Trio Engineered Products, Inc. • 12823 Schabarum Ave.

• Irwindale, CA 91706 • Telephone 626-851-3966 • Fax 626-851-9526

Parts Manual

CT Series
30” x42”
Jaw Crusher

Size: 30″ x 42″

Serial Number:
 Crusher Component Weights (Lbs)
Complete Frame, Fixed Swing Cheek Pitman Eccentric Toggle Flywheel Motor, Pitman,
Crusher Cheek Jaw Jaw Plates Shaft Plate and Sheave Drive Eccentric
Plates, Die Die (Total) (Total) Sheave Shaft,
Fixed Jaw Assembly Bearings and
Die and and Motor Swing Jaw Die
Rear. Front Mount
Wedge For
Discharge
Adjustment

57,720 24,680 2,926 2,640 1,518 9,332 2,869 431 8,340 3,123 20,910

Horsepower Requirements
Electric motors are available for special duty crusher applications and are
recommended over standard frame motors.
OPERATING SPEED POWER
MODEL
(FULL LOAD RPM) HP KW

CT3042S (T7510S) 230 150 110

Flywheel Rotation Direction

CT3042 (T7510S) Jaw Crusher Manual 2

Parts: Tension Rod and Toggle Plate Assembly
Illustration
The following illustration identifies the essential parts comprising the tension rod and
toggle seat assembly.

CT3042 (T7510S) Jaw Crusher Manual 3

 

CT3042 (T7510S) Jaw Crusher Manual 4

 Parts List
Item Part # Description QTY.
T7510-11B Toggle Plate 1
20
T7510-11JC Longer Toggle Plate (Optional) 1
21 T7510-12 Rubber Dust Cover 1
22 T7510-13 Pin (I) 2
23 GB5867/Z2-90x130 Locking Assembly 2
24 T7510-14 Rubber Clamping For Rubber Dust Cover 1
25 GB5782-zn//M10x30/GD8.8 Bolt For Rubber Dust Cover 5
26 GB93/10 Lock Washer For Rubber Dust Cover 5
27 GB5782-zn/M24x65/GD8.8 Bolt For Guard 4
28 GB7244/24 Lock Washer For Guard 4
29 T7510-15 Guard 2
60 T7510-21 Buffer Lower Guider (I) 2
60a T7510-21 Buffer Upper Guider (I) 1
70 T7510-26 Buffer Upper Guider (II) 1
73 T7510-29 Tension Rod 2
74 GB6170-zn /M48/GD8 Nut For Tension Rod 4
75 T7510-30A Spring Keeper (Upper) 2
76 T7510-31 Spring 2
77 T7510-32A Spring Keeper (Lower) 2
78 T7510-33A Buffer (Upper) 1
79 T7510-34A Buffer Retainer For Buffer (Upper) 2
80 GB70.1-zn//M24x65/GD8.8 Bolt For Buffer (Upper) 2
81 GB7244/24 Lock Washer 24 2
82 T7510-35 Limit Plate 2
83 GB5782-zn/M16x45/GD8.8 Bolt M16x45 2
84 GB93/16 Lock Washer 16 2
85 T7510-36 Rubber Dust Apron 1
86 T7510-37 Clamping Plate For Rubber Dust Apron 1
(25) GB5782-zn//M10x30/GD8.8 Bolt For Rubber Dust Apron 4
(26) GB93/10 Lock Washer For Rubber Dust Apron 4
87 T7510-38 Pin Shaft For Tension Rod 2
88 GB91-zn/Ø8x70 Split Cotter For Tension Rod 2
89 T7510.6A Buffer (Lower) 1

For more information about toggle plate see Appendix D please.

CT3042 (T7510S) Jaw Crusher Manual 5

Parts: Bearings and Eccentric Shaft Assembly
Illustration
The following illustrations identify the essential parts of the bearing and eccentric shaft assembly.
 

CT3042 (T7510S) Jaw Crusher Manual 6

 Parts List
Item Part # Description QTY.
16 T7510-39B Pitman 1
17 T7510-9A Eccentric Shaft 1
30 T7510.3 Flywheel Assembly 1
31 GB825-zn/M20 Eyebolt M20 2
35 1380-33 Grease Retainer 2
36 GB1096/16x35 Key 16x35 4
37 GB288/23168 CA/C3/W33 Pitman Bearing 2
38 T7510-17 Pitman Seal (Bearing Cover) 2
95 T7510-49 Shim Ø586xØ718x0.2 2
39 GB32.1-zn /M20x65/GD10.9 Bolt M20x65 For Pitman Seal 48
40 GB7244/20 Lock Washer 20 For Pitman Seal 48
Steel Lock Wire For Pitman Seal 2
41 T7510-18 Middle Labyrinth Seal 2
42 1380-27 Bearing Housing(LH & RH Each) Total 2
43 GB288/23164 CAK/C3/W33 Frame Bearing 2
44 GB1152/M10x1 Grease Fitting M10x1 6
45 GB6584/ AH3164 Withdraw Sleeve 2
46 T7510-48 Round Nut For Bearing Remove 1
47 1380-28A Bearing Housing Seal (RH) 1
96 1380-49 Shim Ø550x Ø680x0.2 2
48 1380-29A Round Lock Nut For Round Nut(LH & RH Each) Total 2
49 1380-30 Lock Washer For Round Nut 2
50 1380-31 Outer Labyrinth Seal 2
51 GB32.1-zn /M42x165/GD10.9 Bolt For Bearing Housing 16
52 T7510-19 Washer For Bearing Housing 16
Steel Lock Wire For Bearing Housing 2
53 T7510.5 Sheave Assembly 1
54 GB5867/Z2-280x355 Locking Assembly Z2-280x355 2
55 T7510-20 Shaft Cover 2
56 GB32.1-zn /M30x100/GD8.8 Bolt For Shaft Cover 6
57 GB7244/30 Lock Washer For Shaft Cover 6
97 1380-51 Bearing Housing Seal (LH) 1
Note: Item 46 “Round Nut for Bearing Remove “is optional for ordering.

