Sans 347-2012
Sans 347-2012
Sans 347-2012
SANS 347:2012
Edition 2
SANS 347:2012
SANS 347:2012
Edition 2
Table of changes
Change No. Date Scope
Foreword
This South African standard was approved by National Committee SABS TC 58, Vessels under
pressure, in accordance with procedures of the SABS Standards Division, in compliance with
annex 3 of the WTO/TBT agreement.
This document was written in order to support a specific South African Regulation and, of necessity,
includes references to South African legislation. It therefore might not be suitable for direct
application in other jurisdictions where conflicting legislation exists.
Reference is made in 1.2, 3.1.4, 3.1.10, 3.1.13, 4.1.2, 5.1.4, 5.2.5, 5.2.5.1 (two references), 5.2.5.2,
5.2.5.3, 5.6.5, 5.6.5(d), 5.6.7(c), 5.6.8, 5.6.12, 5.15.1(b) and clause 8 to "relevant national
legislation". In South Africa this means the Pressure Equipment Regulations (PER) in the
Occupational Health and Safety Act, 1993 (Act No. 85 of 1993).
Reference is made in clause 3 to "relevant national legislation". In South Africa this means the
Pressure Equipment Regulations and Major Hazard Installation Regulations in the Occupational
Health and Safety Act, 1993 (Act No. 85 of 1993).
Reference is made in C.2.1 (b), C.2.2 (two references) and in the NOTE to C.2.2 (two references) to
"relevant national legislation".
legislation". In South Africa this means Regulation 7.4 of the Pressure Equipment
Regulations in the Occupational Health and Safety Act, 1993 (Act No. 85 of 1993).
Reference is made in C.3.1(c) to "relevant national legislation". In South Africa this means
Regulation 7.3(b) of the Pressure Equipment Regulations in the Occupational Health and Safety
Act, 1993 (Act No. 85
85 of 1993).
Reference is made in C.4.2 to “relevant national legislation”. In South Africa this means the
Pressure Equipment Regulation (PER).
SANS 347:2012
SANS 347:2012
Edition 2
Table of changes
Change No. Date Scope
Foreword
This South African standard was approved by National Committee SABS TC 58, Vessels under
pressure, in accordance with procedures of the SABS Standards Division, in compliance with
annex 3 of the WTO/TBT agreement.
This document was written in order to support a specific South African Regulation and, of necessity,
includes references to South African legislation. It therefore might not be suitable for direct
application in other jurisdictions where conflicting legislation exists.
Reference is made in 1.2, 3.1.4, 3.1.10, 3.1.13, 4.1.2, 5.1.4, 5.2.5, 5.2.5.1 (two references), 5.2.5.2,
5.2.5.3, 5.6.5, 5.6.5(d), 5.6.7(c), 5.6.8, 5.6.12, 5.15.1(b) and clause 8 to "relevant national
legislation". In South Africa this means the Pressure Equipment Regulations (PER) in the
Occupational Health and Safety Act, 1993 (Act No. 85 of 1993).
Reference is made in clause 3 to "relevant national legislation". In South Africa this means the
Pressure Equipment Regulations and Major Hazard Installation Regulations in the Occupational
Health and Safety Act, 1993 (Act No. 85 of 1993).
Reference is made in C.2.1 (b), C.2.2 (two references) and in the NOTE to C.2.2 (two references) to
"relevant national legislation".
legislation". In South Africa this means Regulation 7.4 of the Pressure Equipment
Regulations in the Occupational Health and Safety Act, 1993 (Act No. 85 of 1993).
Reference is made in C.3.1(c) to "relevant national legislation". In South Africa this means
Regulation 7.3(b) of the Pressure Equipment Regulations in the Occupational Health and Safety
Act, 1993 (Act No. 85
85 of 1993).
Reference is made in C.4.2 to “relevant national legislation”. In South Africa this means the
Pressure Equipment Regulation (PER).
SANS 347:2012
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Edition 2
Introduction
The risk of injury arising from defects in the construction of pressure equipment and non-pressure
equipment is related to the c onsequences should failure occur during use. These consequences are
primarily dependent on the hazard level. An increased hazard level requires an increased degree of
independent conformity assessment or verification. Should a certified management system be
controlled by the manufacturer, the involvement of the approved inspection authority (AIA) will be
decreased.
Although this document is based on the European Directive, changes have been made to
accommodate specific requirements in the vessels under pressure regulations, renamed as the
Pressure Equipment Regulations in the Occupational Health and Safety Act, 1993 (Act No. 85
of 1993). Every effort has been made to ensure that the manufacture of pressure equipment is
carried out in a safe manner so as to prevent injury to the user as well as to the public.
SANS 347:2012
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Edition 2
Contents
Page
Foreword
Introduction ..........................
.......................................
..........................
...........................
..........................
..........................
...........................
.........................
.....................
......... 1
1 Scope ..........................
.......................................
...........................
............................
...........................
...........................
...........................
..........................
.......................
.......... 3
3 Definitions
Definitions and abbreviations ............................
...........................................
...........................
..........................
...........................
.........................
............ 4
6 Essential requirements
requirements for construction
construction .........................
.....................................
........................
.........................
..........................
.................
.... 35
8 Marking ..........................
........................................
............................
...........................
...........................
...........................
...........................
.........................
...................
........ 41
Bibliography .........................
......................................
...........................
...........................
..........................
...........................
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..................
..... 47
SANS 347:2012
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Edition 2
1 Scope
1.1 This standard specifies the criteria to be used for the categorization and conformity
assessment, as well as the selection of health and safety standards (see annex A) of pressure
equipment (metallic and non-metallic) for use by but not limited to the manufacturer, users,
certification
certification bodies and approved inspection authorities.
authorities.
1.2 This standard is also applicable to the certification, re-certification, modification or repair of
pressure equipment (metallic and non-metallic) manufactured
manufactured under the relevant national legislation
(see foreword), as defined by the relevant statutory regulations for pressure equipment.
2 Normative references
The following referenced documents are indispensable for the application of this document. For
dated references, only the edition cited applies. For undated references, the latest edition of the
referenced document (including any amendments) applies. Information on currently valid national
and international standards
standards can be obtained from the SABS Standards Division.
Division.
2.1 Standards
API 600, Steel gate valves – Flanged and butt-welding ends, bolted bonnets.
ASME Section
Section VIII – Division
Division 1, Rules for construction of pressure vessels .
SANS 3834/ISO 3834, Quality requirements for fusion welding of metallic materials (all parts).
SANS 10019, Transportable containers for compressed, dissolved and liquefied gases – Basic
design, manufacture, use and maintenance .
SANS 10227, Criteria for the operation of inspection authorities performing inspection in terms of
the Pressure Equipment Regulations .
SANS 10228, The identification and classification of dangerous goods for transport .
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Edition 2
SANS 17020/ISO/IEC 17020, General criteria for the operation of various types of bodies
performing inspection .
SANS 17021/ISO/IEC 17021, Conformity assessment – Requirements for bodies providing audit
and certification of management systems .
3.1 Definitions
3.1.1
approved certification body
body for management system certification in accordance with SANS 17021 and approved by the
regulatory authority and accredited by a government-endorsed national accreditation body (e.g.
SANAS)
3.1.2
approved inspection authority
AIA
South African organization that is approved by the regulatory authority in terms of SANS 10227
3.1.3
assembly
group of components put together by a manufacturer to form an integral and functional whole
NOTE The assembly of pressure equipment on the site and under the responsibility of the user, as in the
case of industrial installations is not c onsidered to be an assembly.
3.1.4
certificate of conformity
certificate of manufacture
written declaration of conformance to the relevant health and safety standard(s) and to the relevant
national legislation (see foreword)
3.1.5
certified quality system
quality system for production, final inspection and testing, that is certified by an approved
certification body
3.1.6
conformity assessment
process undertaken by the manufacturer and when applicable by the AIA in order to demonstrate
that the statutory requirements are satisfied
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3.1.7
conformity assessment modules
modular approach to conformity assessment, thereby subdividing it into a number of independent
activities
3.1.8
defect
imperfections by nature or accumulated effect that render a part or product unable to comply with
minimum applicable acceptance standards or specifications
NOTE Defects are pertinent to design, materials, fabrication, inspection, testing, qualification and
certification.
