MasterCast® 141

High performance, styrene butadiene (SBR), latex emulsion for improving cement based mortars

DESCRIPTION  Fixing slip bricks and tiles.

MasterCast 141 is a white liquid (SBR) styrene- Bedding tiles, fixing or re-fixing slip bricks,
butadiene co-polymer latex, specifically designed bonding new concrete to old.
for use with Portland cement mixes. The latex  Polymer modified concrete.
consists of microscopic particles of synthetic Production of Polymer Modified Concrete
rubber dispersed in an aqueous solution. It is used according to ACI 548.3
as an admixture in mortar and concretes to  Light Weight EPS bead concrete.
improve compressive and flexural strengths, Mix stabilization and cohesion improver to
improve bond increase resistance to water reduced surface EPS bead loss.
penetration, improve abrasion resistance and
durability. It is used with Portland cement as a ADVANTAGES
reliable water-resistant bonding agent.  Earlier hardening
 Improved flexural strengths
PRIMARY USES  Greatly reduced shrinkage
The use of MasterCast 141 synthetic latex in  Reduces bleeding
cement-based slurries and mortars compensates  Lower water-cement ratio increases strengths
for many deficiencies in the mixes without  Increased durability and toughness
detracting from their inherent strength and  Excellent resistance to water penetration
properties. As ordinary mortar dries out, voids are  Improves abrasion resistance and reducing
created which make it permeable and weaker. dusting
When MasterCast 141 is added, the MasterCast  Good frost resistance and resistance to salt
141 particles bind together to form continuous permeation
films and strands - these bind to the sides of the  Good resistance to many chemicals and to
voids and block up the capillary pores, thus mineral oil
increasing strength and resistance to water
 Excellent adhesion to steel and concrete -
penetration.
adheres well to brick, glass, asphalt, wood,
MasterCast 141 improved mortars are expanded polystyrene and most building
especially suited for the following: materials
 Concrete repair.  Long term corrosion protection
Repairing spalled, cracked or damaged  Similar thermal expansion and modulus
concrete, floors, beams, columns and precast properties to concrete (unlike resin mortars and
slabs. primers)
 Corrosion protection of reinforcing steel.  Non-toxic. Can be used with potable water
As a bonding slurry or steel primer in concrete  More economical than epoxy or polyester resin
repairs. mortar
 Floor screeds and toppings.
Producing abrasion resistant and mild PACKAGING
chemical and effluent-resistant, non- dusting MasterCast 141 is supplied in 20 L plastic jerry
floors, and underlays for special finishes, cans and 200 L drums.
coatings and toppings.
 Waterproofing and tanking.
Basements, lift pits, inspection pits, water
towers, liquid tanks, effluent tanks and
swimming pools.
 External rendering.
Waterproof, weatherproof and frost resistant
render.
MasterCast® 141
TYPICAL PROPERTIES* Sand
Unless otherwise stated the typical properties Sand should be sharp, washed, well graded and
stated below are based on a 3:1 sand/cement mix free from excessive fines. For general use select a
in which 10 litres of MasterCast 141 per 50kg of BS 882 C&M (previously Zone 2) sand. For
Type I OPC cement has been incorporated. rendering or plastering on vertical surfaces, select
a sand complying with BS 1199 Table 1.
+
Compressive strength: 40 N/mm² dependent on
cement used and Cement
workability. MasterCast 141 is compatible with all types of
Slant Shear Bond >9 N/mm² OPC, sulphate resisting Types II and V. For use
Strength ASTM C1059 / with other cements, contact Master Builders
C1042 Solutions Technical Services Dept. for advice.
Freeze thaw resistance: Excellent.
Water vapour Less than 4 gm/m²/24hr, Water
permeability: through an 11mm thick test Only clean uncontaminated water should be used.
piece.*
Adhesion: Excellent to concrete, MasterCast 141 Usage rates
steel, brick, glass, etc.
Co-efficient of thermal -20°C to +20°C: 12.8 x 10-6 Table 1 Typical mix designs (parts by weight)
expansion: -20°C to +60°C: 12.9 x 10-6
Chemical resistance: Resists mild acids, alkalis, Use Master OPC Sand / Water
sulphates, chlorides, urine, Cast Aggre
dung, lactic acid, sugar, 141 gate
etc. Bonding 1 1.5 n/a n/a
Resistance to water Excellent - no water Slurry
under pressure - 30m through a 15mm thick test Waterproof 1 2 n/a n/a
head: piece.* Coating
+ Indicated strengths are typical. Variation in cement used
and workability can give increased strengths. Vertical 1 5 15 1
* MasterCast 141 added at 10 litre / 50kg cement. Render
Concrete 1 5 15 1
APPLICATION GUIDELINES Repair
Floor 1 5 7.5 / 1
Screed 7.5
SURFACE PREPARATION
Surfaces to which MasterCast 141 modified
MIXING
mortars and coatings are to be applied should
be clean, and sound. Remove all laitance, oil, For use as a bonding slurry or waterproof coating
grease, mould oil or curing compound from mixing is best achieved using a slow speed drill
concrete surfaces using a wire brush, scabbler or and paddle. Hand mixing is only permissible when
other equipment as appropriate. Ensure that the total weight of the mix is less than 25kg
reinforcing steel is clean and free from grease, oil, For renders, repair mortars, and floor screeds and
and rust. similar aggregate or sand filled mortars, mixing
When repairing spalled or damaged concrete, should be in an efficient concrete mixer preferably
ensure that the concrete has been cut back to a forced action pan type.
sound material. Avoid feather edging around patch Charge the mixer with the required quantity of
repairs by saw cutting to 5 mm. sand, aggregate and cement and premix for
Always pre-soak absorbent surfaces, such as approx. 1 minute. Add the MasterCast 141 and
concrete, brick, stone, etc., ensuring that they are mix for 2 minutes only, to avoid excessive air
saturated but free of surface water. entrapment.
Finally, without delay, add the water slowly until
Materials for producing MasterCast 141 the required consistency is achieved - avoid
modified mortars adding excessive water. Beware! Owing to the
For best results use of good quality, consistent strong plasticising properties of MasterCast 141,
materials is recommended. the mix can quickly become too fluid!
MasterCast® 141
Application as a Bonding Slurry Application as a Floor Screed or Topping
