LNC-Maintenance Manual - Compressed

A-LNC Milling Controller 1000 Series
Maintenance Manual
Maintenance Manual
2017/04 Version:V01.00.001(LN4408230008)
Leading Numerical Controller
Advantech-LNC Technology Co., Ltd.
I
Milling machine series
Table of Contents
Table of Contents
TABLE OF CONTENTS ................................................................................................................................................... 1

1 DESCRIPTION OF TUNING APPROACH ................................................................................................................. 1
1.1 MACHINE TUNING SEQUENCE ..................................................................................................................................... 1
1.2 MILLING MACHINE TUNING CHECKLIST.......................................................................................................................... 2
2 LANGUAGE, NETWORK, AND TIME SETTINGS ...................................................................................................... 4
2.1 LANGUAGE SETTINGS ................................................................................................................................................ 4
2.2 KEY SETTINGS .......................................................................................................................................................... 4
2.3 NETWORK SETTINGS ................................................................................................................................................. 5
2.4 DATE AND TIME ....................................................................................................................................................... 6
3 I/O SETTINGS AND MECHANISM CHECKS ............................................................................................................ 7
3.1 I/O SETTINGS .......................................................................................................................................................... 7
3.1.1 OP panel Input point settings ...................................................................................................................... 7
3.1.2 OP panel Output point settings ................................................................................................................... 7
3.2 MECHANISM CHECKING............................................................................................................................................. 8
4 COMMON SERVO/SPINDLE DRIVER SETTINGS..................................................................................................... 9
4.1 START THE BUS SERVO SETTINGS PAGE .......................................................................................................................... 9
4.2 ETHERSERVO SERVO DRIVER SETTINGS ........................................................................................................................ 10
4.2.1 Initialization settings of the EtherServo .................................................................................................. 10
4.2.2 Description of absolute function of EtherServo ....................................................................................... 11
4.2.3 EtherServo parameter settings ................................................................................................................ 12
4.2.4 EtherServo driver gain adjustment .......................................................................................................... 13
4.2.5 Suppressing EtherServo's oscillation and noise ....................................................................................... 13
5 SYSTEM SETTINGS ..............................................................................................................................................15
5.1 START THE PARAMETERS PAGE ................................................................................................................................... 15
5.2 SYSTEM PARAMETER SETTINGS .................................................................................................................................. 16
5.3 AXIS GROUP CONFIGURATION SETTINGS ...................................................................................................................... 18
5.4 SETTINGS OF EACH AXIS ........................................................................................................................................... 20
5.5 EXECUTING M9999 ............................................................................................................................................... 26
5.6 GEAR RATIO SETTINGS ............................................................................................................................................. 27
5.6.1 Gear ratio settings (servo axis) ................................................................................................................. 27
5.6.2 Gear ratio settings (spindle) ...................................................................................................................... 29
5.7 SPEED PARAMETER SETTINGS .................................................................................................................................... 31
5.7.1 Speed parameter setting (servo axis) ........................................................................................................ 31
5.7.1.1 Speed parameter settings (servo axis/speed setting) .....................................................................................31
5.7.1.2 Speed parameter settings (servo axis/arrival check) ......................................................................................33
5.7.2 Speed parameter settings (spindle) .......................................................................................................... 37
5.8 ZERO POINT PARAMETER SETTINGS ............................................................................................................................ 40
5.8.1 Incremental encoder setting ..................................................................................................................... 40
5.8.2 Absolute encoder setting .......................................................................................................................... 48
5.9 HIGH-SPEED HIGH-PRECISION SETTINGS ...................................................................................................................... 51
5.9.1 High speed high precision settings (path type) ....................................................................................... 51
5.9.2 High speed and high precision setting (axis type) ................................................................................... 53
6 SOFTWARE LIMIT SETTINGS ...............................................................................................................................57
7 CUTTING ADJUSTMENT ......................................................................................................................................58
7.1 BACKLASH COMPENSATION ...................................................................................................................................... 58
I
Lathe series
Table of Contents
7.2 ADJUSTMENT OF RIGID TAPPING EFFECT ...................................................................................................................... 61

7.2.1 Servo spindle (follow rigid tapping/RT1): .................................................................................................. 62
7.2.2 Synchronized rigid tapping (RT3): ............................................................................................................. 64
8 PARAMETER BACKUP AND UPDATE ....................................................................................................................66
8.1 BACKING UP FROM THE "CONTROLLER" TO A "USB DISK" .............................................................................................. 66
8.2 IMPORTING FROM A "USB DISK" TO THE "CONTROLLER" ............................................................................................... 68
8.3 SYSTEM UPDATE..................................................................................................................................................... 69
9 ALERT DESCRIPTION ...........................................................................................................................................72
9.1 CNC HMI ALARM .................................................................................................................................................. 72
9.2 SYSTEM ALARM (MAIN, COM) ............................................................................................................................... 74
9.3 DRIVER ALARM (SERVO) ........................................................................................................................................ 78
9.4 MOTION CONTROL ALARM (OP, MOT) ...................................................................................................................... 79
9.4.1 Path category ............................................................................................................................................ 79
9.4.2 Axis type .................................................................................................................................................... 85
9.4.3 Other ......................................................................................................................................................... 94
9.5 ALARM INTERPRETATION (INT) ................................................................................................................................. 94
9.6 MILLING MACHINE MACRO ALARM (MACRO) ........................................................................................................... 117
10 ALARM DESCRIPTION ...................................................................................................................................119
10.1 CNC HMI ALARM (HMI) ...................................................................................................................................... 119
10.2 SYSTEM WARNING (MAIN, COM).......................................................................................................................... 121
10.3 DRIVER WARNING (SERVO) .................................................................................................................................. 122
10.4 MOVEMENT CONTROL WARNING (OP, MOT)............................................................................................................ 122
10.4.1 Path category .......................................................................................................................................... 122
10.4.2 Axis type .................................................................................................................................................. 122
APPENDIX A HMI->PLC DESCRIPTION OF R VALUE.................................................................................................124
APPENDIX A PLC → HMI R VALUE DESCRIPTION ....................................................................................................125
II Advantech LNC Technology Co., Ltd.

Milling machine series (M series)
Description of tuning approach
1 Description of tuning approach
1.1 Machine tuning sequence

The recommended machine tuning sequence is:
1. Basic settings: Language, keyboard, network, time setting (see section 2)
2. I/O settings and inspect machine structure. (Please refer to Chapter 3)
3. Set the servo driver. (Please refer to Chapter 4)
4. Complete system parameter settings. (Please refer to Chapter 5)
5. Carry out zero point return or setting absolute mode for the zero point. (Please refer to Chapter 5.8)
6. Complete the software limit setting. (Please refer to Chapter 6)
7. Complete the adjustment of backlash compensation. (Please refer to Chapter 7.1)
8. Complete high-speed high precision cutting adjustment.
9. Complete the adjustment of rigid tapping cutting. (Please refer to Chapter 7.2)
10. Complete the parameter backup. (Please refer to Chapter 8)
. 1
1.2 Milling machine tuning checklist

Fill-in the progress: ○, X (not used)
Item
Classification Item Description Progress
number
1. Language settings Check the language to see if it is correct
MDI keyboard Make sure the MDI keyboard selection matches
2.
settings the model
Basic
Network settings Confirm that the network IP and controller name
3. Setting
are set
Time settings Confirm whether the controller time is set
4.
correctly
Operation panel I/O Confirm whether all keys on the operating panel
5. setting are working normally, and confirm keys and
indicators
Peripheral I/O panel Peripherals connected to the I/O panel should
I/O settings
6. functions be checked with OP or M code to confirm if they
working properly
Hardware limit Please confirm whether hardware limits are in
7.
functions effect
Check the coupling Confirm whether the coupling is securely
8.
Mechanism fastened
Checks Checking the Confirm whether the telescopic cover is stuck
9.
telescoping cover during movement
Adjusting servo Confirm whether driver parameter settings are
10.
driver parameters completed
Driver Servo driver gain Confirm whether or not the driver position and
11. adjustment speed gain are adjusted in accordance with
SOP
System parameter Confirm that the setting of system parameter
12.
settings page of section 5.2is completed
Axis group Confirm whether or not the settings of
13. Controller configuration parameters on the axis group configuration page
Parameters settings of section 5.3are completed
Settings of each axis Confirm whether or not the settings of
14. parameters of each axis setting page of the
section 5.4 are completed
2
Item
Classification Item Description Progress
number
M9999 execution Whether or not M9999 has been executed in
15.
MDI to initialize parameter settings
Gear ratio settings Confirm whether or not the parameter settings of
16. the gear ratio setting page of section 5.6are
completed
Speed parameter Confirm whether or not the parameter settings of
17. settings the speed parameter page of section 5.7are
completed
Zero point parameter Confirm whether or not the parameter settings of
18. settings the zero point parameter page of section 5.8are
completed
Return to zero point Whether zero point return along all axial
19.
directions have been completed
Zero point grid Whether or not the grid amount has been
amount adjustment adjusted to be within 45%-55%
20. (only incremental
encoder needs to be
checked)
Software limits Confirm whether software limit settings along
21. various axial directions of the machine are
completed
Shape cutting Confirm whether or not G01, G02, G03 is
22. normal, and whether or not the repeated size is
correct
Cutting Backlash Carry out arc cutting to confirm whether
23. Adjustments compensation backlash compensation is completed
adjustment
Spindle rigid tapping Carry out spindle rigid tapping cutting to confirm
24.
cutting whether rigid tapping adjustments are normal
Parameter backup Confirm whether parameter backup is
25. Backup
completed
. 3
Language, network, and time settings
2 Language, network, and time settings
2.1 Language settings

Press <Maintenance> key group [Language Settings]to show the language settings screen. Press the
<Up/Down> keys to select a language, then press <Enter> to change the display language immediately.
2.2 Key settings

Switch to the monitoring page and press <Up, Down, Left, Right, Enter> to select the type of keyboard and
confirm if it is correct.
MDI selection
Keyboard:Keyboard
M2800: MDI-2800 ( numeric keypad can be
used for entering numbers )
M5800: MDI-2130-M
M6800(Hard keys upright): MDI6800-M
M6800(hard keys horizontal): MDI6810-M
M6800(Mask type): MDIOP-6500-M
4
2.3 Network settings

Press <Maintenance> key group [Network Settings]to show the network settings screen. It is used to
assign a name to the controller as well as the IP address of the host. The names of online controllers will be
listed when the LNC uploading/downloading software "ReconFTP" is used on a PC for connecting to the
controller.
It can be used in coordination with the network monitoring function, and it allows as many as 5 sets of
simultaneous connections.
Host IP address
Network monitoring
List of online controllers
The LNC uploading/downloading software "ReconFTP" for PC
. 5
2.4 Date and time

Press the <Maintenance> key group  [Date/Time], for the date/time page to appear on the screen for
adjustment of system time. Time change is only allowed when the stage setting is not being used or when the
state of stage setting is canceled.
Click to switch
page
6
I/O settings and mechanism checks
3 I/O settings and mechanism checks
3.1 I/O settings

3.1.1 OP panel Input point settings
 Press the <Maintenance> key group  [Hardware contact]  [Signal input] for the I/O
corresponding setting screen to be shown.
1 3
Field Description
DI No. PLC's logical input point
Offset For the corresponding hardware number please refer
to the Hardware Manual I/O Mapping section.
Reverse It is for setting whether the input at that point is
reversed
Description Logical point I long annotation (need to be edited via
the PLC editor)
 Enter the hardware number to the Offset corresponding to the DI No. and press [Update Now] to
match the PLC logic point I to the hardware.
 For the hardware number please refer to the I/O Mapping Section of hardware manual
3.1.2 OP panel Output point settings
 Press the <Maintenance> key group  [Hardware contact]  [Signal output] The I/O setting
. 7
I/O settings and mechanism checks
screen is displayed.
1 3
Field Description
DO No. PLC's logical O point
Offset For the corresponding hardware number please refer
to the Hardware Manual I/O Mapping section.
Reverse It is for setting whether the input at that point is
reversed
Description Logical point O long annotation (need to be edited via
the PLC editor)
 Enter the hardware number in the Offset corresponding to DO No., and then press[Update
Immediately]to link logic point O of PLC to the hardware.
 For the hardware number please refer to the I/O Mapping Section of hardware manual
3.2 Mechanism checking

A. Confirm whether the coupling is securely fastened.
B. The telescopic cover must not be stuck during movement.
C. After turning on the driver's power and placing it under the emergency stop mode, the axial direction
should be tested to see if it can be pushed easily by hand. If not, the coupling mechanism should be
checked for eccentric locking or see if there is any interference with the mechanism.
Please note: If the mechanism's protective cover at the user end is locked, the coupling should be reconfirmed
by personnel from the machinery factory to be properly fastened with normal concentricity
8
Common servo/spindle driver settings
4 Common servo/spindle driver settings
Frequently used parameters of the servo/spindle driver should be set in accordance with the steps listed in the
following section.
4.1 Start the filedbus servo settings page
Switch the operation level to above machinery level.
 [Maintenance] group [Change Identity] page.
 User permission changed to 5 with password of 2222 (initial password).
 If the password is correct, the message "User Changed Successfully" will be displayed.
 Switch to【Tuning Parameter】【COMM. Servo】settings page.
. 9
4.2 EtherServo servo driver settings

4.2.1 Initialization settings of the EtherServo
 For setting controller parameter 40010 EtherCAT station number scanning method (0: Switch, 1: in
accordance with wiring sequence), the set value must be 0, and a driving dip switch should be used
to determine the station number.
 Station No. setting: Set the first station at position 1, and set parameter settings in coordination with
controller hardware number. Please refer to Section 5.2 Axis Group Configuration Settings
It is suggested that X to be set as 101, Y to be set as 102, Z to be set as 103, axis 4/5 to be set as 104
and 105, and servo tool magazine to be set as 107.
The LED will be on when there is malfunction
1.After the power is turned on, it must be checked if the

LED on the driver is always on
2.The LED will still come on even if the phase sequence of
the three phases is not correct
3.The LED will not be on if there is phase loss
Station No.
 Initialization of EtherServo parameters

