When none of the causes in the troubleshooting can be confirmed, it is presumed that the
product is faulty and normal operation can only be recovered by the replacement of a part.
It is possible that this product may be damaged due to the operating conditions (applications). Please
contact SMC to discuss appropriate measures.

The system does


YES
not work
correctly. NO

JXC

LED is OFF. Refer to Failure 1

LED of MS or NS
is ON but not solid Refer to Failure 2
green

ALM LED Refer to Failure 3


turns ON red.

Communication with
the controller cannot
Refer to Failure 4
be established.
(JXC-W2A-C)

The actuator does


Refer to Failure 5
not operate.

Contact SMC for details.

-79-

No. JXC※-OMY0006-A
Problem Possible Investigation method and
Problem Countermeasures
No. causes location of possible causes
Check that PWR (green) of the Use an appropriate voltage and power supply
controller turns OFF at either of capacity in reference to the operation manual
Power
when power is supplied, SVON of the actuator and controller connected.
fault ON is instructed or the actuator → 3. Specifications (P.13)
is operating. → 5. External Connections (P.24)
1 LED is OFF.
Please correct the wiring in reference to
Check the incorrect wiring,
Incorrect Controller Operation Manual.
broken wire and short circuit of
wiring → 5. External Connections (P.24)
the power supply plug.
→ 6. CN1: Power Supply Plug (P.26)

MS: (1) Setting error


(1) Set up configuration configuration
Green (2) PLC has stopped operating,
correctly.
LED or the communication is
(2) Set PLC in RUN status.
flashes idling.
MS: Set up the configuration correctly.
Red LED Recoverable error Refer to Hardware Configuration
flashes (P.20) for details.

MS:
Stop using the product. Contact your
Red LED Unrecoverable error
sales representative.
is on
NS: OFF IP address not set Set the IP address correctly.
Check the following and restart.
• Signal line from PLC is connected
MS or NS is ON NS:
2 correctly.
or flashing Green
Communication not established • Communication speed of PLC is
LED
appropriate.
flashes
• Wire the communication line away
from the noise source.
Check the following and restart.
• Signal line from PLC is connected
NS: correctly.
Red LED Communication timeout • Communication speed of PLC is
flashes appropriate.
• Wire the communication line away
from the noise source.
NS:
Reset IP address which has not been
Red LED IP address has been duplicated
used yet.
is on

Refer to the controller operation manual


Alarm If it is, check the type of alarm
3 ALM is on and take appropriate measures.
generated referring to this manual.
→ 15. Alarm for Motor Control (P.63).

-80-

No. JXC※-OMY0006-A
Please install the USB driver of the
communication unit.
The USB The USB driver's installation starts when
driver is Check that the USB driver for the communication unit is connected
not the conversion unit is installed. with PC. Details of the installation
installed procedure are shown in "Installation
procedure of the JXC-W2 setting
software".
The COM port allocated to the controller
is different for different PC’s. Check and
confirm the COM port number with the
controller connected to the PC.
Incorrect Please confirm if the correct
The COM port number can be checked
COM port COM port is set to the ACT
using the Device Manager of the PC.
setting Controller.
For details of the COM port checking
and setting methods refer to the
Communication "JXC-W2 Controller Setting Software
4 fault Installation Manual".
(JXC-W2A-C)
Please confirm motor controller (JXC) =
communications cable = communication
unit = USB cable = PC is connected. For
example, communication cannot be
established if the connector has been
damaged.
Please confirm the power supply of
Connection Please confirm the connection motor controller (JXC) has been turned
failure status. ON. Communication cannot be
established if the power supply is OFF.
If equipment other than the motor
controller (JXC) (PLC and measurement
equipment) is connected with PC,
remove these before checking. (There is
a possibility that the communication with
other equipment interferes in PC.)

If there is no sound of lock release, the


Lock When the unlock switch is
lock brake may be broken.
release turned ON or OFF there is an
→ If the problem persists, please
error unlocking sound made.
contact SMC.
Check that the PLC connected
External to the controller operates Refer to the controller operation manual
equipment correctly. and take appropriate measures.
failure Test operation of the controller → 9.1 Memory allocation (P.13)
on its own.
Does not
5 Check if the controller’s
operate at all.
specifications are appropriate, Take appropriate measures according
Unsuitable
the power supply is suitable and to this manual.
spec.
the controller is compatible with → 3. Specifications (P.13)
the actuator.

If it is not energized, the servo


will be OFF and does not
Stop
operate. Check if a voltage of 24 Apply 24 VDC to the EMG terminal.
command
VDC is applied to the EMG
terminal.

