Ball valves

class 150, 300, 600, 900,1500 and 2500

ANSI

ANSI Ball valves

Index

2
3
4
5
6
7-8
9
10

Production and stocks

Certification and approvals
General features
Full bore floating
Reduced bore floating
Full trunnion
Stem extensions
Top flange ISO 5211
Torque values
Test pressures
Pressure-Temperature Graph
How to order PEKOS valves

ANSI Ball valves

Production and stocks

SALES AND LOGISTICS

NEW FACTORY IN ARTEA

Spectrometer

Hardness test

Feritscope

QUALITY CONTROL

SALES DEPARTMENT

IN HOUSE CNC MACHINING

AUTOMATIC WAREHOUSES

ASSEMBLY

ACTUATORS ASSEMBLY
2

ANSI Ball valves

Certifications and tests

Cryogenic test

Firesafe test

Final inspection

Certificates of the company

ISO 9001

Quality Assurance System

AD-Merkblatt WO/TRD 100

Manufacturing process and Quality System

API Monogram

Standard API 6D. certificate number: 6D-0363

Certificates of the product

Lloyds Type Approval

Fire Safe & type approval

TUV A352.09

Design of the valves

TA-Luft
ISO 15848

Stem tightness for gas emissions

CE

Pressure equipment CE marking (97/23/EC Directive)

ATEX

Conformity with Directive 94/9/EC - (

Cryogenic

Cryogenic as per norm BS 6364

EN 161 / EN 264

For cut off gas burners and gas equipment

Helium -40 C

Leeds University test

GOST-R

Russian Federation Certificate

Sanitary approval (Russian)

Food processing and Pharmaceutical industry

SIL

Safety Integral Level as per standard IEC 61508

II2GD)

Some Company Approvals

Repsol-YPF (Spain)
Al Furat Petroleum (Syria)
Sasol Technology (South Africa)
EGPC (Egypt)

Qatar Petroleum (Qatar)

Petroleum Development Oman (PDO
KUWAIT Oil Co. (KOC)
Zadco (UAE)
3

ANSI Ball valves

General features
Face to face as per ANSI B16.10, API 6D and

Design as per BS5351, ANSI B16.34, EN 12516,

EN 558

ISO 17292, API 6 D upon request

End connections

ISO 5211 Top flange

Flanged RF, RTJ.........

Socket Weld...............
Butt Weld....................
NPT.............................
BSPP..........................
BSPT...........................

FIRE SAFE construction certified as per BS 6755

part 2, API 6FA, API 607 and ISO 10497
Pressure testing according, API 598, ISO 5208, EN
12266 and API 6D upor request

ANSI 16.5
ANSI 16.11
ANSI 16.25
ANSI B1.20.1
BS 21, ISO 228/1
BS 21, ISO 7/1

Body constructions
Floating ball
Guided ball
Full Trunnion
Split body 2-3 pieces or 1 piece (side-entry)
Full and Reduced bore

Design advantages

ISO 5211 Top flange

Anti-blow out stem

Antistatic stem

Guided stem
Fire safe
Stem packing
MAINTENANCE FREE

Standard construction
Fire safe

Class 150 / 300 / 600

ANSI Ball valves

FULL BORE - FLOATING & GUIDED

Standard materials
Item

Description

Figure
Z14 TTTGV
Z34 TTTGV
Z64 TTTGV
ZG14TTTGV
ZG34 TTTGV

Z16 TTTGV
Z36 TTTGV
Z66 TTTGV
ZG16TTTGV
ZG36 TTTGV

A216 WCC

A351CF8M

1-2

Body

Ball

A351CF8M

Seats

PTFE (T)
PTFE+FG (R )
PTFE + CG (S)

Stem

AISI 316
A182 F51

Stem seal

PTFE + CG (S)

Packing 1

PTFE (T)

7a

Packing 2

Graphite

Seal body 1

PTFE (T)

