AP303 A, B C - Foundation
AP303 A, B C - Foundation
AP303 A, B C - Foundation
6235-PEIN08-2095
Coefficient of Elastic uniform compression : (Cz) 0.860 kg/cm3 => 860.0 t/m3
1.490
Coefficient of Elastic non-uniform compression ( Rocking kg/cm
mode) : (C
3
q=>
) 1490.0 t/m3
0.645
Coefficient of Elastic non-uniform shear ( Twisting mode) : (CYkg/cm
) 3
=> 645.0 t/m3
0.430
Coefficient of Elastic uniform shear ( Horizontal Translatory kg/cm
mode) : (C
3
=>
t) 430.0 t/m3
Foundation Block
Z Y
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COORDINATES OF C.G
Sr Name Lxi Lyi Lzi WEIGHT wMASS
i mi STATIC MOMENT OF MASS
OF ELEMENT
No. m. m. m. t. t.sec2/m xi yi zi mi*xi mi*yi mi*zi
1 Foundation3.600 2.100 1.300 24.570 2.505 1.800 1.050 0.650 4.508 2.630 1.628
2 Pump Skid - - - 5.340 0.544 2.170 0.901 2.355 1.181 0.490 1.282
TOTAL 29.910 3.049 5.689 3.120 2.910
Eccentricity of Centre of gravity of foundation and machinery system from the centroid of the foundation base area :
Sr.No. Moment of Inertia of foundation element @ XXoi=Xc-Xi Yoi=Yc-Yi Zoi=Zc-Zi Xxi Yyi Zzi
through C.G of the element
Q'x Q'y Q'z
1 1.273 3.058 3.625 Q'x = 0.066 0.027 0.304 0.234 0.243 0.013
2 ### ### ### sigma (Lyi2+Lzi2)*mi/12
0.304 0.122 1.401 1.076 1.118 0.058
Q'y =
sigma (Lxi2+Lzi2)*mi/12
Q'z =
sigma (Lyi2+Lxi2)*mi/12
TOTAL ### ### ### 0.370 0.149 1.705 1.310 1.361 0.071
6.0 Design
Refer Vendor Drg. No. LK-0939, LK-0940 & LK-0940 for Foundation Loading Data
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Limiting frequencies
Substituting the values and solving the roots w2n1 & w2n2
Frequency shall be checked for double RPM for Secondary unbalanced forces & moment
Amplitudes
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Net amplitude at the top of foundation (At) = a x+(H-S)*aqy = ### mm. ###
Net amplitude at the foundation base level (Ab) = ax-S*aqy = ### mm. ###
Net amplitude at the top of foundation (At) = a x+(H-S)*aqy = ### mm. ###
Limiting frequencies
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Frequency shall be checked for double RPM for Secondary unbalanced forces & moment
Amplitudes
Net amplitude at the top of foundation (At) = Ay+(H-S)*aqx = ### mm. ###
Net amplitude at the foundation base level (Ab) = Ay-S*aqx = ### mm. ###
Net amplitude at the top of foundation (At) = Ay+(H-S)*Aqx = ### mm. ###
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9.0 Vibration in X-Y plane : (Yawing or Twisting Motion about Z-axis) (Uncoupled)
fn = ### cps
fn / f operating (comp) = ### => 0.800 Since, difference is very less & amplitude is within limits. Hence, O.K.
Frequency shall be checked for double RPM for Secondary unbalanced forces & moment
Amplitudes
Amplitude Az : =(1/(w2-w"m2))*To*To/Qz = mm
### ###
Amplitude Az : =(1/(w2-w"m2))*To*To/Qz
#VALUE!
= ###
Since the eccentricity of the centre of gravity of the machine and foundation with respect to centroid of base area is small,
the soil reaction due to the dead loads is assumed to be uniform.
Max. / Min. soil stress = (P/A ) +/- (Md XZ /Zyy) +/- (MdYZ/Zxx)
As per TOYO Specification Doc. No. A-6235-110-006 Rev. 1 Clause 3.3 & IS:2974 - Part I Clause 5.4.3.3 Soil Stress below foundation under
Dead Loads shall not exceed 80% of the allowable Soil Bearing Capacity.
