118 - Puma 240
118 - Puma 240
118 - Puma 240
Main Spindle
Max. spindle speed
*1
*1
4,500 rpm
HTM
15 kW
*1:PUMA 240B
Sub Spindle
Sub - spindle
power-torque diagram
PUMA 240MS (6,000 rpm)
5.5kW(30min)
5
4.9 kW
N.m
.7
46
T=
6,000 rpm
OUTPUT(kW)
Syncrhronizing
100
500
1,125 2,000
5,250 6,000
5.5 kW
Rapid Traverse
X-axis
24 m/min
Z-axis
30 m/min
4
Scraping of Slideway
Turret
Radial BMT Turret
0.15 sec.
5.5kW
47N
m
OUTPUT(kW)
3.7kW
3
2.2kW
Nm
14
12 stations
(10min, S3 25%
Opearting Zone)
1.1kW
0.9kW
1,000 2,000
3,000
750 1,115
2,500
4,000
5,000
Collet application
Cutting Condition
1.84 times
Previous Head
HP4000/5100
Max.Cutting Depth
(without chatter)
Chip Removal Rate
New Head
5
6 mm
11 mm
19.2 cm3/min
35.2 cm3/min
Robust Design
Rigid Slant Bed
Slideway width
X-axis :
Z-axis :
272 mm
360 mm
36
(1
1.
in
0
.)
(7 186
.3
in
.)
272
(10.7 in.)
Machining Range
Z-axis travel
*1
*2
580 (580) mm
X-axis travel
*1
*2
242 (205) mm
B
A : Max.
turning diameter
B : Max.
turning diameter
PUMA 240B
350
562
PUMA 240MSB
300
513
B-axis travel
*2
580 mm
6
*1 : PUMA 240B
*2 : PUMA 240MSB
Metal plate
NBR
Out side
Polycarbonate
Safety Design
Machine Capacity
Drilling
Tool
16HSS drill
Material
Carbon steel
SM45C
Rotary tool
spindle speed (rpm)
500
Feedrate (mm/rev)
0.3
33.6
Tapping
384 cm /min
Cutting depth
8 mm
Material
Carbon steel
SM45C
120
Feedrate (mm/rev)
0.4
560
Tool
M62.0
Material
Carbon steel
SM45C
Rotary tool
spindle speed (rpm)
400
800
0.40
0.15 Ra
Tool
Work material
AL2024
300
Feedrate (mm/rev)
0.05
0.2
Productivity
Cycle time table shown below is the results from real test cutting.
The results can be different on cutting condition and strategy.
Machining operations
1st
Process
Cycle time
O.D Turning
11 sec.
D4 Endmill
9 sec.
Face Grooving
10 sec.
D2 Center Drill
5 sec.
D2 Drill
8 sec.
43 sec.
O.D Turning
15 sec.
11 sec.
2st
Process
I.D Finishing
1st process
Machining time
15 sec.
2nd process
1st process
2st process
43 sec.
41 sec.
41 sec.
84 sec.
Sample Workpieces
Tail stock
Widely spaced guideways and heavy-duty design of
the tailstock body ensure ample rigidity. The tailstock
body is positioned by a drive bar, which engages with
the carriage. The drive bar movement and hydraulic
body clamping are manual or programmable(opt).
Each axis is powered by a maintenance free digital AC servo motor. These high
torque drive motors are connected to the ball screws without intermediate gears for
quiet and responsive slide movement with virtually no backlash. The X-axis features
a double pretensioned ball screw, supported on each end by precision class P4
angular contact thrust bearings. Both axis are driven by large diameter, high
precision ball screws. Each ball screw has been carefully selected to achieve a
combination of high accuracy, high rapid traverse rates and high feed thrust. All ball
screws are fully supported on both ends.
Tailstock specification
Tails tock travel
mm
580
mm
75
mm
80
10kg2
20~210 mm
15~150 mm
150 m/min
100 m/min
10
Ergonomic Design
Operability
Approach to spindle
Just
0~85
1,026mm
329mm
155 mm
Chip disposal
High maintainability
Chuck
Main spindle
chucking
pressure control
Lubrication tank
The slant angle bed and guideway allows ease chip disposal with
easy loading , changing and inspection of tools.