3.1.9
hazard category
classification of pressure equipment according to risk
3.1.10
health and safety standard
code of construction
standard that is approved in terms of the relevant national legislation (see foreword) by the relevant
regulatory authority, and that contains requirements for the design, manufacture, repair,
modification, inspection and testing of pressure equipment (see annex A)
3.1.11
inspection
examination or measurement to verify whether an item or activity complies with specified
requirements
3.1.12
pressure accessory
device with an operational function and having an identifiable pressure-bearing housing
3.1.13
pressure equipment regulations
PER
pressure equipment regulations in the relevant national legislation (see foreword) for use in South
Africa and enforced by the regulatory authority
3.1.14
pressure vessel
housing designed and manufactured to contain a fluid under a design pressure equal to or greater
than 50 kPa
3.1.15
regulatory authority
authority which is legally charged with the enforcement of the requirements of the legislation that
relates to pressure equipments in South Africa
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3.1.16
safety accessory
device designed to protect pressure equipment against the allowable limit being exceeded, which
includes the following:
a) device for direct pressure limitation, such as safety valves, bursting disc safety device, buckling
rods, controlled safety pressure relief systems (CSPRS); and
b) limiting devices, which either activate the means for correction or provide for shutdown or
shutdown and lockout, such as pressure switches or temperature switches or fluid level switches
and safety-related measurement and regulation (SRMCR) devices
3.1.17
surveillance
act of monitoring or observing to verify whether an item or activity complies with specified
requirements
3.1.18
third party
organization performing inspection and test activities independently of the parties involved
3.1.19
transportable pressure equipment
equipment constructed to be transported under pressure with a maximum water capacity of 3 000 L
e.g. transportable gas container
3.1.20
type approval
once-off approval of the design, inspection and testing of pressure equipment
3.1.21
unstable gas
gas or a vapour liable to transform itself, spontaneously and suddenly, producing a pressure
variation, when this transformation happens in a confined volume under the only effect of a low
variation of an operating parameter e.g. acetylene, methyl acetylene, vinyl fluoride
3.1.22
verification
act of reviewing, inspecting, testing, checking, auditing or otherwise determining and documenting
whether items, processes, services or documents comply with specified requirements
3.2 Abbreviations
AIA approved inspection authority
CE European certificate
PS design pressure
TP test pressure
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Edition 2
b) category I;
c) category II;
e) category IV.
4.1.2 Sound engineering practice (SEP) applies to equipment that is not subjected to conformity
assessment but that shall be designed and manufactured in accordance with sound engineering
practice (best practice) in order to ensure safe use. Such equipment shall ensure that design and
manufacture take into account all the relevant factors that influence safety during its intended
lifetime (see clause 6). The equipment shall have instructions for use and shall bear the
identification of the manufacturer. SEP equipment is not required to meet any other of the essential
statutory requirements listed in the relevant national legislation (see foreword).
4.1.3 For equipment categorized as category I equipment, the manufacturer shall ensure that such
equipment complies with the requirements of the applicable health and safety standard(s). The
manufacturer shall issue a certificate of conformity confirming that the equipment is manufactured in
accordance with the applicable code of construction. The design requirements of such equipment
shall be in accordance with the applicable health and safety standard(s).
4.1.4 The design of pressure equipment for category II and above needs to be approved by an
appropriately registered professional person (i.e. registered Pr. Eng. Pr. Technologist or Pr. Cert.
Eng.) (competent in this field) to a health and safety standard and verified by the AIA or certification
body as applicable. Design requirements for piping shall be as given in annex B.
In the case of countries which do not fall within the recognition agreements (e.g. Washington accord
etc), the design engineers with equivalent qualifications and relevant experience may be accepted
through an agreement by verification engineer of an AIA for designs done outside of South Africa.
4.1.5 Imported pressure equipment in accordance with 5.2.5.1, 5.2.5.2 or 5.2.5.3 does not have to
meet the requirements of 4.1.4.
1) pressure vessels,
2) steam generators,
3) piping,
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Edition 2
4) pressure accessories,
c) the fluid group of the intended contents – group 1 or group 2 (see table 1).
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Transportable
Equipment type Pressure vessels Piping
pressure equipment
Steam
b b b
State of contents Gas
B2 Liquid generator Gas
B3 Liquid Gas
B4 Liquid
c
Fluid group 1 2 1 2 1 2 1 2 1 2 1 2
a a
Refer to figure 1 2 3 4 5 6 7 8 9 10 2 10 4
NOTE For two-phase flow, the equipment should be categorized to the higher risk.
a
For categorization of transportable pressure equipment figures 2 or 7 and 4 or 9 may be used as
appropriate. Pressure accessories for equipment associated with figure 10 shall also be assessed with
figure 10. Valves having an internal volume less than 0,1 L shall be deemed to be equal to 0,1 L for the
purpose of defining the hazard category in relation to figure 10.
b
No pockets of gas may form above the liquid in the equipment, including steam.
c
Fluid group 1 = dangerous; fluid group 2 = not dangerous (see 4.3.1).
4.3 Categorization
This group comprises fluids classified as dangerous substances (in accordance with SANS 10228
for transportable pressure equipment or Council Directive 67/548/EEC for the rest of the pressure
equipment), fluids that are:
a) explosive,
b) extremely flammable,
c) highly flammable,
e) corrosive,
f) toxic,
g) oxidizing, and
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Edition 2
In certain installation(s) the user may classify the fluid. This shall be part of the final documentation.
Figures 1 to 4 for vessels or figures 6 to 9 for piping are applicable depending on whether the
volume (V) or the nominal size (DN) is appropriate for classification of the pressure accessory.
Where both the volume and the nominal size are appropriate, the pressure accessory shall be
classified in the higher category.
Piping components need not be defined as pressure accessories when purchased and certified in
accordance with a referenced standard listed in the applicable health and safety standard(s). The
manufacturer of the equipment that uses the piping components shall remain liable for their integrity.
Examples would include standard valves that comply with ASME B16.34 or API 600 when used in
piping in accordance with ASME B31.3.
These are generally classified as category IV. Safety accessories manufactured for specific
equipment shall at least be classified as the same category as the equipment that they protect.
4.3.4 Assemblies
a) assessment of each item of pressure equipment making up the assembly which has not been
previously subjected to a conformity assessment procedure and to a separate marking; the
assessment procedure shall be determined by the category of each item of equipment;
b) the assessment of the integration of the various components of the assembly which shall be
determined by the highest category applicable to the equipment concerned other than that
applicable to any safety accessories; and
c) the assessment of the protection of an assembly against exceeding the permissible operating limits
shall be conducted in the light of the highest category applicable to the items of equipment to be
protected.
4.3.4.2 Fitting a valve to transportable pressure equipment for dangerous fluids is exempt from
compliance with this clause (see also SANS 10019).
4.4.1 General
Depending on the requirements of 4.2, the relevant of figures 1 to 9 shall be used to determine the
applicable hazard category (SEP, I, II, III or IV) for pressure vessels, steam generators, piping and
transportable pressure equipment for non-dangerous fluids.
Figure 10 applies specifically to transportable pressure equipment for dangerous gas as defined in
the relevant statutory regulations for pressure equipment.
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Edition 2
In the graphs in figures 1 to 10, the design pressure (PS) or test pressure (TP) as relevant is plotted
against the volume (V) or nominal size (DN). These graphs have up to five bands that relate to the
different hazard categories (SEP, I, II, I II or IV).
The manufacturer shall calculate and plot on the relevant graph, the design pressure and volume or
nominal size for the equipment that is manufactured in order to identify which category such
equipment falls into. In general, the lower the design pressure and volume, the lower the category
for the equipment.
Each category shown in the graphs starts above the lower line and ends on the upper line.
4.4.2 Vessels
Vessels that fall within categories I or II and that are intended to contain an unstable gas, shall be
classified as category III (see figure 1).
10
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Edition 2
a
0 3
8
0 8
.