Soil Stress under Dead Lo 3.956 t/m2
80% of the allowable bearing Capac 3.840 t/m2 > 3.956 t/m2
0.000
10.0 Reinforcement
Since this is a rigid block foundation, minimum reinforcement is provided as per IS 2974(Part 1)
Provide 12f Tor at 200c/c peripheral steel in both horizontal and vertical directions,
Provide shrinkage steel of 12f Tor at 200 c/c in all three directions.
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Job No. PEIN08
Doc. No.
Revision 0
F O U N D A T I O N F O R PUMP - 2095-P-10 A/B 23rd October 2008
Attachment-I
DESIGN INFORMATION :
Codes, Standards, Books & References :
a) IS : 2974 (Part I to V) - Design & Construction of Machine Foundation - Code of Practice
b) Hand book of Machine Foundations by P.Srinivasulu and C.V. Vaidyanathan
c) Design Specification for Foundation, Doc. No. A-6235-110-006, Rev. 1
d) Design Specification for Concrete Construction, Doc. No. A-6235-110-002, Rev. 1
e) Vendor Drg. No. GA81203407-R0
Coefficient of Elastic uniform compression : (Cz) 0.860 kg/cm3 => 860.0 t/m3
Coefficient of Elastic non-uniform shear ( Twisting mode) : (CY)0.645 kg/cm3 => 645.0 t/m3
0.430
Coefficient of Elastic uniform shear ( Horizontal Translatory mode) : (Ct)kg/cm3 => 430.0 t/m3
Foundation Block
Z Y
Eccentricity of Centre of gravity of foundation and machinery system from the centroid of the foundation base area :
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Job No. PEIN08
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23rd October 2008
Attachment-I
4.0 Mass moments of inertia of Machine and Foundation
Sr.No. Moment of Inertia of foundation element @ X/Y/Z axes Xoi=Xc-Xi Yoi=Yc-Yi Zoi=Zc-Zi Xxi Yyi Zzi
through C.G of the element
Q'x Q'y Q'z
1 0.512 1.797 1.851 Q'x = 0.093 0.000 0.337 0.185 0.199 0.014
2 #VALUE! ### #VALUE!sigma (Lyi2+Lzi2)*mi/12 0.291 0.000 1.058 0.580 0.624 0.044
Q'y =
sigma (Lxi2+Lzi2)*mi/12
Q'z =
sigma (Lyi2+Lxi2)*mi/12
TOTAL #VALUE! ### #VALUE! 0.384 0.000 1.395 0.765 0.822 0.058
6.0 Design
Refer Vendor Drg. No. LK-0939, LK-0940 & LK-0940 for Foundation Loading Data
Limiting frequencies
Substituting the values and solving the roots w2n1 & w2n2
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Job No. PEIN08
Doc. No.
As per IS: 2974 Part IV - 1979 clause 5.3 Revision 0
23rd October 2008
Attachment-I
fn / f oper shall be < 0.8 or > 1.20
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Job No. PEIN08
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Revision 0
fn1 /f operating (motor) = #VALUE! #VALUE! 23rd October 2008
Attachment-I
fn2/f operating (motor) = #VALUE! #VALUE!
Frequency shall be checked for double RPM for Secondary unbalanced forces & moment
Amplitudes
Net amplitude at the top of foundation (At) = ax+(H-S)*aqy = #VALUE! mm. #VALUE!
Net amplitude at the foundation base level (Ab) = ax-S*aqy = #VALUE! mm. #VALUE!
Net amplitude at the top of foundation (At) = ax+(H-S)*aqy = #VALUE! mm. #VALUE!
Limiting frequencies
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Job No. PEIN08
Doc. No.
Coupled natural frequencies Revision 0
23rd October 2008
Attachment-I
Frequency shall be checked for double RPM for Secondary unbalanced forces & moment
Amplitudes
Net amplitude at the top of foundation (At) = Ay+(H-S)*aqx = #VALUE! mm. #VALUE!
Net amplitude at the foundation base level (Ab) = Ay-S*aqx = #VALUE! mm. #VALUE!
Net amplitude at the top of foundation (At) = Ay+(H-S)*Aqx = #VALUE! mm. #VALUE!