Oring stem

Viton

10

Seal body 2

11

Bolts body

Graphite
A193 B7M

A193/A320 B8M CI2

Weight (Kg)
NPS

Class 150

1
11/2
2
21/2
3
4
6
8
10
12

2,5
3,3
4,2
7,4
10,6
17
22
32
81
143
245
367

Class 300 Class 600

3
4,5
5
10,5
12,5
20
27
44
105
179
287
480

G.Box

4
6
8
14
19
-
-
-
-
-
-
-

3
3
3
3
9
20
20
20/25

Dimensions

Class 150 & 300

NPS
D

L
150 300

108
117
127
165
178
190
203
229
394
457
533
610

1/2
3/4
1
11/2
2
21/2
3
4
6
8
10
12

15
20
25
40
50
65
80
100
150
200
250
300

140
152
165
191
216
241
283
305
403
502
568
648

150

F
G
H
300

150

89
99
108
127
152
178
191
229
279
343
406
483

95
118
124
156
165
190
210
254
318
381
445
521

47
52
56
77
92
95
101
114
165
228
270
305

52
54
60
75
84
96
114
128
175
245
285
336

105
107
113
145
153
166
205
220
284
362
-
-

185
185
185
300
300
300
355
355
680
750
-
-

Class 600

Gearbox
ISO
5211

300

ISO
L
E
F
G
H
S
5211

64
76
70
78
90
120
142
152
211
251
283
324

F05s
F05s
F05
F07
F07
F07
F10
F10
F12
F14
F14
F14

F05
F05
F05
F07
F07
-
-
-
-
-
-
-

-
-
-
153
192
204
222
236
295
377
417
474

-
-
-
261
261
261
261
261
287
305
305
346

-
-
-
50
50
50
50
50
71
86
86
104

300
300
300
300
300
400
500
500
500

165
190
216
241
292
-
-
-
-
-
-
-

95
120
125
456
165
-
-
-
-
-
-
-

61
61
61
76
83
-
-
-
-
-
-
-

112
112
112
130
137
-
-
-
-
-
-
-

185
185
185
300
300
-
-
-
-
-
-
-

68
84
96
115
129
-
-
-
-
-
-
-

150
300/ 300
lbs
Class/ 150

ANSI Ball valves

REDUCED BORE - SIDE ENTRY - FLOATING

Standard materials
Item

Description

Figure
ZRB 14 TTGVV
ZRB 34 TTGVV

ZRB 16 TTGVV
ZRB 36 TTGVV

A216 WCC

A351CF8M

1-2

Body

Ball

A351CF8M

Seats

PTFE (T)
PTFE+FG (R )
PTFE + CG (S)

Stem

AISI 316
A182 F51

Stem seal

PTFE + CG (S)

Packing 1

PTFE (T)