Eco-Friendly Design
Tail stock
(Sub spindle)
Less waste lubrication oil extends the life time of the coolant water
and cut down the grime and offensive smell of the machine inside.
No Coolant Leakage
Rigorously designed, manufactured and tested machine covers do not
permit coolant leakage in any condition. The factory always keeps our
environment clean.
11
Optional Equipments
12
Collet chuck
Signal tower
Work measurement
Oil skimmer
Part catcher
Part conveyor
Chip conveyor
For machining center, turning center and compound machine with milling
and turning.
Solid modeling provides high speed animation.
Icon menu soft-keys provide convenient programming for sophisticated
milling and turning.
Measurement cycles provide automatic offset measurement of workpiece
(Available for machining center and for compound machine).
Registration of parameter sets for high speed machining and/or for high
precision machining with machine configurations.
Instruction of precision level for desired machining selects appropriate
parameters automatically.
Precision level can be instructed through NC program.
13
15
OUTPUT(kW)
OUTPUT(kW)
20
11kW(30min)
10
N.m
140
T=
15kW(30min)
15
10
m
N.
.5
54
2
T=
2
70 100
500
750
2,000
6,000
70 100
562
1,000
2,000
4,500
OUTPUT(kW)
12.7 kW
10
7
8.
43
T=
m
N.
OUTPUT(kW)
18.5kW(30min)
30
20
15kW(30min)
10
m
N.
6.9
32
=
T
2
70 100
403
1,000
2,000
3,500
2,415
50
438
100
3,500
1,000
20
15
11kW(30min)
10
.m
3N
93.
T=
7.5 kW
OUTPUT(kW)
OUTPUT(kW)
20
15 kW
15
m
N.
.1
83
1
T=
10
2
70 100
500
1,125
2,000
4,500 6,000
70 100
1,000
965
2,000
4,500
3,850
30
20
18.5kW(30min)
15 kW
10
m
N.
.4
35
2
T=
2
30
100
750 1,000
14
3,500
3,000
Tooling System
unit : mm
Boring Bar
40 Boring Bar
50 Boring Bar*1
Extended
O.D Tool Holder
O.D Tool
25
12st Turret
(PUMA 240A/B)
Drill Sockets
Drill
MT#1-H40(H50) *1
MT#2-H40(H50) *1
MT#3-H40(H50) *1
MT#4-H50 *1
40
U-Drill
Boring Bar
10 20
12 25
16 32
10st Turret
U-Drill Sleeves
20-H40(H50) *1
25-H40(H50) *1
32-H40(H50) *1
40-H50 *1
(PUMA 240C/LC)
U-Drill Cap
Straight
milling head
Boring Bar
Sleeves I
Collet Adapter
Boring Bar
Angular
milling head
40
Weldon Adapter
U-Drill
U-Drill Sleeves
20
25
32
U-Drill Cap
Offset angular
milling head*2
Milling Collet
ER25
(2~16)
CUT-OFF Tool
Holder *2
Cutting Tool
25
U-Drill
40
Boring Bar *2
8
10
12
16
Boring Bar
Sleeves II *2
12st Turret
(BMT55P )