9.0 Vibration in X-Y plane : (Yawing or Twisting Motion about Z-axis) (Uncoupled)
Natural frequency for twisting mode : w = Sqrt(Cj*Iz/Qz)#VALUE! sec -1 i.e. #VALUE! r.p.m.
fn = #VALUE! cps
fn / f operating (comp) = #VALUE! => 0.800 Since, difference is very less & amplitude is within limits. Hence, O.K.
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Job No. PEIN08
Doc. No.
Frequency shall be checked for double RPM for Secondary unbalanced forces & moment Revision 0
23rd October 2008
Attachment-I
fn / f operating (comp) = #VALUE! #VALUE!
Amplitudes
#VALUE!
Amplitude Az : =(1/(w2-w"m2))*To*To/Qz = mm #VALUE!
Since the eccentricity of the centre of gravity of the machine and foundation with respect to centroid of base area is small,
the soil reaction due to the dead loads is assumed to be uniform.
Max. / Min. soil stress = (P/A ) +/- (Md XZ /Zyy) +/- (MdYZ/Zxx)
As per TOYO Specification Doc. No. A-6235-110-006 Rev. 1 Clause 3.3 & IS:2974 - Part I Clause 5.4.3.3 Soil Stress below foundation under Dead Loads
shall not exceed 80% of the allowable Soil Bearing Capacity.
Soil Stress under Dead Loa 4.284 t/m2
80% of the allowable bearing Capacity 3.840 t/m2 > 4.284 t/m2
###
10.0 Reinforcement
Since this is a rigid block foundation, minimum reinforcement is provided as per IS 2974(Part 1)
Provide 12f Tor at 200c/c peripheral steel in both horizontal and vertical directions,
Provide shrinkage steel of 12f Tor at 200 c/c in all three directions.
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Depth of Foundation below HPP/FGL 1.0 m (Note:1m CNS filling below foundation.)
Coefficient of Elastic uniform compression : (Cz) 0.860 kg/cm3 => 860.0 t/m3
1.490 mode)
Coefficient of Elastic non-uniform compression ( Rocking kg/cm3: =>(Cq) 1490.0 t/m3
0.645 :kg/cm
Coefficient of Elastic non-uniform shear ( Twisting mode) (CY)3 => 645.0 t/m3
0.430 kg/cm
Coefficient of Elastic uniform shear ( Horizontal Translatory mode)
3
=>
: (Ct) 430.0 t/m3
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COORDINATES OF C.G OF
Sr Name Lxi Lyi Lzi WEIGHT wMASS
i mi STATIC MOMENT OF MASS
ELEMENT
1 Foundation1.700 0.600 1.300 3.315 0.338 0.850 0.300 0.650 0.287 0.101 0.220
2 Pump Skid - - - 0.500 0.051 0.850 0.300 1.650 0.043 0.015 0.084
TOTAL 3.815 0.389 0.331 0.117 0.304
Eccentricity of Centre of gravity of foundation and machinery system from the centroid of the foundation base area :
Sr.No. Moment of Inertia of foundation element @Xoi=Xc-Xi Yoi=Yc-Yi Zoi=Zc-Zi Xxi Yyi Zzi
through C.G of the element
Q'x Q'y Q'z
1 0.058 0.129 0.092 Q'x = 0.000 0.000 0.131 0.006 0.006 0.000
2 ### ### ###sigma (Lyi2+Lzi2)*mi/12
0.000 0.000 0.869 0.038 0.038 0.000
Q'y =
sigma (Lxi2+Lzi2)*mi/12
Q'z =
sigma (Lyi2+Lxi2)*mi/12
TOTAL ### ### ### 0.000 0.000 1.000 0.044 0.044 0.000
6.0 Design
Refer Vendor Drg. No. LK-0939, LK-0940 & LK-0940 for Foundation Loading Data
Total Unbalanced forces in X Direction =Px 0.000 t
Total Unbalanced forces in Z Direction =Pz 0.000 t
Total Unbalanced forces in Y Direction =Py 1.000 t
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Limiting frequencies
Substituting the values and solving the roots w2n1 & w2n2
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Aker Powergas Pvt. Ltd. 6235-PEIN08-2095
Frequency shall be checked for double RPM for Secondary unbalanced forces & moment
Amplitudes
#VALUE!
