ELGEF® Plus

electrofusion system

My system
My partner
My plus
 ELGEF Plus showing the way

ELGEF Plus
is the electrofusion
system for pressurised
piping systems from
Georg Fischer.
Convincing due to its
pioneering modular
concept.

So the decision has been made to use plastics The unique versatility of our fittings and
for the piping system? Then without a doubt our saddles has made us the world’s leading
complete polyethylene system provides the supplier of plastic piping systems.
perfect choice. Each single part has been Our far-reaching and applications-led
developed to mix and match effectively and assortment of components includes, in
convincingly with all other system components. addition to the modular electrofusion system,
Whether for water, gas or other pressurised a comprehensive range of spigot end fittings.
piping, above or below ground – ELGEF Plus is We provide market-oriented solutions utilising
the exact answer. high quality products.

2
ELGEF Plus – the system with added value
Modularity is the strength of ELGEF Plus. Another hallmark of the ELGEF Plus modular ELGEF Plus
Each individual fitting and saddle is made to concept is its limited stock requirement. As Everything is made
match and when put together form reliable only a small number of fittings and saddles to match.
leak-proof connections. constitute the system, warehouse costs are
The outstanding customising possibilities of low. This attractive feature reflects most
ELGEF Plus together with its flexibility are positively on associated expenses. Installation
convincing and decisive customer benefits. engineers create tailor-made solutions on-site
Many different end combinations can be according to your individual requirements –
devised using just a few products. quickly and flexibly.

3
 ELGEF Plus electrofusion coupler the safe c

ELGEF Plus electrofusion

couplers join all PE
pressure pipes and
spigot fittings quickly and
reliably.

1
A new design for electro-
1 fusion couplers in the
Your system
ELGEF Plus electrofusion couplers are
The active reinforcement used for large
couplers compensates for large differences
medium-size ranges
available in the size range from d20 to in outer diameter tolerances. The extra

2 Electrofusion couplers
for large diameter pipes
d630 mm. Couplers are grouped into various
size ranges. In this way, individual dimension
large clearance permits easy assembly and
accommodates the pipe ovality often found
requirements are fully satisfied. In the smaller in practice.
3 Electrofusion couplers
with integrated pipe sizes a coupler is available which especially The optimised use of materials in coupler
fi xation for sizes up to
fulfils service line conditions. Couplers up to manufacturing has a decisive and important
d63 mm
d63 mm can be easily matched with all environmental advantage.
Georg Fischer threaded transition adapters.

4
e connection

2 3
What is gained Your benefits
A covered coil winding design prevents any
contact between medium and resistance wire. • easy assembly due to the tapered socket mouth
Therefore, the entire piping system has
• each electrofusion socket has a smooth inside
identical surface properties throughout.
surface with a protected resistance wire permitting
The coupler design concept provides an
a thorough and simple removal of possible
installation-friendly assembly. Large inside
on-site contamination
diameter, easy-to-hold form as well as
integrated pipe fixation. The latest require- • the dynamic pitch of the heating coil results in optimum
ments have been closely considered when joint quality
planning each size range. An even distribution
of thermal penetration over the entire fusion • clear identification with large and easily understand-
zone is assured by the dynamic pitch techno- able product marking
logy of the heating coil.
• large and effective fusion area for your safety

• ideal gap closing characteristics for reliable PE large

pipe joints

• integrated pipe fixation up to d63 mm for fast and

safe jointing

• removable centre stop up to d160 mm – a coupler for

all applications

5
 ELGEF Plus electrofusion fittings the attrac t

ELGEF electrofusion
fittings convincingly
satisfy all demands with
their attractive practical
advantages and ease-of-
assembly.
You can be combine them
without reservation
together with any other
ELGEF Plus modular
product.

2 3
Your system Directional control
The electrofusion fitting programme is unique The advantages of using electrofusion fittings
for two reasons. Firstly, due to the complete are now offered up to d250 mm. From the
range of elbows, tees, reducers and end caps wrapping directly onto the prepared pipe end.
extending from d20 to d250 mm. Secondly, One fitting, one joint and the direction can
because of the unlimited possibilities offered be reset. On-site cleaning becomes un-
when combining such fittings in the sizes d20 necessary due to the care and attention taken
to d63 mm with modular transition adapters. during manufacture and the sealed packaging
On top of this, the harmonised design of used for all fittings.
our complete range of fittings easily meets A complete installation in the sizes between
your demanding requirements. d20 and d63 mm can be easily pre-assembled
without any difficulty using the integrated
pipe fixation. The jointing procedure is then
completed when everything is in its final
position. The threaded adapters are screwed
into position and then the direction chosen
using the fitting. This is a crucial advantage in
difficult conditions.