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No. JXC※-OMY0006-A
Is the wiring connected
Correct the wiring so that the
correctly?
input/output of each signal is performed
Incorrect Refer to the controller operation
appropriately.
wiring manual to confirm wiring, and
→ 5. External Connections (P.24)
check for broken wires and
→ 9.1 Memory allocation (P.33)
short-circuits.

Refer to the controller operation manual


Electric Connect to Ground correctly.
and take appropriate measures.
noise Avoid bundling the cables.
→ 3.4 Mounting (P.17)
Check that the parameter
Take appropriate measures according
Incorrect values are correct.
to this manual.
parameters Also, check the cables are not
→ 10. Settings and Data Entry (P.42)
bundled.
Check for a temporary voltage
drop in the power supply? There is a possibility of a momentary
(If there is a temporary voltage voltage drop because the capacity of
drop in the power supply, the the power supply is insufficient, or if the
Voltage
“EMG” signal from the PWR power supply is "inrush-current control"
drop
connector will turn OFF so the type.
actuator will stop. However, this If necessary, replace the power supply.
stop will be released when the → 3. Specifications (P.13)
voltage recovers.)
Check that “INP” turns ON
during a pushing operation.
Failure of Check “INP” signal before the energy
(If completion of the pushing
Operation stops pushing saving mode is turned ON.
5 operation is detected by “INP”,
intermittently operation. → 9.1 Memory allocation (P.33)
the PLC cannot confirm
completion)
Check if the controller’s
specifications are appropriate, Take appropriate measures according
Unsuitable
the power supply is suitable and to this manual.
spec.
the controller is compatible with → 3. Specifications (P.13)
the actuator.
Set the interval time between signals to
more than twice the communication
cycle time, when the signals are to be
Signal Check the timing of the signal continuously input, because PLC
timing from the PLC to the controller. processing delays and controller
scanning delays can occur.
→ 11.4 Controller input signal
response time (P.50)

When power is applied, it may take up to


Check if the electric actuator is 10 seconds (max. 20 sec.) from SVON
operated when the SVRE output input to SVRE output depending on the
SVON time
is turned on after the SVON input electric actuator position. Command an
is turned on. operation after SVRE output is turned
ON.

Refer to the controller operation manual,


Alarm and take appropriate measures based
Is a controller alarm generated?
condition on the operation manual.
→ 15. Alarm for Motor Control (P.63).

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No. JXC※-OMY0006-A
If it is a pushing operation, repeat
return to origin operations several
Take measures to make the actuator
Incorrect times to check if the actuator
operate normally (remove foreign
origin returns to the origin correctly.
matter that interferes with the actuator
position Perform the Return to Origin
movement, etc.)
position operation several times
to check the Origin position.
Check that the parameter
The actuator
values are appropriate and the
does not move
program is correct. Modify the parameters and test the
to the correct Incorrect
Review the maximum speed, the operation.
position. parameters
maximum acceleration and the → 10. Settings and Data Entry (P.42)
maximum deceleration of the
actuator.
Check if the controller’s
specifications are appropriate, Take appropriate measures according
Unsuitable
the power supply is suitable and to this manual.
specification
the controller is compatible with → 3. Specifications (P.13)
the actuator.

Is the wiring connected


Correct the wiring so that the
correctly?
input/output of each signal is performed
Incorrect Refer to the controller operation
appropriately.
wiring manual to confirm wiring, and
→ 5. External Connections (P.24)
check for broken wires and
→ 9.1 Memory allocation (P.33)
short-circuits.

Check if the controller’s


specifications are appropriate, Take appropriate measures according to
Unsuitable the power supply is suitable this manual.
specification and the controller is compatible → 3. Specifications (P.13)
The actuator with the actuator.
does not move
correctly. Set the interval time between signals to
5 more than twice the communication
cycle time, when the signals are to be
Signal Check the timing of the signal continuously input, because PLC
timing from the PLC to the controller. processing delays and controller
scanning delays can occur.
→ 11.4 Controller input signal
response time (P.50)

Check whether data (step data,


parameter) is written correctly. Input correct data (step data, parameter)
Data not
Do not turn OFF the controller again and confirm operation.
stored
input power or remove the → 3.2 Parts Description (P.14)
correctly
cable while data is being written → 10. Settings and Data Entry (P.42)
(green light flashing).

Check that the parameter


values are correct. Modify the values of the parameters
Speed not Incorrect
Review the maximum speed and test the operation.
achieved parameters
and the maximum acceleration → 10. Settings and Data Entry (P.42)
of the actuator.

