StealthRay Line Installation Manual
StealthRay Line Installation Manual
StealthRay Line Installation Manual
™
Stealthray Line
Installation and User Manual
Compatible With StealthRay 2000,3000/20, 3000/40, 5000
1
Contents
StealthRay™ Installation & User Manual
Table of Contents ...................................................................................................................................2
1 StealthRay™ .....................................................................................................................................4
1.1 Installation and User Guide ........................................................................................................4
1.2 Icons ............................................................................................................................................5
2 Installation and User Safety Instructions ..........................................................................................6
3 Satellite Communications .................................................................................................................8
3.1 Signal Reception .........................................................................................................................8
3.2 Satellite Coverage .......................................................................................................................8
3.3 Azimuth and Elevation................................................................................................................8
3.4 Line of Sight (LOS) Interruption ...............................................................................................8
3.5 Standing Water Interference........................................................................................................9
4 StealthRay™ Components and Parameters ....................................................................................10
4.1 Antenna .....................................................................................................................................10
4.2 Antenna Controller ....................................................................................................................10
4.3 Satellite Modem/VSAT .............................................................................................................10
4.4 Wi-Fi Router .............................................................................................................................10
5 Installing the Antenna onto a Roof Rack ........................................................................................11
5.1 Shipping Restraint Bolt ............................................................................................................12
5.2 Clamp Design............................................................................................................................12
5.3 Installation Procedure ...............................................................................................................13
6 RV Antenna Installation Instructions ..............................................................................................17
6.1 Assemble the Mounting Brackets .............................................................................................18
6.2 Shipping Restraint Bolt .............................................................................................................18
6.3 Selecting a Location..................................................................................................................19
6.4 Installing the Antenna ...............................................................................................................19
7 Installing the Antenna Cable .............................................................................................................21
7.1 Connecting the Cables to the Antenna ......................................................................................21
7.2 Point of Entry (POE).................................................................................................................21
7.2.1 Rear Hatch POE .....................................................................................................................22
7.2.2 Routing Cables Through Two Body Panels ...........................................................................23
7.2.3 Using a Grommet for a POE ..................................................................................................23
7.2.4 Drilling a POE........................................................................................................................23
8 Installing the External BUC ..............................................................................................................25
8.1 Placement of the BUC ..............................................................................................................25
8.2 Vehicle Power Requirements ....................................................................................................25
RaySat Antenna Systems has tried to make this manual user friendly and helpful.
It is important that only qualified technicians install the product.
This manual is subject to change without notice.
Antenna Controller
Serial #
Part #
Satellite Modem
This product is intended for Serial #
communications for passengers
within the vehicle. The driver Model #
should never access communications
devices while operating the vehicle. Part & serial numbers are located on the
bottom or back of the modem.
1.2 Icons
User-friendly icons provide a visual reminder
to mark the important information necessary
to successfully operate and install the
StealthRay™ antenna system.
They include:
WARNING
Alerts installers and customers
of important information
regarding personal safety to
avoid bodily injury.
CAUTION
Alerts installers and customers
to possible electrocution hazards.
KEY NOTES
Helpful tips are indicated with a
key. They offer key suggestions
on efficient installation procedures
to get the maximum performance
from your system.
CAUTION
To avoid fire or electrical shock
from the modem, antenna
controller, or other components, do not
expose them to rain or moisture (this does
not include the weatherproof antenna).
The antenna controller and receiver’s
ventilation openings must not be tampered
with, covered or obstructed.
KEY NOTE
Consumers should not attempt
repairs to any components in
the system! Only qualified and authorized
service personnel should repair damaged
or non-operational equipment. Evidence
of unauthorized repairs or tampering will
void the warranty.
CAUTION
Make sure that the power to the
StealthRay™ is ALWAYS
disconnected from the power source
BEFORE connecting or removing any
cables from the antenna controller.
CAUTION
The maximum power of the
external BUC connected to the
antenna should not exceed 50W.