If you want to initialize EtherServo, you only need to set this parameter to the maximum (64616f6cH)
10
4.2.2 Description of absolute function of EtherServo
1. Battery installation
2. Set the driver parameter PA1_02 to 1: ABS, and for the controller parameter please refer to
1.1Zero point parameter setting section
3. Restarting heavy electricity
4. At this point the driver will send the ABS data loss alarm (AL-DL1)
5. After restarting heavy electricity again, this alert will be cleared automatically after entering the
system
6. Another way to clear the alarm is to switch to the [Machine tuning parameters]  [COMM Servo]
 [EtherServo] settings page. Press ABS reset, which will zero the machine coordinate in
addition to clearing the alert.
. 11
Click the "PageDown" button
4.2.3 EtherServo parameter settings
Set
Parameters Description
value
PA1_02 1 Absolute equation is set as 1
PA1_06 1 Numerator of electronic gear ratio
PA1_07 1 Denominator of electronic gear ratio
Automatic gain is set as 0, and the manual gain adjustment valid
PA1_13 2
must be set as 2
Rotational inertia ratio. A higher ratio indicates greater rigidity, a
PA1-14 20~60
lower ratio indicates weaker rigidity
PA1_51 2~32 Time for movement by an average S-shape
Position loop gain 1. This parameter must be set as identical when
PA1_55 60~300
the X and Z axes are synchronized
Speed loop gain 1. A higher ratio indicates greater rigidity, a lower
PA1_56 60~550
ratio indicates weaker rigidity
Speed loop integral time constant 1. A smaller constant indicates
PA1_57 50~550
faster response, and a greater constant indicates slower response
PA1_59 4~50 Torque filter time constant
PA1_95 2 It is set as 2 to close model torque
PA1_98 2 Speed feedforward compensation (0: on, 2: off)
PA2_64 50 Brake command - servo OFF delay time, which can be used to
12
improve the lathe servo OFF sliding situation; unit: 10ms

PA2_65 1 1: internal resistance,2:external resistance
PA2_91 7 Position command delay
PA3_51 14 Set 14 for activating the brake signal output function
PA3_52 14 Set 14 for activating the brake signal output function
4.2.4 EtherServo driver gain adjustment
 EtherServo driver gain adjustment process flow (adjusting PA1_55-PA1_57)

1. Upon starting, the driver position gain (Kp) should be set as PA1_55=80; (80 rad/s)；
The position loop gain (0.1/s) of 70100-70131 axial position mode corresponding to the controller
must be set as 800.
2. Driver PA1_56 speed gain (Kv) is set to be increasing gradually (until there is noise and the
coupling cannot be rotated manually);
and then the value of driver PA1_56 speed gain (Kv) should be multiplied by 0.7 and set back to
Pn100.
3. Driver PA1_57 speed integral time (Ti) is set to be decreasing gradually until the machine vibrates;
and then the value of driver PA1_56 speed integral time (Ti) multiplied by 1.3 should be set back
to Pn101.
4. Driver PA1_55 position gain (Kp) is set to increase gradually until there is noise. In general, it is
recommended to be set below 200 (single-handed rapid clockwise and counterclockwise rotations
should be applied by using MPG x100 to confirm that there are no strange noises);
The value of driver PA1_55 position gain (Kp) multiplied by 0.7 should be set back to Pn102.
The position loop gain (0.1/s) of 70100-70131 axial position mode corresponding to the controller
must be subject to the same setting, yet it must be noted that the unit should be 0.1/s
5. Trial machining
 Important items related to adjusting the gain for EtherServo drivers
1. The PA1_56 speed gain (Kv) of drivers of the X, Y, and Z axes can be different from each other.
2. The PA1_57 speed integral time (Ti) of drivers of the X, Y, and Z axes can be different from each
other.
3. Confirm that the PA1_55 position gain (Kp) of drivers of the X, Y, and Z axes are all identical.
4. Confirm that the position loop gain (0.1/s) of the 70100-70131 axial position mode corresponding
to the controller must be based on the identical setting
4.2.5 Suppressing EtherServo's oscillation and noise
 Description of oscillation and noise suppressing parameters
. 13
Set
Parameters Description
value
PA1_70 0 Select automatic notch
PA1_71 4000 Notch filter 1 frequency  low filter frequency
PA1_72 0 Notch filter 1 attenuation
PA1_73 2 Notch filter 1 width
PA1_74 4000 Notch filter 2 frequency  high filter frequency
PA1_75 0 Notch filter 2 attenuation
PA1_76 2 Notch filter 2 width
 Flow of the EtherServo driver filter adjustment process (adjusting PA1_70-PA1_74)

1. When there is noise or vibration during axial movement, PA1_70 should be set as 1 for the axial
direction with noise or vibration, and the back and forth axial movement should be continued until
the noise disappears (with full stroke movements for longer than 10 seconds).
2. The parameter should be read again to see if the value is reasonable:
3. In principle, PA1_71 should be less than 300. If PA1_74 is 4000, it means the driver only captured
one set.
4. In principle, PA1_74 must be 7-8 times greater than PA1_55.
5. If the value is reasonable, set PA1_70 to 0 to turn off auto filter and re-read the parameter for
confirmation.
6. Continue with the next axis.
14
System settings
5 System settings
Quick system settings should be completed in accordance with the steps listed in the following section.
5.1 Start the parameters page
Switch the operation level to above machinery level.
 Press the <Maintenance> key group  [ Identity change ] page.
 Change user permission to 5 with password of 2222 (initial password).
 If the password is correct, the message "User Changed Successfully" will be displayed.
 Press [Parameter] to enter the adjustment page.
. 15
System settings
5.2 System parameter settings

 Switch to【System Parameters】setting page.
 Hardware parameter description.

Parameter Description Recommended Description
number value
Description of set values
5: To be used in a simulated
environment
40030 Hardware type None 10: EtherCAT bus system
11: RTEX bus system
12: M-II bus system
15: Pulse system
EtherCAT station number Please use 0: Switch for the milling
scanning method (0: Switch machine. The station number is set
40010 0
with priority, 1: according to by the driver dip
wiring sequence)
COM4 function (0: N/A, 10: Please set the recommended value
40023 10
CommOP)
 CIO parameter description.

number value
For IO boards connected to CIO,
40009 COM3 function(0:N/A,10:CIO) 10
please set as 10
CIO starting mode (0: When it is set as 0, the connected
complete automatic scan once CIO board will be automatically
before filling in parameter detected after reboot, and it will be
40180 1
40181, 1: determined in restored to set value 1.
accordance with parameter
40181)
The started CIO is detected and
shown in stations 1-8 below. It can
Start CIO station 1-8 None
also be set manually.
When there is only 1 IO board,
16
System settings

number value
station 1 is set as 1. Station 2 must
also be set as 1 if there are 2 IO
boards.
There are also station number dip
settings on the IO board, which
should be set at corresponding
positions
 Description of LCD backlight parameters.

number value
Description of set values
0:LCD backlight is always ON
LCD backlight mode (0: 1: LCD backlight can be set to a
40175 always ON, 1: timed 0 delayed shutdown when there are no
automatic shutoff) MDI operations in progress. The
delay time can be set by parameter
40179
Enter backlight shutdown It must be used in coordination with
40179 delay time (0.1sec, -1: kept at 0 switch parameter 40175
sleep mode of backlight)
. 17
System settings
5.3 Axis group configuration settings

 Standard Milling Machine M Series software axis is planned as shown below:
The 1st to 5th software axes are preserved for servo axis (X, Y, Z, 4th axis, 5th axis), the 6th software
axis is reserved for the servo magazine (axis control), and the 7th software axis is reserved for the first
spindle.
Software
1 2 3 4 5 6 7
axis ………..
Servo magazine
Spindle
X Y Z
Servo axis
 Switch to[Axis Group Configuration]setting page.

Communication axis
Pulse spindle
Communication axis : It is set in Communication spindle: It is set in

accordance with spindle driver's accordance with spindle driver's station
station number number
Pulse spindle : Set to 1
Axis name:100 Axis name:1000
 Description of path parameters.

number value
Setting the number of system paths.
69000 Total number of paths 1-6 1 Standard milling machine is a single
system, please set is as 1,
 Description of axis group configurations.

Description Description
Corresponding Paths corresponding to software axis (X, Y, Z axis). It is set as 1 if it corresponds to
path the first path, and so on. (Unused software axis should be set as 0)
Axis name The naming method for axis names is as shown on the page. (Unused axis should
18
System settings
Description Description
be set as 0)
1. The hardware number of communication axis is set as the station number
corresponding to the driver. For example, if the address of driver axis of the X
axis is 1, the corresponding hardware number should be set as 101, and so on.
Hardware
number 2. Settings of the pulse axis should be according to the port position of the
connected system's AXIS interface. The hardware number should be set as 1
when it is connected to the first (AXIS 1).The hardware number should be set as
1 when it is connected to the second (AXIS 2). (Unused axis should be set as 0)
. 19
System settings
5.4 Settings of each axis

 Switch to【Settings of Each Axis】settings page.
Cursor should be
moved to the right to
enter the next axis
 Description of parameters of the absolute encoder

number value
It is for setting whether an absolute
encoder is adopted along the axial
direction.
Types of absolute encoder on 0: Not used.
70500 the axis (0: Not used, 1: None 1: The absolute encoder of
+0~31 Communication axis)
The first axis - the 32nd axis communication axis (bus type) is
used.
Please note that the driver also has
to be set in absolute encoder mode.
 Description of rotary axis parameters.

number value
Axial movement pattern (0: The linear axis is set as 0
71532 linear axis, 1-7: rotary axis 1
+0~31 type 1-7) The rotary axis is usually set as 1
The first axis - the 32nd axis
Set the movement pattern of axial direction.

0: Linear axis
 Both machine coordinates and absolute coordinates are in the form of a linear axis.
 Accept metric/imperial coordinate conversion function
20
System settings
 G28 and G30 reference point return commands will reset to the initial zero point of the machine zero
point reset operation.
 It supports backlash compensation, pitch compensation, and finding zero point grid amount checking
functions.
1: Rotational axis 1
 Both machine and absolute coordinates are in the form of rotational axis.
 The coordinate value is always kept between 0 to 360 degrees.
 Absolute coordinate (G90) movement command +/-, where + represents forward rotation and -
represents reversed rotation.
 "Degrees" is the unit for both metric and imperial coordinate systems.
 G28 and G30 reference point return commands will be reset to the 0 point of machine coordinate
within one rotation.
functions.
 Absolute coordinate (G90) movement command supports the function of automatic selection of the
shortest path.
 Absolute coordinate (G90) movement command +/-, where + represents forward rotation and -
represents reversed rotation.
functions.
 The coordinate value is always kept between -360 to +360 degrees.
functions.
 Bus absolute servo does not support this form.
 Machine coordinates are in the form of rotary axis, and absolute coordinates are in the form of linear
. 21
System settings
axis.
 The machine coordinate value is always kept between 0-+360 degrees.
functions.
functions.
6: Rotational axis 6:
functions.
 In the next zero point return, it will return to the zero point via the shortest path.
 +/- of absolute coordinate (G90) movement command both represent forward rotation.
 G28 and G30 reference point return commands will lead to forward rotation to 0 point of machinery
coordinate.
functions.
Set value 1 2 4 5 6(Note 1) 7 3(Note 2)
Workpiece 0~+360° 0 to ±360°,
coordinates and it will
Display return to
0~+360° 0~±360000°
0°after
passing
±360°
22
System settings
Set value 1 2 4 5 6(Note 1) 7 3(Note 2)

Machine 0~+360° 0 to ±360°,
coordinates and it will
Display return to
0~+360° 0~±360000°
0°after
passing
±360°
Absolute Shortest Move to the Move to the command Move Directly
amount distance nearest position as the behavior of forward to move to the
command (within half command's linear axis (can be more the target target
a correspondi than one revolution) position position
revolution) ng angle (within two
position with revolutions)
the positive
and
negative
sign of the
command
as the
movement
direction
(within one
revolution)
Incremental It is for incremental shift with the positive and negative sign of the command as the
command movement direction.
Reference It is for shifting to the mid point in accordance with the incremental or absolute form of
point return the command,
Returning from the mid point to the zero point is the same as positioning the machine
coordinate
Machine Shortest distance (within half a Identical to the Shortest Directly
coordinates revolution) behavior of linear distance move to the
Positioning axis (can be more (within target
than one half a position
revolution) revolution (within two
) revolutions)
Note 1: In the next zero point return of rotary axis 6 (set value = 6), it will return to the Zero point via the
shortest path.
. 23
System settings
Note 2: Rotary axis 3 (set value 3) is based on special specifications for specialized machines.
 Description of command format parameters (Servo axis).

number value
Signal input format while setting axial
Axial position mode
70032 command format (0:A/B, direction execution position mode
0
+0~31 1:CW/CCW, 2:Pulse/Dir) control. (Please also set the bus
driver as 0:A/B)
Axis encoder signal format Set the axial direction feedback

70364 (0:A/B, 1:CW/CCW, 0 encoder signal format. (Please also
+0~31 2:Pulse/Dir, 3: unused)
The first axis - the 32nd axis set the bus driver as 0:A/B)
When this parameter is set as 1, it
Axial position mode indicates that the movement
command in inverted phase
70096 0 direction along the axial direction
+.00~.31 (0: non-inverted phase, 1:
inverted phase)
should be in inverted phase under
the control of position mode.
Axial encoder signal in
inverted phase (0: indicates the encoder feedback
70098 0
+.00~.31 non-inverted phase, 1:
inverted phase) signal of this axial direction must be
in inverted phase.
 Description of command format parameters (Spindle).

number value
Pulse control spindle :
Parameters related to speed
mode must be set. Speed mode
command and encoder signal
Axial speed mode command format are set to
format (0:A/B, 1:CW/CCW, 0: A/B
70200 3 Voltage Control Spindle:
+0~31 2:Pulse/Dir
,3:DA+0~10V,4:DA+-10V) The spindle speed mode
The first axis - the 32nd axis command format is set in
accordance with the type of
analog voltage of the inverter.
3: DA 0~10V
4: DA -10V~10V
If the spindle rotation direction is
Axis speed mode command in reversed, then the corresponding
70097 inverted phase (0: non-inverted 0 speed mode command is set to
+.00~.31 phase, 1: inverted phase)
be in inverted phase before
calibration.
 Description of rigid tapping/positioning mode command format parameter.

