Scribd Logo
Upload

Welcome to Scribd!

  • 5 views

    AT04288

    Uploaded by

    Valeria Martinez
    This document provides instructions for modifying engine harness clamps on certain PC1800-6 hydraulic excavators. The modifications include: 1. Adding rubber cushions to engine and body harness clamps to prevent wear from vibration. 2. Increasing the rigidity of engine and body harness brackets by thickening the plate and adding a turn-back. 3. Changing the position of numbering bands and adding bands to conduits for identification. The document lists the necessary replacement and additional parts, and provides diagrams of the original and modified harness configurations. Technicians are instructed to install the new parts according to the diagrams.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    AT04288

    Uploaded by

    Valeria Martinez
    5 views3 pages
    This document provides instructions for modifying engine harness clamps on certain PC1800-6 hydraulic excavators. The modifications include: 1. Adding rubber cushions to engine and body harness clamps to prevent wear from vibration. 2. Increasing the rigidity of engine and body harness brackets by thickening the plate and adding a turn-back. 3. Changing the position of numbering bands and adding bands to conduits for identification. The document lists the necessary replacement and additional parts, and provides diagrams of the original and modified harness configurations. Technicians are instructed to install the new parts according to the diagrams.

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    This document provides instructions for modifying engine harness clamps on certain PC1800-6 hydraulic excavators. The modifications include: 1. Adding rubber cushions to engine and body harness clamps to prevent wear from vibration. 2. Increasing the rigidity of engine and body harness brackets by thickening the plate and adding a turn-back. 3. Changing the position of numbering bands and adding bands to conduits for identification. The document lists the necessary replacement and additional parts, and provides diagrams of the original and modified harness configurations. Technicians are instructed to install the new parts according to the diagrams.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    5 views3 pages

    AT04288

    Uploaded by

    Valeria Martinez
    This document provides instructions for modifying engine harness clamps on certain PC1800-6 hydraulic excavators. The modifications include: 1. Adding rubber cushions to engine and body harness clamps to prevent wear from vibration. 2. Increasing the rigidity of engine and body harness brackets by thickening the plate and adding a turn-back. 3. Changing the position of numbering bands and adding bands to conduits for identification. The document lists the necessary replacement and additional parts, and provides diagrams of the original and modified harness configurations. Technicians are instructed to install the new parts according to the diagrams.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    COMPONENT CODE D5

    PARTS & SERVICE REF NO. AT04288


    DATE Sept. 29, 2004
    NEWS (C) Page 1 of 3

    SUBJECT: PROCEDURE FOR MODIFYING THE ENGINE HARNESS CLAMP ON


    PC1800-6 (TIER II EQUIPPED)
    PURPOSE: To inform field personnel
    APPLICATION: PC1800-6 Hydraulic Excavator S/N 10011 thru 10011
    PC1800-6 Hydraulic Excavator S/N 11002 thru 11003
    PC1800-6 Hydraulic Excavator S/N 11005 thru 11026
    PC1800-6 Hydraulic Excavator S/N 11005 thru 11027
    FAILURE CODE: D520FA
    DESCRIPTION:

    1. Introduction
    The engine wiring harness coating may wear causing, short circuit or break off due to rubbing caused
    by vibration while a machine is in operation.
    2. List of parts
    Part No. Part Name Purpose of part Q’ty Remarks
    21T-06-65262 Braket 2
    Replacement
    (21T-06-65261) (Bracket) (2)
    566-61-49810 Insulator Addition 2
    208-06-19170 Clamp 2
    Replacement
    (08036-93014) (Clamp) (2)
    07095-20625 Cushion Addition 2
    04434-53412 Clamp 2
    Replacement
    (04434-52312) (Clamp) (2)
    07095-20318 Cushion 2
    04434-52512 Clamp 2
    Replacement
    (04434-51412) (Clamp) (2)
    08034-00414 Band Replacement 6
    Engine Parts

    Purpose of
    Part No. Part Name Q’ty Remarks
    part
    07095-20522 Cushion Addition 2
    04434-53211 Clamp 1
    Replacement
    (04434-52110) (Clamp) (1)
    07095-20418 Cushion Addition 1

    AT04288
    Service News AT04288 Page 2 of 3

    1. Improvements of body harness


    The rubber cushions are added
    to the harness clamp. (3 places)

    The bracket rigidity is


    increased. Change the
    (Add the turn-back.) numbering
    band position.
    Body harness Engine harness
    Modification procedure Fig. 1
    Install the improved parts
    21T-06 according to Fig. 2. 566-61 208-06
    49810 19170
    65262
    (2) (2) (2)

    To engine
    harness

    07095
    20625
    (2)
    04434
    53412
    (2)

    Attach the numbering


    band onto the conduit.

    08034 Harness
    04434 07095
    00414
    52512 20318
    (6) Conduit
    (2) (2)

    Fig. 2

    When the harness becomes loose at a clamp because its diameter is


    small, wind a tape around the harness to enlarge the diameter of the
    harness and fix it in the clamp.
    (The diameter may be small due to any variation in manufacture.)
    AT04288
    Service News AT04288 Page 3 of 3

    2. Improvements of engine harness

    The plate thickness of


    the bracket is increased.

    The bracket rigidity is increased.


    (The plate thickness is increased
    and the turn back is added.) The rubber cushion is added to
    Fig. 3 the harness clamp. (5 places)
    Modification procedure
    Install the improved parts according to Fig. 4.

    When the harness becomes loose at a clamp


    because its diameter is small, wind a tape around
    the harness to enlarge the diameter of the harness
    and fix it in the clamp.
    (The diameter may be small due to any variation in
    manufacture.)

    01436
    6130-12 01000
    (2)
    4571 07095 04434
    (2) 20522 53211
    (2) (2)
    07095 04434
    20314 52110
    (2) (2)

    01435
    6218-81
    01045 8121
    (3) To body
    419-15 harness
    17540 6218-81
    (3)
    8112 07095 04434
    01435
    01020 20418 52511
    (4) Fig. 4
    AT04288

    You might also like