Prepare a bonding slurry in line with Table 1. Floor screeds, based on MasterCast 141 modified
Using a stiff brush, work the bonding slurry well cements, can be laid to any thickness from 40mm
into the damp surface, ensuring that no pinholes down to 12 mm minimum. After mixing, the
are visible. MasterCast 141 modified mix should be placed
Maximum thickness: 2 mm. over the still wet bonding slurry, well compacted
If a second coat is necessary, it must be applied and struck off to level. It may then be trowelled to
after the first coat is touch dry. The second coat the required finish using a wooden float or steel
must be applied at right angles to the first to trowel.
ensure complete coverage. Note: Expansion joints in the sub-floor must be
Coverage / Usage rate carried through the MasterCast 141 modified mix.
Approximately 20 L of MasterCast 141 mixed with
50kg of OPC Type I cement will give a creamy Application of waterproof tanking / render
slurry which will cover 20 square metres of
substrate dependent on surface texture and MasterCast 141 is ideal for creating an internal
thickness applied. waterproof render for new or existing basements,
lift pits or water tanks. Walls may be dry or damp
Application as a vertical render but cannot be subject to running water.
Apply the bonding slurry to the prepared surface Surfaces should be prepared in normal way.
and then apply the MasterCast 141 render into At the junction between floors and walls or other
the wet bonding slurry. upstands, apply a 25 – 50 mm triangular fillet
Apply MasterCast 141 modified mortars in coats using the MasterCast 141 vertical render mortar
at a maximum thickness of 5 - 10mm per coat. mix. Allow to dry for 24 hours. Pre-soak surfaces
Greater thickness can lead to slumping. Several and then brush apply 2 full coats of the Bonding
coats can be applied in fairly rapid succession, Slurry Mix described above to a total dry film
usually within 15 to 30 minutes of the previous thickness of 1 mm. Allow the first coat to dry
coat. Close the surface using a wooden float or before applying the second coat at right angles to
steel trowel. the first. Finally apply a third coat of bonding slurry
Alternatively, score the surface with a trowel and and while this material is still wet apply a vertical
let the first coat of render dry overnight. Apply render or floor screed mix depending on whether it
another slurry coat before applying the second is a wall or floor.
coat of render. If active leaks or moving cracks are present
contact your local representative.
Application as a Concrete Repair patching
mortar CURING
Correct curing of MasterCast 141 modified mixes
With a stiff brush apply the bonding slurry to the
is important.
prepared surface and any exposed, prepared
Moisture cure for 24 hours and then allow to dry
reinforcing steel.
out slowly. (Note that initial curing is necessary to
Apply the MasterCast 141 repair mortar into the
provide good curing conditions for the hydration of
wet bonding slurry either using gloved hands or a
the Portland cement, then the Iatex mortar must
small hand trowel. Maximum layer thickness
be allowed to permit the latex particles to coalesce
should be 25 mm or whatever can be applied
to form the continuous films and strands.)
without slumping. If greater thicknesses are need
score the surface with a trowel and apply
immediately after the preceding layer has reached
initial set and will not be dislodged. It may then be
trowelled to the required finish using a wooden
float or steel trowel.
MasterCast® 141
DOSAGE RATE SPECIFICATION CLAUSE
For all normal use the standard dose of 5ltr of All cementitious mixes stated shall be modified
MasterCast 141 per 50kg cement is adequate. with MasterCast 141, styrene butadiene
For extreme conditions and/or when adhesion, copolymer Iatex, manufactured by Master Builders
waterproofing, water vapour resistance or Solutions or similar approved, to the following
chemical resistance are critical, the dosage should specification:
be increased to 10ltr of MasterCast 141 per 50kg
cement. For this higher dosage, the extra water Composition A milky, white styrene
addition required is low and, therefore, use of wet butadiene copolymer
aggregate may result in excessive workability. latex, specifically made
for use with Portland
CLEANING cement.
All tools should be cleaned with water immediately pH 10.5
after use. If delayed, use of soap and coarse wire Specific gravity 1.01
wool may help. Solvents such as white spirit can Mean particle size 0.17 micron
be used to remove partially hardened mortar.
The material shall be used in bonding slurries at
the rate of approximately 1 volume of
WATCHPOINTS
MasterCast 141 to 1½ to 2 volumes of OPC
1. Never apply MasterCast 141 modified mixes to cement and in cementitious mixes at the rate of 10
a Bonding Slurry that has been allowed to dry litres per 50kg cement, as recommended in the
out fully. manufacturer's literature.
2. Always use fresh, cool cement and sharp,
clean, well graded aggregate, free of excessive
STORAGE AND SHELF LIFE
fines.
3. Keep mixing time to a minimum. Shelf life is 12 months from date of manufacturing
4. Until the user becomes familiar with its in unopened original containers. Product must be
workability the appearance of a kept out of direct sunlight and in a dry, cool,
MasterCast 141 modified mix is deceptive; preferably air-conditioned warehouse below 35ºC
when of correct consistency it may appear to temperature.
be too dry. However, it will be found that it can Store clear of the ground on pallets and do not
be compacted and trowelled satisfactorily. stack pallets.
5. Avoid using excessive water. Protect from frost.
6. Trowelling should proceed with the work. Do
not overtrowel and avoid retrowelling. Protect
from too rapid drying out prior to trowelling.
7. Lime (more than 10% cement weight), air
entraining agents and masonry cement must
not be used in conjunction with
MasterCast 141.
8. Do not overdose MasterCast 141 as strengths
may be adversely affected.
MasterCast® 141
HEALTH AND SAFETY
Avoid contact with eyes and prolonged contact
with skin. During application always wear gloves
and appropriate clothing to minimise contact. In
case of contact with eyes, immediately flush with
plenty
of water for at least 15 minutes. Should skin
contact occur, wash immediately with soap and
water. Seek the advice of a physician should
symptoms persist.