7a

Packing 2

Graphite

Seal body 1

Viton

Oring stem

Viton

10

Seal body 2

Graphite

Dimensions



NPS
D

150

300

150

F
G
H
300

150

300

ISO
5211
J

108
117
127
165
178
203
229
267
292
330
356

-
152
165
191
216
283
305
403
419*
-
-

89
99
108
127
152
191
229
279
343
406
483

-
118
124
156
165
210
254
318
381*
-
-

61
57
72
93
108
123
137
147
157
170
178

-
92
104
118
146
203
203
283
284
-
-

F05s
F05s
F05s
F05
F07
F07
F10
F12
F12
F14
F14

1/2
3/4
1
11/2
2
3
4
6
8
10
12

10
15
20
32
40
65
80
100
144
187
235

43
46
54
65
75
96
114
148
172
237
266

91
94
102
118
145
166
205
257
281
-
-

185
185
185
185
300
300
355
680
680
-
-

* Guided ball

-
-
-
-
183
204
229
268
292
369
398

G. box
N

-
-
-
-
261
261
261
287
287
305
305

-
-
-
-
50
50
50
71
71
86
86

150

-
-
-
-
300
300
300
400
400
500
500

2
2,5
3,5
5,5
9
17
25
46
80
124
196

Weight (kg)
300
G.box
2,5
3,6
4,8
9
12
25
39
75
118
-
-

2.5
2.5
2.5
10
10
20
20

Class 150 / 300 / 600 /

900 / 1500 / 2500

ANSI Ball valves

FULL TRUNNION

Standard materials
Item

Description

Figure*

GKS 14 SGS GV GKS 16 SGS GV

GKS 34 SGS GV GKS 36 SGS GV

GKS 64 SGS GV GKS 66 SGS GV

GKS 94 SGS GV GKS 96 SGS GV

GKS 154 SGS GV GKS 156 NGT GV

GKS 254 SGS GV GKS 256 NGT GV


Body
A216 WCC
A351 CF8M
1-2

A105N/LF2
A182 F316
3
Ball A351 CF8M / LF2+ENP
4

TEFLON (T)

TEFLON +FG (R)
Seats
TEFLON+CG(S)

DEVLON (N)
5

AISI 316
Stem

A182 F51


Graphite
6-7
Paking ring

Viton


Viton
9
Seat seal

Graphite
8-10
Body seal Viton - Graphite
11
Studs
A320 L7M A193/A320 B8M Cl2
12
Nuts
A194 7M
A194 8M
* When is reduced bore to add RB after S

RF-RTJ

BUTT WELD

SOCKET WELD

Weight (kg)
Full Bore
Butt Weld - Socket Weld

RF - RTJ

NPS

Class150

Class 300

Class 600

Class 900

Class1500

Class 2500

2
3
4
6
8
10
12
14
16
18
20

21
55
105
225
305
455
630
770
850
1450
1870

22
57
110
185
240
575
660
800
1215
1710
2450

30
60
110
235
460
680
1020
1220
1510
2410
3115

60
80
180
390
650
980
1400
1640
1980
2805
3738

75
110
185
430
780
1200
1620
1980
2370
-
-

118
220
370
755
1970
3005
4150
-

NPS

Class150

Class 300

Class 600

Class 900

Class1500

Class 2500

2
3
4
6
8
10
12
14
16
18
20

17
45
87
186
253
377
520
640
700
1200
1550

18
47
91
153
200
470
540
664
1008
1400
2033

25
50
91
195
380
560
845
1010
1250
2000
2580

49
66
150
/320
530
810
1160
1360
1640
2328
3100

62
90
152
359
640
995
1344
1640
1970
-
-

97
180
305
625
1635
2490
3440
-

Reduced Bore
Butt Weld - Socket Weld

RF - RTJ

NPS

Class150

Class 300

Class 600

Class 900

Class1500

Class 2500

3x2
4x3
6x4
8x6
10x8
12x10
14x12
16x14
18x16
20x18

30
75
115
268
395
615
712
880
905
1420

34
78
130
265
314
625
730
890
1200
1850

39
85
160
328
550
720
920
1120
2050
2600

65
109
222
370
560
798
934
1128
1300
2460

76
141
285
515
790
1070
1300
1560
-
-

150
281
567
989
2250
3110
-

NPS

Class150

Class 300

Class 600

Class 900

Class1500

Class 2500

3X2
4x3
6x4
8x6
10x8
12x10
14x12
16x14
18x16
20x18

25
62
95
222
327
510
590
730
750
1178

28
64
106
219
260
518
605
730
995
1530

32
70
132
272
456
597
760
929
1700
2150

54
90
184
307
464
662
775
936
1079
2040

63
117
236
427
655
888
1079
1295
-
-

124
233
470
820
1867
2581
-

Class 150 / 300 / 600 /

900 / 1500 / 2500

ANSI Ball valves

FULL TRUNNION

Dimensions
Class 150/300/600
NPS
FB

RB

2
3
4
6
8
10
12
14
16
18
20
24

3 x 2
4 x 3
6 x 4
8 x 6
10 x 8
12 x 10
14 x 12
16 x 14
18 x 16
20 x 18
24 x 20

D
150-600 FB 150-600 RB
50
75
100
150
201
252
303
385
334
438
487
589

50
75
100
150
201
252
303
334
385
436
487

NPS
FB RB
J
K

2 3 x 2
226
300

3 4 x 3
4 6 x 4
6 8 x 6
8 10 x 8
10 12 x 10
12 14 x 12
14 16 x 14
16 18 x 16
18 20 x 18
20 24 x 20
24
-

