Circulation Pump - CP-4 - Pressure Head Loss Calculation
Circulation Pump - CP-4 - Pressure Head Loss Calculation
Circulation Pump - CP-4 - Pressure Head Loss Calculation
LOSS CALCULATION
Document
Rev Date Prepared by Reviewed by Approved by
Status
Signature
0 04/04/2023
Name Girish Timmapur Michel Kalai
Senior Project
Designation Technical Manager
Manager
PRESSURE HEAD
LOSS CALCULATION
SUMMARY RESULTS
Angle valve | 45°, full line size, β = 1 55 1.1 1.375 1.76 2.2 2.75 3.465 4.125 4.95 6.05 6.875 7.7 8.8 9.9 11 12.375 13.75 15.4 17.325 19.525 22
Angle valve | 90° full line size, β = 1 150 3 3.75 4.8 6 7.5 9.45 11.25 13.5 16.5 18.75 21 24 27 30 33.75 37.5 42 47.25 53.25 60
Globe valve | standard, β = 1 340 6.8 8.5 10.88 13.6 17 21.42 25.5 30.6 37.4 42.5 47.6 54.4 61.2 68 76.5 85 95.2 107.1 120.7 136
Plug valve | branch ow 90 1.8 2.25 2.88 3.6 4.5 5.67 6.75 8.1 9.9 11.25 12.6 14.4 16.2 18 20.25 22.5 25.2 28.35 31.95 36
Plug valve | straight through 18 0.36 0.45 0.576 0.72 0.9 1.134 1.35 1.62 1.98 2.25 2.52 2.88 3.24 3.6 4.05 4.5 5.04 5.67 6.39 7.2
Plug valve | three-way ( ow through) 30 0.6 0.75 0.96 1.2 1.5 1.89 2.25 2.7 3.3 3.75 4.2 4.8 5.4 6 6.75 7.5 8.4 9.45 10.65 12
Gate valve | standard, β = 1 8 0.16 0.2 0.256 0.32 0.4 0.504 0.6 0.72 0.88 1 1.12 1.28 1.44 1.6 1.8 2 2.24 2.52 2.84 3.2
Ball valve | standard, β = 1 3 0.06 0.075 0.096 0.12 0.15 0.189 0.225 0.27 0.33 0.375 0.42 0.48 0.54 0.6 0.675 0.75 0.84 0.945 1.065 1.2
Diaphragm | dam type
Butter y Valve 40 0.8 1 1.28 1.6 2 2.52 3 3.6 4.4 5 5.6 6.4 7.2 8 9 10 11.2 12.6 14.2 16
Spring Check Valve 120 2.4 3 3.84 4.8 6 7.56 9 10.8 13.2 15 16.8 19.2 21.6 24 27 30 33.6 37.8 42.6 48
Double Door Wafer Check valve 40 0.8 1 1.28 1.6 2 2.52 3 3.6 4.4 5 5.6 6.4 7.2 8 9 10 11.2 12.6 14.2 16
Swing Wafer Valve | Vmin = 35 [ρ (lbm/ft^3)]-1/2 135 2.7 3.375 4.32 5.4 6.75 8.505 10.125 12.15 14.85 16.875 18.9 21.6 24.3 27 30.375 33.75 37.8 42.525 47.925 54
Lift check valve | Vmin = 40 [ρ (lbm/ft3)]-1/2 600 12 15 19.2 24 30 37.8 45 54 66 75 84 96 108 120 135 150 168 189 213 240
Hose Coupling | Simple, Full Bore 5 0.1 0.125 0.16 0.2 0.25 0.315 0.375 0.45 0.55 0.625 0.7 0.8 0.9 1 1.125 1.25 1.4 1.575 1.775 2
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P1 : UPVC PIPES PRESSURE LOSS
System Parameters
Total Flow rate 5 m3/hr Pipe Manufacturer Hepworth (UAE) Churchill's Equation (for any Re and ε/D) Darcy Weisbach
Darcy
Equation
Weisbach Equation
# network line 1 Pipe Manufacturing Standard UPVC BS EN 1452
Flow Rate per network line 5 m3/hr Nominal Pressure PN PN16 f = 8((8/Re)12 + 1/(A+B)1.5)1/12 ΔP = f (L/D) (ρV²/2)
ΔP = f (L/D) (ρV²/2)
Pipes Roughness 0.003 mm A = (-2.457ln((7/Re)0.9+0.27ε/D))16
Water Operating Temperature 25 °C B = (37530/Re)16
Direction of flow
Viscosity of Fluid 0.89 mPa.s
Density of Fluid 997 kg/m3
Acceleration due to gravity (g) 9.807 m/s2 1 P1-P2 2
Head Point Head Total Flow Flow Rate Internal Diameter Fluid Velocity Reynolds Friction Frictional Total
Frictional
Pipe Dia (D) (F) Number Factor