number value
24
System settings
This parameter is designed for

switching to pulse control when
the spindle is performing the rigid
Axial speed rigid tapping/positioning mode.
tapping/positioning mode
70132 0 Signal input format for setting axial
+0~31 command format (0: A/B, 1:
CW/CCW, 2: Pulse/Dir)
direction execution speed rigid
tapping/positioning mode control.
Please also set the busbar driver as
0: A/B
indicates that the movement
direction along the axial direction
should be in inverted phase under
Axial speed rigid
tapping/positioning mode the control of speed rigid
70196 command in inverted phase 0 tapping/positioning mode.
+.00~.31 (0: in non-inverted phase, 1:
inverted phase) It indicates the direction of the
spindle during actual rigid tapping
process. If the rigid tapping spindle
rotation direction is reversed, this
parameter should be modified.
 Description of MPG parameters.

number value
Hardware number of MPG Set the hardware port of MPG
corresponding to axis (0: not
70400 used, 1 ~ 9, ...) corresponding to axial direction in
+0~31 The first axis - the 32nd axis 0
MPG position function and MPG
interruption function.
The setting of signal format of
Format of axes corresponding
70432 MPG signal axial direction corresponding MPG
+0~31
0
(0:A/B,1:CW/CCW,2:Pulse/Dir) under MPG position function and
MPG interruption functions.
. 25
System settings
5.5 Executing M9999

 Default values of relevant parameters can be set during execution of M9999 by MDI A message will
appear on the lower left corner when it is completed.
 After the execution is completed, the "PARAM_CHECK" file will appear in Windows Explorer; in the file,
there will be records of parameter numbers automatically modified by M9999 as well as their original
values. To be confirmed by personnel.
1
2
 The machine must be restarted after it is completed.
26
System settings
5.6 Gear ratio settings

5.6.1 Gear ratio settings (servo axis)
 Switch to[Gear Ratio Settings][Servo Gear]settings page.
If the CMR or DMR is

red, the correct gear
ratio parameter
needs to be reset.
Set the number of

3 motor encoder pulses
and screw pitch, and
numerator
2 denominator gear
ratio, the above CMR
and DMR will
automatically be
calculated.
. 27
System settings
 The steps for setting the servo gear ratio are as shown below:
Step 1: Press "Gear Ratio Setting" on the tuning page, which can be divided into "Servo Axis" and
"Spindle". The red CMR and DMR need to be re-configured;
Step 2: Select servo axis and set gear ratio of servo axis.
Step 3: The corresponding position of number of axis pulses should be set in accordance with the
resolution of actual motor encoder to the resolution of external encoder, and the corresponding position
should be set in accordance with actual thread pitch (please set is as 360000 for rotational axis) and
gear ratio.
Step 4: Select the corresponding preset axis number.
Step 5: Select whether or not to confirm the change. By selecting "Yes", CMR, DMR will immediately
turn gray, indicating successful setting.
 Frequently seen servo resolutions:

Model number Resolution
EtherServo 262144
Yaskawa 5 series 1048576
Yaskawa 7 series 16777216
Thinkvo 23-bit 8388608
DEALOURM 131072
28
System settings
5.6.2 Gear ratio settings (spindle)
 Switch to [Gear ratio setting] [Spindle speed] setting page.
If the CMR or DMR is red, the

correct gear ratio parameter
needs to be reset.
Set the spindle voltage,

maximum speed, encoder
3
position, and the number of
teeth, then the above CMR
and DMR willautomatically be
3 calculated.
 Pulse/bus servo spindle:

It should be set into "Motor encoder" in accordance with the resolution of the actual motor encoder.
"Spindle voltage" and "Maximum spindle rotational speed" do not have to be set.
“Encoder position” is for setting the position of actual encoder. For the motor side please set as 0, and
. 29
System settings
for the spindle side please set as 1.

"Motor encoder" is for setting the resolution of the motor encoder.
 Inverter spindle under the control of simulated amount:

"Spindle voltage" is for setting the voltage value corresponding to the spindle, which is generally set as
10000.
“Spindle maximum rotational speed” is for setting the maximum rotational speed (RPM) of spindle
corresponding to 10V.
"Encoder position" is for setting the position of actual encoder, and it should be set as 1: Spindle side.
"Motor encoder" is for setting the resolution of an external encoder.
 After confirming the spindle and motor transmission ratio, press the lower right corner of the " Setting
S1" on the lower right corner and the screen for confirmation on modification will appear. Select "Yes"
and CMR, DMR will both turn gray, indicating successful setting.
 When the spindle speed is set, the rigid tapping/positioning spindle gear ratio will also be set at the
same time.
30
System settings
5.7 Speed parameter settings

5.7.1 Speed parameter setting (servo axis)
5.7.1.1 Speed parameter settings (servo axis/speed setting)
 Switch to [Speed setting]  [Servo axis]  [Speed setting] setting page.
 Rapid positioning (G00) speed parameter.

number value
This parameter is for setting the
Maximum permissible speed
60286 of rapid positioning (KLU / maximum movement speed of each
+0~31
None
min) axis under the rapid movement
command (G00/G28/G29/G30/G53).
Rapid positioning linear Please refer to the figure below.
71132 acceleration/deceleration time 80
+0~31 (ms)
Rapid positioning bell-shape Please refer to the figure below
71164 acceleration/deceleration time 40
+0~31 (ms)
. 31
System settings
Speed
Determined by parameter 71132-71163
Time
 Cutting feed speed parameter.

number value
Maximum permissible speed maximum movement speed of each
60286 18000
+0~31 of cutting feed (KLU/min)
The first axis - the 32nd axis axis under the cutting feed
command (G01/G02/G03/G31).
Cutting feed linear This parameter is for setting axis

71200 acceleration/deceleration time 20 position mode cutting feed linear
+0~31 (ms)
The first axis - the 32nd axis acceleration/deceleration time.
 MPG movement speed parameters.

number value
The acceleration/deceleration time
MPG movement of MPG movement along the axial
71332 acceleration/deceleration time 10 direction under the MPG position
+0~31 (ms)
The first axis - the 32nd axis function and MPG interruption
function.
The maximum speed of MPG
Maximum speed of MPG movement along the axial direction
71364 10000
+0~31 movement (KLU/min)
The first axis - the 32nd axis under the MPG position function and
MPG interruption function.
32
System settings
 Command/feedback error check parameters.

number value
This parameter is used for setting the
range for checking the maximum servo
lag along the axial direction. Once the
Maximum error of command servo lag along the axial direction
71400 50000
+0~31 and feedback (LU)
The first axis - the 32nd axis surpasses this parameter's set value, it
will trigger alarm [80500.x-MOT: axial
command and feedback exceeding the
maximum error].
This parameter is used for setting the
range for checking the servo lag along
the stationary axial direction. Once the
Maximum error of command
71432 and feedback of a servo lag along the axial direction
50
+0~31 stationary state (LU) surpasses this parameter's set value, it
will trigger alarm [80501.x-MOT:
command and feedback of a stationary
axis exceeding the maximum error].
This parameter is for setting the servo
axis to determine whether it has
reached the range of zero speed
checking. When the feedback speed of
servo axis is less than this parameter
Range of encoder pulse set value, the system will regard the
71464 checking by axis zero 300 servo axis as in stationary state. This
+0~31 speed signal (Pulse)
The first axis - the 32nd axis parameter setting will affect the axial
movement feedback state
(R10,006/R10,021/R10,022).
This parameter should be properly
magnified for the bus driver with a
higher resolution.
5.7.1.2 Speed parameter settings (servo axis/arrival check)
 Switch to[Speed Settings][Servo Axis][Arrival check]settings page.
. 33
System settings
34
System settings
 Arrival check parameter.

number value
Parameter 50090 is the master
switch for performing arrival check of
software axis rapid movement.
Switch of rapid movement When this parameter is set as "Each
56033 1
+.00~.31 arrival check (0: Off, 1: On) axis", each individual switch must be
The first axis - the 32nd axis in coordination with parameter
56033 for each axis' arrival check
switch, and the range of checking
must be in coordination with the
arrival check range of parameters
56096-56127.
The setting of rapid movement
arrival check function can be
changed by macro function
C_INPOS(...), and this parameter
will be restored to its default value
after a RESET of the NC system.
Range of rapid movement This parameter can be used to
56096 arrival check 500
+0~31 (0-2100000000LU) control the activation and type of
arrival check under rapid movement
mode. Once the arrival check
function is activated and the
interpolation is completed for any
rapid movement command, the NC
system will only execute the next
single block when the check type
condition has been met.
Parameter 50084 is the master
switch for arrival check of software
axis cutting feed.
Switch of cutting feed arrival
56032 When this parameter type is set as
check (0: Off, 1: On) 0
+.00~.31
"Each axis", each individual switch
must be in coordination with
parameter 56032 for each axis'
arrival check switch, and the range
of checking must be in coordination
with parameters 56064-56095's
arrival check range.
Range of cutting feed arrival
56064 0 When this parameter type is set as
+0~31 check (0-2100000000LU)
"Tangent", each individual switch
parameter 56034 for each axis'
. 35
System settings

number value
merging with tangent arrival check
switch, and the range of checking
parameters 50096-50101's tangent
arrival check range.
The setting of cutting feed arrival
check function can be changed by
macro function RP_INPOS(...), and
this parameter will be restored to its
default value after a RESET of the
Whether or not it is merged NC system. This parameter can be
56034 with tangent line's arrival 0
+.00~.31 used to control the activation and
check (0: Off. 1: On)
The first axis - the 32nd axis the type of arrival check under
cutting feed mode (including linear
and arc cutting feeds). Once the
arrival check function is activated
and the interpolation is completed
for any cutting feed command,
the NC system will execute the next
single block only when the condition
of check type has been met.
36
System settings
5.7.2 Speed parameter settings (spindle)
 Switch to[Speed Settings][Spindle]settings page.
 Spindle speed parameter.

number value
linear acceleration/deceleration time
of the axis under speed mode
control.
Usually the linear
acceleration/deceleration time of
Linear
72132 acceleration/deceleration time spindle or servo spindle under pulse
+0~31
100
(ms/1000rpm) control will be longer. While
adjusting this parameter, it must be
confirmed that whether or not there
is vibration when the spindle is
accelerated to a high rotational
speed, or when it is decelerated
from a high rotational speed to 10
. 37
System settings

number value
revolutions.
Bell-shape
72164 acceleration/deceleration time bell-shape acceleration/deceleration
20
+0~31 (ms) time of axis under speed mode
control.
This parameter can be used to set
the maximum speed value along
Maximum clamp speed
72264 None axial direction under speed mode
+0~31 (MLU/min)
control. (Please set according to the
actual spindle maximum speed)
Minimum clamp speed the minimum speed value along
72300 0
+0~31 (MLU/min)
The first axis - the 32nd axis axial direction under speed mode
control.
the target speed range along axial
direction under speed mode control.
When the speed reaches the
assigned range, R11298.x will be
Range of speed arrival check ON. For example, when the
72332 1500
+0~31 (0.01%)
The first axis - the 32nd axis command's rotational speed is 6000
MLU/min, this parameter will be set
as 1500 (representing 15%). Which
means when the rotational speed
reaches the range of 5100-6900
MLU/min, R11298.x will be ON.
 Default settings and display of spindle's rotational speed.

number value
This parameter can be used for
setting the default S code value of
Default value of startup system initialization along the axial
72364 100
+0~31 default S code
The first axis - the 32nd axis direction under speed mode control.
Default values can be read via
R11,900-R11,931 after the system
38
System settings
startup
This parameter can be used for
Display of speed in axial setting the source of speed display
72096 speed mode (0: command, 1: 1 under axial speed mode control.
+.00~.31 detected value)
The first axis - the 32nd axis 0: Command value.
1: Sensed value.
. 39
System settings
5.8 Zero point parameter settings

5.8.1 Incremental encoder setting
 Switch to[Zero Point Settings]settings page.
 Zero point return parameters

number value
It is for setting the method for
executing zero point return
0: It is forced to be set as the zero
point
1: It moves at the first stage of
speed and stops when the DOG
Axis zero point return method
(0: forced, 1: DOG, 2: signal is ON, and then it moves
77000 2
+0~31 DOG+INDEX, 3; INDEX, 4:
quick input point) at the second stage of speed
until the DOG signal is OFF.
Finally, it moves by the zero point
offset amount at the first stage of
speed to complete the zero point
return program.
40
System settings

number value
speed and stops when the DOG
signal is ON, and then it moves
at the second stage of speed and
stops after finding the encoder's
INDEX signal. Finally, it moves
by the zero point offset amount
at the first stage of speed to
complete the zero point return
program.
speed and stops after meeting
the INDEX signal, and then it
moves by the Zero point offset
amount at the first stage of
speed to complete the zero point
return program.
speed and stops after meeting
the quick input point's ON signal,
and then it moves by the zero
point offset amount at the first
stage of speed to complete the
zero point return program.
 DOG + encoder Z phase
. 41
System settings
The first The second

stage of stage of
speed speed
The platform moves Until it reaches the DOG

toward the DOG and stops The platform moves
backwards and stops after
finding motor Z phase signal
The second
stage of
speed
After it finds motor Z phase signal, the The controller moves the platform back to
deceleration and stoppage by the motor Z phase position to complete the Motor Z phase signal position
controller will allow the platform to return action
overshoot the position by a certain
distance
 Encoder Z phase
The first
Encoder read head stage of speed The second
stage of speed
Spindle Z phase notch
Spindle Z phase notch