Boring Bar *2
20
U-drill cap *
OD Tool
Holder
U-Drill *2
O.D Tool
25
20
Double OD Tool
Holder *2
15
Working Ranges
unit : mm
91
91(A)
(A2#6) 50
103(B)
(A2#6) 50
113(C)
158
125
80
17
635 (A)
775 (B,C)
102
QUILL TRAVEL:80
27
84
27
102
QUILL TRAVEL:80
635 (A)
775 (B,C)
33
242
17
117
80
33
5
180
62
242
175
67
(A2#5) 46
90
180
40
(A2#5) 46
(A2#6) 50
(A2#6) 50
440 (A)
580 (B,C )
91
91(A)
103(B)
113 C)
180
OD Tool Holder
50
50
113
113
(A2-8) 113
50 3034
Quill travel 80
147
ID Tool Holder
114
50 74
50
60
50
29
34
Quill travel 80
147
53 7
60
45 28
140
102
u 254(10")
30
53
60
50
15
32
40 70
60
20 40
210
u254(10")
(A2-8) 113
46
40 6
(A2-8) 113
16
193
60
35
77
5254(10")
75
Quill travel 80
78 32
Quill travel 80
147
14
60
49
60
20
210
55
60
32
8254(10")
40
(A2-8) 113
147
73
Working Ranges
unit : mm
440 (A)
580 (B,C)
106
139
51
7
26
5
30 65
50 50
50
30
34.5
42
35
135
42.5
26 60
7.5
65
65
140
205
145
190
240
79.51536
320
22.5
B-AXIS TRAVEL 580
820
102
86
7
8
55.5 79.5
56
B-AXIS TRAVEL 580
820
34
96
15 14
26
240
7
56
50
Max.16
70
189
2.5
12
17.5
16
5
Max.16
67.5
46
14.5
94.5 50
101.5
205
189
51
14
50
60
180
55.5
25
172
103(B)
113(C)
12 28 64
(A2#6) 50
20
78.5
50
30
580
170
65.5
103(B)
113(C)
35
22
Max.60
55.5
56
173.5
60
184
247
65
79.91536
60
50
40
32
4.5
151
15
97.5
30
10
79.5 15 36
55.5
56
580
60
60
55.5
240
516
94
(A2#6) 50 103(B)
113(C)
65
580
580
89
56
103(B)
113(C)
26
240
180
(A2#6) 50
51
26
Max.16
78.5
129
(A2#6) 50
X-AXIS TRAVEL205 60
16
33
25
189
60
30 60
50
50
65.5
(A2#5) 46 91(A)
(A2#6) 50 103(B)
(A2#6) 50 113(C)
189
205
440 (A)
580 (B,C)
56
91(A)
103(B)
113(C)
(A2#5) 46
(A2#6) 50
(A2#6) 50
16
55.5 79.5 19 82
15
17
198
540
(Max. tool swing)
40
.)
57
e
hin
dia
ac
.m
25
35
40
32.
6
0(
5.4
18
84
ax
180
220
175
67
242(X-Axis travel)
40
462
4E0
93
242.5
67 35
32
93
7
5750
150
29
A.
25
40
62
298
15505
50
(M
60
AX
.T
UR
NI
NG
DI
1026 26
35
28
277.5
50
622.9
47
6. 7
20 9.1
25 21
25
180
220
4
15 SPINDLE CENTER
.2
.21
212.3
199
.6
207.6 34.4
242(STROKE)
288
83
40
42.4
38.1
50.8
52
6.55
.36
252
265.06
103
242.4
207.6
450
18
340
110
25.4 25.4
90
40
175
462
48
242
67
27.3
578
(Max. tool swing)
40
10
60
unit : mm
a.
di
ac
.1
15
2
3.
21
n
hi
.m
ax
0(
30
57
16
67
165
60 30
150
55
205(X-Axis travel)
255
460
(S 135
ub
-sp
ind
3
27.
2
2
578
(Max. tool swing)
10
70
60
le)
21
5.1
60
1
3.
21
30
57
0(
x
Ma
.m
ac
e
hin
dia
.)
16
50
50
67
3
2
34.