0 g
r
0 D
1
V
I
0 s
0 a
0 g
I
I
1 s
I u
o
r
e
g
n
a
D
—
I
I s
l
e
0 s
0
1 s
d e
e
t v
a
l r
0
0 u o
f
0 I g
0 e
r L h
0 t ) p
0
1 0 o V
(
a
r
0
= 0 N e G
V
*
0 0 m
2 0 u —
S = 0 0 l
P
V 5 0 0 o
V
1
*
S = 2 0 e
r
P V =
* 1 u
S * V g
i
P S F
P
1 =
V 1
0
0 0
0 0
0 0
0 0 0
1 2 5
= = P =
S S E S
P P S P
1
,
0 0 0 0 1 , 0
1
0 0 0 1
0 0 0 0 0
0 0 0 0 1
0 0 0 1
0 0 1 a
P
k )
S
P
( e
r u
s
s
e
r p n
g
i s
e
D
4 1
11
SANS 347:2012
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Edition 2
Portable fire extinguishers up to 3 000 kPa shall be classified as at least category III (see figure 2).
s
a
g
s
u
o
r
e
g
n
a
d
-
n
o
N
—
s
l
e
s
s
e
v
r
o
f
h
p
a
r
G
—
2
e
r
u
g
i
F
12
SANS 347:2012
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Edition 2
Figure 3 shows the various categories for dangerous liquids contained in vessels.
0 3
c
0 8
0 0 g
8
.
0 0 0 D
r
0 0 1
0 0 0
5 1 5
= = =
S S S
P P P
I
I I
I I I 0
0
0
1
s
d
i
u
q
i
l
s
0 u
0 o
r
1 e
L g
d ) n
e V
( a
t
a
l e D
u
g m
u —
e
r
l
o s
l
t V e
o s
N s
e
v
r
0
1
o
f
0 h
0
0 p
0 a
r
2
= G
V
*
S —
P 3
e
r
u
g
i
F
1 =
V 1
I P
I E
S
1
,
0 0 1 0
0 0 0 ,
0 0 0 0 0 1 0
0 0 0 0 0 1
0 0 1
0 0 0 1
5 1 1
a
P
k )
S
P
( e
r u
s
s
e
r p n
g
i s
e
D
13
SANS 347:2012
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Edition 2
Assemblies intended for generating warm water shall be subjected to a type approval.
0 d
0 3
0 0 8
8
.
0 0 0 g
r
0 0 0 D
0 0 1
5 1
= =
S S
P P
I
I I 0
0
0
0
1
s
d
i
u
q
i
l
s
0 u
0 o
r
0
e
1 g
n
0 a
0 d
-
0 n
0 o
0 d
0 e N
1 t
a
L
)
= l
u V —
V
* g ( s
S e 0 e l
P
r 0 m e
t 1 u s
o l s
N o e
V v
r
o
f
h
p
a
r
G
0
1 —
4
0
1 =
V
e
r
u
g
i
P F
I E
S
1
0
0
0
0
0 0
1 5
= =
S S
P P
1
,
0
0 0 0 0
0 0 0 0 0 0 1 1
,
0 0 0 0 0 1 0
0 0 1
0 1
0 0 1
5 1 a
P
k )
S
P r u
( e s
s
e
r p n
g
i s
e
D
14
SANS 347:2012
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Edition 2
The design of jacketed pressure cookers shall be subjected to a conformity assessment procedure
equivalent to at least one of the category III modules.
NOTE For more information on conformity assessment procedures for stationary pressure equipment, see
annex C.
e
0 3
0 8
8
0 g
.
r
0 D
1
V
I 0
0
0
0
0 1 =
V 0
1
s
r
0 o
t
0
0 a
r
0 e
0
3 n
e
= I
I g
V I
*
S 0
0 m
P 0
0 a
0
5 0
7
, 1 e
t
2 0 3 s
0 9
= 0 L r
V
*
5 ) o
f
S = V
P V
*
d ( h
S
e
t e p
P
a
l m a
r
u u
l
g
e o G
0 r V
0 t
o
—
2
N 5
3
=
I
I e
r
0 u
1
S
P g
i
5
2
,
F
6
I
2 =
V
1
0
5
=
S
P
1
,
0
0 0 0 0 0 0 0 1 1
,
0 0 0 0 0 0 1
2 5 0
0 0 3 2 0 1
0 0 1 a
0 1 P
k )
S
P
( e
r u
s
s e
r p n
g
i s e
D
1
15
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Edition 2
4.4.4 Piping
Piping that is intended for unstable gases that fall within categories I or II shall be classified as
category III.
0 f
3
0 8
0 8
.
g
r
2 D
0
0
0
1
I
I
I
s
0 a
0
0
0
5
3 = N
D 5
3
g
0 s
0 u
5
3
o
r
= e
g
N n
D
* a
S I
I D
P
—
0 m
0 m g
0
0
1 =
N
D
0
0
0
1 =
N
D
1 n
i
)
0
0 N p
i
0 D
( p
0 r r
1
d
e
t
o
f
= e
N
e
t h
D I a
l m p
* u a
i
d
a
r
S g
P e
r
l
a G
t n
i
o
m
—
N 5
2
o 6
e
5
2 = N
D
N
r
u
g
i
F
0
1
0
5
P =
E S
S P
1
0
0 0 0 0 0 0 1
5 0 1
0 0 3
0
0 0 0 1
0 0 1
0 1
1 a
P
k )
S
P
( e
r u
s
s
e
r p n
g
i s
e
D
16
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Edition 2
All piping that contains fluids at a temperature greater than 350 °C (not applicable to non-metallic
piping) and that falls into category II shall be classified as category III.
0
0
0 g
5 0 3
8
3
0 8
.
0 g
r
2 D
0
0
0
0
1
s
a
g
I s
I
I u
0
0
o
r
0 e
0 0
0 0 1 g
0 0 n
0 0 0 a
0 5
5 3 0
0
d
-
= = 0 n
N N
D D
0
1 o
* *
S S
= m N
P P N
D
*
m
0 )
—
S 5 N g
0
5
2 = N
D P 2 D
(
n
i
r p
i
e
d t p
I
I e
t
e r
a
l
m
a
0 i
o
f
u
g
0 d
1 l h
p
0
0 =
1 N
D
e a
r
t n
i a
r
o
I N m
o
G
N —
7
2 e
r
3
u
2 N
3 = D
g
i
F
0
1
0
5
P =
E S
S P
1
0 0 0 5
2 0 0 0 1
0 0 0 1 0 0 1
0 0 0 3 0 1
0 0 0 1
0 0 1 a
P
k )
S
P
( e
r u
s
s
e
r p n
g
i s
e
D
2 1
17
SANS 347:2012
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Edition 2
Figure 8 shows the various categories for dangerous liquids contained in piping.
0 h
3
0 8
0 0 8
.
g
0 0 r
0 D
0 0 1
0 0 0
5 1 5
= = =
S S S
P P P
s
I
I I I
d
i
I I u
0 q
i
0
0
l
s
1 u
o
r
e
g
n
a
D
m
m
—
) g
N n
i
D
( p
i
0
r p
0
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Figure 9 shows the various categories for non-dangerous liquids contained in piping.
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Figure 10 shows the various categories and for dangerous gas contained in transportable pressure
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5.1 General
5.1.1 Before putting pressure equipment classified as either hazard category I, II, III or IV on the
market, such equipment shall be subjected to the procedures in the appropriate conformity
assessment modules (see modules A to H1) in 5.3 to 5.15 (inclusive).
The modules for products in categories II, III and IV require the involvement of an independent
body,(certification body, AIA or third-party organization) either in the approval and monitoring of the
manufacturer’s quality system, or in direct product inspection.
Third-party organizations, when approved by the regulatory authority, may also carry out the
approval of welding procedures and personnel, including non-destructive testing personnel, as
required for pressure equipment assemblies classified as category II, III and IV. For direct product
inspection the manufacturer shall appoint the AIA if not appointed by the buyer or user of the
equipment.
Modules differ according to the type of assessment (for example, documentary checks, type
approval, design approval, quality assurance) and the organization carrying out the assessment (i.e.
the manufacturer and AIA or a certification body).
5.1.2 According to the category of the equipment, manufacturers shall use the modules as given in
this standard and table 2 to allow for proper choice according to application. The categories for
transportable containers are given in table 3.