The spindle rotates from the zero point
return direction and stops when it finds mo
After it finds motor Z phase signal,

the deceleration and stoppage by the controller will allow the spindle notch
to overshoot the position by a certain distance,
42
System settings

number value
It is for setting the direction of zero point
return. In the ladder diagram, the R Bit
Axis zero point return system information of R11,797.x can be
77097 0
+.00~.31 direction (0:+, 1:-)
The first axis - the 32nd axis used to determine the movement
direction to be triggered during the
execution of zero point return.
It is for setting the zero point position of
the axial direction to be ahead of or
behind the DOG:
0: Zero point is ahead of DOG, and after
reaching DOG along the axial
direction, it will movement in the
opposite direction to search for the
zero point.
1: Zero point is behind DOG, and after
reaching DOG along the axial
Is the axis zero point
77098 ahead of or behind the direction, it will move in the same
0
+.00~.31 DOG (0: ahead, 1: behind) direction to search for the zero point.
Ahead of DOG
Behind DOG
It is for setting the pause time while

executing zero point return. The pause
time set by this parameter can be used
The pause time of axis
77100 1000 in the following four locations:
+0~31 zero point return (ms)
a. When the initial position of zero
point return is located at the zero
point DOG or the reference point, it
. 43
System settings

number value
can serve as the pause time for
deceleration and stopping after
each axis moves away from the
zero point DOG or the reference
point along the direction not leading
to the Zero point at first stage of
speed.
b. It can serve as the pause time for
each axis moves toward the zero
point and reaches the zero point
DOG or the reference point at the
first stage of speed.
c. It can serve as the pause time for
each axis moves away from the
zero point and leaves zero point
DOG or the reference point at the
second stage of speed.
d. It can serve as the pause time for
each axis returns to the zero point
DOG found or the reference point.
 Zero point return speed

number value
It is the set value of the first stage of
The first stage of speed of axis speed along the axial direction
77132 1500
+0~31 zero point return (KLU/Min)
The first axis - the 32nd axis during the execution of zero point
return program.
It is the set value of the second
The second stage of speed of
77164 axis zero point return stage of speed along the axial
+0~31
200
(KLU/Min) direction during the execution of
Zero point return program.
44
System settings
Feed rate of the Plot legends: The zero point is

servo axis ahead of DOG
Ta : Servo axis G00
Zero point's first acceleration/deceleration time
D1 : The INDEX interval distance per
stage of speed motor revolution
D2 : When the DOG signal is ON, it is
the stopping distance for the
Zero point's deceleration of the first stage of
speed
second stage of The distance traveled from a
stationary state to be
speed accelerated to the second stage
of speed until reaching zero
point DOG OFF
Ta Ta D3 : When the zero point DOG signal
is OFF, it is the distance traveled
(D1/2) until the next motor
INDEX appears
D4 : When the motor INDEX signal is
ON, it is the distance traveled
after deceleration is stopped
D4 D3 D2
Zero point
DOG
D1
Zero point DOG signal
 Zero point return offset amount

number value
It can be used to assign the position
of machine zero point to be the
offset position after the Index is
Axis zero point return offset found. For example, if zero point
77064 0
+0~31 amount (LU)
The first axis - the 32nd axis DOGs are installed on both sides of
the machine, this parameter can be
used to assign the machine zero
point to be at the center of machine.
 Parameters of zero point return approach

number value
The return method after the If it is set as 0, it means the execution
77197 axial zero point return is
1 of zero point return when the axial
+.00~.31 completed (0: machine zero
point, 1: coordinate zero direction is under zero point mode
. 45
System settings

number value
point) will be searching for the zero point
again (DOG+Index signal);
If it is set as 1, it means the execution
of zero point return when the axial
direction is under zero point mode
will be returning to the position where
the machine coordinate is 0.
When this function is activated, the
direction of the zero point return will
be determined based on the current
machinery coordinates at the time of
the current zero point return. When
the machinery coordinates is
positive, the zero point return will be
along the negative direction; When
the machinery coordinates is
Axis zero point return negative, the zero point return will be
direction is automatically
77198 determined according to the along the positive direction; In
0
+.00~.31 machinery coordinates (0: not addition, the setting of zero point
activated, 1: activated)
The first axis - the 32nd axis being ahead or behind DOG will
changed to self-determined by the
system. During zero point return
along the negative direction, the
system will set the zero point position
to be behind the DOG; During zero
point return along the positive
direction, the system will set the zero
point position to be ahead of the
DOG;
 Zero point check parameter

number value
Reference point check This parameter will only be valid
77200 distance during axis zero point 20000 when parameters 77,000-77,031
+0~31 return (LU)
The first axis - the 32nd axis are set as 2-4. This parameter can
46
System settings
be used to set the check movement

distance while searching for
encoder Index signal during the
execution of zero point return. When
the distance traveled surpasses the
distance set by this parameter and
the encoder Index has not been
found, the system will issue alarm
[80503.x-MOT: Reference point
cannot be found by axis zero point
return].
This parameter will only be valid
when parameters 77,000-77,031
are set as 1-2. This parameter can
be used to set the check movement
distance when it touches the zero
point DOG signal and leaves the
Check distance while leaving
77232 DOG during axis zero point zero point DOG signal during the
+0~31
50000
return (LU) execution of zero point return. When
the distance traveled surpasses the
distance set by this parameter and it
has not left the zero point DOG
signal, the system will issue the
alarm of [80521.x-MOT: Axis zero
point return not leaving DOG].
 Grid amount parameter

number value
Method for checking the grid amount
of zero point return after executing
zero point return
Method for checking the grid 0: The system will not perform grid
amount of axis zero point
77332 0 amount checking.
+0~31 return (0: Do not check, 1:
20%-80%, 2: >3%)
1: The system will automatically
check whether the grid amount of
zero point return along the axial
direction is between 20%-80%. If
. 47
System settings

number value
it surpasses this range, the
system will issue
alert[80523-MOT: Axis zero point
return grid amount is less than
20% or greater than 80%].
2: The system will automatically
check whether the difference
between the grid amount of zero
point return along the axial
direction and the previous grid
amount is greater than 3%. If so,
the system will issue alarm
[80524.x-MOT: The difference
between the grid amounts before
and after axis zero point return is
greater than 3%].
5.8.2 Absolute encoder setting
 Absolute encoder zero point setting steps

1. Press<Maintenance> key group [User Parameter][Switch Setting] page.
2. Set the user parameter R8000.2 (absolute origin setting switch) to 1 (on).
The user parameter should

be set as 1 Start
3. Switch to manual mode, move the axis to the preset zero point position.
48
System settings
4. The system needs to be in [Not Ready] state to be able to perform the zero point setting, so the
emergency stop button must be pressed to put the system into the [Not Ready] state.
5. Switch to [Bus Servo][Absolute Zero Point Setting] setting page.
6. Select the menu corresponding to the preset axial direction and press it for the confirmation dialog
box to pop up. Enter [Yes] to start setting the absolute zero point. When the axial direction on the
. 49
System settings
screen appears to be green, it indicates that the setting is completed. (Yellow indicates that it is
being set).
7. Restart heavy electricity and re-confirm that the machine coordinate remains near zero.
8. Move along the axial direction and restart heavy electricity to confirm that the machine coordinate
remains in the same position.
9. Completed.
 Zero point return speed

number value
It is the set value of the first stage of
The first stage of speed of axis speed along the axial direction
77132 1500
+0~31 zero point return (KLU/Min)
The first axis - the 32nd axis during the execution of zero point
return program.
50
System settings
5.9 High-speed high-precision settings

5.9.1 High speed high precision settings (path type)
 Switch to [High Speed High Precision]  [Path parameter] setting page.

number value
Path cutting feed linear Set high speed, high precision
60100 acceleration/deceleration time 100 cutting feed linear
+0~5 (ms)
The first path - the sixth path acceleration/deceleration time.
Path cutting feed bell-shape Set high speed, high precision

60106 acceleration/deceleration time 20 cutting feed bell-shape
+0~5 (ms)
The first path - the sixth path acceleration/deceleration time.
This parameter is based on the
reference set value of arc radius at 5
mm, and the actual arc clamp speed
system will calculate the result in
Path cutting feed 5 mm arc
60112 3600 accordance with the machining
+0~5 permissible speed (KLU/min)
The first path - the sixth path
path.
During arc movement, the error of
servo lag will result in less actual arc
cutting (circular shrinkage). Circular
. 51
System settings

number value
shrinkage can be improved by
increasing driver gain (reducing
post-servo error), or reducing arc
movement speed (which will also
reduce servo error).
It is for setting the minimum speed
under high speed high precision arc
clamping. When the arc speed
Minimum arc clamping speed calculated by the controller is less
60118 200
+0~5 of path cutting feed (KLU/min)
The first path - the sixth path than this parameter, the speed will
be replaced by this parameter.
Which can avoid the arc movement
speed to become too slow.
Set the corner reference speed of
high speed high precision function
Corner reference speed of When parameter 60124-60129 is
60130 100
+0~5 path cutting feed (KLU/min)
The first path - the sixth path set as 2, this parameter will be used
by the system in coordination with
the path to calculate corner speed.
The set value for this parameter will
determine the following numerical
values:
1. Maximum feed rate of the linear
cutting command (G01/G31);
2. Maximum feed rate of the arc
cutting command (G02/G03);
3. The feed rate of cutting
Maximum speed of path
60172 10000 command (G01/G02/G03/G31)
+0~5 cutting feed (KLU/min)
under the mechanism of a
program dry run.
When the F code command
assigned by the user surpasses the
set value for this parameter, the
cutting feed rate will be
automatically kept at this parameter
value.
52
System settings

number value
tolerable error of the path curve
Path curve fitting permissible
60178 3 fitting. The system will carry out the
+0~5 error (LU, 0: off)
curve fitting function with respect to
consecutive short segments.
It is for the automatic modification of
Path machining program
60184 problem modification amount unreasonable parts of CAD/CAM
5
+0~5 (LU, 0: off) machining paths. It is suggested to
set this parameter to 5.
This parameter is for setting the high
precision grade of path axis. High
precision functions can be used to
compensate for servo lag along
each axial direction in order to
Path high precision grade (0: reduce the servo lag value along
60322 off, 1: lowest precision grade, 0 each axial direction. (This
+0~5 10: highest precision grade).
The first path - the sixth path compensation value is associated
with parameters 70100 to 70131.
When using this function, make sure
that the parameter 70100 to 70131
is set to the same as the driver
position loop gain setting)
5.9.2 High speed and high precision setting (axis type)
 Switch to [High Speed High Precision]  [Axis Parameter] setting page.
. 53
System settings
 Parameters related to position loop gain of position mode.

number value
Please set the value of position loop
gain for the axis driver to this
parameter (please pay attention to
Axial position mode position the gain unit of driver). This
70100 1000
+0~31 loop gain (0.1/s)
The first axis - the 32nd axis parameter is only for internal system
assessment and calculation, and the
position closed loop control cannot
be implemented via the system.
 Parameters related to rapid positioning.

number value
Please set the value of position loop
gain for the axis driver to this
parameter (please pay attention to
Axial position mode position
70100 1000 the gain unit of driver). This
+0~31 loop gain (0.1/s)
parameter is only for internal system
assessment and calculation, and the
position closed loop control cannot
54
System settings

number value
be implemented via the system.
This parameter is for setting the type
of acceleration/deceleration of rapid
movement. (Please refer to the
figure below)
0: Linear type. The linear type
acceleration/deceleration time is
determined by parameter
Axis position mode rapid
movement 71132-71163.
70500 acceleration/deceleration type 2 1: Exponential type. The exponential
+0~31 (0: linear, 1: exponential, 2:
bell-shape) type acceleration/deceleration time
is determined by parameter
71664-71695.
2: Bell-shape. The bell-shape
acceleration/deceleration time is
determined by parameter
71132-71163 and parameter
71164-71196.
Speed Speed Speed
Time Time Time

Linear type Exponential type Bell-shape

number value
Axis position mode rapid Please refer to the figure below.
movement linear
71132 100
+0~31 acceleration/deceleration time
(ms)
Axis position mode rapid Please refer to the figure below
71164 movement bell-shape
20
+0~31 acceleration/deceleration time
(ms)
. 55
System settings
Speed
Time
Determined by parameter
 Parameters related to cutting feed

number value
This parameter is for setting axis
position mode cutting feed
Axis position mode cutting linear/bell-shape
71200 feed linear 20 acceleration/deceleration time. The
+0~31 acceleration/deceleration (ms)
The first axis - the 32nd axis recommended default value is 20.
Any set value greater than that will
result in error on the contours.
56
Software limit settings
6 Software limit settings
 Description of software limit settings:

1. When the machine coordinate surpasses the limit setting, it will issue an "warning" to reach the
second level of protection along the axial direction
2. MPG or JOG can be used to turn the axis in the opposite direction to clear this warning
3. If it does not return to the zero point, and the limits along positive and negative directions are both
zero, then this software limit is invalid
 Steps for setting software limit:

1. Press <Maintenance> key group[User Parameter][Limit Setting] page.
2. Move the platform to the position of the set software limit, and fill the machinery coordinate values
into user parameter by the unit of LU.
+
Software + limit
- limit - Software + movement limit
Sensor limit Sensor
Holder
Holder
Platform
. 57
Cutting adjustment
7 Cutting adjustment
7.1 Backlash compensation

 Description of backlash:
When the platform moves toward a certain axis, stops, then moves in the opposite direction, it does not
move immediately; instead, it will stay at the original position to wait for the movement command to
reach a certain amount before starting the movement, and this is the lathe platform backlash deviation
amount.
 Backlash compensation
1. Secure the micrometer on the Z axis moving column and use MPG to control the platform along X
axis or Y axis to move towards the direction of the micrometer.
+Z +Z
Platform
Platform
1 2
+X +X
2. When the probe of micrometer comes in contact with the DOG, movement will be stopped when
there is position change for the micrometer's pointer, and relative coordinates of the X axis or Y
axis on the controller will be cleared to 0.
3. Adjust the MPG resolution to 1um per grid, and use MPG to control the X axis or Y axis to move
away from the DOG. Stop the movement when there is another position change for the
micrometer's pointer.
58
Cutting adjustment
4. Observe the movement distance of relative coordinates; this distance can be regarded as the
amount of backlash deviation.
 Backlash parameter settings