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DHG0000029 RC Universal StealthRay™ Installation & User Manual
3 Satellite Communications
4.1 Antenna/ODU
The StealthRay™ antenna houses the
electronics within a weather-tight radome
(plastic housing). It is installed onto the
vehicle’s roof rack and connected with a
single coaxial cable to the antenna controller
and two coaxile cables to the modem inside
the vehicle.
WARNING
VERY IMPORTANT! Do not flip the antenna upside
The StealthRay™ antenna down while removing the
installation hardware provided shipping restraint bolt. Doing so may
in your kit will fit almost any design
result in serious damage to the antenna.
of roof rack. There are, however, some
vehicles with larger crossbars that may
not be compatible with the provided WARNING
mount. IT IS IMPERATIVE THAT YOU
REMOVE THE SHIPPING
WARNING RESTRAINT BOLT LOCATED ON THE
Always use two people to move BOTTOM OF THE ANTENNA BEFORE
or lift the 29kg antenna to avoid BEGINNING INSTALLATION.
strain or injury.
WARNING
WARNING Be sure to install the
Be sure to thoroughly inspect StealthRay™ antenna as far
the vehicle’s roof rack to ensure away as possible from any satellite radio
it can support the weight of the 29kg antennas to prevent interference.
antenna.
5.1 Shipping Restraint Bolt 2. There are two different size bracket
spacers provided with the antenna. The
1. Place the antenna on a flat, cushioned
1.3cm spacer comes installed between the
surface, such as a table top and remove the
bracket and antenna for ready-to-mount
shipping restraint bolt located under the
capability. An alternate 2.5cm spacer
antenna (Figure 5-1). Be sure to replace
is also provided in the kit for higher
the shipping restraint bolt with a webring
placement of the antenna onto the crossbars
plug.
in appropriate conditions (Figure 5-3).
Bottom of antenna
Figure 5-1 Remove the shipping restraint bolt with a 3mm Figure 5-3 Bracket spacer between bracket and antenna.
Allen wrench and insert webring plug.
5.3 Installation Procedure 4. Insert the rubber pads onto the top
To install the antenna: brackets under the antenna (Figure 5-5).
Figure 5-6 Leave 2.5cm space between the antenna and the
vehicle’s roof.
WARNING
Be sure to install the 7. Check to see if sun/moon roof or other
StealthRay™ antenna as far vent system will work properly without
away as possible from any satellite radio interfering with the antenna or mounting
antennas to prevent interference. brackets.
8. If the distance between the base of the 11. Measure the distance between the
antenna and the vehicle’s roof is less than antenna’s mounting bracket to the roof’s
2.5cm (Figure 6-6), use the supplied 4mm edge to make sure the antenna is centered
Allen wrench to remove the two head on the roof. Complete this for the front
screws that secure each mounting bracket. and rear 13. Insert the rubber pads onto the
Replace the 1.3cm spacer with a 2.5cm four bottom brackets supplied in the kit
spacer. If the antenna-to-roof distance is (Figure 5-8).
already 2.5cm, continue to the next step.
WARNING
Failing to leave at least a
2.5cm space between the
StealthRay™ antenna and the vehicle’s
roof may result in damage to the roof due Equal distance to the center of the roof.
to the bouncing of the antenna while the Figure 5-8 Centering the antenna on roof.
vehicle is in motion.
KEY NOTE
If you are installing an external
9. If the distance between the antenna’s
BUC onto the roof of the
base and the vehicle’s roof is less than
vehicle, be sure to leave enough space.
2.5cm, even with the largest spacer used,
You may need to offset the antenna on the
attach a large section of rubber or foam to
roof. The BUC needs to be placed within
the bottom of the antenna to protect the
1 meter from the antenna connectors
vehicle’s roof.
(Figure 5-9).
10. Orient the antenna so that the antenna’s
cable connections are located toward the
rear of the vehicle (Figure 5-7).
KEY NOTE
Once all four mounting
brackets are tightened and the
antenna has been installed onto the roof
rack, complete a thorough inspection of
all four brackets to ensure the antenna is
secure and stable.