CT3042 (T7510S) Jaw Crusher Manual 7

Parts: Jaw Dies and Cheek Plates
Illustration
The following illustrations identify the essential components comprising the jaw dies and
cheek plates.
 

CT3042 (T7510S) Jaw Crusher Manual 8

 Parts List
Item Part # Description QTY.
1 T7510S.1 Frame 1
1a T7510.1.1-1 Front Wall Liner 1
2 T7510-1 Fixed Jaw Die 1
T7510-2-L Upper Cheek Plate(LH) 1
3
T7510-2-R Upper Cheek Plate(RH) 1
4 1380-5 Bolt For Cheek Plate 8
5 GB6170-zn/M30/GD8 Nut For Cheek Plate 16
6 1380-6 Washer For Cheek Plate 8
94 GB1972/Ø63xØ31x3.5 Belleville Washer For Cheek Plate 16
T7510-3-L Lower Cheek Plate(LH) 1
7
T7510-3-R Lower Cheek Plate(RH) 1
8 T7510-4 Pitman Guard 1
9 GB5782-zn /M24X80/GD8.8 Bolt For Pitman Guard 4
10 GB7244/24 Lock Washer For Pitman Guard 4
T7510-5A-L Wedge For Swing Jaw Die(LH) 1
11
T7510-5A-R Wedge For Swing Jaw Die(RH) 1
12 T7510-6 Swing Jaw Die 1
13 T7510-7 Bolt For Swing Jaw Wedge 4
14 GB6170-zn/M36/GD8 Nut For Swing Jaw Wedge 8
15 T7510-8 Washer For Swing Jaw Wedge 4
32 T7510.4A Wedge For Fixed Jaw Die 2
33 GB6170-zn/M36/GD8 Nut For Fixed Jaw Wedge 4
34 T7510-16 Washer For Fixed Jaw Wedge 2
92 GB1972/Ø80xØ41x5 Belleville Washer For Swing Jaw Wedge 16
93 GB1972/Ø80xØ41x5 Belleville Washer For Fixed Jaw Wedge 4

CT3042 (T7510S) Jaw Crusher Manual 9

Parts: Pivoted Motor Mount
Illustration
The following illustrations identify the essential components comprising the Motor With
Pivoted Mount.
 

CT3042 (T7510S) Jaw Crusher Manual 10

 Parts List
Item Part # Description QTY.
93 GB5783-zn/M36X380/GD8.8 Bolt M36X380 2
94 GB6170-zn/M36/GD8 Nut M36 6
95 GB7244/36 Lock Washer 36 2
109 GB849-zn/36 Spherical Washer 36 8
110 GB850-zn/36 Washer 36 8
96 GB882/Ø50X85 Pin 2
97 GB91-zn/10X100 Split Cotter 2
108 GB97.3/50 Washer 50 2
98 T7510S.9 Motor Mount 1
99 GB/T13575.2/25N 6825 V -Belt 25N (8V), L=6825mm 7
100 GB5782-zn/M20X100/GD8.8 Bolt M20X100 4
101 GB6170-zn/M20/GD8 Nut M20 4
102 GB7244/20 Lock Washer 20 4
103 447T Motor 150HP, 1190RPM, 460V, 60HZ 1
104 T7510P-2 Drive Sheave 1
105 T7510P-3 Bushing 1
106 GB5782-zn/M16X220/GD8.8 Bolt M16X220 3
107 GB93/16 Lock Washer 16 3

CT3042 (T7510S) Jaw Crusher Manual 11

Parts: Lubrication
Illustration
The following illustration identifies the location of each grease fittings on the jaw
crushers.
 