NOTE The modules attributed to a higher hazard category may also be used in the lower categories.
a) assessment of each item of pressure equipment making up the assembly that has not been
previously subjected to a conformity assessment procedure and to a separate marking; the
assessment procedure shall be determined by the category of each item of equipment;
b) the assessment of the integration of the various components of the assembly shall be
determined by the highest category applicable to the equipment concerned other than that
applicable to any safety accessories;
c) the assessment of the protection of an assembly against exceeding the permissible operating
limits shall be conducted in the light of the highest category applicable to the items of equipment
to be protected; and
d) whereas this global conformity assessment procedure relates to assemblies composed of
several pieces of pressure equipment assembled to constitute an integrated and functional
whole; whereas these assemblies may range from simple assemblies such as pressure cookers
to complex assemblies such as water tube boilers; whereas, if the manufacturer of an assembly
intends it to be placed on the market and put into service as an assembly - and not in the form of
its constituent non-assembled elements - that assembly shall conform to this global conformity
assessment procedure; whereas, on the other hand, this global conformity assessment
procedure does not cover the assembly of pressure equipment on the site and under the
responsibility of the user, as in the case of industrial installations.
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Once conformity assessment has been completed, and if the equipment or assembly complies with
the provisions of the relevant national legislation (see foreword), the manufacturer shall be required
to affix the marking to each item of pressure equipment or assembly and draw up a declaration of
conformity.
1 2 3 4 5
a
Conformity assessment modules
B5
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1 2 3 4 5
a
Conformity assessment modules
B5
5.2.1 General
Pressure equipment shall undergo a final inspection to assess visually and by examination of the
accompanying documents compliance with the requirements of the applicable health and safety
standard(s). Tests carried out during manufacture may be taken into account. In order to comply
with the safety requirements, the final inspection shall be carried out internally and externally on
every part of the equipment, where appropriate, in the course of manufacture (e.g. where
examination during the final inspection is no longer possible).
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Final assessment of pressure equipment shall include a test for the pressure containment aspect,
which will normally take the form of a hydrostatic pressure test at a pressure at least equal, where
appropriate, to the value specified in the applicable health and safety standard(s).
For category I series-produced pressure equipment, this test may be performed on a statistical
basis.
Where the hydrostatic pressure test is harmful or impractical, other tests of a recognized value may
be carried out. For tests other than the hydrostatic pressure test, additional measures, such as non-
destructive tests or other methods of equivalent validity, shall be applied before those tests are
carried out.
5.2.4 Assemblies
For assemblies, the final assessment shall also include a check of the safety accessories intended
to check full compliance with the requirements specified in the applicable health and safety
standard(s).
Pressure equipment imported into South Africa (with all the documentation and marking, as
required by the statutory regulations), shall be subjected to a conformity assessment review by the
importer to ensure compliance with the relevant national legislation (see foreword). All reviews of
pressure vessels, steam generators and assemblies shall be verified by an AIA (appointed by the
importer) except where manufactured under SEP and category 1 requirements, as applicable.
CE and Pi ( π) marked equipment in accordance with the PED/TPED and manufactured to the
applicable health and safety standard(s) referred to in the relevant national legislation (see
foreword) and annex A shall be acceptable for importation into South Africa provided the equipment
is verified for compliance with the relevant national legislation (see foreword) by the importer and
the AIA for pressure equipment category 2 and above.
ASME stamped equipment complying to ASME shall be acceptable for importation into South Africa
provided the equipment is verified for compliance with the relevant national legislation (see
foreword) by the importer and the AIA for pressure equipment category 2 and above (see also
annex C).
DoT stamped pressure equipment complying with DoT regulations and stamped with DoT
manufacturer’s Registration Number (Mxxxx) shall be acceptable for importation into South Africa
provided the equipment is verified for compliance with the relevant national legislation (see
foreword) by the importer and the AIA for pressure equipment category 2 and above.
5.3.1 This module describes the procedure whereby the manufacturer, or his authorized
representative established in South Africa, shall comply with the requirements in 5.3.2 and shall
declare that the pressure equipment complies with the requirements of the applicable statutory
regulations for pressure equipment. The manufacturer, or his authorized representative established
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in South Africa, shall affix to each item of pressure equipment the permanent marking or data plate,
as relevant, required by the pressure equipment regulations, and draw up a certificate of conformity.
5.3.2 The manufacturer shall draw up the technical documentation described in 5.3.3 and, either
the manufacturer or his authorized representative established in South Africa, shall make it
available to the relevant regulatory authority for inspection purposes for a period of twelve years
after the last of the pressure equipment has been manufactured.
Where neither the manufacturer nor his authorized representative is established in South Africa, the
obligation to keep the technical documentation available is the responsibility of the person who
places the pressure equipment on the local market.
5.3.3 The technical documentation shall enable an assessment to be made of the conformity of the
pressure equipment with the requirements of the applicable statutory regulations for pressure
equipment. It shall, as far as is relevant for such assessment, cover the design, manufacture and
operation of the pressure equipment, and contain the following:
c) descriptions and explanations necessary for an understanding of the said drawings and diagrams
and the operation of the pressure equipment;
5.3.4 The manufacturer, or his authorized representative established in South Africa, shall keep a
copy of the certificate of conformity with the technical documentation.
5.3.5 The manufacturer shall take all measures necessary to ensure that the manufactured
pressure equipment complies with the technical documentation referred to in 5.3.3 and with the
applicable statutory regulations for pressure equipment.
a) Final assessment shall be performed by the manufacturer and it shall be monitored by means of
unexpected visits by an AIA.
1) establish that the manufacturer has performed the final assessment in accordance with the
requirements of the applicable code of construction; and
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c) Should one or more of the items of pressure equipment not conform, the AIA shall take
appropriate measures.
d) On the responsibility of the AIA, the manufacturer shall affix the AIA’s identification number to
each pressure equipment.
5.5.1 This module describes the part of the procedure whereby an AIA ascertains and attests that
a representative sample of the product concerned complies with the requirements of the applicable
statutory regulations for pressure equipment.
5.5.2 The application for type verification shall be lodged by the manufacturer, or by his authorized
representative established in South Africa, with a single AIA of his choice provided that the AIA’s
scope of accreditation allows it to do this type of work .
a) the name and address of the manufacturer and, if the application is lodged by the manufacturer’s
authorized representative established in South Africa, his name and address as well,
b) a written declaration that a similar application has not been lodged with another AIA,
5.5.4 The applicant shall make available to the AIA a representative sample of the product
concerned, hereinafter called 'type'. The AIA may request further samples should the test
programme so require. A type may cover several versions of pressure equipment provided that the
differences between the versions do not affect the level of safety.
5.5.5 The technical documentation shall enable an assessment to be made of the conformity of the
pressure equipment with the requirements of the applicable statutory regulations for pressure
equipment. It shall, as far as is relevant for such assessment, cover the design, manufacture and
operation of the pressure equipment, and contain the following:
c) descriptions and explanations necessary for an understanding of the said drawings and diagrams
and the operation of the pressure equipment;
a) examine the technical documentation, verify that the type has been manufactured in conformity
therewith and identify the components designed in accordance with the relevant requirements of
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the applicable health and safety standards, as well as those designed without complying with the
requirements of those standards;
1) examine the technical documentation with respect to the design and manufacturing
procedures;
2) verify the materials used for compliance with the applicable health and safety standard(s);
3) approve the procedures for the permanent joining of pressure equipment parts; and
4) verify that the personnel undertaking the permanent joining of pressure equipment parts and
the non-destructive tests are qualified or have been approved in accordance with the
applicable statutory regulations for pressure equipment;
c) perform, or have performed, the appropriate verifications and necessary tests to establish
whether the solutions adopted by the manufacturer comply with the requirements of the
applicable statutory regulations for pressure equipment;
d) perform or have performed the appropriate verifications and necessary tests to establish
whether, where the manufacturer has chosen to apply the applicable health and safety
standard(s), these have actually been applied; and
e) agree with the applicant as to the location where the verifications and necessary tests shall be
carried out.
5.5.7 Where the type complies with the applicable statutory regulations for pressure equipment,
the AIA shall issue a type-verification certificate to the applicant. The certificate, which shall be valid
for twelve years and be renewable, shall contain the name and address of the manufacturer, the
results of the verification and the necessary data for identification of the approved type.