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No. JXC※-OMY0006-A
Check if a trapezoidal
acceleration/deceleration is
Modify the setting to make the moving
Operation programmed for the actuator
distance longer or the acceleration
pattern is operation. In case of such
larger.
not suitable. operation, the actuator may
→ 10. Settings and Data Entry (P.42)
start slowing down before it
reaches the maximum speed.

Check if the controller’s


specifications are appropriate, Take appropriate measures according to
Unsuitable
the power supply is suitable this manual.
specification
and the controller is compatible → 3. Specifications (P.13)
with the actuator.

Speed not Check for a temporary voltage


5
achieved drop in the power supply? There is a possibility of a momentary
(If there is a temporary voltage voltage drop because the capacity of
drop in the power supply, the the power supply is insufficient, or if the
Voltage
EMG terminal of CN1 power power supply is "inrush-current control"
drop
connector will turn OFF so the type.
actuator will stop. However, this If necessary, replace the power supply.
stop will be released when the → 3. Specifications (P.13)
voltage recovers.)

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No. JXC※-OMY0006-A
20. Handling of sent/received data
There are three types of data, 1byte data, 1word data and 2word data.
Specifically, handling of 1byte data, 2word data and negative data is explained below.

(1) 1 bytes data


Please note following examples for 1byte data including alarm code.
E.g.) Input data "Alarm 1": When reading the alarm code data of word8.
For example, when the alarm was generated in order of "Step data ALM2" and "Servo OFF
ALM".
The alarm code of “Alarm 1” is the lower 8 bits of word8.
When read the data of word8, 33 62 h data in hexadecimal will be received.
Therefore “Alarm 1” is 62 h, and the alarm content is “Servo OFF ALM”
The reading data is shown below.

Alarm 2 Alarm 1 (latest alarm)


Word8 33h 62h
Bit15 Bit8 Bit7 Bit0

(2) 2 words data


Please note following example for 2 words data including target position.
E.g.) Output data "target position": When inputting 700.00 mm data to Word4 to Word5.
“Target position” is based on the unit by 0.01 mm.
The value to express 700.00 mm is 70000 in decimal number, and 00011170h in hexadecimal.
Sending of 0001 1170 h data is as shown below.

Target position
Word4 1170h
Word5 0001h
Bit15 Bit0

(3) Negative value data


“Please note following example for negative value data.
In the example, 2 words negative value data is explained.
E.g.) Output data "target position": When inputting -700.00 mm (negative value) data to Word4 to
Word5.
“Target position” is based on the unit by 0.01 mm.
Negative values are expressed using two's complement notation.
The value to express -700.00mm is -70000 in decimal number, and 00011170h in hexadecimal.
Sending of FFFE EE90 h data is as shown below.

Target position
Word4 EE90h
Word5 FFFEh
Bit15 Bit0

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No. JXC※-OMY0006-A
21. Definitions and terminology

Terminology Definition
Data transmission speed of a network such as a Fieldbus network.
Communication
The speed is determined by upper devices (PLC etc.). The unit is bit
speed
C per second (bps).
Communication cycle This is a cycle of sending data from masters to slaves (JXC9H
time controller).

Device Level Ring


D DLR Performs fast switching to a redundant communication route, when a
problem occurs within a Ring network.

The most commonly used LAN technology that was standardized by


Ethernet
IEEE802.3

E Allows a device to be configured for a EtherNet/IP network, using PLC


setting software.
EDS file
The file describes data exchange, device information and supported
EtherNet/IP features.

An industrial communication system, which uses a defined protocol to


transfer data between devices on a network. A typical automation
F Fieldbus
system will use a fieldbus network to exchange data between a PLC
master and the actuators/sensors.
A unique address that identifies a device on a network. It is referred to
I IP address as a logical address while the MAC address is known as a physical
address.
This is a physical address, which is uniquely assigned to any hardware
M MAC address device on a network.
This address is permanently written to the device before shipment.
Abbreviation of Programmable Logic Controller, a digital computer
P PLC
used for automation of electromechanical processes.

Connection configuration of the Fieldbus network


T Topology Expresses how each terminal and control components are connected.
The typical topology is star type, linear type and ring type.

Trademark
-The company name, system name, and product name described in this document are registered
trademarks of each individual company. In this document TM and (R) are not specified.
-EtherNet/IPTM is registered trademark and patented technology, licensed by PROFIBUS and PROFINET
International.

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No. JXC※-OMY0006-A
Revision history
A: Added supported OS [Mar 2023]

4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN


Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362
URL https://www.smcworld.com

Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer.
© 2021 SMC Corporation All Rights Reserved

No. JXC※-OMY0006-A

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