Net amplitude at the top of foundation (At) = a x+(H-S)*aqy = mm. ###
#VALUE!
Net amplitude at the top of foundation (At) = a x+(H-S)*aqy = mm. ###
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Aker Powergas Pvt. Ltd. 6235-PEIN08-2095
Limiting frequencies
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Aker Powergas Pvt. Ltd. 6235-PEIN08-2095
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Aker Powergas Pvt. Ltd. 6235-PEIN08-2095
Frequency shall be checked for double RPM for Secondary unbalanced forces & moment
Amplitudes
#VALUE!
Net amplitude at the top of foundation (At) = Ay+(H-S)*aqx = mm. ###
#VALUE!
Net amplitude at the top of foundation (At) = Ay+(H-S)*Aqx = mm. ###
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Aker Powergas Pvt. Ltd. 6235-PEIN08-2095
9.0 Vibration in X-Y plane : (Yawing or Twisting Motion about Z-axis) (Uncoupled)
fn = ### cps
Frequency shall be checked for double RPM for Secondary unbalanced forces & moment
Amplitudes
Permissible Amplitude ### mm
Since the eccentricity of the centre of gravity of the machine and foundation with respect to centroid of base area is small,
the soil reaction due to the dead loads is assumed to be uniform.
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Aker Powergas Pvt. Ltd. 6235-PEIN08-2095
As per TOYO Specification Doc. No. A-6235-110-006 Rev. 1 Clause 3.3 & IS:2974 - Part I Clause 5.4.3.3 Soil Stress below foundatio
shall not exceed 80% of the allowable Soil Bearing Capacity.
10.0 Reinforcement
Since this is a rigid block foundation, minimum reinforcement is provided as per IS 2974(Part 1)
Provide 12f Tor at 200c/c peripheral steel in both horizontal and vertical directions,
Provide shrinkage steel of 12f Tor at 200 c/c in all three directions.
Reinforcement calculations
Weight of reinforcement required in the footing block 33.150 kg
Vertical Rebars :
Dia. of bar to be used as vertical reinforcement = Y12 Cl.3.3
Maximum spacing on each face of the block = 200 mm c/c A-6235-110-006-R01
Weight of bar per running meter length 0.889 kg/m
Length of Bar required 37.300 RM
Cover on top and bottom = 75.000 mm
Cover on side faces = 50.000 mm
Lap length provided on each face = 2 x Ld 0.967 1.000 m
No. of bars on longer face 9.000 Nos.
No. of bars on shorter face = 3.000 Nos.
Length of each 'U shaped' bar on longer face 2.500 m
Length of each 'U shaped' bar on shorter face 3.600 m
Total length of bars = 33.300 RM
Weight of vertical steel provided in the foundation block 29.600 kg
Horizontal Rebars :
Balance steel to be provided by horizontal links 3.550 kg
Dia. Of bar to be used as horiz reinforcement = Y12
Above vertical rebars shall be tied by Y12 links with spaci 200 mm
Weight of bar per running meter length 0.889 kg/m
Length of Bar required 4.000 RM
Length of one ring 4.200 RM
No. of rings required 7.000 Nos.
Weight of horizontal steel provided in the foundation block 26.140 kg
Weight of intermediate mesh steel provided in the foundati 3.53 kg
(Y12 @ 600 c/c => 2.66 kg/m3 )
Total weight of steel provided in the foundation block 59.270 OK OK
Provided reinforcement is sufficient. Kg
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01+000V9400-OFF GAS TREATMENT AREA.
DESIGN OF EQUIPMENT
FOUNDATION
00FFFF
Soil Properties
MOTOR
311 Z Y
TOC X
HPP
1200
BOC
SECTION
Y
1700
350
700
X X
350
Origin
Sr Name Lxi Lyi Lzi WEIGHT MASS m COORDINATES OF C.G OF STATIC MOMENT OF MASS
i
wi ELEMENT
No. m. m. m. MT MT.sec2/m xi yi zi mi*xi mi*yi mi*zi
1 1 1.700 0.700 1.200 3.427 0.349 0.850 0.350 0.600 0.297 0.122 0.210
2 Pump - - - 0.800 0.082 0.750 0.300 1.511 0.061 0.024 0.123
TOTAL 4.227 0.431 0.358 0.147 0.333
Eccentricity of common Centre of gravity of fdn and machinery system from the centroid of the fdn base area,
In X & Y direction respectively.