5.5.8 A list of the relevant parts of the technical documentation shall be annexed to the type-
verification certificate and a copy shall be kept by the AIA. If the AIA refuses to issue a type-
verification certificate to the manufacturer, or to his authorized representative established in South
Africa, that body shall provide detailed reasons for such refusal. Appeals can be lodged with the
relevant regulatory authority.
5.5.9 The applicant shall inform the AIA that holds the technical documentation concerning the
type-verification certificate, of all modifications to the approved pressure equipment; these
modifications are subjected to additional approval where they might affect compliance with the
essential requirements or the prescribed conditions for use of the pressure equipment. This
additional approval shall be given in the form of an annex to the original type-verification certificate.
5.5.10 Each AIA shall communicate to the relevant regulatory authority the relevant information
concerning type-verification certificates which it has withdrawn, and, on request, those it has issued.
Each AIA shall also communicate to other AIAs the relevant information concerning the type-
verification certificates it has withdrawn or refused.
5.5.11 The other AIAs may receive copies of the type-verification certificates or their annexes (or
both).The annexes to the type-verification certificates shall also be made available to them.
5.5.12 The manufacturer, or his authorized representative established in South Africa, shall keep
together with the technical documentation, copies of type-verification certificates and their annexes
for a period of twelve years after the last of the pressure equipment has been manufactured.
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5.5.13 Where neither the manufacturer nor his authorized representative is established in South
Africa, the obligation to keep the technical documentation available is the responsibility of the
person who places the product on the local market.
5.6.1 This module describes the procedure whereby an AIA ascertains and attests that the design
meets the provisions of the health and safety standard(s) which applies to it.
5.6.2 The manufacturer, or his authorized representative established within South Africa, shall
lodge an application for design verification with a single AIA.
a) the name and address of the manufacturer and, if the application is lodged by the authorized
representative, his name and address as well,
b) a written declaration that the same application has not been lodged with any other AIA,
5.6.4 The application may cover several versions of the pressure equipment provided that the
differences between the versions do not affect the level of safety.
5.6.5 The technical documentation shall enable an assessment to be made of the conformity of the
pressure equipment with the requirements of the relevant national legislation (see foreword) which
apply to it. It shall, as far as is relevant for such assessment, cover the design, manufacture and
operation of the pressure equipment and contain:
b) conceptual design and manufacturing drawings and diagrams of components, sub ssemblies, a
circuits, etc.,
c) descriptions and explanations necessary for an understanding of the said drawings and diagrams
and the operation of the pressure equipment,
d) a list of the standards referred to in annex A, applied in full, and descriptions of solutions adopted
to meet the essential requirements of the relevant national legislation (see foreword) where the
standards referred to in annex A have not been applied,
e) the necessary supporting evidence for the adequacy of the design solution. This supporting
evidence shall include the results of tests carried out by the appropriate laboratory of the
manufacturer or on his behalf,
5.6.6 The AIA shall examine the technical documentation and identify the components which have
been designed in accordance with the relevant provisions of the standards referred to in annex A.
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a) approve the procedures for manufacturing of pressure equipment parts, or check that they have
been previously approved;
b) verify that the personnel undertaking the permanent joining of pressure equipment parts and the
non-destructive tests are qualified or approved in accordance with manufacturing requirements;
c) perform the necessary examinations to establish whether the solutions adopted by the
manufacturer meet the essential requirements of the relevant national legislation (see foreword),
d) perform the necessary examinations to establish whether, the relevant standards, have been
applied;
5.6.8 Where the design meets the provisions of the relevant national legislation (see foreword)
which apply to it, the AIA shall issue a design verification report to the applicant. The report shall
contain the name and address of the applicant, the conclusions of the verification, conditions for its
validity and the necessary data for identification of the approved design.
5.6.9 A list of the relevant parts of the technical documentation shall be annexed to the report and
a copy kept by the AIA.
5.6.10 If the AIA refuses to issue a design verification report to the manufacturer or to his
authorized representative established within South Africa, that AIA shall provide detailed reasons
for such refusal.
5.6.12 The applicant shall inform the AIA that holds the technical documentation concerning the
design verification report of all modifications to the approved design; these are subject to additional
approval where such changes may affect the conformity of the pressure equipment with the
essential requirements of the relevant national legislation (see foreword) or the prescribed
conditions for use of the equipment. This additional approval shall be given in the form of an
addition to the original design verification report.
5.6.13 Each AIA shall communicate to the other AIAs the relevant information concerning the
design verification reports it has withdrawn or refused.
The other AIA’s may on request obtain the relevant information concerning:
5.6.14 The manufacturer, or his authorized representative established within South Africa, shall
keep with the technical documentation referred to in 5.6.5 copies of the design-verification report
and their additions for a period of twelve years (12) after the last of the pressure equipment has
been manufactured.
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5.6.15 Where neither the manufacturer nor his authorized representative is established within
South Africa, the obligation to keep the technical documentation available is the responsibility of the
person who places the product on the market (the importer).
5.7.2 The manufacturer shall take all measures necessary to ensure that pressure equipment
complies with the type described in the type-verification certificate and with the requirements of the
applicable statutory regulations for pressure equipment.
5.7.3 The manufacturer, or his authorized representative established in South Africa, shall keep a
copy of the certificate of conformity for a period of twelve years after the last of the pressure
equipment has been manufactured.
5.7.4 Where neither the manufacturer nor his authorized representative is established in South
Africa, the obligation to keep the technical documentation available is the responsibility of the
person who places the pressure equipment on the local market.
5.7.5 Final assessment shall be subjected to monitoring in the form of unexpected visits by an AIA
chosen by the manufacturer.
a) establish that the manufacturer has performed the final assessment in accordance with the
applicable code of construction; and
b) take samples of the pressure equipment at the manufacturing or storage premises in order to
conduct checks. The AIA shall assess the number of items of equipment to be sampled and shall
decide whether it is necessary to perform, or have performed, all or part of the final assessment
on the pressure equipment samples.
5.7.7 Should one or more of the items of pressure equipment not conform to the module, the AIA
shall take appropriate measures.
5.7.8 On the responsibility of the AIA, the manufacturer shall affix the AIA’s identification number to
each item of pressure equipment.
This module describes the procedure whereby the manufacturer, who complies with the
requirements of 5.8.2.1, shall ensure and declare that the pressure equipment concerned complies
with the type described in the type-verification certificate or design-verification certificate and
complies with the requirements of the applicable statutory regulations for pressure equipment. The
manufacturer, or his authorized representative established in South Africa, shall affix the
manufacturer’s mark to each item of pressure equipment and draw up a certificate of conformity.
The manufacturer’s mark shall be accompanied by the identification number of the AIA responsible
for surveillance, as specified in 5.8.3.
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5.8.2.1 The manufacturer shall operate a certified quality system for production, final inspection
and testing as specified in 7.1 and be subject to surveillance as specified in 7.2.
5.8.2.2 The quality system shall ensure compliance of the pressure equipment with the type
described in the type-verification certificate or design-verification certificate and with the
requirements of the applicable statutory regulations for pressure equipment.
The manufacturer shall lodge an application for an AIA to perform the type verification or design
verification and issue an applicable certificate before the manufacturer applies for certification of the
quality system.
5.9.2 The manufacturer shall draw up the technical documentation described below. The technical
documentation shall enable an assessment to be made of the conformity of the pressure equipment
with the requirements of the applicable statutory regulations for pressure equipment. It shall, as far
as is relevant for such assessment, cover the design, manufacture and operation of the pressure
equipment and contain:
c) descriptions and explanations necessary for an understanding of the said drawings and diagrams
and the operation of the pressure equipment;
d) a list of the standards referred to in annex A and descriptions of the solutions adopted to meet
the essential requirements of the applicable statutory regulations for pressure equipment;
f) test reports.
5.9.3 The manufacturer shall operate a certified quality system for production, final inspection and
testing as specified in 7.1 and be subject to surveillance as specified in 7.2.
5.9.4 The quality system shall ensure compliance of the pressure equipment with the requirements
of the applicable statutory regulations for pressure equipment.
