netTAP NT 50 - Gateway Devices UM 18 EN
netTAP NT 50 - Gateway Devices UM 18 EN
netTAP NT 50 - Gateway Devices UM 18 EN
netTAP NT 50
Gateway Devices
Table of Contents
1 INTRODUCTION ......................................................................................................... 5
1.1 About the User Manual ...............................................................................................5
1.1.1 Obligation to read and understand the Manual .................................................... 5
1.1.2 List of Revisions ................................................................................................... 5
1.1.3 Conventions in this Manual .................................................................................. 6
1.2 Reference to Hardware, Software and Firmware .......................................................7
1.3 Contents of the Product DVD .....................................................................................8
1.3.1 Directory Structure of the DVD ............................................................................. 8
1.3.2 Device Description Files ....................................................................................... 9
1.3.3 Documentation for netTAP NT 50 ...................................................................... 10
2 SAFETY .................................................................................................................... 12
2.1 General Note ............................................................................................................12
2.2 Intended Use ............................................................................................................12
2.3 Personnel Qualification .............................................................................................12
2.4 References Safety ....................................................................................................12
2.5 Safety Instructions to avoid Personal Injury ..............................................................13
2.5.1 Danger of unsafe System Operation .................................................................. 13
2.6 Safety Instructions to avoid Property Damage .........................................................14
2.6.1 Power disconnect during firmware or configuration download ........................... 14
2.6.2 Device Destruction by exceeding allowed Supply Voltage ................................ 15
2.6.3 Exceeding the maximum number of allowed write/delete accesses .................. 15
2.6.4 Danger of unsafe System Operation .................................................................. 15
2.7 Labeling of Safety Messages ....................................................................................16
6 COMMISSIONING .................................................................................................... 36
6.1 Load Firmware and Configuration ............................................................................36
6.1.1 Download Configuration Files from the PC ........................................................ 36
6.1.2 Potential Differences for Device Types NT 50-xx-RS and NT 50-RS-EN .......... 37
6.2 Start-up Behavior ......................................................................................................37
6.3 Resetting the NT50 to the factory setting .................................................................38
7 TROUBLESHOOTING .............................................................................................. 39
7.1 Failure in 10 MBit/s Half Duplex Mode and Workaround ..........................................40
8 LEDS ......................................................................................................................... 41
8.1 System LEDs ............................................................................................................41
8.2 LEDs Real Time Ethernet Protocols .........................................................................42
8.2.1 LEDs EtherNet/IP Scanner (Master) .................................................................. 42
8.2.2 LEDs EtherNet/IP Adapter (Slave) ..................................................................... 43
8.2.3 LEDs Open Modbus/TCP ................................................................................... 44
8.2.4 LEDs PROFINET IO Controller .......................................................................... 45
8.2.5 LEDs PROFINET IO-RT-Device ........................................................................ 46
8.3 LEDs Fieldbus Protocols ..........................................................................................47
8.3.1 LED PROFIBUS DP Master ............................................................................... 47
8.3.2 LED PROFIBUS DP Slave ................................................................................. 47
8.3.3 LED CANopen Master ........................................................................................ 48
8.3.4 LED CANopen Slave .......................................................................................... 49
8.3.5 LED DeviceNet Master ....................................................................................... 50
8.3.6 LED DeviceNet Slave ......................................................................................... 50
8.3.7 LED CC-Link Slave............................................................................................. 51
8.4 LEDs Serial Protocols ...............................................................................................52
8.4.1 LED Modbus RTU .............................................................................................. 52
8.4.2 LED ASCII .......................................................................................................... 52
11 DECOMMISSIONING/DISPOSAL............................................................................. 84
11.1 Put the Device out of Operation ................................................................................84
11.2 Disposal of Waste Electronic Equipment ..................................................................84
12 APPENDIX ................................................................................................................ 85
12.1 Legal Notes ...............................................................................................................85
12.2 Registered Trademarks ............................................................................................89
12.3 List of Figures ...........................................................................................................90
12.4 List of Tables ............................................................................................................90
12.5 Contacts ....................................................................................................................92
1 Introduction
1.1 About the User Manual
This user manual describes the hardware, installation, commissioning, and
operation of the netTAP NT 50 series of gateways.
Operation Instructions:
<instruction>
or
1. <instruction>
2. <instruction>
Results:
<result>
Notes:
Important: <important note>
Note: <note>
Numbering:
... reference to the figure used in that section. If the numbers refer-
ence to a section outside the current section then a cross reference to that
section and figure is indicated.
Software
Software Version
SYCON.net 1.500 or higher
Table 3: Reference to Software
Firmware
Firmware for the protocol conversion see section Protocol Conversions on
page 19.
The device description files are for the configuration of the used master.
Note: Further information: All manuals listed in the overview below can be
found in the Documentation directory on the DVD delivered, in the Adobe
Acrobat® Reader format (PDF).