WARNING
Make sure the customer is
aware of the new maximum
height of the vehicle (unloaded) with the
antenna installed onto the roof rack. Use
caution when driving under overpasses,
tree limbs, into garages and into low
clearance areas.
RV Antenna WARNING
Do not flip the antenna upside
Installation down while removing the
shipping restraint bolt. Doing so may
Instructions result in serious damage to the antenna.
6.1 Assemble the Mounting Brackets 4. Slide the rubber pad onto the screws and
then secure the RV leg onto the antenna using
the supplied Allen wrench (Figure 6-3).
1. Attach the RV bracket to the top of the
RV leg using the supplied flat head screws
(Figure 6-1).
Bottom of antenna
KEY NOTE
If you are installing an external
BUC onto the roof of the
Figure 6-5 Position TNC connectors toward rear of vehicle.
vehicle, be sure to leave enough space.
You may need to offset the antenna on the
roof. The BUC needs to be placed within
1 meter from the antenna connectors
2. The StealthRay™ system needs to have
(Figure 5-9).
a clear line of sight (LOS) to the southern
sky in order to receive the satellite signal.
Placing the antenna too close to other
equipment on the roof, such as AC units,
may interfere with the signal reception.
Use the chart below to determine the TOOLS & INSTALLATION
minimum distance needed between the Do not fold or kink the 1 meter
antenna and a potential LOS blockage TX cable. Any bends should be
(Figure 6-6). gradual and kept to a minimum of a 5cm
bend radius to avoid damaging the cables
Height of Obstacle Minimum Distance and degrading received satellite signals.
in cm in cm
20 56
25 71
30 84
35 99
40 112
Figure 6-6 Minimum distance needed between antenna and
other equipment.
6.4 Installing the Antenna 5. After the four RV legs are secured to the
roof, remove the hex cap screws holding
1. Insert the rubber pads into the bottom of
the antenna to the mounts. Remove the
the RV legs. antenna from the RV legs and attach the
inside of the RV leg using the third hole.
2. Place the antenna so that it is oriented on
the center of the roof. 6. Reattach the antenna to the four secured
RV legs. Apply a sealant to each bolt head
3. Make sure that the roof is clean and dry and around the base of each RV leg to
where the RV legs will be placed. Apply ensure a proper water seal.
a sealant to the surface of the roof before
placing the antenna. 7. Once the antenna is secure, insert the
provided top cover plugs into the antenna
4. Secure each RV leg using self tapping to seal the access for the head cap screws
screws or other appropriate hardware for (Figure 6-9).
the roof’s composition. Attach the RV legs
using the two holes on the front edge of
each mount (figure 6-8).
7.2.1 Rear Hatch POE 3. Once the cables have been routed from
the antenna to the antenna controller, the
1. One option to bring the cables into the
cables must be properly secured to the
vehicle is through the rear hatch. Run the
roof rack crossbars with tie-wraps. In
cable along the roof rack of the vehicle,
appropriate situations, you may use self-
back to the hatch. With the hatch open,
adhesive cable straps to secure the cables
route the cable behind the hatch to inside
to the vehicle (Figure 7-3).
the vehicle (Figure 7-2 ).
7.2.2 Routing Cables Through Two 7.2.3 Using a Grommet for a POE
Body Panels 1. Many vehicles have grommets located in
1. Another option for bringing the antenna different areas of the under carriage. Many
cables into an existing POE is to route the grommets are large enough to fit all three
cables between two body panels of the coaxial cables, even with the connectors
vehicle (Figure 7-4). The RG58 antenna still attached (Figure7-5).
cables may be small enough for certain
vehicles. Take every precaution to protect
the vehicle from body damage and water
infiltration. If the space between two body
panels is too small, look for an alternate
routing option.
2. For points of entry drilled onto the roof of 3. There are various types of POE adapters
the vehicle, you should use a clamshell to that can be used (Figure 7-7). Be sure to
cover the entry point (Figure 7-6). Always weatherize all connections and POEs.
seal the POE with silicone sealant.