5.10.1 The manufacturer shall operate a certified quality system for the final pressure equipment
inspection and testing, as specified in clause 7 and be subjected to surveillance as specified in 7.2.
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5.10.2 Under the quality system, each item of the pressure equipment shall be verified and
appropriate tests, as set out in the applicable health and safety standard(s), or equivalent tests,
particularly for final assessment as referred to in the applicable code of construction, shall be
carried out in order to ensure its compliance with the requirements of the applicable statutory
regulations for pressure equipment.
5.11.1 This module describes the procedure whereby the manufacturer, who complies with the
requirements of 5.11.3, shall ensure and declare that the pressure equipment concerned complies
with the requirements of the applicable statutory regulations for pressure equipment. The
manufacturer, or his authorized representative established in South Africa, shall affix the
manufacturer’s mark to each item of pressure equipment and draw up a certificate of conformity.
The mark shall be accompanied by the identification number of the approved certification body
responsible for surveillance.
5.11.2 The manufacturer shall draw up the technical documentation. The technical documentation
shall enable an assessment to be made of the conformity of the pressure equipment with the
requirements of the applicable statutory regulations for pressure equipment. It shall, as far as is
applicable for such assessment, cover the design, manufacture and operation of the pressure
equipment and contain the following:
c) descriptions and explanations necessary for an understanding of the said drawings and diagrams
and the operation of the pressure equipment;
d) a list of the health and safety standards, applied in full or in part, and descriptions of the solutions
adopted to meet the essential requirements of the applicable statutory regulations for pressure
equipment where the standards referred to in annex A have not been applied;
f) test reports.
5.11.3 The manufacturer shall operate a certified quality system in accordance with 7.1 and for the
final pressure equipment inspection and testing by an AIA and be subjected to surveillance by an
approved certification body in accordance with 7.2.
5.12.1 This module describes the procedure whereby the manufacturer, or his authorized
representative established in South Africa, shall ensure and declare that the pressure equipment
subjected to the requirements in 5.12.3 complies with the type as described in the type-verification
certificate, or in the design-verification certificate, and that it complies with the requirements of the
applicable statutory regulations for pressure equipment.
5.12.2 The manufacturer, or his authorized representative established in South Africa, shall affix
the manufacturer’s mark to all the pressure equipment concerned and draw up a certificate of
conformity. The manufacturer, or his authorized representative established in South Africa, shall
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keep a copy of the certificate of conformity for a period of twelve years after the last of the pressure
equipment has been manufactured.
5.12.3 The AIA shall perform the appropriate verifications and tests in order to check the
conformity of the pressure equipment with the applicable requirements of the statutory regulations
for pressure equipment by examining and testing every product in accordance with 5.12.4 to 5.12.7
(inclusive).
5.12.4 Each item of pressure equipment shall be individually examined and shall undergo
appropriate verifications and tests as set out in the applicable health and safety standards, or
equivalent verifications and tests in order to verify that it conforms to the type and the r equirements
of the applicable statutory regulations for pressure equipment.
a) verify that the personnel undertaking the permanent joining of parts and the non-destructive tests
are qualified or have been approved in accordance with the applicable code of construction;
b) verify the certificate issued by the materials manufacturer in accordance with the applicable code
of construction; and
c) carry out or have carried out the final inspection and proof test referred to in the applicable code
of construction and examine the safety devices, if applicable.
5.12.6 The AIA shall affix its identification number or have it affixed to each item of pressure
equipment and countersign the certificate of conformity that relates to the tests carried out.
5.12.7 The manufacturer, or his authorized representative established in South Africa, shall ensure
that the certificates of conformity countersigned by the AIA can be made available on request.
5.13.1 This module describes the procedure whereby the manufacturer shall ensure and declare
that the pressure equipment, which has been issued with the certificate referred to in 5.13.4(f),
complies with the requirements of the applicable statutory regulations for pressure equipment. The
manufacturer shall affix the manufacturer’s mark to the pressure equipment and draw up a
certificate of conformity.
5.13.2 The manufacturer shall apply to an AIA of his choice for pressure equipment verification if
the AIA was not appointed by the buyer/user.
NOTE It is the duty of the manufacturer to ensure that timely participation of the AIA on all pressure
equipment verification irrespective of who appointed the AIA.
5.13.3 The technical documentation shall enable an assessment to be made of the conformity of
the pressure equipment with the requirements of the applicable statutory regulations for pressure
equipment. It shall cover the design, manufacture and operation of the pressure equipment.
c) descriptions and explanations necessary for an understanding of the said drawings and diagrams
and the operation of the pressure equipment;
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d) a list of the health and safety standards, applied in full or in part, and descriptions of the solutions
adopted to meet the essential requirements of the applicable statutory regulations for pressure
equipment where the standards referred to in annex A have not been applied;
g) appropriate details relating to the approval of the manufacturing and test procedures and of the
qualifications or approval of the personnel concerned (see SANS 10227 and SANS 17020) in
accordance with the applicable code of construction.
5.13.4 The AIA shall examine the design and construction of each item of pressure equipment and
during manufacture and perform appropriate tests as set out in the applicable health and safety
standards, or equivalent verifications and tests, to ensure its compliance with the requirements of
the applicable code of construction.
a) examine the technical documentation with respect to the design and manufacturing procedures;
b) assess the materials used where these are not in conformity with the applicable health and
safety standards, and check the certificate issued by the material manufacturer in accordance
with the applicable code of construction;
c) approve the procedures for the permanent joining of parts or check that they have been
previously approved in accordance with the applicable code of construction;
d) verify the qualifications or approval of the personnel (see SANS 10227 and SANS 17020),
required under the applicable code of construction;
e) carry out the final inspection referred to in the applicable code of construction, perform or have
performed the tests referred to in the applicable code of construction, and examine the safety
devices, if applicable; and
f) affix its identification number or have it affixed to the pressure equipment and countersign the
certificate of conformity for the tests carried out. This certificate shall be kept for a period of five
years.
5.13.5 The manufacturer, or his authorized representative established in South Africa, shall ensure
that this certificate of conformity can be made available on request.
5.14.1 General
This module describes the procedure whereby the manufacturer who complies with the
requirements in 5.14.2 shall ensure and declare that the pressure equipment concerned complies
with the requirements of the applicable statutory regulations for pressure equipment. The
manufacturer, or his authorized representative established in South Africa, shall affix the
manufacturer’s mark to each item of pressure equipment and draw up a certificate of conformity.
The manufacturer’s mark shall be accompanied by the identification number of the approved
certification body (CB) responsible for surveillance, as specified in 7.2.
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The manufacturer shall operate a certified quality system for design, manufacture, final inspection
and testing, and be subjected to surveillance as specified in clause 7.
5.15 Module H1 — Full quality assurance with design verification and special
surveillance of the final assessment
a) The manufacturer shall lodge an application for each unit of the pressure equipment for
verification of the design with the AIA.
b) The application shall enable the design, manufacture and operation of the pressure equipment to
be understood, and enable conformity with the relevant requirements of the relevant national
legislation (see foreword) to be assessed.
1) the technical design specifications, including standards, which have been applied, and
2) the necessary supporting evidence for their adequacy, in line with the particular health and
safety standard(s). This supporting evidence shall include the results of tests carried out by
the appropriate laboratory of the manufacturer or by the AIA as required by the particular
health and safety standard(s).
c) The AIA shall examine the application and, where the design complies with the requirements of
the applicable statutory regulations for pressure equipment, shall issue a design-verification
certificate to the applicant. The certificate shall contain the results of the verification, the
conditions for its validity, the necessary data for identification of the approved design and, if
relevant, a description of the functioning of the pressure equipment or accessories.
d) The applicant shall inform the AIA that has issued the design-verification certificate of all the
modifications to the approved design. Where the modifications to the approved design might
affect compliance with the essential requirements of the applicable statutory regulations for
pressure equipment or the prescribed conditions for use of the pressure equipment, these
modifications shall receive additional verification from the AIA that issued the design-verification
certificate. This additional verification shall be given in the form of an annex to the original
design-verification certificate.
e) Each AIA shall also communicate to other inspection authorities the relevant information
concerning the design-verification certificates it has withdrawn or refused.