2 Safety
2.1 General Note
The user manual, the accompanying texts and the documentation are writ-
ten for the use of the products by educated personnel. When using the
products, all safety instructions and all valid legal regulations have to be
obeyed. Technical knowledge is presumed. The user has to assure that all
legal regulations are obeyed.
Power drop during write and delete accesses in the file system
The FAT file system in the netX firmware is subject to certain limitations in
its operation. Write and delete accesses in the file system (firmware up-
date, configuration download etc.) can destroy the FAT (File Allocation Ta-
ble) if the accesses cannot be completed if the power drops. Without a
proper FAT, a firmware may not be found and cannot be started.
Make sure that the power supply to the device is not interrupted during
write and delete accesses in the file system (firmware update, configuration
download, etc.).
The data on the mandatory supply voltage for the netTAP NT 50 device
you find in the section System Requirements on page 20. There the re-
quired and permitted supply voltage for the netTAP NT 50 device is pro-
vided inclusively the permitted tolerance range.
Note Indicates an important note in the manual. Indicates an Important Note in the Manual.
Table 14: Signal Words
In this document all Safety Instructions and Safety Messages are designed
according both to the international used safety conventions as well as to
the ANSI Z535 standard, refer to reference safety [S1].
Figure 1: Function NT 50
Device Destruction!
The voltage must not exceed 30 V significantly, otherwise the device
may be destroyed or damaged.
4.3 Connections
4.3.1 X1 Top Connection
The power supply of the netTAP 50 device has to be connected to the
power connector X1 . The power supply voltage must be in the range be-
tween 18 V and 30 V DC. The plug is included in delivery.
Supply Voltage Pin Assignment
Supply Volta- Pin Signal Description
ge
1 0V/ Ground of supply voltage
GND
Device Damage!
Make sure that the NT 50 device and the remote device (via RS-232,
RS-422 respectively RS-485) have the same potential. Otherwise a
compensating current may cause device damage, because the serial in-
terface of the NT 50 device has no galvanic isolation to its power sup-
ply.
Important: Please note for the use of hubs and switches the wiring in-
structions in section Ethernet on page 71.
Device Damage!
Make sure that the NT 50 device and the remote device (via RS-232,
RS-422 respectively RS-485) have the same potential. Otherwise a
compensating current may cause device damage, because the serial in-
terface of the NT 50 device has no galvanic isolation to its power sup-
ply.
Device Damage!
Make sure that only a 4-wire Ethernet cable is used (with pin 1, 2, 3 and
6), if no Y cable for separation of the Ethernet and serial interface is
used. On pin 4, 5, 7 and 8 on the NT 50 device are the signals for the
serial interface. If you transfer these signal via an Ethernet cable to the
connected device (e. g. to a switch) this may cause a device damage of
the used devices.
Area
galv. Iso- Coupling against PE
Con- Protocol Coupling Functional earthing to PE
lation potential
nection
-
HF Cf = 10 nF / 500 V,
X1 no Lf = 47 μH -
Cx1 4 * 10 nF / 500 V
Area
galv. Iso- Coupling against PE Functional earthing to
Connec- Protocol Coupling
lation potential PE
tion
HF Cf = 10 nF / 500 V,
X1 - no Lf = 47 μH no
Cx1 4 * 10 nF / 500 V
Area
galv. Isola- Coupling against PE Functional earthing to
Connec- Protocol Coupling
tion potential PE
tion
-
HF Cf = 10 nF / 500 V,
X1 no Lf = 47 μH no
Cx1 4 * 10 nF / 500 V
6 Commissioning
6.1 Load Firmware and Configuration
The device delivered without loaded firmware and configuration.
It is necessary that a firmware and configuration is loaded into the device
for commissioning.
The device can be configured before or after mounting via the RJ45 Ether-
net interface at the bottom of the device. A PC with SYCON.net software is
necessary for configuration.
For communication from SYCON.net software to the netTAP NT 50 device
via Ethernet, it is necessary to assign an IP address to the netTAP NT 50
device. This is done with the Ethernet Device Setup Software, which is in-
stalled together with SYCON.net software.
Note: The IP address, which was set with the Ethernet Device Setup
Software, is set permanently. A PROFINET IO Controller may change
this IP address.
Device Destruction!
Make sure that for the NT 50-xx-RS and the NT 50-RS-EN device and
the remote device (via RS-232, RS-422 respectively RS-485) have the
same potential. Otherwise a compensating current may cause device
damage, because the serial interface of the NT 50 device has no galvan-
ic isolation to its power supply.
Prerequisites
In order to be able to use the function "Reset to factory setting", the NT 50
device must have the following firmware version:
• Base firmware V1.2.0.0 (or higher), if only a base firmware is in the the
NT 50 device.
Or
• Base firmware V1.2.0.0 (or higher) and firmware V1.2.0.0 (or higher)
The NT 50 device recognizes the function "Reset to factory setting" only if
• the rotary switches are set to 90 with power-on and
• the setting is performed within 15 s after power-on.
7 Troubleshooting
Two methods for troubleshooting exist:
• The visual analysis of the LED conditions of the device
• The analysis via the Ethernet port along with the configuration tool SY-
CON.net.