WARNING
RaySat is not responsible for
damage caused to vehicles by
the improper drilling or installation of
the antenna cables through the roof or
body of the vehicle or for water damage or
other damage resulting from the drilling
of a POE. Only a trained automotive
technician should perform this
installation.
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DHG0000029 RC Universal StealthRay™ Installation & User Manual
8 Installing the External BUC
Installing the
External BUC
This section will explain the proper
installation of an external BUC.
CAUTION
The maximum power of the
external BUC connected to the
TOOLS & INSTALLATION
antenna should not exceed 50W. Connecting the BUC to the TX
of the antenna must be done with
the RAAS provided cable.
To ground
point
To DC to AC
inverter or
rocker switch
(optional)
To 12V true
Figure 9-1 Steps 1-4 of power connectivity.
ignition
RX
KEY NOTE Ctrl Antenna
It is more efficient to TX
connect the BUC/HPA
directly to DC power. It is pre- DC 12V+ 12VDC Supply from
Alternative connection if
ferred to convert 12V to 48V HPA DC 12V- HPA utilizes DC power Vehicle’s Battery
&
vs. converting from DC to AC
BUC AC
power connection
Outlet 1
DC 12V +
DC to AC 12VDC Supply from
Vehicle’s Battery
Inverter
DC 12V -
Outlet 2
AC
Power
Distribution
Antenna In
DC 12V +
CTRL-RS232
IDU
DC 12V -
VSAT
Control
TX
RX
Control Modem
CTRL-RS232 Console
AC
LAN
Power
OPTIONAL
WAN
Network
Accelerator
KEY NOTE LAN AC
Power
A network accelerator and wire-
less LAN are recommended if
the system is being used for Internet access. LAN
Wireless LAN
AC
Power
Utilizing a CAUTION
Be sure that the three coaxial
Comtech™ cables connecting the antenna
to the antenna controller are connected
properly.
Modem
CAUTION
This section will explain the proper
Make sure that the power to the
installation and connection of the
StealthRay™ is disconnected
StealthRay™ antenna controller and from the power source BEFORE
Comtech™ satellite modem (Figure 10-1). connecting or removing any cables form
Verify that you are using the correct modem the antenna controller or satellite modem.
before continuing with system wiring. Use
model 570L for L-band operations.
KEY NOTE
Be sure to record serial numbers
Refer to Figure 10-2 for the complete wiring
of the antenna controller and
diagram.
satellite modem in the boxes provided on
the front page of this manual.
CAUTION CAUTION
Do NOT remove the covers The control cable that is
of the antenna controller or connected from the antenna
satellite modem. Do NOT obstruct or controller to the middle TNC connector
place anything into the ventilation slots of on the antenna carries 30V. DO NOT
the antenna controller or satellite modem. connect this cable to the TX or RX
Damage to the units or injury may occur connection on the antenna. Improper
due to exposed voltage. Do NOT place connection of the system’s cables may
the antenna controller or satellite modem result in damage to the equipment.
in a location where it may be exposed to
any type of moisture. This may result in
electrical shock or fire.
Power
Distribution
Unit
Network
Accelerator
Satellite DC to AC
Modem Power Inverter
Antenna
Controller
Wireless LAN
Transceiver
4. Connect the TNC to TNC control 2. Connect the power cable for the antenna
cable coming from the antenna to the controller to the positve and negative
‘ANTENNA IN’ port on the back of the terminals of the inverter.
antenna controller.
3. Plug the power into the port on the back
5. Connect the D-type loop back connector of the antenna controller labeled ‘12V-24V
to the ‘ALARM’ port on the back of the In’. Verify that this connector is being
Comtech modem. This will ensure that the plugged in correctly. DO NOT force the
modem does not transmit until the antenna connection.
is locked onto the satellite.