1. Switch to [Parameter][Advanced Parameter][Axis][Compensation] setting page.
Click the "Next Page"
2. Start backlash compensation function (valid after system restart). Also, set the measurement into
the backlash compensation amount (LU, valid immediately).
number value
The backlash compensation
Axis backlash compensation
210096 0 function switch; this parameter will
+.00~.31 switch (0:OFF, 1:ON)
be valid after restarting the machine.
210096 Axis backlash compensation It is for setting the input unit of
0
+.00~.31 input unit (0: LU, 1: 0.001LU)
. 59
Cutting adjustment

number value
backlash compensation along the
axial direction; this set value will
affect the unit of input value of
parameter 210,000-210,031.
0: LU
1: 0.001LU
Axis backlash compensation It is for setting the amount of axial
210000 None
+0~31 amount (LU)
The first axis - the 32nd axis direction backlash compensation.
It is for setting the
acceleration/deceleration time of the
backlash compensation function
Backlash compensation along the axial direction. When the
210032 acceleration/deceleration time 0 setting for backlash compensation is
+0~31 (ms)
The first axis - the 32nd axis too large, it will cause vibration when
the axial direction is changed.
Acceleration/deceleration time can
be set to mitigate the compensation.
60
Cutting adjustment
7.2 Adjustment of rigid tapping effect

 Switch [Parameter][Rigid Tapping Setting][Rigid Tapping Tuning Information] setting page.
 Set rigid tapping mode (1:Servo spindle follow rigid tapping/RT1, 2:synchronized rigid tapping/RT3)
 Suggestions for the rigid tapping mode
Servo spindle/follow rigid Synchronized rigid
tapping (RT1) tapping (RT3)
Pros: Pros:
 Rigid tapping up to  Rigid tapping up to
4000 rpm 8000 RPM
 Good effect of hole  Good effect of hole
Pros and bottom deviation bottom deviation
cons Cons: Cons:
 Z axis is prone to  Very high
vibration in high requirement of
rotational speed rigid spindle performance
tapping
Suitable It can switch position Servo axis serves as the
for the mode inverter spindle
spindle
. 61
Cutting adjustment
7.2.1 Servo spindle (follow rigid tapping/RT1):
 Setting of rigid tapping spindle parameters

number value
This parameter is used to set the
Spindle zero speed check range check range for the spindle to
72406 50
(RPM) reach the zero speed when
performing rigid tapping
This parameter is used to set the
72444 Exit speed ratio (%) 100 percentage of the rollback ratio
during execution of rigid tapping
Set the linear
Acceleration/deceleration slope acceleration/deceleration time of

72470 100
(ms/1000rpm) the spindle during execution of
rigid tapping
Set the bell-shape
Bell-shape acceleration/deceleration acceleration/deceleration time of

72506 60
time (ms) the spindle during execution of
rigid tapping
62
Cutting adjustment
 Rigid tapping adjustment steps

1. Enter the following rigid tapping tuning program in MDI mode.
Rigid tapping machine tuning program
Feed per revolution Feed per minute
G40 G49 G80 G40 G49 G80
G90 G53 G00 Z-30 G90 G53 G00 Z-30
M00 M00
S1000 S1000
G95 G91 G84 Z-100. F1. P1000 G94 G91 G84 Z-50. F1000 P1000
G80 G80
M5 M5
M99 M99
2. After the execution is completed, the maximum tangent error during rigid tapping process,
maximum error of slave rigid tapping, the estimated value of rigid tapping speed compensation,
and the estimated value of rigid tapping acceleration compensation should be examined at
position ○
1 as shown in the figure.
3. Move the cursor to the ○2 position in the figure,

4. Speed compensation, use F1 to instruct the input to automatically fill in the numerical value, and
then move the cursor to the speed filter strength to set it as 3, and execute rigid tapping tuning
program again. If the response vibration is too loud during machine rigid tapping process, the
numerical value of speed filter strength can be slowly increased. (It is recommended that the filter
strength to be set as 3 to 5 to avoid high set value leading to increased follow error)
5. Acceleration compensation, use F1 to instruct the input to automatically fill in the numerical value,
and then move the cursor to the acceleration filter strength to set it as 10, and execute rigid
tapping tuning program again. If the response vibration is too loud during machine rigid tapping
process, the numerical value of acceleration filter strength can be slowly increased. (It is
recommended that this filter strength to be set to 10 to 15)
6. Repeat step 4 and step 5 and examine the maximum tangent error during rigid tapping process;
the smaller the value, the better it is.
. 63
Cutting adjustment
7.2.2 Synchronized rigid tapping (RT3):
 Setting of rigid tapping spindle parameters

number value
72406 Zero speed checking range (rpm) 10
72444 Exit speed ratio (%) 100
The set value is identical to the
Acceleration/deceleration slope
72470 60 linear acceleration/deceleration
(ms/1000rpm)
of the spindle's rotational speed
The set value is identical to the
Bell-shape acceleration/deceleration bell-shaped

72506 25
time (ms) acceleration/deceleration of the
spindle's rotational speed
64
Cutting adjustment
 Rigid tapping adjustment steps

1. Rigid tapping system information set at 2: Synchronized rigid tapping (RT3).
2. Confirm that the first spindle position loop gain is based on the same setting as the spindle driver.
3. Execute the rigid tapping machine tuning program.
Rigid tapping machine tuning program
Feed per revolution Feed per minute
G40 G49 G80 G40 G49 G80
G90 G53 G00 Z-30 G90 G53 G00 Z-30
M00 M00
S1000 S1000
G95 G91 G84 Z-100. F1. P1000 G94 G91 G84 Z-50. F1000 P1000
G80 G80
M5 M5
M99 M99
4. After the execution is completed, the maximum tangent error during rigid tapping process should
be examined at position ○1 as shown in the figure.
5. Enter the upper and lower limit of current numerical value in the rigid tapping slave axis
feedforward compensation gain column at the ○2 position as shown in the figure, and execute rigid
tapping tuning program again.
6. Repeat step 5 and step 4 and examine the maximum tangent error during rigid tapping process;
the smaller the value, the better it is.
. 65
Parameter backup and update
8 Parameter backup and update
8.1 Backing up from the "Controller" to a "USB disk"

 Press the <MAINTE> key to enter the maintenance group, then press [Backup] to enter the menu in the
next level for the backup screen to be shown. Users can use this function to backup parameter data or
export data.
 Press [Export to USB] and a blue highlight bar will appear; there are 2 ways to export data.
1. Select No. 1 to backup all data. All backup projects will be packaged into a file to facilitate the
machine copy.
2. Select all data items following number 2. Selected projects will be exported into individual files to
facilitate the modification.
 Use arrow keys and press【Select, Cancel selection, Select all, Cancel all】to proceed with file
selection.
66
 Press [ Transfer ] for the directory selection message box to pop up. Select the directory to be exported.
There is this on the left of directory, meaning the folder can be opened by pressing <Right Click>.
After the folder is selected, press <OK> .
 The message of "Transfer Complete" will be shown after it is completed.
. 67
8.2 Importing from a "USB disk" to the "Controller"

 Press <MAINTE> key to enter the maintenance group, and press [Backup] to enter the menu in the next
level for the backup screen to be shown. Users can use this function to backup parameter data or export
data.
 Press [Import from USB] for the director selection message box and blue cursor to be shown. and on
the left side of directory there is , indicating that <Right Click> can be used to open the folder. After
the folder is selected, press <OK> . Please note that the parent director of machine folder must be
selected as the folder to be imported.
68
 Use arrow keys and press[Select, Cancel selection, Select all, Cancel all]to proceed with file selection.
Press [Transfer] to start the transfer, and the prompt message of "Transfer Completed" will be shown
after it is completed. There are two ways to import data.
1. Select No. 1 to backup all data. It will import the backup project which is packaged into one single file.
2. Select all data items following number 2. It will import individual files of selected projects.
 Press [ Transfer ] to start the transfer, and message box for confirmation of overwrite as a reminder of file
existence will be shown. You can select "Yes to All" and press <Input>.
 The message of "Transfer Complete" will be shown after it is completed.
8.3 System update

 Press <MAINTE> key to enter the maintenance group, press [System Update] will enter the menu in
. 69
the next level, and the system update screen will be shown. Users can use this function to upgrade the
system.
 Step 1 Device Confirmation: Press [OK] for the director selection message box to pop up. Select the
software upgrade folder, and on the left side of the directory there is , meaning that <Right Click> can be
used to open the folder. After a folder is selected, press <Confirm>.
70
 Step 2 Confirm the upgrade version : You will then see the upgrade version in the USB folder and press
[OK] to start copying the file.
 Step 3 Restart : After the file is copied, you will be prompted to restart, and then you can press <OK>
again to restart the system and to start the installation of new version of program.
. 71
Alert description
9 Alert description
9.1 CNC HMI alarm
Number Message prompt

80000.00-HMI Error in parameter definition file
Cause:
Failed to open or save data into the parameter definition file.
Troubleshooting method:
Restart.

80000.02-HMI There is no parameter definition file
Cause:
No parameter definition file can be found in the system.
1. Restart.
2. Please contact service personnel from the original factory.

80000.04-HMI DI repeated reflection
Cause:
Repetitive reflected number is found in the signal input (DI).
Find the number with repeated reflection of signal input (DI) in accordance with the number shown in the
alarm message.

80000.05-HMI DO repeated reflection
72
Alert description
Cause:
Repetitive reflected number is found in the signal output (DO).
Find the number with repeated reflection of signal output (DO) in accordance with the number shown in
the alarm message.

80000.06-HMI Failed to load the string file
Cause:
Failed to load the string file.
1. Restart.

80000.09-HMI User parameter definition file error
Cause:
Failed to open or save data into the user parameter definition file.
Restart.

80000.10-HMI Incorrect password for open HMI
Cause:
The password set for open HMI does not match the password set for the controller.
1. Confirm again whether the password set for open HMI matches the password set for controller.
2. Restart.

80000.11-HMI Error while loading onto open HMI
. 73
Alert description
Cause:
Decryption error or other relevant errors while loading the open HMI.
1. Restart.
9.2 System alarm (MAIN, COM)

80050.00-MAIN System module does not exist
Cause:
The system module does not exist, thus preventing core functions from being activated.
Please contact service personnel from the original factory.

80050.01-MAIN System initialization failure
Cause:
Failure in system initialization causing core functions to be unresponsive.

80050.03-MAIN Core module initialization failure
Cause:
Failed to load core module causing core functions to be unresponsive.
74
Alert description

80050.04-MAIN Parameter definition file does not exist
Cause:
Parameter definition file does not exist.
1. Please check if param_define.txt in the machine is correct.

80050.05-MAIN Quantity of parameter definitions is not equal
Cause:
The quantity of parameter definitions is not equal.
1. Please check the size and quantity of parameter files.

80050.06-MAIN Data loss in the parameter file
Cause:
Data loss in the parameter file.
1. Please check the parameter file for errors.

80050.07-MAIN Error in the size of the parameter file
. 75
Alert description
Cause:
Error in the size of the parameter file.
1. Please check the parameter file for errors.

80050.08-MAIN PLC load failure
Cause:
PLC load failure.
1. Please check the PLC file.

80050.09-MAIN INT module initialization failure
Cause:
INT module initialization failure.

80050.10-MAIN INT module execution failure
Cause:
INT module execution failure.

80050.11-MAIN ReCON module initialization failure
76
Alert description
Cause:
ReCON module initialization failure.

80050.12-MAIN ReCON module execution failure
Cause:
ReCON module execution failure.

80050.13-MAIN HMI module initialization failure
Cause:
HMI module initialization failure.

80050.14-MAIN HMI module execution failure
Cause:
HMI module execution failure.

80050.15-MAIN Failure of previous system activation
. 77
Alert description
Cause:
Failure of previous system activation.
1. Check R40003 for setting error.
2. Restart.

80050.16-MAIN Hardware authentication failure
Cause:
Hardware authentication failure.

80050.18-MAIN In the parameter definition file (param_define.txt), there is repeated definition
of parameter ranges or repeated system parameters.
Cause:
In the parameter definition file (param_define.txt), there is repeated definition of parameter ranges or
repeated system parameters.

80050.19-MAIN NetConf module initialization failure
Cause:
NetConf module initialization failure.
9.3 Driver alarm (SERVO)

Please refer to "1000 System Driver Setting Manual"
78
Alert description
9.4 Motion control alarm (OP, MOT)

9.4.1 Path category

80301.00-MOT Signal of the input point has been triggered when SKIP is executed by %s axis
of the first path
Cause:
The corresponding signal of input point has been triggered when the SKIP function is used.
1. Check if the signal of the input point has been triggered.
2. Check if the normally on and normally off states of the signal have been set correctly.

80302.00-MOT Error in the number of the first path waiting for point O
Cause:
When W_MLC_O_AT is used, the argument of O_No is less than 0.
Check if the O_No argument of W_MLC_O_AT is less than 0.

80304.00-MOT Error in W_SV_LATCH command argument of the first path
Cause:
Error in input argument while using W_SV_LATCH.
Check if there is an error in the argument used by W_SV_LATCH as shown below:
1. Check if the path number (PATH) is incorrect
2. Check if the type of signal source (TYPE) is incorrect
3. Check if the axis number of assigned path (AXIS) is incorrect
4. Check if the input point No. (I_No) is incorrect
5. Check if the signal source triggering method (Ri_Fa) is incorrect

80305.00-MOT The first path tangent arrival check time out
. 79
Alert description
Cause:
When the tangent arrival check function is being used and the axial direction did not arrive within the
check time (5 seconds).
1. Check if there is a bad connection in the wiring of the encoder on the axial direction
issuing the alert.
2. Check the value of parameter 50096 for any errors.