The following overview describes the error conditions that may be detected
by a visual check of the LEDs.
In order to find the correct position of the LEDs please follow the chapter
Positions of LEDs and Control Elements from page 23. The numbers in the
column LED state is referencing the position number in the device drawing.
LED state Remedy
No LED is on The device is not powered or the device has a malfunction and needs replace-
ment.
After a power cycle the device has not found a valid firmware and remains in
SYS LED flashes
bootloader mode. The device has to be send back to the manufacturer for re-
yellow/green at 1 Hz
pair.
The device has a malfunction and needs replacement.
SYS LED is permanet yel-
low
The device has not found a firmware. The device has to be send back to the
SYS LED flashes yellow
manufacturer for repair.
after Power On
SYS LED is permanet The device is well initialized. Further analysis is possible with the LED APL.
green, Follow the chapter System LEDs on page 41.
APL LED on red flashing or
red on
The communication via port X2 or/and port X3 is not in data exchange mode.
APL LED flashing green
See chapter System LEDs on page 41.
Table 33: NT 50 Troubleshooting
The device is operational just in case the illustrated error conditions do not
met. Further protocol specific error diagnostics via the LEDs is possible by
reading on the chapter “LEDs”
In deep diagnostics is possible at any time via the Ethernet diagnostic port
of the device and a PC with the software SYCON.net.
In case of trouble you should make sure that you have downloaded a cor-
rect signal mapping to the device via SYCON.net
For some protocols it is necessary to synchronize data via a handshake be-
tween the gateway and the superordinated PLC. Please make sure that the
handshake mechanism is kept.
Affected Hardware
Hardware with the communication controller netX 50, netX 100 or
netX 500; netX/Internal PHYs.
Solution / Workaround:
Do not use 10 MBit/s-only hubs. Use either switches or 10/100 MBit/s Dual
Speed hubs, to make sure the netX Ethernet ports are connected with 100
MBit/s or in full duplex mode.
This erratum is fixed with all components of the ‘Y’ charge (9 digit charge
number shows ‘Y’ at position 5 (nnnnYnnnn).
Reference
“Summary of 10BT problem on EthernetPHY”,
RenesasElectronics Europe, April 27, 2010
8 LEDs
8.1 System LEDs
LED Color State Meaning
SYS Duo LED yellow/green
(red) On Major fault: If the device has detected a non-recoverable major fault, the
module status indicator shall be steady red.
(red) Flashing Minor fault: If the device has detected a recoverable minor fault, the mod-
ule status indicator shall be flashing red. NOTE: An incorrect or inconsistent
configuration would be considered a minor fault.
Flashing Self-test: While the device is performing its power up testing, the module
(red/green) status indicator shall be flashing green/red.
(off) Off No power: If no power is supplied to the device, the module status indicator
shall be steady off.
NS Duo LED red/green
Number in On Connected: If the device has at least one established connection (even to
(green)
the device the Message Router), the network status indicator shall be steady green.
drawing:
(green) Flashing No connections: If the device has no established connections, but has
obtained an IP address, the network status indicator shall be flashing green.
(red) On Duplicate IP: If the device has detected that its IP address is already in use,
the network status indicator shall be steady red.
(red) Flashing Connection timeout: If one or more of the connections in which this device
is the target has timed out, the network status indicator shall be flashing red.
This shall be left only if all timed out connections are reestablished or if the
device is reset.
Flashing Self-test: While the device is performing its power up testing, the network
(red/green) status indicator shall be flashing green/red.
(off) Off Not powered, no IP address: If the device does not have an IP address (or
is powered off), the network status indicator shall be steady off.
LINK/RJ45 LED green
Number in
(green) On A connection to the Ethernet exists
the device
drawing: (off) Off The device has no connection to the Ethernet
(red) On Major fault: If the device has detected a non-recoverable major fault, the
module status indicator shall be steady red.
(red) Flashing Minor fault: If the device has detected a recoverable minor fault, the mod-
ule status indicator shall be flashing red. NOTE: An incorrect or inconsistent
configuration would be considered a minor fault.
Flashing Self-test: While the device is performing its power up testing, the module
(red/green) status indicator shall be flashing green/red.
(off) Off No power: If no power is supplied to the device, the module status indicator
shall be steady off.
NS Duo LED red/green
Number in On Connected: If the device has at least one established connection (even to
(green)
the device the Message Router), the network status indicator shall be steady green.
drawing:
(green) Flashing No connections: If the device has no established connections, but has
obtained an IP address, the network status indicator shall be flashing green.
(red) On Duplicate IP: If the device has detected that its IP address is already in use,
the network status indicator shall be steady red.
(red) Flashing Connection timeout: If one or more of the connections in which this device
is the target has timed out, the network status indicator shall be flashing red.
This shall be left only if all timed out connections are reestablished or if the
device is reset.
Flashing Self-test: While the device is performing its power up testing, the network
(red/green) status indicator shall be flashing green/red.
