MGT4304 - Operation Management PDF
MGT4304 - Operation Management PDF
MGT4304 - Operation Management PDF
KIU
Faculty of Management
INSTRUCTIONS
A) This paper consists of Seven (07) questions.
B) Select any Five (05) questions out of seven (07) questions given.
C) Write your index number on each page of your answer script. Do Not write your
name.
D) Question number should be written clearly on the left side of the blue line in the
answer script.
E) Well-focused answers written in clear handwriting are highly expected.
F) Handover your answer script directly to the invigilator.
G) All notes, files, books, etc., should be kept at the place prescribed by the
invigilator.
Page 1 of 5
STUDENT Examination NO: ………………………
Question 01
Question 02
4.1 “When managing the waiting lines, it is necessary to understand the characteristics of the
customers.”
Do you agree with the above statement? Explain your answer. (05 Marks)
4.2 A help desk in the computer lab serves students on a first-come, first served basis. On
average, 15 students need help every hour. The help desk can serve an average of 20
students per hour.
Page 2 of 5
STUDENT Examination NO: ………………………
Question 05
A precedence table is given below for a process with 5 tasks, their immediate predecessors and
their task times:
Task Immediate Task time
label predecessor(s) (minutes)
a – 2.0
b a 3.0
c – 1.5
d b, c 2.5
e d 1.0
∑
Workers are known to work 8 hours in one shift, and there are 2 shifts per day dedicated to this
job. The daily output need is 320 pieces.
5.1 Plot a simple precedence diagram for the process, with activities on the nodes.
5.3 Calculate the minimum cycle time (CTmin), the maximum cycle time (CTmax) and the
estimated cycle time (CT):
CTmin =…………………….. CTmax CT =……………………..
=……………………..
Page 3 of 5
STUDENT Examination NO: ………………………
5.5 Assign tasks to work stations in order of most following tasks (the tiebreaker is the greatest
task time) using the following table. Calculate the idle time for each workstation and for
the whole process. The company is using a linear process layout.
Work- Assign task Idle time
station (minutes)
∑
5.6 Calculate the percentage of idle time (balance delay) for the line: …………..…%
(Total 20 Marks)
Question 06
6.2 Compare the line balancing results under Largest-Candidate Rule and Kilbridge Wester’s
Method for the above work elements assuming cycle time as 1 minute.
(15 Marks)
(Total 20 Marks)
Page 4 of 5
STUDENT Examination NO: ………………………
Question 07
You are given the following information for the ABC Company.
Cost Items
Materials Rs. 100/unit
Inventory holding cost Rs. 1.50/unit/month
Marginal cost of stockout Rs. 5/unit/month
Marginal cost of subcontracting Rs. 20/unit (Rs. 120 subcontracting costs less
Rs. 100 material savings)
Hiring and training cost Rs. 200/worker
Layoff cost Rs. 250/worker
Labor hours required 5/unit
Straight line cost (1st 8 hours each day) Rs. 4/hour
Overtime cost Rs. 6/hour
Inventory
Beginning inventory 400 units
Safety stock 25%
You are required to select the best production plan (out of the plan 1 and plan 2) for the ABC
Company.
(Total 20 Marks)
Page 5 of 5