S.No (h1) Point (h2) Length Divider (d) (V) ε/D A B Head Loss Head Loss
Head loss
mm m m (m) Factor m3/hr m m/s Re f kg/cm2 m m
1 20 0.000 0.000 0.000 1.0 0.000 0.019 0.000 0 6.17E-06 - - - - - 0m
2 25 0.000 0.000 0.000 1.0 0.000 0.023 0.000 0 7.70E-06 - - - - - 0m
3 32 0.000 0.000 0.000 1.0 0.000 0.030 0.000 0 9.87E-06 - - - - - 0m
4 40 0.000 0.000 0.000 1.0 0.000 0.037 0.000 0 1.23E-05 - - - - - 0m
5 50 0.000 0.000 0.000 1.0 0.000 0.046 0.000 0 1.54E-05 - - - - - 0m
6 63 0.000 0.000 5.142 1.0 5.000 0.058 0.520 33,979 1.94E-05 2.32E+20 4.90E+00 0.0228 0.003 0.028 0.028 m
7 75 0.000 0.000 0.000 1.0 0.000 0.069 0.000 0 2.31E-05 - - - - - 0m
8 90 0.000 0.000 0.000 1.0 0.000 0.083 0.000 0 2.78E-05 - - - - - 0m
9 110 0.000 0.000 0.000 1.0 0.000 0.103 0.000 0 3.45E-05 - - - - - 0m
10 125 0.000 0.000 0.000 1.0 0.000 0.118 0.000 0 3.92E-05 - - - - - 0m
11 140 0.000 0.000 0.000 1.0 0.000 0.132 0.000 0 4.39E-05 - - - - - 0m
12 160 0.000 0.000 0.000 1.0 0.000 0.151 0.000 0 5.02E-05 - - - - - 0m
13 180 0.000 0.000 0.000 1.0 0.000 0.169 0.000 0 5.64E-05 - - - - - 0m
14 200 0.000 0.000 0.000 1.0 0.000 0.188 0.000 0 6.27E-05 - - - - - 0m
15 225 0.000 0.000 0.000 1.0 0.000 0.212 0.000 0 7.05E-05 - - - - - 0m
16 250 0.000 0.000 0.000 1.0 0.000 0.235 0.000 0 7.84E-05 - - - - - 0m
17 280 0.000 0.000 0.000 1.0 0.000 0.263 0.000 0 8.78E-05 - - - - - 0m
18 315 0.000 0.000 0.000 1.0 0.000 0.296 0.000 0 9.88E-05 - - - - - 0m
19 355 0.000 0.000 0.000 1.0 0.000 0.334 0.000 0 1.11E-04 - - - - - 0m
20 400 0.000 0.000 0.000 1.0 0.000 0.376 0.000 0 1.25E-04 - - - - - 0m
Total uPVC Pipes Head Loss (P1) 0.028 m
F1 : UPVC FITTINGS PRESSURE LOSS
Total Flow rate 5 m3/hr Pipe Manufacturer Hepworth (UAE) Churchill's Equation (for any Re and ε/D) Darcy Weisbach
Darcy
Equation
Weisbach Equation
# network line 1 Pipe Manufacturing Standard UPVC BS EN 1452
Flow Rate per network line 5 m3/hr Nominal Pressure PN PN16 f = 8((8/Re)12 + 1/(A+B)1.5)1/12 ΔP = f (L/D) (ρV²/2)
ΔP = f (L/D) (ρV²/2)
Pipes Roughness 0.003 mm A = (-2.457ln((7/Re)0.9+0.27ε/D))16
Water Operating Temperature 25 °C B = (37530/Re)16
Viscosity of Fluid 0.89 mPa.s
Density of Fluid 997 kg/m3
Acceleration due to gravity (g) 9.807 m/s2
Equivalent Lengths
Do/Di
(Le/D)
0.4 1,150 m
0.45 785 m
0.5 420 m
0.55 297.5 m
0.6 175 m
0.65 125 m
0.7 75 m
0.75 52.5 m
0.8 30 m
0.85 20 m
0.9 10 m
1.12 1.7 m
1.21 5.65 m
1.3 9.6 m
1.4 13.8 m
1.5 18 m
1.6 21.5 m
1.7 25 m
1.85 28.5 m
2.0 32 m
2.25 36.5 m
2.5 41 m
2.75 43.5 m
3.0 46 m
3.5 48.5 m
4.0 51 m
P2 : HDPE PIPES PRESSURE LOSS
System Parameters
Total Flow rate 5 m3/hr Pipe Manufacturer Hepworth (UAE) Churchill's Equation (for any Re and ε/D) Darcy Weisbach
Darcy
Equation
Weisbach Equation
# network line 1 Pipe Manufacturing Standard HDPE SDR11 PE100
Flow Rate per network line 5 m3/hr Nominal Pressure PN PN16 f = 8((8/Re)12 + 1/(A+B)1.5)1/12 ΔP = f (L/D) (ρV²/2)
ΔP = f (L/D) (ρV²/2)
Pipes Roughness 0.003 mm A = (-2.457ln((7/Re)0.9+0.27ε/D))16
Water Operating Temperature 25 °C B = (37530/Re)16