(off) Off Not powered, no IP address: If the device does not have an IP address (or
is powered off), the network status indicator shall be steady off.
LINK/RJ45 LED green
Number in
(green) On A connection to the Ethernet exists
the device
drawing: (off) Off The device has no connection to the Ethernet
(red) Flashing cy- Configuration fault: not all configured IO-Devices are connected.
clic at 2 Hz
(off) Off No error
LINK LED green
RJ45
On A connection to the Ethernet exists
(green)
(red) Single flash Warning Limit reached: At least one of the error counters of the CAN
controller has reached or exceeded the warning level (too many error
frames).
(red) Double Error Control Event: A guard event (NMT Slave or NMT-master) or a
flash heartbeat event (Heartbeat consumer) has occurred.
LED State Definition for CANopen Master for the CAN LED
Indicator state Definition
On The indicator is constantly on.
Off The indicator is constantly off.
Flickering The indicator turns on and off with a frequency of 10 Hz: on for 50 ms, followed by off for
50 ms.
Blinking The indicator turns on and off with a frequency of 2,5 Hz: on for 200 ms, followed by off
for 200 ms.
Single Flash The indicator shows one short flash (200 ms) followed by a long off phase (1,000 ms).
Double Flash The indicator shows a sequence of two short flashes (each 200 ms), separated by a
short off phase (200 ms). The sequence is finished by a long off phase (1,000 ms).
Table 42: LED State Definition for CANopen Master for the CAN LED
(red) Single flash Warning Limit reached: At least one of the error counters of the CAN
controller has reached or exceeded the warning level (too many error
frames).
(red) Double flash Error Control Event: A guard event (NMT Slave or NMT-master) or a
heartbeat event (Heartbeat consumer) has occurred.
LED State Definition for CANopen Slave for the CAN LED
Indicator state Definition
On The indicator is constantly on.
Off The indicator is constantly off.
Flickering The indicator turns on and off with a frequency of 10 Hz: on for 50 ms, followed by off for 50 ms.
Blinking The indicator turns on and off with a frequency of 2,5 Hz: on for 200 ms, followed by off for
200 ms.
Single Flash The indicator shows one short flash (200 ms) followed by a long off phase (1,000 ms).
Double Flash The indicator shows a sequence of two short flashes (each 200 ms), separated by a short off pha-
se (200 ms). The sequence is finished by a long off phase (1,000 ms).
Table 44: LED State Definition for CANopen Slave for the CAN LED
(green) On Device is online and has one or more connections in the established
state
(green) Flashing Device is online and has no connection in the established state
Green/Red/ Selftest after power on:
(green/red/ Off Green on for 0,25 s, then red on for 0,25 s, then off
off)
(red) On Critical connection failure; device has detected a network error: duplicate
MAC-ID or sever error in CAN network (CAN-bus off)
(off) Off After start of the device and during duplicate MAC-ID check
(red) On Critical connection failure; device has detected a network error: duplicate
MAC-ID or sever error in CAN network (CAN-bus off)
(off) Off After start of the device and during duplicate MAC-ID check
(red) Blinking The switch setting has been changed from the setting at the reset cancella-
tion (blinks for 0.4 sec.).
(red) Flashing cyclic The device is configured and is in the state stop
with
with 5 Hz
protocol at
X3 (red) Flashing cyclic The device is not configured
with 1 Hz
(off) Off During initialisation or missing power supply
9 Technical Data
9.1 Technical Data netTAP 50 Gateway
NT 50 Parameter Value
Communication control- Type netX 50
ler
Memory RAM 8 MB SDRAM
FLASH 4 MB serial Flash
Diagnostic Interface Socket RJ45 Socket 4-pin Ethernet
Display LED Display SYS System Status
APL Application Status
COM Communication Status
LINK Link
ACT Activity
Power supply Voltage 24 V ± 6 V DC
Current at 24 V (typical- 72 mA
ly) 150 mA with short circuit at the output of PROFIBUS
Continuous short
circuit may cause
device damage
Power Consumption 1,8 W
Connector Mini-COMBICON, 2-pin
Environmental conditions Ambient temperature 0 … + 60 °C
(operation)
Ambient temperature -40 °C … +85 °C
(storage)
Humidity 10 % … 95 %, non-condensing
Device Dimensions (L x W x H) 100 x 26 x 66 mm (without connector)
Weight Appr. 80 g
Mounting on DIN rail EN 60715
Protection Class IP 20
RoHS Yes
EMC CE Sign Yes
UKCA Sign Yes
Emission EN 55011 / BS EN 55011
Immunity EN 61131-2 / BS EN 61131-2
Configuration Software SYCON.net
Table 50: Technical Data NT 50 (Part 1)
NT 50 Parameter Value
Ethernet Interface Transmission rate 100 MBit/s
for the device types: 10 MBit/s (depending on loaded
NT 50-DP-EN, firmware)
NT 50-CO-EN,
Interface Type 100 BASE-TX, isolated