8.6
18
le)
35 ind
1 b-sp
u
(S
165
60 30
255
150
205
55
460
19
External Dimension
unit : mm
TOP VIEW
485
695
935
570
(DOOR OPEN SPACE)
SIDE VIEW
40
720
(DOOR OPEN SPACE)
850
1,026
1,755
920
2,660 (A:A8/AP18)
2,735 (A:AP22)
3,772
1,037
850
FRONT VIEW
1,000
(DOOR OPEN SPACE)
492
85
2,620
1,643
Air Input
108
329
392
1,643
939
2,582
TOP VIEW
1000
500
100
125
AIR INPUT
550
2732
1652
1633
T/F
(50kVa)
900
765
(DOOR OPEN SPACE)
1222
SIDE VIEW
63
POWER
ALARM
FORWARD
STOP
1000
(DOOR OPEN SPACE)
1105
EPN
C
Y
EM
SR
TG
O
REVERSE
691
(DOOR OPEN SPACE)
POWER
ALARM
FORWARD
STOP
EPN
C
EM
Y
SR
TG
O
REVERSE
(AP30/AP40)
98
3290
820
355
1048
3388
4436
20
980
850
1755
FRONT VIEW
1593
1072
External Dimension
unit : mm
TOP VIEW
485
Electric Powerinlet
1,050
845
720
1,075
SIDE VIEW
165
720
(DOOR OPEN SPACE)
850
1,026
1,755
850
FRONT VIEW
1000
(DOOR OPEN SPACE)
492
85
2,620
1,643
Air Input
108
329
392
1,643
897
939
2,582
TOP VIEW
485
Electric Powerinlet
SIDE VIEW
376
200
720
(DOOR OPEN SPACE)
108
850
1,755
845
1,075
720
(DOOR OPEN SPACE)
1,026
1,050
850
FRONT VIEW
1,000
(DOOR OPEN SPACE)
492
85
2,620
1,643
Air Input
329
392
1,643
906
939
2,582
21
Machine Specifications
Item
Capacity
Carriage
Main spindle
Tool post
Tail stock
Sub-spindle
Feedrate
Motors
Power source
Machine
size
PUMA 240A/B/C
PUMA 240LC
PUMA 240MA/MB/MC
Fanuc 21-iTB Fanuc 0i-TC Fanuc 21-iTB Fanuc 0i-TC Fanuc 21-iTB Fanuc 0i-TC
kW
kW
kW
kW
kVA
Machine
height
Machine dimension length
width
Machine weight
mm
mm
mm
kg
550
390
170/210/255
350
439/562/550
45/65/76
242
440/580/580
6,000/4,500/3,500
A2 #5 / #6 / #8
90/110/130
53/76/90
12/12/10
2525
40
0.15
75
MT#4
80
X: 24, Z:30
HTM11 /
11 /
HTM15 /
18.5 /
HTM18.5
18.5
X:1.6, Z:3.0
0.4
25.3 /
23.3 /
27.5 /
23.3/
32.6
32.6
1,755
2,660/3,135/3,135
1,643
3,940/4,040/4,110
570
400
255
420
648
76
242
680
3,500[2,800]*1
A2#8
130
90
10
25
50
0.15
75
MT#4
80
X:20, Z:24
HTM18.5
18.5
X:1.6, Z:3.0
0.4
32.6
1,755
3,388
1,652
4,500
550
390
170/210/255
300
390/513/501
45/65/76
205
440/580/580
6,000/4,500/3,500
A2 #5 / #6 / #8
90/110/130
53/76/90
360 [0.001]
12
2525
40
0.15
5,000
75
MT#4
80
X: 24, Z:30
HTM11 /
11 /
HTM15 /
18.5 /
HTM15
18.5
X:1.6, Z:3.0
5.5
0.4
26.4 /
24.5 /
29 /
24.5 /
29
34
1,755
2,660/3,135/3,135
1,643
4,040/4,140/4,140
PUMA 240MSB/MSC
Fanuc 18-iTB
550
390
210/255
300
513/501
65/76
205
580
580
4,500/3,500
A2 #6 / #8
110/130
76/90
360 [0.001]
12
2525
40
0.15
5,000
60-6,000
75
45
5 [72 pos.]
X: 24, Z:30, B:30
HTM 15
5.5
X:1.6, Z:3.0, B:1.6
5.5
0.4
32.6
1,755
3,346
1,643
4,240
*1 : In case of 12 chuck application(Opt.), *2 : Tail stock is option just to PUMA 240 MA, HTM : High Torque spindle Motor.
Standard Feature
Coolant supply equipment
Full enclosure chip and
coolant shield
Hand tool kit, including
small hand tool for operations
Hydraulic chuck & actuating cylinder
Hydraulic power unit
Safety devices
Door interlock switch
Electrical torque limiter clutches
Splash guard with lexan sheet
Symbolic operation panel
Various safety precautions name plate
Optional Feature
Air blast for chuck jaw cleaning
Air gun
Automatic door
Automatic door with safety device
Automatic measuring system
(in process touch probe)
Automatic power off
Bar feeder interface
22
NC Specifications
Item
Controls
Axis
Functions
Operation
Interpolation
Feed Functions
Axuiliary &
Spindle Functions
Programming
Functions
Tool
Functions
Editing op.