Parts List
Item Part # Description QTY.
16 T7510-39B Pitman 1
18 JB/ ZQ4450/M20X1.5 Drain Plug M20X1.5 2
19 T7510-10 Rubber Washer 2
44 GB1152/ M10X1 Grease Fitting M10X1 6
90 T7510.7A Lubrication System 1

CT3042 (T7510S) Jaw Crusher Manual 12

  

Lubrication System T7510.7A

Parts List
Item Part # Description QTY.
T7510.7A Lubrication System 1
1 1380.7.1 Connector 4
2 Hose ID= Ø8mm 10MPa, L=1395mm 2
3 Hose ID= Ø8mm 10Mpa, L=1050mm 2
4 1380.7A-4 Connector 4
5 GB3452.1/ 8X1.8 O Ring 8
6 1380.7-3 Distributor 1
7 GB1152/M10X1 Grease Fitting M10X1 4

CT3042 (T7510S) Jaw Crusher Manual 13

Appendix A: Toggle Wedge System
 

CT3042 (T7510S) Jaw Crusher Manual 14

 Parts List
Item Part # Description QTY.
22 T7510-13 Pin (I) 2
23 GB5867/Z2-90x130 Locking Assembly 2
58 GB5782-zn/M24X95/GD8.8 Bolt M24x95 8
59 GB7244/24 Lock Washer 24 8
60 T7510-21 Buffer Lower Guider (I) 2
60a T7510-21 Buffer Upper Guider (I) 1
61 T7510-22 Wedge Pin Guider Plate(I) 1
62 GB5782-zn/M16x45/GD8.8 Bolt M16x45 12
63 GB7244/16 Lock Washer 16 12
64 T7510-YYG /90/50X183 Hydraulic Cylinder 431+183 1
65 T7510-YYG /90/50X167.5 Hydraulic Cylinder 416+167.5 1
66 T7510-23 Pin (II) 2
67 T7510-24 Washer 4
68 GB6170-zn/M36/GD8 Nut M36 4
69 T7510-25 Wedge Pin Guider Plate( (II) 1
70 T7510-26 Buffer Upper Guider (II) 1
71 T7510-27 Rear Wedge For Discharge Adjustment 1
72 T7510-28 Front Wedge For Discharge Adjustment 1
91 T7510.8A Hydraulic System 1

CT3042 (T7510S) Jaw Crusher Manual 15

Appendix B: Hydraulic Hose / Fitting
 

Manual Hydraulic Control Connection Diagram

CT3042 (T7510S) Jaw Crusher Manual 16

 Parts List
Item Part # Description QTY.
T7510.8A Hydraulic System 1
1 GB9065.3/ M18X1.5, L=4000 Hose M18X1.5, L=4000mm 2
2 Dual Clamp 5
3 GB9065.3/ M18X1.5, L=3600 Hose M18X1.5, L=3600mm 2
4 WX-1 Manual Pump ( Oil Volume: 30 Liter (8 Gallon) 1
5 GB3452.1/8x1.8 O Ring 8
64 T7510-YYG /90/50X183 Hydraulic Cylinder 431+183 1
65 T7510-YYG /90/50X167.5 Hydraulic Cylinder 416+167.5 1

CT3042 (T7510S) Jaw Crusher Manual 17

Appendix C: Manual Pump Parts

CT3042 (T7510S) Jaw Crusher Manual 18

 Parts List
Item Part # Description QTY.
WX-1 Manual Pump
1 Pump Handle 1
2 Tank 1
3 Base Plate 1
4 Valve Block 1
5 Z2S-10 One Way Valve 1
6 4WMM 10E20/F Hand Valve 1
7 Breather/ Oil Filler 1
8 KF-18/14E Pressure Switch 1
9 Y60ZT-40 Pressure Meter 1
10 YWZ-80T Oil Level Gauge 1

CT3042 (T7510S) Jaw Crusher Manual 19

Appendix D
CT Jaw CSS Range by Toggle Plates

Machine Toggle Plate A Toggle Plate B

Total Jaw Dies Total Jaw Dies
Adjustment Range Part # &（length） Adjustment Range Part # &（length）
Worn Allowed Worn Allowed

CT2036 75~130mm 70mm C2036-11 （382mm） 50~110mm 70mm C2036-11JC （398mm）

CT2436 105~160mm 80mm T6090-15 （477mm） 75~130mm 80mm T6090-15JC（497mm）

CT3042 105~180mm 80mm T7510-11B （514mm） 75~150mm 80mm T7510-11JC（544mm）

NCT3042 65~200mm 70mm NCT3042-1 (450mm) 40~175mm 70mm NCT3042-1JC (475mm)

CT3254 110~180mm 120mm 1380-16A （475.5mm） 90~160mm 120mm 1380-16JC （500mm）

CT3648 125~220mm 130mm C3648H-16B （552mm） 100~190mm 130mm C3648H-16JC（577mm）

CT4254 140~240mm 140mm C4254-31A （621mm） 125~220mm 140mm C4254-31JC （646mm）

CT4763 190~300mm 140mm C4763-43A （820mm） 150~260mm 140mm C4763-43JC （865mm）

Note:
Toggle plate A = Initial installed by the factory
Toggle plate B = Longer toggle plate. It is OPTIONAL. You must contact Trio
sales to discuss the feed size and the material properties
before you place the order.

CT3042 (T7510S) Jaw Crusher Manual 20