6
c tive partner

Your benefits

• single source supplier – complete range

even up to the very largest dimensions

• extensive variety of combination

possibilities and ease-of-assembly with
the modular transition adapters

• easy user-friendly pre-assembly due to

integrated pipe fixation up to d63 mm Design of small and medium size
1 ranges
• highly automated manufacturing and
Supplied in kit form, on request:
process technology for fl awless products 2 the third electrofusion outlet

• tees may be connected using couplers or

reducers 3 90° elbows as an example of extensive
assortment

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ELGEF Plus branch fitting

ELGEF Plus branch The ELGEF Plus branch fitting offers a user-
fitting – the user-friendly friendly solution for new installations or net-
solution for new work extensions. Whether a new installation,
installations or network subsequent tie-in of mains or service line,
extensions in water and hydrant connection, renovation or repair
gas distribution systems. work – our branch fittings are faster and
For non-pressure easier to use than standard tees. Branch
applications – simply use fittings provide considerable savings with
a normal drill. respect to material and overall costs.

Sub-assemblies can be
1 easily prepared in advance

2 Branch fittings
for user-friendly solutions

Unlimited possibilities
3 1
Why is this? At the same time, the electrofusion outlet
To begin with coiled pipes are laid without any simplifies the workload considerably. As a
disruption. Then the branch fitting is mounted result, the system offers maximum flexibility
and the connection for the non-pressure or and economy-of-use. Naturally, all of this has
pressurised pipe completed. a minimising effect on total time consumed as
well as final costs.

Save time and money –

with ELGEF Plus branch fittings.

8
 for a flexible solution

2 3
Your benefits

• branch fittings can be installed and tapped under live mains

conditions – so the main line must not be shut down or
bypassed like when using tees

• fewer fittings required resulting in savings for material costs

• lower installation costs thanks to easy handling

• conventional tapping procedures, i.e. the use of existing,

conventional tooling is possible

• integrated pipe fixation for the branch outlet

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 ELGEF Plus saddles the convincing variations

ELGEF Plus modular

saddles offer the
ideal connection for
all purposes.

Your system
ELGEF Plus modular saddles comprise a
complete product package – tapping saddles,
tapping saddles with Gas-Stop, pressure
tapping valves, stop-off saddles, repair
saddles and spigot saddles. The branch
Greater possibilities, fitting – also called saddle – is at the heart
increased flexibility, less
stock – a contradiction?
of our modular system. All requirements are
covered with just a few components.
1
Not with the ELGEF Plus
modular system. Your application
When extending or replacing existing 10 bar working pressure as well as for a large
distribution networks, maximum flexibility can variety of industrial applications. A complete
be assured with the use of our ELGEF Plus saddle connection can be completed at full
modular saddles. The saddles can be used working pressure or under non-pressure
equally well for water distribution networks up conditions.
to 16 bar or for gas distribution purposes up to

10
s

All saddle sizes from

d40 to d250 mm are
supplied with bottom
saddle to ease assembly.

The branch saddle at the heart of the

1 modular system

Your benefits

• complete system with just a few parts

• reduced stock volume with savings of up to 50%

• 360° rotation of outlet permits infinitely variable positioning

and wide freedom of movement during assembly

• vertical or horizontal fixation possible – exactly as site

conditions dictate

• easy, flexible and fast attachment, therefore, substantially

lower costs

11
 ELGEF Plus transition adapters the unlimited c

The ELGEF Plus transition

range offers many practical
solutions with just a few
components.

Your system
The unique ELGEF Plus modular range of
transition fittings permits wide product
utilisation but is, nevertheless, limited to just
a few component parts: transition couplers,
45° and 90° transition elbows, transition tees
and transition reducers. All bodies are
avail able either in brass or stainless steel
with male or female threads and also with
a loose collar. Therefore, one can decide in
advance which fitting and transition should
be taken from stock and combined for
particular on-site applications. Of course,
each individual fitting and transition
combination is available as a separate kit.