5.15.2 Final assessment shall be subjected to increased surveillance in the form of unexpected
visits by the AIA. In the course of such visits, the AIA shall conduct verifications on the pressure
equipment.
6.1 Pressure equipment shall be designed, manufactured and checked, and if applicable equipped
and installed, in such a way as to ensure its safety when put into service in accordance with the
manufacturer's instructions, or in reasonably foreseeable conditions. The design of category II, III
and IV pressure equipment shall be approved by a professionally registered person in this field, and
prior to submission for verification by the AIA when applicable. (See also 4.1.4.)
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6.2 The pressure equipment shall be properly designed taking all relevant factors into account in
order to ensure that the equipment will be safe throughout its intended life. The pressure equipment
shall be designed for loadings appropriate to its intended use and other reasonably foreseeable
operating conditions.
Where the calculated thickness does not allow for adequate structural stability, the necessary
measures shall be taken to remedy the situation taking into account the risks from transport and
handling.
6.4 Assemblies
Assemblies shall be so designed that:
a) the components to be assembled together are suitable and reliable for their duty; and
b) all the components are properly integrated and assembled in an appropriate manner.
6.5.1 Pressure equipment shall be designed and constructed so that all necessary examinations to
ensure safety can be carried out.
6.5.2 Means of determining the internal condition of the equipment shall be available, where it is
necessary to ensure the continued safety of the equipment, such as access openings allowing
physical access to the inside of the pressure equipment so that appropriate examinations can be
carried out safely and ergonomically.
6.5.3 Other means of ensuring the safe condition of the pressure equipment may be applied:
b) where opening the pressure equipment would adversely affect the inside, or
c) where the substance contained has been shown not to be harmful to the material from which the
pressure equipment is made and no other internal degradation mechanisms are reasonably
foreseeable.
a) be so designed and constructed as to be reliable and suitable for their intended duty and take
into account the maintenance and testing requirements of the devices, where applicable;
b) be independent of other functions, unless their safety function cannot be affected by such other
functions; and
c) comply with appropriate design principles in order to obtain suitable and reliable protection.
6.6.2 These principles include, in particular, fail-safe modes, redundancy, diversity and self-
diagnosis.
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6.7 Manufacturing
The manufacturer shall ensure the competent execution of the provisions set out at the design
stage by applying the appropriate techniques and relevant procedures, especially with a view to the
aspects set out below.
Preparation of the component parts (e.g. forming and chamfering) shall not give rise to defects or
cracks or changes in the mechanical characteristics likely to be detrimental to the safety of the
pressure equipment.
6.7.1.2.1 Permanent joints and adjacent zones shall be free of any surface or internal defects
detrimental to the safety of the equipment.
6.7.1.2.2 The properties of permanent joints shall meet the minimum properties specified for the
materials to be joined unless other relevant property values are specifically taken into account in the
design calculations.
6.7.1.2.3 For pressure equipment, permanent joining of components which contribute to the
pressure resistance of equipment and components which are directly attached to them shall be
carried out by suitably qualified personnel according to suitable joining procedures.
6.7.1.2.4 For pressure equipment in categories II, III and IV, joining procedures and personnel shall
be approved by a competent third party which, at the manufacturer's discretion, may be:
6.7.1.2.5 To carry out these approvals the third party shall perform examinations and tests as set
out in the appropriate health and safety standard(s).
Where there is a risk that the manufacturing process will change the material properties to an extent
which would impair the safety of the pressure equipment, suitable heat treatment shall be applied at
the appropriate stage of manufacture.
6.7.1.4 Traceability
Suitable procedures shall be established and maintained for identifying the material making up the
components of the equipment which contribute to pressure resistance by suitable means from
receipt, through production, up to the final test of the manufactured pressure equipment.
The manufacturer may use finished products, ready-made parts or components, or may subcontract
these tasks. However, he shall always retain the overall control and have the necessary competence
to take the responsibility for the product. The manufacturer constructs the pressure equipment with a
view of placing it on the South African market on his own behalf or to sell it to a buyer for installation
in industrial sites.
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6.8.1 When pressure equipment is placed on the market, it shall be accompanied, as far as
relevant, with instructions for the user, containing all the necessary safety information relating to:
6.8.2 Instructions shall cover information affixed to the pressure equipment and shall be
accompanied, where appropriate, by the technical documents, drawings and diagrams necessary
for a full understanding of these instructions.
6.8.3 If appropriate, these instructions shall also refer to hazards arising from misuse and
particular features of the design.
7.1.1 When required by the applicable conformity assessment module the manufacturer shall
lodge an application for assessment of his quality system with a certification body of his choice.
c) the technical documentation for the approved type and a copy of the type-verification certificate
or design verification certificate, where and as applicable.
7.1.3 The quality system shall ensure compliance of the pressure equipment with the requirements
of the applicable statutory regulations for pressure equipment in general, the applicable health and
safety standard(s) in particular, the selected conformity assessment module and this standard. All
the elements, requirements and provisions adopted by the manufacturer shall be documented in a
systematic and orderly manner in the form of written policies, procedures and instructions. This
quality system documentation shall permit a consistent interpretation of the procedures and quality
measures such as programmes, plans, manuals and records.
7.1.4 The quality system documentation shall contain, in particular, a description of
a) the quality objectives and the organizational structure, responsibilities and powers of
management with regard to the quality of the design and to product quality;
b) the technical design specifications, including standards, that will be applied and, means that will
be used to ensure that the requirements of the applicable statutory regulations for pressure
equipment will be complied with;
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c) the design control and design verification techniques, processes and systematic measures that
will be used when designing the pressure equipment, particularly with regard to materials, in
accordance with the applicable code of construction;
d) the corresponding manufacturing, quality control and quality assurance techniques, processes
and systematic measures that will be used, particularly the procedures for the permanent joining
of parts as approved in accordance with the applicable code of construction;
e) the verifications and tests that will be carried out before, during, and after manufacture, and the
frequency with which they will be carried out;
f) the quality records, such as inspection reports and test data, calibration data, reports on the
qualifications or approval of the personnel concerned (see SANS 10227 and SANS 17020),
particularly those of the personnel undertaking the permanent joining of parts and the
non-destructive tests in accordance with the applicable code of construction; and
g) the means of monitoring the achievement of the required pressure equipment design and quality
and the effective operation of the quality system.
7.1.5 The certification body shall assess the quality system to determine whether it complies with
the requirements in the applicable health and safety standard(s).
7.1.6 The auditing team shall have at least one member that is experienced in the assessment of
the pressure equipment technology concerned, for example, an inspector of pressurized equipment
(IPE). The assessment procedure shall include an inspection visit to the manufacturer's premises.
The decision to visit shall be notified to the manufacturer. The notification shall contain the results of
the verification and the previous assessment visit. Provision shall be made for an appeals
procedure.
7.1.7 The manufacturer shall undertake to fulfil the obligations that arise from the certified quality
system and to ensure that the system remains satisfactory and efficient.
7.1.8 The manufacturer shall inform the certification body that has approved the quality system of
any intended modifications to the quality system. The certification body shall assess the proposed
changes and decide whether the amended quality system will still comply with the requirements in
the applicable health and safety standard(s)s or whether a reassessment is required. The
certification body shall notify its decision to the manufacturer. The notification shall contain the
results of the verification and the assessment decision.
b) European certificate certified systems (For example manufacturing to PED Modules D; E; H; H1);
and
c) SANS 9001 series adapted to address all the requirements of the applicable health and safety
standard(s).
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7.2 Surveillance
7.2.1 The purpose of surveillance is to ensure that the manufacturer duly fulfils the obligations that
arise from the approved quality system.
7.2.2 The manufacturer shall allow the certification body access, for inspection purposes, to the
locations of manufacture, inspection, testing and storage, and provide it with all the necessary
information, in particular,
c) the quality records, such as inspection reports and test data, calibration data, and reports on the
qualifications of the personnel concerned.
7.2.3 The certification body shall carry out periodic audits to ensure that the manufacturer
maintains and applies the quality system and shall provide the manufacturer with an audit report.
The frequency of periodic audits shall be such that a full reassessment is carried out every three
years.