NT 50-DN-EN,
NT 50-RS-EN 10 BASE-TX (depending on
loaded firmware), isolated
Half duplex/Full duplex supported (at 100 MBit/s)
Auto-Negotiation supported (depending on load-
ed firmware)
Auto-Crossover supported
Connector 1 * RJ45
PROFIBUS Interface Transmission rate 9,6 kBit/s,
for the device types 19,2 kBit/s,
NT 50-DP-EN 31,25 kBit/s,
45,45 kBit/s,
93,75 kBit/s,
187,5 kBit/s,
500 kBit/s,
1,5 MBit/s,
3 MBit/s,
6 MBit/s,
12 MBit/s
Interface Type RS 485, optically isolated
Connector SubD female, 9-pin
CANopen Interface Transmission rate 10 kBit/s,
for the device type: 20 kBit/s,
NT 50-CO-XX 50 kBit/s,
100 kBit/s,
125 kBit/s,
250 kBit/s,
500 kBit/s,
800 kBit/s,
1 MBit/s
Interface Type ISO 11898, optically isolated
Connector SubD male, 9-pin
DeviceNet Interface Transmission rate 125 kBit/s,
for the device type: 250 kBit/s,
NT 50-DN-EN 500 kBit/s
Interface Type ISO 11898, optically isolated
Connector COMBICON, 5-pin
Serial Interface Interface Type RS-232, RS-422, RS-485
for the device type:
Connector RJ45
NT 50-xx-RS Ethernet and serial interface
together in one connector
Table 51: Technical Data NT 50 (Part 2)
10 Wiring Instructions
Please note the wiring instructions for the corresponding protocol specifica-
tions, otherwise a perfect function of the device is not guaranteed.
Use shielded cables, where the shield at both end should be connect ex-
tensively with the potential equalization. Cables for communication should
be layed/placed as far away as possible from cables transferring energy, to
avoid EMC influence caused by switching operation from cables transfer-
ring energy.
10.2 Ethernet
Use of Hubs and Switches
For the corresponding communication systems, the use of hubs and/or
switches is either forbidden or allowed. The following table shows the ac-
ceptable use of hubs and switches by each communication system:
Communication System Hub Switch
EtherCAT forbidden only allowed between EtherCAT Master
and first EtherCAT Slave
(100 MBit/s, Full Duplex)
EtherNet/IP allowed allowed
(10 MBit/s/100 MBit/s,
Full or Half Duplex, Auto-Negotiation)
Open Modbus/TCP allowed allowed
(10 MBit/s/100 MBit/s,
Full or Half Duplex, Auto-Negotiation)
POWELINK allowed forbidden
PROFINET IO RT forbidden Only allowed, if the switch supports ‚Pri-
ority Tagging’ and LLDP
(100 MBit/s, Full Duplex)
SERCOS III forbidden forbidden
Table 66: Use of Hubs and Switches
10.3 PROFIBUS
Please ensure that termination resistors are available at both ends of the
cable. If special PROFIBUS connectors are being used, these resistors are
often found inside the connector and must be switched on. For baud rates
above 1.5 MBaud use only special connectors, which also include addition-
al inductance.
It is not permitted to have T-stubs on PROFIBUS high baud rates. Use only
a special cable which is approved for PROFIBUS-DP. Make a solid connec-
tion from the cable shield to ground at every device and make sure that
there is no potential difference between the grounds at the devices.
If the Hilscher device is linked with only one other device on the bus, they
must be at the ends of the bus line. The reason is that these devices must
deliver the power supply for the termination resistors. Otherwise the Master
can be connected at any desired position.
The following table contains the most important electrical dsata concerning
PROFIBUS certified cable:
Parameter Value
Impedance 135…165 Ω
Capacity < 30 pF/m
Loop resistance 110 Ω/km
Wire gauge 0,64 mm
Table 68: Characteristics of PROFIBUS certified Cable
10.4 CANopen
Please use only CAN certified cable with the following characteristics:
Parameter Value
Impedance 120 Ω ± 12 Ω
Capacity per < 50 pF/m
units length
Table 69: Characteristics of CAN certified Cable
At the ends of the network there must be two resistors of 120 Ω to termi-
nate the cable. It is allowed to use repeaters to increase the number of
nodes, which may be connected, or to increase the maximum cable length.
The CAN segment length in dependence of the Baud rate or corresponding
Loop Resistance and Wire Gauge is given in the following table:
Baud rate Max. distance Loop Resistance Wire Gauge
in kBit/s s
10 1000 m <26 Ω/km 0,75...0,80 mm2
20 1000 m <26 Ω/km 0,75...0,80 mm2
50 1000 m <26 Ω/km 0,75...0,80 mm2
125 500 m <40 Ω/km 0,50...0,60 mm2
250 250 m <40 Ω/km 0,50...0,60 mm2
500 100 m <60 Ω/km 0,34...0,60 mm2
800 50 m <60 Ω/km 0,34...0,60 mm2
1.000 30 m 70 Ω/km 0,25...0,34 mm2
Table 70: CAN Segment Length in dependence of the Baud rate or corresponding Loop Re-
sistance and Wire Gauge
10.5 DeviceNet
Up to 64 DeviceNet devices can be linked together over the bus. The max-
imum length of the bus cable depends on the used baud rate and the used
cable type. Only special proved DeviceNet cable should be used.