Direction of flow
Viscosity of Fluid 0.89 mPa.s
Density of Fluid 997 kg/m3
Acceleration due to gravity (g) 9.807 m/s2 1 P1-P2 2
Head Point Head Total Flow Flow Rate Fluid Velocity Reynolds Friction Frictional FrictionalTotal
Pipe Dia (D) (F) Internal Diameter (d) Number Factor
S.No (h1) Point (h2) Length Divider (V) ε/D A B Head Loss Head Loss
Head loss
mm m m (m) Factor m3/hr m m/s Re f kg/cm2 m m
1 20 0.000 0.000 0.000 1.0 0.000 0.018 0.000 0 5.95E-06 - - - - - 0m
2 25 0.000 0.000 0.000 1.0 0.000 0.023 0.000 0 7.50E-06 - - - - - 0m
3 32 0.000 0.000 0.000 1.0 0.000 0.029 0.000 0 9.60E-06 - - - - - 0m
4 40 0.000 0.000 0.000 1.0 0.000 0.036 0.000 0 1.20E-05 - - - - - 0m
5 50 0.000 0.000 0.000 1.0 0.000 0.045 0.000 0 1.50E-05 - - - - - 0m
6 63 0.000 0.000 0.000 1.0 0.000 0.057 0.000 0 1.90E-05 - - - - - 0m
7 75 0.000 0.000 0.000 1.0 0.000 0.068 0.000 0 2.26E-05 - - - - - 0m
8 90 0.000 0.000 0.000 1.0 0.000 0.081 0.000 0 2.71E-05 - - - - - 0m
9 110 0.000 0.000 0.000 1.0 0.000 0.099 0.000 0 3.32E-05 - - - - - 0m
10 125 0.000 0.000 0.000 1.0 0.000 0.113 0.000 0 3.77E-05 - - - - - 0m
11 140 0.000 0.000 0.000 1.0 0.000 0.127 0.000 0 4.22E-05 - - - - - 0m
12 160 0.000 0.000 0.000 1.0 0.000 0.145 0.000 0 4.82E-05 - - - - - 0m
13 180 0.000 0.000 0.000 1.0 0.000 0.163 0.000 0 5.42E-05 - - - - - 0m
14 200 0.000 0.000 0.000 1.0 0.000 0.181 0.000 0 6.03E-05 - - - - - 0m
15 225 0.000 0.000 0.000 1.0 0.000 0.203 0.000 0 6.78E-05 - - - - - 0m
16 250 0.000 0.000 0.000 1.0 0.000 0.226 0.000 0 7.54E-05 - - - - - 0m
17 280 0.000 0.000 0.000 1.0 0.000 0.253 0.000 0 8.44E-05 - - - - - 0m
18 315 0.000 0.000 0.000 1.0 0.000 0.285 0.000 0 9.50E-05 - - - - - 0m
19 355 0.000 0.000 0.000 1.0 0.000 0.321 0.000 0 1.07E-04 - - - - - 0m
20 400 0.000 0.000 0.000 1.0 0.000 0.360 0.000 0 1.20E-04 - - - - - 0m
Total HDPE Pipes Head Loss (P2) 0m
F1 : HDPE FITTINGS PRESSURE LOSS
Total Flow rate 5 m3/hr Pipe Manufacturer Hepworth (UAE) Churchill's Equation (for any Re and ε/D) Darcy Weisbach
Darcy
Equation
Weisbach Equation
# network line 1 Pipe Manufacturing Standard HDPE SDR11 PE100
Flow Rate per network line 5 m3/hr Nominal Pressure PN PN16 f = 8((8/Re)12 + 1/(A+B)1.5)1/12 ΔP = f (L/D) (ρV²/2)
ΔP = f (L/D) (ρV²/2)
Pipes Roughness 0.003 mm A = (-2.457ln((7/Re)0.9+0.27ε/D))16
Water Operating Temperature 25 °C B = (37530/Re)16
Viscosity of Fluid 0.89 mPa.s
Density of Fluid 997 kg/m3
Acceleration due to gravity (g) 9.807 m/s2
Equivalent Lengths
Do/Di
(Le/D)
0.4 1,150 m
0.5 420 m
0.6 175 m
0.7 75 m
0.8 30 m
0.9 10 m
1.12 1.7 m
1.3 9.6 m
1.5 18 m
1.7 25 m
2.0 32 m
2.5 41 m
3.0 46 m
4.0 51 m
E1 : EQUIPMENTS PRESSURE LOSS
Date: 04/04/2023
B1 : Head Gain:
S.No. Description Head Loss (m)
1 Water Surface level at top level of balancing tank 3.875 m
2 Water Surface level at suction level of balancing tank 1m
Total Head Gain (B1) -2.875 m
H1 : Head Loss:
S.No. Description Head Loss (m)
1 Water Surface level at suction 1m
2 Water Surface level at discharge 3.875 m
Total Head Loss (H1) 2.875 m
1