7.2.4 In addition, the certification body may pay unexpected visits to the manufacturer. The need
for such additional visits, and the frequency thereof, shall be determined by a visit-control system
operated by the certification body. The following factors, in particular, shall be considered in the
visit-control system:
d) special conditions linked to the approval of the system, where applicable; and
7.2.5 During such visits the certification body may, if necessary, carry out or have carried out tests
to verify that the quality system is being applied correctly. The certification body shall provide the
manufacturer with a visit report and, if a test has taken place, with a test report.
7.2.6 The manufacturer shall, for a period of twelve years after the last of the pressure equipment
has been manufactured, make available to the national authorities:
c) the decisions and reports from the certification body referred to in 7.1.5, 7.1.6, 7.1.8, 7.2.3
and 7.2.5.
7.2.7 Each certification body shall communicate to the other certification bodies the relevant
information concerning the quality system approvals that it has withdrawn or refused.
NOTE The manufacturer only needs to put a quality management system in place as required by the relevant
module, for example,
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a) in module D, the manufacturer only needs a quality system that complies with 5.8.2 for production, final
inspection and testing;
b) in module E, the manufacturer only needs a quality system that complies with 5.9.2 for final inspection and
testing;
c) in module H, the manufacturer only needs a quality system that complies with 5.12.2 for design, production,
final inspection and testing.
8 Marking
Where the pressure equipment is too small, e.g. accessories, the information referred to in the
relevant national legislation (see foreword) may be given on a label attached to that pressure
equipment provided a unique number is used to provide traceability to the label and any certificate.
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Annex A
(normative)
1 2
American standards
ASME Section I Rules for construction of power boilers
ASME Section III Rules for construction of nuclear facility components (divisions 1, 2 and 3)
ASME Section IV Rules for construction of heating boilers
ASME Section VI Recommended rules for the care and operation of heating boilers
ASME Section VII Recommended guidelines for the care of power boilers
ASME Section VIII Rules for construction of pressure vessels (divisions 1, 2 and 3)
ASME Section X Fiber-reinforced plastic pressure vessels
ASME Section XI Rules for inservice inspection of nuclear power plant components
ASME Code for pressure piping:
B31.1 – Power piping
B31.2 – Fuel gas piping
B31.3 – Process piping
ASME B31 B31.4 – Pipeline transportation systems for liquid hydrocarbons and other liquids
B31.5 – Refrigeration piping and heat transfer components
B31.8 – Gas transmission and distribution piping systems
B31.8S – Managing system integrity of gas pipelines
B31.9 – Building services piping
B31.11 – Slurry transportation piping systems
ASME RTP-1 Reinforced thermoset plastic corrosion resistant equipment
ASME PCC-2 Repair of pressure equipment and piping
ASME PCC-3 Inspection planning using risk-based methods
ASME PVHO-1 Safety standard for pressure vessels for human occupancy
ASTM D 2774 Standard practice for underground installation of thermoplastic pressure piping
Standard specification for filament-wound "fiberglass" pipe (glass-fibre-reinforced
ASTM D 2996
thermosetting resin)
Standard specification for filament-wound glass-fiber-reinforced thermoset resin
ASTM D 3299
corrosion-resistant tanks
Standard specification for contact-moulded glass-fiber-reinforced thermoset resin
ASTM D 4097
corrosion-resistant tanks
American Petroleum Institute. Standard specifications for pressure equipment (as
API
applicable)
The Association of Specifications for tank cars, M 1002
American Railroads
Section C, Part III
ANSI/ISA 84.00.01 Functional safety – Safety instrumented systems for the process industry sector
ANSI NB-23 National board inspection code
ANSI Z223.1 National fuel gas code
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Annex A (continued )
1 2
American standards (concluded )
AWWA American water works association. as applicable
Seamless steel cylinder with a minimum water capacity of 1000 pounds and a
DOT 3T
minimum service pressure of 1800 psig.
DOT 4L Welded insulated cylinders.
TEMA rules Tubular exchanger manufacturers association, Inc.
UL 1316 Standard for safety for glass-fiber-reinforced plastic underground storage tanks for
petroleum products, alcohols and alcohol-gasoline mixtures
Australian standards
Chemical plant equipment made from glass-fibre reinforced plastics (GRP) based on
AS 2634
thermosetting resins
British standards
Design and manufacture of water-tube steam generating plant (including super
BS 1113
heaters, reheaters and steel tube economizers)
EN 13121 (All parts) GRP tanks and vessels for use above ground
EN 13923 Filament-wound FRP pressure vessels – Materials, design, manufacturing and
testing
EN 13445 Unfired pressure vessels
EN 13458-1 Cryogenic vessels – Static vacuum insulated vessels – Part 1: Fundamental
requirements
EN 13458-2 Cryogenic vessels – Static vacuum-insulated vessels – Part 2: Design, fabrication,
inspection and testing
EN 13480 (All parts) Piping
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Annex B
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B.1.1 General
A piping designer is the person(s) in charge of the engineering design of piping and shall be
experienced in the use of the health and safety standards.
For category II and higher, the piping designer shall be an appropriately registered professional
person (i.e. registered Pr. Eng. Pr. Technologist or Pr. Cert. Eng.) with at least four years of relevant
experience in the design of related pressure piping in compliance with the applicable health and
safety standard(s).
In the case of countries which do not fall within the recognition agreements (e.g. Washington accord
etc), the design engineers with equivalent qualifications and relevant experience may be accepted
through an agreement by verification engineer of an AIA for designs done outside of South Africa.
Piping design experience includes design calculations for pressure, sustained and occasional loads,
and piping flexibility.
The piping designer need not do the drawings and calculations, but shall sign them indicating the
correctness of the design in compliance with the health and safety standards. The piping designer
shall review the need for a piping flexibility analysis and if required, sign-off the correctness of this
analysis. In signing-off the design calculations and drawings the piping designer declares that the
design is in accordance with the applicable health and safety standards.
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Annex C
(normative)
C.2.1 ASME stamped equipment means any pressure equipment that fully complies with all the
ASME boiler and pressure vessel code rules, including the use of:
a) authorized organizations holding a code symbol or certificates of authorization (or both); and
b) the inspection by an authorized inspector (AI). Refer to the relevant national legislation (see
foreword).
C.2.2 The relevant national legislation (see foreword) states that imported pressure equipment
stamped by an ASME authorized manufacturer in compliance with a full ASME code of construction
shall be deemed to meet the requirements of the relevant national legislation (see foreword).
NOTE The intent was that such certification is deemed to be meeting the requirements of the health and
safety standards, however any additional requirements of the relevant national legislation (see foreword) e.g.
marking shall also be complied with. This may require the application of an additional nameplate meeting the
relevant national legislation (see foreword) requirements e.g. units of measure and categorization.
C.3.1 Where equipment is in full accordance with the ASME code except for marking and
certification requirements, it shall be marked with RSA/CI/OHSA. In this case one of the following
options shall be used:
a) The manufacturer is an ASME stamp holder and the AI role is taken over by an AIA that inspects,
verifies and also certifies the equipment, or
b) The manufacturer has an certified quality control system in line with ASME Code (Mandatory
appendix 10 in ASME VIII Division 1, for example) and SANS 3834-2 and the authorized
inspector role is taken over by an AIA that inspects, verifies and also certifies the equipment, or
c) Same as a) or b) above but the authorized inspector role is taken over by a foreign inspection
body approved by the regulatory authority in accordance with the relevant national legislation
(see foreword).
C.3.2 In all cases the verification by the AIA shall meet also the minimum requirements of the
applicable health and safety standard(s).
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C.4.1 RSA/CI/OHSA – AA – BB
RSA/CI/OHSA = ASME
C.4.2 Equipment designed, manufactured, inspected, tested and certified in accordance with this
annex shall meet the applicable requirements for marking/nameplate and records of the relevant
national legislation (see foreword), regardless of the pressure vessel category.
Bibliography
EN 473, Non-destructive testing – Qualification and certification of NDT personnel – General
principles .
ISO/IEC Guide 62, General requirements for bodies operating assessment and certification/
registration of quality systems .
SANS 9712/ISO 9712, Non-destructive testing – Qualification and certif ication of personnel .
SANS 13485/ISO 13485, Medical devices – Quality management systems – Requirements for
regulatory purposes.
© SABS
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