258
277
330
395
433
506
574
608
695
722
890

150

L (RF)
300

600

150

L1(RTJ)
300

600

150

178
203
229
394
457
533
610
686
762
864
914
1067

216
283
305
403
502
568
648
762
838
914
991
1143

292
356
432
559
660
787
838
889
991
1092
1194
1397

191
215
241
406
470
545
622
698
774
877
927
1080

232
300
321
419
518
584
664
778
854
930
1007
1165

295
359
435
562
663
790
841
891
877
1095
1200
1407

216
283
305
457
521
559
635
762
838
914
991
1143

Class 150
M
N
ISO 5211
J
K
276
276
276
317
305
305
346
346
346
387
412
412

300
300
400
500
500
500
500
600
600
600
600

50
50
50
71
86
86
104
104
130
130
182
182

F07
F10
F10
F12
F14
F14
F14
F16
F16
F25
F25
F30

226
258
277
330
395
439
506
574
608
700
700
900

L2 (BW) (SW)
300
600
216
283
305
457
521
559
635
762
838
914
991
1143

292
356
432
559
660
787
838
889
991
1092
1194
1397

150

E
300

600

152
191
229
279
343
406
483
535
595
635
700
815

165
210
254
318
381
445
521
585
650
710
775
915

165
210
273
356
419
508
559
605
685
745
815
940

ISO 5211

50
50
71
86
104
130
130
182
203
278
278
278

F07
F10
F12
F14
F16
F16
F25
F25
F25
F30
F30
F30

Class 300 Class 600 lbs

M
N
ISO 5211
J
K
M

300
300
300
400
500
500
500
600
600
600
600
600

276
276
276
317
305
305
305
346
447
412
412
412

50
50
50
71
86
104
104
130
130
182
182
182

F07
F10
F10
F12
F14
F14
F14
F16
F16
F25
F25
F30

226
258
295
361
463
505
635
700
749
769
809
860

300
300
400
500
500
600
600
600
700
700
700
700

276
276
317
305
305
346
346
412
500
578
578
578

Class 900/1500/2500
NPS
FB

RB

2
3
4
6
8
10
12
14
16
18
20
24

3 x 2
4 x 3
6 x 4
8 x 6
10 x 8
12 x 10
14 x 12
16 x 14
18 x 16
20 x 18
24 x 20

D
900 FB 900 RB 1500 FB 1500 RB 2500 FB 2500 RB
50
75
100
150
201
252
303
334
373
423
471
570

50
75
100
150
201
252
303
334
373
423
471

NPS
FB RB
J
K

2 3 x 2
243
300

3 4 x 3
4 6 x 4
6 8 x 6
8 10 x 8
10 12 x 10
12 14 x 12
14 16 x 14
16 18 x 16
18 20 x 18
20 24 x 20
24
-