12
d connections

Your benefits

• modular concept – diverse combinations – only

a few parts

• matching, fully interchangeable fittings and transitions

• low costs due to minimised stock volume

• brass and stainless steel transition adapters are

available

• rotating transition adapters provide easy installation

Your application
All components that enable a transition from
metal to polyethylene pipes form a very im-
portant part of any water and gas distribution
network. They are frequently used as tie-ins
for polyethylene piping in existing systems.
Also for repair work.
Additionally, water meters can also be in-
stalled in an uncomplicated and reliable
manner using such transitions. The ELGEF
Plus rotating transition enables pumps and
metal flow control valves to be connected 1 Transition coupler

easily and without complication to fixed line 2 Transition fittings

(90° and 45° elbows,
components even under difficult on-site 90° tees and reducers)
conditions.

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 MSA fusion control units the reliable partn e

The range of MSA

control units offers
the right unit for every
application.
Our MSA control units offer
comprehensive solutions
from joint data recording
to the highly-sophisticated
Win-Weld software.

1
Your MSA control units each joint safely and reliably. The unit indicates
Complex demands with respect to today’s status and any possible faults as a visible text
electrofusion technology for water and gas and supports an efficient work flow on site.
distribution networks are entirely fulfilled by
MSA control units. These units are valued be- MSA 350: The unit with a fusion data
cause of their user-friendliness, easy handling recording option. In gas distribution circles,
and especially their performance. For each fusion data recording forms an important
application, whether MSA 250, 300, 350 or 400, milestone towards successful co-operation
one can choose exactly which unit is needed – between installer and network operator.
no more, no less. Robust cast aluminium In addition to the functions of the MSA 300,
housing, close attention to quality during the MSA 350 has a memory storage capability
manufacture, careful selection of components, for 750 fusion records. The Win-Weld
low overall weight and latest technology – are software provides support for the evaluation of
offered by all of these control units.

MSA 250: This control unit is a complete all-

rounder. Fusion data input either by barcode
reader pen or, as an alternative, manually.
The menu guide is straightforward and
language-independent. The inverter
technology permits maximum output even
at poor generator performance levels.
Simple and strong. The 11.5 kg lightweight
partner for daily use.

MSA 300: In addition to the functions of the

MSA 250, this unit contains a 24-language
menu guide. This reliable control unit is in daily
use from China to Chile. It bridges over on-site
multi-cultural language barriers and oversees

14
n ers

For every application,

1 the right solution:
MSA 250, MSA 300,
MSA 350 and MSA 400

Your options with the

Win-Weld software package:
• individual configuration
of fusion devices
• fusion data processing and
organisation
• creating individual barcodes
• reading out of fusion data
• piping system documentation
according to ISO 12176-4

2 Data processing via

interface or data carrier

2
all data and with the configuration of the unit. important role in the co-operation between
Barcodes can be created to control manufacturer, installer and operator.
procedures, limit operator access and allocate Regulations will also cover the limitation of
individual order numbers on the retrievable unit usage to qualified personnel, require
data. You can also choose to pre-set and continuous data recording and management,
optimise all process functions either on-site as well as more innovative solutions in control
or beforehand in the comfort of your office. unit technology. Already the MSA 400 electro-
fusion control unit with traceability function, in
MSA 400: This unit combines all the features co-operation with the matching MSA Win-Weld
of the MSA 350, but also provides full trace- operational software, provides a complete
ability for all associated pipeline components. solution for the management of these tasks.
In the future, traceability of on-site process Configure all operating procedures according
procedures and all components will play an to your individual wishes and achieve highest
levels of safety for your distribution network.

Your benefits

• reliability in your fusion process

• improved work quality

• robust design

• user guidance in more than 24 languages

• long service life

• rational working

15
 Spigot fittings the proven technology

1
Georg Fischer spigot Your system
fittings provide a The extensive spigot fitting range from
natural extension to Georg Fischer is the natural complement to
the ELGEF Plus electro- the ELGEF Plus electrofusion programme.
fusion programme. Elbows, tees, bends, reducers, end caps and
Proven technology fl ange adapters in the sizes from d20 to
with a broad and d630 mm are all avail able. These spigot
diversified range. fittings can be easily combined with ELGEF
Plus electrofusion couplers or fittings,
illustrating their pronounced diversity.
This variety and wide range are especially
interesting for those important applications.
Additionally, reducers and reduced outlets can
prove indispensable under difficult conditions. 3
So much is certain Wall thicknesses in SDR 11 and from d90 mm
The well-known and well-proven spigot fitting also in SDR 17/17.6 provide you with a
is, as always, technically up-to-date. sufficient scope for detailed network design.
Decades of injection moulding experience
in combination with the latest processing
technology place our products at the peak of
quality. The exclusive use of high-grade PE
100 material assures efficient utilisation even
under demanding conditions.