10.5 Connecting Power to the Wi-Fi 10.7 Data Connections for the
Router (optional) StealthRay™
1. Plug the power cable for a Wi-Fi router 1. Connect the antenna controller to the
into the port on the back of the router. Comtech™ modem using the provided
RJ-45 to RS-232 cable. Connect the RJ-45
2. Plug the other end of the power cable into end to the ‘S. Port 1’ port on the back of
a power strip or an DC to AC inverter. the antenna controller. Connect the RS-
232 connector to the ‘Remote Contol’ port
on the back of the Comtech™ modem.
3 6
2 4 5
1 8 7
Figure 11-1 Antenna controller front panel
12.1 Connectivity
Communications with the IDU is established 12.2 Login
via an Ethernet cable connection. 1. Open Internet Explorer and type in the
IDU IP address 192.168.1.1.
1. Connect a crossover cable from the
‘IDU LAN’ port of the IDU to the LAN 2. Select any of the menus on the left and a
connection of your laptop. login screen will pop up (Figure 14-1).
4. Network - This screen is used for IP The ‘Advanced’ button is used for
configuration settings (Figure 12-7). advanced network settings.
5. Modem - This screen is used for selecting 8. RaySat - This option will take you directly
the satellite modem to be used. Select the to Raysat’s web site. You must have an
appropriate satellite from the drop down Internet connection for this capability.
menu (Figure 12-9).
9. Logout - This option allows the user to
logout of the web interface program.
Installing TNC
Step 2 Step 4 Step 3
Connector to
RG58 Cable
These procedures were written using Jye 5. Fold the braid back from the cable.
Bao Co. 8.7” Hex series crimp tool
(CT-001) and TNC connectors
(TNC3100-0058).
Step 5
Step 6
1. Strip the RG58 cable back 16.4mm
from the end of the cable. Trim the
braid back 8.2mm from the end. Strip
the foam insulator back 4.7mm from the
6. Slide the Connector onto the cable.
end of the cable.
8.2mm
TNC connector
Step 1 4.7mm
16.4mm
Ferrule
Step 7
Center pin
NO LIGHTS OR INDICATION ON
Troubleshooting THE SATELLITE MODEM :
• Verify that the system power cable has been
STEALTHRAY™ SYSTEM DOES installed properly.
NOT POWER ON: • Check for blown satellite modem fuse.
• Verify that the antenna controller and
satellite modem are powered on. NO WIRELESS CONNECTION:
• Check for blown fuses. • Ensure that the modem power supply is
• Verify that the StealthRay™ 12V power properly connected.
cable has been connected properly. • Confirm correct cable connection (RJ-45 to
• Remove and replace the power cord if it is RJ-45).
not providing 12V to the distribution block.
• Verify vehicle battery has been reconnected NO INTERNET CONNECTION:
properly.
• Check your PC wireless connection settings
STEALTHRAY™ ANTENNA and make sure that you are connected to
CONTROLLER DOES NOT LOCK the wireless router in your vehicle.
ON SATELLITE: • Confirm clear line of sight to the satellite.
• Check for green RX indicator for a locked
• Ensure that coaxial cable connections are signal on the satellite modem.
installed properly. • Check that the radome of the antenna is
• Confirm clear line of sight to the satellite. free of any obstructions (water, snow, ice,
• Check for green indicator above appropriate
or debris).
satellite on the antenna controller.
• Check for green RX indicator on the STEALTHRAY™ SYSTEM DOES
satellite modem. NOT WORK IN MOTION:
• Make sure that the cable connection
between the satellite modem and antenna • Ensure that coaxial cable connections are
controller is correct. installed properly.
• Check that the radome of the antenna is free • Confirm clear line of sight to the satellite.
• Check for green RX indicator for locked
of any obstructions (water, snow, ice, or
debris). signal on the satellite modem.
• Clean radome with soft cloth and water if
• Check your wireless connection settings.
needed.
STEALTHRAY™ SYSTEM
CONTINUALLY RESETS:
• Verify that all connections are installed
properly.
• Check for proper wiring to the vehicle’s
power source.