The maximum length of the DeviceNet cable depends from the baud rate
and from the chosen cable type. In the following table, these are listed in
the following table:
Baudrate in kbit/s Maximum length of Maximum length of
cable (thick cable) cable (thick cable)
125 500 m 100 m
250 250 m 100 m
500 100 m 100 m
Table 71: Maximum length in dependence from the Baud Rate for DeviceNet Cables
Please ensure that termination resistors with 120 Ohm are available at both
ends of the cable.
Further devices can be connected via T-stubs to the bus cable. The maxi-
mum length of all T-stubs is 6 m. The whole length of the bus cable and all
The DeviceNet cable contains the data line cables and the power supply
cables.
10.6 CC-Link
Use only a special cable which is approved for CC-Link. CC-Link specifies
several shielded three-core Twisted Pair cables. It is recommended to use
only one type of cable for an installation. Please ensure that termination re-
sistors are available at both ends of the cable. The value of the termination
resistor depends on the used type of cable and can be 100, 110 and 130 Ω,
respectively.
The following illustration displays the basic network structure.
(*) The termination resistor depends on the used cable type (see CC-Link
Cable Wiring Manual).
The maximum length of one bus segment depends on the used baud rate.
The structure of the network can be built up without or with branches. The
details listed here are taken from the "CC link Cable Wiring manual" from
July 2004. Also further details are contained there. The document is ready
for download on http://www.cc-link.org.
Note: For CC-Link V2.00 the cable specification V1.10 has not been
changed.
Note: Further cable types are available with which however only lower
maximum lengths can be reached.
Further devices can be connected via T-branches to the bus cable only at
the baud rates 156 kbps and 625 kbps. The maximum length of all T-stubs
is limited to 8 m. The whole length of the bus cable and all T-branches does
not exceed the maximum length listed in the following table.
Minimum Distance:
Between two devices a minimum distance is to be kept.
Distance between CC-Link CC-Link cable V1.00 CC-Link cable V1.10
devices
Remote device to next re- 0.3 m or more 0.2 m or more
mote device
Remote device to next Mas- 1 m or more 0.2 m or more
ter and/or intelligent device
Table 77: Minimum distance between two devices
10.7 RS-232
Device Damage!
Make sure that the NT 50 device and the remote device via RS-232
have the same potential or insert a galvanic isolation, to avoid compen-
sation current between the used devices.
* Pinning of the remote device: see device description of the used de-
vice.
In the EIA-232 norm a maximum cable ca- max. baud max. length
rate
pacitance of 2500 pF is allowed for a RS232
connection. 19.200 15 m
Pin assignmet for connector X2 see section X2 for Device Type NT 50-RS-
EN on page 26.
Pin assignmet for connector X3 see section X3 for Device Type NT 50-xx-
RS on page 28.
10.8 RS-422
Device Damage!
Make sure that the NT 50 device and the remote device via RS-422
have the same potential or insert a galvanic isolation, to avoid compen-
sation current between the used devices.
The lines of this industry bus interface are operated in push-pull action, four
lines are required which can be controlled in half duplex or full duplex
mode. This interface has been designed for one master and at maximum
10 slaves. Using repeaters, using even more slaves is possible.
Cable lengths of up to 1.2 km (at low baud rates) and data transmission
rates of up to 10 MBit/s (at maximally 12 m length of line) are possible. The
maximum useable transmission rate depends on the technical data of the
used devices.
The following illustration shows wiring for RS-422:
Bus Requirements:
The bus cable must be a shielded 4.wire twisted pair cable. Each pair of
wires has to be used for exactly one data transmission direction. The shield
should be connected at both ends to the potential equalization system.
On each end, the bus requires a termination resistor (LT) of 90 Ω to 150 Ω
between the lines. This value depends on the characteristic wave imped-
ance of the cable.
The pull-up and pull-down resistors should have a resistance of 390 Ω up to
650 Ω.
10.9 RS-485
Device Damage!
Make sure that the NT 50 device and the remote device via RS-485
have the same potential or insert a galvanic isolation, to avoid compen-
sation current between the used devices.
The lines of this industry bus interface are operated in push-pull action, only
two lines are required which can be controlled in half duplex or full duplex
mode. The advantage of the 2-wire technology mainly consists in the multi-
master capability. In principle, each participant is able to exchange data
with any other participant. However, synchronous send attempts of two or
more participants must be prevented by the applied protocol. The RS-485
interface allows the connection of up to 32 transmitters and receivers using
a protocol. (With repeaters even more participants are possible.)
Nowadays, RS-485 supports cable lengths of up to 1.2 km (see Table 70:
RS-485 Cable Lengths on page 83) and data transmission rates of up to 1
MBit/s. The maximum useable transmission rate depends on the technical
data of the used devices.