80306.00-MOT Error in W_I_LATCH command argument of the first path
Cause:
Error in input argument while using W_I_LATCH.
Check if there is an error in the argument used by W_I_LATCH as shown below:
1. Check if the path number (PATH) is incorrect
2. Check if the type of signal source (TYPE) is incorrect
3. Check if the axis number of assigned path (AXIS) is incorrect
4. Check if the input point No. (I_No) is incorrect
5. Check if the signal source triggering method (Ri_Fa) is incorrect

80307.00-MOT The first path %s axis arrival check timeout
Cause:
When the axial direction arrival check function is being used and the axial direction did not arrive within
the check time (5 seconds).
issuing the alert.
2. Check if there is any error in the setting of numerical values of parameters 56064 -
56095
56127

80308.00-MOT The second path %s axis arrival check timeout
80
Alert description
Cause:
issuing the alert.
56095
56127

80309.00-MOT The third path %s axis arrival check timeout
Cause:
issuing the alert.
56095
56127

80310.00-MOT The fourth path %s axis arrival check timeout
Cause:
issuing the alert.
56095
56127
. 81
Alert description

80311.00-MOT The fifth path %s axis arrival check timeout
Cause:
issuing the alert.
56095
56127

80312.00-MOT The sixth path %s axis arrival check timeout
Cause:
issuing the alert.
56095
56127

80313.00-MOT In the first path, the negative direction limit of world coordinates along the X
direction is greater than the positive direction limit
Cause:
In the first path, the negative direction limit of world coordinates along the X direction is set to be greater
than the positive direction limit.
1. Check if R17408 is greater than R17407.
2. Press reset to clear the alert.
82
Alert description

80314.00-MOT In the first path, the negative direction limit of world coordinates along the Y
Cause:
In the first path, the negative direction limit of world coordinates along the Y direction is set to be greater

80315.00-MOT In the first path, the negative direction limit of world coordinate along the C
Cause:
In the first path, the negative direction limit of world coordinates along the C direction is set to be greater

80316.00-MOT The first path surpassed the positive direction limit of world coordinates
along the X direction
Cause:
Positive direction movement of machinery coordinates along the X direction exceeds the set value of
positive direction software limit.
1. Check if the machine coordinates surpass R17407's set value.
3. Move the servo axis towards the negative direction under manual mode.

80317.00-MOT The first path surpassed the negative direction limit of world coordinates
along the X direction
. 83
Alert description
Cause:
Negative direction movement of machine coordinates along the X direction exceeds the set value of
negative direction software limit.
3. Move the servo axis towards the positive direction under manual mode.

along the Y direction
Cause:
Positive direction movement of machinery coordinates along the Y direction exceeds the set value of

along the Y direction
Cause:
Negative direction movement of machine coordinates along the Y direction exceeds the set value of
1. Check if the machine coordinate surpasses R17410's set value.

along the C direction
84
Alert description
Cause:
Positive direction movement of machine coordinates along the C direction exceeds the set value of

along the C direction
Cause:
Negative direction movement of machine coordinates along the C direction exceeds the set value of

80322.00-MOT Rigid tapping spindle number is not assigned for the first path
Cause:
The rigid tapping spindle number is not assigned while using the rigid tapping function.
2. Re-assign rigid tapping spindle and then continue with the rigid tapping function.
9.4.2 Axis type

80500.00-MOT 1st axis command and feedback exceed maximum error
. 85
Alert description
Cause:
The servo lag value is greater than the set value of parameter 71400 during axial movement.
1. Press the system reset button to lift the alarm.
2. Check if there is a bad connection in the encoder's wiring.
3. Check if the set value of parameter 71400 is appropriate.

80501.00-MOT When the first axis is stationary, the command and feedback exceed the
maximum error
Cause:
The servo lag value is greater than the set value of parameter 71432 when the axis is stationary.
3. Check if the set value of parameter 71432 is appropriate.
4. Check if there is sufficient setting for driver rigidity.

80502.00-MOT Switch the servo axis/spindle control mode when the first axis is not
stationary
Cause:
When the axis control mode is switched from spindle mode to servo axis mode, the axis has not been
completely stopped (the feedback signal is not zero).
2. After the axis is completely stopped (the feedback signal is zero), the axial mode switching is
repeated.

80503.00-MOT Reference point cannot be found during zero point return of the first axis
86
Alert description
Cause:
The motor Z phase signal cannot be found during zero point return.
3. Check encoder Z phase signal wire to see if there is a connection error.
4. Check the value of parameter 77200 to see if the value is too small (the value must be at least the
encoder value of one motor revolution).

80504.00-MOT DOG is too short for zero point return of the first axis
Cause:
After the DOG signal is triggered during zero point return, the DOG signal is gone before decelerating
and stopping along the axial direction is completed.
2. Increase the size of the DOG.
3. Decrease the set value of the first stage speed of zero point return (parameter 77132).
4. Check whether or not the zero point DOG signal is inadvertently triggered by interference (can be
processed via PLC filtering).

80505.00-MOT In the first axis, the negative direction software limit is greater than the
positive direction limit
Cause:
The set value of positive direction software limit along the axial direction is greater than the set value of
negative direction.
2. Check if the set value of R11532 is greater than R11500.

80506.00-MOT Positive direction hardware limit triggered by the first axis
. 87
Alert description
Cause:
The machine touches the switch of positive direction hardware limit.
1. Press the system emergency stop switch and manually move the machine toward the negative
direction.
2. Press the system over-travel button and move the machine toward the negative direction via manual
mode.

80507.00-MOT Negative direction hardware limit triggered by the first axis
Cause:
The machine touches the switch of negative direction hardware limit.
1. Press the system's emergency stop switch and manually move the machine towards the positive
direction.
2. Press the system over-travel button and move the machine towards the positive direction via manual
mode.

80510.00-MOT The settings of the maximum and minimum clamp speed of the first axis in
speed mode are not appropriate
Cause:
The set value of parameter 72300 is greater than the set value of parameter 72264.
2. Check if the set value of parameter 72300 is greater than the set value of parameter 72264.

80511.00-MOT Emergency stop signal triggered during output command of the first axis
Cause:
There is servo axis command output during the coordinate reverse transform of the system (under
emergency stop state or spindle mode state).
2. Release the emergency stop button or clear spindle mode before conducting servo axis command
output.
88
Alert description

80513.00-MOT The command of the first axis is beyond the speed limit
Cause:
Output command is greater than the set value of parameter 71564.
2. Check the setting of parameter 71564 to see if it is unreasonable.

80514.00-MOT The first axis is beyond the positive direction software limit
Cause:
Positive direction movement of machinery coordinate exceeds set value of positive direction software
limit at the start of machining in automatic mode.
2. Switch to manual mode.
3. Move the axial direction towards the negative direction.

80515.00-MOT The first axis is beyond negative direction software limit
Cause:
Negative direction movement of machinery coordinate exceeds set value of negative direction software
limit at the start of machining in automatic mode.
3. Move the axial direction towards the positive direction.

80516.00-MOT The first axis is beyond the input point's signal of the positive direction
hardware limit
. 89
Alert description
Cause:
The machine moves in the positive direction and reaches hardware positive direction limit input point at
the start of machining under memory mode.
3. Move the axial direction towards the negative direction.

80517.00-MOT The first axis is beyond the signal of input point of negative direction software
limit
Cause:
The machine moves in the negative direction and reaches hardware's negative direction limit input point
at the start of machining under memory mode.
3. Move the axial direction towards the positive direction.

80518.00-MOT Repeated output of manual and automatic commands of the first axis
Cause:
Simultaneous output of the path command (rapid feed, cutting feed, tooth milling, SKIP feed) and the
axial command (return to zero point, JOG, MPG movement, positioning, rigid tapping).
2. Check if axial movement is used under in automatic mode.

80519.00-MOT The first axis positioning function arrival check timeout
90
Alert description
Cause:
When using the axial positioning function, this alarm will be issued when the axial feedback check has
not arrived with 5 seconds after the system command output is completed.
2. Check the setting of R11832 to see if it is consistent with actual conditions.
3. Check if the encoder cable is loose.
4. Check if the gear ratio settings are correct.

80520.00-MOT The first axis is not in spindle (speed) mode during rigid tapping
Cause:
The axial direction is not switched to spindle (speed) mode while rigid tapping is being used.
2. Resume rigid tapping operation after rigid tapping axial direction is switched to spindle (speed)
mode.

80521.00-MOT Zero point return of the first axis has not left DOG
Cause:
After searching for Zero point DOG and moving away from DOG in the opposite direction, it cannot leave
the DOG after operating for a certain distance (parameter 77232).
2. Check if the DOG's signal is abnormal.
3. Check the setting of parameter 77232 to see if it is reasonable.

80522.00-MOT 1st axis without encoder feedback while using the Z-phase zero point return
function
. 91
Alert description
Cause:
Z phase zero point return function is used when there is no encoder along the axial direction.
2. Check the setting of axial direction encoder parameter 70364 for any errors.
3. Check if there is any error in the setting of parameter 77000 of zero point return approach along axial
direction.

80523.00-MOT Grid amount of zero point return of the first axis is less than 20% or greater
than 80%
Cause:
The zero point grid amount of system information is greater than 80% or less than 20% after the zero
point return along the axial direction is completed.
2. Re-calibrate the position of zero point DOG.
3. If it cannot be adjusted, parameter 77332 can be set to 0 to skip the check.

80524.00-MOT The difference in grid amounts of two adjacent zero point returns of the first
axis is greater than 3%
Cause:
The difference in zero point grid amounts of two adjacent zero point returns is greater than 3% after zero
point return along the axial direction is completed.
2. Check if the coupling of the screw and the motor is loose.
3. If it cannot be adjusted, parameter 77332 can be set to 0 to skip the check.

80525.00-MOT The tilt axis must independently return to the zero point under tilt axis control
of the first axis
92
Alert description
Cause:
The tilt axis did not independently return to the zero point before zero point return of other axes while tilt
axis function is being used.
2. The tilt axis should have priority during zero point return (which must not be carried out along all axial
directions at once).

80526.00-MOT When spindle position function is executed by the first axis, it must be
switched to spindle control mode
Cause:
The axial direction should be in servo axis control mode while the spindle position function is being used.
2. The axial direction using spindle positioning function should be switched to spindle control mode
(R10004.0=1) before the spindle position function can be started.

80527.00-MOT The first axis' servo/spindle driver alarm not defined
Cause:
When using a bus driver, the driver issues an undefined alarm.
1. Press the system reset button to lift the alarm
2. Report this situation and the operation motion line when the alarm is issued to R&D Department of
Advantech LNC for clarification.

80528.00-MOT The first axis' servo/spindle driver communication connection failure
Cause:
When the communication axis starts its communication, that axis no longer exists.
2. Check for errors in the wiring.
3. Check the setting of hardware parameter 70000 for errors.
. 93
Alert description

80529.00-MOT Disconnected communication of the first axis servo/spindle driver
Cause:
After the communication axis is working normally, the axis is disconnected.
2. Check the wiring for errors or see if it was moved by mistake.
3. Re-establishing communication and connection.

80530.00-MOT Error in the quick point I setting used by zero point return of the first axis
Cause:
The quick point I is to be used during zero point return, yet there is error in parameter setting such that it
cannot be used.
2. Check the settings of parameter 77032 and 77096 to see if they are correct.
9.4.3 Other

80700.00-MOT Conflict between axis type and hardware number corresponding to group 01
analog voltage output
Cause:
If axis control is used, and Vcmd is used in position mode or Vcmd or DA is used in speed mode, there
will be conflict with analog voltage output function.
2. Check whether or not parameter 70200 is set to 3 or 4 (3: DA + 0~10V, 4: DA + -10V).
9.5 Alarm interpretation (INT)

80800.01-INT The first path program flow initialization failure
It will not happen if the system is functioning normally

System failure, please contact the supplier
94
Alert description

80800.02-INT The first path coordinate system initialization is failed


80800.03-INT The first path interpretation initialization failure


80800.04-INT The first path interpretation output initialization failure


80801.18-INT The first path program single block capture failure


80801.19-INT The first path is missing the name of the program to be called


80801.20-INT There is syntax error in the annotation of workpiece program of the first path
 There are unpaired annotation symbols for a single block, for example: Left parenthesis without right
parenthesis.
 Fill in the paired annotation symbols.

80801.21-INT There is no command for returning to the main program (M99) in the sub-program
of the first path
. 95
Alert description
 There is no command for returning to the main program in the sub-program.

 Add a command for returning to the main program in the sub-program.

80801.22-INT The file to be executed in the first path does not exist
 The file to be executed is not in the system.

 Produce the file to be executed or modify the file to be executed.

80801.23-INT The single block referenced by the serial number of the first path does not exist
 The single block referenced by the serial number does not exist.
 Check if the single block referenced by the serial number exists.

80801.24-INT The number of lines skipped by the first path is beyond the specification limit, so
this skip is not supported
 The assigned line number which can be skipped must be within the first 10000 lines of the program.

80801.25-INT Failed to allocate the first path's file read-ahead memory


80801.26-INT The first path has reached the end of the machining program file with no ending
code
 The main program or subprogram has reached the end of the machining program file without any
program return or program ending command.
 Please check the program and add the necessary command for returning or ending the program.

80801.27-INT The first path program cannot find the starting point after a restart
96
Alert description
 When the end of main program file or subprogram file has been found before the end of program
restart, or when the program ending command is found, the system will determine that the search is
failed.
 Please check if the assigned restarting conditions are normal.

80801.28-INT Termination command single block assigned by the restarted the first path
program
 Program restart condition is assigned to the program termination command. Even though the
restarting condition is met, it is unreasonable.
 Please check if the assigned restarting conditions are normal.

80801.29-INT The first path in the path mode ($ 1 ~ $ 6), the number of rows of machining
program exceeds the maximum limit
 If parameter 50000 "To be used by machining program (0: independent file used by each path, 1: a
file shared by multiple paths)" is set to 1, and $1 ~ $6 are used by the machining program, the
program only supports 10000 lines.
 Please check the machining program to prevent the number of lines from exceeding the limit.

80803.24-INT The first path program single block interpretation failure


80803.25-INT The first path workpiece program contains illegal characters or symbols
 There are characters or symbols not permitted by the system in the input data of the machining
program.
 Debug the error inside the program.

80803.26-INT There are syntax errors in the first path workpiece program
 There are syntax errors in the input data of the workpiece program.
. 97
Alert description

80803.27-INT There is an over-complicated expression in the first path MACRO, such as having
too many parentheses
 There is an over-complicated expression in the MACRO syntax, such as too many parentheses,
addition, subtraction, multiplication, and division symbols, or too many variables in the arguments of
the calling macro.
 It should be simplified or accomplished in two single blocks.