Functions
Spec.
Controlled axes
Simultaneously controlled axes
Std. 2 axes
Backlash compensation
0~9999 pulses
Cs contouring control
Follow-up / Chamfering on/off
HRV control
Increment system 1/10
0.0001mm / 0.00001
Least input increment
0.001mm / 0.0001
Stored stroke check1
Overtravel control
Automatic operation(memory) / Buffer register
Search function
Sequence NO. / Program NO.
Manual handle feed
X1, X10, X100
1st, 2nd reference position check / return
G27/G28, -/ G30
Circular interpolation
G02, G03
Continuous thread cutting
Dwell
G04
Linear interpolation
G01
Multiple threading /Thread cutting retract
Polar coordinate interpolation
G12.1, G13.1
Thread cutting / Synchronous cutting
Feed per minute / Feed per revolution
G98 / G99
Feedrate override
0 - 200 %(10% unit)
Jog feed override
0 - 2,000 mm/min
Rapid traverse override
F0/ 25 / 100 %
Tangential speed constant control
1st Spindle orientation
3rd spindle serial output
Constantant surface speed control
G96, G97
M-function
M3 digit
Multi-spindle control
Rigid tapping
Spindle speed override
0~150%
Spindle synchronous control
Sub spindle orientation
Absolute / Incremental programming
Canned cycle for drilling
G80 series
Custom macro B
Decimal point programming/pocket calculator type decimal point programming
Direct drawing dimension programming
eZ Guide i
Conversational programming
Maximum program dimension
99999.999mm/(9999.9999 inch)
Multi repetitive canned cycle
G70~G76
Multi repetitive canned cycle 2
Optional block skip(without hardware)
Total 9(Only NC function)
Program number / Sequence number
O4 digits / N5 digits
Programmable data input
G10
Sub program call
Nested holds4
Tape format for FANUC series 10/11
Tape format for FANUC series 15
Work coordinate system selection
G52, G53, G54~G59
Auto tool offset
Tool monitoring system
Direct input of tool offset value measured B
Tool geometry / wear compensation
Geometry & wear data
Tool life management
Tool nose radius compensation
G40~G42
Tool number command(T-code function)
T2+2 digits
Tool offset pairs
Tool offset value counter input
Background editting
Expanded part program editting
Copy, Move, Change of NC program
No. of Registered programs
Part program editing / Program protect
Part program storage length 1
Display of spindle speed and T-code at all screen
Help function
Alarm&Operation display
Self diagnostic function
Servo setting screen / Spindle setting screen
Tool path graphic display
I/O interface
RS-232C
Memory card input and output
Reader puncher control
CH1 interface
Ethernet function
Embedded ethernet function
MDI / DISPLAY unit
PMC system
1 : Standard Part program length is different on export condition. On the addition of optional functions, its length can be reduced.
Fanuc 0i-TC
X,Z,C(!)
3 axes(!)
(!)
(!)
(!)
Opt.
(!)
Opt.
64
400EA
640m
(!)
Opt.
8.4Color LCD
X,Z,C(!)
3 axes(!)
(!)
(!)
(!)
Opt.
Opt.
64
200EA
640m
Opt.(!)
10.4color LCD
: Std
OPT : Option
X,Z,C,B(!!)
3 axes(!!)
(!!)
Opt.
(!!)
(!!)
(!!)
(!!)
(!!)
Opt.
4
Opt.
32
125EA
640m
(!!)
10.4color LCD
23
http://domss.doosaninfracore.com
VENEZUELA/Valencia VIETNAM/Hanoi
Head Office : Doosan Tower 22nd FL., 18-12, Euljiro-6Ga, Jung-Gu, Seoul, Korea 100-730
Tel : ++82-2-3398-8651 Fax : ++82-2-3398-8699
E-mail : [email protected]
Doosan Infracore America Corp.: 8 York Avenue, West Caldwell, NJ 07006, U.S.A.
Tel : ++1-973-618-2500 Fax : ++1-973-618-2501
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Tel : ++49-2173-8509-10 Fax : ++49-2173-8509-60
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District, Beijing P.R.China Tel : ++86-10-6439-0500 (EXT.101) Fax : ++86-10-6439-1086
i-ser
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