The following illustration shows wiring for RS-485:
11 Decommissioning/Disposal
11.1 Put the Device out of Operation
12 Appendix
12.1 Legal Notes
Copyright
© Hilscher Gesellschaft für Systemautomation mbH
All rights reserved.
The images, photographs and texts in the accompanying materials (in the
form of a user's manual, operator's manual, Statement of Work document
and all other document types, support texts, documentation, etc.) are pro-
tected by German and international copyright and by international trade and
protective provisions. Without the prior written consent, you do not have
permission to duplicate them either in full or in part using technical or me-
chanical methods (print, photocopy or any other method), to edit them us-
ing electronic systems or to transfer them. You are not permitted to make
changes to copyright notices, markings, trademarks or ownership declara-
tions. Illustrations are provided without taking the patent situation into ac-
count. Any company names and product designations provided in this doc-
ument may be brands or trademarks by the corresponding owner and may
be protected under trademark, brand or patent law. Any form of further use
shall require the express consent from the relevant owner of the rights.
Important notes
Utmost care was/is given in the preparation of the documentation at hand
consisting of a user's manual, operating manual and any other document
type and accompanying texts. However, errors cannot be ruled out. There-
fore, we cannot assume any guarantee or legal responsibility for erroneous
information or liability of any kind. You are hereby made aware that descrip-
tions found in the user's manual, the accompanying texts and the documen-
tation neither represent a guarantee nor any indication on proper use as
stipulated in the agreement or a promised attribute. It cannot be ruled out
that the user's manual, the accompanying texts and the documentation do
not completely match the described attributes, standards or any other data
for the delivered product. A warranty or guarantee with respect to the cor-
rectness or accuracy of the information is not assumed.
We reserve the right to modify our products and the specifications for such
as well as the corresponding documentation in the form of a user's manual,
operating manual and/or any other document types and accompanying
texts at any time and without notice without being required to notify of said
modification. Changes shall be taken into account in future manuals and do
not represent an obligation of any kind, in particular there shall be no right
to have delivered documents revised. The manual delivered with the prod-
uct shall apply.
Under no circumstances shall Hilscher Gesellschaft für Systemautomation
mbH be liable for direct, indirect, ancillary or subsequent damage, or for
any loss of income, which may arise after use of the information contained
herein.
Liability disclaimer
The hardware and/or software was created and tested by Hilscher Gesell-
schaft für Systemautomation mbH with utmost care and is made available
as is. No warranty can be assumed for the performance or flawlessness of
the hardware and/or software under all application conditions and scenarios
and the work results achieved by the user when using the hardware and/or
software. Liability for any damage that may have occurred as a result of us-
ing the hardware and/or software or the corresponding documents shall be
limited to an event involving willful intent or a grossly negligent violation of a
fundamental contractual obligation. However, the right to assert damages
due to a violation of a fundamental contractual obligation shall be limited to
contract-typical foreseeable damage.
It is hereby expressly agreed upon in particular that any use or utilization of
the hardware and/or software in connection with
• Flight control systems in aviation and aerospace;
• Nuclear fusion processes in nuclear power plants;
• Medical devices used for life support and
• Vehicle control systems used in passenger transport
shall be excluded. Use of the hardware and/or software in any of the follow-
ing areas is strictly prohibited:
• For military purposes or in weaponry;
• For designing, engineering, maintaining or operating nuclear systems;
• In flight safety systems, aviation and flight telecommunications systems;
• In life-support systems;
• In systems in which any malfunction in the hardware and/or software
may result in physical injuries or fatalities.
You are hereby made aware that the hardware and/or software was not
created for use in hazardous environments, which require fail-safe control
mechanisms. Use of the hardware and/or software in this kind of environ-
ment shall be at your own risk; any liability for damage or loss due to im-
permissible use shall be excluded.
Warranty
Hilscher Gesellschaft für Systemautomation mbH hereby guarantees that
the software shall run without errors in accordance with the requirements
listed in the specifications and that there were no defects on the date of ac-
ceptance. The warranty period shall be 12 months commencing as of the
date of acceptance or purchase (with express declaration or implied, by
customer's conclusive behavior, e.g. putting into operation permanently).
The warranty obligation for equipment (hardware) we produce is 36
months, calculated as of the date of delivery ex works. The aforementioned
provisions shall not apply if longer warranty periods are mandatory by law
pursuant to Section 438 (1.2) BGB, Section 479 (1) BGB and Section 634a
(1) BGB [Bürgerliches Gesetzbuch; German Civil Code] If, despite of all
due care taken, the delivered product should have a defect, which already
existed at the time of the transfer of risk, it shall be at our discretion to ei-
ther repair the product or to deliver a replacement product, subject to timely
notification of defect.
The warranty obligation shall not apply if the notification of defect is not as-
serted promptly, if the purchaser or third party has tampered with the prod-
ucts, if the defect is the result of natural wear, was caused by unfavorable
operating conditions or is due to violations against our operating regulations
or against rules of good electrical engineering practice, or if our request to
return the defective object is not promptly complied with.