80803.28-INT The first path executed an illegal expression
There is a prohibited expression being executed in the single block of the workpiece program.

80803.29-INT The first path calls an illegal function
An unknown function is being executed by the single block of the workpiece program.

80803.30-INT The denominator is 0 in the first path MACRO
 A division by 0 has occurred in the macro.

 Modify the denominator of the division part so that it is not zero.

80803.31-INT The first path macro variable counter has exceeded the permissible range
 The counter for a local or global variable is beyond the permissible range.
 Modify the variable whose counter exceeded the permissible range.

80804.00-INT The first path macro function error
 Error while using functions in macro syntax. For example: The argument of the square root (SQRT) is
negative, or the two arguments of arc-tangent (ATAN) are both 0.
 When the alarm is issued, please refer to the function return value in the macro application manual to
determine the cause of the error message.
98
Alert description
80804.01-INT The digital bit part of the input bit address of the first path contains illegal decimal
point
 The numerical section of the address entered contains a decimal point which is not allowed.
 Modify the numeric part in the address.

80804.02-INT The digital bit part of the input bit address of the first path exceeds the permissible
range
 The numerical section of the address entered is beyond the permissible range.
 Modify the numeric part in the address.

80804.03-INT The first path MACRO contains illegal arguments (G,N)
 An incorrect argument (G, N) is used in the macro program.

 Modify these arguments.

80804.04-INT The first path system macro's alarm function number is beyond value range
 Please refer to the range of function argument definitions and domain in the macro's usage
document.
 Modify the argument that is causing the alert.

80804.05-INT Erroneous repetition of argument assignment of the first axis
 There are repeatedly assigned arguments in the program single block, for example: G01 X10 Y20
X30.

80804.06-INT Only the first path system macro program is allowed to use this command
This command can only be used by a system macro.

80804.07-INT The first path LABEL name does not exist
. 99
Alert description
 LABEL name does not exist.

 Please confirm the LABEL name.

80804.08-INT The first path syntax unknown return value


80804.09-INT The first path skip serial number N assignment is beyond the valid range
 The skip serial number N should be assigned in the range 0 to 999999.

 Please modify the serial number to skip.

80804.10-INT The first path skip line number is identical to the current line number
 If the skip line number is the same as the existing line number, an infinite loop will be generated.
 Please modify the serial number to skip.

80804.11-INT The first path has exceeded the number of lines which can be processed by the
macro
 Macro commands can only support the first 10000 lines of the program.
 Please check the machining program.

80804.12-INT This narrative of the first path is not allowed to be in coordination with serial
number N
 There is a prohibited N serial number in the narrative
 Delete the prohibited N serial number
 Press RESET to clear the error warning

80804.13-INT The first path IF_ELSE statement syntax error
100
Alert description
 IF_ELSE statement syntax error

 Correct the error in the IF_ELSE syntax

80804.14-INT END_IF cannot be found in the first path
 The corresponding END_IF cannot be found for the IF statement

 Add the missing END_IF

80804.15-INT The value of the first path SELECT must be an integer
 The value of SELECT is not an integer

 Modify the error of selected value

80804.16-INT The first path SELECT statement syntax error
 SELECT statement syntax error

 Correct the syntax error in the SELECT statement

80804.17-INT END_SELECT cannot be found in the first path
 The corresponding END_SELECT cannot be found for the SELECT statement

 Add the missing END_SELECT

80804.18-INT The first path WHILE loop syntax error
 WHILE loop syntax error

 Correct the syntax error in the WHILE loop
. 101
Alert description
80804.19-INT The WHILE syntax cannot be found in the first path
 Syntax errors of using the WHILE loop in coordination with single block skip
 Cancel or do not use selective skip

80804.20-INT The END_WHILE syntax cannot be found in the first path
 The corresponding END_WHILE cannot be found for the WHILE loop

 Add the missing END_WHILE

80804.21-INT The first path UNTIL statement syntax error
 UNTIL statement syntax error

 Correct the syntax error in the UNTIL statement

80804.22-INT The DO syntax cannot be found in the first path
 Syntax error of using the DO statement in coordination with single block skip

80804.23-INT The UNTIL syntax cannot be found in the first path
 Syntax error of using the UNTIL statement in coordination with single block skip

80804.24-INT The first path FOR loop syntax error
 FOR loop syntax error

 Correct the syntax error in the FOR loop
102
Alert description

80804.25-INT FOR syntax cannot be found in the first path
 Syntax error of using the FOR loop in coordination with single block skip

80804.26-INT The END_FOR syntax cannot be found in the first path
 Syntax error of using the END_FOR statement in coordination with single block skip

80804.27-INT The first path SUB statement syntax error
 SUB statement syntax error

 Correct the syntax error in the SUB statement

80804.28-INT The SUB syntax cannot be found in the first path
 Syntax error of using the CALL_SUB statement in coordination with single block skip

80804.29-INT The END_SUB syntax cannot be found in the first path
 The corresponding END_SUB cannot be found for the SUB statement

 Add the missing END_SUB

80804.30-INT The name called by the first path's SUB syntax surpasses the maximum number of
characters (15)
. 103
Alert description
 The maximum number of characters for the name called by the SUB statement is 15.
 Reduce the number of characters for the name to be called

80804.31-INT The nested use of the first path's SUB syntax is beyond the maximum number of
layers (2)
 The nested call of the SUB syntax (the SUB is calling itself again)
 Modify the program design of the SUB range to reduce nested calls

80805.00-INT The prohibited GOTO syntax is used in the first path's SUB syntax
 The syntax for the GOTO statement cannot jumps into the range of the SUB statement, which will to
the execution of END_SUB without knowing how to return to the original statement
 Change the GOTO statement to CALL_SUB

80805.01-INT A stacked variable of the first path macro has exceed the maximum number
 The stack of macro command variables is greater than or equal to 50

 Reduce the number of stacks for the macro variable

80805.02-INT The first path macro function error. Path number is beyond the value range
 Syntax error while using functions in the macro. The assigned path number in function argument is
beyond the valid range.
 Modified the path argument in the macro function.

80805.03-INT The first path macro function error. The assigned axis number is beyond the valid
range
104
Alert description
 Syntax error while using functions in the macro. The assigned path axis number in function argument
is beyond the valid range.
 Modify the axis number argument in the macro function.

80805.04-INT The first path macro function error. The assigned type is beyond the valid range
 Syntax error while using functions in the macro. The assigned type in function argument is beyond
the valid range.
 Modify this type of argument in the macro function.

80805.05-INT Insufficient variable resources for the first path


80805.06-INT The first path system command format does not support this command
 This system command format does not support the commands for program design. For example, the
milling machine does not support the special command format of robot arm.
 Press RESET to clear the error
 Delete the unsupported command

80805.07-INT G code is not allowed for the first path polar coordinate interpolation
 Polar coordinate interpolation does not allow the use of G codes other than G01, G02, and G03
 Modify the incorrect G code

80805.08-INT The first path polar coordinate interpolation mode G40 end of tool path
compensation movement is not completed
. 105
Alert description
 In polar coordinate interpolation mode, the polar coordinate cannot be canceled until G40 end of tool
path compensation movement is completed
 Modify the end point position or tool radius compensation value of the moving single block in
coordination with G40

80805.09-INT The use of Y axis is not allowed for the first path cylindrical interpolation and polar
coordinate interpolation
 Check if the Y axis is used by cylindrical interpolation or polar coordinate program
 Modify the machining program and delete the Y axis program design of this line

80805.10-INT If there is no C axis in the first path, cylindrical interpolation and polar coordinate
interpolation are not allowed
 Cylindrical coordinate or polar coordinate will require C axis indexing.
 If there is no C axis function, please delete the command for cylindrical interpolation or polar
coordinate interpolation

80806.08-INT The first path interpretation output error


80806.09-INT There is no such G command under the first path system
 You can check the G code list in the manual to make sure whether or not the G code is not allowed in
the input data of this line of program design of the alarm
 Delete the G code that is not allowed.

80806.10-INT The first path machining program contains an improper coordinate transform
command
106
Alert description


80806.11-INT The first path has assigned a prohibited coordinate plane
 Wrong coordinate machining plane is selected during the use of G107 Cylindrical interpolation
 Check the machining program and adjust the use of the YZ coordinate plane
 Check the coordinate plane of the machining program to see if it is correct

80806.12-INT When G02/G03 is used by the first path, the coordinates of the end point are not on
the arc
 When using G02 and G03 arc cutting instructions, the end point coordinates are not on the arc, and
for the check range please refer to parameter 50048 ~ 50053.
 Check the position of the circle's center point, direction, and the coordinate value of the end point.

80806.13-INT Insufficient data for the G code to be executed by the first path
 Insufficient data of G code to be executed (for example: The H argument of G43/G44 has not been
assigned.)
 Provide all necessary data.

80806.14-INT In the first path's G54 command, P argument has exceeded the valid range
 The range of P argument of the G54 command is 1-100.

 Modify the P argument.

80806.15-INT The first path did not issue the typesetting declaration start command
 In the program design, the commands of "PATTERN_BEGIN", "PATTERN_END" can be used to

circle the range of typesetting program design. When the system reads the "PATTERN_END"
command in the program, it will check if there are any "PATTERN_BEGIN" typesetting declaration
start command, and these commands must be used in pairs
 Modify the program and add "PATTERN_BEGIN" typesetting declaration start command
. 107
Alert description

80806.16-INT The number of push layers of the first path typesetting command exceeded the
valid range
 The typesetting command can assign the program design corresponding to the relative number of
macro layers to push the layout
 The assigned K argument indicates the number of push layers exceeding the valid range, modify the
K argument

80806.17-INT The first path tool number assignment has exceeded the valid range
 The range of the T code command is 0-400.

 Modify the T code.

80806.18-INT The first path tool offset number assignment has exceeded the valid range
 Tool length offset number of tool radius offset number assignment exceeded the valid range.
 The range of tool length or tool radius offset number is 0-400.

80806.19-INT The first path metric/imperial system switch will become valid after reset
 While using G20/G21 metric/imperial system switching, this alert will be issued as a reminder that the
switching of metric/imperial system will require a system reset
 Press RESET to reset the system

80806.20-INT The path's software axis of the first path is being used by other paths
 While using the function of axis call, the software axis to be used by the path has been called by other
paths. If the axis has been locked by other paths, a alarm will be issued when the execution of this
path reaches the program design of this axis
 This alarm is usually issued to indicate that the other path has not released the axis. Please check
whether or not the program design is lacking the axis release command

80806.21-INT Failure in the first path attempting to borrow software axes of other paths
108
Alert description
 While using the function of axis call, the axis called by other paths is used in this path. If the called
axis has been locked by other paths, a alarm will be issued when the execution of this path reaches
the program design of the called axis
 For using software axes of other paths, parameters 56034-56040 of those axes must be set to allow
the usage by path groups 1 - 6 (0: Off, 1: On). This way, the axis being called can be used by this path
 This alarm is usually issued to indicate that the other path has not released the axis. Please check
whether or not the program design is lacking the axis release command

80806.22-INT The first path assigned position exceeds the maximum travel distance of the
robotic arm
The position assigned by the single block has exceeded the maximum travel distance that can be reached
by the robotic arm. Please re-define the position in the single block.

80806.23-INT Error in the stance of the first path robotic arm
 When G10/G11/G12/G13/G16 commands are used, the switching between right and left stances is
not allowed. This limitation is due to that fact that it cannot be achieved along a linear movement
path.
 Please re-define the stance of that single block.

80806.24-INT Error in the matching of the first path robotic arm G code and axis argument
format
 JOINT command must be in coordination with the argument format of J1-J4. and the world coordinate
command must be in coordination with the argument format of XYZC.

80806.25-INT The first path rigid tapping mode declares a lack of arguments (check S, E)
 Rigid tapping mode command must include S and E arguments

 It will not happen if the system is functioning normally
 System failure, please contact the supplier
. 109
Alert description
80806.26-INT The first path feed rate command value exceeds the valid range, please verify if the
unit for the feed is in minutes or revolutions
 The feed rate command value is out of range, and the F of feed per revolution is not allowed to
exceed 500. Please comply with the G94/G95 and check the feed rate
 Press RESET to clear the error warning and adjust the G94, G95, or F value

80806.27-INT The first path profile cutting command syntax error
 Program design error, which could be the error in command of G71 program in the range of G71
contour cutting program.
 Debug the machining program

80806.28-INT The first path manual return state does not allow the single block movement
executed by MDI
 Under the manual return state, since return to point was not completed, switching to MDI mode is not
allowed, as well as issuing a single block movement command

80806.29-INT Tool compensation executed by MDI is not allowed during the first path machining
 Tool compensation executed by MDI is not allowed during the machining process

80806.30-INT The first path is not allowed to issue movement commands for prohibited software
axis
 When the axis is set to axis disable mode via command, the program design is not allowed to issue
movement command to the disabled software axis.
 Delete the argument of that software axis

80809.12-INT The first path program management process flow error
110
Alert description


80809.13-INT Illegal program name called by the first path
 The name of program being called contains more than 32 characters.

 The P argument of the program name being called is assigned a negative value.
 Please check the name of the program being called.

80809.14-INT The number of layers called by the first path system sub-program and system
macro exceeds the limit (12)
 Aggregated calls by system subprogram and system macro exceeds the limit of number of layers
(12).
 Reduce the number of layers called.

80809.15-INT The number of layers called by the first path system macro exceeds the limit (8)
 The number of layers called by system macro exceed the limit (8)

80809.16-INT The number of layers called by the first path user defined sub-program and user
defined macro exceeds the limit (6)
 Aggregated calls user or maker subprogram and user or maker macro exceeds the limit of number of
layers (6).

80809.17-INT The number of layers called by the first path user macro exceeds the limit (4)
 The number of layers called by user or maker macro exceeds the limit (4)

80809.18-INT The first path is not allowed to set macro modal call here
. 111
Alert description
 A macro under modal call cannot be allowed to set modal call again in the macro.
 Please check the macro program making the modal call.