268
345
387
463
532
620
660
730
768
806
856

300
400
500
500
500
600
600
600
800
800
800

50
75
100
144
192
239
287
315
360
-

50
75
100
144
192
239
287
315
-

42
62
87
131
179
223
265
-

42
62
87
131
179
223
-

900

L (RF)
1500

2500

900

L1(RTJ)
1500

2500

900

368
381
457
610
737
838
965
1029
1130
1219
1321
1549

368
470
546
705
832
991
1130
1250
1384
-

451
578
673
914
1022
1270
1422
-

371
384
460
613
740
841
968
1039
1140
1221
1334
1568

371
473
549
711
841
1000
1146
1276
1407
-

454
584
683
927
1038
1292
1445
-

368
381
457
610
737
838
965
1029
1130
1219
1321
1549

Class 900
M
N
ISO 5211
J
K
263
263
296
305
305
364
364
364
364
420
600
600

50
70
70
86
86
104
104
130
130
182
430
430

F10
F12
F12
F16
F16
F16
F25
F30
F30
F35
F35
F35

243
278
372
475
525
666
729
780
857
-
-
-

300
400
400
500
600
600
600
800
800
-
-
-

L2 (BW) (SW)
1500
2500
368
470
546
705
832
991
1130
1250
1384
-

451
578
673
914
1022
1270
1422
-

900

E
1500

2500

215
240
290
380
470
545
610
640
705
785
855
1040

215
265
310
395
485
585
675
750
825
-

235
305
355
485
550
675
760
-

Class 1500 Class 2500 lbs

M
N
ISO 5211
J
K
M
N
263
296
305
305
364
364
364
420
420
-
-
-

50
70
70
86
104
104
104
182
182
-
-
-

F10
F12
F14
F16
F25
F25
F30
F30
F35
-
-
-

267
313
332
410
633
723
780
-
-
-
-
-

300
400
500
500
600
600
800
-
-
-
-
-

263
305
305
305
364
420
420
-
-
-
-
-

50
70
86
86
104
104
104
-
-
-
-
-

ISO 5211
F12
F14
F16
F25
F25
F30
F35
-

ANSI Ball valves

Simple stem extension

150

150

150

STEM EXTENSION

Standard extension

Security and fugitive emission detector

TOP FLANGE ISO 5211

Only F35
ISO 5211
M (e/c)
C
A
K
I

F05s
11
14
13,5
11
M4

F05
14
18
20
17
M4

F07
17
22
30
20
M6

F10
22
28
40
22
M8

F12
27
36
50
35
M8

F14
36
48
63
40
M10

F16
46
60
73
60
M10

F25
55
72
83
70
M10

F30
75
100
83
80
M10

F35
Key 40x22
160
190
150
M10

MAST (Maximum allowable stem torque in Nm)

Valve type

Stem material

F05s

F05

F07

F10

F12

F14

F16

F25

F30

F35

Floating and guided ball

F51
316
17-4 PH

80
35
153

175
78
336

384
170
736

796
354
1526

2013
894
3856

3784
1682
7249

Full trunnion

F51
316
17-4 PH

116
42
183

207
92
398

549
244
1053

1146
510
2197

2356
1047
4513

5585
2482
10698

11084
4926
21232

19102
8490
36592

48235
21438
92397

106822
47477
204625

BREAKAWAY TORQUE (Nm)

FLOATING AND GUIDED BALL
NPS FB
NPS RB
Class150
Class 300
Class 600

9
14
16

1
11
16
18

1
1
16
19
40

1
2
32
42
90

2
2
48
70
156

2
3
62
90
-

3
4
103
150
-

4
145
216
-

6
249
320
-

6
8
400
590
-

8
10
720
1220
-

10
12
1160
1620
-

12
1650
1820
-

3
4
80
302
320
560
875
1360

4
6
120
490
711
880
1340
2070

6
8
160
890
1580
2050
3340
5250

8
10
910
1540
2520
3205
5050
8240

10
12
1500
2020
3400
4070
6520
10280

12
14
1800
2460
4650
4800
7670
12050

14
16
2800
4165
6820
8200
13100
--

16
18
3215
5780
8600
10900
17500
--

18
20
5100
7830
13120
17100
---

20
22
6400
9830
17800
23880
---

22
24
7480
13100
22500
29800
---

24
8540
16300
28400
38500
---

FULL TRUNNION
NPS FB
NPS RB
Class 150
Class 300
Class 600
Class 900
Class 1500
Class 2500

2
3
70
115
166
205
310
470

Test are made with water and PTFE (T) seats maximum P according to body and seat rating.
With seats in S or R type this values have to increased approximately 30%.
Breakaway torque can be increased approximately 50% after longs periods of inactivity during the first cicles.