Additional guarantees
Although the hardware and software was developed and tested in-depth
with greatest care, Hilscher Gesellschaft für Systemautomation mbH shall
not assume any guarantee for the suitability thereof for any purpose that
was not confirmed in writing. No guarantee can be granted whereby the
hardware and software satisfies your requirements, or the use of the hard-
ware and/or software is uninterruptable or the hardware and/or software is
fault-free.
It cannot be guaranteed that patents and/or ownership privileges have not
been infringed upon or violated or that the products are free from third-party
influence. No additional guarantees or promises shall be made as to
whether the product is market current, free from deficiency in title, or can be
integrated or is usable for specific purposes, unless such guarantees or
promises are required under existing law and cannot be restricted.
Confidentiality
The customer hereby expressly acknowledges that this document contains
trade secrets, information protected by copyright and other patent and
ownership privileges as well as any related rights of Hilscher Gesellschaft
für Systemautomation mbH. The customer agrees to treat as confidential all
of the information made available to customer by Hilscher Gesellschaft für
Systemautomation mbH and rights, which were disclosed by Hilscher Ge-
sellschaft für Systemautomation mbH and that were made accessible as
well as the terms and conditions of this agreement itself.
The parties hereby agree to one another that the information that each par-
ty receives from the other party respectively is and shall remain the intellec-
tual property of said other party, unless provided for otherwise in a contrac-
tual agreement.
The customer must not allow any third party to become knowledgeable of
this expertise and shall only provide knowledge thereof to authorized users
as appropriate and necessary. Companies associated with the customer
shall not be deemed third parties. The customer must obligate authorized
users to confidentiality. The customer should only use the confidential in-
formation in connection with the performances specified in this agreement.
The customer must not use this confidential information to his own ad-
vantage or for his own purposes or rather to the advantage or for the pur-
pose of a third party, nor must it be used for commercial purposes and this
confidential information must only be used to the extent provided for in this
agreement or otherwise to the extent as expressly authorized by the dis-
closing party in written form. The customer has the right, subject to the ob-
ligation to confidentiality, to disclose the terms and conditions of this
agreement directly to his legal and financial consultants as would be re-
quired for the customer's normal business operation.
Export provisions
The delivered product (including technical data) is subject to the legal ex-
port and/or import laws as well as any associated regulations of various
countries, especially such laws applicable in Germany and in the United
States. The products / hardware / software must not be exported into such
countries for which export is prohibited under US American export control
laws and its supplementary provisions. You hereby agree to strictly follow
the regulations and to yourself be responsible for observing them. You are
hereby made aware that you may be required to obtain governmental ap-
proval to export, reexport or import the product.
12.5 Contacts
Headquarters Japan
Hilscher Japan KK
Germany Tokyo, 160-0022
Hilscher Gesellschaft für Systemautomation mbH Phone: +81 (0) 3-5362-0521
Rheinstraße 15 E-mail: [email protected]
D-65795 Hattersheim Support
Phone: +49 (0) 6190 9907-0 Phone: +81 (0) 3-5362-0521
Fax: +49 (0) 6190 9907-50 E-mail: [email protected]
E-mail: [email protected]
Support Republic of Korea
Phone: +49 (0) 6190 9907-990 Hilscher Korea Inc.
E-mail: [email protected] 13494, Seongnam, Gyeonggi
Phone: +82 (0) 31-739-8361
Subsidiaries E-mail: [email protected]
Support
China Phone: +82 (0) 31-739-8363
Hilscher Systemautomation (Shanghai) Co. Ltd. E-mail: [email protected]
200010 Shanghai
Phone: +86 (0) 21-6355-5161 Austria
E-mail: [email protected] Hilscher Austria GmbH
Support 4020 Linz
Phone: +86 (0) 21-6355-5161 Phone: +43 732 931 675-0
E-mail: [email protected] E-mail: [email protected]
Support
France Phone: +43 732 931 675-0
Hilscher France S.a.r.l. E-mail: [email protected]
69800 Saint Priest
Phone: +33 (0) 4 72 37 98 40 Switzerland
E-mail: [email protected] Hilscher Swiss GmbH
Support 4500 Solothurn
Phone: +33 (0) 4 72 37 98 40 Phone: +41 (0) 32 623 6633
E-mail: [email protected] E-mail: [email protected]
Support
India Phone: +41 (0) 32 623 6633
Hilscher India Pvt. Ltd. E-mail: [email protected]
Pune, Delhi, Mumbai, Bangalore
Phone: +91 8888 750 777 USA
E-mail: [email protected] Hilscher North America, Inc.
Support Lisle, IL 60532
Phone: +91 8108884011 Phone: +1 630-505-5301
E-mail: [email protected] E-mail: [email protected]
Support
Italy Phone: +1 630-505-5301
Hilscher Italia S.r.l. E-mail: [email protected]
20090 Vimodrone (MI)
Phone: +39 02 25007068
E-mail: [email protected]
Support
Phone: +39 02 25007068
E-mail: [email protected]