ex = 1.113 % Within the permissible limit of 5.0 %
ey = 1.352 % Within the permissible limit of 5.0 %
(Power in
Torqu J/sec) (Ref Appendix B.2.6.6, BS- CP2012)
e: x60 = 35.51
(in N- (2π * speed
m) in RPM)
Overturning To 13xFull Load Torque 0.46 kNm (Ref Appendix B.2.6.6, BS- CP2012)
Stabilizing Torque = mg x foundation width/2 = 14.5 kNm
Sr.No. Moment of Inertia of foundation Xoi=Xc-Xi Yoi=Yc-Yi Zoi=Zc-Zi Xxi Yyi Zzi
element @ X/Y/Z axes passing
through C.G of the element
Q'x Q'y Q'z
1 0.056 0.126 0.10 Q'x = 0.019 0.009 0.172 0.010 0.011 0.000
TOTAL 0.056 0.126 0.10 Σ(Lyi2+Lzi2)*mi 0.019 0.009 0.172 0.010 0.011 0.000
Type of MachinRotating
Total Unbalanced Primary Moment about x =Mx 0.000 Kg-m => 0.000 MT-m
Mx = P1 + a2
Total Unbalanced Secondary Moment about x =M 0.000 Kg-m => 0.000 MT-m
Total Unbalanced Primary Moment about Y =My 0.000 Kg-m => 0.000 MT-m
Total Unbalanced Secondary Moment about Y = 0.000 Kg-m => 0.000 MT-m
Total Unbalanced Primary Moment about Z =Mz 0.000 Kg-m => 0.000 MT-m
Total Unbalanced Secondary Moment about Z =M 0.000 Kg-m => 0.000 MT-m
For Primary Forces & Couples, operating frequency of motor has been considered
Operating frequence of Motor (fm) ### RPM 49.333 cps
Operating circular frequency of Motor (wm) ### sec-1
Limiting frequencies
Substituting the values and solving the roots w2n1 & w2n2
fn1 √w
= 2n1/2*pi ### cps
fn2 √w
= 2n2/2*pi ### cps
Amplitudes
Net amplitude at the foundation base level (Ab) = ax-S*aqy = 0 mm. Within permisible limit . O.K.
Net amplitude at the top of foundation (At) = ax+(H-S)*aqy = 0 mm. Within permisible limit . O.K.
Horizontal force (Pd) considering fatigue factor as 3.0 (Ref Cl 4.4.5, Srinivasulu)
Pd = 3.0 * Ct * Af * Ab
Pd = 0.000 t.
Limiting frequencies
a) w2qx = (Cq*Ix - W*Zc)/Qox : 435887 sec-2
b) wy 2 = Ct*Af/m : ### sec-2
a) + b) : ### sec-2
4 * ax * a) * b) : ### sec-4
Amplitudes
Net amplitude at the foundation base level (Ab) = Ay-S*aqx 0 mm. Within permisible limit . O.K.
Net amplitude at the top of foundation (At) = Ay+(H-S)* 0 mm. Within permisible limit . O.K.
12.0 Vibration in X-Y plane : (Yawing or Twisting Motion about Z-axis) (Uncoupled)
Natural frequency for twisting mode : w = Sqrt(Cj*Iz/Qz ### sec -1 i.e. ### r.p.m.
fn = ### cps
Amplitudes
14.0 Reinforcement
Since this is a rigid block foundation, minimum reinforcement is provided as per BS CP2012(Part 1).
Provided Y16 reinf @ 200c/c top & bottom in both directions.
Provided Y16 reinf @ 200c/c in vertical direction on side face & Y16 @ 200 in horizontal direction on side face.
2. Typical Values for Low-Strain_Amplitude Shear Modulus (Design of Strucures and Foundations for Vibrating Machine, Suresh C. Arya, Michael W. O'Neill, George Pincus, 1979, P.69)
Type of Soil Shear Modulus (psi)
L/B α
1 1.06
1.5 1.07
2 1.09
3 1.13
5 1.22
10 1.41