QUALITY AND CARE

All products originating from Master Builders
Solutions Dubai, UAE facility are manufactured
under a management system independently
certified to conform to the requirements of the
quality, environmental and occupational health &
safety standards ISO 9001 and ISO 14001.

* Properties listed are based on laboratory controlled tests.

® = Registered trademark of the MBCC Group in many countries.

MBS_CC-UAE/Cast_141_04_94/v4/03_17/v5/08_18/v6/01/19
The technical information and application advice given in this Master Builders Solutions publication are based on
STATEMENT OF the present state of our best scientific and practical knowledge. As the information herein is of a general nature, no
RESPONSIBILITY assumption can be made as to a product's suitability for a particular use or application and no warranty as to its
accuracy, reliability or completeness either expressed or implied is given other than those required by law. The user
is responsible for checking the suitability of products for their intended use.

Field service where provided does not constitute supervisory responsibility. Suggestions made by Master Builders
NOTE Solutions either orally or in writing may be followed, modified or rejected by the owner, engineer or contractor since
they, and not Master Builders Solutions, are responsible for carrying out procedures appropriate to a specific
application.

Master Builders Solutions Disclaimer: the TUV mark

Construction Chemicals LLC relates to certified management
P.O. Box 37127, Dubai, UAE system and not to the product
Tel: +971 4 8090800 mentioned on this datasheet
www.master-builders-solutions.com/en-ae