80809.19-INT There are no available local variables in the first path


80810.10-INT The first path interpretation transmission error


80810.11-INT The first path TABLE1 transmission error


80812.06-INT The first path interpretation compensation error


80812.07-INT In the first path compensation, the unit vector is 0
 In the compensation, the unit vector is 0

 It will not happen if the system is functioning normally
 System failure, please contact the supplier

80812.08-INT A vector with length 0 has been found in the first path compensation calculation
 Compensation calculation check reveals that there is no intersection of program design lines due to
erroneous program design
 Change the path of the workpiece program
112
Alert description

80812.09-INT Plane switching is not allowed in the first path compensation calculation
 In G41/G42 radius compensation mode, plane switching is not allowed.

 Please modify the machining program and delete the G17/G18/G19 command within the range of
radius compensation mode

80812.10-INT There is no intersection in the arc single block for the start of the first path
compensation
 Please use a straight line for compensation cancel

80812.11-INT There is no intersection in the arc single block for canceling the first path
compensation
 Please use a straight line for compensation start

80812.12-INT The vector of intersection for the arc and straight line of the first path exceeded
the compensation range

80812.13-INT The vector of intersection for the arc and straight line of the first path exceeded
the arc shift vector
. 113
Alert description

80812.14-INT Tool radius offset number in arc command is not allowed in the calculation of the
first path compensation
 In G41/G42 radius compensation mode, the switching of tool radius offset number is not allowed in
arc command single block.
 Please modify the machining program and delete the tool radius offset number of arc command
single block within the range of radius compensation mode.

80812.15-INT Over-cutting occurred in the first path compensation calculation
 If parameter 50036 "Radius compensation interference checking function (0: avoid, 1: alarm, 2:
invalid)" is set as 1: alarm, this alarm will be issued when over-cutting occurs during the execution of
radius compensation calculation. If it is set as 0: avoid, even though the path will be automatically
changed during calculation to prevent over-cutting, this alert will still be issued if a new path cannot
be generated.
 If the aforementioned parameter has been set as 1, it can be changed to 0 and see if an alarm will be
issued.
 If the aforementioned parameter has been set as 0, this alarm will still be issued, indicating the
description path cannot avoid over-cutting. Please check if there are any abnormalities in the path of
the machining program.
 Modify the machining program to avoid over-cutting.

80812.16-INT Over-cutting cannot be avoided in the first path compensation calculation
 If parameter 50036 "Radius compensation interference checking function (0: avoid, 1: alarm, 2:
invalid)" is set as 0: avoid, this alarm will still be issued in the scenario where the path is automatically
changed to avoid over-cutting during radius compensation calculation, and a new path cannot be
generated. Please check if there are any abnormalities in the path of the machining program.
 Modify the machining program to avoid over-cutting.
114
Alert description
80812.17-INT The first single block of the first path chamfering function does not contain G01,
G02, G03
 Please refer to the chamfering function programming example, where the first single block of the
chamfering function must be G01/G02/G03
 Press RESET to clear the error warning, and correct the error in the workpiece program

80812.18-INT The second single block of the first path chamfering function does not contain
G01, G02, G03
 Please refer to the chamfering function programming example, where the second single block of the
chamfering function must be G01/G02/G03

80812.19-INT There is no movement amount in the first single block of the first path's
chamfering function
Press RESET to clear the error warning, and correct the error in the workpiece program

80812.20-INT There is no movement amount in the second single block of the first path's
chamfering function
Press RESET to clear the error warning, and correct the error in the workpiece program

80812.21-INT Chamfering length of the chamfering function of the first path exceeds the length
of the first single block
 Incorrect programming has caused the chamfering length to exceed the length of the first single block

80812.22-INT Chamfering length of the chamfering function of the first path exceeds the length
of the second single block
 Incorrect programming has caused the chamfering length to exceed the length of the second single
block
. 115
Alert description

80812.23-INT Chamfering length of the chamfering function of the first path exceeds the arc
length of the first single block
 Incorrect programming has caused the chamfering length to exceed the length of the first single block

80812.24-INT Chamfering length of the chamfering function of the first path exceeds the arc
length of the second single block
 Incorrect programming has caused the chamfering length to exceed the length of the second single
block

80812.25-INT Error in the angle between the first and the second single block of the first path's
chamfering function
 Incorrect programming has caused the chamfering calculation to not be able to find the correct angle

80812.26-INT The first path geometric pattern input function description syntax error
 Confirm that in certain forms of geometric input function (geometric commands), angular commands
(A commands), and X and Z syntax cannot be issued simultaneously within the same single block
 Modify the geometric input function of the machining program such that angle (A command) as well
as X and Z can be in different single blocks

80814.23-INT The number of movement sections exceeds the limit of the first path single block
(5)
116
Alert description
80814.24-INT The movement axis of the first path is not included in this path


80814.25-INT The first path interpretation module internal alarm - Restore address error


80814.26-INT The composite profile cutting cycle of the first path exceeds 1000 sections
 Check the description of composite profile cutting to see if it exceeds 1000 sections
 Debug the machining program
9.6 Milling machine macro alarm (MACRO)

80900.00-MAC The first path String
The alarm string issued by programming

80900.01-MAC P argument of G10 command macro of the first path is beyond the valid range
 P argument is beyond the command's legal range.

 Modify P argument data.

80900.02-MAC Insufficient data for the G code to be executed by the G10 command macro of
the first path
 Argument description is not for setting tool data, coordinate systems, or extended coordinate
systems.
 Please check if the P argument is illegal or the L argument is missing.
. 117
Alert description
80900.03-MAC Illegal argument is used by the first path's G10 command macro
 L20 has not been issued or P argument is illegal during the setting of an extended coordinate system.
 Please modify the argument's value.

80900.04-MAC The first path G27, G28, G29, G30 command macro CAN CYCLE has not yet
been canceled
 G27-G30 operations are used during the cutting cycle command state.
 The aforementioned G code in a cutting cycle command must be canceled before execution can be
resumed.

80900.05-MAC Error in the software axis number obtained by the first path


80900.06-MAC P argument of G30 command macro of the first path is beyond the valid range
(2-4)
 The reference point number entered in G30 is incorrect.
 Modify the reference point number entered.

80900.07-MAC The first path G28, G30 command macro - Zero point return has not been
executed after machine startup
 Zero point return has not been executed by the system when this command is used.
 Please execute zero point return before executing this command.

80900.08-MAC The first path waiting for M code macro; incorrect number of assigned groups
 When the execution of a dual-path system reaches the waiting point for M code, and the number of
assigned groups is found to be incorrect, it indicates that there is something wrong with the waiting
part of the machining program, and the system will issue this alarm as a protective measure.
 Check the program of system wait for M code in the machining program to see if it is reasonable.
118
Alarm Description

80900.09-MAC The first path's G27 command macro zero point return failed
 After inspection, the current position is found not to be at the zero point.
 Please check the machining program.

80900.11-MAC The first path's G31 command macro executing G31 in radius compensation
mode
G31 Skip signal termination single block command is not allowed to be used in G41/G42 radius
compensation mode. Please adjustment the machining program to prevent G31 from appearing in
G41/G42 mode.
10 Alarm Description
10.1 CNC HMI alarm (HMI)

81000.00-HMI Setting record cannot be saved, restarting is recommended
Cause:
Failed to open the setting record file or cannot save.
Restart.

81000.01-HMI The abnormal record cannot be saved, restarting is recommended
Cause:
Failed to open or save an abnormal record.
Restart.

81000.02-HMI Setting permissions can not be saved, and restart is recommended
. 119
Alarm Description
Cause:
Failed to open or save the permission settings file.
Restart.

81000.03-HMI Upgrade failed! The check file does not exist
Cause:
Incomplete file download or missing packs during the file transmission process can both result in missing
upgrade check file in the update pack.
Please contact service personnel from the original factory to obtain a complete update pack.

81000.04-HMI Upgrade failed! The file is corrupted
Cause:
Incomplete file download or missing packs during the file transmission process can both result in the
damaged upgrade file in the update pack.
Please contact service personnel from the original factory to obtain a complete update pack.

81000.06-HMI The network module is disconnected
Cause:
The network module is disconnected.
1. Check the connection of the network cable.
2. Check if the network address settings are correct.
3. Restart.

81000.07-HMI RDIF data cannot be saved, system reboot is recommended
120
Alarm Description
Cause:
Failed to open or save RDIF data.
Restart.

81000.08-HMI OS upgrade failed, upgrade file missing
Cause:
OS upgrade file is missing in the update pack.
1. Check the upgrade pack to see if it contains files such as [OSUpgradeInfo.sh], [OSUpgrade.sh], and
[os.lzma].
2. Please contact service personnel from the original factory to obtain a complete update pack.

81000.09-HMI OS upgrade failed due to obsolete version. Please reinstall .iso
Cause:
The current OS version is too old to be upgraded via the update pack.
It is recommended to reinstall the system by using the ISO file.

81000.10-HMI OS upgrade failed due to insufficient storage capacity
Cause:
Insufficient storage space in the system has caused system upgrade failure.
10.2 System warning (MAIN, COM)

None
. 121
Alarm Description
10.3 Driver warning (SERVO)

Please refer to "1000 System Driver Software Maintenance Manual"
10.4 Movement control warning (OP, MOT)

10.4.1 Path category
None
10.4.2 Axis type

81250.00-MOT The axis is beyond the positive direction software limit
Cause:
Positive direction movement of the machinery coordinate exceeds the set value of positive direction
software limit.
1. Check if the machine coordinate exceeded the set value of R11500.

81251.00-MOT The axis is beyond the negative direction software limit
Cause:
Negative direction movement of machinery coordinate exceeds the set value of negative direction
software limit.
1. Check if the machine coordinate exceeds the set value of R11532.

81252.00-MOT The axis has exceeded hardware limit positive direction input point signal
Cause:
The positive direction hardware limit signal is triggered during machine movement.
1. Check if the machine has triggered the signal of positive direction hardware limit.
2. Check if PLC triggered R11596.00.
122
Alarm Description
81253.00-MOT The axis has exceeded hardware limit negative direction input point signal
Cause:
The negative direction hardware limit signal is triggered during machine movement.
4. Check if the machine has triggered the signal of negative direction hardware limit.
5. Check if PLC triggered R11597.00.
. 123
Appendix A HMI->PLC Description of R value
Appendix A HMI->PLC Description of R value

For more information on the C/S/R value, please refer to the "LINUX CNC Application Manual"
R number Description
20,001.7 [HMI→PLC] Machining time clearance notification signal
20,001.8 [HMI→PLC] Number of pieces to be machined setting notification signal
20,201.0 [HMI→PLC] Tool socket action (upper/horizontal)
20,201.1 [HMI→PLC] Tool socket action (lower/vertical)
20,201.2 [HMI→PLC] Tool socket reorganization triggering signal
20,201.3 [HMI→PLC] Tool magazine pushed forward
20,201.4 [HMI→PLC] Tool magazine withdrawn
124
Appendix A PLC → HMI R Value Description
Appendix A PLC → HMI R Value Description

For more information on the C/S/R value, please refer to the "LINUX CNC Application Manual"
R number Description
20,300.0 [PLC→Macro/HMI] Whether or not the tool magazine tool selection
action is completed (0: completed, 1: not completed)
20,300.1 [PLC→Macro/HMI] Whether or not the information of tool number of
standby tool is shown by the monitoring group (0: shown, 1: hidden)
20,301.0 [PLC→Macro/HMI] Machining air blowing state (0: off, 1: on)
20,301.1 [PLC→Macro/HMI] Cutting water state (0: off, 1: on)
24,000 [PLC→Macro/HMI] Group 1 spindle rotational speed showing source
axial number (1 ~ 32; 0: the default setting is the 7th software axis)
24,001 [PLC→Macro/HMI] Group 2 spindle rotational speed showing source
axial number (1 ~ 32; 0: the default setting is off with no display)
. 125

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A-LNC Milling Controller 1000 Series

Leading Numerical Controller

Advantech-LNC Technology Co., Ltd.

TABLE OF CONTENTS ................................................................................................................................................... 1

7.2 ADJUSTMENT OF RIGID TAPPING EFFECT ...................................................................................................................... 61

II Advantech LNC Technology Co., Ltd.

1 Description of tuning approach

1.1 Machine tuning sequence

1.2 Milling machine tuning checklist

2 Language, network, and time settings

2.1 Language settings

2.2 Key settings

2.3 Network settings

List of online controllers

The LNC uploading/downloading software "ReconFTP" for PC

2.4 Date and time

3 I/O settings and mechanism checks

3.1 I/O settings

3.1.2 OP panel Output point settings

3.2 Mechanism checking

4 Common servo/spindle driver settings

4.1 Start the filedbus servo settings page

Switch the operation level to above machinery level.

 [Maintenance] group [Change Identity] page.

 User permission changed to 5 with password of 2222 (initial password).

 Switch to【Tuning Parameter】【COMM. Servo】settings page.

4.2 EtherServo servo driver settings

The LED will be on when there is malfunction

1.After the power is turned on, it must be checked if the

 Initialization of EtherServo parameters

4.2.2 Description of absolute function of EtherServo

1.1Zero point parameter setting section

3. Restarting heavy electricity

addition to clearing the alert.

Click the "PageDown" button

4.2.3 EtherServo parameter settings

improve the lathe servo OFF sliding situation; unit: 10ms

4.2.4 EtherServo driver gain adjustment

 EtherServo driver gain adjustment process flow (adjusting PA1_55-PA1_57)

4.2.5 Suppressing EtherServo's oscillation and noise

 Description of oscillation and noise suppressing parameters

 Flow of the EtherServo driver filter adjustment process (adjusting PA1_70-PA1_74)

5.1 Start the parameters page

Switch the operation level to above machinery level.

 Press the <Maintenance> key group  [ Identity change ] page.

 Change user permission to 5 with password of 2222 (initial password).

 Press [Parameter] to enter the adjustment page.

5.2 System parameter settings

 Hardware parameter description.

 CIO parameter description.

Parameter Description Recommended Description

 Description of LCD backlight parameters.

5.3 Axis group configuration settings

 Switch to[Axis Group Configuration]setting page.

Communication axis : It is set in Communication spindle: It is set in

 Description of path parameters.

 Description of axis group configurations.

5.4 Settings of each axis