16
 1 Wide range with respect to
diameter and outlet

2 For example, end caps extend

from d20 to d630 mm

3 Typical fitting types

Your benefits

• wide assortment of fittings and sizes

• high quality manufacturing

• full compatibility with existing piping from PE 63, PE 80 and PE 100

• long spigot end versions are suitable for both electrofusion and
butt fusion jointing – assuring on-site flexibility

• individually wrapped in PE foil to protect against on-site contamination

17
We do more for our customers

High level technical Modern production technology

production methods and highest quality levels
produce decisive Creating added value for your satisfaction is
benefits. Highest the declared goal of Georg Fischer.
standards of quality
are therefore fulfilled. How can we achieve this?
Our highly technical production methods
assure maximum levels of quality. In all
respects. It also greatly simplifies logistics.
Any possible product contamination is avoided.
Additionally, the fully-automatic manufactur ing
process completely eliminates inadvertent
faults. The high quality level is under constant
supervision. Just-in-time delivery and, last but
not least, a good price are additional benefits
of the fully automatic manufacturing process.

Local presence and advice – worldwide

Competent practice-related operator training
Our production facilities and close customer support are important
are ISO 9001 certified.
success factors. In addition to top grade
products, we offer a first-class customer-
focused service. Georg Fischer is very active Competent training
on a global basis with sales organisations in Our intensive training courses give users a
24 different countries and production locations chance to receive the knowledge and skills
in North America, Asia as well as Europe. required for all piping system products.
We are represented in a further 40 countries We offer such courses, for example, in our
through well-trained distributors and partners. modern Training Centre in Schaffhausen.
Therefore, from the planning stage to The courses can also be held in one of our
realisation close and intensive customer sales companies or on the premises of one
support is assured by our local specialists. of our partners or distributors based around
Environment management And this throughout the world. the world.
implies professional treatment
of environmental issues.
Certification to ISO 14001 is
just the start. Continual self-
evaluation and improvement is
a further obligation.

1 2
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 Your plus ELGEF Plus

Customising – tailor-made solutions

for our customers
Georg Fischer has the right solutions for
practice-related problems. We realise special
customer-oriented solutions as well as tailor-
made products trimmed to your particular needs.

Single sourcing
We provide the most versatile product packages.
Our sales companies and distributors will be
pleased to assist you. Global market support is
guaranteed.

Your benefits

• state-of-the-art technology

• technically advanced production methods

• full traceability of all PE components in accordance

with ISO 12 176

• continuously monitored high-grade product quality

Request full details of our comprehensive
training programmes. • global presence

• tailor-made customer-focused solutions

www.piping.georgfischer.com
Visit our Internet website around the clock for • product packages – all from one supplier
the latest information from Georg Fischer. You
are always in the picture regarding the current Georg Fischer creates added value –
status of your order or product availability. for your benefit.

1 Worldwide
customer support

2 In-house training,
worldwide

3 On-line
information

3
19
GF Piping Systems > worldwide at home
Our sales companies and representatives
ensure local customer support in over 100 countries. www.piping.georgfischer.com

The technical data are not binding and not expressly

warranted characteristics of the goods. They are subject
to change. Our General Conditions of Sale apply.

Australia Denmark / Iceland Japan Poland Switzerland

George Fischer Pty Ltd Georg Fischer A/S Georg Fischer Ltd Georg Fischer Sp. z o.o. Georg Fischer
Unit 1, 100 Belmore Road 2630 Taastrup 556-0011 Osaka, 02-226 Warszawa Rohrleitungssysteme (Schweiz) AG
Riverwood NSW 2210 Australia Phone +45 (0)70 22 19 75 Phone +81(0)6/6635 2691 Phone +48(0)22/313 10 50 8201 Schaffhausen
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Georg Fischer AS
1351 Rud
Phone +47(0)67 18 29 00
no.ps@georgfischer.com
www.georgfischer.no

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© Georg Fischer Piping Systems Ltd
CH-8201 Schaffhausen/Switzerland, 2006
Printed in Switzerland