ANSI Ball valves

Leak tests
Test acording API 598, EN 12266-1 Class A and ISO 5208 Rate A

Leak tests (bars)

shell test

150
300
600
900
1500
2500

Minimum duration (sec)

Pneumatic test

Hydraulic test

Class

Seat test

30
78
156
235
390
647

Shell test

22
57
114
171
285
474

Size

Seat test

18,5

Shell test

Seat test

to 1

15

15

15

60

2 to 6

60

60

120

120

10 to 12
14

180
300

120
120

Kv (m /h)
3

DN
Full bore
Reduced bore

1/2
20
-

3/4
44
20

1
88
44

1 1/2
200
88

2
310
200

2 1/2
480
310

3
960
480

4
1700
960

6
4100
1700

8
8200
4100

Hydraulic and pneumatic

10
12
14
16
18
20
22
24
11500 18340 26300 30200 35400 54100 62500 70300
8200 11500 18340 26300 41200 45200 51520 58200

Pressure Temperature limitations

Pressure
(bars)

440
DEVLON V (N)

400
360
320

CLASS 2500

280

body A216 WCC/ A351CF8M

240
200

seats types

PTFE+CG (S)

160

CLASS 1500

120
CLASS 900

80

PTFE (T)
CLASS 600

40

CLASS 300
CLASS 150

-40

-20

20

40

60

80

100

120

140

160

180

200

220

240

Temperature (C)

How to order PEKOS ball valves

SPECIAL PREFIX

I Class

II Body/Ball

III Seats

IV Packing

V Body seal 1

VI Body seal 2

VII O ring stem

B-Sampling valve

0-F4/F5

0- Special

T-PTFE

T-PTFE

T- PTFE

T-PTFE

V-Viton (FKM)

C-Cavity filler

1-150 Class.

1-GG25/1.4408

R-PTFE + FG

R-PTFE + FG

R-PTFE + FG

G-Graphite

N-Buna

E-Standard stem extens.

2-F1

2-GG25/1.4027

S-PTFE + CG

S-PTFE + CG

S-PTFE + CG

V- Viton (FKM)

E-EPDM

F-Security Stem extens.

3-300 Class.

3-WCC/CA15

P-PEEK

G-Graphite

G-Graphite

N-Buna

K-KALREZ

G-Guided ball

4-CL 400

4-WCC/CF8M
1.0619/1.4408

K-KELF
(PCTFE)

U-UHMWPE

U-UHMWPE

E-EPDM

H-Heating jacket

5-Tank bottom

5-LCC/LF2+ENP

X-PTFE + Inox

Y-TF 1750

V- Viton (FKM)

K-KALREZ

I-Inclined stem

6-600 Class.

6-CF8M/CF.8M
1.4408/14408

N-Nylon

Y-TF1750

L-CLOROPENO

K-Three pieces

7-4 way

7-1.4539/1.4539

D-DELRIN

L-Locking device

8-3 way

8-Bronze/1.4408

U-UHMWPE

M-Metal seat

9-Wafer

9-LCC/CF8M
1.069QT/1.4408

N-DEVLON V

O-Degreased

10-Special

G-Graphite

S-Spring seat

15-CL 1500

V- Viton

T-Simple stem extens.

25-CL 2500

W-Tungsteno

U-Unidirectional

80-Class 800

Q-Peek+12%
PTFE

V-O ring seat

90-Class 900

H-Colmonoy
C-Cr CromCarbide

L-CLOROPRENO

Vitn and Delrin are registered trademark of Dupon.

I-SILICONE

I-SILICONE

Example: Fig. Z LU - 16 TGG - VN - DN80

Z New stem design

METAL

W-welding body

Special prefix

RB-Reduced bore

10

VII
VI
V
IV
III
II
I

ANSI

From 1/4 up to 24
ANSI 150-300-600-900-1500-2500
From - 196 C up to +700 C

Cryogenic

Split body floating

Full trunnion

End entry floating

3 & 4 way floating and trunnion

Wafer

Heating jacket

Tank bottom
Metal to metal

www.pekos.es
Sales & Headquarters:
Rec del Molinar, 9 - P.l. El Circuit
08160 Montmel (Barcelona) - Spain

Factory:
Bildosola industrialdea
48142 Artea (Vizcaya) - Spain

Tel.: (+34) 93 568 92 56 / Fax: (+34) 93 579 92 44

[email protected]

JULIO / 12 - REV. 6

Three piece forged